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Dow Corning® 896 PanelFix for Panel Bonding

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Product In<strong>for</strong>mationSilicone <strong>Bonding</strong>SealantFEATURES• High Strength Silicone similar to2-part <strong>Dow</strong> Corning Siliconesealants• 1-part moisture curing• Provides Instant Green Strengthdirectly after application• Low squeeze-out• UV- and weather -resistant• Primerless adhesion to a widerange of mineral substrates, glassand metal• Neutral cure• Low odor• Elastic <strong>Bonding</strong> Silicone• Temperature stability over a widerange: -50°C to +150°CBENEFITS• Fast strength build up• High durability due to temperatureand UV resistance.• For factory glazing and on-siteapplication<strong>Dow</strong> Corning ® <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong>1-part silicone with immediate initial strength <strong>for</strong> <strong>Panel</strong> bondingapplicationsAPPLICATIONS<strong>Dow</strong> Corning ® <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong> is an elastic 1 part neutral curingsilicone sealant specifically designed <strong>for</strong> panel bonding applications that requirehigh durability and fast handling. It provides immediate strength directly afterapplication. <strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong> is a silicone whichshows primerless adhesion to a variety of substrates such as anodized aluminum,glass and mineral substrates and provides high strength once fully cured.<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong> is not suitable <strong>for</strong> structuralglazing applications.TYPICAL PROPERTIESSpecification Writers: These values are not intended <strong>for</strong> use in preparingspecifications. Please contact your local <strong>Dow</strong> Corning sales office or your Global<strong>Dow</strong> Corning Connection be<strong>for</strong>e writing specifications on this product.Test * Property Unit ResultAs supplied – uncured stateCTM 97B Specific gravity g/ml 1.56ASTM D2202 Flow (sag or slump) mm 0ASTM C 679 Tack-free time (23°C, 50% R.H.) minutes 25-35CTM 663A Curing Time (23°C, 50% R.H.)- after 24 hours mm 1.9- after 72 hours mm 4.1CTM 1430 Immediate strength Pa >1400As cured after 7 days at +23°C 2mm sheet (ISO 37)CTM 99A Durometer hardness, Shore A Points 46CTM 137A Modulus at 100% elongation MPa 1.0CTM 137A Tensile strength at break MPa 1.8CTM 137A Elongation at break % >450Properties after 28d cure at 50% RH and +23°CISO 8339 Elongation at break % >100Tensile strength MPa >1.0Service temperature range °C -50to+150* CTM: Corporate Test Method, copies of CTM’s are available on request.ASTM: American Society <strong>for</strong> Testing and Materials.ISO: International Standardization Organization


DESCRIPTION<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> is a one-part,neutral curing alkoxy siliconesealant specifically designed <strong>for</strong>non-glass facade applications tostructurally bond two substratestogether. Neutral alkoxy siliconescure at room temperature onexposure to water vapor in the air,giving off a small amount ofalcohol (Methanol).GREEN STRENGTH<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> provides highdurability and immediate GreenStrength directly after application.Once applied and fully cured,<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> is able to withstanddynamic and permanent loads.Please come back to our<strong>Dow</strong> Corning Technical ServiceExperts to calculate and define thecorrect joint dimension accordingto the final service life conditions.The property of instant GreenStrength can eliminate or decreasethe usage of tapes <strong>for</strong> pre-fixingdepending on the panel sizes. It isthere<strong>for</strong>e able to enhanceproductivity, can save time andlabor cost. <strong>Dow</strong> Corning <strong>896</strong><strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong>provide very good durability and issuperior to organic sealants due toits UV- and temperature resistance.The immediate Green Strength isabout 4-5 times higher thanstandard sealant which givesadditional safety during theproduction and assembly process.High humidity level and highertemperatures accelerate the cureprocess and lead to earlier skin<strong>for</strong>mation.Green Strength is continuouslybuilding up during cure. Adhesionto the substrates is developed at thesame time as product cures.Although the strength build up isquite fast, the sealant will developits final properties once completelycured. It is recommended to installthe units only, once fully cured. Incase the units are installed be<strong>for</strong>ecomplete cure, a suitable mountingaid such as specific tapes, may berequired. A further requisite <strong>for</strong> ahigh quality bonding applicationconsists in an appropriate jointdimension. Depending onparameters such as glass weight,window sizes, but also framematerials and temperatures, jointdimensions may vary. The jointthickness depends on the expectedmovement and the joint widthdepends on the applied dynamicand permanent loads. More specificin<strong>for</strong>mation about bonding isavailable from our TechnicalService.. For each bonding projectseparately and depending oncustomer requirements,<strong>Dow</strong> Corning ConstructionIndustry Technical Service willprovide a tailor-made solution.For further in<strong>for</strong>mation pleasecontact your local technical serviceengineer, who can help determiningthe required joint dimensions.COLOR<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> is available inwhite color.HOW TO USE<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> is a ready to usesilicone sealant. It providesexcellent strength and adheres to awide range of most common <strong>Panel</strong><strong>Bonding</strong> materials such as mineralsubstrates, metal (anodizedaluminum, stainless steel, etc.) andglass.<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> can be used <strong>for</strong>manual applications using a manualgun <strong>for</strong> cartridges or sausages. It isalso suitable <strong>for</strong> semi-or even fullyautomated robotized applications.Due to its low stringing , and HighGreen Strength, <strong>Dow</strong> Corning <strong>896</strong><strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong>provides good ease of use,workability and a highercompressive strength in an uncuredstate.There is far less squeeze out asseen with standard sealants.As it is a moisture curing sealant,the reaction starts at the surfaceexposed to moisture and cures indepth. The deeper the joint is, thelonger it takes the sealant to curecompletely. The initial GreenStrength takes over initial loads,but to provide full strength andmovement capability with elasticrecovery it needs to be fully cured.Moisture has to migrate further tothe already cured skin and as thisskin becomes thicker, the reactionslows further down. Thecombination of initial GreenStrength overlapping with thestrength build up during curemakes the <strong>Dow</strong> Corning <strong>896</strong><strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong>superior versus standard one partand silicone sealants.As 1-part silicones need moistureto cure, the joint depth is limitedto 14-15 mm as a maximum.Joints deeper than that will notcompletely cure. The deeper thejoint is, the longer it takes to fullycure.CleaningSubstrates must be clean prior toapplication to ensure adhesiondurability. All surfaces must beclean from contaminants andresidues such as grease, oil, dust,water, frost, surface dirt, oldsealants or glazing compounds andprotective coatings. Solvent shouldbe wiped on and off with clean, oilandlint-free cloths. Metal, glassand plastic surfaces should becleaned by solvent procedures.Solvent should be wiped on and offwith clean, oil- and lint-free cloths.<strong>Dow</strong> Corning ® R40 Cleaner isrecommended <strong>for</strong> cleaning ofmetallic and glass surfaces. Theventilation time at roomtemperature should be at least 1<strong>Dow</strong> Corning is a registered trademark of <strong>Dow</strong> Corning Corporation.We help you invent the future is a trademark of <strong>Dow</strong> Corning Corporation.2012, February 3 XIAMETER is a registered trademark of <strong>Dow</strong> Corning Corporation.Form No. 62-1680-01©2012 <strong>Dow</strong> Corning Corporation. All rights reserved.2


minute. Please contact your<strong>Dow</strong> Corning Technical ServiceExpert <strong>for</strong> more in<strong>for</strong>mation.PrimingFor each project separately, it isessential that adhesion to allconcerned surfaces should be testedbe<strong>for</strong>e application. If adhesionrequires priming, a primer such as<strong>Dow</strong> Corning ® 1200 OS is ingeneral recommended <strong>for</strong> metalsubstrates and <strong>Dow</strong> Corning ®Primer P <strong>for</strong> mineral substrates.When priming, the ventilation timeat room temperature is indicated onthe Primer label.Priming should be done within 4hours after cleaning. If there is agreater time delay, cleaningprocess has to be repeated again.Project specific priming regulationneeds to be discussed and approvedby <strong>Dow</strong> Corning TechnicalDepartment. Please contact yourlocal <strong>Dow</strong> Corning TechnicalService Engineer <strong>for</strong> furtherassistance.<strong>Panel</strong> <strong>Bonding</strong> Application<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> offers goodadhesion to most commonsubstrates in the non-glass façadeapplication such as mineralsubstrates, metal (e.g. anodizedaluminum, stainless steel, etc.).Because of the variety of differentsubstrates, compositions andsuppliers, we strongly recommendto make a project specific test.Please contact <strong>Dow</strong> CorningTechnical Laboratory Services toassist with this tests to prove longtermadhesion and durability. In acured state, <strong>Dow</strong> Corning <strong>896</strong><strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong> iscompatible with most commonlyused facade components. It iscompatible to <strong>Dow</strong> Corning ®Neutral curing Constructionsealants.It is important when selectingcomponents within <strong>Panel</strong> <strong>Bonding</strong>Application to ensure adhesion andcompatibility by carrying outappropriate tests. Our <strong>Dow</strong> CorningLaboratory Service is ready toassist you.As a one-part neutral curingsystem, moisture vapor/humidity isrequired <strong>for</strong> cure. Substrates haveto be put together within the abovestated tack free time be<strong>for</strong>e skin<strong>for</strong>mation.Masking And ToolingAreas adjacent to joints may bemasked to ensure a neat sealantline. Do not allow masking tape totouch clean surfaces to which thesilicone sealant is to adhere.Tooling should be completed inone continuous stroke be<strong>for</strong>e skinbuilding. Masking tape should beremoved immediately after tooling.MAINTENANCENo maintenance is needed oncesealant has been properly appliedand cured. If glass units need to bereplaced or sealant becomesdamaged, sealant joint has to be cutback as much as possible.<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> will adhere to curedsilicone sealant which exhibits aclean knife-cut or abraded surface.EQUIPMENT CLEANINGOnce sealant is used in conjunctionwith a dispensing equipment,dispensing system needs to be airtightand moisture tight asotherwise sealant will start to cureover time. Normally there is nospecific cleaning required as it is aone-part silicone sealant. Materialwhich stays uncured in the nozzle,will start to cure. To avoid that,nozzle should be covered with amoisture tight material such asmetal.TECHNICAL SERVICESYour <strong>Dow</strong> Corning contactdetails (e-mails):Technical inquiries:eutech.info@dowcorning.comMarketing:construction.marketing@dowcorning.comQuality Bond:qualitybond@dowcorning.comEHS inquiries:europe.ehs@dowcorning.comReach inquiries:reachsupport@dowcorning.comYour Technical Service contactdetails (phone):Toll Free Numbers:From Belgium 0800 80 522From France 0805 54 04 39From Germany 0800 52 50 258From Italy 800 92 83 30From Spain 900 813161From United Kingdom0800 9172 071All other countries:For English +32 64 51 11 59For French +32 64 51 11 59For German +49 611 237503For Italian +32 64 51 11 73For Spanish +32 64 51 11 66For Russian +7 495 725 43 19Fax number from allcountries: +32 64 88 86 86HANDLINGPRECAUTIONSPRODUCT SAFETYINFORMATION REQUIREDFOR SAFE USE IS NOTINCLUDED IN THISDOCUMENT. BEFOREHANDLING, READ PRODUCTAND MATERIAL SAFETYDATA SHEETS ANDCONTAINER LABELS FORSAFE USE, PHYSICAL ANDHEALTH HAZARDINFORMATION. THEMATERIAL SAFETY DATASHEET IS AVAILABLE ON THEDOW CORNING WEB SITE ATDOW CORNING.COM, ORFROM YOUR DOW CORNINGSALES APPLICATIONENGINEER, OR DISTRIBUTOR,OR BY CALLINGDOW CORNING CUSTOMERSERVICE.<strong>Dow</strong> Corning is a registered trademark of <strong>Dow</strong> Corning Corporation.We help you invent the future is a trademark of <strong>Dow</strong> Corning Corporation.2012, February 3 XIAMETER is a registered trademark of <strong>Dow</strong> Corning Corporation.Form No. 62-1680-01©2012 <strong>Dow</strong> Corning Corporation. All rights reserved.3


USABLE LIFE ANDSTORAGEWhen stored at or below +30°C inthe original unopened containers,<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> has a usable shelflife of 12 months from the date ofproduction.PACKAGINGINFORMATIONFor manual application this productis provided in 310ml cartridges and600ml sausages. Other containersizes on request possible.LIMITATIONS<strong>Dow</strong> Corning <strong>896</strong> <strong><strong>Panel</strong>Fix</strong> <strong>for</strong><strong>Panel</strong> <strong>Bonding</strong> must not be used <strong>for</strong>structural glazing applications infaçade or as a sealant <strong>for</strong> insulatingglass units.Because of the risk ofincompatibility, <strong>Dow</strong> Corning <strong>896</strong><strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong> mustnot come into contact with, or to beexposed to, sealants that liberateacetic acid.Prior to use <strong>Dow</strong> Corning <strong>896</strong><strong><strong>Panel</strong>Fix</strong> <strong>for</strong> <strong>Panel</strong> <strong>Bonding</strong> in fullyautomated bonding applications, itis recommended to contact<strong>Dow</strong> Corning ConstructionIndustry Technical Service. Eachproject shall be specifically andseparately approved by<strong>Dow</strong> Corning. Project approvalinvolves the followingprerequisites:• Joint dimensioning and printreviews• Successful laboratory adhesionand compatibility testing to allrelevant building components indirect or indirect contact withthe bonding sealant• Observance of professionalsealant application andworkmanship standardsThis product is neither tested norrepresented as suitable <strong>for</strong> medicalor pharmaceutical uses.HEALTH ANDENVIRONMENTALINFORMATIONTo support Customers in theirproduct safety needs, <strong>Dow</strong> Corninghas an extensive ProductStewardship organization and ateam of Product Safety andRegulatory Compliance (PS&RC)specialists available in each area.For further in<strong>for</strong>mation, please seeour Web site, dowcorning.com orconsult your local <strong>Dow</strong> Corningrepresentative.LIMITED WARRANTYINFORMATION –PLEASE READCAREFULLYThe in<strong>for</strong>mation contained herein isoffered in good faith and isbelieved to be accurate. However,because conditions and methods ofuse of our products are beyond ourcontrol, this in<strong>for</strong>mation should notbe used in substitution <strong>for</strong>customer’s tests to ensure that ourproducts are safe, effective, andfully satisfactory <strong>for</strong> the intendedend use. Suggestions of use shallnot be taken as inducements toinfringe any patent.<strong>Dow</strong> Corning’s sole warranty isthat our products will meet thesales specifications in effect at thetime of shipment.Your exclusive remedy <strong>for</strong> breachof such warranty is limited torefund of purchase price orreplacement of any product shownto be other than as warranted.DOW CORNINGSPECIFICALLY DISCLAIMSANY OTHER EXPRESS ORIMPLIED WARRANTY OFFITNESS FOR APARTICULAR PURPOSE ORMERCHANTABILITY.DOW CORNING DISCLAIMSLIABILITY FOR ANYINCIDENTAL ORCONSEQUENTIAL DAMAGES.We help you invent the future. dowcorning.com<strong>Dow</strong> Corning is a registered trademark of <strong>Dow</strong> Corning Corporation.We help you invent the future is a trademark of <strong>Dow</strong> Corning Corporation.2012, February 3 XIAMETER is a registered trademark of <strong>Dow</strong> Corning Corporation.Form No. 62-1680-01©2012 <strong>Dow</strong> Corning Corporation. All rights reserved.4

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