vertical centrifugal immersion pumps - SONDERMANN Pumpen + ...

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vertical centrifugal immersion pumps - SONDERMANN Pumpen + ...

VERTICALCENTRIFUGALIMMERSIONPUMPSCOMPETENCE INPUMP AND FILTERTECHNOLOGIES


SONDERMANN MAKES THE DIFFERENCEExtremely safe products, extremely reliable service.This is our tradition. And this is why, for decades, expertshave trusted in SONDERMANN products and devices. Formany reasons such as …… LONG-STANDING EXPERIENCEAs early as 1961, SONDERMANN supplied the first magneticallycoupled centrifugal pump. The technological superiority we hadat that time has been our outstanding feature up to this day.Our special pumps are used in trade and industry all over theworld. Many years of acquiring know-how also find expressionin the services rendered for the benefit of our clients. Actually,there should be no user problem we do not resolve. This, also,is a matter of experience.... STRONG PARTNERSWorking now together with FLUX-Geräte GmbH, we are evenstronger than before. Our network of customer advisors has expandedand we are able to offer a wider range of problem solutions.Whatever challenge of fluid delivery you face, the job willbe done best by either a SONDERMANN or a FLUX pump. Justtry us.... RELIABLE SERVICEYou will recognize a genuine SONDERMANN pump by itsoperating reliability. And it operates at your location!To achieve this, we make every effort to help you in caseof need. In Germany only, especially trained advisors areavailable at 14 sales locations. From there we coordinateour service operations so that we arrive at your place asquick as possible.... SPECIAL DESIGNS TO MEETINDIVIDUAL DEMANDSPlease do not hesitate to tell us your specific type ofproblem. It is a fact that standard designs often are notadequate for the use required. As a consequence, weare best prepared for special designs – and are able torealize them in no time. If we exactly know your problem,we will be able to find a way to resolve it. This is alsowhat SONDERMANN stands for.... EXCELLENT PRODUCT QUALITYSONDERMANN is on the outside. Made in Germany is inside.All our pumps and filters are entirely manufactured in Germany.This is certainly one reason for the superior quality of our products.Since we are very serious about each pump and filter,every single one is thoroughly checked in several stages before itleaves the company – with checks down the entire characteristiccurve. And of course in accordance with the ISO 9001 qualitystandard.SONDERMANN is a member inthe association surface technology.2


TABLE OF CONTENTSOperation principle and constructional design 4 – 5Characteristics of RT-type pumps 6 – 8Designation code 9Installation examples 10Selection criteria 11RT series 1 12 – 13RT series 1.5 14 – 15RT series 2 16 – 17RT series 3 18 – 19RT series 4 20 – 21RT series 5 22 – 23RT series 6 24 – 25Vertical centrifugal immersion pumps and filter units 26Combination examples 27 – 28Electronic protection 29Sales representations in Germany and abroad 30 – 313


RT – VERTICAL CENTRIFUGAL IMMERSION PUMPSINNOVATIVE TECHNOLOGY MAKES THE DIFFERENCETHE PERFECT SOLUTIONIn this area of use too, the search for even better andmore perfect solutions has given rise to an unsurpassedtechnical standard from which our customers profit.SONDERMANN vertical centrifugal immersion pumpsboast robust, practical construction and design. Thanks tothe use of a variety of materials, the components in contactwith the medium are insensitive to both corrosion andchemicals. Other design-related advantages are safety inthe event of running dry (without intermediate bearings),the low space requirement and individual conformity tocustomer-specific installation flange dimensions.SONDERMANN vertical centrifugal immersion pumps aredesigned for vertical use in non-pressurised tanks, opencontainers or pits. They have proved to be extremely successfulin transporting and circulating pure, slightly contaminatedor abrasive media, aqueous solutions,suspensions or liquid mixtures.THE MEDIASONDERMAN vertical centrifugal immersion pumpsare special designed for acids, caustic solutions, mixtures,solvents, alkaline degreasing baths, electrolytic baths, photochemicals, radioactive, sterile or particularly valuableliquids, foodstuffs and many other low-viscosity media.THE UTILIZATIONConsequently, SONDERMANN vertical centrifugalimmersion pumps are successfully used in both mechanicaland systems engineering as well as in the chemicalsand pharmaceuticals industry, environ mental and processengineering, water and waste water treatment and in thetextiles and foodstuffs industry. But that’s not all. Expertsalso rely on SONDERMANN Series RT pumps for fittingout etching and cleaning systems, refrigeration machines,solar systems and in the photographic and electroplatingindustries.PUMPS FOR INDIVIDUAL DEMANDSDuring the project planning phase (e.g. of electrolyticplants), SONDERMANN defines interfaces and worksout the design of requested special features in closecollaboration with the customer. The customerreceives an individual, ready-to-install functionmodule. The units are optimally configuredto your particular application, and are deliveredassembled and ready for operation.RT filter combinationon floating pendant.4


THE DESIGN FEATURESThe advantages:• Corrosion-free• Robust construction• High efficiency• Special shaft sealing• Specific flange dimensionsavailablefixed connection,angled 90°fixed connection,vertically upwardsProtection typeIP55 (fan cover with protective roof),explosion protection on request.Sound pressure levelLow-vibrating running. The soundpressure level is < 70 dB (A) inaccordance with DIN EN 12639noise measurement, liquid pumps.Electrical driveTEFC, single-phase or three-phaselow-voltage motors with squirrelcagerotor. Available onrequest with integratedfrequency converter.A filter can be fitted insteadof the pressure pipe.Pressure connectionThreaded connectorconforming to DIN 8063.Optional flange connectionconforming to DIN2501 PN10/16.Flange dimensionsCustomer-specificdimensions alwayspossible atshort notice!Paint finishDual-component protective paint finish.Special colours always possible.Shaft lead-through seal combinationsVarious seals are used, depending onthe application. SONDERMANN offersa patented sealing system specially forheavily crystallising media.Robust constructionWelded connection:The pump housing,installation flange,riser pipe and pressurepipe form a completeunit. Also availableas a flexible screwconnection.Corrosion-freePlastic pump without metalparts in contact with themedium. The motor shaft iscompletely encased in plastic.Performance dataThe right impeller for any delivery rate(see characteristic fields).EfficiencyMore efficient thanksto a spiral housing.Suction connectionSuction side: includessuction screen to protectthe pump againstcoarse impurities.Optionally also availablewith an extensionpie.5


PERFORMANCE CHARTS OF RT-PUMPSKey data of Series RT1 to RT6Delivery rate up to 1700 l/minDelivery height up to 43 m wcMotor power 0.060 bis 15 kWImmersion depth 200 up to 500 mm (RT, RT-MS und RT-A)Immersion depth 200 up to 2500 mm (RT-Z und RT-M)Materials PP, PVDF, CPVC, PFA, ECTFE,stainless steel, titaniumSealsFKM, EPDM, Kalrez, FEP-coveredOperating temp. bis 100 °CMaterials and temperaturesFor each pumping medium we offer the necessary materialcombination in relation to the temperature.Materials/ temperatures °C °FStainless steel, titanium, PEEK,PPS, PFA, ECTFE, Oxid ceramic100 212PVDF 95 203PP, CPVC 80 17650 Hz – N = 2800 1/min 60 Hz – N = 3400 1/min50 Hz – N = 1450 1/min 60 Hz – N = 1750 1/min6


Select from a variety of drivesThree-phase motors 60 W to 15 kWAC motors 60 W to 1,5 kWDesignIM B5 oder IM B14VoltageSee „International mainsvoltage and frequencies“Speed1450/1750 rpm, 50/60Hz2800/3400 rpm, 50/60HzProtection type IP55 (other protection types on request)Protective roof integratedVARIABLE-SPEED DRIVEIf required, Series RT vertical centrifugal immersionpumps can also be fitted with an integrated variablespeeddrive. In all SONDERMANN centrifugal pumps,the pump, motor and frequency converter form onecompact unit. This allows small dimensions, increasesoperational readiness and reduces costs.The frequencyconverters are available in various versions. Control isoptionally possible via: Terminal strip, analog input,serial interface, potentiometer, control panel, field bus(Profibus, etc.)Thanks to advances in performance electronics, highperformancefrequency converter units are now availablefor controlling and regulating the speed of threephaseasynchronous motors. These variable-speeddrives permit a centrifugal pump to be adjusted to suitthe particular requirements of an individual application,and enable power consumption to be reduced. Thisenables every desired operating point to be reached,right up to the load limit of the pump or motor. Lowenergy consumption and a lack of superfluous controlvalves save costs, with the result that the high purchaseprice of a variable-speed centrifugal pump is recoveredwithin a very short time. Centrifugal pumps are designatedas an application with square torque. This meansthat the speed and capacity ratio is cubic. If the speed isreduced, the load is reduced much more. For example,if the speed is reduced by 50 %, only 12 % of the capacityis still required!If the frequency converter is integrated in the terminalbox, the EMC regulations have been fulfilled and thereis no need for the adjustment of an external converter.The unit consisting of the frequency converter, threephasemotor and centrifugal pump is delivered ready toconnect and pre-programmed.In all, far less space is required for new installations.In the case of moderni sations, it is possible to makeuse of all the advantages of a frequency converter inthe existing process.DELIVERY HEIGHT HH InstallationWater 20 °CFLOW RATE QThanks to the variety of possible external control signalsfor speed adjustment, this compact system can be directlyincorporated into the plant’s higher-order control systems.The converter electronics allow soft start-up and soft runoutof the centrifugal pump via programmable ramp runtimes. By defining maximum and minimum output frequencieson the motor side and by masking out any resonancefrequencies that arise, it is possible to optimally adjustthe centrifugal pump to the respective application.7


THE PERFECT PUMP-DRIVEThe advantages of the variable-speed drive integrated in the motor:• Energy saving• Fluid control to suit your requirements• Space-saving drive• No power loss in the switch cabinet by the FC• Less installation work• The pump is delivered ready to connectand pre-programmed• No long, cost-intensive, shieldedmotor cables• No separate EMC filter• Gentle pumping of the medium• No heating-up of the pumpedmedium by energy dissipation• No external motor circuit breakersthanks to integrated motor protection functionsINTERNATIONAL MAINS VOLTAGES AND FREQUENCIESWest Europa East Europa Middle East Far East North America Central America South America Africa50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz230/400 V 230/400 V 220/380 V 230/400 V 220/380 V 220/380 V500 V 690 V 230/400 V 220/380 V 127/220 V690 V 240/415 V 200/346 V 240/415 V240/415 V100/200V60 Hz 60 Hz 60 Hz 60 Hz220/380 V 120/240 V 115/200 V 220/380 V254/440 V 265 /460 V 220/380 V 277/480 V110/120 V 277/480 V 254/440 V 115/ 200 V575 V600 VInstallation instructionsIn order to guarantee safe operation of vertical centrifugalimmersion pumps, the following instructions must be followedduring the planning and installation phases:A Thread length, suction side (for screwing onan extension pipe)L Immersion depthVL Extension pipe, suction side (max. 500 mm)X Minimum distance between the suction connectorand the tank bottomY Lowest permissible liquid level during any pumpstart-up. If a tank is emptied, it must be refilled toabove the minimum liquid level before being startedup again. While the pump is in operation, the liquidlevel can be reduced until the screwed-on extensionpipe is still below the level, without the pumpingflow being interrupted.Z Highest permissible filling levelRT – Vertical centrifugalimmersion pumpRT – Vertical centrifugal immersionpump with screwed-on extensionpipe on the suction side8


MATERIALS, PERFORMANCE DATA, CONNECTIONSTYPE KEYS OF PUMPS TYPE RTThe type names of the pumps are comprised of several charactersthat refer to the materials and properties of the individual components.Here is an example:RT L PP 30/340 4 / 3 300 K V Fl. 200 x 300 G 2 1 /2– 1 2 3 4 5 6 7 8 9 10You can select the available combinations as shown in following chart.• = preferred programme / x = on request / - = not availableno. unit part code material pump type RT 1 to 61 1.5 2 3 4 5 61 L pump ventilated • • • • • • •M with magnetic coupling x x • • • x xZ with intermediate bearing x x x • • • •MS multi-stage pump • • • • • • •2 PESD-unit, PP polypropylene • • • • • • •impeller with PVDF PVDF • • • • • • •shaft protection CPVC, PVC CPVC, PVC x x x x x x xtube PFA PFA x x x x x x xTI titanium x x x • • x xVA stainless steel x x • • • x x3 pump size .../... see performance curves x x x • • • •4 motor power ...5 motor 1 for 1~, 230 VAC • • • x x – –3 for 3~, 400 VAC x x • • • • •6 immersion depth ... RT: 200 to 500 mm • • • • • • x... RT-Z: 200 to 2500 mm x x x • • • •... RT-M: 200 to 2500 mm x x • • • x x7 sealing K or Ti labyrinth x x x • • • •V V-ring • • • • • • •8 O-ring material V FKM • • • • • • •E EPDM • • • • • • •P NBR x x x x x x xT FKM FEP-covered x x x x x x x9 installation flange ... dimensions [mm]10 discharge connection G Withworth pipe thread • • • • • • •F flange x x x x x x xA ANSI-flange x x x x x x xN NPT-thread x x x x x x xS hose connection x x x x x x xRT-SF for filter attachement • • • • • • x9


WET INSTALLATIONDRY INSTALLATIONINSTALLATIONEXAMPLESInstallation examplesHere you will find in theSONDERMANN productrange the right pump forevery medium, every tankdepth and every customerspecificplant design.WITHOUT INTER-MEDIATE BEARINGOVERFLOWWITHOUT INTER-MEDIATE BEARINGEXTENSION PIPEWITH MAGNETIC COUPLINGWITH INTERMEDIATE BEARINGIMMERSION DEPTH WITHOUTINTERMEDIATE BEARINGIMMERSION DEPTH WITHOUTINTERMEDIATE BEARINGWITH EXTENSION PIPEIMMERSION DEPTH WITHINTERMEDIATE BEARINGDIMENSIONS IN [MM]standard versionspecial versionsseries RT RT-A RT-M RT-Z RT-MSversion centrifugal centrifugal centrif. immersion centrif. immersion centrif. immersionimmersion pump immersion pump pump with mag- pump with inter- pump, multi-stagefor wet installation for dry installation netic coupling mediate bearings versionsafe to run dry safe to run dry medium lubricated medium lubricated safe to run drysliding bearings sliding bearingsno. stages 1 1 1 1 2 ... nimmersion depth • • • • •200 to 500 mmimmersion depth – – • • on request200 to 2500 mmfilter-attachement • • • • •poss., RT-SF / RT-FIextension pipe • • • • •(optional)200 to 500 mmseries RT 1 • • – – •series RT 1.5 • • – – •series RT 2 • • • • •series RT 3 • • • • •series RT 4 • • • • •series RT 5 • • • • •series RT 6 • – – • •delivery head 43 43 43 43 75up to [m wc]flow rate 1700 1000 1000 1700 1000up to [l/min]motor power 15 7.5 7.5 15 15up to [kW]integr. frequency • • • • •converter available10


THE MOST IMPORTANT SELECTION CRITERIASpecial versionsFollowing specialversion series areavailable:series RT-A RT-M RT-Z RT-MSversion vertical centr. immersion vertical centr. immersion vertical centr. immersion multi-stage verticalpump RT1to RT6 for pump RT2 to RT6 pump RT2 to RT6 centrifugal immersiondry installation with magnetc coupling with intermediate pumpoutside the tankbearingimmersion depth 200 to 500 mm 200 to 2500 mm 200 to 2500 mm 200 to 500 mmfunction method attachement of the the rear casing her- immersion depth of connecting severalvertical centrifugal metically seals off the up to 2500 mm impellers in series inimmersionpump pump chamber from are possible with an creases the deliveryoutside the tank; the drive section. The additional liquid- head. The increase inconnection and piping outer rotating drive lubricated pump shaft the pumping pressurethrough the tank wall. magnet transmits the intermediate bearing. (delivery head) istorque to the innerproportional to themagnet andtherebynumber of impellersto the connectedwith the same deliveryimpeller.rate.applications • if there is al lack of • pumping of out- • applications with • processes with highspace in the tank gassing media or extremely deep pressures at low• same applications media that crystallise tanks or a greatly delivery ratesas the RT series heavily when in fluctuating liqud • when there is a lackcontact with the level of space in the tankatmosphere • same applications (a corresponding• processes incompa- as the RT series single-stage versiontible with oxygenhas a much larger• same applicationsdiameter)as the RT series• same applicationsas the RT seriesadvantages • robust design • hermetically tight • the right installation • small, compact• safe to run dry • no air enters the lengths for every element design• corrosion-free (parts medium application • smaller series within contact with the • robust design • robust design the same pressuremedia are made of • corrosion-free (parts • corrosion-free (parts • robust designplastic) in contact with the in contact with the • corrosion-free (parts• no space reqiurement media are made of media are made of in contact with theinside the tank plastic) plastic) media are made of• customer-specific • takes up a little space • customer-specific plastic)installation flange • customer-specific installation flange • customer-specificdimensions installation flange dimensions installation flangedimensionsdimensionsThe technical data and performance curves of series RT1 to RT6 still apply without changes.11


VERTICAL CENTRIFUGAL IMMERSION PUMPSSERIES RT1Special versions:RT-A (dry installation)RT-MS (multi-stage version)Accessories:Extension pipe(VL max. = 500 mm)On/Off switch onterminal boxConnecting cable completelywired with plugDelivery rate up to 32 l/minDelivery head up to 7 m wcImmersion depth up to 400 mmSafe to run dryFor aggressive and neutralliquidsMade of PP and PVDFProtection type IP55For piping in the tank, the pump isalso available without a pressurepipe.DELIVERY RATE[mWC]PERFORMANCE CHARTSEFFICIENCY12


COMPETENCE IN PUMP AN FILTER TECHNOLOGIESTECHNICAL DATAsize 2/20 3/30 5/35 7/30***max. delivery rate [l/min] 15 20 30 32max. delivery head [m wc] 1.7 2.8 5 7motor power* at 50 Hz [kW] 0.060 0.060 0.060 –motor power* at 60 Hz [kW] 0.072 0.072 0.072 0.072speed at 50 Hz [min -1 ] 2850 2850 2850 –speed at 60 Hz [min -1 ] 3450 3450 3450 3450voltage**protection type230 V 1-phase or 230/400 V 3-phaseIP55installation height (MH) [mm] 187.5connections suction side suction screensuction side G 5/4pressure side (T)G1* All pumps are also available with smaler impeller diameters for liquids with higher specific gravities although this reduces the delivery rates anddelivery heads. If necessary, please consult us.** Other voltages and ex proved motors available upon request.*** Available only in 60 hertz.immersion depth (L) [mm] 200 300 400discharge connection standard = 60height [mm] (V)alternatively with other dimensions, rotable,vertically upwards etc.installation flange Ø 200, LK 160[mm] (D, LK)other dimensions always possible, alsoavailable as a rectangular flangeDIMENSIONS/INSTALLATION OPENINGimmersion depth: Linstallation height: MHinstallation flange: D, LKdischarge connection: Vpressure side: TMax. LevelPressure pipeMin. LevelSuction screen13


VERTICAL CENTRIFUGAL IMMERSION PUMPS SERIES 1.5Special versions:RT-A (dry installation)RT-MS (multi-stage version)Accessories:Extension pipe(VL max. = 500 mm)On/Off switch onterminal boxConnecting cable completelywired with plugDelivery rate up to 85 l/minDelivery head up to 10 m wcImmersion depth up to 500 mmSafe to run dryFor aggressive and neutralliquidsMade of PP and PVDFProtection type IP55For piping in the tank, the pump isalso available without a pressurepipe.DELIVERY RATE[mWC]PERFORMANCE CHARTSEFFICIENCY14


COMPETENCE IN PUMP AN FILTER TECHNOLOGIESTECHNICAL DATAsize 5/45 7/55 10/80***max. delivery rate [l/min] 60 70 85max. delivery head [m wc] 5 7.5 10motor power* at 50 Hz [kW] 0.120 0.120 –motor power* at 60 Hz [kW] 0.144 0.144 0.180speed at 50 Hz [min -1 ] 2850 2850 –speed at 60 Hz [min -1 ] 3450 3450 3450voltage**protection type230 V 1-phase or 230/400 V 3-phaseIP55installation height [mm] 225 225 230connections suction side suction screensuction side G 5/4pressure side (T)G1* All pumps are also available with smaler impeller diameters for liquids with higher specific gravities although this reduces the delivery rates anddelivery heads. If necessary, please consult us.** Other voltages and ex proved motors available upon request.*** Available only in 60 hertz.immersion depth (L) [mm] 200 300 400 500discharge connection standard = 60height [mm] (V)alternatively with other dimensions, rotable,vertically upwards etc.installation flange Ø 200, LK 160[mm] (D, LK)other dimensions always possible, alsoavailable as a rectangular flangeDIMENSIONS/INSTALLATION OPENINGimmersion depth: Linstallation height: MHinstallation flange: D, LKdischarge connection: Vpressure side: TMax. LevelPressure pipeMin. LevelSuction screen15


VERTICAL CENTRIFUGAL IMMERSION PUMPSSERIES RT2Special versions:RT-A(dry installation)RT-M (with magnetic coupling)RT-Z(with intermediate bearing)RT-MS (multi-stage version)Accessories:Extension pipe(VL max. = 500 mm)On/Off switch onterminal boxConnecting cable completelywired with plugDelivery rate up to 130 l/minDelivery head up to 12 m wcImmersion depth up to 500 mmSafe to run dryFor aggressive and neutralliquidsMade of PP, PVDF andstainless steelProtection type IP55For piping in the tank, the pump isalso available without a pressurepipe.DELIVERY RATE[mWC]EFFICIENCYPERFORMANCE CHARTS16


COMPETENCE IN PUMP AN FILTER TECHNOLOGIESTECHNICAL DATAsize 5/50 8/60 10/110 12/130***max. delivery rate [l/min] 60 75 100 130max. delivery head [m wc] 5 8 10 12motor power* at 50 Hz [kW] 0.125 0.180 0.250 –motor power* at 60 Hz [kW] 0.150 0.200 0.300 0.440speed at 50 Hz [min -1 ] 2850 2850 2850 –speed at 60 Hz [min -1 ] 3450 3450 3450 3450voltage**protection type230 V 1-phase or 230/400 V 3-phaseIP55installation height [mm] 235 240 257 257connections suction side suction screensuction side G 5/4pressure side (T)G1* All pumps are also available with smaler impeller diameters for liquids with higher specific gravities although this reduces the delivery rates anddelivery heads. If necessary, please consult us.** Other voltages and ex proved motors available upon request.*** Available only in 60 hertz.immersion depth (L) [mm] 200 300 400 500discharge connection standard = 90height [mm] (V)alternatively with other dimensions, rotable,vertically upwards etc.installation flange Ø 210, LK 185[mm] (D, LK)other dimensions always possible, alsoavailable as a rectangular flangeDIMENSIONS/INSTALLATION OPENINGimmersion depth: Linstallation height: MHinstallation flange: D, LKdischarge connection: Vpressure side: TPressurepipeMax. LevelMin. LevelSuction screen17


VERTICAL CENTRIFUGAL IMMERSION PUMPSSERIES RT3Sonderausführungen:RT-A(Trockenaufstellung)RT-M (magnetgekuppelt)RT-Z(mit Zwischenlager)RT-MS (mehrstufige Ausführung)Zubehör:Verlängerungsrohr(VL max. = 500 mm)Ein-/Aus-Schalter amKlemmenkastenAnschlusskabel mit Steckerkomplett verdrahtetDelivery rate up to 280 l/minDelivery head up to 25 m wcImmersion depth up to 500 mmSafe to run dryFor aggressive and neutralliquidsMade of PP, PVDF, titaniumand stainless steelProtection type IP55For piping in the tank, the pump isalso available without a pressurepipe.DELIVERY RATE[mWC]EFFICIENCYPERFORMANCE CHARTS18


COMPETENCE IN PUMP AN FILTER TECHNOLOGIESTECHNICAL DATAsize 4/100 7/140*** 10/160 12/150 14/180 16/200 20/200 25/280***max. delivery rate [l/min] 100 140 160 220 230 210 210 280max. delivery head [m wc] 5 7 10 12 14 16 20 25motor power* at 50 Hz [kW] 0.250 – 0.370 0.550 0.550 0.650 1.1 –motor power* at 60 Hz [kW] 0.300 0.300 0.440 0.650 0.650 0.700 1.3 1.8speed at 50 Hz [min -1 ] 1450 – 2850 2850 2850 2850 2850 –speed at 60 Hz [min -1 ] 1750 1750 3450 3450 3450 3450 3450 3450voltage**protection type230 V 1-phase or 230/400 V 3-phaseIP55installation height [mm] 292 292 276 292 292 292 310 310connections suction side suction screensuction side G 2 1/4pressure side (T) G 2 1/4 G 2 1/4 G 11/2 G 11/2 G 11/2 G 11/2 G 11/2 G 2 1/4* All pumps are also available with smaler impeller diameters for liquids with higher specific gravities although this reduces the delivery rates anddelivery heads. If necessary, please consult us.** Other voltages and ex proved motors available upon request.*** Available only in 60 hertz.immersion depth (L) [mm] 200 300 400 500discharge connection standard = 50height [mm] (V)alternatively with other dimensions, rotable,vertically upwards etc.installation flange Ø 340, LK 295[mm] (D, LK)other dimensions always possible, alsoavailable as a rectangular flangeDIMENSIONS/INSTALLATION OPENINGimmersion depth: Linstallation height: MHinstallation flange: D, LKdischarge connection: Vpressure side: TMax. LevelPressurepipeMin. LevelSuction screen19


VERTICAL CENTRIFUGAL IMMERSION PUMPSSERIES RT4Special versions:RT-A(dry installation)RT-M (with magnetic coupling)RT-Z(with intermediate bearing)RT-MS (multi-stage version)Accessories:Extension pipe(VL max. = 500 mm)On/Off switch onterminal boxConnecting cable completelywired with plugDelivery rate up to 550 l/minDelivery head up to 32 m wcImmersion depth up to 500 mmSafe to run dryFor aggressive and neutralliquidsMade of PP, PVDF, titaniumand stainless steelProtection type IP55For piping in the tank, the pump isalso available without a pressurepipe.DELIVERY RATE[mWC]PERFORMANCE CHARTSEFFICIENCY20


COMPETENCE IN PUMP AN FILTER TECHNOLOGIESTECHNICAL DATAsize 8/350 18/300 22/400 26/400 32/400max. delivery rate [l/min] 300 300 400 600 550max. delivery head [m wc] 7 18 23 26 32motor power* at 50 Hz [kW] 1.1 1.1 1.8 3.7 3.7motor power* at 60 Hz [kW] 1.3 1.3 2.7 3.7 3.7speed at 50 Hz [min -1 ] 1450 2850 2850 2850 2850speed at 60 Hz [min -1 ] 1750 3450 3450 3450 3450voltage**protection type230 V 1-phase or 230/400 V 3-phaseIP55installation height [mm] 350 294 291 316 316connections suction side suction screensuction side G 2 3/4pressure side (T) G 2 1/4* All pumps are also available with smaler impeller diameters for liquids with higher specific gravities although this reduces the delivery rates anddelivery heads. If necessary, please consult us.** Other voltages and ex proved motors available upon request.immersion depth (L) [mm] 200 300 400 500discharge connection standard = 69height [mm] (V)alternatively with other dimensions, rotable,with angle 90° etc.installation flange Ø 380, LK 330[mm] (D, LK)other dimensions always possible, alsoavailable as a rectangular flangeDIMENSIONS/INSTALLATION OPENINGimmersion depth: Linstallation height: MHinstallation flange: D, LKdischarge connection: Vpressure side: TMax. LevelPressurepipeMin. LevelSuction screen21


VERTICAL CENTRIFUGAL IMMERSION PUMPSSERIES RT5Special versions:RT-A(dry installation)RT-M (with magnetic coupling)RT-Z(with intermediate bearing)RT-MS (multi-stage version)Accessories:Extension pipe(VL max. = 500 mm)On/Off switch onterminal boxConnecting cable completelywired with plugDelivery rate up to 680 l/minDelivery head up to 42 m wcImmersion depth up to 500 mmSafe to run dryFor aggressive and neutralliquidsMade of PP, PVDFProtection type IP55For piping in the tank, the pump isalso available without a pressurepipe.DELIVERY RATE[mWC]EFFICIENCYPERFORMANCE CHARTS22


COMPETENCE IN PUMP AN FILTER TECHNOLOGIESTECHNICAL DATAsize 9/500 28/700 36/600 34/800 28/1000 40/600***max. delivery rate [l/min] 600 750 400 (700) 600 (800) 1000 680max. delivery head [m wc] 9 28 34 32 28 42motor power* at 50 Hz [kW] 1.8 4.0 4.0 5.5 5.5 –motor power* at 60 Hz [kW] 2.0 4.8 4.8 6.6 6.6 6.6speed at 50 Hz [min -1 ] 1450 2850 2850 2850 2850 –speed at 60 Hz [min -1 ] 1750 3450 3450 3450 3450 3450voltage**protection type230 V 1-phase or 230/400 V 3-phaseIP55installation height [mm] 369.5 369.5 369.5 384.5 384.5 384.5connections suction side suction screensuction side G 2 3/4pressure side (T) G 2 3/4 G 2 3/4 G 2 1/4 G 2 3/4 G 2 3/4 G 31/2* All pumps are also available with smaler impeller diameters for liquids with higher specific gravities although this reduces the delivery rates anddelivery heads. If necessary, please consult us.** Other voltages and ex proved motors available upon request.*** Available only in 60 hertz.immersion depth (L) [mm] 270 300 400 500discharge connection standard = 77height [mm] (V)alternatively with other dimensions, rotable,with angle 90° etc.installation flange Ø 580, LK 350[mm] (D, LK)other dimensions always possible, alsoavailable as a rectangular flangeDIMENSIONS/INSTALLATION OPENINGimmersion depth: Linstallation height: MHinstallation flange: D, LKdischarge connection: Vpressure side: TMax.LevelPressurepipeMin.LevelSuction screen23


VERTICAL CENTRIFUGAL IMMERSION PUMPSSERIES RT6Special versions:RT-A(dry installation)RT-M (with magnetic coupling)RT-Z(with intermediate bearing)RT-MS (multi-stage version)Accessories:Extension pipe(VL max. = 500 mm)On/Off switch onterminal boxConnecting cable completelywired with plugDelivery rate up to 800 l/minDelivery head up to 43 m wcImmersion depth up to 850 mmSafe to run dryFor aggressive and neutralliquidsMade of PP, PVDFProtection type IP55For piping in the tank, the pump isalso available without a pressurepipe.DELIVERY RATE[mWC]EFFICIENCYPERFORMANCE CHARTS24


COMPETENCE IN PUMP AN FILTER TECHNOLOGIESTECHNICAL DATAsize 12/870 18/1500 28/1450 43/800max. delivery rate [l/min] 900 1700 1500 800max. delivery head [m wc] 12 17 31 43motor power* at 50 Hz [kW] 4.0 7.5 12.5 7.5motor power* at 60 Hz [kW] 4.8 9.0 15.0 9.0speed at 50 Hz [min -1 ] 1450 1450 2850 2850speed at 60 Hz [min -1 ] 1750 1750 3450 3450voltage**protection type230 V 1-phase or 230/400 V 3-phaseIP55installation height (MH) [mm] 406 518 518 425connections suction side suction screensuction side without threadpressure side (T) flange d110DN100 flange d110DN100 flange d110DN100 thread G 23/4* All pumps are also available with smaler impeller diameters for liquids with higher specific gravities although this reduces the delivery rates anddelivery heads. If necessary, please consult us.** Other voltages and ex proved motors available upon request.immersion depth (L) [mm] 500 600 700 800 850discharge connection standard = 166height [mm] (V)alternatively with other dimensions, rotatable with elbow 90°,lapped flange etc.installation flange 700 x 500,[mm] (B, C)other dimensions always possible, alsoalso available as a round flangeDIMENSIONS/INSTALLATION OPENINGimmersion depth: Linstallation height: MHinstallation flange: B, Cdischarge connection: Vpressure side: TMax.LevelPressurepipeMin.Level25


VERTICAL CENTRIFUGAL IMMERSION PUMPS AND FILTER UNITSCLEAN PROCESSESFor a number of applications, filter elements arerequired for ”clean” processes. Of course,SONDERMANN can also supply pumps and filtersin a combined and compact configuration as asingle unit, mounted on an installation flange.Here, the units are optimally configured to yourparticular application, and are delivered readyfor operation. In terms of their construction, allfilter housings are designed in such a way thatthey are equally suitable for holding cartridge,plate, bag and active carbon inserts. Quickchangefilter housings are available in 2 sizesfor short downtimes during maintenance intervals:SF1 and SF3.Series RT-FI covers a wide performance range forthe filtration of all galvanic electrolytes, and alsonickel zinc, currentless nickel and currentlesscopper. Depending on the application (safetydevices are currently already installed on theplant), all universal filter housings can be fittedwith a cover safety switch. Three different filtersizes with many different filter elements areavailable for combination with our vertical centrifugalimmersion pumps. Clamping screws areused to secure the filter cover. These filters arecharacterised by a compact design as well as bythe possibility of using them at high pressuresand high temperatures.Vertical centrifugalimmersion pump RT1to RT5, combinedwith universal filterhousing.26


COMBINATION EXAMPLESUNIVERSAL FILTER HOUSINGsize 1number of cartridges 1housing length [inch] 10“20“volume [dm 3 ] 2.36 bis 4.25materials PP, PVC, Plexiglas ® , Jena-Glas ® ,stainless steel, titaniumfilter elements (optionally)wound cartridge, cloth cartridge,menbrane cartridge, filter paper,active carbonsize 3number of cartridges 3housing length [inch] 10“20“volume [dm 3 ] 8.4 bis 13.5materialsfilter elements (optionally)PP, PVDF, stainless steel, titaniumwound cartridge, menbrane cartridge,filter cloth, filter sieve, filter bag,active carbonsize 4number of cartridges 4housing length [inch] 10“20“volume [dm 3 ] 9 bis 15materialsfilter elements (optionally)PP, PVDF, stainless steel, titaniumwound cartridge, menbrane cartridge,cloth cartridge, filter papaer,filter bag, active carbon27


COMBINATION EXAMPLESQUICK CHANGE FILTER HOUSINGSF 1number of cartridges 1housing length [inch] 10“20“volume [dm 3 ] 2.37 bis 4.25closedopenedmaterialsfilter elements (optionally)PP, PVCfilter sieve, wound cartridgeoutletoutletSF 3number of cartridges 3housing length [inch] 10“20“volume [dm 3 ] 8.4 bis 13.5closedopenedmaterialsfilter elements (optionally)PP, PVDFwound cartridge, filter bag,active carbonoutletQUICK CHANGE FILTERSeries RT-SF has proved to be especially successfulwhen used in chemical plants. These filters arecharacterised by a compact design and by simpleand quick handling by means of a quick-actionclosure, thereby enabling maintenance times to begreatly reduced. Two different filter sizes withmany different filter elements are available forcombination with our vertical centrifugal immersionpumps.Quick-change filters are fitted with two safety switchesas standard. These prevent operation of thefilter without the filter cover or with it open.Duringthe project planning phase (e.g. of electrolyticplants), SONDERMANN defines interfaces andworks out the design of requested special featuresin close collaboration with the customer. Thecustomer receives an individual, ready-to-installfunction module. The units are optimally configuredto your particular application, and are deliveredassembled and ready for operation.Vertical centrifugalimmersion pump RT1to RT5, combinedwith quick changefilter housing.28


ELECTRONIC PROTECTIONFOR CENTRIFUGAL PUMPSElectronic monitoring of motor currents protects thepump from dry running, overheating and overload.If the above mentioned operating states are not absolutelyimpossible with your installation, you should usean electronic process monitor to switch off the pumpbefore it is damaged. Such monitors will not only avoiddamage to the pump, but also downtime and costsresulting thereof. At the same time, the monitor checksthe pumping process for the set delivery rate. Oncethe cause of a malfunction is eliminated, the pump isimmediately ready to continue operation. The processmonitor is easy to install into the pump’s power supplyunit. As it is not necessary to build it into pipe runs,this process monitor also is ideal to retrofit existinginstallations. Four different types of process monitorsare available:RPR CONTROL 100-1to be built into control cabinets (mounted on top-hat rail)without programming unit.RPR CONTROL 100-2to be built into control cabinets (mounted on top-hat rail)with integrated programming unit.RPR Control 100-1 RPR Control 100-2RPR CONTROL 100-3Field device with power section of up to 4.0 kW (up to7.5 kW optionally available), mounted in an IP 65 casingfor installation in the field (e.g.at the filter), complete withindicating lamps and push-button but without programming unit.SEPARATE PROGRAMMING UNITRPR-Control 100-3Hand-held appliance with cable and plug to programme theswitching thresholds of RPR-Control 100-1 and RPR-Control 100-3.FUNCTIONAn overload controller with analogue output monitors the actualpower of the pump motor. There are four switching thresholdsdefined:• dry-running (fault, the motor is switched off);• overheating (fault, the motor is switched off);• overload (fault, the motor is switched off);• filter contaminated (warning).separate programming unitThe switching thresholds are user-programmable.Also included is a real-time clock with elapsed-timemeter, e. g. to monitor maintenance intervals.29


SALES AREAS IN GERMANYThanks to our wide distribution network all over Germany, youwill always find SONDERMANN pumps at close range.1 Berlin/BrandenburgSONDERMANN Pumpen + FilterGmbH & Co. KGAugust-Horch-Straße 4, 51149 KölnPhone: 0 22 03/93 94-0Fax: 0 22 03/93 94-48info@sondermann-pumpen.de2 Hamburg/Schleswig-HolsteinRolf-Dieter ThelenFalkenweg 9, 25337 ElmshornPhone: 0 41 21/725 93Fax: 0 41 21/725 93Mobil: 0172/628 77 82r.thelen@flux-pumpen.de3 Hannover/KasselDipl.-Ing. (FH) Ulrich PöhlsAlte Bemeroder Straße 12230539 HannoverPhone: 0 5 11/51 71 51Fax: 0 5 11/544 59 29Mobil: 0172/628 77 83u.poehls@flux-pumpen.de4 Bremen/MünsterDipl.-Ing. (FH) Dieter RöderSögelner Str. 5, 49565 BramschePhone: 0 54 61/96 90 20Fax: 0 54 61/96 90 21Mobil: 0170/180 25 46d.roeder@flux-pumpen.de5.1 Nordrhein-Westfalen NordStephan HillWilensteinweg 10, 50739 KölnPhone: 0 22 03/93 94-20Fax: 0 22 03/93 94-48Mobil: 0173/716 28 44s.hill@sondermann-pumpen.de5.2 Nordrhein-Westfalen SüdWaldemar WostmannMattlener Weg 12, 50769 KölnPhone: 02 21/708 81 92Fax: 02 21/700 40 96Mobil: 0177/708 81 92pumpeninfo@wostmann.de6 HessenRobert HöflingOdenwaldring 2563500 SeligenstadtPhone: 0 61 82/15 83Fax: 0 61 82/96 19 27Mobil: 0177/583 49 69r.hoefling@flux-pumpen.de7.1 Stuttgart/UlmHorst LaidigBuchfinkenweg 7, 70563 StuttgartPhone: 0 7 11/780 11 29Fax: 0 7 11/780 43 29Mobil: 0172/407 39 40h.laidig@flux-pumpen.de7.2 Baden-Württemberg SüdDipl.-Ing. (FH) Zdenko HrncjarVogesenstraße 1b, 79331 TeningenPhone: 0 76 41/933 51 14Fax: 0 76 41/933 51 16Mobil: 0172/101 42 17z.hrncjar@flux-pumpen.de7.3 Baden-Württemberg WestMartin ReichertTalweg 12, 75433 MaulbronnPhone: 0 70 43/101-420Fax: 0 70 43/101-444Mobil: 0174/166 57 62m.reichert@flux-pumpen.de8 Bayern SüdMarkus WernerHauptstraße 5a, 82544 EglingPhone: 0 81 76/15 45Fax: 0 81 76/99 70 23Mobil: 0172/831 15 96m.werner@flux-pumpen.de9 Bayern NordDipl.-Ing. (FH) W. SchauerMargaretenweg 391166 GeorgensgmündPhone: 0 91 72/77 52Fax: 0 91 72/70 01 28Mobil: 0172/628 77 81w.schauer@flux-pumpen.de10 Rheinland-Pfalz/SaarlandFrank SchornFliederstraße 19,66773 SchwalbachPhone: 0 68 34/56 72 50Fax: 0 68 34/56 72 62Mobil: 0172/625 92 23f.schorn@flux-pumpen.de15 Thüringen/Sachsen-AnhaltDipl. Ing. (FH) Hendrik MüllerAngerstraße 4, 06193 GötschetalPhone: 0 34 606/29 03 21Fax: 0 34 606/29 03 22Mobil: 0172/132 46 74h.mueller@flux-pumpen.de16 SachsenDipl.-Ing. Gerd HanauskaWasserschänkenstraße 3209247 Chemnitz/RöhrsdorfPhone: 0 37 22/50 25 75Fax: 0 37 22/50 56 03Mobil: 0172/628 77 84g.hanauska@flux-pumpen.de17 Mecklenburg/VorpommernRolf-Dieter ThelenFalkenweg 925337 ElmshornPhone: 0 41 21/725 93Fax: 0 41 21/725 93Mobil: 0172/628 77 82r.thelen@flux-pumpen.de30


SALES REPRESENTATIONS ABROADSONDERMANN pumpsare present all over the world.Are you looking for an opportunityto buy our products in your country?Just give us a call at our Cologneheadquarters.We will be pleased to help you.SONDERMANNPUMPEN + FILTER GMBH & Co. KGAugust-Horch-Strasse 4D-51149 ColognePhone: +49 22 03/93 94-0Fax: +49 22 03/93 94-48info@sondermann-pumpen.dewww.sondermann-pumpen.deINNOVATORS INFLOW TECHNOLOGYFor more than 40 years, SONDERMANN’sspecialist consultants have also advisedyou on the comprehensive range of FLUXpumps and their accessories. FLUX covers allranges of laboratory, barrel, container andthick matter pumps, pneumatic diaphragmpumps and liquid volume meters. We inviteyou to also benefit from thiswide-range competence for doing a goodjob. For more information visit us atwww.flux-pumpen.de31


SRT 12/08 – 3ESONDERMANNPUMPEN + FILTER GMBH & Co. KGAugust-Horch-Straße 4 ·D-51149 ColognePhone +49 (0) 22 03/93 94-0Fax +49 (0) 22 03/93 94-48info@sondermann-pumpen.dewww.sondermann-pumpen.deSubject to technical alterations

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