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Air Operating Permit - Puget Sound Clean Air Agency

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AIR OPERATING PERMITpscleanair.org<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong><strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>1904 3'd Ave, Suite 105Seattle, Washington 98101Issued in accordance with the provisions of <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> (previously known as<strong>Puget</strong> <strong>Sound</strong> <strong>Air</strong> Pollntion Control <strong>Agency</strong> (PSAPCA)) Regulation I, Article 7 and Chapter 173-401 WAC.Pursuant to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Article 7 and Chapter 173-401 WAC,Boeing Commercial <strong>Air</strong>plane Group Everett is authorized to operate subject to the terms andconditions in this permit.PERMIT NO.: 13120PERMIT RENEWAL ISSUANCE DATE:September 12, 2008Administrative Amendments: May 20, 2009, June 8,2009, October 10, 2012ISSUED TO:Boeing Commercial <strong>Air</strong>plane Group - EverettPERMIT EXPIRATION DATE: September 12,2013SIC Code, Primary:NArcs CodeNature of Business:Mailing Address:Facility Address:Responsible Official:Telephone No.:Site Contact:Telephone No.:FAX No.:3721336411<strong>Air</strong>craft ManufacturingPO Box 3707, MC OP-88, Seattle, WA 981243003 West Casino Road, Everett, WA 98201Elizabeth Lund, V.P.lG.M. 747 Program and EverettSite LeaderPO Box 3707, MlC OJ-KH, Seattle, WA 98124-2207(425) 342-7900Frank J. Migaiolo, Environmental Affairs Mgr.(425) 342-3360(425) 266-6603<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Approval:Aga a ~. McIntyre, p~Senio EngineerSteven M. Van Slyke, PECompliance Manager


<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 20f291TABLE OF CONTENTSI. EMISSION LIMITS AND PERFORMANCE STANDARDS 6A. FACILITY-WIDE APPLICABLE REQUIREMENTS 7B. EMISSION UNIT SPECIFIC APPLICABLE REQUIREMENTS 151. Halogenated Solvent Vapor Degreasing and Cold Solvent <strong>Clean</strong>ing Operations 162. Chemical Process Tankline Operations 173. Coating, <strong>Clean</strong>ing, and Depainting Operations 184. NSPS - Fuel Burning Equipment 945. NON NSPS - Fuel Burning Equipment 1186. Waste Water Trealment Operations 1237. Cyclones, Baghouses, and Other Particulate Control Operations 1298. Composite Processing Operations 1369. Abrasive Blasting Operations 15610. Motor Vehicle Fueling Operations 16011. Storage Tanks 16712. Graphic Arts Operations 17013. Laser Operations 17214. Drying and Curing Operations 17315. Wood Furniture 17616. Site Remediation 17717. Stationary Internal Combustion Engines Subject to NSPS and/or NESHAP 178II. MONITORING, MAINTENANCE AND RECORDKEEPING PROCEDURES 187A. Minimum Monitoring and Maintenance Requirements 187I. Facility-Wide Monitoring2. Specific Monitoring187192B. Operation and Maintenance (O&M) Plan Requirements. 231232A. Adjustment for Atmospheric Conditions 232Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 30f291B.Outdoor Burning232C.Refnse Burning232D.1.2.ConcealmentGeneralNSPS232232233E.Masking233F.Tampering233C.False Statements233IV.ACTIVITIES REQUIRING ADDITIONAL APPROVAL 234A.New Source Review 234n.Replacement or Substantial Alteration of Emission Control Technology 235C.Asbestos 236D.V.Spray Coating 236STANDARD TERMS AND CONDITIONS 238A.Duty to comply 238B.<strong>Permit</strong> actions 238C.Property rights 238D.Duty to provide information 238E.<strong>Permit</strong> fees 239F.Emissions trading 239C.H.Severability 239<strong>Permit</strong> appeals 239Boeing-Everett <strong>Permit</strong>, issued September f 2, 2008; Administrative Amendment 3: October 10, 20 J 2


<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 40f291J.<strong>Permit</strong> continuation240J.Federal enforceability240K.Inspection and entry240L.Compliance requirements241M.Compliance certifications241N.1.2.3.4.Compliance determinationEmission Testing - GeneralEmission Testing - New Source Performance TestsTesting - Gasoline StationCredible Evidence242242243245245O.1.2.RecordkeepingGeneralSpecific246246248P.1.2.3.Data recoveryGeneral Data RecoveryData Recovery ExceptionsCEMS Data Recovery250250250251Q. Reporting2521.2.3.4.5.6.7.8.9.10.General ReportsAnnual Emission Inventory ReportingAerospace Manufacturing and Rework Facilities NESHAP -- Reporting/NotificationMethod 9 A ReportsReport of Problems not Corrected Within 24 HoursNSPS Fuel Burning Equipment Reporting RequirementsReinforced Plastic Composites NESHAP Reporting/NotificationRegulation I, Article 12Summmy of Required Applications, Reports, and Compliance CertificationsNotification Requirements252254255258258259263267267272R.Emergencies 276Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10,2012


<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 50f291S. Unavoidable excess emissions276T. Need to halt or reduce activity not a defense277U. Stratospheric ozone and climate protection277V. RACT satisfied278W. Risl{ Management Programs278X. Definitions279Y. Duty to supplement or correct application279Z. Insignificant emission units and activities279VI.PERMIT ACTIONS280A. <strong>Permit</strong> Renewal, Revocation and Expiration280B. Administrative <strong>Permit</strong> Amendments280C. Changes not Reqniring <strong>Permit</strong> Revisions282D. Off <strong>Permit</strong> Changes283E. <strong>Permit</strong> Modification284F. Reopening for Cause287VII.PERMIT SHIELD288VIII.APPENDIXES289A. Reference Method Titles and Ave"aging Periods289B. Source Test Method 99 Fuel Oil Analyses291Boeing~Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October J 0, 20 J 2


<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 60f291I. EMISSION LIMITS AND PERFORMANCE STANDARDSThe following tables list the citation for the "applicable requirement" in the second column. Thethird column (Date) contains the adoption or effective date of the requirement. In some cases,the effective dates of the "Federally Enforceable" requirement and the "State Only" requirementare different because either the state (or local authority) has not submitted the regulation to theEPA for approval into the State Implementation Plan (SIP), or the state (or local authority) hassubmitted it and the EPA has not yet approved it. "STATE ONLY" adoption dates are in italicizedfont. When the EPA does approve the new requirement into the SIP, the old requirement will bereplaced and superseded by the new requirement. This replacement will take placeautomatically, with no changes being made to this permit until the permit is renewed. The newrequirement will be enforceable by the EPA as well as the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> fromthe date that it is adopted into the SIP, and the old requirement will no longer be an applicablerequirement.The first column is used as an identifier for the requirement, and the fourth (RequirementParaphrase) column paraphrases the requirement. The first and fourth columns are forinformation only and are not enforceable conditions of this permit. The actual enforceablerequirement is embodied in the requirement cited in the second and third columns.The fifth column (Monitoring, Maintenance & Recordkeeping Method) identifies the methodsdescribed in Section II of the permit. Following these methods is an enforceable requirement ofthis permit.The sixth (Emission Standard Period) column identifies the averaging time for the reference testmethod. The last column (Reference Test Method) identifies the reference method associatedwith an applicable emission limit that is to be used when a source test is required. In some caseswhere the applicable requirement does not cite a test method, one has been added.In the event of conflict or omission between the information contained in the fourth and sixthcolumns and the actual statute or regulation cited in the second column, the requirements andlanguage of the actual statute or regulation cited shall govern. For more information regardingany of the requirements cited in the second and third columns, refer to the actual requirementscited.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October lO, 2012


Facility-Wide Applicable Requirements<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 70f291A. FACILITY-IDE APPLICABLE REQUIREMENTSThe requirements in this section apply facility-wide to all the emission units regulated by this permit except that monitoring methodsspecified elsewhere in the permit for specific applicable requirements for specific emission units or activities supersede the generalmonitoring requirements listed in Section LA.Table 1 Facility-Wide Applicable RequirementsReqmt. Enforceable Adoption or Requirement Paraphrase Monitoring, Emission ReferenceNo. Requirement Effective Date .(Information Only) Maintenance & Standard Period Test MethodRecordkeeping Method(See Section II)LA. 1<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> Shall not emit air contaminants in More than 3 Ecology<strong>Agency</strong> Reg I: 9.03 This 3111/1999 excess of 20% opacity for more than 3 II.A. 1 (a) Opacity min in any 1 hr Method 9Arequirement will be minutes per hour Monitoring(See Sectionsuperseded upon adoptionVIII)of the 3125104 version ofReg 1: 9.03 into the SIPII.A. I (b) Complaint<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong>3/25/2004 Response<strong>Agency</strong> Reg. I: 9.03 (StateOnly). This requirementwill become federallyII.A.1 (c) Facilityenforceable upon adoptionInspectionsinto the SIP and will replacethe 3111/99 version of Reg I:9.03WAC 173-400-040(1) Thisrequirement will besuperseded upon adoptionof the 2110/05 version ofWAC /73-400-040(1) intothe SIPWAC 173-400-040(1) (StateOnly). This requirementwill become federallyeriforceable upon adoptioninto the SIP and will replace09/2011993Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


Facility-Wide Applicable RequirementsReqmt. Enforceable Adoption or Requirement ParaphraseNo. Requirement Effective Date (Information Only)the 912011993 version ofWAC 173-400-040(1) 211012005<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 80f291Monitoring, Emission ReferenceMaintenance & Standard Period Test MethodRecordkeeping Method(See Section II)l.A.2<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong>Shall not emit particulate matter in<strong>Agency</strong> Reg I: 9.09 04/0911998 excess of 0.05 gr/dscffrom equipmentused in a manufacturing process,uncorrected for excess airIl.A.I(a) OpacityMonitoringII.A. I (b) ComplaintResponseAt least I -br perrun<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>MethodS(See SectionVIII)Il.A.I(c) FacilityInspectionsl.A.3WAC 173-400-060 ThisShall not emit particulate matter inrequirement shall be 312211991 excess of O. I gr/dscf from generalsuperseded by the 21fOI05process units, uncorrected for excessversion of WAC 173-400-air060 upon its adoption intothe SIPWAC 173-400-060 (StateOnly). This requirementwill become federallyenforceable upon adoptioninto the SIP and will replacethe 3122191 version of WAC173-400-06021fOI2005II.A. I (a) OpacityMonitoringII.A. I (b) ComplaintResponseIl.A. I (c) FacilityInspectionsAt least I -br perrunEPA Method5(See SectionVIII)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


Facility-Wide Applicable RequirementsReqmt Enforceable .. Adoption or.Requirement ParaphraseNo. Requirement Effective Date (Information Only)l.AA<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong>Shall not emit particulate matter in<strong>Agency</strong> Reg l: 9.09 04/0911998 excess of 0.05 gr/dscfcorrected to 7%0, from fuel burning equipmentburning fuel other than wood, coal, orother solid fossil fuel (applies to theequipment that produces hot air, hotwater, steam, or other heated fluids byextemal combustion of fuel. Examplesinclude indirect-fired drying ovens andspace heaters and water heaters)<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 90[291- Monitoring, Emission ReferenceMaintenance & Standard Period Test MethodRecordkeeping Method(See Section IT)At least I-br per <strong>Puget</strong> <strong>Sound</strong>Il.A.I(a) Opacity run <strong>Clean</strong> <strong>Air</strong>Monitoring<strong>Agency</strong>MethodS(See SectionIl.A.I (b)ComplaintVIII)ResponseIl.A.I(c) FacilityInspectionslASWAC 173-400-050 (I) &Shall not emit particulate matter in(3) This requirement will be 3/22/91 excess of 0.10 gr/dscfcorrected to 7%superseded upon adoptionO 2 from combustion and incinerationof the 2110105 version ofunits except for emission unitsWAC 173-400-050 into thecombusting wood derived fuels for theSIPproduction of steam.. (Applies to unitsusing combustion for waste disposal,WAC 173-400-050 (1) & (3)steam production, chemical recovery(State Only) Thisor other process requirements; butrequirement will be 2110105excludes outdoor burning.)federally enforceable uponadoption into the SIP andwill replace the 3122191Shall not emit particulate matter inversion of WAC 173-400-excess of 0.2 gr/dscf at standard050conditions.At least I-br per EPA MethodIl.A.I(a) Opacity run 5 (See 40MonitoringCFR60Appendix A,July I, 2004)II.A.I (b)ComplaintResponseILA.I(c) FacilityInspectionsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


Facility-Wide Applicable RequirementsReqmt. - Enforceable Adoption or Requirement ParaphraseNo. Requirement--Effective Date (Information Only)l.A.6 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> 0411411994<strong>Agency</strong> Reg I: 9.07WAC 173-400-040(6) firstparagraph only. Thisrequirement shall besuperseded by the 2/fO/05version of WAC 173-400-040(6) upon its adoptioninto the SIPWAC 173-400-040(6) (StateOnly). This requirementwill become federallyenforceable upon adoptioninto the SIP and will replacethe 9/20/93 version of WAC173-400-040(6)9/20119932/fO/2005Shall not emit SO, in excess of 1,000ppmv (dry) corrected to 7% O 2 for fuelburning equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 100f291Monitoring, Emission ReferenceMaintenance & Standard Period Test MethodRecordkeeping Method(See Section II)Il.A.2(f) Fuel Oil At least I-br perEPA Method6CSulfur Content run (See 40 CFRMonitoring ProcedurePart 60,Appendix A,July 1,2004)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


Facility-Wide Applicable Requirements<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 11 of291ReqmL Enforceable Adoption or Requirement ParaphraseNo. Requirement ... Effective (Information Only). ..Date.LA.7 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> 0311111999Shall not emit aircontaminants in sufficientReg I: 9.II(a) (State Only)quantities and of suchcharacteristics and durationWAC 173-400-040(5) Thisas is, or is likely to be,requirement will be supersededinjurious to human health,upon adoption of the 2110105plant or animal life, orversion of WAC 173-400-040(5)9/2011993 property, or whichinto the SIPunreasonably interferes withWAC 173-400-040(5) (Stateenjoyment oflife andOnly). This requirement willpropertybecome federally enforceableupon adoption into the SIP andwill replace the 9/20/93 versionof WAC 173-400-040(5)2/1012005Monitoring, Emission ReferenceMaintenance.& Standard Test MethodRecordkeepmg Method Period(See Section II). .H.A.I (b) Complaint N/A N/AResponse;ILA.1 (c) FacilityInspectionsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


Facility-Wide Applicable RequirementsReqmt. Enforceable Adoption or Requirement ParaphraseNo. Requirement Effective (Information Only)I DateI.A.8<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Reg I: 9.15It shall be unlawful for any03/11/1999 person to cause or allowvisible emissions of fugitivedust unless reasonableprecautions are employed tominimize the emissions.Reasonable precautionsinclude, but are not limitedto, the following:.(l) The use of controlequipment, enclosures, andwet (or chemical) suppressiontechniques, as practical, andcurtailment during highwinds;(2) Surfacing roadways andparking areas with asphalt,concrete, or gravel;(3) Treating temporary, lowtrafficareas (e.g.,construction sites) with wateror chemical stabilizers,reducing vehicle speeds,constructing pavement or riprap exit aprons, and cleaningvehicle undercarriages beforethey exit to prevent the trackoutof mud or dirt onto pavedpublic roadways; or(4) Covering or wetting truckloads or allowing adequatefreeboard to prevent theescape of dust-bearingmaterials<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 120f291Monitoring, Emission ReferenceMaintenance & Standard Test MethodRecordkeeping Method Period(See Section II)ILA.I (b) Complaint N/A N/AResponse;II.A.I (c) FacilityInspectionsILA.I(f) Fugitive Dust,Track-Out, and OdorBearing ContaminantsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


Facility-Wide Applicable RequirementsReqmt. Enforceable Adoption or Requirement Para phraseNo. Requirement Effective (Information Only)Dilte. .LA.12 WAC 173-400-040(4) (State 211012005 Must use recognized goodOnly)practice and procedures toreduce odors which mayurueasonably interfere withany other property owners'use and enjoyment of theirpropertyIAl3 WAC 173-400-040(2) (State 211012005 Shall not deposit particulateOnly)matter beyond propertyboundary in sufficientquantity to interfereurueasonably with the useand enjoyment of thepropertyLA.14 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> 0610911988 Shall not emit HCI in excessReg I: 9.10(a) (State Only)of 100 ppm (dry) corrected to7% O 2 for combustionsourcesLA.IS RCW 70.94.040 1980 Shall not cause air pollution(State Only)in violation of70.94 RCW orany ordinance, resolution,rule or regulation adoptedthereunder<strong>Permit</strong> No. l3120Expiration Date: September 12,2013Page 14of29lMonitoring, Emission ReferenceMaintenance & Standard Test MethodRecordkeeping Method Period(See Section II)ILA.l(b) Complaint N/A N/AResponse;IIAI(c) FacilityInspectionsII.A.I (b )Complaint N/A N/AResponse;ILA.I( c) FacilityInspectionsNo monitoring required At least EPA Methodthree I-hr 26A (See 40runs CFR Part 60,Appendix A; July1,2000)No monitoring required N/A N/ANI A ~ Not ApplicableBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10. 2012


EMISSION UNIT SPECIFIC REQUIREMENTS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 15 of291B. EMISSION UNIT SPECIFIC APPLICABLE REQUIREMENTSThe requirements in Section LB. only apply to the specific emission units cited; however, therequirements in Section LA. also apply to the specific emission units or activities described inSection LB. If a requirement in Section LA. is repeated in this section, then the monitoring,maintenance, and recordkeeping method specified in this section supersedes the monitoring,maintenance, and recordkeeping method specified in Section LA.The first part of each subsection in Section LB. lists a description of the emission activity andidentifYing information about each specific emission point or unit. The identifYing informationincludes the building number, the colunm and door number (grid system for locating points withinthe buildings), a Boeing inventory control identification number (MSS/ID#), the Notice ofConstruction (NOC) number for equipment that has gone through the new source review process,the installation date and a short description of the emission unit. This information, which is initalics, is not an enforceable part of the permit. Because of the size of Boeing and its complexity,the information is provided as an aid in understanding the permit and locating the specificemission point or activity.The following tables list the citation for the "applicable requirement" in the second column.The third column (Requirement Paraphrase) paraphrases the requirements and is not anenforceable condition of this permit. The actual enforceable requirement is embodied in therequirement cited in the second column.The fourth column (Monitoring, Maintenance and Recordkeeping Method) identifies the activitiesthat Boeing shall use to monitor compliance with the applicable requirements identified in thesecond colunm. These methods are described in Section II of this permit. Following the method isa requirement of this permit. In some cases where the applicable requirement does not cite a testmethod, one has been added.Boeing is subject to all the requirements in all the tables listed below. The paraphrasing containedin the third column below is intended to generally state the relevant requirements for the purposesof the table, but is not intended in any way to alter or change the meaning of any requirementreferenced in the second column.In the event of conflict or omission between the information contained in the third column and theactual statute or regulation cited in the second column, the requirements and language of the actualstatute or regulation cited shall govern. For more information regarding any of the requirementscited in the second colunm, refer to the actual requirements cited.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20 J 2


PennitNo.13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12, 2013LB.1 Vapor Degreasing and Cold Solvent <strong>Clean</strong>ing Operations1.OperationsHalogenated Solvent Vapor Degreasing and Cold Solvent <strong>Clean</strong>ingRESERVEDBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTS1.B.2 Chemical Process Tankline Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 17 of2912. Chemical Process Tankline OperationsRESERVEDBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 18 of2913. Coating, <strong>Clean</strong>ing, and Depainting OperationsDESCRIPTION: This section includes all activities and equipment associated with surfacecoating, cleaning, and depainting operations that have specific applicablerequirements other than the general requirements in Section LAoTheseoperations include coating mixing, application, drying, and curing; spray guncleaning; solvent wipe and solvent flush cleaning; de painting; and materialand waste handling.Examples of equipment involved in these activitiesinclude spray booths, paint hangars, solvent cleaning benches, and guncleaning units. Note that small buckets, pails, and beakers with a capacity of2 gallons or less usedfor cleaning with acetone are exempt from WAC 173-460-060(5). I In addition, cold solvent cleaners using solvents that meet thevolatility thresholds in <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I Section6.03(c)(53) are exempt from WAC 173-460-060 since they are exempt fromreview under <strong>Agency</strong> Regulation 1 Section 6.03.(WAC 173-460 is asupplemental regulation which does not apply to units that are exempt fromreview under <strong>Agency</strong> Regulation I Section 6.03).2<strong>Clean</strong>ing, primer application, and topcoat application operations su~ject tothe Aerospace NESHAP (40 CFR Part 63 Subpart GG) are included in thissection. Currently, the Everett facility depaints 6 or less completed aircrqfieach calendar year. Therefore, the de painting requirements of the AerospaceNESHAP do not apply to the facility. However, under the Alternate <strong>Operating</strong>Scenario shown below, the Everett facility would depaint more than 6completed aircraft in a calendar year and thus be subject to the depaintingrequirements. Chemical milling maskant application operations subject to theAerospace NESHAP are not conducted at the Everett facility and, therefore,are not included in this section.I August 10, 19991eller from David Kircher, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to Charles Austin, Boeing.2 February 24,2005 email/rom Steve Van Slyke, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to John Fosberg, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 20 J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 19 of291The table below includes those spray coating units and solvent cleaningbenches that have received Orders of Approval or were registered with the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>. This table does not necessarily include allunits that may be subject to the requirements of this section; units that havenot received an Order of Approval or were not previously registered with the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> are not included in the table. The last columnin the table indicates whether Aerospace NESHAP-regulated coatingscontaining inorganic HAPs are sprayed in the unit at the time of permitissuance. However, any of the booths listed below may have such coatingssprayed in them in the future, and in some cases an amendment ormodification to the existing permits may not be needed.Most of the spray coating units listed below are used in aerospace componentcoating operations. The units with an asterisk (*) next to their description arenot normally used in aerospace component coating operations, but may be inthe future.40-04 A-7B214 4123 4193 777 wing spar dry booth # 1 Yes40-04 A-7B214 4124 4193 777 wing spar dry booth #2 Yes40-04 A-7B214 4125 4193 777 wing spar dry booth #3 Yes40-04 A-7B214 4126 4193 777 wing spar dry booth #4 Yes40-10 G-22089459 3371 2190 Wet booth- No40-21 B-8B946 3918 5192 747 HS GIG dry filter exhaust Nosystem40-22 DIE-l 0B243 None 1968 747 wing stub dry booth YesBoeing--Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 20 of291Aerospace NESirAPregulated Coatingswith Inorganic HAPUsed in Unit?40-22 D-6.518 1165201 3926 2192 747 FBJ CIC dry filter exhaust NoG90551B927system40-22 DlE-lO 712343/ 3924 5/92 747 WBJ CIC dry filter exhaust YesBII3system40-22 G-3.5, 018790 8292 3101 Dry booth No2ndfir40-23 G-IO B234/ 3922 4/93 747 J&I CIC dry filter exhaust NoB946system. BS 46-48. NW & NE40-23 G-9 B233/ 3923 4193 747 J&I CIC dry filter exhaust NoB2351system. BS 46-48. Sw. & BSB946 44/4540-23 G-9 B233/ 7067 2198 Additionalfilter boxes and NoE2351B946exhaust fans for the 747 J&ICIC dry filter exhaust system,BS46-48, SW40-24 I/J-IO GOOl71 3874 12/91 767 FBJ CIC dry filter exhaust NoB583-6 system, west40-24 1-415.25 B240, 3914 11192 767 J&I CIC dry filter exhaust NoB2411 system, 46-48GOOl7Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 21 of29140-24 1-718 B2391 3913 5192 767 J CIC dry filter exhaust NoGOO17 system. BS 41-4340-25 LlM-9 B215 4127 11/93 777 wing stub" dry booth res40-25 LlM-8 ETOl421 4075 2194 777 FBJ CIC dry filter exhaust NoBI54system40-25 K-IO 0/0357 6690 3197 Solvent cleaning bench No40-25 LlM-1 NIA 4274 2194 777 Final Assembly CIC NotoLlM-640-26 N-IO Not Yet 9252 Not Yet 777 Wing Body Join YesInstalledInstalled40-30 G-2 0174851 8761 5103 M&PT dry booth No172940-31 A-16 701500 REG 1968 Wet booth Yes40-33 G/H-14 B247 4006 8192 767 wing stub dry booth Yes40-33 G-14 8581 5913 1981 767 wing panel dry booth No40-33 H-12113 B1I71 3915 5192B1I81GOO17767 WSIWBJ CIC dryfilterexhaust systemNol3oeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 22 of29140-33 G-J4 1657351 6691 1994 Solvent cleaning benches (3) No361371G602040-33 G-II.5 B946 8315 767 wing stub buildup CIC dry Nofilter exhaust system40-33 H-14.5 BI09 3913 5192 767 HS CIC dry filter exhaust Nosystem40-34 J-14 B684 4119 4193 777 wing panel dry booth #1 No40-34 J-14 B684 4120 4193 777 wing panel dlY booth #2 No40-34 J-14 B684 4121 4193 777 wing panel dry booth #3 No40-34 J-14 B684 4122 4/93 777 wing panel dry booth #4 No40-34 J-12 4247 6/93 777 Wing Major Tool Positions No(8)40-37 C.8- 060201 5070 9/93 Solvent cleaning benches (3) No11/13 148006107/1640-37 B.8- 86631 9058 9/93 77741/43 CIC dry booth No10.6 B7023107040Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.BJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 23 of 29140-37 B.8- 8669/ 5054 9193 777 41143 dry booth Yes13.8 870231G704040-37 8.8- 86641 9058 9/93 77744145 C1C dry booth Yes11.2 870231G704040-37 8.5- 86701 5060 9193 777 44145 dry booth Yes13.8 870231G704040-37 8.8-11 86651 9058 10193 77746147148 C1C dry booth No870231G704040-37 8.2- 86681 5051 9/93 777 46147148 dry booth Yes13.8 870231G704040-37 C.6- 86711 5061 10193 777 dolly parts dry booth Yes12.6 B70231G704040-37 8.3- 86671 9058 10193 777 hariz. stab. C1C dry booth No10.2 870231G7040Boeing--Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October !OJ 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 24 of291.. .erospadeNESl{AP~egulated Coatings~kh jnQrga~icUsed.in Unit?40-37 B.8-/2 B675/ 5059 8/93 777 vert. wing dry booth resB7023/0704040-37 B.5- B662/ 9058 9/93 777 wing laydown CIC dry res10.2 B7023/ booth0704040-37 B.5-/3 B676/ 5063 8/93 777 wing laydown dry booth #1 resB7023/G704040-37 B.5-13 B677/ 5063 8/93 777 wing laydown dry booth #2 resB7023/0704040-37 B.5-/3 B678/ 5063 8/93 777 wing laydown dry booth #3 resB7023/0704040-37 B.5-/3 B679/ 5063 8/93 777 wing laydown dry booth #4 YesB7023/G7040Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 25 of 29140-51 B9311 7637 1969 40-51 highboy spray coating YesB9301B027IB0281B0291B0301B0311G0108areas with 7 dry filter units40-51 A-2.5 7084701 8250 1968 Dry booth YesG900240-51 A-213 7084691 8249 1968 Dry booth YesG900240-51 A-3 7084711 8251 1968 Dry booth YesG900240-51 8-5 1541481 4250 12/93 Vertical wing dry booth. North YesET008440-51 8-4 1541451 4249 3193 Vertical wing dry booth, South YesETOl6440-51 Bd-2 227615 8246 1101 Dry booth Yes40-54 F-3.6 PBOO131 9705 2108 Dry booth Yes8676040-56 S-5 384615 2139 7180 Dry booth YesBoeing-Everett <strong>Permit</strong>, issued September J 2,2008; Administrative Amendment 3: October la, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 26 of29140-56 D-8 135463 3986 8192 Dry booth res40-56 D-9 135464 3988 8/92 Dry booth No40-56 K-7.5 088265 3990 9/92 Dry booth Yes40-56 J.5-3 135465 3992 8/92 Dry booth res40-56 J. 5-8. 5 126452 5840 4192 Dry booth No40-56 88-4 135469 3997 3/93 Dry booth No40-56 B-4 110226/ 3999 2/92 Dry booth No/1022540-56 F-3.5 018148 7744 9100 Dry booth No40-56 G-7 018700 8282 12/00 Dry booth No40-56 J-7.5 018699 8283 12/00 Dry booth No40-56 J-7.5 110244 9571 4/07 Dry booth No45-01 8056 7210 1968 Paint hangar Yes45-01 l-5 8057 8603 1987 <strong>Air</strong> lock dry booth Yes45-01 South G80/l1 None Unknown Solvent cleaning bench No08854445-02 E-I0 165336 7509 5/94 Dry booth YesBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 27 of29145-03 B058 7217 9/81 Paint hangar, 45-03 Yes45-03 M-5 ET0417 5903 1981 Spray booth, dry Yes45-04 B685 3763 10/93 Paint hangar, 45-04 Yes45-04 Q-I0 B685/ 4501 4/93 Rudder/elevator dry booth YesET040145-04 Q-10 B685/ 4502 4/93 Rudder/elevator dry booth YesET040345-04 G8012/ None 1993 Solvent cleaning benches (2) No1647191164720Data in italics are for information only and not enforceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.BJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 28 of291EU3. I40CFR63.I(c)(1),63.4 (4/5/02)Aerospace operations must comply with 40 CFR 63Subpart A and GG.NMR40CFR63.741 (b)(9/1/98)EU 3. 240 CFR 63.5(4/5/02)Boeing shall comply with preconstruction reviewrequirements.NMREU3.340 CFR63.6(b)(2)(4120106)New and reconstructed affected sources that have aninitial startup after the effective date of 40 CFR 63Subpart GG must comply with the requirements of 40CFR 63 Subpart GG upon startup.NMREU 3. 440CFR63.6(e)(I)(4120106)At all times, including startup, shutdown andmalfunction, must operate and maintain affectedsources consistent with safety and good air pollutioncontrol practice for minimizing emissions.Malfunctions must be corrected as soon as practicableafter their occurrence. During periods of startup,shutdown, or malfunction, reduce emissions to thegreatest extent which is consistent with safety andgood air pollution control practices.Il.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsII.A.2(i)AerospaceNESHAPPressureDroplWaterFlow RateMonitoringandRecordkeepingBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 29 of291EU 3.5 40CFR If control equipment is used to control HAPs, Boeing II.A.2(c)63.6(e)(3) shall develop and implement a Startup, Shutdown and Documentation(4120/06) Malfunction Plan (SSMP), except for dry filters when on FileBoeing follows the manufacturer's instructions. TheSSMP does not need to address any scenario thatwould not cause the source to exceed an applicableemission limitation in the relevant standard.(Note that additional O&M provisions are includedunder 40 CFR 63.743(b).)EU 3. 6 40 CFR The nOllop.city emission standards set forth in 40 NMR63.6(t) CFR 63 shall apply at all times except during periods(4/20/06) of startup, shutdown and malfunction as set forth in 40CFR Subpart A and 00. If a startup, shutdown, ormalfunction of one portion of an affected source doesnot affect the ability of particular emission pointswithin other portions of the affected source to complywith the non-opacity emission standards set forth inthis part, then that emission point must still complywith the non-opacity emission standards and otherapplicable requirements.EU 3. 7 40CFR Conduct monitoring. Monitoring shall be conducted I1.A.2(d)(ii)63.8(b)(41201 as set forth in Subpart A and GO. Spray Booths06) and OtherParticulateControlBooths1I.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingEU 3. 8 40CFR Boeing must receive permission from the <strong>Puget</strong> <strong>Sound</strong> NMR63.8(t) <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> before using an alternative(4/20/06) monitoring procedure.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 30 of291EU3.9 40CFR Boeing shall notify the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> NMR63.9(b)(5/301 if it constructs or reconstructs a new affected source,03)EU 3.10 40CFR Adjustment to time periods or postmark deadlines for NMR63.9(i) submittal and review of required communications may(5/30103) be requested from and approved by the <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.EU 3. II 40CFR Notification requirements. Any change in information NMR63.90) already provided under 40 CFR 63.9 shall be sent to(5/30103) the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> within 15 days.EU 3.12 40CFR Must send reports to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> NMR63.10(a)(3)- <strong>Agency</strong> according to 40 CFR 63.1 0(a)(3)-(7) and may(7) (4120106) request changes to report due dates.EU 3.13 40 CFR Boeing shall retain records for five years. Ata II.A.2(c)63.10(b) (I) minimum, the most recent two years of data shall be Documentation(4120106) retained on site. The remaining three years of data on Filemay be off site.EU 3.14 40CFR Boeing shall maintain relevant records of startups, Il.A.2(c)63.10(b)(2) shutdowns, malfunctions, maintenance, corrective Documentation(4/20106) actions, monitoring, measurements, and testing in on Fileaccordance with the rule.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B. 3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 31 of291EU 3.15 40CFR If Boeing determines that the facility emits (or has the II.A.2(c)63.1O(b)(3) potential to emit, without considering controls) one or Documentation(4/20106) more hazardous air pollutants is not subject to a on Filerelevant standard or other requirement establishedunder 40 CFR part 63, Boeing shall keep a record ofthe applicability determination on site at the source fora period of 5 years after the determination, or until thesource changes its operations to become an affectedsource, whichever comes fIrst. The record of theapplicability determination shall include an analysis(or other information) that demonstrates why Boeingbelieves the source is unaffected (e.g., because thesource is an area source). The analysis (or otherinformation) shall be suffIciently detailed to allow theAdministrator to make a fInding about the source'sapplicability status with regard to the relevant standardor other requirement. If relevant, the analysis shall beperformed in accordance with requirementsestablished in subparts of this part for this purpose forparticular categories of stationary sources. If relevant,the analysis should be performed in accordance withEPA guidance materials published to assist sources inmaking applicability determinations under section112, ifany.EU 3. 16 40CFR Boeing shall submit reports in accordance with 40 NMR63.10(d)(I) CFR 63 Subpart GG.(4/20106)EU 3. 17 40CFR Boeing must comply with the recordkeeping and NMR63.10(!) reporting requirements in40 CFR 63.10, unless a(4/20106) waiver is granted by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 32 of291EU 3.1840CFR63.741(b)(9/1198)Boeing must comply with Subparts GG and A, exceptas specified in 40 CFR 63.743(a) and Table I ofSubpartGG.NMREU 3.1940CFR63.741 (a)-(d)(9/1198)Affected sources are specified in 40 CFR 63.74 I (c)(1 )through (7). The activities subject to the AerospaceNESHAP requirements are limited to the manufactureor rework of aerospace vehicles or components asdefined in the regulation. Where a dispute arisesrelating to the applicability of Subpart GG to aspecific activity, Boeing shali demonstrate that theactivity is not regulated under Subpali GG.NMR3 January 15, 1998 letter from Neal Shulman, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to David Moore,Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 33 of291EU 3.20 40CFR The Aerospace NESHAP requirements are not NMR63.741(e), (t) applicable to: RCRA hazardous waste, specialty(9/1/98) coatings, adhesives, adhesive bonding primers,sealant, research and development, quality control,laboratory testing activities, chemical milling, metalfinishing, electrodeposition (except of paints),composites processing (except cleaning and coating ofcomposite parts or components that become part of anaerospace vehicle or component as well as compositetooling that comes in contact with such compositeparts or components prior to cure), electronic partsand assemblies (except cleaning and topcoating ofcompleted assemblies), manufacture of aircrafttransparencies, wastewater operations, parts andassemblies not critical to the vehicle's structuralintegrity or flight performance. Not applicable toprimers, topcoats, chemical milling maskants,strippers and cleaning solvents with HAP and VOCJess than 0.1 percent for carcinogens or 1.0 percent fornoncarcinogens as detennined from manufacturer'srepresentations.EU 3. 21 40CFR The requirements for primers, topcoats, and chemical NMR63.741(g) milling maskants in 40 CFR 63.745 and 40 CFR(9/1/98) 63.747 do not apply to the use of low-volume coatingsin these categories for which the annual total of eachseparate formulation used at a facility does not exceed189 liter (L) (50 gallons [gal]), and the combinedannual total of all such primers, topcoats, andchemical milling maskants used at a facility does notexceed 757 L (200 gal).EU 3. 22 40 CFR Regulated activities associated with space vehicles are NMR63.741(h) exempt from the requirements of the Aerospace(911/98) NESHAP, except for depainting operations in 40 CFR63.746.EU 3. 23 40CFR Waterborne coatings are exempt from 40 CFR NMR63.741(i) 63.745(d)-(e), 63.747(d)-(e), 63.749(d) and (h),(9/1/98) 63.750(c)-(h) and (k)-(m), 63.752(c) and (t), and63.753(c) and (e).EU 3. 24 40CFR Aerospace NESHAP does not apply to rework on NMR63.7410) antique vehicles.(9/1/98)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 34 of 291EU 3. 25 40CFR Requirements for the use of air pollution control NMR63.743(c) device not listed in this subpart.(4/20106)EU 3.26 40 CPR Facilities may choose to comply with averaging provisions Il.A.2(h)63.743(d) herein rather than individual coating limits in 40 CPR Aerospace(4/20106) 63.745 and 40 CFR 63.747. If choosing to comply with NESHAPaveraging provisions, Boeing shall use any combination Coatingof primers, topcoats (including self-priming topcoats), Type MonitoringI chemical milling maskants, or Type II chemical millingandmaskants such that the monthly volume-weighted averageRecordkeepingorganic HAP and VOC contents ofthe combination ofprimers, topcoats, Type I chemical milling maskants, or ProcedureType 11 chemical milling maskants, as determined inaccordance with the applicable procedures set forth in 40CFR 63.750, complies with the specified content limits in40 CPR 63.745(c) and 40 CFR 63.747(c).Averaging is allowed only for uncontrolled primers,topcoats (including self-priming topcoats), Type Ichemical milling maskants, or Type II chemicalmilling maskan!s.Averaging is not allowed between primers andtopcoats (including self-priming topcoats); norbetween Type I and Type II chemical millingmaskants; nor between primers and chemical millingmaskallts; nor between topcoats and chemical millingEU 3. 27 40CFR Aerospace NESHAP depainting requirements in 40 NMR63.746(a) CFR 63.746 do not apply to a facility that depaints six(911198) or less completed aerospace vehicles in a calendaryear.EU 3. 28 40CFR New and reconstructed affected sources that have an NMR63.749(a) initial startup after the effective date of 40 CPR 63(3/27/98) Subpart GG must comply with the requirements of 40CFR 63 Subpart GG upon startup.EU 3. 29 40CFR Boeing must receive permission from the <strong>Puget</strong> <strong>Sound</strong> NMR63.75 I (e) <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> before using an alternative(12/8/00) monitoring procedure.Boeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 35 of291EU 3. 3040 CFR63.751(t)(12/8/00)Reduction of monitoring data. All emission data shallbe converted into units specified in this subpart forreporting purposes. After conversion into unitsspecified in this subpart, the data may be rounded tothe same number of significant digits as used in thissubpart to specify the emission limit.NMREU 3. 3140 CFR63.744 Table1 (6/23/03)Aqueous cleaners are :::80 percent water, have flashpoints> 200°F and are miscible with water.Hydrocarbon based cleaners are mixtures ofphotochemically reactive hydrocarbons andoxygenated hydrocarbons, have a maximum vaporpressure of7 nun Hg at 20°C, and contain no HAP.NMREU 3. 3240CFR63.744(a)(6/23/03)Must comply with housekeeping measures forcleaning operations unless using solvents that areidenti±led in Table I of 40 CPR 63.744 as aqueouscleaners or hydrocarbon cleaners, or that meet the 40CFR 63.741(t) de minimis levels.NMREU 3. 3340CFR63.744(a)(1)(6/23/03)Place cleaning solvent-laden cloth, paper, or any otherabsorbent applicators used for cleaning in bags orother closed containers upon completing their use. Usebags and containers of such design so as to contain thevapors of the cleaning solvent. "Completing theiruse" means when cleaning operation is completed orbefore leaving for a break or end shift, whichevercomes first.II.A.I (d)Work PracticeInspectionEU 3. 3440 CFR63.744(a)(1)(6/23/03)Cotton-tipped swabs used for very small cleaningoperations are exempt from the requirements of 40CFR 63.744(a)(1).NMREU 3. 3540CFR63.744(0)(2)(6/23/03)Fresh and spent cleaning solvents must be stored inclosed containers.II.A. 1 (d)Work PracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 36 of291EU 3. 3640 CFR63.744(a)(3)(6/23/03)Handling and transfer of cleaning solvents must beconducted in a manner as to minimize spills.Il.A.I(d)Work PracticeInspectionEU 3. 3740 CFR63.744(b)(6/23/03)<strong>Clean</strong>ing solvent solutions that contain HAP or VOCbelow the de minimis levels specified in 40 CFR63.741(f) are exempt from the requirements inparagraphs (b)(l), (b)(2), and (b)(3).NMREU 3. 3840CFR63.744(b)(l)& (2)(6/23/03)Hand-wipe cleaning solvent must meet the aqueous orhydrocarbon-based composition "equirements, or havecomposite v.p. of 45 mm Hg or less @20'C.II.A.2(g)AerospaceNESHAPSolvent<strong>Clean</strong>erMonitoringandRecordkeepingProcedure40CFR63.750(a),63.750(b)EU 3. 3940CFR63.744(c)(6/23/03)Must use one or more of the following techniques, ortheir equivalent, to clean spray guns:• Enclosed system cleaning; clean spray gun in anenclosed system that is closed at all times except wheninserting or removing the spray gun. <strong>Clean</strong>ing shallconsist of forcing solvent through gun.• Nonatomized cleaning: clean spray gun by placingcleaning solvent in the pressure pot and forcing itthrough the gun with the atomizing cap in place. Noatomizing air is to be used. Direct the cleaningsolvent from the gun into a vat, drum, or the wastecontainer that is closed when not in use.• Disassembled cleaning: disassemble the spray gunand clean the components by hand in a vat, whichshall remain closed at all times except when in use; orsoak components in a vat, which shall remain closedduring the soaking period and when not inserting orremoving components.Il.A.l(d)Work PracticeInspectionH.A.2( d)(i)Enclosed Gun<strong>Clean</strong>ingSystems• Atomizing cleaning: <strong>Clean</strong> spray gun by forcingthe cleaning solvent through the gun and directing theresulting atomized spray into a waste container that isfitted with a device designed to capture the atomizedcleaning solvent emissions.of nozzleof automatedBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 37 of291systems, except for robotic systems programmed tospray into a closed container, are exempt ITom therequirements of paragraphs c(1)-(4).<strong>Clean</strong>ing solvent solutions that contain HAP or VOCbelow the de minimis levels specified in 40 CFR63.741(f) are exempt ITom the requirements inparagraphs (c)(I)-(4).<strong>Clean</strong>ing procedures used in Safety Kleen gun cleanermodels 1107 and 1111 are generally equivalent tothose specified in 40 CFR 63.744(c)(2) and (3).4EU 3. 4040 CFR63.744(d)(6/23/03)Flush cleaning operations, excluding those in whichTable I or semi-aqueous cleaning solvents are used;Boeing shall empty the used cleaning solvent eachtime aerospace parts, assembJies, or components of acoating unit (with the exception of spray guns) areflush cleaned into an enclosed container or collectionsystem that is kept closed when not in use or into asystem with equivalent emission control.II.A.I(d)Work PracticeInspectionEU 3. 4140 CFR63.744(e)(6/23/03)The following cleaning operations are exempt fromthe requirements of40 CFR 63.744(b) for hand-wipecleaning:NMR(1) <strong>Clean</strong>ing during the manufacture, assembly,installation, maintenance, or testing of components ofbreathing oxygen systems that are exposed to thebreathing oxygen;(2) <strong>Clean</strong>ing during manufacture, assembly,installation maintenance or testing of parts,subassemblies, or assemblies that are exposed tostrong oxidizers or reducers (e.g., nitrogen tetraoxide,liquid oxygen, or hydrazine);(3) <strong>Clean</strong>ing and surface activation prior to adhesivebonding;4 June 14, 2000 letter from Jay Willenberg, Pugel <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, 10 Robin Bennett. Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 38 of291containing electronic parts;(5) <strong>Clean</strong>ing of aircraft and ground support equipmentfluid systems that are exposed to the fluid, includingair-to-air heat exchangers and hydraulic fluid system;(6) <strong>Clean</strong>ing of fuel cells, fuel tanks, and confInedspaces;(7) Surface cleaning of solar cells, coated optics, andthermal control surfaces;(8) <strong>Clean</strong>ing during fabrication, assembly, installationand maintenance of upholstery, curtains, carpet, andother textile materials used in the interior of theaircraft;(9) <strong>Clean</strong>ing of metallic and nonmetallic materialsused in honeycomb cores during the manufacture ormaintenance of these cores, and cleaning of thecompleted cores used in the manufacture of aerospacevehicles or components;(10) <strong>Clean</strong>ing of aircraft transparencies,polycarbonate, or glass substrates;(11) <strong>Clean</strong>ing and cleaning solvent usage associatedwith research and development, quality control, andlaboratory testing;(12) <strong>Clean</strong>ing operations, using nonflammable liquids,conducted within fIve feet of energized electricalsystems. Energized electrical systems means any ACor DC electrical circuit on an assembled aircraft onceelectrical power is connected, including interiorpassenger and cargo areas, wheel wells and tailsections; and;(13) <strong>Clean</strong>ing operations identifIed as essential usesunder the Montreal Protocol for which theAdministrator has allocated essential use allowancesor exemption in 40 CFR 82.4.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 39 of 291EU 3. 42 40CFR Boeing shall demonstrate compliance with solvent NMR63.750(a) composition using manufacturer's data. The data shall(JO/l7/00) identify all components of the cleaning solvent andshall demonstrate that one ofthe approvedcomposition definitions is met.EU 3. 43 40CFR Boeing shall follow 40 CFR 63.750(b) to determine NMR63.750(b) the vapor pressure of cleaning solvents.(10/17/00)EU 3. 44 40CFR Boeing shall record the name, vapor pressure, and II.A.2(g)63.752(b)(I) documentation showing the organic HAP constituents Aerospace(9/1/98) of each cleaning solvent used for affected cleaning NESHAPoperations at the facility.Solvent<strong>Clean</strong>erMonitoringandRecordkeepingProcedureEU 3. 45 40CFR For complying with hand-wipe cleaner composition II.A.2(g)63.752(b)(2) requirements specified in 63.744(b)(I), or for semi- Aerospace(9/1/98) aqueous cleaning solvent for flush cleaning, Boeing NESHAPshall keep records of name, data/calculations, andaIillual volumes on file.Solvent<strong>Clean</strong>erMonitoringandRecordkeepingProcedureEU 3. 46 40 CFR For complying with hand-wipe cleaner vapor pressure II.A.2(g)63.752(b)(3) limit (not complying with the composition Aerospace(9/\/98) requirements specified in 63. 744(b)(1 », Boeing must NESHAPkeep records of name, vapor pressure,Solventdata/calculations/test results, and monthly volumes on <strong>Clean</strong>erfile for five years (the most recent two years must bekept on site) as required by 40 CFR 63.1 O(b)(\).MonitoringandRecordkeepingProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 40 of291EU 3.47 40CFR For using noncompliant hand-wipe cleaning solvent in Il.A.2(g)63.752(b)(4) exempt cleaning operations specified in 40 CPR Aerospace(9/1198) 63.744(e), Boeing shall keep records on monthly NESHAPvolumes by operation and a master list of processes onfile.Solvent<strong>Clean</strong>erMonitoringandRecordkeepingProcedureEU 3. 48 40CFR Boeing shall keep a record of all leaks from enclosed II.A.2( d)(i)63.752(b)(5) spray gun cleaners identified pursuant to 63.751(a) Enclosed Gun(9/1198) that includes the source identification, date leak was <strong>Clean</strong>ingdiscovered and date leak was repaired for each leak Systemsfound.5 February 19, 1999 letter ji'om J. M. Willenberg, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to Robin Bennett, Boeing, andApril 2, 1999 letter from Bonnie Thie, EPA, to Robin Bennett, Boeing.Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 41 of291EU 3. 49 40CFR For exempt waterborne coatings, Boeing shall II.A.2(c)63.741(i) maintain manufacturer's data on HAP/VOC content Documentation(911198) and annual purchase records for 5 years. on FileEU 3.50 40CFR Aerospace equipment that is no longer operational, NMR63.745(a) intended for public display, and not easily capable of(12/8/00) being moved is exempt from the requirements of 40CFR 63.745, EU 3.51 through EU 3.55.EU 3. 51 40CFR Boeing shall conduct handling and transfer of HAP- IT.A.l (d)63.745(b) containing primers and topcoats in such a manner to Work Practice(12/8/00) minimize spills. InspectionEU 3. 52 40CFR Boeing shall limit primer organic HAP/VOC content II.A.2(h) EPA63.745(c) to 350 gil or 650 gil for large commercial aircraft and Aerospace Method 24(12/8/00) their components; iopcoat organic HAP/vOC content NESHAP (See 40to 420 gil. Coating CFRPartMonituring 60,andAppendixRecordkeeping A, July 1,Procedure 2001)40CFR63.750(c)-(I)EU 3.53 40CFR Compliance with the organic HAP and VOC content Il.A.2(h)63.745(e) limits specified in 40 CFR 63.745(c)(1) through Aerospace(12/8/00) (c)(4), EU 3.52, shall be accomplished by using the NESHAPmethods specified in 40 CFR63.745(e)(1) and (e)(2) Coatingeither by themselves or in conjunction with one Monitoringanother.and(1) Use pi"imers and topcoats (including self-priming Recordkeepingtopcoats) with HAP and VOC content levels equal to Procedureor less than the limits specified in 40 CFR63.745(c)(1) through (c)(4); or(2) Use the averaging provisions described in 40 CPR63.743(d), EU 3. 26.EU 3.54 40CFR Specific primerltopcoat application techniques II.A.1(d)63.745(1)(1), identified in 40 CFR 63.745(f)(1) are required; must Work Practice(2)(12/8/00) be operated according to company procedures, locally Inspectionspecified operating procedures, or manufacturer'sspecifications whichever is most stringent. Modifiedguns must maintain transfer efficiency equivalent toHVLP.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10. 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 42 of291EU 3. 5540CFR63.745(t)(3)(12/8/00)Certain situations are exempt from the requirements of40 CFR 63.745(t)(1), including the use of airbrushequipment, band-held aerosol cans, and touch-up andrepair operations.NMRPreval hand-held aerosol cans with a non-refillablepressurized portion qualify for the exemption under 40CFR 63.741(t).6EU 3. 5640CFR63.750(i)(10/17/00)Boeing may apply for alternative application methodsfor primers and topcoats by following procedures in40 CFR 63.750(i).NMREU 3.57EU 3. 5840 CFR63.752(c)(I)(9/1/98)40 CFR63.752(c)(2)(9/1/98)Boeing must keep records of name and VOC contentfor all primers and topcoat~ as received and asapplied.II.A.2(b)AerospaceNESHAPCoatingMonitoringandRecordkeepingProcedureFor compliant coatings, Boeing must keep records on II.A.2(h)organic HAP and VOC contents, as applied, Aerospacedata/calculations or Method 24 used to determine NESHAPthem, and monthly usage.CoatingMonitoringandRecordkeepingProcedure6 October 14. 1998 letter from Douglas Hardesty, EPA, 10 Jay Willenberg, Pugel <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No .. 13120Expiration Date: September 12, 2013Page 43 of291EU 3. 5940CFR63.752(c)(3)(9/1/98)For low-HAPIVOC uncontrolled primers as applied:«~250 giL HAP less water as applied) and VOC«~250 giL VOC less water & exempt solvents); sitemust keep annual purchase records, anddatalcalculations or Method 24 used to determineorganic HAP content on file.II.A.2(h)AerospaceNESHAPCoatingMonitoringandRecordkeepingProcedureEU 3. 6040CFR63.752(c)(4)(9/1198)For primers and topcoats complying with the organicHAPIVOC content level by averaging, site must keepmonthly volume-weighted average masses of organicHAPIVOC emitted per unit volume of coating asapplied as determined by procedures in 40 CFR63.750(d) and (t), and all data, calculations, and testresults used to determine these values.II.A.2(h)AerospaceNESHAPCoatingMonitoringandRecordkeepingProcedureEU 3. 6140CFR63.743(a)(10)(4/20106)Boeing shall notify the Administrator and the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> on or before March 1 ofeach year requirements for (re)construction of boothsor hangars, during the prior calendar year, withpotential to emit less than 10 tonslyr of an individualinorganic HAP or less than 25 tons/yr of all inorganicHAP combined. Submission of a Notice ofConstruction and Application for Approval to the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> fulfills the abovementionedinitial notification requirements.II.A.2(a)Approval by the<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>, viaNOCIOrder ofApprovalBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 44 of291EU 3. 6240 CFR63.743(b)(4/20/06)Boeing must prepare a startup, shutdown and ILA.2( c)malfunction plan required for water wash booths and Doctunentationdry particulate filter systems not operated per the on Filemanufacturer's instructions. 1n addition to theinformation required in 40 CFR 63.6, this plan shallalso include the following provisions:(1) The plan shall specify the operation andmaintenance criteria for each air pollution contToldevice or equipment and shall include a standardizedchecklist to document the operation and maintenanceof the requirement;(2) The plan shall include a systematic procedure foridentifying malfunctions and for reporting themimmediately to supervisory personnel: and(3) The plan shall specify procedures to be followed toensure that equipment or process malfunctions due topoor maintenance or other preventable conditions donot occur.EU 3. 6340CFR63.743(b)(4120/06)Dry particulate filter systems operated per themanufacturer's instructions are exempt from a startup,shutdown and malfunction plan required by 40 CFR63.6(e)(3).NMREU 3. 6440CFR63.745(g)(1)(12/8/00)Boeing shall apply aerospace primers and topcoats ina booth or hangar with airflow directed downward,onto or across and exhausted through one or moreoutlets.II.A.I(c)FacilityInspectionsEU 3. 6540 CFR63.745(g)(2)(i)(A)(12/8/00)For existing booths or hangars where primers ortopcoats containing inorganic HAPs are spray applied,the air stream must be exhausted through a dryparticulate filter system certified using Method 319 tomeet or exceed the efficiency data points in Tables Iand 2. Alternatively, may choose to comply with 40CFR 63.745(g)(2)(i)(B), EU 3.66, or (C), EU 3. 67.1I.A.2(c)Documentationon FileEPAMethod319 (See40 CFRPart 63,AppendixA, July I,2001)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October la, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 45 of 291EU 3. 66EU3.67EU 3. 68EU 3. 69EU 3. 7040CFR63.745(g)(2)(i)(B)(12/8/00)40CFR63.745(g)(2)(i)(C)(12/8/00)40 CFR63.745(g)(2)(ii)(A)(12/8/00)40 CFR63.745(g)(2)(ii)(B)(12/8/00)40CFR63.745(g)(2)(iii) (12/8/00)For existing booths 01' hangars where primers ortopcoats containing inorganic HAPs are spray applied,the air stream must be exhausted through a waterwashsystem that remains in operation during all coatingapplication operations. Alternatively, may choose tocomply with 40 CFR 63.745(g)(2)(i)(A), EU 3. 65, 01'40 CFR 63.745(g)(2)(i)(C), EU 3. 67.For existing booths or hangars where primers ortopcoats containing inorganic HAPs are spray applied,the ail' stream must be exhausted through an airpollution control system that meets or exceeds theefficiency data points in Tables I and 2 and isapproved by the permitting authority. Alternatively,may choose to comply with 40 CFR63.745(g)(2)(i)(A), EU 3. 65,01' (B), EU 3. 66.11.A.2(i)AerospaceNESHAPPressureDroplWaterFlow RateMonitoring andRecordkeepingProcedureI1.A.2(c)Documentationon FileFor new booths or hangars where primers or topcoats II.A.2(c) 319containing inorganic HAPs are spray applied, the air Documentationstream must be exhausted through a dry particulate on Filefilter system that is certified using Method 319 to meetor exceed the efficiency data points in Tables 3 and 4.Altcrnatively, may choose to comply with 40 CFR63.745(g)(2)(ii)(B), EU 3.69.For new booths or hangars where primers or topcoatscontaining inorganic HAPs are spray applied, the airstTeam must be exhausted through an air pollutioncontrol system that meets or exceeds the efficiencydata points in Tables 3 and 4 and is approved by thepermitting authority. Alternatively, may choose tocomply with 40 CFR 63.745(g)(2)(ii)(A), EU 3. 68.Alternate control technology options for sources forwhich construction commenced after June 6, 1994, butbefore October 29, 1996.ILA.2(a)Approval by the<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>. viaNOCIOrder ofApprovalIl.A.2(a)Approval by the<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>, viaNOCIOrder ofApprovalBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 46 of291EU 3. 71EU 3. 72EU 3. 73EU 3.7440CFR63.745(g)(2)(iv) (12/8/00)40CFR63.745(g)(3)(12/8/00)40CFR63.745(g)(4)(12/8/00)40CFR63.745(g)(2)(v) (12/8/00)For dry filter system, must maintain in good workingorder, Boeing must install a differential pressuregauge, continuously monitor the pressure drop acrossthe tilter and record once per shift, and take correctiveaction if outside the limits.Boeing must shut down the spray operation if thepressure drop (as recorded pursuant to 63.752(d)(l))or water flow (as recorded pursuant to 63.752(d)(2))go outside of the range or if Boeing does not doscheduled maintenance. The operation shall not beresumed until the pressure drop or water flow rate isreturned within the specified limit(s).When water wash is used to control inorganic HAPemissions fyom the booth, Boeing must continuouslymonitor water flow rate and record once per shift.II.A.2( d)(ii)Spray Boothsand OtherParticulateControl Booths,I1.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoring andRecordkeepingProcedureII.A.2(i)AerospaceNESHAPPressureDrop/WaterThe requirements of paragraphs (g)(l), EU 3. 64, NMRthrough (g)(3), EU 3. 72, do not apply to: touchup ofscratched surfaces or damaged paint; hole daubing forfasteners; touchup of trimmed edges; coating prior toJommg dissimilar metal components; stenciloperations performed by brush or air brush; sectionjoining; touchup of bushing and other similar parts;sealant detackifying; painting parts in an areaidentified in a Title V permit, where the <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> has determined that it is nottechnically feasible to paint the parts in a booth; and,use of hand-held spray can application methods.Flow RateMonitoring andRecordkeepingProcedureI1.A.2(i)AerospaceNESHAPPressul'eDrop/WaterFlow RateMonitoring andRecordkeepingProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.E.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 47 of291EU 3. 7540CFR63.750(0)(10/17/00)When dry filters are used to control inorganic HAPemissions from the booth, the filters must be certifiedusing Method 319.II.A.2(c)Documentationon FileEU 3. 7640 CFR63.751(c)(I)(12/8/00)When dry filters are used to control inorganic HAP,while primer 01' topcoat application operations areoccurring, Boeing shall continuously monitor pressuredrop 01' water flow rate as applicable across the systemand read and record the pressure drop once pel' shiftfollowing the recordkeeping requirements of 40 CFR63.752(d).II.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoring andRecordkeepingProcedureEU 3. 7740CFR63.751(c)(2)(12/8/00)When water wash is used to control inorganic HAPemissions from the booth, while primer and topcoatapplication operations are occurring, Boeing shallcontinuously monitor the water flow rate through thesystem and read and record the water flow rate onceper shift following the recordkeeping requirements of40 CFR 63.752(d).II.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoring andRecordkeepingProcedureEU 3. 7840 CFR63.752(d)(9/1/98)Boeing shall record pressure drop or water flow onceeach shift. Log shall include limits.Il.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoring andRecordkeepingProcedureEU 3. 79----'40CFR63.748(9/1/96)Except as provided in EU 3. 20, Boeing shall conducthandling and transfer of HAP-containing wastes insuch a manner to minimize spills.II.A.I(d)Work PracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 48 of291EU 3. 80WAC 173-401-650(a)(1114/93)Boeing shall, contemporaneously with making achange from one operating scenario to another, recordin a log at the permitted facility a record of thescenario under which it is operating.II.A.2(1)AerospaceNESHAPDepaintingMonitoringandRecordkeepingProcedureEU 3. 8140 CFR63.746(a)(1)(9/1/98)40 CFR 63.746, EU 3. 81 to EU 3. 86, applies todepainting of outer surface areas of completedaerospace vehicles. Does not apply to the depaintingof parts or units normally removed from the aerospacevehicle for depainting. Wings and stabilizers arealways subject to the requirements of this sectionregardless of whether their removal is considerednormal practice for depainting.NMREU 3.8240 CFR63.746(a)(2)(9/1/98)Aerospace vehicles or components that are intendedfor public display, no longer in operation, and noteasily capable of being moved are exempt from therequirements of this section.NMREU 3.8340CFR63.746(a)(3)(9/1/98)The following depainting operations are exempt fromthe requirements of 40 CFR 63.746, EU 3.81 to EU 3.86:(i) depainting ofradomes, and(ii) depainting of parts, subassemblies, .nd assembliesnormally removed from the primary aircraft structurebefore dep.inting.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSl.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 49 of291EU 3.8440CFR63.746(b)(I)(9/1/98)New or existing aerospace depainting operations shallemit no organic HAP from chemical strippingformulations and agents 01' chemical paint softeners.I!.A.2(l)AerospaceNESHAPDepaintingMonitoringandRecordkeepingProcedureEU 3. 8540CFR63.746(b)(3)(9/1/98)New or existing depainting operations shall not, on an I1.A.2(l)annual average basis, use more than 26 gallons of Aerospaceorganic HAP-containing chemical strippers or NESHAPalternatively 190 pounds of organic HAP pel' Depaintingcommercial aircraft depainted; 01' more than 50 Monitoringgallons of organic HAP-containing chemical stTippers andor alternatively 365 pounds of organic HAP pel' Recordkeepingmilitary aircraft depainted for spot stripping and decal Procedureremova!.40CFR63.750(j)EU 3.8640 CFR63.746(b)(5)(9/1198)Mechanical and hand sanding operations are exemptfrom the requirements in 40 CFR 63.746(b)(4)NMREU 3.8740CFR63.750(j)(10117/00)For sources complying with 40 CFR 63.746(b)(3), EU3. 85, must determine volume of organic HAPcontainingchemical strippers or alternatively theweight of organic I-lAP used per aircraft using theprocedures specified in 40 CFR 63.750(j)(1) through(3).NMREU 3.8840CFR63.752(e)(I)(911/98)For all chemical strippers used in depaintingoperations subject to 40 CFR 63.746, EU 3.81 to EU3. 86, record the name of each chemical stTipper andthe monthly volumes of each organic HAP containingstripper used or monthly weight of organic HAPmaterialused for spot stripping and decalremova!.II.A.2(l)AerospaceNESHAPDepaintingMonitoringandRecordkeepingProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 50 of291EU 3.8940CFR63.752(e)(4)(9/1/98)For each type of aircraft depainted, a listing of theparts, subassemblies, and assemblies normallyremoved from the aircraft before depainting.Prototype, test model or aircraft that exist in lownumbers are exempt from this requirement.ILA.2(l)AerospaceNESHAPDepaintingMonitoringandRecordkeepingProcedureEU 3.9040CFR63.752(e)(6)(9/l/98)For spot stripping and decal removal, the volume oforganic HAP-containing chemical stripper or weightof organic HAP used, the annual average volume ororganic HAP-containing chemical stripper or weightof organic HAP used per aircraft, the annual numberof aircraft stripped, and all data and calculations used.II.A.2(l)AerospaceNESHAPDepaintingMonitoringandRecordkeepingProcedureEU 3. 91<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegII: 3.09(a)(12/9/93)Regulation II: 3.09 applies to operations in whichcoatings are applied to aerospace components.Aerospace component means the fabricated part,assembly of parts, or completed unit of any aircraft,helicopter, missile, or space vehicle.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 51 of291EU 3. 92<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegII: 3.09(b)(12/9/93)Application of the following coatings in excess of the II.A.2(b) VOCfollowing limits is unlawful:ContentMonitoringCommercial Aerospace Topcoat: 420 gm VOC/Liter andRecordkeepingMilitary Aerospace Topcoat: 420 gm VOC/Liter ProcedureCommercial Aerospace Primer:350 gm VOC/LiterEPAMethod 24(See 40CFR Part60,AppendixA, July I,2001)Military Aerospace Primer:Temporary Protective Coating:350 gm VOC/Liter250 gm VOC/LiterCommercial Aerospace Topcoat and Primer is definedin Regulation II as BMS 10-11 Type II and BMS lO­II Type I, respectively. Military Aerospace Topcoatand Primer are defined in Regulation II as the currentversion of MIL-C-85285 and MIL-P-85582,respectively.EU 3. 93<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegII: 3.09(c)(12/9/93)The coatings in Regulation II, 3.09(b) must be appliedby HVLP spray equipment (0.1 to 10 psig air pressurefor atomization), electrostatic spray equipment, orother acceptable coating application methods listed inRegulation II, 3.09(c), EU 3. 92.II.A.I(d)Work PracticeInspectionEU 3. 94<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegII: 3.09(d)(12/9/93)Boeing must collect and minimize the evaporation ofVOC containing materials used for cleanup of sprayequipment, including paint lines. VOC-containingcleanup material for spray equipment must be storedin closed containers.II.A.I(d)Work PracticeInspectionEU 3. 95<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegIl: 3.09(e)( 12/9/93)Containers used for the storage or disposal of VOCcontaining materials shall be kept closed except whenbeing cleaned or when materials are being added,mixed, or removed. Closed containers for solvent ragor paper disposal are required. Disposal is requiredwhen the cleaning operation is completed or beforeleaving for a break or end of shift, whichever comesfirst.II.A.I(d)Work PracticeInspectionBoeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 52 of 291EU 3. 96<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II:3.04(a) &(b), (12/9/93)Thisrequirementwill besupersededuponadoption ofthe 7124103version ofReg. II,3.04(0) intothe SIP.Motor vehicle and mobile equipment coating VOCcontent must not exceed the limits in Reg II 3.04(a)and (b).Mobile equipment is equipment that is licensed orlikely to be licensed to operate on a public roadway.'II.A.l(d)Work PracticeInspectionII.A.2(b) VOCContentMonitoringandRecordkeepingProcedure7 July 23,2003 letter from James Nolan, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to Michael Verhaar, Boeing.8 January 30, 200lletter from Jay Willenberg, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to Edward Cierebiej, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 53 of291EU 3. 97<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II: 3.04(a)(7/24/03)(State Only)Thisrequirementwill becomefederallyenforceableuponadoption intothe SIP andwill replacethe 12/9/93version ofRe". 11.3.04(a) & (b).Unlawful for original equipment manufactures toapply any coating with a VOC content in excess of thefollowing limits to motorized vehicles, their parts andcomponents, or equipment designed to be pulled bymotorized vehicles:Pretreatment Wash Primer 780 gil Precoat780 gil Prhner/PrimerSurfacer 720 gil Primer Sealer720 gil Topcoat720 gil Metallic/Iridescent Topcoat 720 gilII.A.l(d)Work PracticeInspectionII.A.2(b) VOCContentMonitoringandRecordkeepingProcedureEU 3. 98<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II:3.04(c)(12/9/93)Thisrequirementwill besupersededuponadoption ofthe 7/24/03version ofReg. 11,3.04(b) intothe SIP.Motor vehicle and mobile equipment specialty coatingVOC content must not exceed 840 giL.Mobile equipment is equipment that is licensed orlikely to be licensed to operate on a public roadway.'lI.A.l(d)Work PracticeInspection1I.A.2(b) VOCContentMonitoringandRecordkeepingProcedureBoeing--Everett <strong>Permit</strong>, issued September J 2, 2008,' Administralive Amendment 3: October 10, 20J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 54 of 291EU 3.99<strong>Puget</strong> <strong>Sound</strong>.<strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II: 3.04(b)(7124103)(State Only)Thisrequirementwill becomefederallyenforceableuponadoption intotheSJP andwill replacethe 1219/93version ofReg. 11,3.04(c).It shall be unlawful for any person to apply anyspecialty coating with a VOC content in excess of 840grams/liter, excluding water. Use of all specialtycoatings except antiglare/safety coatings shall notexceed 5.0% of all coatings applied on a monthlybasis. Specialty coatings are coatings that arenecessary due to unusual job performancerequirements and whose VOC content exceeds 630gramslliter.H.A.I(d)Work PracticeInspectionILA.2(b) VOCContentMonitoringandRecordkeepingProcedureEU 3. 100<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.H:3.04(d)(12/9/93)Thisrequirementwill besupersededuponadoption ofthe 7124103version ofReg.II,3.04(c) intothe SIP.VOC content of coating must be displayed oncontainer or available on file for inspection.Il.A.2(c)Documentationon FileBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 55 of291EU 3. 101<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II: 3.04(c)(7124103)(State Only)Thisrequirementwi/! becomefederallyenforceableuponadoption intothe SIP andwill replacethe i219193version ofReg. 11,3.04(d).The VOC content of each coating regulated by thissection shall be available to the <strong>Agency</strong> upon request.Monthly records shall be maintained to demonstratecompliance with the standards specified in Section3.04(a) and 3.04(b) of this regulation. The recordsshall include type of paint, quantity applied, and howthe coating qualifies as specialty. The records shall bemade available to <strong>Agency</strong> personnel upon request.1I.A.2(b) VOCContentMonitoringandRecordkeepingProcedureEU 3. 102<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.1I:3.04(e)(12/9/93)Thisrequirementwill besupersededuponadoption ofthe 7124103version ofReg. ii,3.04(d) intothe SIP.HVLP (0.1 to 10 psig air pressure for atomization),electrostatic, or other acceptable coating applicationmethod must be employed.1I.A.I(d)Work PracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 56 of291EU 3. 103<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II: 3.04(d)(7/24/03)(State Only)Thisrequirementwill becomefederallyenforceableuponadoption intothe SIP andwill replacethe 12/9/93version ofReg. If,3.04(e)It shall be unlawful for any person to apply any VOCcontainingmaterial to any motorized vehicles, theirparts and components, or equipment designed to bepulled by motorized vehicles unless the coating isapplied by the use of one of the following methods:(I) High volume, low pressure (0.1 to 10 psig airpressure for atomization) spray equipment,(2) Electrostatic spray equipment,(3) Flow coat,(4) Dip coat,(5) Brush coat,(6) Hand-held aerosol cans,(7) Roll coat, or(8) <strong>Air</strong> brushII.A. J(d)Work PracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting OperationsPennitNo.13120Expiration Date: September 12, 2013Page 57 of291EU3.104 Puge! <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II:3.04(t)(12/9/93)Thisrequirementwill besupersededuponadoption ofthe 7/24/03version ofReg. 11.3.04(e) intothe SIP.<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II: 3.04(e)(7/24/03)(State Only)Thisrequirementwill becomefederallyenforceableuponadoption intothe SIP andwill replacethe /2/9/93version ofReg. 1I,3.04(j)Boeing must collect and minimize the evaporation ofVOC-containing materials used for cleanup of sprayequipment, including paint lines. VOC containingcleanup material for spray equipment collected inclosed containers.lI.A.I(d)Work PracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 58 of291EU 3. 105<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II:3.04(g)(12/9/93)Thisrequirementwill besupersededuponadoption ofthe 7/24/03version ofReg. II,3.04(f) intothe SIP.VOC containing material must be stored in closedcontainers and disposed of properly.II.A.I(d)Work PracticeInspection<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg.II: 3.04(f)(7/24/03)(State Only)Thisrequirementwill becomefederallyenforceableuponadoption intothe SIP andwill replacethe 12/9/93version ofReg. II,3.04(g)Boeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 59 of291EU 3.106 <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg1: 7.09(b)(9/10/98)Boeing shall develop and implement an O&M plan toassure continuous compliance with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong>Ail' <strong>Agency</strong> Regulations I, II, and III.II.B OperationandMaintenance(O&M) PlanRequirements.Thismonitoringrequirementsupersedes themonitoringmethod for thisrequirementlisted in I.A.IIEU 3. 107<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegI: 9.20(6/9/88)All equipment must be maintauled in good workingorder.1I.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsII.A.I(c)FacilityInspectionsThesemonitoringmethodssupersede themonitoringmethod for thisrequirementlisted in I.A.l 0EU 3. 108Order ofApproval No.7498,ConditionNo.3Boeing shall limit spray coating operations outside ofa spray enclosure to operations such as:(a) Coating areas that were covered by holdingfixtures, tooling, or protective masking during originalIf.A.I(c)FacilityInspectionsBoeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 60 of 291EU 3. 109Order ofApproval No.7498,ConditionNo.4(b) Coating over sealants applied throughout themanufacturing process,(c) Coating areas which are imperfections like poorcoverage, scratched, damaged paint, runs in paint, tisheyes, etc.,(d) Coating areas on large subassemblies normallyscheduled to be painted in ventilated enclosures, butrequired to travel due to out-of-sequence work,(e) Coating areas of fasteners, components,assemblies, subassemblies, or surfaces that are joined,replaced, damaged, repaired, or trimmed,(1) Coating prior to joining dissimilar metalcomponents,(g) Stencil, decorative, or temporary markingoperations,(h) Touchup of bushings and other similar parts,(i) Sealant detackif)dng,U) Coating operations on the assembly flightline, and,(k) Coating areas on large subassemblies or parts thatare too large to be reasonably handled in an enclosedspray booth.Boeing shall not cause or allow fallout from spraypainting operations such that the presence of thefallout remains visible at or near any building exhaust.(3/3/99)==L,------;-c~~=II.A. I (c)FacilityInspectionsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 61 of291EU 3.110 PSD #91-01Amendment2, Condition#1 (Aug2000)VOC emissions shall not exceed 142 tons per year.II.A.2(p)Emission.EstimatesRequired byPSD or Orderof Approval<strong>Permit</strong>ConditionEU3.111PSD#91-01Amendment2, Condition#3 (Aug2000)Methods used for aerospace cleaning operations shallbe limited to those methods allowed under Section 40CFR 63.744 of Subpart GG, National EmissionStandards for Aerospace Manufacturing and ReworkFacilities. Exemptions listed in 40 CFR 63.744(e)shall app Iy.II.A.I(d)Work PracticeInspectionEU 3.112 PSD #91-01Amendment2, Condition#4 (Aug2000)EU3.113 PSD#91-01Amendment2, Condition#6 (Aug2000)EU3.114 PSD#91-01Amendment2, Condition#8 (Aug2000)EU 3.115 PSD #91-01Amendment2, Condition#10 (Aug2000)Methods used for application of aerospace coatingsshall be limited to high transfer efficiency (HTE)methods listed in section 40 CFR 63.745(1) of SubpartGG, National Emission Standards for AerospaceManufacturing and Rework Facilities. Exemptionslisted in 40 CFR 63.745(f)(3) shall apply.All operations in Bldg. 45-04 shall comply withRegulation II of<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.Any activity which is undertaken by Boeing or others,in a manner which is inconsistent with the PSDapplication and approval, shall be subject toDepartment of Ecology enforcement under applicableregulations. Nothing in the PSD approval shall beconstrued so as to relieve Boeing of its obligationsunder any state, local, or federal laws or regulationsAccess to Bldg. 45-04 by the EPA, WDOE, state orlocal regulatory personnel shall be permitted uponrequest for the purpose of compliance assuranceinspections.II.A.I (d)Work PracticeInspectionNMRNMRNMRBoeing-Everett <strong>Permit</strong>, issued Sepfember J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 62 of291EU 3. 116Order ofApproval No.3892,Condition #6Boeing shall not pressure test with ammonia morethan two wings per day.II.A.1(d)Work PracticeInspectionEU3.117 OrderofApprovalNos. 5051(4)(9/7/93),5054 (4)(9/7/93),9058 (5)(7/28/04),5059 (4)(9/7/93),5060 (4)(5/22/95),5061 (4)(9/7/93),5063 (4)(9/7/93)EU 3.118 Order ofApproval No.9058ConditionNo.3(7/28/04)Boeing will install a gauge to measure pressuredifferential across the exhaust filters. The gauge shallindicate the acceptable pressure drops.Boeing shall use air-assisted airless, high volume lowpressure (HVLP), hand-held spray cans, electrostaticspray application, flow/curtain coat, dip coat, roll coat,or brush coat for the application of corrosioninhibiting compound (CIC). For the application ofcrc in the lower lobe of the aircraft body sections andin confined, difficult to reach areas, Boeing may usean airless wand for the spray coating application inaddition to the methods described above.1I.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsII.A.I (d)Work PracticeInspectionEU3.119 OrderofApproval No.9058ConditionNo.4(7/28/04)Boeing may use other coating application methods for II.A.2( c)application of crc that have a transfer efficiency of Documentation60% or greater if Boeing pre-detennines the transfer on Fileefficiency of these other methods. Boeing shall useeither a transfer efficiency test approved by the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> or shall otherwisedemonstrate that to the satisfaction of the <strong>Agency</strong> thatthe method has a transfer efficiency of 60% or greater.Boeing shall provide written notification to the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> of the results of the transferefficiency determination prior to implementing thenew application method.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 63 of291EU 3.120 PSD #91-06,Amendment2, Condition#2,6/13/05EU3.121 PSD#91-06,Amendment2, Condition#3,6/13/05EU 3. 122 PSD #91-06,Amendment2, Condition#4,6/13/05Only ail', nitrogen, inert gas, or carbon dioxide may beused to pressure test Model 777 wings.VOC emissions from Model 777 assembly operationsdescribed in Findings I through 4 of PSD #91-06 atBoeing Everett:I. Shall not exceed 238.8 tons per year.2. VOCs are as defined in 40 CFR 51.1 OO(s).Corrosion-inhibiting compound (CIC) coatings used atthe Final Body Join and Final Assembly tool positionsmust meet the following VOC emission factors. ForCIC coatings applied with hand held aerosol spraycans, the propellant shall not be included incalculating the coating VOC emission factor of thecoating. "Advanced" and "Heavy Duly" CIC shall beconsistent with the description in Finding lOb ofPSD#91-06.I. "Advanced" CIC: Maximum calculated VOCemission factor no greater than 0.023 kilogram VOCper meter squared of coated surface (kg VOC/m').2. "Heavy Duty" CIC: Maximum calculated VOCemission factor no greater than 0.016 kg VOC/m' ofcoated surface.3. CIC other than those listed above: Maximumcalculated VOC emission factor no greater than 0.012kg VOC/m 2 of coated surface.II.A.I(d)Work PracticeInspectionIl.A.2(p)EmissionEstimatesRequired byPSD or Orderof Approval<strong>Permit</strong>ConditionII.A.2(b) VOCContentMonitoringandRecordkeepingProcedureIl.A.2(p)EmissionEstimatesRequired byPSD or Orderof Approval<strong>Permit</strong>ConditionBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 64 of291EU 3. 123 PSD #91-06, Surface coating equipment will have a transfer II.A.I(d)Amendment efficiency of 60 percent or greater with the following Work Practice2, Condition exceptions: Inspection#5,6/13/05I. Application of CIC at the Final Body Join andFinal Assembly tools positions as provided inApproval Condition 6.2. In the lower lobe of the aircraft body sections.3. In aircraft sections that PSCAA agree are toodifficult to reach with a spray gun.4. Touchup and repair operations meeting thefollowing definition: That portion of the coatingoperation that is the incidental application of coatingused to cover minor imperfections in the coating finishor to achieve complete coverage. This definitionincludes out-of-sequence or out-of-cycle coating.5. Stenciling, lettering, and identification markingusing an airbrush. .6. Hand-held aerosol cans.EU 3. 124 PSD #91-06, When spray-applying crcs at the Final Body Join and Il.A.l(d)Amendment Final Assembly tool positions, Boeing shall use air- Work Practice2, Condition assisted aidess and aidess spray gun painting systems Inspection#6, 6113/05 and near-surface spraying techniques or otherequipment/technique combinations with equivalent orbetter transfer efficiencies.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 65 of 291EU 3. 125 PSD #91-06,Amendment2, Condition#7,6/13/05Spray guns and hoses will be cleaned by one or moreof the following, or equivalent methods that areapproved by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>:I. Enclosed system:<strong>Clean</strong> the spray gun in an enclosed system that isclosed at all times except when inserting or removingthe spray gun. <strong>Clean</strong>ing shall consist offorcingsolvent through the gun.2. Nonatomized cleaning:<strong>Clean</strong> the spray gun by placing cleaning solvent in thepressure pot and forcing it through the gun with theatomizing cap in place. No atomizing air is to beused. Direct the cleaning solvent from the spray guninto a vat, drum, or other waste container that is closedwhen not in use.3. Disassembled spray gun cleaning:Disassemble the spray gun and clean the componentsby hand in a vat, which shall remain closed at all timesexcept when in use. Alternatively, soak thecomponents in a vat, which shall remain closed duringthe soaking period and when not inserting or removingcomponents.4. Atomized cleaning:<strong>Clean</strong> the spray gun by forcing the cleaning solventthrough the gun. Direct the resulting atomized sprayinto a waste container that is fitted with a devicedesigned to capture the atomized cleaning solventemissions.5. Nozzle tips on automated and robotic systems shallbe programmed to spray into a closed container wherethat is an element of their designed capability.6. Spray gun cleaning operations exempted fromrequirements (1) through (5) above are:6.1. <strong>Clean</strong>ing of the nozzle tips of automated spraythat do not have theII.A.I (d)Work PracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administralive Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 66 of 291capability described in (5) above is exempt from tberequirements in (I) through (5) above.6.2. <strong>Clean</strong>ing solvents having low concentrations ofVOCs and hazardous air pollutants (HAPs):6.2.1. The VOC concentration less than 1.0 percentby weight.6.2.2. I-lAPs are those chemicals listed in 42 USC7412(b)( I) and incorporating subsequent revisionsmade in accordance with 42 USC 7412(b)(2).6.2.3. The HAP concentration must be less than 0.1percent by weight for carcinogens and 1.0 percent byweight for noncarcinogens.EU 3.126 PSD #91-06,Amendment2, Condition#8,6/13/05EU 3.127 PSD #91-06,Amendment2, Condition#9,6/13/05Waste solvent cleaning rags will be deposited incontainers which contain and capture VOCs and areapproved by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.Bulk application of solvent will be by low pressurehose except for:1. <strong>Clean</strong>ing intricate surfaces, or2. Where access is limited to the extent that using alow pressure hose is infeasible.II.A.I(d)Work PracticeInspectionII.A.I(d)Work PracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 'Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 67 of291EU 3. 128 PSD #91-06,Amendment2, Condition#10,6113/05EU 3. 129 PSD #91-06,Amendment2, Condition#1 1,6113/05<strong>Clean</strong>ing operations at the Wing Panel and the WingSpar tool positions shall be conducted by either:1. Flush cleaning using a semi-aqueous solutioncontaining a minimum of 60 percent by weight waterand having a VOC composite vapor pressure nogreater than 5 mm Hg at 20°C, or2. Hand wiping:2.1. Shall use a solvent with a volatile organiccompound (VOC) composite vapor pressure nogreater than 45 mm Hg at 20°C.2.2. <strong>Clean</strong>ing and surface activation by hand wipingprior to adhesive bonding or cleaning solvent usageassociated with research and development, qualitycontrol, and laboratory testing is exempt from 2.1above.Solvent used for hand wiping at the Wing Majors,Wing Body Join, and mid-section seal and paint toolpositions:I. Other than as specified in (2) and (3) below, shallhave a VOC composite vapor pressure no greater than45 mm J-Ig at 20°C.2. Solvent used for hand wiping inside fuel tanks andfuel cells shall have a VOC composite vapor pressureno greater than 72 mm Hg at 20°C.3. The following are exempted from the VOCcomposite vapor pressure requirements of (J) and (2)above:3.1. <strong>Clean</strong>ing and surface activation prior to adhesivebonding.3.2. <strong>Clean</strong>ing solvent usage associated with research,development, quality control, and laboratory testing.Il.A.l(d)Work PracticeInspection11.A.2(bb)PSD 91-06Amendment 2Solvent<strong>Clean</strong>erMonitoringandRecordkeepingProcedureII.A.I(d)Work PracticeInspectionII.A.2(bb)PSD91-06Amendment 2Solvent<strong>Clean</strong>erMonitoringandRecordkeepingProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Admfnistrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 68 of291EU 3. 130 PSD #91-06,Amendment2, Condition#12, 6/13/05EU 3.131 PSD #91-06,Amendment2, Condition#17.2,6/13/05EU3.132 PSD #91-06,Amendment2, Condition#22,6/13/05EU 3. 133 PSD #91-06,Amendment2, Condition#23,6/13/05The emission exhaust systems serving the clean, sealand paint processes at the Wing Panel, Wing Spar,Wing Body Join, and mid-section seal and paint toolpositions shall be equipped with a filtering system toachieve 98.9 or greater percent chromium VI removal.Conduct inspections of the chromium VI filteringsystem at least once per calendar quarter.Nothing in this determination shall be construed so asto relieve the company of its obligations under anystate, local, or federal laws or regulations.Access to Boeing-Everett Model 777 assembly by theU.S. Environmental Protection <strong>Agency</strong> (EPA),Ecology, and state or local regulatory personnel shallbe permitted upon request for the purpose ofcompliance assurance inspections. Failure to allowaccess is grounds for revocation of this determinationof approval.II.A.2(c)Documentationon FileII.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsIl.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsNMRNMREU 3. 134Order ofApproval No.3913(5/22/95),Condition #4Boeing shall not emit 40 or more tons per year ofVOC fi'om its CIC application to 747 and 767 aircraft.Boeing shall report this amount annually pursuant toRegulation I.II.A.2(p)EmissionEstimatesRequired byPSD or Orderof Approval<strong>Permit</strong>ConditionBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 69 of 291EU 3.135 Order ofApproval No.3999(6/16/98),Condition #3Boeing shall install and maintain a gauge to measurethe pressure drop across the exhaust filters of thespray booth. The acceptable range for the gauge shallbe marked on or nearby the gauge.II.A.2(d)(ii)Spray Boothsand OtherPartieulateControlBoothsEU 3. 136Order ofApproval No.3999(6/16/98),Cond ition #4Boeing shall record if the pressure drop across theexhaust filters is in the acceptable pressure drop rangeonce each week that the spray booth is used.II.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3.137 Order ofApproval No.3999(6/16/98),Condition #5If the pressure drop is not within the acceptable range,Boeing shall take corrective action as specified in thefacility's Operation and Maintenance Plan.II.B OperationandMaintenance(O&M) PlanRequirements.EU 3. 138Order ofApproval No.6690(3/7/97),Condition #4Spray gun cleaning procedures followed at thiscleaning station are subject to the requirements of 40CFR 63.744(c)(2); therefore, no atomizing air is to beused in the gun cleaning procedure.II.A.I(d)Work PracticeInspectionEU 3. 139Order ofApproval No.6691(3/4/97),Condition #4Spray gun cleaning procedures followed at thiscleaning station are subject to the requirements of 40CFR 63.744(c)(2); theretore, no atomizing ail' is to beused in the gun cleaning procedure.II.A.I(d)Work PracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 70 of291EU 3. 140 Order of Boeing shall install and maintain a gauge to measure II.A.2(i)Approval No. the pressure drop across the exhaust filters of the Aerospace7509 spray booth. The acceptable range for the gauge shall NESHAP(7/17/98), be marked on or nearby the gauge or on the pressure PressureCondition #3 drop log. Drop/WaterFlow RateMonitoringandRecordkeepingProcedureEU3.141 Order of Boeing shall record if the pressure drop across the II.A.2(i)Approval No. exhaust filters is in the acceptable pressure drop range Aerospace7509 once each shift that the spray booth is used. NESHAP(7/17/98), PressureCondition #4Drop/WaterFlow RateMonitoringandRecordkeepingProcedureEU 3. 142 Order of Ifthe pressure drop is not within the acceptable range, n.B OperationApproval No. Boeing shall take corrective action as specified in the and7509 facility's Operation and Maintenance Plan. Maintenance(7/17/98), (O&M) PlanCondition #5Requirements.Boeing-Everett Permlt, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 71 of291EU 3. 143Order ofApproval No.7509(7117/98),Condition #6The aerospace coating applications in the vinyl repairspray booth shall comply with the standards for primerand topcoat applications in 40 CPR 63.745.n.A.2(h)AerospaceNESHAPCoatingMonitoringandRecordkeepingProcedure,II.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedure40 CFR63.750(c)­(I)EU 3. 144Order ofApproval No.6407(2/28/96),Condition #4As an alternate means of compliance with RegulationII, 3.09(c), application methods other than those listedin 3.09(c) may be used when applying TPC if theVOC content of the TPC is negligible (e.g., less thanI % by wt.), as determined from the manufacturer'sMSDS.II.A.I(d)Work PracticeInspectionEU 3. 145Order ofApproval No.7210(11120197),Condition #3Boeing shall install and maintain a differentialpressure gauge to measure the pressure drop across thedry filter particulate control system. The acceptablerange for the gauge shall be marked on or nearby thereadout or gauge.n.A.2(i)AerospaceNESI-IAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 72 of291EU 3. 146 Order of Boeing shall record if the pressure drop across theApproval No. exhaust filters is in the acceptable pressure drop range7210 once each shift that the spray area is used.(I 1120/97),Condition #4EU 3. 147 Order of If the pressme drop is not within the acceptable range,Approval No. Boeing shall take corrective actioh as specified in the7210 facility's Operation and Maintenance Plan.(11120/97),Condition #5EU 3. 148 Order of The aerospace coating application in the Bldg. 45-01Approval No. paint hangar shall comply with the standards for7210 primer and topcoat application in 40 CFR 63.745.(l 1120/97),Condition #6II.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureII.B OperationandMaintenance(O&M) PlanRequirements.II.A.2(h)AerospaceNESHAPCoatingMonitoringandRecordkeepingProcedure40CFR63.750(c)-(1)II.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 73 of 291EU 3. 149Order ofApproval No.7217(12/22/97),Condition #3Boeing shall install and maintain a differentialpressure transmitter or gauge to measure the pressuredrop across the dry filter particulate control system.The acceptable range for the gauge shall be marked on01' nearby the readout 01' gauge.I1.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureEU 3. 150Order ofApproval No.7217(12/22/97),Condition #4Boeing shall record if the pressure drop across theexhaust filters is in the acceptable pressure drop rangeonce each shift that the spray area is used.II.A.2(i)AerospaceNESI-lAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureEU 3. 151Order ofApproval No.72!7(12/22/97),Condition #5Boeing shall comply with the Aerospace NESHAP.NMREU 3. 152Order ofApproval No.7637(12/15/98),Condition #3Boeing shall install and maintain a differentialpressure transmitter or gauge to measure the pressuredrop across the dry filter particulate control systems.The acceptable range for the gauge shall be marked on01' nearby the readout, gauge, 01' pressure drop log.II.A.2(i)AerospaceNESI-IAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 74 0[291EU 3. 153Order ofApproval No.7637(12/15/98),Condition #4Boeing shall record if the pressure drop across theexhaust filters is in the acceptable pressure drop rangeonce each shift that the spray area is used. If thepressure drop is not within the acceptable range,Boeing shall take corrective action as specified in thefacility's Operation and Maintenance Plan.II.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedure,II.B OperationandMaintenance(O&M) PlanRequirements.EU 3. 154Order ofApproval No.7067(7/28/04),Condition #3Boeing shall install and maintain a gauge to measurethe pressure drop across the spray area exhaust filters.The acceptable range for the gauge shall be marked onor nearby the readout or gauge.Il.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 155Order ofApproval No.7067(7/28/04) ,Condition #4Boeing shall record if the pressure drop across theexhaust filters is in the acceptable pressure drop rangeonce each month that the spray area is used. Whendata is obtained for 12 consecutive monthsdemonstrating the pressure drop is in the acceptablerange, the frequency may then be reduced to quarterly.If the pressure drop is found outside the acceptablerange during quarterly inspections, then monthlyinspections shall be re-instated for another 12consecutive months.II.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 156 Order ofApproval No.7067(7/28/04),Condition #5If the pressure drop is not within the acceptable range,Boeing shall take corrective action as specified in thefacility's Operation and Maintenance Plan.II.B OperationandMaintenance(O&M) PlanRequirements.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 75 of291EU 3. 157Order ofApproval No.7067(7/28/04),Condition #6Boeing shall use best management practices in itsspray coating operation, including collection ofVOCcontaining materials used for cleanup of equipment tominimize evaporation to the atmosphere, keepingcontainers used for storage and disposal ofVOCcontaining materials closed except when thecontainers are being cleaned or when materials arebeing added, mixed or removed, and storingII.A.l(d)Work PracticeInspectionEU 3. 158Order ofApproval No.7067(7/28/04) ,Condition #7Boeing shall limit primer and topcoat applications tothose activities described in 40 CFR 63.745(g)(4).NMREU 3. 159Order ofApproval No.7067(7/28/04),Condition #8Boeing shall use <strong>Air</strong>less, <strong>Air</strong>-Assisted <strong>Air</strong>less, highvolume low pressure (HVLP), hand-held spray cans,electrostatic spray application, flow/curtain coat, dipcoat, roll coat, or brush coat for the application ofCorrosion Inhibiting Compound (CIC).II.A.I(d)Work PracticelnspectionEU 3. 160Order ofApproval No.7067(7/28/04),Condition #9Boeing may use other coating application methods forapplication of CIC that have a transfer efficiency of60% or greater if Boeing pre-determines the transferefficiency of these other methods. Boeing shall useeither a transfer efficiency test approved by the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> or shall otherwisedemonstrate to the satisfaction of the <strong>Agency</strong> that themethod has a transfer efficiency of 60% or greater.Boeing shall provide written notification to the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> of the results of the transferefficiency determination prior to implementing thenew application method.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 76 of291EU 3. 161Order ofApproval No.7067(7/28/04) ,Condition#10The aerospace coating applications in this spray areashall comply with the standards for primer and topcoatapplications in 40 CFR 63.745.II.A.2(h)AerospaceNESHAPCoatingMonitoringandRecordkeepingProcedure,40 CFR63.750(c)­(f)II.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureEU 3. 162Order ofApproval No.7744,Condition #3Boeing shall install and maintain a differentialpressure gauge to measure the pressure drop across theexhaust filters of the spray booth. The acceptablerange for the gauge shall be marked on or nearby thegauge or the pressure drop log.II.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 163Order ofApproval No.7744,Condition #4Boeing shall record if the pressure drop across theexhaust filters is in the acceptable pressure drop rangeonce each week that the spray booth is used.II.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 164 Order of .Approval No.7744,Condition #5If the pressure drop is not within the acceptable range,Boeing shall take corrective action as specified in thefacility's Operation and Maintenance Plan.".; ,".II.B OperationandMaintenance(O&M) PlanRequirements.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 20 J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 77 of291EU 3. 165Order ofApprovalNos. 7898(8/24/99) and7899(8/24/99),Condition #3Boeing shall install and maintain differential pressuretransmitters or gauges to measure the pressure dropacross the new dry particulate control system. Thepressure drop shall be displayed on a readout or thegauge. The acceptable pressure drop shall be clearlymarked on or nearby the readouts, gauges, or pressuredrop logs.Il.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureEU 3. 166Order ofApprovalNos. 7898(8/24/99) and7899(8/24/99),Condition #4Once each shift that the spray booths are used, Boeingshall determine and record if the pressure drop acrossthe exhaust filters is in the acceptable range. Ifthepressure drop is not within the acceptable range,Boeing shall take corrective action as specified in thefacility's O&M Plan.II.A.2(i)AerospaceNESHAPPressureDropiWaterFlow RateMonitoringandRecordkeepingProcedure,II.B OperationandMaintenance(O&M) PlanRequirements.EU 3.167 Order ofApproval No.8071(3/9/00),Condition #1Boeing may use any combination of uncontrolledprimers subject to 40 CFR 63.745 provided that themonthly volume-weighted average VOC content ororganic HAP content of the combination of exteriorconnnercial primers does not exceed 650 gil (lesswater and exempt solvents for VOC, less water forHAP).II.A.2G)AveragingScheme forExteriorCommercialPrimer andTopcoatBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 78 of291EU 3. 168 Order of Boeing shall maintain records of the monthly volume- II.A.2U)Approval No. weighted average mass of organic I-lAP and VOC Averaging8071 emitted per unit volume for all exterior commercial Scheme for(3/9/00), primers for which averaging is used, and all data and ExteriorCondition #2 calculations. Records are not required for emission Commercialunits for which Boeing, before the beginning of any Primer andcalendar month, enters into a log that the emission unit Topcoatwill only use exterior commercial primers withorganic HAP content or VOC content that does notexceed 650 g/I for that month. Boeing shall make thelog available to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>upon request...Ipermi~EU 3. 169 Order of Boeing Everett shall install filters that meet the II.A.2(c)Approval requirements of 40 CFR 63.745(g)(2)(ii). DocumentationNos. 8249 (3)on File,(1/4/01),8250 (3) II.A.2(i)(1/9/01), and Aerospace8251 NESHAP(1/9/0 I )(3) PressureDrop/WaterFlow RateMonitol'ingandRecordkeepingProcedureEU3.170 Order of Boeing Everett shall install and maintain a differential II.A.2(d)(ii)Approval pressure transmitter or gauge to measure the pressure Spray BoothsNos. 8249 (4) drop across the new dry particulate control system. and Other(1/4/01), The pressure drop shall be displayed on a readout or Particulate8250 (4) the gauge. Within 90 days after beginning operations, Control(1/9/0 I), and the acceptable pressure drop range shall be clearly Booths8251 (4) marked on or nearby the readout gauge or the pressure(1/9/01) drop log.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 79 of291EU3.171 OrderofApprovalNos. 8249 (5)(1I4/01),8250 (5)(1/9/01), and8251 (5)(1/9101)Boeing Everett shall log the pressure drop across theexhaust filter system once each shift that the spraybooth is used for spraying coatings with inorganicHAP concentration greater than 0.1 % for carcinogensand 1.0% for non-carcinogens.II.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsJfEU 3.172Order ofApprovalNos. 8282 (3)(11/8/00) and8283 (3)(1118/00)Boeing Everett shall install a Kraft media type of filterthat incorporates a synthetic pad backing such as theHigh Capacity Supra I and II Mini-Mesh OversprayCollector by Columbus Industries. Alternatively,Boeing shall use a filter system that is equivalent interms of particulate removal efficiency to a f( raftmedia filter with a synthetic pad bacldng.II.A.2( d)(ii)Spray Boothsand OtherParticulateControlRoothsEU 3.173Order ofApprovalNos. 8282 (4)(11/8/00) and8283 (4)(1118/00)Boeing Everett shall employ high transfer efficiencycoating application techniques, such as high volume,low pressure (0.1 to 10 psig air pressure foratomization) spray equipment, electrostatic sprayequipment, brush coating, hand-held aerosol cans, orair brush equipment.II.A.I(d)Work PracticeInspectionEU3.174Order ofApprovalNos. 8282 (5)(1118/00) (5)and 8283 (5)(11l8/00)The spray coating area shall be inspected at least onceper week of operation for proper seating of the filters,complete coverage over the exhaust plenum, andpressure drop across the filters. Boeing Everett shallrecord if the filters were properly seated, ifthecoverage of the exhaust plenum was complete, and thepressure drop.II.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 175Order ofApprovalNos. 8282 (6)(l1I8/00) and8283 (6)(l1I8/00)If improperly seated filters, incomplete coverage overthe exhaust plenum, or abnormal pressure drop areobserved, Boeing Everett shall take corrective action,as specified in the facility's Operation andMaintenance Plan.II.B OperationandMaintenance(O&M) PlanRequirements.Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 80 of291EU 3.176 Order ofApprovalNos. 8282 (7)(11/8/00) and8283 (7)(11/8/00)Boeing Everett shall not spray any coatings in thisbooth subject to the inorganic HAP requirements ofthe Aerospace NESHAP (40 CFR 63.845(g)).II.A.l (d)Work PracticeInspectionEU 3.177 Order ofApproval No.8246 (3)(10/13/00)EU 3.178 Order ofApproval No.8246 (4)(10113/00)EU 3.179 Order ofApproval No.8246 (5)(10/13/00)Boeing Everett shall install and maintain a differentialpressure transmitter or gauge to measure the pressuredrop across the new dry particulate control system.The pressure drop shall be displayed on a readout orthe gauge. Within 90 days after beginning operations,the acceptable pressure drop range shall be clearlymarked on or nearby the readout, gauge or thepressure drop log.Boeing Everett shall log the pressure drop across theexhaust filter system once each shift that the spraybooth is used for spraying primers or topcoats asdefined in 40 CPR 63.742, that contain HAPconcentration greater or equal to 0.1% for carcinogensand 1.0% for non-carcinogens. This condition doesnot apply to parts and assemblies not critical to thevehicle's structural integrity or flight performance. Ifthe pressure drop is not within the acceptable range,Boeing Everett shall take corrective action asspecified in the facility's Operation and MaintenancePlan.The filter in the second stage of the filter system shallbe held within the filter bank framework with clips orother devices to prevent the filter from falling out ofthe framework.ILA.2(i)AerospaceNESHAPPressureDroplWaterFlow RateMonitoringandRecordkeepingProcedureII.A.2(i)AerospaceNESHAPPressureDroplWaterFlow RateMonitoringandRecordkeepingProcedureII.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsBoeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 81 of291EU 3. 180 Order of The Boeing Operation and Maintenance Plan, as II.A.2( d)(ii)Approval No. required by Regulation I Section 7 .09(b), shall include Spray Booths8246 (6) provisions for inspecting the first stage of the filter and Other(10113100) system for proper seating and complete coverage over Particulatethe exhaust plenum at least monthly and inspecting Controlboth the first stage and second stage filters every timethe first stage filter is changed.Booths,II.B OperationandMaintenance(O&M) PlanRequirements.EU 3.181 Order of If improperly seated filters or incomplete coverage II.B OperationApproval No. over the exhaust plenum are observed, Boeing shall and8246 (7) take corrective action as specified in the facility's Maintenance(10113100) Operation and Maintenance Plan. (O&M) PlanRequirements.EU 3. 182 Order of Boeing Everett shall install and maintain a differential II.A.2( d)(ii)Approval No. pressure transmitter or gauge to measure the pressure Spray Booths8292 (3) drop across the new dry particulate control system. and Other(2122101) The pressure drop shall be displayed on a readout or Particulatethe gauge. Within 90 days after beginning operations, Controlthe acceptable pressure drop range shall be clearly Boothsmarked on or nearby the readout, gauge, and thepressure drop log.EU 3. 183 Order of Once each week that the spray booth is used, Boeing II.A.2( d)(ii)Approval No. Everett shall determine and record if the pressure drop Spray Booths8292 (4) across the exhaust filters is in the acceptable range. If and Other(2122101) the pressure drop is not within the acceptable range, ParticulateBoeing Everett shall take corrective action asControlspecified in the facility's Operation and Maintenance BoothsPlan.EU 3. 184 Order of High volume low pressure (HVLP) equipment, air I1.A.1 (d)Approval No. brush spray equipment, or aerosol cans shall be used Work Practice8292 (5) for spray coating operations. Inspection(2122101)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLBJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 82 of 291EU 3. 186 Order of Boeing Everett shall install a two-stage filter system II.A.2( d)(ii)Approval No. consisting of a Kraft media filter such as the Spray Booths8315 (3) Columbus Industries Overspray Collector, followed by and Other(1217100) a pleated 25 to 30% ASHRAE efficiency filter, such Particulateas a Purolator Mark 80 filter, or a filter system with an Controlequivalent particulate removal efficiency.BoothsEU 3. 187 Order of The spray coating area shall be inspected at least once II.A.2( d)(ii)Approval No. per month of operation for proper seating of the Spray Booths8315 (4) filters, complete coverage over the exhaust plenum, and Other(1217100) and pressure drop across the filters. Boeing Everett Particulateshall record if the filters were properly seated, if the Controlcoverage of the exhaust plenum was complete, and the Boothspressure drop.EU3.188 Order of If improperly seated filters, incomplete coverage over II.B OperationApproval No. the exhaust plenum, or abnormal pressure drop are and8315(5) observed, Boeing Everett shall take corrective action, Maintenance(1217100) as specified in the facility's Operation and (O&M) PlanMaintenance Plan.Requirements.8603 permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 83 of291EU 3. 189 Order of Boeing shall install exhaust filters that meet the II.A.2(c)Approval No. requirements of40 CFR 63.745(g)(2). Documentation8603 (3) on FiJe,(2/8/02)II.A.2(i)AerospaceNESHAPPressureDrop/WaterFlow RateMonitoringandRecordkeepingProcedureEU 3.190 Order of Boeing shall comply with all applicable requirements NMRApproval No. of 40 CFR 63 Subpart GG.8603 (4)(2/8/02)EU 3.191 Order of Boeing shall install and maintain a gauge to measure 1I.A.2(i)Approval No. the pressure drop across the exhaust filters of the Aerospace8603 (5) spray booth. Within 90 days after issuance of this NESHAP(2/8/02) Order of Approval, the acceptable range for the gauge Pressureshall be clearly marked on or nearby the gauge. Drop/WaterFlow RateMonitoringandRecordkeepingProcedureEU 3. 192 Order of Boeing shall log the pressure drop across the exhaust II.A.2(i)Approval No. filter system once each shift that the spray booth is Aerospace8603 (6) used for spraying coatings with inorganic HAP NESHAP(2/8/02) concentration greater than 0.1 % for carcinogens and Pressure1.0% for non-carcinogens. Drop/WaterFlow RateMonitoringandRecordkeepingProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 84 of 291EU 3. 193Order ofApproval No.8603 (7)(2/8/02)Boeing shall comply with the requirements of<strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II Section 3.09.NMREU 3. 194Order ofApproval No.8761 (3)(6/26/03)Boeing Everett shall install a dry filter with a removalefficiency greater than or equal to those discussed in40 CFR 63.745(g)(2)(ii)(A).I1.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3.195 Order ofApproval No.8761 (4)(6/26/03)EU3.196 Order ofApproval No.8761 (5)(6/26/03)Activities in this booth shall be limited toManufacturing Research and Development (MR&D)activities.Boeing Everett shall install and maintain a gauge tomeasure the pressure drop across the spray areaexhaust filters.Il.A.I(d)Work PracticeInspection1I.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 197Order ofApproval No.8761 (6)(6/26/03)Within 90 days after issuance of this Order ofApproval, the acceptable range for the gauge shall beclearly marked on or nearby the gauge or on apressure drop log.II.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsEU3.198 Order ofApproval No.8761 (7)(6/26/03)Boeing Everett shall read and record the pressure d,'opat least once per calendar month. If the pressure dropis not within the acceptable range, Boeing shall, within24 hours of the initial observation, correct the pressuredrop or shut down the booth until the pressure drophas been corrected.1I.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20 J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 85 of291EU 3.199 Order ofApproval No.8761 (8)(6/26/03)EU 3. 200 Order ofApproval No.8761 (9)(6/26/03)Boeing Everett shall check the primary dry filtersystems, where visible, for proper seating andcomplete coverage over the exhaust plenum, and shallrecord the results of this inspection. This inspectionshall be conducted monthly or at time of use ifboothis used less frequently than once per month. If filtercoverage is acceptable for all inspections in a one-yearperiod, this inspection frequency may be reduced toonce per calendar quarter. If coverage is unacceptableduring quarterly inspections, monthly inspections shallbe reinstated. If coverage is found to be unacceptable,Boeing shall, within 24 hours of the initialobservation, correct filter coverage or shut down thebooth until the filter coverage has been corrected.Boeing Everett shall annually check to see if thecorrect filters are installed.1I.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsII.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 201Order ofApproval No.8761 (10)(6/26/03)Boeing Everett shall use one of the high transfereft1ciency (HTE) coating methods when applyingcoatings containing greater than 1% by weight VOCs[HTE for this Order includes high volume lowpressure (0.1 to 10 psig air pressure for atomization)spray equipment, electrostatic spray equipment, flowcoat, dip coat, brush coat, trowel coat (includingdispensing directly from a container such as a squeezetube onto the part), hand-held aerosol cans, roll coat,electrodeposition, curtain coat, or air brush], except asdescribed in Condition II.I1.A.l(d)Work PracticeInspectionBoeing--Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20 J 2


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 86 of291EU 3. 202 Order of When applying coatings containing greater than 1% II.A.2(c)Approval No. by weight VOCs in this booth, Boeing Everett may Documentation8761 (II) use alternative coating methods not identified in on File(6/26/03) Condition 10, providing that all ofthe following aremet:II.A.I(d)Work Practice(a) The alternative coating method is required for the Inspectiontest purpose.(b) The alternative is either (i) approved for anassociated production activity at a Boeing facility, or(ii) a new method being tested, or (iii) being used toapply a new coating being tested.(c) The alternative coating method use activities aredocumented in a master list to include justification ofthe criteria in 1 1 (a) and Il(b).(d) Operational records shall be maintained for eachshift to identifY when alternative coating methodswere used and reference the justified activity itrepresents on the master list identified in II(c).(e) All records and documentation for this Conditionshall be available for inspection upon request of the<strong>Agency</strong>.EU 3. 203 Order of Boeing Everett shall not use volatile organic ILA. I (d)Approval No. compound (VOC) containing materials for the cleanup Work Practice8761 (12) of spray equipment unless equipment for collecting Inspection(6/26/03) the VOC containing material and minimizing theevaporation to the atmosphere is employed. All VOCcontaining materials that are flushed through the sprayequipment shall be collected in closed containers.EU 3. 204 Order of VOC containing materials shall be stored and II.A.I(d)Approval No. disposed of in closed containers. Such materials shall Work Practice8761 (13) be kept closed except when being cleaned or when Inspection(6/26/03) matedals are being added, mixed or removed. Closedcontainers for solvent rag 01' paper disposal are alsorequired. Empty containers as defined in WAC 173-303-160 are exempt.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 87 of 291EU 3. 205PSD-05-02,ConditionNo.2, 8/25/051. Paint hangar final exterior coating includes thefollowing processes as applied to airplane exteriorsurfaces that occur in the paint hangars: surfacespreparation, including temporary protective coatingremoval, manual or chemical abrading, chemicalconversion coating, cleaning and reactivation ofexisting coatings; coating application including theapplication of primers, intermediate coats, tie-coats,top-coats, and other aerospace coatings; de-paintingand processes normally associated with aircraftcleaning and coating.I1.A.2(p)EmissionEstimatesRequired byPSD or Orderof Approval<strong>Permit</strong>Condition2. Boeing Everett may include additional processesrelated to airplane exterior coating to those listedabove under Paint Hangar Final Exterior Coating withprior written approval from the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>.3. VOC emissions from Paint Hangar Final ExteriorCoating shall not exceed 412 tons in any 12consecutive months.The VOC emissions cap which totals 412 tons in any12 consecutive months includes VOC emissions fromcleaning and coating vertical fins in the Canyon SprayBooth.'9 December 19, 2005 leiter from Richard Hibbard, WA Dept. of Ecology, to Frank Migaiolo, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 88 of291EU 3. 206 PSD-05-02, 1. 787 Final Assembly consists of all 787 II.A.2(p)Condition manufacturing operations that occur in the 787 Final EmissionNo.3, 8125/05 Assembly area. These operations include joining the Estimatesairplane body sections into a complete fuselage; Required byintegration of flight control surfaces and raked tip to PSD or Orderwings; joining the wings, vertical fin, and horizontal of Approvalstabilizers to the fuselage; hanging the engines; <strong>Permit</strong>installing the wing-to-body fairings, landing gear, Conditiondoors, auxiliary power system, other aircraft systems(e.g. electrical, hydraulic, fuel), and interiors; partassembly; rework; testing; and processes normallyassociated with aircraft Final Assembly.2. Boeing Everett may include additional processesrelated to 787 manufacturing operations similar tothose listed above under Final Assembly with priorwritten approval from the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>.3. VOC emissions from 787 Final Assembly shall notexceed 49 tons in any 12 consecutive months.EU 3. 207 PSD-05-02, 1. Interiors Manufacturing includes all operations II.A.2(p)Condition associated with manufacturing stow bins, crew rests~ EmissionNo.4 8/25/05 partitions/class dividers, closets, ceilings and sidewall Estimatespanels, doors and door way liners, and other airplane Required byinterior components, and processes normallyassociated with aircraft Interiors Manufacturing.PSD or Orderof Approval<strong>Permit</strong>2. Boeing Everett may include additional processes Conditionrelated to the manufacture and assembly ofcomponents similar to those listed above underInteriors Manufacturing with prior written approvalfrom the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.3. VOC emissions from Interiors Manufacturing shallnot exceed 205 tons in any 12 consecutive months.EU 3.208 PSD-05-02,ConditionNo.ll,8/25/05Nothing in this determination shall be construed so asto relieve the company of its obligations under anystate, local, or federal laws or regulations.NMRBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 89 of291EU 3. 209PSD-05-02,ConditionNo.12,8/25/05Access to Boeing Everett by the U.S. EnvironmentalProtection <strong>Agency</strong> (EPA), Ecology, and state or localregnlatory personnel shall be permitted upon requestfor the purpose of compliance assurance inspections.Failure to allow access is grounds for an enforcementaction under the federal <strong>Clean</strong> air Act or theWashington State <strong>Clean</strong> <strong>Air</strong> Act.NMREU 3. 210Order ofApproval No.9571ConditionNo.3(3/2/07)The exhaust ITom the spray booth shall be ventedthrough Supra II Mini-Mesh High EfficiencyOverspray Collectors by Columbus Industries.Alternatively, Boeing may use a filter system that isequivalent (or higher) in terms of particulate removalefficiency.II.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 211Order ofApproval No.9571ConditionNo.4(3/2/07)Boeing shall employ high transfer efficiency coatingapplication techniques, such as high-volume lowpressure(HVLP), electrostatic, low-volume lowpressure(LVLP), hand-held aerosol cans, or air brushequipment.Il.A.I(d) WorkPracticeInspectionEU 3. 212 Order ofApproval No.9571ConditionNo.5(3/2/07)EU3.213 Order ofApproval No.9571ConditionNo.6(3/2/07)EU 3. 214 Order ofApproval No.9571ConditionNo.7(3/2/07)The spray coating area shall be inspected at least onceper week of operation for proper seating of the filters,complete coverage over the exhaust plenum, andpressure drop across the filters. Boeing shall record ifthe filters were properly seated, if the coverage of theexhaust plenum was complete, and the pressure drop.If improperly seated filters, incomplete coverage overthe exhaust plenum, or abnormal pressure drop areobserved, Boeing shall take corrective action, asspecified in the facility's Operation and MaintenancePlan.Boeing shall not spray any coatings in this booth thatare subject to the inorganic HAP requirements of theAerospace NESI-!AP (40 CFR 63.745(g)).II.A.2(d)(ii)Spray Boothsand OtherParticulateControlBoothsII.B OperationandMaintenance(O&M) PlanRequirements.Il.A.l(d) WorkPracticeInspectionBoeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 90 of 291EU 3. 215 Order of The air from the spray booth shall exhaust through a n.A.2( d)(ii) 319Approval No. dry filter with a removal efficiency greater than or Spray Booths9705 equal to the efficiency in 40 CFR 63.745(g)(2)(ii)(A). and OtherConditionPmiiculateNo.3Control(11/19/07) BoothsEU 3.216 Order of Boeing shall install and maintain a gauge to measure II.A.2( d)(ii)Approval No. the pressure drop across the spray booth exhaust filters Spray Booths9705 and mark the acceptable range for the gauge on or and OtherCondition near the gauge, or on a pressure drop log. ParticulateNo.4Control(11/19/07) BoothsEU 3.217 Order of Boeing shall record if the pressure drop across the II.A.2(d)(ii)Approval No. exhaust filters is in the acceptable range at least Spray Booths9705 weekly when the spray booth is used, and once each and OtherCondition shift that the spray booth is used for Aerospace ParticulateNo.5 NESHAP affected spray coating operations as Control(11/19/07) required by 40 CFR 63.745(g), unless using coatings Boothswith inorganic HAP concentrations of less than 0.1percent for carcinogens and 1.0 percent for non- n.A.2(i)carcinogens.AerospaceNESHAPFor any shifts when spray coating operations occurred Pressureand pressure drop readings were not recorded, Boeingshall document the regulatory status of the coating.Drop/WaterFlow RateMonitoringandRecordkeepingProcedureEU 3. 218 Order of If the pressure drop is not within the acceptable range, n.B OperationApproval No. corrective actions shall be taken prior to resuming any and9705 spray coating activity in this spray booth. MaintenanceCondition(O&M) PlanNo.6Requirements.(11/19/07)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 91 of291EU 3. 219Order ofApproval No.9705ConditionNo.9(I IiI 9i07)Spray coating operations shall be conducted usinghigh volume low pressure (HVLP), hand-held spraycans, or airbrush.II.A.l(d) WorkPracticeInspectionEU3.220 RCW70.94.152(7)1996 (StateOnly)Maintain equipment that has received an Order ofApproval in good working orderII.A.2( d)(ii)Spray Boothsand OtherParticulateControlBoothsEU 3. 221<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegIll: 2:02(9/26/02)(State Only)Adopts 40 CFR 63 by reference and thoserequirements are listed elsewhere in this permit.NMREU 3. 222 <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> Ail'<strong>Agency</strong> RegI: 9.16(a)(2/22/07)(State Only)The regulation applies to spray coating operations atBoeing Everett where coating that protects orbeautifies a surface is applied with spray coatingequipment.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.3 Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 92 of291<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegI: 9.16 (b)(2/22/07)(State Only)are exempt from theprovisions of Reg I: 9.16(c) and (d). Persons claimingany of the exemptions shall have the burden ofdemonstrating compliance:I) Application of architectural or maintenancecoatings to stationary structures.2) Aerospace coating operations subject to 40 CFRPart 63 Subpart GG, including all activities andmaterials listed in 40 CFR 63.741(1).3) Use of HVLP guns in celiain situations describedin Reg I: 9.16(b)(3)(A) through (E).4) Use of air brush spray equipment with 0.5 to 2.0CFM airflow and 2 fluid ounce or less cup capacity.5) Use of hand-held aerosol spray cans with 1 quartor less capacity.6) Indoor application of automotive undercoatingmaterials using organic solvents with flash points inexcess of 100F.For the flightline, buildings 40-21 - 40-26, and 40-31 -40-36, items that cannot be reasonably handled in anenclosed spray area are exempt from Regulation I,Section 9.1 10Unlawful to allow spray-coating inside a structure, orspray-coating of any motor vehicles or components,unless the spray-coating is conducted inside anenclosed spray area employing paint arresters orwater-wash curtains to control overspray. Allemissions shall be vented through an unobstructedvertical exhaust vent.NMREU 3. 224<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegI: 9.16(c)(2/22/07)[LA.I(c)FacilityInspectionsBooths 701500 and B056 in the 40-31 and 45-01 areexempt from the vertical stack requirements. II10 November 30, 1992 letter from David Kircher, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to B.J Thompson, Boeing. May30, 1995 letter from Jay Willenberg, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to B.J. Thompson, Boeing.II December 3, 1998 letter from David Kircher, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to Frank Migaiolo, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSl.BJ Coating, <strong>Clean</strong>ing, and Depainting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 93 of 291EU 3. 225<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> RegI: 9.16(d)(2/22/07)General Requirements for Outdoor Spray-CoatingOperations. It shall be unlawful for any personsubject to the provisions of this section to cause orallow spray-coating outside an enclosed structureunless reasonable precautions are employed tominimize the overspray. Reasonable precautionsinclude, but are not limited to the use of:II.A.I (c)FacilityInspections,11.A.1 (d)Work PracticeInspection(I) Enclosures and curtailment during high winds;and(2) High-volume low-pressure (HVLP), low-volumelow-pressure (L VLP), electrostatic, or airassistedairless spray equipment. <strong>Air</strong>less sprayequipment may be used where low viscosity orhigh solid coatings preclude the use of higherNMR = No Monitoring Required -- Monitoring is not required; however, if a noncompliant situation is observed,Boeing will initiate appropriate corrective action.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20 J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 94 of2914. NSPS - Fuel Burniug EquipmentDESCRIPTION: This section includes the steam generating boilers that are subject to theStandards of Pe~formance for New Stationary Sources in 40 CFR Part 60.Boilers #4, #5, and #6 listed below are subject to 40 CFR Part 60 Subpart Db.Boilers #4, #5, and #6 are also subject to requirements stemming from a<strong>Clean</strong> <strong>Air</strong> Act Section 112(j) analysis.These boilers use natural gas as their primary fuel and fuel oil or Jet A as backup fuel.boilers commenced construction before January 2003 and have not beenreconstructed since this date.Ordero{ InstallBldg. Col.lDr. MSS/ID# Al!1l.roval # Date Source Descri12.tion40-12 A-2 BJ00311408271 7438 10/5/93 Boiler #4; 150 MMBtulhrB01010025045-07 A-2 B80011B80331 7438 1994 Boiler #5; 150 MMBtulhr0025111010545-07 B-2 B80021B80341 7438 1994 Boiler H6; 150 MMBtulhr00251110105TheData in italics are for information only and are not enforceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October la, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 95 of 291EU 4.1 40 CFR60.I(a) 40 CFR Part 60 applies to any stationary NMR(10/8/97) source which contain an affected facility, theconstruction or modification of which iscommenced after the date of publication inPart 60 of any standard applicable to thefacility.EU 4.2 40 CFR 60.4 All requests, reports, applications, submittals, NMR(4/25/75) and other communications to <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> pursuant to this part shall besubmitted in duplicate to Region 10, U.S.Environmental Protection <strong>Agency</strong>, 1200 SixthAvenue, Seattle, W A 98101, upon request ofEPA.EU 4.3 40 CPR 60.7(a)(4) Must notify <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> of NMR(2/12/99) any physical or operational change to anexisting facility, which may increase theemission rate of any air pollutant to which astandard applies unless exempted under 40CFR 60.14(e).EU 4.4 40 CPR 60.7(b) Must maintain records of the occurrence and II.A.2(c)(2/12/99) duration of any startup, shutdown, or Documentationmalfunction in the operation of an affected on Filefacility; any malfunction of the air pollutioncontrol equipment; or any periods duringwhich a continuous monitoring system ormonitoring device is inoperative.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 96 of291EU 4.5 40 CFR 60.7(1) Must maintain a file of all measurements, II.A.2(c)(2/12/99) including continuous monitoring system, Documentationmonitoring device, and performance testing on Filemeasurements; all continuous monitoringsystem performance evaluations; allcontinuous monitoring system or monitoringdevice calibration checks; adjustments andmaintenance performed on these systems ordevices; and all other information required bythis part recorded in a permanent form suitablefor inspection. The file shall be retained for atleast two years following the date of suchmeasurements, maintenance, reports, andrecords.EU 4.6 40 CFR 60.7(g) Ifnotification substantially similar to that in NMR(2112199) 40 CFR 60.7(a) (EU 4.3) is required by thestate or local agency, sending theAdministrator a copy of that notification willsatisfY the requirement of 40 CFR 60.7(a).EU 4.7 40 CFR 60.7(h) Individual subparts of 40 CFR Part 60 may NMR(2112/99) include specific provisions, which clarifY ormake inapplicable the provisions set forth in40 CFR 60.7 (EU 4.3 - EU 4.6).EU4.8 40 CFR 60.1 1 (a) Compliance with standards in 40 CFR Part 60, NMR(10117/00) other than opacity standards, shall bedetermined in accordance with performancetests established in 40 CFR 60.8, V.N.2Emission Testing - New Source PerformanceTests.EU 4.9 40 CFR 60. 11 (b) Compliance with opacity standards in 40 CFR NMR(10117/00) Part 60 shall be determined in accordance withEPA Method 9, or an alternative methodapproved by EPA, or continuous opacitymonitoring system (COMS) data per 40 CFR60.11(e)(5).EU 4.10 40 CFR 60.11(c) Emissions standards for opacity apply at all NMR(10/17/00) times except during periods of startup,shutdown, or malfunction.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 97 of291EU 4.11 40 CFR 60.II(d) At all times, including periods of startup, II.A.2(d)(iv)(10/17/00) shutdown, and malfunction, Boeing shall, to Stearnthe extent practicable, operate and maintain GeneratingBoilers #4, #5, and #6, including associated Boilersair pollution control equipment in a mannerconsistent with good air pollution controlpractice for minimizing emissions,Determination of whether acceptableoperating and maintenance procedures arebeing used will be based on informationavailable to the Administrator which mayinclude, but is not limited to, monitoringresults, opacity observations, review ofoperations and maintenance procedures, andinspection of the source.EU 4.12 40 CFR 60.12 Boeing shall not build, erect, install, or use NMR(3/8/74) any article, machine, equipment or process,the use of which conceals an emission whichwould otherwise constitute a violation of anapplicable (40 CFR Part 60) standard. Suchconcealment includes, but is not limited to, theuse of gaseous diluents to achieve compliancewith an opacity standard or with a standard,which is based on the concentration of apollutant in the gases discharged to theatmosphere.EU 4.13 40 CFR 60.13(a) All CEMS required under an applicable NMR(8/27/01) subpart are subject to 40 CFR 60.13 uponpromulgation of performance specificationsunder Appendix B and Appendix F, unlessotherwise specified.EU 4.14 40 CFR 60.13(d) CEMS shall have their zero (or low level NMR(8/27/01 ) value between 0 and 20% of span value) andspan (50 to 100% of span value) calibrationdrifts checked at least once daily. The zeroand span shall, as a minimum, be adjustedwhenever the 24-hour zero drift or span driftexceeds two times the applicable performancespecification limits in Appendix B. Thesystem must record the zero and span drifteach time.Boeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 98 of291EU 4.15 40CFR60.13(e) Except for system breakdowns, repairs, NMR(8/27/01) calibration checks, and adjustments requiredunder 40 CFR 60.l3(d), all monitoringsystems shall be in continuous operation andall CEMS shall complete a minimum of onecycle of operation (sampling, analyzing, anddata recording) for each successive 15-minuteperiod.EU 4.16 40 CFR 60.13(1) CEMS shall be installed to obtain NMR(8/27/01) representative measurements of emissions orprocess parameters. Procedures in theapplicable Performance Specifications ofAppendix B shall be used.EU 4.17 40 CFR 60.13(h) CEMS other than opacity shall reduce all data NMR(8/27/01 ) to I-hour averages. One-hour averages shallbe computed from 4 or more data pointsequally spaced over each I-hour period. Datarecorded during periods of breakdowns,repairs, calibration checks, and zero and spanadjustments shall not be included in theaverages. All excess emissions shall beconverted into units ofthe standards. Afterconversion, the data may be rounded to thesame number of significant digits as used inthe applicable subparts.EU 4.18 40 CFR 60.13(i) EPA may approve alternatives to any NMR(8/27/01) monitoring procedures or requirements of 40CFR Part 60.EU 4.19 40 CFR 60.13(j) Boeing may request an alternative to the NMR(8/27/01) relative accuracy test specified in PerformanceSpecification 2 of Appendix B.EU 4.20 40 CFR 60.14(a) Any physical or operational change to an NMR(10/17/00) existing facility which results in an increase inthe emission rate to the atmosphere of anypollutant to which a standard applies shall beconsidered a modification within the meaningof Section III of the Act. Upon modification,an existing facility shall become an affectedfacility.EU 4.21 40CFR60.14(c) Addition of an affected facility to a stationary NMR(10/17/00) source shall not by itself bring within theapplicability of 40 CFR Part 60 any otherfacility within the source.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning EquipmentPennitNo.13120Expiration Date: September 12,2013Page 99 of291EU 4.22 40 CFR 60.14(e) Examples listed in 40 CFR60.14( e) shall not NMR(10117/00) be considered modifications under 40 CFRPart 60.EU 4.23 40 CFR 60.14(1) Special provisions in an applicable subpart NMR(10/17/00) shall supersede this section.EU 4.24 40 CFR 60.14(g) Within 180 days of a change subject to 40 NMR(10117100) CFR 60. 14(a), compliance with all applicablestandards must be achieved.EU 4.25 40 CFR 60.15(a) An existing facility upon reconstruction NMR(12116175) becomes an affected facility.EU 4.26 40 CFR60.15(b) Reconstruction means the replacement of NMR(12116175) components of an existing facility that thefixed capital cost exceeds 50% of the costrequired to construct a comparable newfacility and it is technologically andeconomically feasible to meet the applicablestandards.EU 4.27 40 CFR 60.15(c) Fixed capital cost means the capital needed to NMR(12/16175) provide all the depreciable components.EU 4.28 40 CFR 60. I 5(d) If the fixed capital cost exceeds 50%, the NMR(12/16175) facility must notifY the Administrator of theproposed replacement 60 days beforeconstruction is commenced.EU 4.29 40 CFR 60.15(g) Individual subparts of 40 CFR Part 60 may NMR(12/16175) include specific provisions, which refine anddelimit the concept of reconstruction in thissection.Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning EquipmentPelmit No. 13120Expiration Date: September 12,2013Page 1000[291EU 4.3040 CFR 60. 19(b)(2/12/99)If an explicit postmark deadline is notspecified in an applicable requirement for thesubmittal of a notification, application, report,Of other written communication to theAdministrator, the owner or operator shallpostmark the submittal on or before thenumber of days specified in the applicablerequirement. The use of reliable non­Government mail carriers that provideindications of verifiable delivery ofinformation required to be submitted to <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, similar to thepostmark provided by the U.S. Postal Service,or alternative means of delivery, including theuse of electronic media, agreed to by thepermitting authority, is acceptable.NMREU 4.3140 CFR60.19(c)-(d)(2/12/99)Reporting dates may be changed consistentwith 40 CFR 60.19(1) upon mutual agreementbetween Boeing and <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail'<strong>Agency</strong>. This allowance applies beginning 1year after the affected facility is required to bein compliance with the applicable subpart inthis part.NMREU 4.3240 CFR 60.40b(a)(6/9/06)40 CFR Part 60 Subpart Db applies to eachsteam generating unit that commencesconstruction after June 19, 1984 and that has aheat input capacity from fuels combusted inthe unit of greater than 100 million Btu/hour.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 101 of291EU 4.33 40 CFR 60.42bU) SO, percent reduction requirements are not II.A.2(f) Fuel(2/27/06) applicable to units combusting only very low Oil Sulfursulfur oil. Boeing shall demonstrate that the Contentoil meets tl,e definition of very low sulfur oil Monitoringby maintaining fuel receipts as described in 40 ProcedureCFR 60,49b(r).40 CFR 60.41 b(2/27/06)For units constructed, reconstructed, ormodified on or before February 28, 2005, verylow sulfur oil means oil that contains no morethan 0.5 weight percent sulfur or that, whencombusted without sulfur dioxide emissioncontrol, has a sulfur dioxide emission rateequal to or less than 0.5 Ib/MMBtu heat input.EU 4.34 40 CFR 60.43b(f) Opacity limit when combusting oil is 20% (6- II.A.2(r) EPA Method(2/27/06) minute average) except for one 6-minute Continuous 9 (See 40average period per hour of not more than 27% Emission CFR Part 60opacity.MonitoringAppendix A,July 1,2001)SystemEU 4.35 40 CFR 60.43b(g) The opacity standards (EU 4.34) apply at all NMR(2/27/06),60.46b(a) times while burning oil, except during periods(2/27/06) of startup, shutdown, or malfunction.EU 4.36 40CFR Nitrogen oxide emission limit when II.A.2(r) 40CFR60.44b(a)(J )(i) combusting oil and natural gas is 0.10 Continuous 60.46b(e)(2/27/06) Ib/MMBtu (expressed as N02) heat input. EmissionMonitoringSystemEU 4.37 40 CFR 60.44b(h) The nitrogen oxide standards under EU 4.36 NMR(8/14/01),60.46b(a) apply at all times including periods of startup,(2/27/06) shutdown, or malfunction.EU 4.38 40 CFR 60.44b(i) Compliance with the nitrogen oxide emission NMR(2/27/06) limit in EU 4.36 is determined on a 30-dayrolling average basis.EU 4.39 40 CFR 60.45bQ) Facilities that combust very low sulfur oil are II.A.2(f) Fuel(2/27/06) not subject to the compliance and performance Oil Sulfurtest requirements of 40 CFR 60.45b ifthe Contentfacility obtains fuel receipts as per 40 CFR Monitoring60.49b(r).ProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 102 of291EU 4.40 60.46b(d)(7) To determine compliance with the opacity II.A.2(m) EPA Method(2/27/06) limits under 40 CFR 60.43b, the facility shall Performance 9 (See 40conduct an initial performance test as required Source Test CFR Part 60Appendix A)under 40 CFR 60.S, V,N.2 Emission Testing.July I, 2001)New Source Performance Tests, using Method9.EU 4.41 40 CFR 60.46b( c), To determine compliance with the nitrogen NMR60.46b(e)(4) oxide emission limits under 40 CFR 60.44b(2/27/06) (EU 4.36), the facility shall conduct theperformance test as required under 40 CFR60,S using the continuous system formonitoring nitrogen oxides under 40 CFR60.4S(b) (EU 4.43 ·EU 4.4S).During periods when performance tests are notrequested, nitrogen oxides emissions datacollected pursuant to 40 CFR 60.4Sb(g)(I) or40 CFR 60.4Sb(g)(2) are used to calculate a30·day "olling average emission rate on a dailybasis and used to prepare excess emissionreports, but will not be used to determinecompliance with the nitrogen oxides emissionstandards. A new 30·day rolling averageemission rate is calculated each steamgenerating unit operating day as the average ofall of the hourly nitrogen oxides emission datafor the preceding 30 steam generating unitoperating days.EU 4.42 40 CFR 60.47b(f) Facilities that combust very low sulfur oil are II.A.2(f) Fuel(2/27/06) not subject to the emission monitoring Oil Sulfurrequirements of 40 CFR 60.47b if the facility Contentobtains fuel receipts as per 40 CFR 60.49b(r). MonitoringProcedureBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 103 of291EU 4.4340 CFR 60.48b(a)(Z/27/06)Order ofApproval No.7438, Condition#14The owner or operator of an affected facilitysubject to the opacity standard under 40 CPR60.43b (EU 4.34), shall install, calibrate,maintain, and operate a continuous monitoringsystem for measuring the opacity of emissionsdischarged to the atmosphere and record theoutput of the system.II.A.Z(r)ContinuousEmissionMonitoringSystemDouglas Hardesty,EPA letter to FrankMigaiolo, Boeing(10/11101)When firing back-up fuel oil, Boeing shalloperate and maintain a monitoring system formeasuring excess oxygen in the exhaust gasstream, as an alternate means of demonstratingcompliance with 40 CPR 60.43(1). Whenfiring back-up fuel oil, Boeing shall maintainexcess 02 at or greater than 2% (6-minuteaverage), except during startup, shutdown, ormalfunctions ofthe boilers.Approves an alternate to 40 CFR 60.48b(a)with the following conditions:1. Limit the firing of distillate fuel oil or Jet Ato an annual heating capacity of 7% or lessaveraged among the three boilers!I.A.2(c)Documentationon FileII.A.2(1) FuelOil SulfurContentMonitoringProcedureNMR2. Limit sulfur content of the fuel oil or .let Afuel to 0.05%, or less3. The continuous oxygen emission monitor isrequired to meet the appropriaterequirements in 40 CPR 60.13, and must beevaluated pursuant to 40 CPR Part 60,Appendix B, Pelformance 3.• The oxygen analyzer shall have a spanvalue of25%• The calibration drift for the oxygenanalyzer shall be measured at 0% oxygenand approximately ZI % oxygen.• The cylinder gas audits for the oxygenanalyzer must be performed at thefollowing audit values per 40 CFR Part60, Appendix F, Section 5.1.24% to 6% oxygen by volume; and8% to 12% oxygen by volumeBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 104 of291EU 4.44 40 CFR 60.48b(b) Facilities subject to tbe nitrogen oxide Il.A.2(r)(2127/06) standards under 40 CFR 60.44b (EU 4.36), Continuousshall install, calibrate, maintain, and operate a Emissioncontinuous monitoring system for measuring Monitoringnitrogen oxides emissions discharged to the Systematmosphere and record the output of tbesystem.EU 4.45 40 CFR 60.48b(c) The continuous monitoring system required NMR(2/27/06) under 40 CFR 60.48b(b) (EU 4.44) shall beoperated and data recorded during all periodsof operation except for breakdowns andrepairs. Data is recorded during calibrationchecks, and zero and span adjustments.EU 4.46 40 CFR 60.48b( d) The I-hour average nitrogen oxide emission NMR(2/27/06) rates shall be expressed in ng/J or Ib/MMBtuheat input and shall be used to calculate theaverage emission rates under 40 CFR 60.44b(EU 4.36). The I-hour averages shall becalculated using tbe data points required under40 CFR 60.13(h).EU 4.47 40 CFR 60.48b(e) The procedures under 40 CFR 60.13 shall be NMR(2) & (3) (2/27/06) followed for installation, evaluation, andoperation of the continuous monitoringDouglas Hardesty,systems. The span value for nitrogen oxides isEPA letter to Frank500 PPM.Migaiolo, Boeing(10/11/01) Boeing may use an alternate NOx span valueof200 ppm.EU 4.48 40 CFR 60.48b(1) When nitrogen oxides emission data are not NMR(2/27/06) obtained because of continuous monitoringsystem breakdowns, repairs, calibrationchecks and zero and span adjustments,emission data will be obtained by using astandby system or other approved referencemethods to provide emission data for aminimum of75% of the operating hours ineach steam generating unit operating day, in atleast 22 out of 30 successive steam generatingunit operating days.Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 105 of291EU 4.49 40 CFR 60.48b(j) Units that burn only oil that contains no more II.A.2(t) Fuel(2/27/06) than 0.3 weight percent sulfur or liquid or Oil Sulfurgaseous fuels with potential sulfur dioxide Contentemission rates of 140 ng/J (0.32 Ib/MMBtu) Monitoringheat input 01' less are not required to conduct ProcedurePM emissions monitoring if they maintain fuelsupplier certifications of the sulfur content ofthe fuels burned.EU 4.50 40 CFR 60.49b(d) Boeing shall record and maintain records of ll.A.2(c)(11/16/06) the amounts of each fuel combusted during Documentationeach day and calculate the annual capacity on Filefactor individually for oil and natural gas foreach calendar quarter. The annual capacityfactor is determined on a 12-month rollingaverage basis with a new annual capacityfactor calculated at the end of each calendarmonth.EU 4.51 40 CFR 60.49b(f) For facilities subject to the opacity standard 1l.A.2(c)(11/16/06) under 40 CFR 60.43b. the owner or operator Documentationshall maintain records of opacity. See EU on File4.43 for alternate opacity monitoring.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 106 of291EU 4.5240 CPR 60.49b(g)(11/16/06)Boeing shall maintain records of the followinginformation for each steam generating unitoperating day:Il.A.2(c)Documentationon FileI) Calendar date2) The average hourly nitrogen oxidesemission rates expressed as N0 23) The 30-day average nitrogen oxidesemission rates calculated at the end of eachsteam generating unit operating day4) Identification of those days when the 30-day average nitrogen oxides emission rates arein excess of the nitrogen oxides emissionsstandards under 40 CPR 60.44b, with thereasons for such excess emissions as well as adescription of corrective actions taken.5) Identification of the steam generating unitoperating days when pollutant data have notbeen obtained, including reasons for notobtaining sufficient data and a description ofcorrective actions taken.6) Identification of the times when emissiondata have been excluded from the calculationof average emission rates and the reasons forexcluding data.7) Identification of"F" factor used forcalculation, method of determination, and typeof fuel combusted.8) Identification of the times when thepollutant concentration exceeded full span ofthe continuous monitoring system.9) Description of any modifications to thecontinuous monitoring system that could affectthe ability of the system to comply withperformance Specification 2 or 3.10) Results of daily drift tests and quarterlyaccuracy assessments as required underAppendix F, Procedure 1.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 107 of291EU 4.53<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,12.03(a) (4/9/98)This requirementwill be supersededupon adoption of the9/23/04 version ofReg 1: 12.03(a) intothe SIP.Unlawful to operate equipment required tohave a continuous emission monitoring systemunless the emissions are continuouslymonitored in accordance with therequirements of Reg. I, 12.03.II.A.2(r)ContinuousEmissionMonitoringSystem<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,12.03(a) (9/23/04)This requirementwill becomefederallyenforceable uponadoption into theSIP and will replacethe 4/9/98 version ofReg I: 12.03(a).Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 108 of291EU 4.54<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,12.03(c) (419198)This requirementwill be supersededupon adoption of the9123104 version ofReg 1: 12.03(c) intothe SIP.Continuous emission monitoring system mustmeet the performance specification in 40 CFRPart 60, Appendix B and be operated inaccordance with the quality assuranceprocedures in Appendix F of 40 CFR Part 60and the EPA's "Reconunended QualityAssurance Procedures for Opacity ContinuousMonitoring Systems."NMR<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,12.03(c) (9/23104)This requirementwill becomefederallyenforceable uponadoption into theSIP and will replacethe 4/9/98 version of1: 12.EU 4.55<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,12.03(d) (4/9/98)This requirementwill be supersededupon adoption of the9123104 version ofReg I: 12.03(d) intothe SIP.Monitoring data commencing on the clockhour and containing at least 45 minutes of datashall be reduced to I-hour averages. Allmonitoring data shall be included in theseaverages except for data collected durulgcalibration drift tests and cylinder gas audits,and for data collected subsequent to a failedQA test or audit.NMR<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,12.03(d) (9123104)This requirementwill becomefederallyenforceable uponadoption into theSIP and will replacethe 4/9/98 version ofI: 12.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 109 of291EU 4.56<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,12.03(e) (4/9198)This requirementwill be supersededupon adoption of the9123/04 version ofReg 1: 12.03(e) intothe SIP.All monitoring data averages shall be retainedfor at least 2 years, including copies of reportsand records of all repairs, adjustments, andmaintenance. AU such data collected after10/1/98 shall be retained for at least 5 years.1I.A.2(c)Documentationon File<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,12.03(e) (9123104)This requirementwill becomefederallyenforceable uponadoption into theSIP and will replacethe 4/9/98 version of1: 12.EU 4.57<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,l2.03(g) (4/9198)This requirementwill be supersededupon adoption of the9/23/04 version ofReg 1: 12.03 (g) intothe SIP.All relative accuracy tests shall be subject tothe provisions of Reg. I, 3.07.NMR<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,l2.03(g) (9/23/04)This requirementwill becomefederallyenforceable uponadoption into theSIP and will replacethe 4/9/98 version of1: 12.Boeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 110 of291<strong>Air</strong> <strong>Agency</strong> Reg I: 20% opacity for more than 3 minutes per hour Steam Method 9A9.03 (311 1/99) This Generating (Seerequirement will be Boilers Sectionsuperseded uponVIIIIl.A.l(b)adoption of theComplaint3/25/04 version ofResponseReg I: 9.03 into theSIPIl.A.I(c)Facility<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong>Inspections<strong>Air</strong> <strong>Agency</strong> Reg. I:9.03 (3/25/04) (State TheseOnly). Thismonitoringrequirement willmethodsbecome federallysupersede theenforceable uponmonitoringadoption into themethod for thisSfP and will replacerequirementthe 3/11/99 versionlisted in l.A. Iof Reg I: 9.03WAC 173-400-040(1) (9/20/1993)This requirementwill be supersededupon adoption of the2/10/05 version ofWAC 173-400-040(1) into the SIPWAC 173-400-040(1) (2/10/05)(State Only). Thisrequirement willbecome federallyenforceable uponadoption into theSIP and will replacethe 9/20/1993version q(WAC173-400-040(1)EU 4.59 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Shan not emit pmticulate matter in excess of Il.A.2(d)(iv) <strong>Puget</strong><strong>Air</strong> <strong>Agency</strong> Reg I: 0.05 gr/dscf corrected to 7% 0, from fuel Steam <strong>Sound</strong>9.09 (4/9/98) burning equipment burning fuel other than Generating <strong>Clean</strong> <strong>Air</strong>wood, coal, or other solid fossil fuel. Boilers <strong>Agency</strong>(Applies to the equipment that produces hotMethod 5H.A.IBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 111 of291air, hot water, steam, or other heated fluids byexternal combustion of fuel, such as boilersand water heaters.)ILA.l(c)FacilityInspectionsThesemonitoringmethodssupersede themonitoringmethod for thisrequirementlisted in I.AAEU 4.60 WAC 173-400-050(1) & (3) (3/22/91)This requirementwill be supersededupon adoption ~f the2/10/05 version ofWAC 173-400-050into the SIPWAC 173-400-050(1) & (3) (2/10/05)(State Only) Thisrequirement will befederallyenforceable uponadoption into theSIP and will replacethe 3/22/91 versionof WAC 173-400-050Shall not emit particulate matter in excess of0.10 grldscf corrected to 7% 0, fromcombustion units except for emission unitscombusting wood derived fuels for theproduction of steam. (Applies to units usingcombustion for waste disposal, steamproduction, chemical recovery or otherprocess requirements, but excludes outdoorburning.)II.A.2(d)(iv)SteamGeneratingBoilersII.A.l(b)ComplaintResponseII.A.l(c)FacilityInspectionsThesemonitoringmethodssupersede themonitoringmethod for thisrequirementlisted in I.AAEPAMethod 5(See 40CFRPart60,AppendixA, July I,2001)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 112 of291ED 4.61 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> [t shall be unlawful for any person to cause or [LA.2(e) Ash ASTM<strong>Air</strong> <strong>Agency</strong> Reg I: allow combustion of oil that exceeds any of Purchase D482-00A,9.08(a) (4/14/94) the following maximum limits unless allowed Specification SulfurThis requirement by a <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Order of ASTMwill be superseded Approval issued under Reg I: 6.07 (Note: In D3120-96,upon adoption of the the 3/25/04 version of Reg. I, 9.08(0), the Halogens3/25/04 version of reference to Reg I: 6.07 is changed to Article EPAReg J, 9.08(0) into 6.): SW846,the SIP.• Ash 0.1%9076,PCB EPA<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> • Sulfur, used oil1.0%SW846,<strong>Air</strong> <strong>Agency</strong> Reg I:• Sulfur, fuel oil 2.00% 8080,9.08(a) (3/25/04)• Lead 100 ppm Lead EPA(State Only) Thisrequirement shall • Arsenic 5 ppm 600/4-81-045,200.7becomefederally • Cadmium 2 ppmenforceable upon• Chromium 10 ppmadoption into the• Total halogens 1,000 ppmSIP and will replace• PCBs2 ppmthe 4//4/94 versionof Reg I: 9.08(0). • Flash point 100 OFRCW 70.94.610(I99J) State onlyEU 4.62 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Develop and implement an O&M plan to [1.B Operation<strong>Air</strong> <strong>Agency</strong> Reg [: assure continuous compliance with <strong>Puget</strong> and7.09(b) (9/10/98) <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulations I, II, and MaintenanceIII.(O&M) PlanRequirements.This monitoringmethodsupersedes themonitoringmethod for thisrequirementlisted in LA. I IEU 4.63 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Maintain equipment in good working order ILA.2(d)(iv)<strong>Air</strong> <strong>Agency</strong> Reg I: that has received an order of approval. Steam9.20(a) (6/9/88)GeneratingBoilersRCW 70.94.152(7)1996 (State only)II.A.I(c)FacilityInspectionsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 113 of291EU 4.64 Order of Approval Boilers #4, #5, and #6 shall comply with 40 NMRNo. 7438, Condition CFR Palt 60 Subpart A and Subpart Db.#3 (8/4/99)EU 4.65 Order of Approval Boeing shall install and operate continuous Il.A.2(r)No. 7438, Condition emission monitors on Boilers #4, #5, and #6 to Continuous#4 (8/4/99) and PSD measure NOx and diluent gas in accordance Emission92-05 Amendment 2 with Article 12 of Regulation I and 40 CFR MonitoringCondition 7 Part 60 Appendix B, Performance System(6122/99) Specification 2 and Appendix F.EU 4.66 Order of Approval Boilers #4, #5, and #6 shall be fueled only by II.A.2(d)(iv)No. 7438, Condition narural gas except for periods when the supply Steam#5 (8/4/99) and PSD of natural gas has been curtailed, or for limited Generating92-05 Amendment 2 testing to insure proper operations of oil BoilersCondition Iburning equipment, including day tank(6/22/99) turnover. During periods of natural gascurtailment and during limited test periods, theboilers may be fueled by back-up fuel. Backupfuel may be either Jet A or diesel distillateoils.EU 4.67 Order of Approval Boeing shall limit the combustion of back-up II.A.2(c)No. 7438, Condition fuel in Boilers #4, #5 and #6 combined to Documentation#6 (8/4/99) and PSD a) 13.68 million lbs in any 12 consecutive on File92-05 Amendment 2 months, andCondition 2(6/22/99)b) 0.4 million Ibs for the purposes of testingin 12 consecutive months.EU 4.68 Order of Approval NOx emissions from each boiler stack shall II.A.2(r)No. 7438, Condition not exceed the following: Continuous#7 (8/4/99) and PSD 1) 0.050 Ib/MMBtu on natural gas as Emission92-05 Amendment 2 determined by EPA Method 7E MonitoringCondition 3Systen!2) 0.100 Ib/MMBtu on back-up fuel as(6122/99)determined EPA Method 7EBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 114 of291'- ... ;EU 4.69 Order of Approval Compliance with the NOx emission limits !l.A.2(r)No. 7438, Condition shall be determined on a 30-day rolling Continuous#8 (8/4/99) and PSD average basis, calculated as the average of all Emission92-D5 Amendment 2 hourly emissions data recorded for the last 30 MonitoringCondition 4 steam generating unit operating days. A new System(6/22/99) 3D-day rolling average shall be calculated eachsteam generating unit operating day as theaverage of all hourly NOx emission data forthe preceding 30 steam generating unitoperating days. "One-hour period" means any6D-minute period commencing on the hour. A"one-hour data average" shall be computedfrom four or more data points equally spacedover each on-hour period. Data recordedduring periods of continuous monitoringsystem breakdown, repairs, calibration checks,and zero and span adj "stments shall not beincluded in the data averages.EU 4.70 Order of Approval The peak NOx emission rate as N0 2 per boilel' II.A.2(r)No. 7438, Condition shall not exceed 7.6 Ibihr on an hourly average Continuous#9 (8/4/99) and PSD when firing natural gas, and 14.6 Ib/hr on an Emission92-05 Amendment 2 hourly average when firing Jet A or diesel MonitoringCondition 5 fuels. System(6/22/99)EU 4.71 Order of Approval For any 12 consecutive months, NOx II.A.2(r)No. 7438, Condition emissions shall not exceed 48.2 tons from Continuous# 10 (8/4/99) and Boilers #4, #5, & #6 combined. EmissionPSD 92-05 Amend 2MonitoringCondition 6System(6/22/99)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 115 of291EU 4.72 Order of Approval Compliance with the NOx emission limits in I1.A.2(r) Method 19No. 7438, Condition Condition #9 and #10 shall be determined Continuous# 11 (8/4/99) using the following: Emissiona) NOx emission shall be calculated for Monitoringminute average using Method 19, Equation System19.1 in 40 CFR Part 60 Appendix A.b) The minute averages for Ib NOx/MMBtuare converted to minute averages for IbNOx/hr so that NOx emissions (Ib/hr, minuteaverage) ~ NOx/MMBtu (minute average) xMMBtu/hr (minute average).c) The minute averages for Ib NOx/hr areused to produce an hourly average forIb/NOxlhr. The hourly averages are thensummed to establish the totallbs NOx for aday so that NOx emissions (Ib/hr, hourlyaverage) ~ sum of Ib/hr, minute averagedivided by 60, and NOx daily emissions ~ thesum of NO x emission (hourly average).d) The daily pounds are sunnned to detenninethe monthly sum, and the latest 12 monthlysums are summed to determine the 12-monthrolling total so that NOx monthly emissions ~the sum of the NOx daily emission (forspecified month), and NOx annual emission ~the sum of NO x monthly emissions.EU 4.73 Order of Approval Boeing shall limit the sulfur content of its II.A.2(t) FuelNo. 7438, Condition back-up fuel oil to no more than 0.05% sulfur Oil Sulfur#13 (8/4/99) by weight. Boeing shall demonstrate Contentcompliance with the specification for low Monitoringsulfur oil by providing supplier certification. ProcedureThe fuel supplier certification shall include thename of the oil supplier and a statement fromthe oil supplier that the oil complies with thefuel oil sulfur limit of no more than 0,05%sulfur by weight.13oeing-l!.verett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 116 of291EU 4.74Order of ApprovalNo. 7438, Condition#14 (8/4/99)EU 4.75 PSD #92-05,Amendment 2Condition #8(6/22/99)EU 4.76 PSD #92-05,Amendment 2Condition # II(6/22/99)EU 4.77 PSD 92-05Amendment 2Condition 12(6/22/99)When fIring back-up fuel oil, Boeing shalloperate and maintain a monitoring system formeasuring excess oxygen in the exhaust gasstream, as an alternate means of demonstratingcompliance with 40 CFR 60.43b(f). WhenfIring back-up fuel oil, Boeing shall maintainexcess O 2 at or greater than 2% (6-minuteaverage), except during startup, shutdown, ormalfunctions of the boilers.Sampling ports and platforms must beprovided for each boiler. Ports must meetrequirements of 40 CFR 60, Appendix AMethod I. Other arrangements may beacceptable if approved in advance by Ecologyprior to installation. Adequate permanent andsafe access to the test ports must be provided.Boeing will develop and follow an operationand maintenance plan to implementprocedures and control methods described inthe PSD application. The plan will beavailable to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> and Washington Department ofEcology within 90 days of startup.Any activity that is undertaken by Boeing orothers, in a manner that is inconsistent with thePSD application, shall be subject to Ecologyenforcement under applicable regulations.Nothing in the PSD Approval shall beconstrued so as to relieve Boeing of itsobligations under any state, local, or federallaws or regulations.II.A.2(r)ContinuousEmissionMonitoringSystemNMRII.B OperationandMaintenance(O&M) PlanRequirements.NMREU 4.78<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg I:6.11 (9/26/02) StateOnlyAdopts 40 CFR 60 and Appendices in effect asofJuly 1,2005.II.BOperationandMaintenance(O&M) PlanRequirementsBoeing-Everett <strong>Permit</strong>, iS8uedSeptember 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 4 NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 117 of291ED 4.79WAC 173-400-115(2110105) State OnlyAdoptions by reference 40 CFR Part 60 andAppendices in effect on July 1,2004.Exceptions are listed in subsection (1)( d) ofWAC 173-400-115.II.BOperationandMaintenance(O&M) PlanRequirementsEU 4.8040 CFR 63.52(1)(5/30/03)The affected source is the collection of allexisting industrial, commercial, and institutionalboilers and process heaters.NMREU 4.8140 CFR 63.52(1)(5/30/03)Boeing shall submit an initial notification to the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> covering boilers#4, #5, and #6.NMREU 4.82 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Adopts 40 CFR 63 by reference; specific NMR<strong>Air</strong> <strong>Agency</strong> Reg Ill: requirements are listed elsewhere in the permit.2:02 (9/26/02)<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I:3.25 (9/27/07)NMR ~ No Monitoring Required -- Monitoring is not required; however, if a noncompliant situation is observed,Boeing will initiate appropriate corrective action.DESCRIPTION OF REFERENCE TEST METHODS:9 = Visual Determination of the Opacity of Emissions from Stationary19 = Determination of Sulfur Dioxide Removal Efficiency and Particulate Matter, SulfurDioxide, and Nitrogen Oxides Emission RatesBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.S NON NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 118 of2915. NON NSPS - Fuel Burning EquipmentDESCRIPTION: This section includes the steam generating boilers and gas-fired space heatersthroughout the Boeing Everett facility that are not subject to 40 CFR 60Subpart Da, Db, or Dc that have specific applicable requirements other thanthe general requirements in Section lA.Boilers No.1, No.2, and No.3 listed below were installed in 1967 and havenot been modified or reconstructed (as defined in 40 C}


EMISSION UNIT SPECIFIC REQUIREMENTSLB.5 NON NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 1190f291EU 5.1 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' Shall not emit air contaminants in excess lLA.2(d)(iv) Ecology<strong>Agency</strong> Reg I: 9.03 of20% opacity for more than 3 minutes Steam Method 9A(3111/99) This requirement per hour Generating (Seewill be superseded upon Boilers Sectionadoption of the 3125104VIII)II.A.I(b)version of Reg 1: 9.03 intoComplaintthe SIPResponse<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong>II.A.I(c)<strong>Agency</strong> Reg. I: 9.03Facility(3125104) (State Only). InspectionsThis requirement willbecome federallyTheseenforceable upon adoptionmonitoringinto the SIP and willmethodsreplace the 3111199 versionsupersede theof Reg 1: 9.03monitoringmethod for thisWAC 173-400-040(1)requirement(9/20/1993) This listed in LA. 1requirement will besuperseded upon adoptionof the 2110105 version ofWAC 173-400-040(1) intothe SIPWAC 173-400-040(1)(2110105)(State Only). Thisrequirement will becomefederally enforceable uponadoption into the SIP andwill replace the 912011993version of WAC 173-400-040(1)EU 5.2 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> Shall not emit particulate matter in II.A.2(d)(iv) <strong>Puget</strong><strong>Agency</strong> Reg I: 9.09 excess of 0.05 gr/dscfcorrected to 7% Steam <strong>Sound</strong>(4/9/98) 0, from fuel burning equipment burning Generating <strong>Clean</strong> <strong>Air</strong>fuel other than wood, coal, or other solid Boilers <strong>Agency</strong>fossil fuel(applies to the equipment thatMethod 5II.A.l(b)produces hot air, hot water, steam, or(SeeComplaintother heated fluids by externalSectionResponsecombustion offuel. Examples includeVlII)indirect-fired ovens andBoeing--Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12, 2013LB.5 NON NSPS - Fuel Burning EquipmentPage 120 of291heaters and water heaters).FacilityInspectionsThesemonitoringmethodssupersede themonitoringmefhod for thisrequirementlisted in I.AAEU 5.3WAC 173-400-050 (I) &(3) (3/22/91) Thisrequirement will besuperseded upon adoptionof the 2/10/05 version ofWAC 173-400-050 into theSIPWAC 173-400-050(2/10/05) (Stale Only) Thisrequirement will befederally enforceable uponadoption into the SIP andwill replace the 3/22/91version of WAC 173-400-050Shall not emit particulate matter inexcess of 0.1 0 gr/dscf corrected to 7%02 from combustion units except foremission units combusting wood derivedfuels tor the production of steam.(Applies to units using combustion forwaste disposal, steam production,chemical recovery or other processrequirements, but excludes outdoorburning.)1I.A.2(d)(iv)SteamGeneratingBoilersII.A.I(h)ComplaintResponseJI.A.l(c)FacilityinspectionsThesemonitoringmethodssupersede themonitoringmethod for fhisrequirementlisted in I.AAEPAMethod 5(See 40CFR60,AppendixA, July I,2001)Boeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.5 NON NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 121 of291EU 5,4 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> It shall be unlawful for any person to II.A.2(e) Ash ASTM<strong>Agency</strong> Reg I: 9.08(a) cause or allow combustion of oil that Purchase D482-00A,(4114/94) This requirement exceeds any of the following maximum Specification Sulfurwill be superseded upon limits unless allowed by a <strong>Puget</strong> <strong>Sound</strong> ASTMadoption of the 3125104 Cleau <strong>Air</strong> <strong>Agency</strong> Order of Approval D3120-96,version of Reg 1, 9.08(a) issued under Reg I: 6.07: (Note: In the Halogensinto the SIP. 3125104 version of Reg. 1, 9.08(0), the EPAreference to Reg I: 6.07 is changed to<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong>SW846,Article 6.)<strong>Agency</strong> Reg I: 9.08(a)9076,(3125104) (State Only) This • Ash 0.1% PCB EPArequirement shall become • Sulfur, used oil 1.0%SW846,federally enforceable upon 8080,• Sulfur, fuel oil 2.00%adoption into the SIP andLead EPAwill replace the 4114194• Lead 100 ppm 600/4-81-version of Reg I: 9.08(a). • Arsenic 5 ppm 045,200.7• Cadmium2 ppmRCW 70.94.610 (1991)• Chromium10 ppmState Only• Total halogensI,UUU ppm• PCBs2ppm• Flash100 'FEU 5.5 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> Develop and implement an O&M plan to n.B Operation<strong>Agency</strong> Reg I: 7.09(b) assure continuous compliance with <strong>Puget</strong> and(9/10/98) <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulations I, MaintenanceII, and III.(O&M) PlanRequirements.This monitoringmethodsupersedes themonitoringmethod for thisrequirementlisted in I.A.IIEU 5.6 Puge! <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> Maintain equipment in good working II.A.2(d)(iv)<strong>Agency</strong> Reg I: 9.20(a) order that has received an Order of Steam(6/9/88) Approval. GeneratingBoilersRCW 70.94.152(7) (1996)State onlyII.A.I(c)FacilityInspectionsBoeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.5 NON NSPS - Fuel Burning Equipment<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 122 of291ED 5.7 40 CPR 63.52(1) (5130103) The affected source is the collection of NMRall existing industrial, commercial, andinstitutional boilers aud process heaters.ED 5.840 CFR 63.52(1) (5130103)Boeing shall submit au initialnotification to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> covering boilers # 1, #2, and#3.NMRED 5.9Puge! <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg III: 2:02(9126102)Adopts 40 CPR 63 by reference; specificrequirements are listed elsewhere in thepermit.NMR<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg. I: 3.25(9127107)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.6 Waste Water Treatment Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 123 of2916. Waste Water Treatment OperationsDESCRIPTION: This section includes all activities and equipment associated with theindustrial waste water treatment operations at Building 45-06, including anytank, container, surface impoundment, oil-water separator, organic-waterseparator, or transfer system used to manage off-site material; chemical andphysical treatment methods; waste water storage tanks; sludge drying, materialand waste handling; and air emission control equipment that have specificapplicable requirements other than the general requirements in Section LA.This waste water treatment plant (WWTP) at Bldg. 45-06 may receive off-sitewaste and is therefore subject to the Off-Site Waste and Recovery OperationsNESHAP (40 CFR Part 63 Subpart DO).The table below does not necessarily include all units that may be subject tothe requirements of this section; units that have not received an Order ofApproval or were not previously registered with the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> are not included in the table.Order ofCol.lDr. MSSIID# Approval # Date Source De.,eription45-06A-2 067817IB413 2661 12120/85 <strong>Air</strong> StripperData in italics are for information only and are not enforceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB.6 Waste Water Treatment Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 124 of291COMPLIANCE, R:qti'irem~n*~Parapl~~_ase_ (r~r,'Inf~'rma:tion ':O~l;)";-~,'J;:-;-:-"r. M~riitoring,&"-Refer~-n~~Test. Method(See-SectionVIII)EU 6.140 CFR63.I(c)(1),63.4(4/5/02)Must comply with 40 CFR 63 Subpart A and DO.NMREU 6.240 CFR63.5(4/5/02)Boeing shall comply with preconstl'uction reviewl'eq uirements if reconstructing a source.NMREU 6.340 CFR 63.6(e)(1)(4/20/06)At all times, including startup, shutdown, andmalfunction, must operate and maintain affectedsources consistent with safety and good airpollution control practice. Malfunctions must becorrected as soon as practicable after theiroccurrence. During periods of startup, shutdown,01' malfunction, reduce emissions to the greatestextent which is consistent with safety and good airpollution control practices.NMREU 6.4 40 CFR 63.6(1)(4/20/06)The nonopacity emission standards set forth in 40CFR Part 63 shall apply at all times except duringperiods of startup, shutdown, and malfunctions asset forth in 40 CFR Part 63 Subpart A & DD. If astartup, shutdown, or malfunction of one pOliionof an affected source does not affect the ability ofparticular emission points within other portions ofthe affected source to comply with the nonopacityemission standards set forth in this part,then that emission point must still be required tocomply with the non-opacity emission standardsand other applicable requirements.NMREU 6.540 CFR 63.8(b)(4/20/06)Monitoring shall be conducted as set forth inSubpart A and DO.NMREU6.6 40 CFR 63.8(1)(4120/06)Boeing must receive permission from the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> before using analternative monitoring procedure.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.6 Waste Water Treatment Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 125 of291EU6.740 CFR 63.9 (b)(5/30103)Boeing shall notii)' the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> if it constructs or reconstructs a newaffected source.NMREU6.840 CFR 63 .9(i)(5130103)Adjustment to time periods or postmark deadlines forsubmittal and review of required communications maybe requested from and approved by the Puge! <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.NMREU 6.940 CFR63.10(a)(3)-(7)(4/20106)Boeing must send reports to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> as required by 40 CFR 63.1 0(a)(3)-(7) and can change report due dates.NMREU 6.1040CFR63.10(b)(I)(4/20106)Boeing shall retain records for five years. Ataminimum, the most recent two years of data shallbe retained on site. The remaining three years ofdata may be retained off site.ILA.2(c)Documentationon FileEU 6,11 40 CFR 63,10(1)(4/20106)Boeing must comply with the recordkeeping andreporting requirements in 40 CFR 63, I 0 unless awaiver is granted by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>,NMREU 6,12 40 CFR 63,680(7/20/99)Materials are no! off-site materials regulated by40 CFR Part 63 Subpart DD if they meet one ofthe requirements of 40 CFR 63 ,680(b )(2),NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.6 Waste Water Treatment OperationsPennitNo.13120Expiration Date: September 12, 2013Page 126 of291EU 6.13 40 CFR Before placing off-site material in the off-site II.A.2(s) Off- 40CFR63.683(b )(1 )(iii) material management unit, Boeing shall determine Site Waste and 63.694(b)(7/20/99) that the average VOHAP concentration of each Recoveryoff-site material stream, managed in each affected NESHAPoff-site material management unit, remains at less VOHAPthan 500 ppmw based on the HAP content of the Concentrationoff-site material stream at the point of entry. The Determinationinitial determination must be made using theprocedures specified in 40 CFR 63.694(b), EU6.15. Thereafter, Boeing shall review and update,as necessary, the determination once everycalendar year following the date of the initialdetermination.EU 6.14 40CFR Before placing off-site material in the off-site II.A.2(s) Off- 40 CFR63.683( c)(1 )(ii) material management unit, Boeing shall determine Site Waste and 63.694(b)(7/20/99) that the average VOHAI' concentration of each Recoveryoff-site material stream managed in each unit on NESHAPwhich an affected process vent is used remains at VOHAPa less than 500 ppmw based on the HAP content Concentrationof the off-site material stream at the point of Determinationentry. The initial determination must be madeusing the procedures specified in 40 CFR63.694(b), EU 6.15. Thereafter, Boeing shallreview and update, as necessary, thedetermination once every calendar year followingthe date of the initial determination.EU 6.15 40 CFR 63 .694(b) Boeing shall use the testing methods and NMR(1/8/01) procedures in 40 CFR 63 ,694(b) to determineaverage VOHAP concentration of an off-sitematerial stream at the point-of-delivery.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administraave Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.6 Waste Water Treatment Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 127 of291EU 6.16 40 CFR 63 .680( d)(7120/99)Plant sites are exempt rrom the requirements of40 CFR 63.682 through 63.699, EU 6.13 to EU6.15, when the total annual quantity of the HAPcontained in the off-site material received at theplant site is less than 1 megagram (2200 pounds)per year. Documentation must be prepared andmaintained at the plant site to support an initialdetermination of the total annual HAP quantityfor the off-site material. A new determinationshall be made when changes to the quantity orcomposition of the off-site material received atthe plant site could cause the total annual HAPquantity in the off-site material to exceed 1megagram per year.II.A.2(t) Off­Site Waste andRecoveryNESHAPAnnual HAPQuantityDeterminationEU 6.17<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Reg 1: 7.09(b)(9110/98)Develop and implement an Operation andMaintenance Plan to assure continuouscompliance with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' <strong>Agency</strong>Regulations I, II, and Ill.II.B OperationandMaintenance(O&M) PlanRequirements.This monitoringmethodsupersedes themonitoringmethod for thisrequirementlisted in LA.llEU 6.18<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Reg I: 9.20(a)(6/9/88)Maintain equipment in good working order., thathas received an order of approvalI1.A.I(c)FacilityInspectionsRCW70.94.152(7) 1996(State Only)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.6 Waste Water Treatment Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 128 of291EU 6.19WAC 173-401-650(l)(a)(1114/93)Boeing shall, contemporaneously with making achange from one operating scenario to another,record in a log at the permitted facility a record ofthe scenario under which it is operating.II.A.2(c)Documentationon FileEU6.20<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Reg III: 2:02(9/26/02) (StateOnly)Adopts 40 CFR 63 by reference as of July 1,2005.NMRNMR ~ No Monitoring Required -- Monitoring is not required; however, if a noncompliant situation is observed,Boeing will initiate appropriate corrective action.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12, 2013LB.7 Cyclones, Baghouses, and Other Particulate Control Operations Page 129 of2917. Cyclones, Baghouses, and Other Particulate Control OperationsDESCRIPTION: This section includes all cyclones, baghouses, and otherequipment, which exhaust to the outside and control particulate emissionsfrom the various activities including carpentry, machining of metal ornonmetal parts, housecleaning, and wood shredding operations. This sectionincludes only that equipment described above which have specific applicablerequirements other than the general requirements in Section LA, except thatcyclones, baghouses, and abrasive blast booths that don't have specificapplicable requirements shall still be subject to this section.The table below does not necessarily include all units that may be subject tothe requirements of this section; units that have not received an Order ofApproval or were not previously registered with the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> are not included in the table.Order ofInstallBldg.40-0140-0140-0140-0540-0540-1140-2140-2140-3140-3/40-3240-3240-33.440-37.BCol.lDr. MSS//D# Approval # Date Source DescriptionDr W-5 127078 4566 1991 Vacuum system with cyclone and baghouseDrS-3 ET0085 5246 1993 Vacuum system with "yclone and baghouseDr W-8 087378 2724 9/27/85 Vacuum system with cyclone and baghouseDrN-3 025278 4496 7/1/92 Vacuum system with cyclone and baghouseDr W-8 143573 4497 7/27/92 Vacuum system with cyclone and baghouseDr £-3 169933 5868 6/1/95 Vacuum system with cartridge filters.Dr W-8 066989 3058 10/80 Vacuum system with cyclone and baghouseDr W-9 066990 3058 10/80 Vacuum system with cyclone and baghouseDrN-2 008260 6582 1113/97 Vacuum system with cyclone and baghouseDrN-5 029771 5692 1/5/95 Vacuum system with baghouseDrN-1 382246 3058 10/80 Vacuum system with cyclone and baghouseDrN-2 382247 3058 10/80 Vacuum system with cyclone and baghouse/-14 103407 3189 Dry filter particulate control boothB/C-12.8 185772 5876 8/93 Vacuum system with baghouseBoeing--Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10,2012


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12, 2013LB.7 Cyclones, Baghouses, and Other Particulate Control Operations Page 130 of29140-37.B BIC-13.2 008372 5876 8193 Vacuum Jystem with baghouse40-51 DrN-6 000555 NA Vacuum system with cyclone and baghouse40-51 DrN-9 000556 NA Vacuum system with cyclone and baghouse40-56 DrN-1 27193 4420 9192 Vacuum system with cyclone and baghouse #240-56 DrN-1 27191 4421 9192 Vacuum system with cyclone and baghouse #140-56 DrN-I 27192 4422 9192 Vacuum system with cyclone and baghouse #340-56 DrN-2 27194 4423 9192 Vacuum system with cyclone and baghouse #440-56 Dr E-10 24697 4425 9192 Vacuum system with cyclone and baghouse #640-56 Dr E-11 27195 4426 9192 Vacuum system with cyclone and baghouse #740-56 DrN-3 ET0105 4879 811192 Vacuum system with cyclone and baghouse40-56 F-6 Roof ET0088 5904 6/19/95 Vacuum system with cyclone and baghouse40-56 PumpRm 922405 3060 Vacuum Pump A40-56 PumpRm 922406 3060 Vacuum Pump B40-56 PumpRm 922407 3060 Vacuum Pump B40-56 PumpRm 381160 3060 Vacuum Pump C40-56 CC-9.2 026343 4432 Vacuum Pump #140-56 CC-9.3 026344 4433 Vacuum Pump #240-56 CC-9.4 026345 4434 Vacuum Pump #340-56 CC-9,5 026346 4435 Vacuum Pump #440-56 CC-9, 6 026347 4436 Vacuum Pump #540-56 CC-9.7 026348 4437 Vacuum Pump #640-56 CC-9,8 026349 4438 Vacuum Pump #740-56 K-2,9 050949 NA 9/85 Dry filter particulate control booth45-04 Q-I0 B6851ET0402 6902 Dry filter particulate control boothData in italics are for information only and are not eriforceable conditions of this permit,Boeing-Everett <strong>Permit</strong>, issued September 12, 200B,' Administrative Amendment 3: October 10, 2012


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12, 2013LB.7 Cyclones, Baghouses, and Other Particulate Control Operations Page 131 of 291COMPLIANCE REQUIREMENTS:(a) Requirement Nos. EU 7.1 thtotighEU7.4 are the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> nXltiiiem~ntsf(ir.clpelrating'<strong>Permit</strong> 'Sources. ' " .EU 7.1 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I,9.03 (3/11/99) This requirement willbe superseded upon adoption of the3/25/04 version of Reg 1, 9.03 into theSIPShall not emit aircontaminants in excessof 20% opacity for morethan 3 minutes per hour1l.A.2(d)(v)Cyclones,Baghouses,Vacuwn Producers,and Abrasive BlastBoothsEcologyMethod 9A(See SectionVIII)<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. I,9.03 (3/25/04) (State Only). Thisrequirement will become federallyenforceable upon adoption into the SIPand will replace the 3/11/99 version ofReg 1, 9.03II.A.1 (c) FacilityInspectionsII.A.1(b)ComplaintResponseWAC 173-400-040(1) (9/20/1993)This requirement will be supersededupon adoption of the 2/10/05 version ofWAC 173-400-040(1) into the SIPWAC 173-400-040(1) (2/1 0/05)(StateOnly). This requirement will becomefederally enforceable upon adoptioninto the SIP and will replace the9/20/1993 version of WAC 173-400-040(1)These monitoringmethods supersedethe monitoringmethod for thisrequirement listedin LA. I aboveBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10,2012


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12,2013LB.7 Cyclones, Baghouses, and Other Particulate Control Operations Page 132 of291Reference·"Test "II)EU 7.2 Puge! <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I,9.09 (4/911998)WAC 173-400-060 (3/22/91) Thisrequirement will be superseded uponadoption of the 2110105 version of WAC173-400-060 into the SIPWAC 173-400-060 (2110105) (.WateOnly). This requirement will becomefederally ef!Jorceable upon adoptioninto the SIP and will replace the3122191 version of WAC /73-400-060Shall not emit in excessof 0.05grldscf fromequipment used in amanufacturing processand general processunits, uncorrected forexcess airII.A.2(d)(v)Cyclones,Baghouses,Vacuum Producers,and Abrasive BlastBoothsII.A.2( d)(ii) SprayBooths and OtherParticulate ControlBoothsII.A.! (c) FacilityInspections<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>Method 5(See SectionVIII)II.A.!(b)ComplaintResponseThese monitoringmethods supersedethe monitoringmethod for thisrequirement listedin I.A.2EU7.3<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I:7 .09(b) (9110198)Develop and implementan Operation andMaintenance Plan toassure continuouscompliance with <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Regulations I, II, and III.II.B Operation andMaintenance(O&M) PlanRequirements.This monitoringmethod supersedesthe monitoringmethod for thisrequirement listedin l.A.IIBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12,2013I.B.7 Cyclones, Baghouses, and Other Particulate Control Operations Page 133 of291EU 7.4 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I:9.20 (6/9/88)RCW 70.94.152(7) 1996 State OnlyMaintain equipment ingood working order.1I.A.2(d)(v)Cyclones,Baghouses,Vacuum Producers,and Abrasive BlastBoothsII.A.2( d)(ii) SprayBooths and OtherParticulate ControlBoothsII.A.I (c) FacilityInspectionsThis monitoringmethod supersedesthe monitoringmethod for thisrequirement listedin IAlOEU7.5Order of Approval No. 5692, Condition#4 (I 1/10/94)The discharge tube fromthe baghouse will befitted with a protectiveskirt, or equivalent, toprevent the incidence offugitive particulateemissions when solidsare transferred to thecollection container.II.A.2(d)(v)Cyclones,Baghouses,Vacuum Producers,and Abrasive BlastBoothsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12,2013LB.7 Cyclones, Baghouses, and Other Particulate Control Operations Page 134 of291EU7.6Order of Approval No. 5868, Condition#4 (4/17/95)A gauge to indicate thestatic pressuredifferential across thefilters will be installedand maintained for thedust collector. Thecontrol panel willindicate whether the dustcollector is operatingwithin its acceptablepressure drop range.II.A.2(d)(v)Cyclones,Baghouses,Vacuum Producers,and Abrasive BlastBoothsEU7.7Order of Approval No. 6582, Condition#4. (7/3/96)A gauge to measure thepressure drop across thebag separator will beinstalled and maintained.Within 90 days afterbeginning operation, theacceptable range for thegauge shall be clearlymarked on or near thegauge.Il.A.2(d)(v)Cyclones,Baghouses,Vacuum Producers,and Abrasive BlastBoothsEU 7.8Order of Approval No. 6582, Condition#5. (7/3/96)There shall be no visibleemissions fi'om thevacuum system.~~~~Il.A.2(d)(vi)OpacityMonitoring for NoVisible EmissionsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


Pennit No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12,2013LB.7 Cyclones, Baghouses, and Other Particulate Control Operations Page 135 of291EU7.9Order of Approval No. 6902, Condition#3 (9125197)Boeing shall install andmaintain a differentialpressure transmitter orgauge to measure thepressure drop across thenew dly filter pattieulatecontrol system. Thepressure drop shall bedisplayed on a readout orthe gauge. Within 90days after beginningoperations, theacceptable pressure droprange shall be clearlymarked on or nearby thereadout or gauge.1I.A.2(d)(ii) SprayBooths and OtherPartieulate ControlBoothsEU 7.10 Order of Approval No. 6902, Condition#4 (9125197)The Roeing O&M Planshall include proceduresfor monthly inspection ofthe dry filter particulatecontrol system.n.R Operation andMaintenance(O&M) PlanRequirements.Boeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 136 of2918. Composite Processing OperationsDESCRIPTION:This section includes all activities and equipment associated withcomposite processing operations that have specific applicablerequirements other than the general requirements in Section LA.The requirements of the Reinforce Plastic Composites NESHAP (40CFR 63 Subpart WWWW) are also included in this section. Currently,the only operations at Boeing Everett that are subject to theReinforced Plastic Composites NESHAP are open and closed moldingoperations and any associated cleaning, mixing, material storage andrepair operations.The table below does not necessarily include all units that may besubject to the requirements of this section; units that have not receivedan Order of Approval or were not previously registered with the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> are not included in the table.Order ofInstallBldg.CoUDr.MSSlfD# Approval # Date Source Description40-56 CC-440-56 CC-340-56 CC-540-56 CC-640-56 BB-640-56 BB-6.840-56 BB-7.240-56 BB-7.840-56 BB-8.240-56 K-2.540-56 H-740-56 0-1381107 2084 1500 Ton Press #2104423 3447 1500 Ton Press #1104424 3447 1500 Ton Press #6107150 3447 1500 Ton Press #7107210 3747 f 200 Ton Press #8126292 3953 1000 Ton Press # f N126288 3954 f 000 Ton Press #2N126280 3955 1000 Ton Press #3N126284 3956 1000 Ton Press #4N027586 3980 200 Ton Perforating Press144782 4015 Multi-opening press144783 4016 Multi-opening pressData in italics are for iriformation only and are not enforceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 137 of291COMPLIANCE REQUIREMENTS:EU 8.1<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg I: 7 .09(b)(9/1 0/98Develop and implement an Operation andMaintenance Plan to assure continuouscompliance with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulations J, II, and III.II.B Operationand Maintenance(O&M) PlanRequirements.Thesemonitoringmethodssupersede themonitoringmethod for thisrequirementlisted in LA.IIBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 138 of291EU8.2<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg I, 9.03(3/11/99) Thisrequirement will besuperseded uponadoption of the3/25/04 version of Reg1, 9.03 into the SIP<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Reg. 1,9.03(3/25/04) (State Only).This requirement willbecome federallyenforceable uponadoption into the SIPand will replace the3//1/99 version of Reg1, 9.03Shall not emit air contaminants in excess of20% opacity for more than 3 minutes pet·hourII.A.I (c) FacilityInspectionsII.A.I(b)ComplaintResponseThesemonitoringmethodssupersede themonitoringmethod for thisrequirementlisted in I.A.IaboveEcologyMethod9A(SeeSectionVIII)WAC 173-400-040(1)(9/20/1993) Thisrequirement will besuperseded uponadoption ofthe2//0/05 version ofWAC 173-400-040(/)into the SIPWAC 173 -400-040( I)(2/10/05)(Stote Only).This requirement willbecome federallyenforceable uponadoption into the SIPand will replace the9120/1993 version ofWAC /73-400-040(/)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 139 of291EU 8.3 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> Shall not emit in excess ofO.05gr/dscffrom II.A. I (c) Facility <strong>Puget</strong><strong>Agency</strong> Reg I, 9.09 equipment used in a manufacturing process Inspections <strong>Sound</strong>(4/9/98) and general process units, uncorrected for <strong>Clean</strong> <strong>Air</strong>excess air II.A.I(b) <strong>Agency</strong>WAC 173-400-060 Complaint Method 5(3/22/91) This Response (Seerequirement will beTheseSectionsuperseded uponmonitoring VIII)adoption of themethods2/10/05 version ofsupersede theWAC 173-400-060monitoringupon its adoption intomethod for thisthe SIPrequirementWAC 173-400-060listed in I.A.2(2/10/05) (State Only),This requirement willbecome federallyenforceable uponadoption into the SIPand will replace the3/22/91 version ofWAC 173-400-040(1)060EU 8.4 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> Maintain equipment in good working order II.B Operation<strong>Agency</strong> Reg I: 9,20(a) that has received an NOC Order of and Maintenance(6/9/88) Approval. (O&M) PlanRequirements,RCW 70.94,152(7)1996 (State Only)II,A, I (c) FacilityInspectionsEU8.5 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> Reg, II, Section 3,08 applies to NMR<strong>Agency</strong> Regulation II: manufacturing operations involving the use3,08(a) (12/9/93) of polyester, vinyl ester, gelcoat, or resin inwhich the styrene monomer is a reactivemonomer for the resin.Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 140 of291EU 8.6<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail'<strong>Agency</strong> Regulation II:3.08(b) (12/9193)It shall be unlawful to apply polyester resin,vinylester resin, gelcoat, or any other resinunless the operation is conducted inside anenclosed area that is registered with the<strong>Agency</strong>. The exhaust shan be vented to theatmosphere through a vertical stack. (SeeEU 8.8 for an alternate means of compliancewith requirement for an enclosed area with avertical stack.) Spray operations require adry filter to control overspray.II.A.I(d) WorkPracticeInspectionEU 8.7<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulation II:3.08(1) (12/9/93)Closed containers shall be used for storage01' disposal of VOC-containing materials.Such containers shall be kept closed exceptwhen being cleaned 01' when materials arebeing added, mixed, or removed. Closedcontainers for solvent rag 01' paper disposalare required.II.A.l(d) WorkPracticeInspectionEU 8.8Order of Approval No.7550, Conditions 3,4,and 5 (5/28/99)As an Alternate Means of Compliance withReg II: 3.08(b) to conduct non-sprayapplication of products containing styrene inareas other tban enclosed verticallyexhausted booths Boeing shallII.A.I(b)ComplaintResponseII.A. I (d) WorkPractice• Implement an odor compliant response Inspectionprocedure to handle any incoming odorcomplaints from the public and theaction taken to resolve the odorcomplaint. Boeing shall provide theserecords to the <strong>Agency</strong> upon request.• For spray coating applications ofpolyester resin, vinylester resin,gelcoat, 01' any other resin, Boeing shallconduct these activities only in anenclosed booth vented to the outsideand equipped witb a dry filter to controlover spray.• Limit application of productscontaining styrene outside of aventilated booth enclosure to brush orother hand-application methods.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 141 of291EU 8.9 40 CPR 63.I(c)(I), Reinforced plastic composites NMR63.4 (415102) manufacturing operations must comply with40 CFR 63 Subpart A and WWWW, as40 CPR 63.5925 applicable.(4121103)EU 8.10 40 CPR 63.2 (4/22/04) Definitions in 40 CPR 63 Subpart A and 40 NMR40 CPR 63.5935 CPR 63 Subpart WWWW apply to Boeing.(8/25105) As discussed in Table 15 to 40 CPR 63Subpart WWWW, in case of a conflict,Subpart WWWW definitions takeprecedence over Subpart A definitions.EU 8.11 40 CFR 63.5 (4/5102) Boeing shall comply with preconstruction NMRreview requirements.EU8.12(4/20106) standards in 40 CPR 63 Subpart WWWWby April 21, 2006 or shall accept and meet40 CPR 63.5800an enforceable HAP emission limit below(4/21103)the major source threshold prior to April 21,Table 2 of 40 CPR 63 2006.Subpart WWWW If Boeing meets an organic I-JAP emission(4/21103) standard based on a 12-month rollingaverage, Boeing must begin collecting dataon April 21, 2006 in order to demonstratecompliance (see also EU 8.63).NMREU 8.13 CPR 63.6(e)(1) Boeing shall operate and maintain affected II.A.I(d) Work(4/20106) source consistent with safety and good air Practicepollution control practices for minimizing Inspection40 CPR 63.5835(c) emissions. During a period of startup,(4/20106) shutdown, or malfunction, Boeing shallreduce emissions to the greatest extent thatis consistent with safety and good airpollution control practices. Malfunctionsmust be corrected as soon as practicableafter their occurrence. During periods ofstartup, shutdown, or malfunction, reduceemissions to the greatest extent which isconsistent with safety and good air pollutioncontrol practices.Boeing-Everett <strong>Permit</strong>, issued September i2, 2008,' Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 142 of291EU 8.14 40 CPR 63.8(a)(1), Conduct monitoring. Monitoring shall be II.A.l(d) Work(b)(1 ) conducted as set forth in Subpart A and Practice(4120/06) Subpart WWWW. InspectionEU 8.15 40 CFR 63.8 (I) Boeing must receive permission from <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> before using an(4/20/06) alternative monitoring procedure.EU 8.16 40 CPR 63.9(a)(4) Boeing shall submit notifications to the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.NMRNMREU 8.17 40 CPR 63.9(b)(4)- Boeing shall provide notification if NMR(b)(5)constructing or reconstructing a new(5/30/03) affected source.EU 8.18 40 CFR 63.9(c) If Boeing cannot comply with a relevant NMR(5/30/03) standard by the applicable compliance date,Boeing may submit to the Administrator (orthe State with an approved permit program)a request for an extension of compliance asspecified in 40 CFR63.6(i)(4) through 40CPR 63.6(i)(6).EU 8.19 40 CPR 63.9(h) Boeing shall provide notification regarding V.Q.7(5/30/03) its compliance statu, with 40 CPR 63 ReinforcedSubpart WWWW.PlasticCompositesNESHAPEU 8.20 Adjustment to time periods or postmark NMRdeadlines for submittal and review ofrequired communications may be requestedfrom and approved by the Administrator.EU 8.21 40 CFR 63.9U) Notification Requirements. Any change in NMR(5/30/03) the information already provided under 40CPR 63.9 shall be sent to the Administratorwithin 15 days after the change.EU 8.22 40 CFR 63.10(a)(3)- Boeing must send the reports according to NMR(7) (4120/06) 40 CFR 63.10(a)(3)-(7) and can requestalternate reporting dates.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 143 of291EU 8.2340 CFR 63. 1O(b)(I)(4/20106)Boeing shall retain records for five years.At a minimum, the most recent two years ofdata shall be retained on site. Theremaining three years of data may be oft·site.II.A.2(c)Documentationon FileEU 8.2440 CFR 63.1 O(b )(2)(4/20106)Boeing shall maintain relevant records ofstartups, shutdowns, malfunctions,maintenance, corrective actions, monitoring,measurements, and testing in accordancewith the rule.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 144 of291EU 8.2540 CFR 63.1 0(b)(3)(4/20106)If Boeing determines that the facility emits(or has the potential to emit, withoutconsidering controls) one or more HAPsregulated by any standard establishedpursuant to section 112(d) or (I), and thefacility is in the source category regulatedby the relevant standard, but that facility isnot subject to the relevant standard becauseof limitations on the facility's potential toemit or an exclusion, Boeing shall keep arecord of the applicability determination 011site at the source for a period of 5 yearsafter the determmation, or until the sourcechanges its operations to become an affectedsource, whichever comes first. The record ofthe applicability determination must besigned by the person making thedetermination and include an analysis (orother information) that demonstrates whythe Boeing believes the source is unaffected(e.g., because the source is an area source).The analysis (or other information) must besufficiently detailed to allow theAdmmistrator to make a finding about thesource's applicability status with regard tothe relevant standard or other requirement.If relevant, the analysis must be performedin accordance with requirements establishedin relevant subparts of this part for thispurpose for particular categories ofstationary sources. If relevant, the analysisshould be performed in accordance withEPA guidance materials published to assistsources in making applicabilitydeterminations under section 112, if any.II.A.2(c)Documentationon FileEU 8.2640 CFR 63.1 O(d)(l)(4/20106)Boeing shall submit reports in accordancewith 40 CFR 63 Subpart WWWW.NMREU 8.2740 CFR 63.10(1)(4/20/06)Boeing shall comply with the recordkeepingand reporting requirements in 40 CFR63.10, unless a waiver is granted by theAdministrator.NMRplasticBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.S Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 145 of291EU 8.28EU 8.2940 CFR 63 Subpart WWWW applicability NMRis limited to operations in which plasticcomposites or plastic molding compoundsare manufactured using thermoset resinsandlor gel coats that contain styrene toproduce plastic composites. Applicabilityalso includes cleaning, mixing, HAPcontainingmaterials storage, and repairoperations associated with the production ofplastic composites.40 CFR 63 Subpart WWWW does not NMRapply to facilities that only repair reinforcedplastic composites, to research anddevelopment facilities as defined in section112(c)(7) of the <strong>Clean</strong> <strong>Air</strong> Act, and tofacilities where the reinforced plasticcomposites operations use less than 1.2 tonsper year of thermoset resins and gel coatsthat contain styrene combined.EU 8.3040 CFR 63.5790(a)(8/25/05)40 CFR 63.5795(a),For purposes of 40 CFR 63 SubpartWWWW, Boeing is an existing affectedsource,NMREU 8.3140 CFR 63.5790(b)(8/25/05)The affected source consists of all parts ofthe facility engaged in the followingoperations: Open molding, closed molding,centrifugal casting, continuous lamination,continuous casting, polymer casting,pultrusion, sheet molding compoundmanufacturing, bulk molding compoundmanufacturing, mixing, cleaning ofequipment used in reinforced plasticcomposites manufacture, HAP-containingmaterials storage, and repair operations onmanufactures,NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October la, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 146 of291EU 8.33are excluded fromrequirements of 40 CFR 63 SubpartWWWW: Application of mold sealing andrelease agents, mold stripping and cleaning,repair of parts that facility did notmanufacture! personal activities that are notpart of the manufacturing operations,prepreg materials as defined in 40 CFR63.5935, non-gel coat surface coatings,application of putties, polyputties, andadhesives, repair or production materialsthat do not contain resin or gel coat, R&Doperations as defined by CAA sectionI 12(c)(7), polymer casting, and closedmolding operations (except formust meetspecifications are allowed to meet theorganic HAP limit contained in thatspecification. In order for this exemption tobe used, Boeing must supply to thepermitting authority the specificationsceltified as accurate by the militaryprocurement officer! and thosespecifications must state a requirement for aspecific resin, or a specific resin HAPcontent. Production resins for which thisexemption is used must be applied withnonatomizing resin application equipmentunless Boeing can demonstrate this isinfeasible. Boeing must keep a record oftheresins for which Boeing is using thisII.A.2(c)Documentationon FileBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 147 of291~~~~i6~~~~~~m~ay~u~se~~~~~q;~~~~~ ( )(II.A.2(v» ofthe subpart to calculateemission factors and to determinecompliance with the emissions limits inTables 3 (EO 8.48 through EO 8.53) to thesubpart.In lieu of the equations in Table 1(lI.A.2(v». Boeing may elect to use sitespecificorganic HAP emissions factors todemonstrate compliance provided theBoeing site specific organic HAP emissionsfactors are incorporated in the facility's airemissions permit and are based on actualfacility HAP emissions test data.g~;;mCentationon FileEO 8.35EU 8.36EO 8.3740 CFR 63.5797(4121103)40 CFR 63.5797(a)(4121103)40CFR(4121103)Boeing may also use the organic HAPemissions factors calculated using theequations in Table 1 (II.A.2(v» of thesubpart along with usage data to calculate. HAPBoeing shall use information provided bythe material manufacturer, such asmanufacturer's formulation data andMSDSs, to determine the organic HAPcontent of resins and gel coats, using theprocedures specified in paragraphs (a) (EU8.36) through (c) (EU 8.39) of 40 CFR63The organic HAP total shall include eachorganic HAP that is present at 0.1 percentby mass or more for OSHA-definedcarcinogens, as defined in 29 CFR1910.1200(d)(4), and at 1.0 percent by massHAPprovided as arange, use the upper limit ofthe range fordetermining compliance. If a separatemeasurement of the total organic HAPcontent (e.g., analysis of the material byEPA Method 311) exceeds the upper limitof the range of the total organic HAPcontent provided, then use the measuredorganic HAP content to determine!l.A.2(c)Documentationon FileNMRNMRBoeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.S Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 148 of291EO 8.38If the organic HAP content is provided as asingle value, use that value to determinecompliance. If a separate measurement ofthe total organic HAP content is less than 2% higher than the value for total organicHAP content provided, then use theprovided value to demonstrate compliance.Ifthe measured HAP content exceeds theprovided value by 2 % or more, then use themeasured organic HAP content to determineMethod(See SeCtion II)NMREO 8.39 40 CFR 63.5798 For coating applications not represented in(4121103) Table I (Il.A.2(v)) of 40 CFR 63 SubpartWWWW, establish an organic HAPemissions factor as follows:• Perform an emissions test usingprocedures in 40 CFR 63.5850, or• Petition the Administrator for review ofthis subpart along with emission test dataobtained using EPA test methods orequivalent.This emissions factor may then be used todetermine compliance with the emissionlimits in the subpart, and to calculate facilityHAP emissions.NMR8.41EO 8.40 40 CFR 63 .5805(b) Boeing must meet the organic II.A.2(c)(8125/05) HAP emissions limits in Table 3 (EO 8.48 Documentationthrough EU 8.53) to this subpart and the on Filework practice standards in Table 4 (EO 8.42through EO 8.47) to this subpatt that apply. Il.A.l(d) WorkPracticeInspectionEU 8.41 40 CFR 63.5805(g) If(8125/05) to this subpart as defined in 40 CFR Documentation63.5785, these repair operations must meet on Filethe requirements in Tables 3 (EO 8.48II.A.l(d) Workthrough EU 8.53) and 4 (EO 8.42 throughPracticeEO 8.47) to this subpart.InspectionBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 149 of291EU 8.42 40 CFR 63 Subpart For closed molding operation using II.A.l(d) WorkWWWWTable4 compression/injection molding: Uncover, Practice(8/25/05) unwrap, or expose only one charge per mold Inspectioncycle per compression/injection moldingmachine. For machines with multiplemolds, one charge means sufficient materialto fill all molds for one cycle. For machinesfed by hoppers, sufficient material may beuncovered to fill the hopper. Hoppers mustbe closed when not adding materials.Materials may be uncovered to feed toslitting machines. Materials must berecovered afterEU 8.43 40 CFR 63 Subpart For cleaning operation: Boeing must not use 1l.A.l(d) WorkWWWWTable4 cleaning solvents that contain HAP, except Practice(8/25/05) that styrene may be used as a cleaner in Inspectionclosed systems, and organic HAP containingcleaners may be used to clean cured resinfrom application equipment. Applicationequipment includes any equipment thatEU 8.44 40 CFR 63 Subpart Storage for HAP-containing materials: II.A.l(d)WWWWTable4 Boeing must keep containers that store Practice(8/25/05) HAP-containing materials closed or covered Inspectionexcept during the addition or removal ofmaterials. Bulk HAP-containing materialsstorage tanks may be vented as necessaryEU 8.45 40 CFR 63 For H.A.IWWWWTable4 WWWW) or BMC manufacturing Practice(8/25/05) operations, Boeing shall use mixer covers Inspectionwith no visible gaps present in the mixercovers, except that gaps of up to I inch arepermissible around mixer shafts and anyBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20 J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 150 of29140 CFR 63 SubpartWWWWTable4(8/25/05)For mixing (as in SubpartWWWW) or BMC manufacturingoperations, Boeing shall close any mixervents when actual mixing is occurring,except that venting is allowed duringaddition of materials, or as necessary priorto adding materials or opening the cover forPracticeInspectionEU 8.47WWWWTable4(8/25/05)WWWW) or BMC manufacturingoperations, Boeing shall keep mixer coversclosed while actual mixing is occurringexcept when adding materials or changingcovers to the . vessels." , ,J, :, •PracticeInspectionare.,R"hrf()~I'."dll'lastip.. ¢(jmP?8itesNESH.AP Emission Limits (Table 3 ofEU 8.4840 CFR 63 SubpartWWWWTable3(8/25/05)Open molding - corrosion-resistant and/orhigh strength (CRlHS)• Mechanical resin application HAPorganic emission limit (Ib/ton): 113• Filament application HAP organicemission limit (lb/ton): 171• Manual resin application HAP organicII.A.2(c)Documentationon FileEU 8.49 40 CFR 63WWWWTable3(8/25/05)EU 8.5040 CFR 63 SubpartWWWWTable3(8/25/05)Open -non• Mechanical resin application HAPorganic emission limit (lblton): 88• Filament application I-IAP organicemission limit (lblton): 188• Manual resin application HAP organiclimitOpen molding - tooling• Mechanical resin application HAPorganic emission limit (lb/ton): 254• Manual resin application HAP organicemission limit (lb/ton): 157Documentationon FileII.A.2(c)Documentationon FileBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 151 of29140 CFR 63 SubpartWWWWTable3(8/25/05)Open molding - low-flamesmoke controlled resins• Mechanical resin application HAPorganic emission limit (lblton): 497• Filament application HAP organicemission limit (lblton): 270• Manual resin application HAP organicDocumentationon FileEU 8.5240 CFR63WWWWTable3(8/25/05)Open• Mechanical resin application HAPorganic emission limit (lb/ton): 354• Filament application HAP organicemission limit (lb/ton): 215• Manual resin application HAP organicDocumentationon FileEU 8.5363WWWWTable3(8/25105)coat• Tooling gel coating HAP organicemission limit (Ib/ton): 437• White/off white pigmented gel coatingHAP organic emission limit (lblton): 267• All other pigmented gel coating HAPorganic emission limit (Ib/ton): 377• CRlHS or high performance gel coathighest organic emission limit (lblton):605• Fire retardant gel coat highest organicemission limit (lblton): 854• Clear production gel coat highest organicemission limit : 522Documentationon FileBoeing-}:!,veretl <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.8.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 152 of291. & Test·MethodBoeing must use one methods in 40CFR 63.581 O(a) through (d) to meet thestandards for open molding in Table 3 tothis subpart. Boeing may use any controlmethod that reduces organic HAPemissions, including reducing resin and gelcoat organic HAP content, changing tononatomized mechanical application, usingcovered curing techniques, and routing partor all of Boeing's emissions to an add-onconlTo!. Boeing may use differentcompliance options for the differentoperations listed in rable 3 to this subpart.Documentationon FileCalculations must be completed within 30days after the end of each month.Boeing may switch between the complianceoptions in paragraphs (a) through (d) of 40CFR 63.5810. When Boeing changes to anoption based on a 12-month rolling average,Boeing must base the average on theprevious 12 months of data calculated usingthe compliance option Boeing is changingto~ unless Boeing was previously using anoption that did not require Boeing tomaintain records of resin and gel coat use,In this case, Boeing must immediately begincollecting resin and gel coat use data anddemonstrate compliance 12 months afterchanging options.Ell 8.5540 CFR 63.5810(a)(8/25/05)Option I:Boeing must demonstrate that an individualresin or gel coat, as applied, meets theapplicable emission limit in Table 3 toSubpart WWWW.I1.A.2(c)Documentationon File1I.A.2(w)ReinforcedPlasticCompositesNESHAPIndividualOrganic HAPEmission FactorsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 153 of291EU 8.56Option 2:Boeing must demonstrate that, for thoseapplications that exist at the facility, onaverage, the facility meets the individualorganic HAP emissions limits for eachcombination of operation type and resinapplication method or gel coat type, asshown in Table 3 to Subpart WWWW.on FileII.A.2(x)ReinforcedPlasticCompositesNESHAPEmissions FactorAveragingOptionEU 8.5740 CFR 63.5810(c)(8/25105)Option 3:Boeing must demonstrate each month thatthe facility is in compliance with theapplicable weighted average organic HAPemission limits in Table 3 to SubpartWWWW.II.A.2(c)Documentationon FileII.A.2(y)ReinforcedPlasticCompositesNESHAPWeightedAverageEmission FactorOptionEU 8.5840 CFR 63.5810(d)(8/25/05)Option 4:Meet the organic HAP emissions limit forone application method and use the Sameresin(s) for all application methods of thatresin type.This option is limited to resins of the sametype. The resin types for which this optionmay be used are non corrosion-resistant,corrosion-resistant andlor high strength, andtoolingII.A.2(c)Documentationon File1l.A.2(z)ReinforcedPlasticCompositesNESHAP Use ofSame ResinAcross DifferentOperationsOptionBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTS1.B.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 154 of291EU 8.5940 CFR 63.5835(a)(4/21/03)Boeing must be in compliance at all timeswith the work practice standards in Table 4of 40 CFR 63 Subpart WWWW (EU 8.42through EU 8.47), as well as the organicHAP emissions limits in Tables 3 of 40 CFR63 Subpart WWWW (EU 8.48 through EU8.53) or the organic HAP content limits inTable 7 of 40 CFR 63 Subpart WWWW(II.A.2(z», as applicable.Il.A.2(c)Documentationon FileII.A.l(d) WorkPracticeInspectionIl.A.2(z)ReinforcedPlasticCompositesNESHAP Use ofSame ResinAcross DifferentOperationsOption~~~~~~C~F~R~~O"~J~'~f~~~~~~~m~u~s~t~~~~p~el~.~~or~m~a~n~c~e~te~s~ts~'~~~NM~R~~~tt~~~~--~(4/2l103)performance evaluations, designevaluations, capture efficiency testing, andother initial compliance demonstrations byApril 21, 2006, except open moldingoperations that elect to meet an organicHAP emissions limit on a 12-month rollingaverage must initiate collection of therequired data on April 21, 2006, anddemonstrate compliance April 21, 2007.EU 8.6140 CFR 63.5860(a)(4I2l103)Boeing shall demonstrate initial compliancewith each applicable organic HAP emissionsstandard in 63.5805(a) tlu'ough (h) (EU 8.40and EU 8.41) using the procedures shown in40 CFR 63 Subpart WWWW Tables 8 and9 (II.A.2(aa».Il.A.2(aa)ReinforcedPlasticCompositesNESHAP InitialComplianceBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.8 Composite Processing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 155 of291EU 8.62 40 CFR 63.5900(a) Boeing must demonstrate continuous(8/25/05) compliance with each applicable standard in40 CFR 63.5805 according to the methodsspecified in 40 CFR 63.5900(a)(I) through40 CFR 63.5900(a)(3) (EU 8.63 through EUNMREU 8.63 40 CFR 63.5900(a)(2) Compliance with organic HAP emissions II.A.2(c)(8/25/05) limits is demonstrated by maintaining an Documentationemissions factor value less than or equal to on Filethe appropriate organic HAP emissions limitV.Q.7listed in 40 CFR 63 Subpart WWWW TableReinforced3 (EU 8.48 through EU 8.53) on a 12-monthPlasticrolling average, and/or by including in eachCompositescompliance report a statement thatNESHAPindividual resins and gel coats, applied,Reporting/Notifimeet the organic HAP emissions limits, ascationdiscussed in 40 CFR 63.5EU 8.64 40 CFR63 Compliance with organic contentV.Q.7(8125/05) limits in 40 CFR 63 Subpart WWWWReinforcedTable 7 (Il.A.2(z» is demonstrated byPlasticmaintaining an average organic HAPCompositescontent value less than or equal to that listedNESHAPin Table 7 (II.A.2(z», on a 12-month rollingaverage, andlor by including in each II.A.2(z)compliance report a statement thatReinforcedindividual resins and gel coats, as applied, Plasticindividually meet the organic HAP content Compositeslimits, as per 40 CFR 63.5895(d)NESHAP Use of(V.O.2(c».Same ResinAcross DifferentOperationsEU 8.65 40 CFR63. Compliance work practice(8/25/05) standards in 40 CFR 63 Subpart WWWWTable 4 (EU 8.42 through EU 8.47),) isdemonstrated by performing the worl'for theII.A.l(d) WorkPracticeInspectionBoeing~Everett PermU, issued September 12, 2008; Administrative Amendment 3: October J 0, 20 J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB.9 Abrasive Blasting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 156 of2919. Abrasive Blasting OperationsDESCRIPTION:This section includes all activities and equipment associated withabrasive blasting operations on production parts, tooling, orequipment which exhaust to the outside and have specific applicablerequirements other than the general requirements in Section LAoThe table below does not necessarily include all units that may besubject to the requirements 0.[ this section; units that have not receivedan Order of Approval or were not previously registered with the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> are not included in the table.Order ofInstallBldg.Col.!Dr. MSSIID# Approval #DateSource DescriJ2"'ti"'on"-______ _40-10A-25 153470 5402 511/94 Abrasive blast boothData in italics are for information only and are not enforceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.9 Abrasive Blasting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 157 of291COMPLIANCE REQUIREMENTS:EU 9.1<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Reg I, 9.03 (3/11/99) Thisrequirement will be supersededupon adoption of the 3/25/04version of Reg I, 9.03 into the SIP<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Reg. 1, 9.03 (3/25/04) (State Only).This requirement will becomefederally enforceable uponadoption into the SIP and willreplace the 3/11/99 version of Reg1,9.03Shall not emit aircontaminants in excess of20% opacity for more than 3minutes per hourIl.A.2(d)(v)Cyclones,Baghouses,VacuumProducers, andAbrasive BlastBoothsIl.A. I ( c) FacilityInspectionsII.A.!(b)ComplaintResponseEcologyMethod 9A(See SectionVIII)WAC 173-400-040(1) (9/2011993)This requirement will besuperseded upon adoption qf the2/10/05 version of WAC 173-400-040(1) into the SIPWAC 173-400-040(1)(2/1O/05)(Slale Only). Thisrequirement will become federallyenforceable upon adoption into theSfP and will replace the 9/20/1993version of WAC 173-400-040(1)Thesemonitoringmethodssupersede themonitoringmethod for thisrequirementlisted in LA.!aboveBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.9 Abrasive Blasting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 158 of291Enforceable Re'qjJii~'EU9.2 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Shall not emit in excess of II.A.2(d)(v) <strong>Puget</strong> <strong>Sound</strong>Reg [, 9.09 (4/9/98) 0.05gr/dscffrom equipment Cyclones, <strong>Clean</strong> <strong>Air</strong>WAC 173-400-060 (3/22/91) This used in a manufacturing Baghouses, <strong>Agency</strong>requirement shall be supersededprocess and general process Vacuum Method 5by the 2/10/05 version afWACunits, uncorrected for excess Producers, and (See Section173-400-060 upon its adoption air Abrasive Blast VIII)into the SIPBoothsILA.I(c) FacilityWAC 173-400-060 (2/10/05)Inspections(State Only). This requirement willbecome federally enforceable uponn.A.l(b)adoption into the SIP and willComplaintreplace the 3/22/91 version ofResponseWAC 173-400-060Thesemonitoringmethodssupersede themonitoringmethod for thisrequirementlisted in l.A.2EU 9.3 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Develop and implement an [I.B OperationReg I: 7.09(b) (9/10/98) Operation and Maintenance and MaintenancePlan to assure continuous (O&M) Plancompliance with <strong>Puget</strong> <strong>Sound</strong> Requirements.<strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>This monitoringRegulations I, II, and m.methodsupersedes themonitoringmethod for thisrequirementlisted in l.A. 11EU 9.4 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Maintain equipment in good II.A.2(d)(v)Reg I: 9.20(a) (6/9/88) working order that has Cyclones,received an NOC Order of Baghouses,Approval.VacuumProducers, andAbrasive BlastBoothsII.A.IFacilityBoeing~Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.9 Abrasive Blasting Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 159 of291EU9.5 RCW 70.94.152(7) 1996 (State Maintain equipment in good II.A.2(d)(v)Only) working order that has Cyclones,received an Order of Baghouses,Approval.VacuumProducers, andAbrasive BlastBoothsII.A.I (c) FacilityEU 9.6 WAC 173-460-060(6)(a) (8/2//98) Abrasive blasting shall be II.A. I (c) Facility(State Only) performed inside a booth or Inspectionshangar designed to captureEU9.7 WAC 173-460-060(6)(b) (8/21/98) Outdoor blasting of structures [[.A.I(d) Work(State Only) or items too large to be Practicereasonably handled indoors Inspectionshall employ controlmeasures such as curtailmentduring windy periods andenclosure ofthe area beingBU9.8 WAC 173-460-060(6)(c) (8/2l!98) Outdoor blasting shall be Il.A.I(d) Work(State Only) performed with either steel Practiceshot or an abrasive containing Inspectionless than one percent by masswhich would pass through aNo. 200 sieve.EU9.9 WAC 173-460-060(6)(d) (8/21/98) All abrasive blasting with U.A.I(c)(State Only) sand shall be performed Facilityinside a blasting booth or Inspectionscabinet.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 1 O. Motor Vehicle Fueling Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 160 of29110. Motor Vehicle Fueling OperationsDESCRIPTION:This section consists of all activities and equipment associated withmotor vehicle fueling operations, including fuel receiving, fuelstorage, fuel dispensing, and material and waste handling that havespecific applicable requirements other than the general requirementsin Section LAoThe gasoline station at the facility consists of a gasoline pump, adiesel pump, and two 15,000 gallon underground storage tanks forgasoline and diesel. Gasoline throughput at the station is currentlyless than 200,000 gallons annually. However, throughput couldexceed 200,000 gallyr in the foture. Therefore, regulatoryrequirements for both scenarios have been includedThe table below does not necessarily include all units that may besubject to the requirements of this section; units that have not receivedan Order of Approval or were not previously registered with the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> are not included in the table.Bldg.Location.40-10 East sideOrder of InstallMSSIID# Approval # Date Source Description4020051B376 8330 12/00 Gasoline stationData in italics are for information only and are not enforceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.1 O. Motor Vehicle Fueling Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 161 of291COMPLIANCE REQUIREMENTS:Boeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrafive Amendment 3: October 10,2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.1 O. Motor Vehicle Fueling Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 162 of291EU 10.4 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Boeing shall not allow the transfer of gasoline 1l.A.2(d)(xii) Gasoline<strong>Air</strong> <strong>Agency</strong> Reg II: fi'om any storage tank into any motor vehicle fuel Station Stage 22.07(c) (12/9/99) tank (except motorcycles) unless: Inspection RequirementsThis requirement willReg. II, 2.07, (12/9/99)• The dispenser system is CARB Stage 2be superseded uponcertified,adoption of the9/27/07 version of • <strong>Operating</strong> instructions for Stage 2 equipmentReg. 112.07 into the to include warning against topping off, andSIP.Dept of Ecology's toll-free telephone numberfor complaints about the system, are posted,and• Stage 2 vapor recovery equipment shall bevisually inspected for equipment defects onceper week.II.A.2( c) Documentationon FileEU 10.5 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Develop and implement an Operation and ILB Operation and<strong>Air</strong> <strong>Agency</strong> Reg I: Maintenance Plan to assure continuous compliance Maintenance (O&M)7.09(b) (9/10/98) with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulations I, Plan Requirements.II, and III.This monitoring methodsupersedes themonitoring method forthis requirement listed inI.A.llEU 10.6<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Boeing must install a CARB-certified Stage 1<strong>Air</strong> <strong>Agency</strong> Reg II: vapor recovery system on any gasoline storageILA.2( c) Documentation2.07(c)(I)(A) & (B) tank with a rated capacity of more than 1000 on File(9/27/07) gallons.This requirement will The CARB-certified Stage 1 vapor recoverybecome federally system must be installed in accordance with theenforceable upon CARB executive order in effect on the date ofadoption into the SIP installation. Defects listed in Section 2.07(c)(3),and will replace the Table 1 (a) are evidence that the installed1219199 version of equipment is not operated or maintained inReg. 11: 2.07. accordance with this requirement.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 1 O. Motor Vehicle Fueling Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 163 of291EU 10.7<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg II:2.07(c)(2)(A)(9/27/07)This requirement willbecome federallyenforceable uponadoption into the SIPand will replace the12/9/99 version ofReg. II: 2.07.All stage I vapor recovery systems shall beinstalled, operated, and maintained in accordancewith the CARB executive order in effect on thedate of installation.II.A.2( c) Documentationon FileII.A.2( d)(xi) GasolineStation Stage IInspection RequirementsReg. 11 Section 2.07,(9/27/07)EU 10.8<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg II:2.07(c)(3) (9/27/07)This requirement willbecome federallyerrforceable uponadoption into the SIPand will replace the12/9/99 version ofReg. II: 2.07.Boeing must inspect each dual-point stage I vaporrecovery system between gasoline deliveries.II.A.2(d)(xi) GasolineStation Stage IInspection RequirementsReg. II Section 2.07,(9/27/07)EU 10.9Puge! <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg 11:2.07(d)(J) (9/27/07)A CARB certified Stage 2 vapor recovery systemis not required if the facility's current annualgasoline is equal to or less than 200,000 gallons.II.A.2( cc) Motor vehiclefueling station gasolinethroughputThis requirement willbecome federallyenforceable uponadoption into the SfPand will replace the12/9/99 version ofReg. II: 2.07.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.l0. Motor Vehicle Fueling Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 164 of291<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg I:9.20 (a) (6/9/88)RCW 70.94.152(7)1996 (State Only)Maintain equipment in good working order thathas received an NOC Order of Approval.1l.A.I(c) FacilityInspectionsII.A.2( d)(x) GasolineStation Stage IInspection RequirementsReg. II, 2.07 (12/9/99)II.A.2(d)(xii) GasolineStation Stage 2Inspection RequirementsReg. II, 2.07, (12/9199)II.A.2(d)(xi) GasolineStation Stage IInspection RequirementsReg. II Section 2.07,(9/27/07)EU 10.11 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg II:2.07(d)(1) (9127107)This requirement willbecome federallyenforceable uponadoption into the SIPand will replace the12/9/99 version ofReg. 11: 2.07.A CARB certified Stage 2 vapor recovery systemis required if the facility's current annual gasolinethroughput exceeds 200,000 gallons.Any person installing a CARB-certified stage 2vapor recovery system must install the system inaccordance with the CARB executive order ineffect on the date of installation.II.A.2(cc) Motor vehiclefueling station gasolinethroughputEU 10.<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg II:2.07(d)(2)(B)(9/27/07)This requirement willbecome federallyenforceable uponadoption into the SIPand will replace the12/9/99 version ofReg. 11: 2.07.All stage 2 vapor recovery systems installed priorto April I, 2003 shall be installed, operated, andmaintained in accordance with the CARBexecutive order in effect as of April 1,2003, evenif CARB later decertifies the system. In such acase, the installation of equipment determined bythe manufacturer to be interchangeable with theoriginal approved equipment is permitted. Defectslisted in Table 2A of Regulation II Section2.07(d)(3) are evidence that the installedequipment is not operated or maintained inaccordance with this requirement.Il.A.2( c) Documentationon FileIl.A.2( d)(xiii) GasolineStation Stage 2Inspection RequirementsReg. II, 2.07, (9/27/07)Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB. 1 O. Motor Vehicle Fueling Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 165 of291EU 10.13 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> 80eing must inspect stage 2 vapor recovery II.A.2(d)(xiii) Gasoline<strong>Air</strong> <strong>Agency</strong> Reg II: systems evelY day the facility is open for business Station Stage 22.07(d)(3) (9/27/07) for the defects listed in Table (2)(a) of Reg. Il, Inspection Requirements2.07( d)(3), using the inspection procedures listed Reg. II, 2.07, (9/27/07)This requirement willin the table.become federallyenforceable uponadoption into the SIPand will replace the12/9/99 version ofReg. 11: 2.07.EU 10.1 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> All dual-point Stage I vapor recovery systems II.A.2( c) Documentation<strong>Air</strong> <strong>Agency</strong> Reg II: located at facilities required to be equipped with on File2.07(c)(2)(8) Stage 2 vapor recovery systems must be equippedII.A.I (c) Facility(9/27/07) with swivel adapters.InspectionsThis requirement willbecome federallyerr/orceable uponadoption into the SIPand will replace the12/9/99 version ofReg. II: 2.07.EU 10.15 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Boeing must provide training for all employees II.A.2(d)(xiv) Gasoline<strong>Air</strong> <strong>Agency</strong> Reg II: who are responsible for performing self- Station Self-Inspection2.07(e) (9/27/07) inspections of the stage I and stage 2 vapor Training Reg. II Sectionrecovery equipment within 30 days of hire and 2.07, (9/27/07)This requirement willprovide on-site refresher training for thosebecome federallyemployees at least once every calendar year.enforceable uponadoption into the SIPand will replace the12/9/99 version ofReg. II: 2.07.EU 10.1 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Boeing must perform compliance tests of the Stage II.A.2(d)(xv) Gasoline<strong>Air</strong> <strong>Agency</strong> Reg II: 2 vapor balance vapor recovery system at least Station Stage 2 Testing2.07(t)(I)(A) & once every 24 months. Each time a test is Requirements Reg. II,(1)(8) (9/27/07) conducted, the test shall also include a review of 2.07, (9/27/07)This requirement willthe on-site records required by this rule.become federallyerr/orceable uponadoption into the SIPand will replace the12/9/99 version ofReg. II: 2.07.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.l O. Motor Vehicle Fueling Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 1660[291EU 10.1<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg II:2.07(1)(2)(A)(9/27/07)This requirement willbecome federallyeriforceable uponadoption into the SIPand will replace the12/9/99 version ofReg. /l: 2. 07.Boeing must conduct the tests in accordance withthe CARB test procedure contained in Table 3 ofSection 2.07(1). Once each calendar year andbefore conducting any tests under this fule, aperson performing CARB compliance tests mustsubmit a written summary of their training andqualifications to perform the test to the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.IT.A.2(d)(xv) GasolineStation Stage 2 TestingRequirements Reg. II,2.07, (9127107)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.11 Storage Tanks<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 167 of29111. Storage TanksDESCRIPTION: This section consists of the storage tanks listedbelow that have been permitted under a Notice of Construction and/orare subject to 40 CFR Part 60 Subpart Kb and have specificapplicable requirements other than the general requirements inSection LA. The table below does not necessarily include allunits that may be subject to the requirements of this section; units thathave not received an Order of Approval or were not previouslyregistered with the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> are not included inthe table.Bldg.40-104S-014S-034S-07Stall F-14S-18LocationDoor E-SADoor S-10East sideMSS/ID# Order of Installed Source DescriptionApproval #DateEV-49-1 None 1992 IS, 000 gallons diesel storage tankEV-69-1 None 1987 IS, 000 gallon solvent storage tankEV-24-1 None 1993 IS, 000 gallon solvent storage tankEV-148-1 None 199322S,000 gallon backup distillate fuelstorage tank for boilersEV-74-1 None 1989IS,OOO gallon oil/water separatorholding tankEV-90-1 2141 1980 1,000,000 I


EMISSION UNIT SPECIFIC REQUIREMENTSLB.ll Storage Tanks<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 168 of291COMPLIANCE REQUIREMENTS:EU 11.140 CFR60.116b(a)(10/15/03)Records required under 40 CFR60.116b(b) shall be kept for the lifeof the source.II.A.2(c) Documentationon FileEU 11.2 40 CFR 60.116b(b) (l 0/15/03)Boeing shall keep readily accessiblerecords showing the dimensions ofthe storage vessel and analysisshowing the capacity of the storagevessel.II.A.2( c) Documentationon FileEU 11.3<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> RegI: 7.09(b) (9/10/98)Develop and implement anOperation and Maintenance Plan toassure continuous compliance withPuge! <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Regulations I, II, and III.II.B Operation andMaintenance (O&M) PlanRequirements.This monitoring methodsupersedes the monitoringmethod for thisrequirement listed inl.A.llEU 11.4<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> RegI: 9.20 (6/9/88)Maintain equipment in goodworking order.1l.A.2(d)(iii) AboveGround Storage Tanks forFuels(Note: This methodapplies only for abovegroundstorage tanks)Il.A. J (c)FacilityInspectionsThis monitoring methodsupersedes the monitoringmethod for thisrequirement listed in1.A.1OBoeing-Everett <strong>Permit</strong>, issued September /2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.11 Storage Tanks<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 169 of291EU 11.5RCW 70.94.152(7) 1996 (StateOnly)Maintain equipment in goodworking order that has received anOrder of Approval.II.A.2( d)(iii) AboveGround Storage Tanks forFuels(Note: This methodapplies only for abovegroundstorage tanks)1I.A.l (c) FacilityInspectionsBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.12 Graphic Arts Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 170 of29112. Graphic Arts OperationsDESCRIPTION:This section consists of all activities and equipment associated withgraphic arts operations that have specific applicable requirementsother than the general requirements in Section lAo Rotogravure andjlexographic printing are not performed.The table below does not necessarily include all units that may besubject to the requirements of this section; units that have not receivedan Order of Approval or were not previously registered with the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> are not included in the table.Bldg.LocationMSSIlD# Ol'del' ~f Instail Soul'ce DescriptionApproval # Dale40-56 B-1.540-56 C-I40-56 C-240-56 0-1.540-56 0-140-56 0-240-56 D.5-1.5088960 3166 Silkscreen printline #4102691 3387 Silkscreen printline #5102692 3812 Silkscreen printline #2126296 3869 Silkscreen washer134727 4088 4115/92 Squeegee wash booth4231 Supplemental Exhaust164692 5178 12/20/93 Silkscreen wash booths (3)Data in italics are for information only and are not enjorceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September /2, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.12 Graphic Arts Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 171 of291COMPLIANCE REQUIREMENTS:EU 12.1<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I: 7.09(b)(9/10/98)Develop andimplement anOperation andMaintenance Plan toassure continuouscompliance with <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulations I,II, and Ill.II.B Operation andMaintenance (O&M)Plan Requirements.This monitoringmethod supersedes themonitoring method forthis requirement listedin LA.IIEU 12.2RCW 70.94.152(7) 1996 (State Only)Maintain equipment ingood working orderthat has received anOrder of Approval.II.A.I(c) FacilityInspectionsEU 12.3<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I: 9.20(a)(6/9/88)Maintain equipment ingood working orderthat has received anOrder of Approval.II.A.I (c )FacilityInspectionsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.13 Laser Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 172 of29113. Laser OperationsRESERVEDBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.14. Drying and Curing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 173 of29114. Drying and Curing OperationsDESCRIPTION:This section includes all activities and equipment associated withdrying and curing operations that have specific applicablerequirements other than the general requirements in Section LA. Thetable below does not necessarily include all units that may be subjectto the requirements of this section; units that have not received anOrder of Approval or were not previously registered with the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> are not included in the table.Bldg.40-5640-3040-5640-5640-5640-5640-5640-5640-5640-5640-31Col.!Dr.A.5-3G-2D-9D-9H.5-3B-5CC-l.5A-4.3B.5-5C-4.5A-15.5MSSIID# Order of Install Date Source Descri(2tionAI2J2.roval #057809 3046 Curing Oven114017 4170 IR Oven135467 4172 IR Oven386392 4173 IR Oven146752 4269 Curing Oven146763 4270 Curing Oven034817 4651 Curing Oven126301 4207 IR Oven106921 4208 1R Oven026577 4209 IR Oven717018 3042 Curing OvenData in italics are for information only and are not enforceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20 J 2


EMISSION UNIT SPECIFIC REQUIREMENTSLB.14. Drying and Curing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 174 of291COMPLIANCE REQUIREMENTS:EU 14.1<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I: 7.09(b) 12(9110/98)Develop andimplement anOperation andMaintenance Plan toassure continuouscompliance with <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulations I,Il, and Ill.II.B Operation andMaintenance (O&M)Plan Requi!"ements.This monitoting methodsupersedes themonitoring method forthis requirement listed inI.A.llEU 14.2<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I: 9.20(a)(619/88)Maintain eq uipment ingood wo!"king orde!"that has an order ofapproval.No record keeping isrequired regarding theoperations andmaintenance of fumehoods or ovens unlessa special condition oroilier regulatOlYrequirement has beenis imposed upon theunit by the <strong>Agency</strong>."!I.B Operation andMaintenance (O&M)Plan Requirements.Il.A.I(c) FacilityInspections12 February 26, 1993 letter from A. Lee, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to J. Johnston, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10 J 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.14. Drying and Curing Operations<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 175 of291EU 14.3RCW 70.94.152(7) 1996 (State Only)Maintain equipment ingood working orderthat has received anOrder of Approval.II.A.I (c) FacilityInspectionsNo record keeping isrequired regarding theoperations andmaintenance of fumehoods or ovens unlessa special condition orother regulatoryrequirement has beenis imposed upon theunit by the <strong>Agency</strong>. 12Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.1S. Wood Furniture<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 176 of29115. Wood FurnitureDESCRIPTION: This section consists of wood furniture manufacturing activities that havespecific applicable requirements other than the general requirements in Section LA, includingactivities subject to the requirements of the Wood Furniture N1


EMISSION UNIT SPECIFIC REQUIREMENTSLB.16. Site Remediation<strong>Permit</strong> No. 13120Expiration Date:Page 177 of29116. Site RemediationDESCRIPTION: This section consists of site remediation activities, which include processes used toremove, destroy, degrade, transform, immobilize, or otherwise manage remediation material.COMPLIANCE REQUIREMENTS:EU 16.140 CFR 63.7881(c)(11129/06)Site remediation activities at Boeing Everett arenot subject to the requirements of 40 CFR 63Subpart GGGGG (except for the recordkeepingrequirements), provided that the total quantity ofthe HAP that is contained in the remediationmaterial excavated, extracted, pumped, orotherwise removed during all of the siteremediations at Boeing Everett is less than 1megagram (2200 pounds) annually. There is norestriction to the number of site remediations thatcan be conducted during this period.I1.A.2(dd) SiteRemediationEU 16.2<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg 11I:2.02 (9/26/02) (StateOnly)Adopts 40 CFR 63 by reference and thoserequirements are listed elsewhere in this permit.NMRWAC 173-400-075(9/15/01) (State Only)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.17. Emergency Stationary Internal Combustion EnginesExpiration Date:<strong>Permit</strong> No. 13120September 12, 2013Page 178 of29117. Stationary Internal Combustion Engines Subject to NSPS and/orNESHAPDESCRIPTION: This section includes all stationary reciprocation internal combustionengines that are affected sources for the NSPS requirements in 40 CFRPart 60 Subpart IIII for Stationary Compression Ignition InternalCombustion Engines, and/or to the NESHAP requirements in 40 CFRPart 63 Subpart ZZZZ for Stationary Reciprocating InternalCombustion Engines.The table below is for information only and does not necessarilyinclude all units that may be subject to the requirements of this section.CoUDr.MSSIID#Order of InstallApproval # DateSource DescriptionFlightline Stall 2072008Cummins Model DGHE dieselfired emergency stationarygenerator rated at 50 kW (-70 hpj,2007 model year.Data in italics are for information only and are not eriforceable conditions of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20 J 2


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12, 2013LB.17. Emergency Stationary Internal Combustion EnginesPage 179 of291COMPLIANCE REQUIREMENTS:EU 17.1 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Shall not emit air contaminants in excess 0[20%<strong>Air</strong> <strong>Agency</strong> Reg I: opacity for more than 3 minutes per hour9.03 (3/11/99) Thisrequirement will besuperseded uponadoption of the3/25/04 version ofReg I: 9.03 into theSIP<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. 1:9.03 (3/25/04) (StateOnly). Thisrequirement willbecome federallyenforceable uponadoption into theSIP and will replacethe 3/11/94 versionof Reg I: 9.03WAC 173-400-040( l) (9/20/1993)This requirementwill be supersededupon adoption of the2/10/05 version ofWAC 173-400-040(1) into the SIPWAC 173-400-040(1) (2/10/05)(State Only). Thisrequirement willbecome federallyenforceable uponadoption into theSIP and will replacethe 8/20/1993version of WAC173-400-040(1)II.A.I(a) OpacityMonitoringII.A.I(b) ComplaintResponseII.A.l (c) FacilityInspectionsThese monitoringmethods supersedethe monitoringmethod for thisrequirement listed inl.A.1.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October /0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.17. Emergency Stationary Internal Combustion EnginesExpiration Date:<strong>Permit</strong> No. 13120September 12,2013Page 180 of291EU 17.2<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong>Ail' <strong>Agency</strong> Reg 1:7.09(b) (9/10/98)Boeing shall develop and implement an O&M plan toassure continuous compliance with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong>Ail' <strong>Agency</strong> Regulations I, IJ, and III.II.B Operation andMaintenance (O&M)Plan Requirements.This monitoringmethod supersedesthe monitoringmethod for thisrequirement listed inI.A.IIEU 17.340 CFR 60.1(a)(10/8/97)EU 17.4 40 CFR 60.4(4/25/75)EU 17.5 40 CFR 60.12(3/8/74)EU 17.640 CFR 60. 14(a)(10/17/00)40 CFR Part 60 applies to any stationary source whichcontains an affected facility, the construction 01'modification of which is commenced after the date ofpublication in Part 60 of any standard applicable to thefacility.All requests, reports, applications, submittals, and othercommunications to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' <strong>Agency</strong>pursuant to 40 CFR Part 60 shall be submitted induplicate to Region 10, Director, <strong>Air</strong> and WasteManagement Division, U.S. Environmental Protection<strong>Agency</strong>, 1200 Sixth Avenue, Seattle, WA 98101, uponrequest of EPA ..Boeing shall not build, erect, install, or use any article,machine, equipment 01' process, the use of whichconceals an emission which would otherwise constitutea violation of an applicable (40 CFR Part 60) standard.Such concealment includes, but is not limited to, theuse of gaseous diluents to achieve compliance with anopacity standard 01' with a standard, which is based onthe concentration of a pollutant in the gases dischargedto the atmosphere.Any physical 01' operational change to an existingfacility which results in an increase in the emission rateto the atmosphere of any pollutant to which a standardapplies shall be considered a modification within themeaning of Section 111 of the Act. Upon modification,an existing facility shall become an affected facility.NMRNMRNMRNMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.17. Emergency Stationary Internal Combustion EnginesExpiration Date:<strong>Permit</strong> No. 13120September 12,2013Page 181 of291EU 17.7 40 CFR 60.14(c) Addition of an affected facility to a stationary source(10/17/00)shall not by itself bring within the applicability of 40CFR Part 60 any other facility within the source.EU 17.8 40 CFR60.14(e) Examples listed in 40 CFR 60.14(e) shan not be(10/17/00)considered modifications under 40 CFR Part 60.EU 17.9 40 CFR 60.14(1) Special provisions in an applicable subpart shall(10/17/00)supersede this section.EU17.10 40 CFR 60.14(g)(10117/00)EU 17.11 40 CFR60.15(a)(12/16175)Within 180 days of a change subject to 40 CFR60.14(a), compliance with all applicable standards mustbe achieved.An existing facility upon reconstruction becomes anaffected facility.EU 17.12 40 CFR 60.15(b) Reconstruction means the replacement of components(12/16175) of an existing facility that the fixed capital cost exceeds50% ofthe cost required to construct a comparable newfacility and it is technologically and economicallyfeasible to meet the applicable standards.EU 17.13 40 CFR 60.15(c) Fixed capital cost means the capital needed to provide(12/16175) all the depreciable components.EU 17.1 40 CFR60.15(d) If the fixed capital cost exceeds 50%, the facility must(12/16175) notifY the Administrator of the proposed replacement60 days before construction is commenced.EU 17.15 40 CPR 60.19(b) If an explicit postmark deadline is not specified in an(2112/98) applicable requirement for the submittal of anotification, application, report, or other writtencommunication to the Administrator, the owner oroperator shall postmark the submittal on or before thenumber of days specified in the applicable requirement.The use of reliable non-Government mail carriers thatprovide indications of verifiable delivery ofinformation required to be submitted to <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> Ail' <strong>Agency</strong>, similar to the postmark provided bythe U.S. Postal Service, or alternative means ofdelivery, including the use of electronic media, agreedto by the permitting authority, is acceptable.NMRNMRNMRNMRNMRNMRNMRNMRNMRBoeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.17. Emergency Stationary Internal Combustion EnginesExpiration Date:<strong>Permit</strong> No. 13120September 12,2013Page 182 of291EU 17.16 40 CFR60.l9(c)-(d)(2/12/99)Reporting dates may be changed consistent with 40CFR 60.19(f) upon mutual agreement between Boeingand <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>. This allowanceapplies beginning I year after the affected facility isrequired to be in compliance with the applicablesubpart in this part.NMRfor,StationaryEU 17.140 CFR60.4200(a)(2) and(3) (7111/06)EU 17.18 40CFR60.4205(b)(7/11106)EU 17.19 40CFR60.4206(7/11106)The provisions of this subpart are applicable to ownersof stationary CI ICE that commence construction afterJuly 11,2005 where the stationary CI ICE are:• manufactured after April I, 2006 and are not firepump engines, 01'• manufactured as a certified National FireProtection Association (NFPA) fire pump engineafter July 1,2006, or• modified or reconstructed afterJuly 11,2005.Owners and operators of2007 model year and lateremergency stationary CIICE with a displacement ofless than 30 liters per cylinder that are not fire pumpengines must comply with the emission standards fornew nonroad CI engines in 40 CFR 60.4202, for allpollutants, for the same model year and maximumengine power for their 2007 model year and lateremergency stationary CI ICE.Owners and operators of stationmy CI ICE mustoperate and maintain stationary CI ICE that achieve theemission standards as required in 40 CFR 60.4205according to the manufacturer's written instructions orprocedures developed by the owner or operator that areapproved by the engine manufacturer, over the entirelife ofthe engine.NMRII.A.2(c)Documentation onFileII.A.2(c)Documentation onFileII.B Operation andMaintenance (O&M)Plan Requirements.EU40 CFR 60.4207(a)(7/11106)Beginning October I, 2007, owners and operators ofstationary CI ICE subject to this subpart that use dieselfuel must use diesel fuel that meets the requirements of40 CFR 80.51 O(a).II.A.2(c)Documentation onFileBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.17. Emergency Stationary Internal Combustion EnginesExpiration Date:<strong>Permit</strong> No. 13120September 12,2013Page 183 of 291EU 17.21 40 CFR 60.4207(b)(7/11/06)EU 17.22 40 CFR 60.4209(a)(7/11/06)EU 17.23 40 CFR 60.4211(a)(7111/06)EU 17.24 40CFR60.4211(c)(7/11/06)Beginning October I, 20 I 0, owners and operators ofstationary CIICE subject to this subpart with adisplacement ofless than 30 liters per cylinder that usediesel fuel must use diesel fuel that meets therequirements of40 CFR 80.510(b) for nonroad dieselfuel.The owner or operator of an emergency stationary CIinternal combustion engine must install a non-resettablehour meter prior to startup of the engine.The owner or operator must operate and maintain thestationary CI internal combustion engine and controldevice according to the manufacturer's writteninstructions or procedures developed by the owner oroperator that are approved by the engine manufacturer.In addition, owners and operators may only changethose settings that are permitted by the manufacturerand must also meet the requirements of 40 CFR parts89,94 and/or 1068, as they apply to you.Owners or operators of a 2007 model year and laterstationary CI internal combustion engine and mustcomply with the emission standards specified in 40CFR 60.4204(b) or 40 CFR 60.4205(b). Owners oroperators of a CI fire pump engine that is manufacturedduring or after the model year that applies to the firepump engine power rating in table 3 to this subpart andmust comply with the emission standards specified in40 CFR 60.4205(c), must comply by purchasing anengine certified to the emission standards in 40 CFR60.4204(b), or 40 CFR 60.4205(b) or (c), as applicable,for the same model year and maximum (or in the caseof fire pumps, NFPA nameplate) engine power. Theengine must be installed and configured according tothe manufacturer's specifications.II.A.2(c)Documentation onFileNMRIl.A.2(c)Documentation onFileII.B Operation andMaintenance (O&M)Plan Requirements.II.A.2(c)Documentation onFileBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSLB.17. Emergency Stationary Internal Combustion EnginesExpiration Date:<strong>Permit</strong> No. 13120September 12,2013Page 184 of291EU 17.25 40 CFR 60.4211(e) Emergency stationary lCE may be operated for the(7/11106) purpose of maintenance checks and readiness testing,provided that the tests are recommended by Federal,State, or local government, the manufacturer, thevendor, or the insurauce company associated with theengine. Maintenance checks and readiness testing ofsuch units is limited to 100 hours per year. There is notime limit on the use of emergency stationary ICE inemergency situations. Anyone may petition theAdministrator for approval of additional hours to beused for maintenauce checks and readiness testing, buta petition is not required if the owner or operatormaintains records indicating that Federal, State, or localstandards require maintenance and testing ofemergency ICE beyond 100 hours per year. For ownersand operators of emergency engines meeting staudardsunder 40 CFR 60.4205, but not 40 CFR 60.4204, anyoperation other than emergency operation, andmaintenance and testing as permitted in this section, isprohibited.EU 17.26 40 CFR60.4214(b) If the stationary Cl internal combustion engine is an(7111/06) emergency stationary internal combustion engine, theowner or operator is not required to submit an initialnotification.EUforII.A.2(c)Documentation onFileNMREmissions Standards63 SubpartEU 17.27 40 CFR 63.6590(a) An affected source is any existing, new, Of(1118/08) reconstructed stationary RICE located at a major orarea source of HAP emissions, excluding stationaryRICE being tested at a stationary RlCE test cell/stand.NMREU 140CFR A stationary RICE with a site rating of more than 50063.6590(a)(2)(i) brake HP located at a major source of HAP emissions(1118/08) is new if you commenced construction of the stationaryRICE on or after December 19, 2002.NMREU 17.29 40CFRA stationary RICE with a site rating of equal to or less63.6590(a)(2)(ii) than 500 brake HP located at a major source of HAP(1/18/08) emissions is new if you commenced construction of thestationary RICE on or after June 12,2006.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


<strong>Permit</strong> No. 13120EMISSION UNIT SPECIFIC REQUIREMENTS Expiration Date: September 12, 2013LB.l7. Emergency Stationary Internal Combustion Engines Page 185 0[291EU 17.30 40 CFR63.6590(b)(3)(1118/08)EU 17.31 40 CFR63.6590(c)(1118/08)A stationary RICE which is an existing spark ignition 4stroke rich burn (4SRB) stationary RICE located at anarea source, an existing spark ignition 4SRB stationaryRICE with a site rating ofless than or equal to 500brake HP located at a major source, an existing sparkignition 2 stroke lean burn (2SLB) stationary RICE, anexisting spark ignition 4 stroke lean burn (4SLB)stationary RICE, an existing compression ignition (CI)stationary RICE, an existing emergency stationaryRICE, an existing limited use stationary RICE, or anexisting stationary RICE that combusts landfill gas ordigester gas equivalent to 10 percent or more of thegross heat input on an annual basis, does not have tomeet the requirements of this subpart and of subpart Aof this part. No initial notification is necessary.An affected source that is a new or reconstructedstationary RICE located at a major source of HAPemissions and is a spark ignition 2 stroke lean burn(2SLB) stationary RICE with a site rating of less than500 brake HP, a spark ignition 4 stroke lean burn(4SLB) stationary RICE with a site rating of less than250 brake HP, or a 4 stroke rich burn (4SRB)stationary RICE with a site rating of less than or equalto 500 brake HP, a stationary RICE with a site rating ofless than or equal to 500 brake HP which combustslandfill or digester gas equivalent to IO percent or moreof the gross heat input on an annual basis, anemergency or limited use stationary RICE with a siterating of less than or equal to 500 brake HP, or acompression ignition (CI) stationary RICE with a siterating of less than or equal to 500 brake HP, must meetthe requirements of this part by meeting tberequirements of 40 CFR part 60 subpart nIl, forcompression ignition engines or 40 CFR part 60subpart JJJJ, for spark ignition engines. No furtherrequirements apply for such engines under this part.II.A.2(c)Documentation onFileII.A.2(c)Documentation onFileBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


EMISSION UNIT SPECIFIC REQUIREMENTSI.B.l7. Emergency Stationary Internal Combustion EnginesExpiration Date:<strong>Permit</strong> No. 13120September 12, 2013Page 1860f291EU 17.32 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. ISection 6.11(09/26/02)<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. 1:3.25 (9/27/07)(State Only)Adopts 40 CFR 60 by reference; specific requirementsare listed elsewhere in the permit.NMREU 17.33 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. III:2.02 (09/26/02)Puge! <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I:3.25 (9/27/07)(State Only)Adopts 40 CFR 63 by reference; specific requirementsare listed elsewhere in the permit.NMRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 187 of291II. MONITORING, MAINTENANCE AND RECORDKEEPINGPROCEDURESA. Minimum Monitoring and Maintenance RequirementsBoeing must follow the applicable requirements listed below when referenced by anapplicable requirement from Section LA or LB of this permit. With the exception of testsperformed under Sections II.A.2(m) and the Relative Accuracy Test performed underSection ILA.2(r), the tests performed to satisfy the requirements of any monitoringmethod under Section II of this permit are monitoring tests and are not considered"compliance tests" for purposes of Section V.N.1.(iii)ofthis permit. [WAC 173-401-615,10/17/02]1. Facility-Wide Monitoring(a) Opacity MonitoringBoeing shall conduct visible emission inspections of the facility at least once per calendarquarter. Inspections are to be performed while the facility is in operation during daylighthours. If during a quarterly visible emissions inspection visible emissions other thanuncombined water are observed from a single unit or activity, Boeing shall as soon aspracticable but within 24 hours of the initial observation:• Take corrective action, which may include shutting down the unit or activity until itcan be repaired, until there are no visible emissions (or until the unit or activity isdemonstrated to be in compliance with all applicable opacity limitations in the permitusing the reference test method); or,• Determine the opacity using the reference test method, or• Observe for a minimum of 15 minutes, or until visible emissions have been observedfor a total of 45 seconds, whichever is a shorter period. If visible emissions other thanuncombined water are observed from a single unit or activity lasting longer than 45seconds during a 15 minute interval, Boeing may continue to observe visibleemissions for an additional 45 minutes or until visible emissions have been observedfor a total of 3 minutes in the hour, whichever is a shorter period. If visible emissionsiloeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING Pennit No. 13120Expiration Date: September 12,2013Page 188 of291are observed for a total of 3 minutes during the 60 minute observation, or if visibleemissions have been observed for a total of 45 seconds during the 15 minuteobservation, and Boeing did not elect to continue the visible emission inspection asdescribed above, Boeing shall, as soon as practicable but within 24 hours of the initialobservation either;ooTake corrective action, which may include shutting down the unit or activitynntil it can be repaired, until there are no visible emissions (or until the unit oractivity is demonstrated to be in compliance with all applicable opacitylimitations in the pennit using the reference test method); or,Alternatively, determine the opacity using the reference test method.Failure to take action as described above must be reported under Section V.MCompliance certifications or V. Q Reporting of this permit.If Boeing observes visible emissions from an emergency generator or generator for firesuppression pumps, Boeing shall check to make sure that the generator is operated andmaintained properly and either shut it down within 3 hours or observe visible emissionsusing WDOE Method 9A within 30 days.All observations using the opacity reference test method shall be reported according toV.Q.4 Method 9A Reports.[WAC 173-401-615(1)(b), 10/17/02](b) Complaint ResponseBoeing shall record and commence an investigation of air pollution complaints as soon aspracticable, but no later than three working days after receipt by Boeing. Boeing shallidentify complaints regarding these emissions as follows:i. Any emissions that are, or likely to be, injurious to human health, plant or animallife, or property, or which unreasonably interfere with enjoyment of life andproperty; orii. Any fugitive dust emissions, orBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 189 of291iii. Any track-out onto paved roads open to the public, orIV. Any emissions of odor-bearing air contaminants, orv. Complaints regarding other applicable requirements.Boeing shall investigate the complaint and detennine if there was noncompliance with anapplicable requirement of this pennit. If it is determined that there is suchnoncompliance, Boeing shall as soon as practicable but no later than within 24 hours ofdetennination of noncompliance, either correct the problem, shut down the noncompliantoperation until it is repaired or corrected, or report according to Section V.Q.S Report ofProblems not Corrected Within 24 Hours. Failure to investigate the complaint asdescribed above is a deviation of this permit. If noncompliance is determined, failure toeither correct the noncompliance, shut down the unit or activity within 24 hours, or reportaccording to Section V.Q.S Report of Problems not Corrected Within 24 Hours is adeviation of this permit and must be reported under Section V.M Compliancecertifications or V. Q Reporting of this permit.[WAC 173-40l-61S(1)(b), 10117/02](c) Facility InspectionsBoeing shall conduct a facility inspection at least once per calendar quarter. Theseinspections shall include checking for prohibited activities under Section III of the pennitand activities that require additional approval lUlder Section IV of the permit. Theinspections shall also exanline the general state of compliance with the facility-wideapplicable requirements and the general effectiveness of the Operation & Maintenance(O&M) Plan.Boeing shall, as soon as practicable but no later than 24 hours after identification, correctany potential compliance problems with respect to applicable requirements for which thissection Il.A.1 ( c) is an applicable monitoring method for significant emission units oractivities identified by these quarterly inspections, or any other time, shut down the unitor activity until the problem can be corrected, or report according to Section V.Q.SReport of Problems not Corrected Within 24 Hours. If Boeing observes potentialcompliance problems for which there are no monitoring requirements under an applicableBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October J 0, 2012


II, MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No, 13120Expiration Date: September 12, 2013Page 190 of291requirement and corrects that problem within 24 hours, Boeing does not need to reportthe deviation under Section V,M Compliance certifications or V,Q Reporting and doesnot need to record such action under Section V,O,1.4 of the permit. Boeing shall alsopromptly repair defective insignificant emission units,[WAC l73-401-615(1)(b), 10/17/02](d) Work Practice InspectionBoeing shall conduct facility-wide inspections of work practice activities that areapplicable requirements at least once per calendar quarter, Each facility-wide inspectionshall include inspection of the Model 777 assembly area described in PSD 91-06,Amendment 2, Work practices shall be randomly sampled during the facility-wideinspection and observed for consistency with permit requirements, Boeing shall, as soonas practicable but within 24 hours of identification, correct any potential complianceproblems with respect to applicable requirements for which this section ILA.! (d) is anapplicable monitoring method identified by these quarterly inspections, or any other time,shut down the unit or activity to which the work practice applies until the problem can becorrected, or report according to Section V,Q,5 Report of Problems not Corrected Within24 Hours, If Boeing observes potential compliance problems for which there are nomonitoring requirements under an applicable regulation, and corrects that problem within24 hours, Boeing does not need to report the deviation under Section V,M, Compliancecertifications or v, Q Reporting and does not need to record such action under SectionV,O,1.4 of this permit, except that deviations from the spray gun cleaning requirementsunder 40 CFR 63,744(c) must be reported in the Aerospace NESHAP semi-ammal reportin accordance with Section V,Q,3(b), Examples of such requirements that do not havemonitoring requirements include, but not limited to, 40 CFR 63,744(a)(I) (EO 3, 33)Place cleaning solvent-laden cloth, paper or any other absorbent applicator used forcleaning in bags or other closed containers upon completing their use, and 40 CFR63,744(a)(3) (EO 3, 36) Handling and transfer of cleaning solvents conducted in a mannerto minimize spills, For the purpose of determining compliance with the work practicerequirements of 40 CFR 63,744(a)(\) (EO 3, 33) for solvent rag management,"completing their use" means upon completion of the cleaning operation, before leavingfor a break, or the end of a shift, whichever comes first.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 191 of291[WAC 173-401-615(1)(b), 10/17/02; PSD 91-06 Amendment 2, Condition 13, 6/13/05](e) Maintenance and Repair of Insignificant Emission UnitsBoeing shall use good industrial practices to maintain insignificant emission units. Forsuch equipment 13 , Boeing shall also promptly repair defective equipment or alternativeshutdown the unit until the defective equipment can be repaired. Records under V.01.4are not required for such equipment except when such equipment is inspected underILA.l(c) Facility Inspections and a problem requiring prompt repair is discovered duringthe inspection.[WAC 173-401-615(1)(b), 10/17/02](f) Fugitive Dust, Track-Out, and Odor Bearing ContaminantsBoeing shall conduct inspections of the facility for odor bearing contaminants andemissions of any air contaminant in sufficient quantities and of such characteristics andduration as is, or is likely to be, injurious to human health, plant or animal life, orproperty, or which umeasonably interfere with enjoyment of life and property at leastonce per calendar quarter. Boeing shall also conduct inspections to monitor for fugitivedust and track-out from the facility at least once per calendar quarter. If a deviation fromthe applicable requirements identified in this permit fbr which this section II.A.l (f) is anapplicable. monitoring method is observed during a quarterly inspection, or any othertime, Boeing shall within 24 hours of identification implement corrective actions toeliminate the deviation promptly, shut down the unit or activity at which the deviationoccurs until the deviation can be corrected, or report according to Section V.Q.5 Reportof Problems not Corrected Within 24 Hours.[WAC 173-401-615(1)(b), 10/17/02]13 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 1.07(s) states, "EQUIPMENT means any stationary orportable device or any part thereof that emits or may emit any air contaminant into the atmosphere. "Boeing-Everett <strong>Permit</strong>, issued September 12, 200B,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 192 of2912. Specific MonitoringIn this section, if any equipment is not in use during the specified monitoring period, then nomonitoring is required for that time period and the absence of monitoring is not a permitdeviation.In some cases, the frequency of the monitoring activities discussed in this section isspecified by a Notice of Construction Order of Approval, by a PSD permit, or by aregulation as being based on a "calendar" month or week. In these cases, Boeing mustperform the activity based on a "calendar" month or week. In other cases, when the term"calendar" has been omitted, "monthly" means that the maintenance or inspection activityshall be performed at least once each calendar month, on any day of that calendar month,or the inspection may be performed at least once each consecutive 28 day period, on anyday of that 28 day period. "Weekly" may mean that the maintenance or inspectionactivity shall be performed at least once each conventional "calendar" week (Le., Sundaythrough Satmday), on any day of that week, or the activity may be performed at least onceeach consecutive 7-day period, on any day of that consecutive 7-day period. 14(a) Approval by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, via NOC/Order ofApprovalBoeing has presented the pertinent information to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> viaa Notice of Construction lApp Ii cation for Approval (NOC) and the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> has issued an Order of Approval indicating approval of this operation or activity.Boeing shall remain in compliance with the Order of Approval. [WAC 173-401-6IS(1)(b),10/17/02](b) VOC Content Monitoring and Recordkeeping ProcedureBoeing shall maintain manufactmer's Materials Safety Data Sheets (MSDS), or othermanufactmer-supplied data on the VOC content of Commercial Aerospace Primers (BMS10-11, Type I) and Topcoats (BMS 10-11, Type II), Aerospace Temporruy Protective14 January 2, 2003 email/rom Agata McIntyre, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to John Fosberg, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October la, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 193 of291Coatings, Corrosion Inhibiting Compound (CIC) coatings used on the 777 in the FinalBody Join and Final Assembly tool positions, and motor vehicles/mobile equipmentcoatings. Boeing shall maintain a list of the coatings described above that are used onsite. Boeing shall update this list at least annually. Boeing shall make this informationavailable to the <strong>Puget</strong> SOlmd <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> upon request. [WAC 173-401-615(1)(b),10/17/02]For the CIC coatings used in the 777 Final Body Join and Final Assembly tool positions,Boeing, for each CIC coating on the list referenced above, shall also maintain records ofthe coating density, theoretical coverage, and calculations used to determine compliancewith the VOC emission factor limits described in Prevention of Significant Deterioration91-06 Amendment 2, Condition No.4.[WAC 173-401-615(1)(b), 10/17/02; PSD 91-06 Amendment 2, Condition 4 andCondition 18.3,6/13/05]For coatings regulated under the 7/24/03 version of <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg.II, 3.04(a) and (b), monthly records shall be maintained to demonstrate compliance withthe standards specified in 3.04(a) and 3.04(b). The records shall include type of paint,quantity applied, and how the coating qualifies as specialty. The records shall be madeavailable to the <strong>Agency</strong> personnel upon request. [WAC 173-401-615(1)(b), 10/17/02][<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. II, 3.04(c), 7/24/03, State Only](c) Documentation on FileBoeing shall maintain documents in its files for at least five years from the date of record,which demonstrate compliance with the requirement. Boeing shall make the documentsavailable to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> upon request. [WAC 173-401-615(1)(b),10/17/02, PSD 91-06 Amendment 2, Condition 18.4, 6/13/05]PSD 91-06 Amendment 2:Maintaining documentation that all chromium VI filter systems have been precertifiedusing Method 319 (Determination of Filtration Efficiency for Paint Overspray Arrestors,40 CFR part 63 Appendix A)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 194 of291[PSD-91-06 Amendment 2, Condition 17,6/13/05]With respect to compliance inspection requirements described in Approval ConditionsI 3(II.A. I (d)) and 17 (II.A.2(c)), Boeing shaH keep as a minimum:• Date ofthe inspection.• Emission unite s) inspected.• Who performed the inspection.• AH observations made that are germane to compliance with Approval Conditions2 (EU 3. 120),5 (EU 3. 123),6 (EU 3. 124),7 (EU 3. 125),8 (EU 3. 126),9 (EU3. 127), 10 (EU 3. 128), and 11 (EU 3. 129).At a minimum, the most recent two years of data shaH be retained on site. The remainingthree years of data may be retained off site.Records shaH be available to Ecology and the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> within tendays of request.[PSD-91-06 Amendment 2, Condition 18.1,18.5, and 18.6,6/13/05](d) Equipment MaintenanceBoeing shaH, at a minimum, perform aH the foHowing maintenance activities at thefrequency specified below.(i) Enclosed Gun <strong>Clean</strong>ing SystemsBoeing shaH visually inspect the seals and all other potential sources of leaksassociated with each enclosed gun spray cleaner system at least once per month.Each inspection shaH occur while the system is in operation. If leaks are foundduring the monthly inspection, repairs shall be made as soon as practicable, but nolater than 15 days after the leak was found. If the leak is not repaired by the 15 th dayafter detection, the cleaning solvent shaH be removed, and the enclosed cleaner shallbe shut down until the leak is repaired or its use is permanently discontinued. [40CFR 63.744(c)(1)(ii), 6/23/03, 40 CFR 63.751(a), 12/8/00]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPINGPennitNo.13120Expiration Date: September 12,2013Page 195 of291(ii) Spray Booths and Other Particulate Control Booths• For dry booths, Boeing shall check the primary dry filter systems, where visible,for proper seating and complete coverage over the exhaust plenum.l5 For wetbooths, Boeing shall check for a continuous curtain coverage, visible water flow,or adequate water flow meter reading. If the inspection is required by an NOCorder of approval or PSD permit condition, the inspection shall be conductedaccording to the frequency specified in the Order of Approval or PSD.Otherwise, the inspection shall be conducted at least monthly or at time of use ifbooth is used less frequently than once per month, except as provided underSection V.P Data recovery of this permit. If filter or curtain coverage isacceptable for all inspections of a particular booth for a one-year period, theinspection frequency for that booth may be reduced to once per calendar quarter.If coverage is unacceptable during quarterly inspections, monthly inspectionsshall be reinstated and Boeing shall, as soon as practicable but within 24 hours ofthe initial observation either; correct filter or curtain coverage , shut down theunit or activity until it can be repaired, or report according to Section V.Q.5Report of Problems not Corrected Within 24 Hours. Failure to take action asdescribed above is a deviation of this permit and must be reported under SectionV.M Compliance certifications or V.Q Reporting of this pennit.• Where required by an order of approval permit condition, a pressure droptransmitter or gauge shall be installed to measure the pressure drop across thebooth's exhaust filters. The acceptable pressure drop range shall be marked on ornearby the gauge or on a pressure drop log. A record that the pressure drop wasin the acceptable range shall be made according to the frequency specified in theorder of approval condition or at least once monthly if not specified in the orderof approval. If the pressure drop is not within the acceptable range, Boeing shall,15 On booths with no other applicable requirements, the primary filter is the visible filter. On booths withapplicable requirements the primary filter is the filter that meets the efficiencies specified in therequirement. If a multi-stage filtration system is used to meet the required efficiencies, the primary filter isthe visible filter that is part of the multi-stage system used to meet the required ~fficiency.Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 196 of291as soon as practicable but within 24 hours of the initial observation; correct thepressure drop, shut down the unit or activity until it can be repaired, or reportaccording to Section V.Q.S Report of Problems not Corrected Within 24 Hours.Failure to take action as described above is a deviation of this permit and must bereported under Section V.M Compliance certifications or V.Q Reporting of thispermit.• Where an order of approval or underlying requirement requires installation ofspecific type of filters, at least annually check to see if the correct filters areinstalled.[WAC 173-401-61S(I)(b), 10/17/02; PSD-91-06 Amendment 2, Condition 17.2,6/13/0S; Order of Approval No. 970S Conditions No.7 and 8, 11119/07](iii)Above Ground Storage Tanks for FuelsVisually check for leakage of material at least semimllually. [WAC 173-401-6IS(I)(b),10/17/02](iv)Steam Generating Boilers• Boeing shall check for visible emissions (exclusive of uncombined water vapor)quarterly when burning gas• For Boilers #1, #2, and #3, when natural gas is not available or is not being useddue to economic reasons, Boeing shall check for visible emissions (exclusive ofuncombined water vapor) within 24 hours each time that it bums fuel oil duringdaylight hours and at least once per week if it bums fuel oil for more than sevenconsecutive days.• If during the above monitoring, visible emissions other than uncombined waterare observed from a single unit or activity Boeing shall, as soon as practicable butwithin 24 hours of the initial observation:(1) Take corrective action, which may include shutting down the unit oractivity, until it can be repaired, until there are no visible emissions (or untilBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 197 of291the unit or activity is demonstrated to be in compliance with all applicableopacity limitations in the permit using the reference test method)or,(2) Determine the opacity using the reference test or(3) Observe for a minimum of 15 minutes, or until visible emissions havebeen observed for a total of 45 seconds, whichever is a shorter period. Ifvisible emissions other than uncombined water are observed from a singleunit or activity lasting longer than 45 seconds during a 15 minute interval,Boeing may continue to observe visible emissions for an additional 45minutes or until visible emissions have been observed for a total of 3minutes in the hour, whichever is a shorter period. If visible emissions areobserved for a total of 3 minutes during the 60 minute observation, or ifvisible emissions have been observed for a total of 45 seconds during the 15minute observation and Boeing did not elect to continue the visibleemission inspection as described above, Boeing shall, as soon as practicablebut within 24 hours of the initial observation either;o Take corrective action, which may include shutting down the unit oractivity until it can be repaired, until there are no visible emissions(or until the unit or activity is demonstrated to be in compliancewith all applicable opacity limitations in the permit using thereference test method); or,o Alternatively, record the opacity using the reference test method.• Failure to take action as described above must be reported under Section V.MCompliance certifications or V.Q Reporting of this permit.• All observations using the opacity reference test method shall be reportedaccording to V.Q.4 Method 9A Reports.• Boeing shall maintain a record of when fuel oil is burned in Boilers #4, 5, and 6and whether the backup fuel oil was bmned due to curtailment or testing.[WAC 173-401-615(1)(b), 10117/02]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING Pennit No. 13120Expiration Date: September 12, 2013Page 198 of291(v) Cyclones, Baghouses, Vacuum Producers, andAbrasive Blast BoothsBoeing shall inspect the cyclones, baghouses, vacuum pumps, and abrasive blastbooths, which exhaust to the outside atmosphere, as described below. If theinspection is required by an NOC Order of Approval permit condition, the inspectionshall be conducted according to the frequency specified in the Order of Approval.Otherwise, Boeing shall inspect each unit at least monthly, except as provided underSection V.P Data recovery of this permit. However Boeing may reduce theinspection frequency to at least once per calendar quarter if one or more of thefollowing apply:1) The unit is rated at 2000 cfm or less;2) The vacuum system's primary function is to provide hold-down vacuumfor parts on router tables or other equipment, or to provide vacuum for useby shop employees to clean up metal shavings and other miscellaneousdcbris in shop work arcas; or3) The vacuum system provides vacuum for curing of composite parts withinvacuum bags.• Boeing shall conduct visible emission inspections of the control equipment.Inspections are to be performed while the equipment is in operation duringdaylight hours. If during such inspections visible emissions other thanuncombined water are observed from equipment, Boeing shall, as soon aspracticable but within 24 hours of the initial observation:1) Take corrective action, which may include shutting down the lmit or activityuntil it can be repaired, until there are no visible emissions (or until the unitor activity is demonstrated to be in compliance with all applicable opacitylimitations in the permit using the reference test method); or2) Determine the opacity using the reference test method, or3) Observe for a minimum of 15 minutes, or until visible emissions have beenobserved for a total of 45 seconds, whichever is a shorter period. Ifvisibleemissions other than uncombined water are observed from a single unit orBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 199 of291activity lasting longer than 45 seconds during a 15 minute interval, Boeingmay continue to observe visible emissions for an additional 45 minutes oruntil visible emissions have been observed for a total of 3 minutes in thehour, whichever is a shorter period. Ifvisible emissions are observed for atotal 00 minutes during the 60 minute observation, or if visible emissionshave been observed for a total of 45 seconds during the 15 minuteobservation and Boeing did not elect to continue the visible emissioninspection as described above, Boeing shall, as soon as practicable butwithin 24 hours of the initial observation eithero Take corrective action, which may include shutting down the unit oractivity until it can be repaired, until there are no visible emissions(or until the unit or activity is demonstrated to be in compliancewith all applicable opacity limitations in the permit using thereference test method); or,o Alternatively, determine the opacity using the reference test method.• Failure to take action as described above, is a deviation of this permit and mustbe reported under Section V.M Compliance certifications or V. Q Reporting ofthis permit.• All observations using the opacity reference test method shall be reportedaccording to V.Q.4 Method 9A Reports.• Boeing shall check for evidence of fugitive dust or fallout outside from theequipment or the exhaust stacie If the fugitive dust or fallout from theequipment or the exhaust stack is observed, Boeing shall, as soon as practicablebut no later than within 24 hours of determination, correct the problem, shutdown the operation until it is repaired or corrected, or report according toSection V.Q.5 Report of Problems not Corrected Within 24 Hours. Failure totake action as described above is a deviation of this permit and must be reportedunder Section V.M Compliance certifications or V.Q Reporting of this permit.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 200 of291• Where required by an Order of Approval condition, a pressure drop transmitteror gauge shall be installed to measure the pressure drop across the booth'sexhaust filters.• The acceptable pressure drop range shall be marked on, nearby the gauge, or ona pressure drop log. A record that the pressure drop was in the acceptable rangeshall be made according to the frequency specified in the Order of Approvalcondition or at least once per month if not specified in the Order of Approval.• If the pressure drop is not within the acceptable range, Boeing shall, as soon aspracticable but within 24 hours of the initial observation correct the pressuredrop, shut down the unit or activity until it can be repaired, or report accordingto Section V.Q.5 Report of Problems not Corrected Within 24 Hours. Failure totake action as described above is a deviation of this permit and must be reportedunder Section V.M Compliance certifications or V.Q Reporting of this permit.• If a pressure differential gauge is required by an Order of Approval condition,then the range shall be established using the manufacturer's recommendations orthe low end of the range will be no less than 50 percent of the pressuredifferential when operating with a clean filter or cyclone and the high end shallbe a value based on the operational experience and will be a value below that atwhich the filters or bags would reasonably be expected to fail.[WAC 173-401-615(1)(b), 10/17/02](viJOpacity Monitoring for No Visible EmissionsBoeing shall conduct visible emission inspections of the affected facility at least onceper calendar quarter. Inspections are to be performed while the facility is inoperation during daylight hours. If during a quarterly visible emissions inspection, orany other time, visible emissions other than uncombined water are observed from theaffected facility, Boeing shall, as soon as practicable but within 24 hours of the initialobservation; take corrective action, which may include shutting down the unit oractivity until it can be repaired, until there are no visible emissions or reportaccording to Section V.Q.5 Report of Problems not Corrected Within 24 Hours.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 201 of291Failure to take corrective action as described above must be reported under SectionV.M Compliance celiifications or V.Q Reporting of this permit.[WAC 173-401-615(1)(b), 10/17/02](vii)Reserved(viii)Reserved(ix)Reserved(x) Gasoline Station Stage 1 Inspection RequirementsReg. 11, 2.07 (12/9/99)Boeing shall visually inspect the Stage 1 system after each product delivery. Anyequipment found to be defective (e.g., loose caps or adapters, stuck poppet valves,damaged gaskets) shall be repaired or replaced as soon as possible, but no later thanseven days after the inspection. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II,Section 2.07(b)(2), 12/9/99](xi)Gasoline Station Stage 1 Inspection RequirementsReg. 11 Section 2.07, (9/27/07)Boeing must inspect the dual-point stage 1 system between each gasoline delivery fordefects as described in the following table. If the facility receives more than onedelivery to a tank in a day, the inspection is only required once per day.Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 202 of291Dual-Point Stage 1 DefectsDust Cap(tank cap on top ofadapter)Adapter Vapor Riser(brass fitting on tankSlowly depress poppet and check gasket andpoppet alignment.Try to turn the adapters on both the fill andvapor risers by hand.Cap gasket is missing or damaged.Cap is missing or damaged.Cap turns with hand pressure.Poppet is inoperative, not alignedproperly, or the gasket is damaged.Adapter turns with hand pressure.Fill Tube(from adapter to bottomof tank)visible after removal of dust cap.(Some jill tube assemblies may not allowobservation of the fill tube gasket except byFill tube gasket is damaged ormissing.Spill BucketVisually inspect the liquid level in the spillbucket and the condition of the drain valve.Drain valve is open or leaking[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II, Section 2.07(c)(3), Table l(a), 9127/07]Whenever a stage 1 defect as described in the above table is discovered during a selfinspection,Boeing must repair it as soon as possible after the defect is discovered,but no later than the end of the next business day. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Regulation II, Section 2.07(c)(4)(A), 9/27/07]If the stage 1 defect cannot be repaired by the end of the next business day afterdiscovery, Boeing must not receive any gasoline deliveries to the tank where thedefect is located lmtil the defect is repaired. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Regulation II, Section 2.07( c)( 4 )(B), 9/27/07]Boeing must keep a log of the results of each stage 1 self-inspection, which mustinclude the following:• date of inspection,• name of person conducting inspection• description of all defects found during the inspection, and• date and time of repair of the defectsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 20 J 2


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 203 of 291[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II, Section 2.07(c)(5)(A), 9/27/07](xii) Gasoline Station StageRequirements Reg. II, 2.07, (12/9/99)2 InspectionThe stage 2 system shall be visually inspected for equipment defects (e.g. tornbellows, mini-booths, or hoses, leaking spouts, swivels or hoses, missing latch coils,stiff swivels) once per week. Any defective equipment shall be taken out of serviceuntil repaired. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. II, Section 2.07(c)(3), 12/9199](xiii) Gasoline Station StageRequirements Reg. II, 2.07, (9/27/07)2 InspectionIf the gasoline throughput exceeds 200,000 gallons aunually, Boeing must complywith the following additional provisions.Boeing must inspect the vapor-balance Stage 2 vapor recovery system daily when thegas station is open. Inspections shall look for the defects listed in the followingtable:Vapor-Balance Stage 2 DefectsLatch ring is missing.NozzleVisually inspect the boot (bellows) forholes or slits.No boot hole shall be more than1/4 inch diameter. No slit shallNozzleVisually inspect faceplate for missing ordamaged surface areaNozzle (equipped withinsertion interlockmechanism)Hose(from dispenser to nozzle)including Whip HoseCompress the boot and note the tensionon the trigger. Release the boot andnote the tension on the trigger.Visually inspect the hose for physicalcondition.boot is compressed or the triggeris firm when the boot isreleased, the insertion interlockis defective.Hose has cuts, holes, isflattened, or kinked, or the fuelflow direction is incolTect (ifmarked on the[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II, Section 2.07(d)(3), Table 2(a), 9/27/07]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October j 0, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 204 of 291Whenever a stage 2 defect as described in Tables 2(a) above is discovered during aself inspection, the owner or operator must repair it as soon as possible. [<strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. II, 2.07( d)( 4)(A), 9127/07]If the defect cannot be repaired within one hour after discovery, the defectiveequipment must be removed from service until the defect is repaired. [<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. II, 2.07(d)(4)(B), 9/27/07]Boeing shall keep a log of the results of each self-inspection, which must include thefollowing:• time and date of the inspection• person conducting the inspection• a description of all defects found during the inspection, and• time and date of repair of any defects[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. II, 2.07(d)(5)(A), 9/27/07](xiv) Gasoline Station Self-Inspection Training Reg. 1/Section 2.07, (9127107)If the gasoline throughput exceeds 200,000 gallons annually, Boeing must comply withthe following additional provisions.Boeing must provide training for all employees who are responsible for performing selfinspectionsof the Stage 1 and Stage 2 vapor recovery equipment within 30 days of hireand provide on-site refresher training for those employees at least once every calendaryear. The self-inspection training must include all ofthe following:• The location, function, and operation of vapor recovery equipment.• Why vapor recovery equipment must be inspected and maintained.• How to inspect vapor recovery equipment.• How to recognize a defect.• Appropriate corrective actions when defects are discovered.• How to keep the necessary records.• The penalties for noncompliance.The person providing the training must conduct the training in accordance with <strong>Puget</strong>Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 205 of 291<strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II Section 2.07. After conducting the trainingrequired by this section, Boeing must prepare a written training report that includes:• name and address of person conducting the training,• date of the training, and• names of the persons trained.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. II, Section 2.07(e), 9/27/07](xv) Gasoline Station Stage 2 Testing RequirementsReg. II, 2.07, (9/27/07)If the gasoline throughput exceeds 200,000 gallons annually, Boeing must comply withthe following additional provisions.Boeing must perform compliance tests of the vapor balance Stage 2 vapor recoverysystem at least once every 24 months. These compliance tests must be done inaccordance with the CARB test procedures contained in following table and mustinclude:Static Pressure Decay TP-201.3 March 17, 1999Dynamic Back Pressure TP-201.4 July 3, 2002Tank-Tie Test TP-201.3C March 17, 1999Note: Tank-tie test must be conducted at leas once, or after any tank configuration changes to showthe tanks are manifolded. The tank-tie test records must always be kept on-site to verifY compliance.Each time a test is conducted, the test shall also include a review of the on-site recordsrequired by this rule including: training, selt~inspections, gasoline throughput, andtesting.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II, Section 2.07(t)(1), 9/27/07]If the Stage 2 system fails the compliance test, Boeing shall repair or replace thedefective equipment on the day of the test. If the defective equipment cannot bereplaced on the day of the test, Boeing shall notify the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10,2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 206 of 291within 24 hours of the test. If the defective equipment cannot be repaired by the close ofthe next business day following the failed compliance test, Boeing must stop receivingand/or dispensing gasoline from the defective equipment until it is repaired and retested,and passes all required compliance tests. This does not include any operation of theequipment necessary to conduct a retest. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II,Section 2.07(t)(3), 9/27/07]After the stage 2 compliance testing has been conducted, Boeing must obtain a writtentest report. The report must include:• name and address of the tester• date of the testing• equipment tested• test procedures used• results of the tests• any repairs or corrective actions necessary to pass the tests, and• results of the records review, including whether the on-site records comply withthe requirements of Reg. II, 2.07[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II, Section 2.07(t)(4)(A) & (B), 9/27/07](e) Purchase SpecificationBoeing Everett's fuel oil contract for the delivery of oil burned in fuel burningequipment shall specify that the fuel must meet the specifications listed in <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 9.08(a). [WAC 173-401-615(1)(b), 10/17/02](f) Fuel Oil Sulfur Content Monitoring ProcedureFor fuel oil, including Jet A, deliveries to the storage tanks which supply fuel oil toBoilers No.4, No.5, and No.6, Boeing shall obtain and maintain fuel receipts from thefuel supplier which celtify that the oil meets the definition of distillate oil as defined in40 CFR 60.41 b, except that the oil need not meet the fuel nitrogen content specificationin that definition of distillate oil. In addition, the supplier shall provide a certificationthat the sulfur content of the fuel is no more than 0.05% by weight. [40 CFR 60.49b(r),11116106]Boeing~Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 207 of 291For all other fuel oil deliveries, Boeing Everett's fuel oil contract shall specify that onlyfuel oil with a sulfur content not greater than 2% be delivered to the site. [WAC 173-401-6IS(I)(b) 10/17/02](g) Aerospace NESHAP Solvent <strong>Clean</strong>er Monitoring andRecordkeeping ProcedureBoeing shall record the name, vapor pressure, and documentation showing the organicHAP constituents of each affected cleaning solvent used for affected cleaningoperations. [40 CFR 63.752(b)(I), 9/1/98]For each cleaning solvent used in the hand-wipe cleaning operation at the facility thatcomplies with the composition requirements specified in 63.744(b)(l) or for semiaqueouscleaning solvents used for flush cleaning, Boeing shall record the name, dataand calculations demonstrating the solvent complies with the compositionsrequirements, and annual records of the volume of each solvent used. Boeing shalldemonstrate compliance with solvent composition using manufacturer's data per63.750(a). The hand-wipe cleaning operation means collectively all hand-wipe cleaningoperations. Flush cleaning operations means collectively all flush cleaning operations.[40 CFR 63.752(b)(2), 9/1/98]Hand-wipe cleaning operations where wiping, scrubbing, mopping or other hand actionsare used are not "flush cleaning". 16For each cleaning solvent used in the hand-wipe cleaning operation at the facility thatdoes not comply with the composition requirements in 63.744(b)(l) but does complywith the vapor pressure requirement of 63.744(b )(2), Boeing shall record the name,composite vapor pressure, the vapor pressure test results, data, or calculations used todetermine the composite vapor pressure, and the amount in gallons of each cleaningsolvent used each month at the Boeing Everett facility. [40 CFR 63.752(b)(3), 9/1/98]16 August 1, 1996 leiter from A.C. Lee, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to C. Morris, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORlNG, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 208 of 291For cleaning solvents that do not meet the composition or vapor pressure requirementsaud are used for the exempt haud-wipe cleaning operation, Boeing shall record the nameand the amount of each cleauing solvent used each month for the collective exemptcleaning operation. Boeing shall maintain a list of the exempt processes to which theexempt haud-wipe cleaning operation applies. [40 CFR 63.752(b)(4), 9/1/98]The test methods and procedures included in 40 CFR 63.750(a) aud (b) shall be used forcomposition aud vapor pressure determinations, as applicable. [40 CFR 63.750(a) and(b), 10/17/00](h) Aerospace NESHAP Coating Monitoring and RecordkeepingProcedureBoeing shall maintain the following records on the Aerospace NESHAP regulatedprimers and topcoats (such as primers like BMS 10-11 type I, some 10-72 primers, someuses of 10-103; topcoats like BMS 10-11 type II, 10-60 types I aud II, and 10-72) usedat the site. These procedures do not apply to specialty, touch-up, repair, and otherspecialty coatings exempt per 40 CFR 63.741(f) or to low volume coatings exempt per40 CFR 63.741(g).(i) For uncontrolled primers and topcoats that meet the HAP aud VOC content limitswithout averaging, the name of each primer and topcoat; the VOC content asreceived and as applied; the mass of organic HAP emitted per lmit volume as applied(less water) as calculated using the procedures specified in 63.750(c); the mass ofVOC emitted per unit volume as applied (less water and exempt solvents) ascalculated using the procedures specified in 63.750(e), aud all data, calculations, audtest results used in determining the HAP and V OC contents; and the volume of eachcoating category of formulation used each month. [40CFR 63.752(c)(2), 9/1/98](ii) For "low HAP content" lillcontrolled primers with organic HAP content less thanor equal to 250 gil and VOC content less than or equal to 250 gil, the name of eachprimer aud topcoat, the VOC content as received and as applied, annual purchaserecords of the total volume of each primer purchased, and all data, calculations, andtest results used in determining the orgauic HAP and VOC contents. [40CFR63.752(c)(3),9/1/98]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 209 of291(iii) For primers and topcoats complying with the organic HAP or VOC contentlevel by averaging, the name of each primer and topcoat, the VOC content asreceived and as applied, the monthly volume-weighted average masses of organicHAP and VOC emitted per unit volume of coating as applied as determined by theprocedures specified in 63.750(d) and (t), and all data, calculations, and test resultsused in determining the values. [40CFR 63.752(c)(4), 9/1/98)Boeing shall comply using methods defined in 40 CFR 63.745(e) if applicable. [40CFR63.745(e), 12/8/00)(i) Aerospace NESHAP Pressure DroplWater Flow Rate Monitoringand Recordkeeping Procedure(i) For affected spray coating operations when inorganic HAPs are sprayed, unlessthe primers or topcoats have inorganic HAP concentration less than 0.1 % forcarcinogens and 1.0 % for non-carcinogens, Boeing shall install a pressure gaugeor water flow meter to continuously monitor:• The pressure drop across dry particulate filter systems while aerospaceprimer or topcoat application operations are occurring, or• The water flow rate of water wash systems while aerospace primer ortopcoat application operations are occurring,[40 CFR 63.751(c), 12/8/00)(ii) Boeing shall read and record the pressure drop or water flow rate once each shiftof operation on a log in accordance with 40 CFR 63.751(c) and 63.752(d) whenspraying primer or topcoat with inorganic HAP regulated under 40 CFR63.745(g), unless the primers or topcoats have inorganic HAP concentration lessthan 0.1 % for carcinogens and 1.0 % for non-carcinogens. [40 CFR 63.752(d),9/1/98)The acceptable range for water flow rate shall be established usingmanufacturer's recommendations or the range will be based on the volume ofwater that has been shown through operational experience to obtain a continuouswater curtain. If the recorded pressure drop exceeds or falls below theBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 210 of291acceptable limits established by Boeing or the filter manufacturer, as applicable,or the recorded water flow rate is less than or falls below the acceptable limitsestablished by Boeing or the booth manufacturer, as applicable, Boeing shallshut down the operation and take corrective action. The operation can bereswned when pressure drop or water flow rate is returned within the specifiedlimits. The corrective actions shall include investigating if the activity occurringat the time of the reading included activities regulated under 40 CFR 63.74S(g).Boeing shall asswne that the activity was regulated under 40 CFR 63.74S(g)unless Boeing can demonstrate by a preponderance of the evidence otherwise.Acceptable limits shall be documented on the log.[40 CFR 63.74S(g), 12/8/00]Under certain operating conditions such as clean filter and low air flows, thepressure drop across a spray booth filter may be zero inches of water. 17(iii) When the Aerospace NESHAP requires that the pressure drop across the exhaustfilters be monitored and recorded once per shift, the pressure drop range shall beestablished using either the manufacturer's recommendations or shall be basedon providing adequate air flow while maintaining filter integrity based on thespecific design of the system. If the manufacturer's recommendations are notutilized, the pressure drop shall be established as follows:(a) The low end of the range, with the exception of filter banks which have aclean filter pressure drop less than or equal to 0.03 inches of water, will beestablished at no less than SO percent of the clean filter value. For filter bankswhich have a clean filter pressure drop less than or equal to 0.03 inches of water,the low end of the range may be set at zero.(b) The high end will be established based on operational experience to allow foradequate air flow in the specific paint booth or hangar, but no higher than thepoint at which the filter will fail.17 May 20, 19991eller from Jay Willenberg, Puge! <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to Frank Migaiolo, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 211 of291If the manufacturer's recommendations are not utilized, all equipmentmalfunctions shall be immediately reported to supervisory personnel, or themalfunctioning dry filter booth shall be shut down.[40 CFR 63.745(g), 12/8/00; 40 CFR 63.743(b), 4/20106](iv) For dry filter spray booths where Aerospace NESHAP primers and topcoatscontaining inorganic HAPs are sprayed, unless the primers or topcoats haveinorganic HAP concentrations less than 0.1 % for carcinogens and 1.0 % fornon-carcinogens:• Install NESHAP-compliant filters in booths where inorganic HAPs areapplied to aerospace parts.• Check to see that the pressure gauge fnnctions properly and that the pressuredrop range is labeled on the log sheets at least quarterly.[40 CFR 63.745(g), 12/8/00](v) For water wash booths where Aerospace NESHAP primers and topcoatscontaining inorganic HAPs are sprayed, unless the primers or topcoats haveinorganic HAP concentrations less than 0.1 % for carcinogens and 1.0% for noncarcinogens:• If a water flowmeter is required, check to see that the meter functionsproperly and the flow range is labeled on the log sheet. This inspection shallbe done monthly and,• Malfunctions as defined by 40 CFR 63.2 causing the flow to be outside ofthe range on the log sheet, or causing noncontinuous water curtain coverageshall be reported immediately to supervisory personnel, or themalfunctioning water wash booth shall be shut down.[40 CFR 63.745(g), 12/8/00]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORfNG, MAINTENANCE, AND RECORD KEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 212 of2910) Averaging Scheme/or Exterior Commercial Primer and Topcoat1. Boeing may use any combination of uncontrolled primers, including waterborneprimers, at one or more emission units, within that same facility, where aerospaceexterior commercial priming operations occur that are subject to 40 CFR63.745(c), provided that:(a) The monthly volume-weighted average organic HAP content of the combinationof exterior commercial primers does not exceed 650 g/liter (less water); and(b) The monthly volume-weighted average VOC content of the combination ofexterior commercial primers does not exceed 650 g/liter (less water and exemptsolvents).[40CFR 63.752(c)(4), 9/1/98]2. (a) Doeing shall maintain records of the monthly volume-weighted average mass oforganic HAP emitted per Wlit volume of primer as applied (less water) (Ha) for allexterior commercial primers for which averaging is used to meet the HAP contentlimit (as determined by the procedures specified in 40 CFR 63.750(d»; and alldata and calculations used to determine Ha for each emission wlit for whichBoeing wishes to use this averaging scheme to demonstrate compliance with theHAP content limit. [40CFR 63.752(c)(4), 9/1/98](b) Boeing shall maintain records of the monthly volume-weighted average mass ofVOC emitted per unit volume of primer as applied (less water and exemptsolvents) (Ga) for all exterior commercial primers for which averaging is used tomeet the VOC content limit (as determined by the procedures specified in 40 CFR63.750(f); and all data and calculations used to determine Ga for each emissionunit for which Boeing wishes to use this averaging scheme to demonstratecompliance with the VOC content limit. [40CFR 63.752 (c)(4), 9/1/98](c) If before the beginning of any calendar month Boeing enters into a log that aspecific emission unit or units will only use exterior commercial primers withorganic HAP content that does not exceed 650 g/liter (less water) and makes thatBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,. Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 213 of291log available to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> personnel upon request, thenBoeing does not need to follow Condition No. 2(a) for that month or months.[WAC 173-401-650(1), 1114/93](d) If before the beginning of any calendar month Boeing enters into a log that aspecific emission unit or units will only use exterior commercial primers withVOC content that does not exceed 650 glliter (less water and exempt solvents)and makes that log available to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> personnel uponrequest, Boeing does not need to follow Condition No. 2(b) for that month ormonths. [WAC 173·401-650(1), 1114/93](k) Notice of CompletionBoeing submitted a Notice of Completion to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> statingthat the work covered by a Notice of Construction application had been completed andoperation was ready to begin. Boeing will not change the equipment in a manner thatrequires an NOC Order of Approval without first obtaining an Order of Approval.[WAC 173-401-615(1)(b), 10117/02](/) Aerospace NESHAP Depainting Monitoring and RecordkeepingProcedureThe following monitoring and recordkeeping requirements apply if Boeing Everettdepaints more than six completed aircraft in a calendar year. An aircraft is counted asdepainted if it has all the fuselage, wings, vertical stabilizers and horizontal stabilizersconnected as one assembled unit and has had paint chemically removed fromsubstantially all of the outer surface of either the fuselage, or wings, or horizontalstabilizers, or vertical stabilizers.(i) For sources complying with 40 CFR 63.746(b)(3), must determine volume oforganic HAP-containing chemical strippers or alternatively the weight of organicHAP used per aircraft using the procedures specified in 40 CFR 63.7500)(1)through (3). [40 CFR 63.7500), 10117/00](ii) For all chemical strippers used in depainting operations subject to 40 CFR 63.746,Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrarive Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 214 of291record the name of each chemical stripper and the monthly volumes of eachorganic HAP containing stripper used or monthly weight of organic HAP-materialused for spot stripping and decal removal. [40 CFR 63.752(e)(4), 9/1/98](iii) For each type of aircraft depainted, record a listing of the pmis, subassemblies,and assemblies normally removed from the aircraft before depainting. Prototype,test model or aircraft that exist in low numbers are exempt from this requirement.[40 CFR 63.752(e)(4), 9/1/98](iv) For spot stripping and decal removal, record the volume of organic HAPcontainingchemical stripper or weight of organic HAP used, the annual averagevolume or organic HAP-containing chemical stripper or weight of organic HAPused per aircraft, the annual number of aircraft stripped, and all data andcalculations used. [40 CFR 63.752(e)(6), 9/1/98](m) Peiformance Source TestAn emission SOUl'ce test, using EPA reference test methods or other methods specifiedby the underlying rule and/or approved by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, wasconducted and confirms the emission unit complies with the applicable emissionlimitations. A copy of the emission test report has been submitted to the <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>. Boeing shall maintain a copy of the report as long as the results ofthe test are relied upon to demonstrate compliance with the applicable emissionlimitation. [40 CFR 63.7, 4/5/02; 40 CFR 60.46b(b), 2/27/06; 60.46b(d)(7), 2/27/06](n) Reserved(0) Reserved(P) Emission Estimates Required by PSD or Order of Approval <strong>Permit</strong>Condition• Order of Approval No. 3913: Boeing shall not emit 40 or more tons per year of VOCfrom its CIC application to 747 and 767 aircraft. Boeing shall report this amountannually pUl'suant to Regulation I. [Order of Approval No. 3913 (5/22/95), Condition#4]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 215 of291• PSD-91-01, Amendment 2: Boeing will, upon request, report the quantities and VOCcontent of the cleaning solutions and paints and the VOC emissions from Building 45-04annually to the Department of Ecology and the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>. [PSD91-01 Amendment 2, Condition 2,8/00]• PSD-91-06, Amendment 2: Boeing shall maintain on site and annually update a list of allprimers, topcoats, temporary protective coatings, CIC coatings, and cleaning solutionsused in Model 777 assembly operations described in Findings 1 through 4 ofPSD 91-06,Amendment 2, within the immediately past twenty-four months, and the correspondingMSDSs or other manufacturer-supplied data on VOC content. [PSD-91-06 Amendment2, Condition 15 and 16, 6113/05]• Boeing shall report the types, quantities and VOC content of the CICs, cleaning solutionsand paints and the VOC emissions aonually from Model 777 assembly operationsdescribed in Findings 1 through 4 ofPSD 91-06 to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.[PSD 91-06 Amendment 2, Condition 19, 6/13/05]• PSD-05-02:VOCs are defined in 40 CFR 51.100(s). [PSD-05-02, Condition 5, 8/25/05]Boeing shall separately quantifY for Paint Hangar Final Exterior Coating, 787 FinalAssembly, and Interiors Manufacturing the VOCs of each VOC-containing material usedeach calendar month, and calculate the corresponding totals over the previous twelvemonths. Example: For Paint Hangar Final Exterior Coating, the calculation will showeach VOC containing material used in a given month and the corresponding VOC total.[PSD-05-02, Condition 6.1,8/25/05].Boeing will determine VOC content from the corresponding MSDSs or othermanufacturer-supplied data. [PSD-05-02, Condition 6.2, 8/25/05]Boeing may deduct from the total calculated pursuant to PSD-05-02, Condition 6.1:o Any VOCs that are included in the coating formulation as reactive components tothe extent that they are incorporated into the final, cured airplane coating asverified by the coating vendor documentation. [PSD-05-02, Condition 6.3.1,8/25/05]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 216 of291o Any VOCs recovered for off-site recycle or disposal or discharged from BoeingEverett to waste water or solid waste from materials used in Paint Hangar FinalExterior Coating, 787 Final Assembly, and Interiors Manufacturing. [PSD-05-02, Condition 6.3.2, 8/25/05]Boeing shall keep the following records beginning in the first month of 787manufacturing operations at the site:o The calculations and results pursuant to PSD-05-02, Condition 6.1. [PSD-05-02,Condition 7.1, 8/25/05]o An annually updated list of all VOC-containing material used in Paint HangarFinal Exterior Coating, 787 Final Assembly and Interiors Manufacturing withinthe immediate past twelve-months. [PSD-05-02, Condition 7.2, 8/25/05]o For materials containing VOCs that were deducted pursuant to PSD-05-02,Condition 6.3.1, vendor documentation verifying the quantity of reactive VOCsincorporated into the final, cured airplane coating. [PSD-05-02, Condition 7.3,8/25/05]o For VOCs that were deducted pursuant to PSD-05-02, Condition 6.3.2, inventoryrecords verifYing the quantity of VOCs recovered for off-site recycle or disposalor discharged from Boeing Everett to waste water or solid waste from materialsused in Paint Hangar Final Exterior Coating, 787 Final Assembly, and InteriorsManufacturing. [PSD-05-02, Condition 7.4, 8/25/05]o Records shall be retained for not less than five years after their origination.[PSD-05-02, Condition 7.5,8/25/05]o At a minimum, the most recent two years of data shall be retained on site. Theremaining three years of data may be retained off site. [PSD-05-02, Condition7.6, 8/25/05]o Records shall be available to Ecology and the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>within ten days of request. [PSD-05-02, Condition 7.7,8/25/05]Boeing shall report aJillually to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>:o The types and corresponding monthly and rolling twelve month quantities ofVOC-containing materials used in each of Paint Hangar Final Exterior Coating,787 Final Assembly, and Interiors Manufacturing. [PSD-05-02, Condition 8.1,8/25/05]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October J 0, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 217 of291o The quantity of VOCs in the VOC-containing materials reported pursuant toPSD-05-02, Condition 8.1. [PSD-05-02, Condition 8.2, 8/25/05]o For VOCs that were deducted pursuant to PSD-05-02, Condition 6.3.1, themonthly and rolling twelve month quantity of reactive VOCs incorporated intothe final, cured airplane coating in each of Paint Hangar Final Exterior Coating,787 Final Assembly, and Interiors Manufacturing. [PSD-05-02, Condition 8.3,8/25/05]o For VOCs that were deducted pursuant to PSD-05-02, Condition 6.3.2, themonthly and rolling twelve month quantity of VOCs recovered for off-siterecycle or disposal or discharged from Boeing Everett to waste water or solidwaste from materials used in Paint Hangar Final Exterior Coating, 787 FinalAssembly, and Interiors Manufacturing. [PSD-05-02, Condition 8.4, 8/25/05](q) Reserved(r) Continuous Emission Monitoring System(i) Opacity, Boiler Nos. 4, 5 and, 6When firing back-up fuel oil, Boeing shall operate and maintain a continuous oxygenemission monitoring system for measuring excess oxygen in the exhaust gas stream,as an alternate means of demonstrating compliance with 40 CFR 60.43(1). Whenfiring back-up fuel oil, Boeing shall maintain excess O 2 at or greater than 2% (6-minute average), except during startup, shutdown, or malfunctions of the boilers.[Order of Approval No. 7438, Condition No. 14]The continuous oxygen emission monitor is required to meet the appropriaterequirements in 40 CFR 60.13, and must be evaluated pursuant to 40 CFR Part 60,Appendix B, Performance 3. In addition, the analyzer shall meet the followingrequirements.a) The oxygen analyzer shall have a span value of25% oxygenb) The calibration drift for the oxygen analyzer shall be measured at 0% oxygenand approximately 21 % oxygen.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 218 of291c) The cylinder gas audits for the oxygen analyzer must be performed at thefollowing audit values per 40 CFR Part 60, Appendix F, Section 5.1.2• 4% to 6% oxygen by volume; and• 8% to 12% oxygen by volume[Letter dated October II, 2001, D. Hardesty to F. Migaiolo, Request for AlternateMonitoring and Alternate Span Value Calibration for NOx CEMs at Three Boilers inthe Boeing Everett facility. See Attachment 13.(ii) NOx, Boiler No.4, 5 and, 6Boeing shall operate and maintain a continuous emission monitoring system inaccordance with applicable standards (including 40 CFR Part 60 Subpart A, SubpartDb, Appendix B, Appendix F, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I Article12, and applicable permit requirements) to monitor NOx and oxygen in the exhaustgas streams of Boilers No.4, No.5, and No.6. [Order of Approval No. 7438,Condition No.4 (8/4/99)]Data from the continuous emission monitoring system shall also be used todemonstrate compliance with the 12-month rolling NOx emission cap. [Order ofApproval No. 7438, Condition No. 10(8/4/99);Boeing shall install and have operational all required CEMS prior to conductingperformance tests under 40 CFR 60.8 at all NSPS facilities. Verification ofoperational status shall, at a minimum, include completion of the manufacturer'swritten requirements or recommendations for installation, operation, and calibrationof the device. [40 CFR 60. 13(b), 611106]Except for system brealcdowns, repairs, calibration checks, and zero and spanadjustments required under 40 CFR 60. 13 (d), NOx monitoring system, shallcomplete a minimum of one cycle of operation (sampling, analyzing, and datarecording) for each successive IS-minute period. [40 CFR 60.1 3 (e)(2), 6/1106]CEMS shall be installed to obtain representative measurements of emissions orprocess parameters. Procedures in the applicable Performance Specifications ofAppendix B shall be used. [40 CFR 60.13(f), 6/1106]Boeing shall reduce all CEMS data to one-hour averages calculated £i'om four orBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 219 of29lmore data points equally spaced over each one-honr period. Data recorded dnringperiods of CEMS breakdown, repair, calibration checks and zero and spanadjustments shall not be included in the data averages. An arithmetic or integratedaverage of all data may be used to calculate average emission rates. All excessemissions 18 shall be converted into Ib/MMBtu using the procednre at the bottom ofthis section. After conversion into units of the standard, the data may be rounded tothe sanle number of significant digits as used in the applicable subparts to specify theemission limit. [40 CFR 60.13(h), 611106]Boeing shall check zero (0% to 20% of the 200 ppm span value) and span (50% to100% of 200 ppm span value) calibration drifts of CEMS at least once daily inaccordance with the O&M Plan. All maintenance and calibration procednres shall berecorded in a log that shall be available for inspection. Zero and span for all CEMSother than COMS shall, at a minimunl, be adjusted whenever the 24-hour zero driftor 24-hour span drift exceeds 5%. [40 CFR 60.13(d)(1), 611106; [Letter datedOctober 11, 2001, D. Hardesty to F. Migaiolo, Request for Alternate Monitoring andAlternate Span Value Calibration for NOx CEMs at Three Boilers in the BoeingEverett facility.Facilities subject to the nitrogen oxide standards under 40 CFR 60.44b (EO 4.36),shall install, calibrate, maintain, and operate a continuous monitoring system formeasuring nitrogen oxides emissions discharged to the atmosphere and record theoutput of the system. [40 CFR 60.48b(b), 2/27/06]Boeing shall operate required CEMS and shall record data during all periods ofoperation except for during CEMS breakdowns and repairs. Data is to be recordedduring calibration checks and zero and span adjustments. [40 CFR 60 .48b( c),2/27/06]The I-hour average nitrogen oxide emission rates shall be expressed in ng/J orIbIMMBtu heat input and shall be used to calculate the average emission rates under/8 For the purposes of 40 CFR 60.48b(g)(!), which applies to Boilers No.4, No.5, and No.6, excess emissions aredefined as any calculated 30-day rolling average NOx emission rate, as determined under 40 CFR60.46b(e), which exceeds the applicable emission limit in 40 CFR 60. 44b(a) and (i).Boeing-Everett <strong>Permit</strong>, issued September 12. 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 220 of29140 CFR 60.44b (EU 4.36). The I-hoUl' averages shall be calculated using the datapoints required under 40 CFR 60.13(b). At least 2 data points must be used tocalculate each I-hour average. [40 CFR 60.48b( d), 2/27/06]Boeing shall follow the procedures under 40 CFR 60.13 for installation, evaluation,and operation of the CEMS. [40 CFR 60.48b(e), 2/27/06].The span value for the CEMS measuring NOX shall be 200 ppm. [40 CFR60.48b(e)(2) & (3), 2/27/06; Letter dated October 11, 2001, D. Hardesty to F.Migaiolo, Request for Alternate Monitoring and Alternate Span Value Calibrationfor NOx CEMs at Three Boilers in the Boeing Everett facility.]When NOx data are not obtained due to CEMS breakdowns, repairs, calibrationchecks and zero and span adjustments, Boeing shall use Method 7E or otherapproved reference methods to provide emissions data for a minimun1 of 75% of theoperating hours in each steam generating unit operational day, in at least 22 out of 30successive steam unit generating unit operating days. [40 CFR 60.48b(f), 92/27/06].(iii) Qua/ity AssuranceThe NOx and oxygen monitoring systems are subject performance specificationsunder Appendix B and Appendix F. [40 CFR 60.13(a), 6/1106](a) All continuous monitors shall meet the performance specifications contained in 40CFR Part 60 Appendix B [40 CFR 60.13(a), 6/1106] in effect at the time of itsinstallation. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' <strong>Agency</strong> Reg I: 12.03( c), 4/9/98; <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. I: 12.03(c), 9123104, State Only].(b) All gaseous continuous emission monitors shall be maintained and operated inaccordance with the requirements of 40 CFR Part 60, Appendix F, 01' alternaterequirements approved by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' <strong>Agency</strong> [40 CFR 60.13(a),6/1106] The requirements of 40 CFR Part 60, Appendix F that must be followedshall be those in effect July 1, 1997 [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' <strong>Agency</strong> Reg. I,12.03(c), 4/9/98] and July 1, 2005 [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' <strong>Agency</strong> Reg. I,12.03(c),9123104, State Only].(c) All relative accuracy tests shall be subject to the provisions of<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong>Ail' <strong>Agency</strong> Regulation I, Section 3.07 [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' <strong>Agency</strong> Reg I:Boeing-Everett.<strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10, 2012


II. MONITORlNG, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 221 of29112.03(g), 4/9/1998, Order of Approval 7438 Condition 4, 8/4/99] [<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. I: 12.03(g), 9123104, State Only].(s) Off-Site Waste and Recovery NESHAP VOHAP ConcentrationDeterminationBoeing shall prepare and maintain documentation to show that the average VOHAPconcentration of each off-site material stream managed in the off-site materialmanagement unit remains at a level less than 500 ppmw. This concentration shall bebased on the HAP content of the off-site material stream at the point-of-delivery.Boeing shall perform an initial determination of the average VOHAP concentration ofeach off-site material stream using the procedures specified in 40 CFR 63.694(b), EU6.15, before the first time any portion of the off-site material stream is placed in the unit.Thereafter, Boeing shall review and update, as necessary, this determination at leastonce every 12 months following the date of the initial determination, February 1, 2000,for the off-site material stream. [40 CFR 63.683(b)(I)(iii) & (c)(I)(ii), 7/20/99]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 20 J 2


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 222 of291(t) Off-Site Waste and Recovery NESHAP Annual HAP QuantityDeterminationBoeing shall prepare and maintain documentation at the plant site to support the initialdetermination that the total annual quantity of HAP contained in oft~site materialreceived at the plant site is less than 1 megagram (2200 pounds) per year. This totalannual HAP quantity for the off-site material shall be based on the total quantity of theHAP listed in Table 1 of 40 CFR Part 63 Subpart DD as determined at the point-ofdeliveryfor each off-site material stream. A new determination shall be made when theextent of changes to the quantity or composition of the off-site material received at theplant site could cause the total annual HAP quantity in the off-site material to exceed thelimit of 1 megagram per year. [40 CFR 63.680(d), 7/20/99](u) Wood Furniture ManufactureBoeing shall keep purchase or usage records to document that the facility is anincidental wood furniture manufacturer, as defined by 40 CFR 63.801. These recordsshall show the monthly use of finishing materials or adhesives used for the manufactureof wood furniture or wood furniture components at the Boeing Everett facility.[40 CFR 63.800(a), 6/3/97](v) Reinforced Plastic Composites NESHAP Emission Factor EquationsThe following equations shall be used, as applicable, to calculate organic HAP emissionfactors for specific open molding operations:Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10,2012


II. MONITORING, MAINTENANCE, AND RECORD KEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 223 of291TABLE 1 OF SUBPART WWWW(EMISSIONFACTORS)EP for materials with < 33%organic HAP (19% organic HAPfor nonatomized gel coat)EP for materials with 33% ormore organic HAP (19% fornonatomized gel coat)o en molding Manual resin applicationNonyapor suppressed resin 0.126*% HAP*2000 (0.286*%I-IAP)-0.OS29)*2000Vapor-suppressed resinOpen molding: Non-atomized mechanical resin applicationNonyapor-suppressed resin 0.107*%HAP*2000 ((0.IS7*%HAP)-0.016S)*2000Vapor-suppressed resinD.I 07*%HAP*2000*( 1-(O.4S*VSE factor))(0.286*%HAP)-0.OS29)*2000*(I-(0.S*VSEfactor))0.126*%HAP*2000*(I-(O.S*VSE factor))((0.157*%HAP)-O.D 16S)*2DOO*(I-(0.4S*VSEfactor))Open molding: Nonyapor-suppressed gel coat applicationAtomized spray application D.446*%HAP*2000 ((1.03646*%HAP)-0.19S)*2000Nonatomized spray application 0.18S*%HAP*2000 ((0.4S06*%HAP)-0.OSOS)*2000Note: With reference to the table aboye, the VSE factor means the percent reduction in organic HAPemissions expressed as a decimal measured by the VSE test method of appendix A of 40 CPR 63 SubpartWWWW, and % HAP means total weight percent of organic HAP (styrene, methyl methacrylate, and anyother organic HAP) in the resin or gel coat prior to the addition of fillers, catalyst, and promoters. Inputthe percent HAP as a decimal.[40 CFR Part 63 Subpart WWWW, Table 1,8/26/05]Boeing~Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 224 of291(w) Reinforced Plastic Composites NESHAP Individual Organic HAPEmission Factors OptionCalculate the actual organic HAP emissions factor for each different process streamwithin each operation type. A process stream is each individual combination of resin orgel coat, application technique, and control technique. Process streams within operationstypes are considered different from each other if any of the following four characteristicsvary:• the organic HAP content of the neat resin plus, or neat gel coat plus• the gel coat type,• the application technique, or• the control technique.Organic HAP emissions factors must be calculated for each different process stream byusing the appropriate equations in Table I of 40 CFR 63 Subpart WWWW (II.A.2(v)) foropen molding, or site-specific organic HAP emissions factors discussed in 40 CFR63.5796 (EU 8.34). The emission factor calculation should include any and all emissionreduction techniques used including any add-on controls. If vapor suppressants are usedto reduce HAP emissions, Boeing must determine the vapor suppressant effectiveness byconducting testing according to the procedures specified of appendix A of 40 CFR 63Subpart WWWW.[40 CFR 63.5810(a)(1), 8125/05]If the calculated emission factor is less than or equal to the appropriate emission limit,Boeing has demonstrated that the process steam complies with the emission limit in Table3 to Subpart WWWW.Itis not necessary that all process streams, consideredindividually, demonstrate compliance to use this option for some process streams.However, for any individual resin or gel coat Boeing uses, to be used in any averagingcalculations described in 40 CFR 63.5810(b) through (d), then all process steams usingthat individual resin or gel coat must be included in the averaging calculations. [40 CFR5810(a)(2), 8/25/05]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 225 of291(x) Reinforced Plastic Composites NESHAP Emissions FactorA veraging OptionGroup the process streams described in 40 CFR 63.5810(a) by operation type and resinapplication method or gel coat type listed in Table 3 to Subpart WWWW and thencalculate a weighted average emission factor based on the amounts of each individualresin or gel coat used for the last 12 months. To do this, sum the product of eachindividual organic HAP emissions factor calculated in 40 CFR 63.5810(a)(1) and theamount of neat resin plus and neat gel coat plus usage that corresponds to the individualfactors and divide the numerator by the total amount of neat resin plus and neat gel coatplus used in that operation type as shown in Equation 2 below.Equation 2:Actual Operation Organic HAP Emission Factor~ (Actual Process Stream EFi * Maleriali)i-In2: Materialii ~ 1Where:Actual Process Stream Ef, ~ actual organic HAP emissions factor for process stream i, Ibs/tonMaterial; ~ neat resin plus used during the last 12 calendar months for process stream i, tonsn ~ number of process streams where Boeing calculated an organic HAP emissions factor[40 CFR 63.58 1 0(a)(2)]Boeing may, but is not required to, include process streams where Boeing hasdemonstrated compliance as described in 40 CFR 63.5810(a), subject to the limitationsdescribed in 63.5810(a)(2), and Boeing is not required to and should not include processstreams for which Boeing will demonstrate compliance using the procedures in63.5810(d). [40 CFR 63.5810(b)(1)(ii), 8/25/05]Compare each organic HAP emissions factor calculated above with its correspondingorganic HAP emission limits in Table 3 or 5 to Subpart WWWW. If all emissions factorsare equal to or less than their corresponding emission limits, then compliance is achieved.[40 CFR 63.5810(b)(2), 8/25/05]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administralive Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 226 of291(y) Reinforced Plastic Composites NESHAP Weighted AverageEmission Factor OptionEach month calculate the weighted average organic HAP emissions limit for all openmolding operations and the weighted average organic I-lAP emissions limit for allcentrifugal casting operations for the last l2-month period to determine the organic HAPemissions limit that must be met. To do this, multiply the individual organic HAPemissions limits in Table 3 or 5 to Subpart WWWW for each open molding (centrifugalcasting) operation type by the amount of neat resin plus or neat gel coat plus used in thelast 12 months for each open molding (centrifugal casting) operation type, sum theseresults, and then divide this sum by the total amount of neat resin plus and neat gel coatplus used in open molding (centrifugal casting) over the last 12 months as shown inEquation 3 below.Equation 3:£ (ELi * MaterialJWeighted Avg Emiss Limit = .'-i =--,-1 ~~~~_Where:nL Materialii = IELi = organic HAP emissions limit for operation type i, Ibs/ ton from Tables 3, or 5 to Subpart WWWWMateriali ~ neat resin plus or neat gel coat plus used during the last 12-month period for operation type i,tonsn = number of operations[40 CFR 63.58l0(c)(1), 8/25/05]Each month calculate the weighted average organic HAP emissions factor for openmolding. To do this, multiply the actual open molding operation organic HAP emissionsfactors and the amolmt of neat resin plus and neat gel coat plus used in each openmolding operation type, sum the results, and divide this sum by the total amount of neatresin plus and neat gel coat plus used in open molding operations as shown in Equation 4below.Equation 4:Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 20 J 2


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 227 of291~ (Actual Operation EF. * Material. ). 1 I 1Actual Weighted A vg Organic HAP Emission Factor = -'-1_=--'---___________ _nI Material.. 1 I .1=Where:Actual Individual EFi = Actual organic HAP emissions factor for operation type i, Ibs/tonMateriali = neat resin plus or neat gel coat plus used during the last 12 calendar months for operation type i,tonsn = number of operations[40 CFR 63.581O(c)(2), 8/25/05]Compare the values calculated pursuant to 40 CFR 63.5810(c)(1) and (2). If each 12-month rolling average organic HAP emissions factor is less than or equal to thecorresponding 12-month rolling average organic HAP emissions limit, then Boeing is incompliance.[40 CFR 63.5810(c)(3), 8/25/05](z) Reinforced Plastic Composites NESHAP Use of Same Resin AcrossDifferent Operations OptionF or any combination of manual resin application or mechanical resin application, Boeing mayelect to meet the organic HAP emissions limit for anyone of these application methods and usethe same resin in all of the resin application methods listed in 40 CFR 63.5810(d)(1). Table 7 toSubpart WWWW, shown below, presents the possible combinations based on a facility selectingthe application process that results in the highest allowable organic HAP content resin. If theresin organic HAP content is below the applicable value shown in Table 7, the resin is incompliance. [40 CFR 63.5810(d)(1), 8/25/05]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 228 of 291If facility has followingresin type and applicationmethod ...CRIBS resins, nonatomizedmechanicalNon CRIBS resins,nonatomized mechanicalTooling resins, nonatomizedmechanicalTooling resins, manualTABLE 7 OF SUBPART WWWWThe highest weight percent HAP content, organicHAP content, or weighted avg weight % organic Is ...HAP content Boeing can use for ...CRIBS manual 48.0Non CRlHS manual 38.5Tooling manual 91.4Tooling atomized mechanical 45.9Boeing may also use a weighted average organic HAP content for each application methoddescribed in 63.581O(d)(1). Calculate the weighted average organic HAP content monthly. UseEquation 2 in 63.5810(b)(1) except substitute organic HAP content for organic HAP emissionsfactor. Boeing is in compliance if the weighted average organic HAP content based on the last12 months of resin use is less than or equal to the applicable organic HAP contents in Table 7.[40 CFR 63.5810(d)(2), 8/25/05]Boeing may simultaneously use the averaging provisions in 63.5810(b) or (c) to demonstratecompliance for any operations andlor resins not included in compliance demonstrations in63.5810(d)(1) or (2). However, any resins for which Boeing claims compliance under the optionin 63 .581O( d)(l) and (2) may not be included in any of the averaging calculations described in63.5810(b) or (c). [40 CFR 63.5810(d)(3), 8/25/05]Boeing does not have to keep records of resin use for any of the individual resins where Boeingdemonstrates compliance under the option in 63.5810(d)(1) unless Boeing elects to include thatresin in the averaging calculations described in 63.5810(d)(2). [40 CFR 63.58 I 0(d)(4), 8/25/05](aa)Reinforced Plastic Composites NESHAP Initial ComplianceTABLE 8 OF SUBPART WWWWFor ...That must meet the following organic Initial compliance will be demonstratedHAP emissions limit ...if...Open Must meet an organic HAP emissions i) Boeing meets the appropriate organicmolding limit shown in Table 3 of 40 CFR 63 HAP emissions limits for these operationsoperations Subpart WWWW (EU 8.48 through EU as calculated using 40 CFR 62.5810 (EUBoejng~Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 229 of2918.53), or an organic HAP content limitshown in Table 7 of 40 CFR 63 SubpmiWWWW (II.A.2(z».8.54 through EU 8.58) on a 12-monthrolling average basis, I-year after theappropriate compliance date, orii) Boeing demonstrates by using theappropriate values in Table 3 of 40 CFR63 Subpart WWWW (EU 8.48 through EU8.53) that all resins considered individuallymeet the appropriate organic HAPcontents, oriii) Boeing demonstrates by using theappropriate values in Table 7 of 40 CFR63 Subpart WWWW (I1.A.2(z» that theweighted average of all resins for eachresin type and application method meet theappropriate organic HAP contents.[40 CPR Part 63 Subpart WWWW, Table 8, 8125/05]For ...TABLE 9 OF SUBPART WWWWThat must meet the followingInitial compliance will bestandard ... demonsh'ated if ...A closed orBoeing submits a certified statement inUncover, unwrap or expose only onemoldingthe notice of compliance status thatcharge per mold cycle pel'operationonly one charge is uncovered,compression/injection molding machine.usingnnwrapped, or exposed per mold cycleMaterials may be uncovered to feed tocompression/inper compression/injection moldingslitting machines. Materials must bejectionmachine, and materials are recoveredrecovered after slitting.molding.after slitting.Not use cleaning solvents that containHAP, except that styrene may be used inBoeing submits a certified statement incleaning systems, and organic HAPthe notice of compliance status that allcontaining materials may be used to cleanA cleaningcleaning materials, except styrenecured resin from application equipment.operationcontained in closed systems, orApplication equipment includes anymaterials used to clean cured resin fromequipment that directly contacts resinapplication equipment contain no HAP.between storage and applying resin to themold or reinforcement.Boeing submits a certified statement inKeep containers that store HAP-A HAP-the notice of compliance status that allcontaining materials closed or coveredcontainingHAP-containing storage containers areexcept during the addition or removal ofmaterialskept closed or covered except whenmaterials. Bulk HAP-containingstorageadding or removing materials, and thatmaterials storage tanks may be vented asoperationany bulk storage tanks are vented onlynecessary for safety.as necessary for safety.An existing or Use mixer covers with no visible gaps Boeing submits a certified statement innew mixing 01' present in the mixer covers, except that the notice of compliance status thatBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 230 of291TABLE 9 OF SUBPART WWWWFor ...BMCmanufacturingoperationAn existingmixing orBMCmanufacturingoperationAn existing ornew mixing OfBMCmanufacturingoperationThat must meet the followingInitial compliance will bestandard •.• demonstrated if ...gaps of up to I inch are permissiblearound mixer shafts and any requiredinstrumentation.Not actively vent mixers to theatmosphere while the mixing agitator isturning, except that venting is allowedduring addition of materials, or asnecessary prior to adding materials forsafety.Keep the mixer covers closed duringmixing except when adding materials tothe mixing vessels.mixer covers are closed during mixingexcept when adding materials to themixers, and that gaps around mixershafts and required instrumentation areless than 1 inch.Boeing submits a certified statement inthe notice of compliance status thatmixers are not actively vented to theatmosphere when the agitator is turning,except when adding materials or asnecessary for safety.Boeing submits a certified statement inthe notice of compliance status thatmixers are closed except when addingmaterials to the mixing vessels.[40 CFR Part 63 Subpart WWWW, Table 9, 8/25/05](bb) PSD 91-06 Amendment 2 Solvent <strong>Clean</strong>er Monitoring andRecordkeeping ProcedureBoeing-Everett shall calculate VOC vapor pressure for monitoring compliance withApproval Conditions 10 and 11 according to the equation in Section 40 CFR 63.750(b) ofSubpart GG, National Emission Standards for Aerospace Manufacturing and ReworkFacilities. [PSD 91-06 Amendment 2 Condition 14, 6/13/05]With respect to Approval Condition 14, Boeing shall keep the related calculations madeto demonstrate compliance each time a solvent composition is changed pursuant to use inthe operations described in Approval Conditions 10 (EU 3.128) or 11 (EU 3. 129). [PSD91-06 Amendment 2 Condition 18.2,6/13/05](cc)Motor vehicle fueling station gasoline throughputBoeing shall track the annual gasoline throughput.[WAC 173-401-615(1)(b), 10/17/02]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


II. MONITORING, MAINTENANCE, AND RECORDKEEPING <strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 231 of291(dd)Site RemediationBoeing shall prepare and maintain documentation at the plant site to support thedetermination that the total annual quantity of HAP contained in all remediation materialsfrom site-wide remediation activities is less than 1 megagram (2200 pounds) per year.This total annual HAP quantity shall be based on the total quantity of the HAP listed inTable 1 of 40 CFR 63 Subpart GGGGG. The documentation must include a descriptionof the methodology and data used for determining the total HAP content of theremediation material.[40 CFR 63.7811(c)(2), 11129/06]B. Operation and Maintenance (O&M) Plan Requirements.Boeing's O&M Plan shall include equipment operation and maintenance proceduresspecifying how Boeing will assure continuous compliance with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulations I, II and III. For insignificant emission units, refer to therequirements stated in Section II.A.! (e) Maintenance and Repair of InsignificantEmission Units of this permit. The plan shall reflect good industrial practice. In mostinstances, following the manufacturer's operations manual or equipment operationalschedule, minimizing emissions until the repairs can be completed and taking measures toprevent recurrence of the problem may be considered good industrial practice.Determination of whether good industrial practice is being used will be based onavailable information such as monitoring results, opacity observations, review ofoperations and maintenance procedures, and checks of the emission unit or equipment.The specific provisions of the O&M Plan, other than those required by Condition SectionII.A.l and II.A.2( d), shall not be deemed part of this permit.[WAC 173-401-615(1)(b), 10/17/02]Boeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10,2012


III. PROHIBITED ACTIVITIES<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 232 of291III. PROHIBITED ACTIVITIESBoeing is prohibited from conducting, causing, or allowing the following activities:A. Adjustment for Atmospheric ConditionsVarying the rate of emissions of a pollutant according to atmospheric conditions or ambientconcentrations of that pollutant is prohibited, except as directed according to air pollutionepisode regulations. [WAC 173-400-205,3122/91]B. Outdoor BurningBoeing shall not conduct outdoor burning unless the burning is in compliance with WAC 173-425. The following types of tires are allowed, except during any stage of an air pollutionepisode or period of impaired air quality:1. Recreational fires, as defined in WAC 173-425-030(21) and2. Fires for instruction in the methods of fighting fires, provided that the person conductingthe training fire complies with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 8.07.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Sections 8.04, 11/09/2000] [<strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 8.07, 9/0911999; WAC 173-425-020, 3/13/2000;WAC 173-425-030, 3/13/2000; WAC 173-425-050(3),3113/2000; RCW 70.94.743,2004c213 pi; RCW 70.94.650, 1998 c43 pi and RCW 70.94.775(2), 1995 c362 p2 (State only)]C. Refuse BurningBoeing shall not cause or allow the burning of combustible refuse except in a multiplechamber incinerator provided with control equipment. Boeing shall not operate refuseburning equipment any time other than daylight hours. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Regulation I, Section 9.05, 12/9/93]D. Concealment1. GeneralBoeing shall not cause or allow the installation or use of any device or use of any meanswhich, without resulting in a reduction in the total amount of air contaminant emitted,Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10,2012


III. PROHIBITED ACTIVITIES<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 233 of291conceals an emission of an air contaminant which would otherwise violate <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Regulation I, Article 9 or Chapter 173-400 WAC. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulation I, Section 9.13(a), 6/9/88; WAC 173-400-040(7), 9/20/93] [WAC 173-400-040(7),2/10/05 state only]2. NSPSBoeing shall not build, erect, install, or use any article, machine, equipment or process, the useof which conceals an emission which would otherwise constitute a violation of an applicable(40 CFR Part 60) standard. Such concealment includes, but is not limited to, the use ofgaseous diluents to achieve compliance with an opacity standard or with a standard which isbased on the concentration of a pollutant in the gases discharged to the atmosphere. [40 CFR60.12,3/8174]E. MaskingBoeing shall not cause or allow the installation or use of any device or use of any meansdesigned to mask the emission of an air contaminant that causes detriment to health, safety orwelfare of any person or conceals or masks an emission of an air contaminant that wouldotherwise violate Regulation I, Article 9 or Chapter 173-400 WAC. [WAC 173-400-040(7),8120/93] [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 9.13(b), 6/9/88; and WAC173-400-040(7),2/10/05 (State Only)]F. TamperingBoeing shall not render inaccurate any monitoring device or method required under Chapter70.94 RCW, or any ordinance, resolution, regulation, permit, or order in force pursuant thereto.[WAC 173-400-105(8),2110/05]G. False StatementsBoeing shall not make any false material statement, representation or certification in any form,notice, or report required under Chapter 70.94 RCW, or any ordinance, resolution, regulation,permit, or order in force pursuant thereto. [WAC 173-400-105(7), 211 0/05]Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrative Amendment 3: October 10, 2012


IV. ACTIVITIES REQUIRING ADDITIONALAPPROVAL<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 234 of291IV. ACTIVITIES REQUIRING ADDITIONAL APPROVALWhere applicable, Boeing shall file notification and obtain the necessary approval from the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> before conducting any of the following:A. New Source ReviewBoeing shall not construct, install, establish, or modifY an air contaminant source, exceptthose sources that are excluded by <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 6.03,unless a "Notice of Construction and Application for Approval" has been filed with andapproved by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> RegulationI, Section 6.03,9112/96; 40 CFR 60.7, 2112/99; 40 CFR 60.14,10/17/00; 40 CFR 60.15,12/16/75; 40 CFR 63.5, 4/5/02], [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 6.01,9/27/07; <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 6.03, 10/26/06; WAC 173-460-040, 1114/94; RCW 70.94.152, 1996 c 67 §I, 1996 c 29pl State/<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> only]Exemptions from the requirements to obtain Notice of Construction Orders of Approval underthe 10/26/06 version of<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. I Sections 6.03(b)(I)-(b)(9) and6.03(c) are essentially equivalent to the exemption under Reg. I Section 6.03(b)(17) in the9112/96 version of regulation, except that a notification form must be submitted for changesthat quality under sections 6.03(b)(1 )-(b )(9) in the 10/26/06 version of the regulation. 19Spray gun cleaning operations require a Notice of Construction and Application for Approvalonly if the cleaning activity will be done in an area where such activity has not previouslyoccurred. Reconstruction of an existing gun cleaning operation does not include replacingparts or equipment that do not involve capital expenditures ofless than $5000. 20Spray booth upgrades and changes require a Notice of Construction and Application for19 May 6, 2002 email from Agata McIntyre, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to Jade Hudson,Boeing.20 January 18. 2002 letter from Jay Willenberg. <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>. to Robin Bennett. Boeing.Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


IV. ACTIVITIES REQUIRlNG ADDITIONALAPPROVAL<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 235 of291Approval when the upgrade or change results in a major change in the control technology or achange that increases emissions. Major changes include changing control technologies fromwaterwash to dry filters and increasing the airflow by more than 10 to 15%. Adding anadditional stage to a dry filter to meet the Aerospace NESHAP or moving an existing booth toa new location within the same facility, while conducting the same activities, do no quality asmajor changes. 21Cold solvent cleaners using solvents that meet the volatility thresholds in <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Regulation I Section 6.03(c)(53) do not require a Notice of Construction andApplication for Approval 22Scrubber and baghouse upgrades and changes require a Notice of Construction andApplication for Approval when the upgrade or change results in a major change of controlequipment. Major changes include, but are not limited to, changes that increase airflow bymore than 10 to 15% and changes that vent additional tanks or shops to the control equipment.Moving an existing scrubber or baghouse to a new location within the same facility, whileconducting the same activities and not increasing the level of the emission generatingactivities, does no quality as a major change. 23B. Replacement or Substantial (,Iteration of Emission Control TechnologyBoeing shall file a Notice of Construction and Application for Approval according to WAC173-400-114 with the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> before replacing or substantiallyaltering any emission control technology installed at the facility, except as provided in <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. I Section 6.03. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I,Section 6.03, 11119/92] [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 6.01, 9/27/07;<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 6.03, 10/26/06; WAC 173-400-114,9/20/93; RCW 70.94.153, 1991 c 199 §303 State/<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> only]21 January 9, 1998leller from Jay Willenberg, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to David Moore, Boeing.22 February 24, 2005 email from Steve Van Slyke, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to John Fosberg, Boeing.23 October 10, 200fleller from Steve Van Slyke, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, to Jade Hudson, Boeing.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 20/2


IV. ACTIVITIES REQUIRING ADDITIONALAPPROVAL<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 236 of291C. Asbestos1. Boeing shall comply with 40 CFR 61.145 and 61.150 when conducting renovation ordemolition activities at the facility. [40 CFR 61.145, 41711993 and 61.150, 9/18/03]2. Boeing shall comply with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation III, Article 4when conducting any asbestos project, renovation or demolition activities at the facility.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation III, Article 4, 3/22/07]D. Spray Coating1. Applicability. This section applies to spray-coating operations at facilities subjectto Article 5 (Registration) or Article 7 (<strong>Operating</strong> <strong>Permit</strong>s) of this regulation, where acoating that protects or beautifies a surface is applied with spray-coating equipment.2. Exemptions. The following activities are exempt from the provisions of Sections9 .16( c) and (d) of this regulation. Persons claiming any of the following spray-coatingexemptions shall have the burden of demonstrating compliance with the claimed exemption.(l) Application of architectural or maintenance coatings to stationary structures (e.g.,bridges, water towers, buildings, stationary machinery, or similar structures);(2) Aerospace coating operations subject to 40 CFR Part 63, Subpart GG. Thisincludes all activities and materials listed in 40 CFR 63.741(f);(3) Use of high-volume, low-pressure (HVLP) spray guns when:(A) spray-coating operations do not involve motor vehicles or motor vehiclecomponents;(B) the gun cup capacity is 8 fluid ounces or less;(C) the spray gun is used to spray-coat less than 9 square feet per day per facility;(D) coatings are purchased in containers of 1 qUill"! or less; and(E) spray-coating is allowed by fire department, fire marshal, or othergovernment agency requirements.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


IV. ACTIVITIES REQUIRING ADDITIONALAPPROVAL<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 237 of291(4) Use of air-brush spray equipment with 0.5 to 2.0 CFM airflow and a maximumcup capacity of 2 fluid ounces;(5) Use of hand-held aerosol spray cans with a capacity of 1 quart or less; or(6) Indoor application of automotive undercoating materials using organic solventshaving a flash point in excess of !OO°F.3. General Requirements for Indoor Spray-Coating Operations. It shall be unlawfulfor any person subject to the provisions of this section to cause or allow spray-coatinginside a structure, or spray-coating of any motor vehicles or motor vehicle components,unless the spray-coating is conducted inside an enclosed spray area. The enclosed sprayarea shall employ either properly seated paint arresters, or water-wash curtains with acontinuous water curtain to control the overspray. All emissions from the spray-coatingoperation shall be vented to the atmosphere through an unobstructed vertical exhaust vent.4. General Requirements for Outdoor Spray-Coating Operations. It shall beunlawful for any person subject to the provisions of this section to cause or allow spraycoatingoutside an enclosed structure unless reasonable precautions are employed tominimize the overspray. Reasonable precautions include, but are not limited to the use of:(1) Enclosures and curtailment during high winds; and(2) High-volume low pressure (HVLP), low-volunle low-pressure (L VLP),electrostatic, or air-assisted airless spray equipment. <strong>Air</strong>less spray equipmentmay be used where low viscosity and high solid coatings preclude the use ofhigher-transfer efficiency spray equipment.5. Compliance with Other Regulations. Compliance with this regulation does notexempt any person from compliance with Regulation I, Section 9.11 and all otherapplicable regulations including those of other agencies.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 9.16, 2122/07]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008: Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 238 of291V. STANDARD TERMS AND CONDITIONSA. Duty to complyBoeing shall comply with all conditions of this permit. Any permit noncompliance constitutesa violation of Chapter 70.94 RCW and, for federally enforceable provisions, a violation of theFederal <strong>Clean</strong> <strong>Air</strong> Act (FCAA). Such violations are grounds for enforcement action; forpermit termination, revocation and reissuance, or modification; or for denial of a permitrenewal application. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation J, Section 7.05, 10/28/93;WAC 173-401-620(2)(a), 11/4/93]B. <strong>Permit</strong> actionsThis permit may be modified, revoked, reopened and reissued, or terminated for cause. Thefiling of a request by Boeing for a permit modification, revocation and reissuance, ortermination, or of a notification of planned changes or anticipated noncompliance does notstay any permit condition. [WAC 173-401-620(2)(c), 1114/93]C. Property rightsThis permit does not convey any property rights of any sort, or any exclusive privilege.[WAC 173-401-620(2)(d), 1114/93]D. Duty to provide informationBoeing shall furnish to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, within a reasonable time, anyinformation that the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> may request in writing to determinewhether cause exists for modifying, revoking and reissuing, or terminating the permit or todetermine compliance with the permit. Upon request, Boeing shall also furnish to the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> copies of records required to be kept by the permit or, forinformation claimed to be confidential, Boeing may furnish such records directly to EPARegion 10 along with a claim of confidentiality. The <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> shallmaintain the confidentiality of such information in accordance with RCW 70.94.205. [WAC173-401-620(2)(e), 11/4/93]Boeing~Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 239 of291E. <strong>Permit</strong> feesBoeing shall pay fees as a condition of this permit in accordance with <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulation I, Article 7. Failure to pay fees in a timely fashion shall subject Boeing tocivil and criminal penalties as prescribed in Chapter 70.94 RCW. [WAC 173-401-620(2)(f),11/4/93]F. Emissions tradingNo permit revision shall be required, under any approved economic incentives, marketablepermits, emissions trading, and other similar programs or processes for changes that areprovided forin this permit. [WAC 173-401-620(2)(g), 1114/93]G. SeverabilityIf any provision of this permit is held to be invalid, all unaffected provisions of the pennitshall remain in effect and be enforceable. [WAC 173-401-620(2)(h), 1114/93]H. <strong>Permit</strong> appealsThis permit or any condition in it may be appealed only by filing an appeal with the PollutionControl Hearings Board and serving it on the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> within thirtydays of receipt, pursuant to RCW 43.2IB.310 and WAC 173-401-735. The provision forappeal in this section is separate from and additional to any federal rights to petition andreview found under 40 CFR 505(b) of the FCAA. [WAC 173-401-620(2)(i), 1114/93, andWAC 173-401-735,5/3/97]Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrarive Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 240 of 291I. <strong>Permit</strong> continuationThis permit and all terms and conditions contained therein, including any permit shieldprovided under WAC 173-401-640, shall not expire until the renewal permit has been issuedor denied if a timely and complete application has been submitted. An application shieldgranted under WAC 173-401-705(2) shall remain in effect until the renewal permit has beenissued or denied if a timely and complete permit application has been submitted. [WAC 173-401-620(2)(j), 1114/93]J. Federal enforceabilityAll terms and conditions of this permit are enforceable by the EPA administrator and bycitizens under the FCAA, except for those terms and conditions designated in the permit asnotfederallyenforceable [WAC 173-401-625, 1114/93]K. Inspection and entryUpon presentation of credentials and other docunlents as may be required by law, Boeing shallallow the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> or an authorized representative to:1. Enter Boeing's premises or where records must be kept under the conditions of thispermit;2. Have access to and copy, at reasonable times, any records that must be kept under theconditions of the permit;3. Inspect at reasonable times any facilities, equipment (including monitoring and airpollution control equipment), practices or operations regulated or required under thepermit; and4. As authorized by WAC 173-400-105 and the FCAA, sample or monitor at reasonabletimes substances or parameters for the purpose of assuring compliance with the permitor applicable requirements.[WAC 173-401-630(2), 1114/93; <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section3.05,2/10/94] [RCW 70.94.2001987 c109 §38 (State only)]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 241 of291L. Compliance requirements1. Boeing shall continue to comply with all applicable requirements with which the source iscUlTently in compliance. Boeing shall meet on a timely basis any applicable requirementsthat become effective during the permit term. [WAC 173-401-630(3), 1114/93; WAC173-401-510(2)(h)(iii), 6/17/94]2. For the applicable requirements with which Boeing is not currently in compliance,Boeing shall comply with the elements of the compliance schedule established pursuantto WAC 173-401-630(3).M. Compliance certificationsBoeing shall submit a certification of compliance with permit terms and conditions once peryear, except the first such certification shall cover the period from permit issuance toDecember 31. Each certification shall include:1. The identification of each term or condition of the permit that is the basis of thecertification;2. The compliance status;3. Whether compliance was continuous or intermittent; and4. The method(s) used for determining the compliance status of the source, currently andover the reporting period. These methods must be consistent with the permit Monitoring,Maintenance and Recordkeeping Methods.All compliance certifications shall be submitted to EPA Region 10 and to the <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, at the following addresses, by Febmary 28 for the previous calendar year:<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Attn.: <strong>Operating</strong> <strong>Permit</strong> Certification1904 3rd Ave, Suite 105Seattle, Washington 98101EPA Region 10, Mail Stop OAQ-l 07Attn.: <strong>Air</strong> <strong>Operating</strong> <strong>Permit</strong>s1200 Sixth AvenueSeattle, Washington 98101[WAC 173-401-630(5), 1114/93]Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrative Amendment 3: October 10, 2012


v. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 242 of291N. Compliance determination1. Emission Testing - Generali) For the purpose of determining compliance with an emission standard, the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> or Ecology may conduct testing of an emission unit orrequire Boeing to have it tested. In the event the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> orEcology conduct the test, Boeing shall be given an opportunity to observe thesampling and to obtain a sample at the same time. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Regulation I, Section 3.05(b), 2110/94; WAC 173-400-105(4), 8/20/93][WAC 173-400-105(4),2/10/05]ii)iii)iv)Testing of sources for compliance with emissions standards shall be performed inaccordance with the Reference Test Methods identified in Section I of this permit,except where this permit indicates that a specific Reference Test Method is notneeded or appropriate. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section3.07(a), 3/23/06 (State only)]Boeing shall notifY the <strong>Puget</strong> SOlmd <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> in writing at least 21 daysprior to any compliance test in order to provide the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>an opportunity to review the test plan and to observe the test. Notification of acompliance test shall be submitted on forms provided by the <strong>Agency</strong>.Testnotifications using the <strong>Agency</strong> forms do not constitute test plans. Compliance withthis notification provision does not satisfy any obligation found in an order or otherregulatory requirement to submit a test plan for <strong>Agency</strong> review. Notification underSection 3.07(b) of this regulation does not waive or modifY test notificationrequirements found in other applicable regulations. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Regulation I, Section 3.07(b), 3/23/06 (State only)]Boeing, if required by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> to perfOlm acompliance test, shall submit a report to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> no laterthan 60 days after the test. The report shall include:(a) A description of the source and the sampling location;(b) The time and date ofthe test;(c) A summary of results, reported in units and for averaging periods consistent withBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 243 of291the applicable emission standard;(d) A description of the test methods and quality assurance procedures employed;(e) The amount of fuel burned or raw material processed by the source during thetest;(f) The operating parameters of the source and control equipment during the test;(g) Field data and example calculations; and(h) A statement signed by the senior management official of the testing firmcertifying the validity of the source test report.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 3.07(c), 3/23/06 (State only)]2. Emission Testing - New Source Performance Tests(a)(b)At such times as may be required by the EPA Administrator under section 114 of theAct, Boeing Everett shall conduct performance teste s) of the emission nnits inSection I.B.4 NSPS - Fuel Burning Equipment and furnish the Control Officer 24 awritten report of the results of such performance testes). [40 CFR 60.8(a), 2/12/99]Performance tests shall be conducted and data reduced in accordance with the testmethods and procedures contained in each applicable subpart nnless the EPAAdministrator:(1) Specifies or approves, in specific cases, the use of a reference method withminor changes in methodology;(2) Approves the use of an equivalent method;(3) Approves the use of an alternative method the results of which have beendetermined to be adequate for indicating whether a specific source is in24 According to the Dec. 13, 2006 NSPS delegation letter from Richard Albright, US EPA, to Dennis McLerran,<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> is the sole recipient of all NSPSnotifications and reports, unless EPA requests such notifications and reports from sources.Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October fO, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 244 of291compliance;(4) Waives the requirement for performance tests because Boeing Everett hasdemonstrated by other means to the EPA Administrator's satisfaction that theatTected facility is in compliance with the standard; or(5) Approves shorter sampling times and smaller sample volumes whennecessitated by process variables or other factors. Nothing in this paragraphshall be construed to abrogate the EPA Administrator's authority to requiretesting under Section 114 of the Act.[40 CPR 60.8(b), 2/12/99](c)(d)(e)Performance tests shall be conducted under such conditions as the EPAAdministrator or the Control Officer shall specify to Boeing Everett based onrepresentative performance of the affected facility. Boeing Everett shall malceavailable to the EPA Administrator and Control Officer such records as may benecessary to determine the conditions of the performance tests. Operations duringperiods of startup, shutdown, and malfunction shall not constitute representativeconditions for the purpose of a performance test nor shall emissions in excess of thelevel of the applicable emission limit during periods of start-up, shutdown, andmalfunction be considered a violation of the applicable emission limit unlessotherwise specified in the applicable standard. [40 CPR 60.8(c), 2/12/99]Boeing Everett shall provide the Control Officer at least 30 days prior notice of anyperformance test to afford the Control Officer the opportunity to have an observerpresent. If after 30 days notice for an initially scheduled performance test there is adelay (due to operational problems, etc.) in conducting the scheduled performancetest, Boeing Everett shall notify the Control Officer as soon as possible of any delayin the original test date, either by providing at least 7 days prior notice of therescheduled date of the performance test, or by arranging a rescheduled date with theControl Officer by mutual agreement. [40 CPR 60.8( d), 2/12/99]Boeing Everett shall provide, or cause to be provided, performance testing facilitiesas follows:(1) Sampling ports adequate for test methods applicable to such facility. Thisincludes (i) constructing the air pollution control system such that volumetricBoeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10,2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 245 of 291flow rates and pollutant emission rates can be accurately determined byapplicable test methods and procedures, and (ii) providing a stack or duct freeof cyclonic flow during performance tests, as demonstrated by applicable testmethods and procedures;(2) Safe sampling platform(s);(3) Safe access to sampling platform(s); and(4) Utilities for sampling and testing equipment.[40 CFR 60.8(e), 2/12/99](£) Each performance test shall consist of three separate runs using the applicable testmethod. Each run shall be conducted for the time and under the conditions specifiedin the applicable standard. For the purpose of determining compliance with anapplicable standard, the arithmetic means of results of the three runs shall apply. Inthe event that a sample is accidentally lost or conditions occur in which one of thethree runs must be discontinued because of forced shutdown, failure of anirreplaceable portion of the sample train, extreme meteorological conditions, or othercircumstances, beyond Boeing Everett's control, compliance may, upon the EPAAdministrator's or Control Officer's approval, be determined using the arithmeticmean of the results of the two other runs. [40 CFR 60.8(£), 2/12/99]3. Testing - Gasoline StationThe tests listed in Table 3 of <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II Section 2.07(£)are exempt from the requirements of <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I Section3.07. However, persons performing such tests must notifY the <strong>Agency</strong> in writing at least 72hours prior to conducting a test to provide the <strong>Agency</strong> an opportunity to observe the test.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation II Section 2.07(£)(2)(B), 9127/07]4. Credible EvidenceFor the purpose of submitting compliance certifications or establishing whether or not aperson has violated or is in violation of this permit, nothing in <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulation I, shall preclude the use, including the exclusive use, of any credibleevidence or information relevant to whether a source would have been in compliance withBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 246 of291applicable requirements if the appropriate performance or compliance test or procedure hadbeen performed. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 3.06 10/08/98]O. Recordkeeping1. GeneralBoeing shall maintain the following, where applicable:(I) Records of required monitoring information that include the following:i) The date, place as defined in the permit, and time of sampling or measurements;ii)iii)iv)The date(s) analyses were performed;The company or entity that performed the analyses;The analytical techniques or methods used;v) The results of such analyses; andvi)The operating conditions existing at the time of sampling or measurement.[WAC 173-401-615(2), 10/17/02](2) Records describing changes made at the source that result in emissions of a regulated airpollutant subject to an applicable requirement, but not otherwise regulated under thepermit, and the emissions resulting from those changes. [WAC 173-401-615(2),10/17/02](3) Records of all monitoring data and support information required by this permit shall beretained by Boeing for a period of five years from the date of the monitoring, sample,measurement, record or application. Support information includes all calibration andmaintenance records and all original strip-chart recordings for continuous monitoringinstrumentation, and copies of all reports required by the permit. [WAC 173-401-615(2),10/17/02](4) Boeing shall document all inspections, tests and other actions required by Section ILA ,Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 247 of291including who conducted the inspection, tests or other actions; and the date and theresults of the inspection, tests or other actions including corrective actions. All recordsrequired under this item will be available for <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> review.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Section 7.09(b), 9/10198](5) Boeing shall keep records for all complaints received concerning odor, fugitive emissionsor nuisance relating to Section II of this permit. These records must also contain thefollowing information:i) The date and time of the complaint,ii)iii)iv)The name of the person complaining, if known,The nature of the complaint, andThe date, time and nature of any corrective action taken.[WAC 173-401-615(2),10/17/02]Boeing--Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 248 of2912. Specific(a) NESHAPFor the requirements of 40 CFR 63 Subparts DD, GG, and WWWW, Boeing shallretain at least two years of records on site. The remaining three years of data may beretained off site. Boeing shall kept records in hard copy or computer readable formincluding, but not limited to, paper, microfilm, on a computer, computer floppy disk,magnetic tape, or microfiche. [40 CFR 63.5920, 4/21103; 40 CFR 63.10(b)(I), 4/20106](b) Boilers(i) NSPSAll records required under 40 CFR 60.49b, as applicable, shall be maintained for aperiod of 2 years following the date of such record. [40 CFR 60.49b( 0), 11116/06](ii) <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. I Section 12.03All records required under <strong>Puget</strong> SOlmd <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I Section 12.03shall be retained for at least 2 years, including copies of all reports submitted to the<strong>Agency</strong> and records of all repairs, adjustments, and maintenance performed on themonitoring system. All such data collected after October 1, 1998 shall be retained for atleast 5 years. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I Section 12.03(e), 9123104(State Only)](c) Reinforced Plastic Composites NESHAP RecordsBoeing shall keep the following records as applicable:• A copy of each notification and report submitted to comply with this subpart,including all documentation supporting any Initial Notification or Notification ofCompliance Status that Boeing submitted, according to the requirements in 40CFR 63.10(b)(2)(xiv).• Records of performance tests, design, and performance evaluations as per 40 CFR63.10(b)(2).Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 249 of291• Boeing shall keep all data, assumptions, and calculations used to determineorganic HAP emissions factors or average organic HAP contents for operations inTables 3 and 7 of 40 CPR 63 Subpart WWWW.• Boeing shall keep a certified statement of compliance with the work practicerequirements of 40 CPR 63 Subpart WWWW Table 4.[40 CFR 63.5915 (8/25/05)]Records to demonstrate continuous compliance:• Boeing must collect and keep records of resin use, organic HAP content, andoperation where the resin is used if meeting any organic HAP emissions limitsbased on a limit in 40 CPR 63 Subpart WWWW Tables 3 (EU 8,48 through EU8.53). Boeing must collect and keep records of resin use, organic HAP content,and operation where the resin is used if meeting any organic HAP content limitsin 40 CPR 63 Subpart WWWWTable 7 (II.A.2(z», if Boeing is averaging organicHAP contents. Resin use records may be based on purchase records if Boeing canreasonably estimate how the resin is applied. The organic HAP content recordsmay be based on MSDS or on resin specifications supplied by the resin supplier.[40 CPR 63.5895(c) (8/25/05)]• If Boeing initially demonstrates that all resins individually meet the applicableorganic HAP emissions limits, or organic HAP content limits, then resin userecords are not required. However, Boeing must include a statement in eachcompliance report that all resins still meet the organic HAP limits for compliantresins shown in 40 CPR 63 Subpart WWWW Tables 3 (EU 8,48 through EU8.53) or 7 (II.A.2(z». If after this initial demonstration, Boeing changes to ahigher organic HAP resin or increase the resin organic HAP content, or changes toa higher-emitting resin application method, then Boeing must either againdemonstrate that all resins still meet the applicable organic HAP emissions limits,or begin collecting resin use records and calculate compliance on a 12-monthrolling average. [40 CPR 63.5895(d), 8/25/05](d) Gasoline StationBoeing shall keep records required by <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation IIBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 250 of291Section 2.07 on-site at the facility and available for inspection for at least 2 years afterthe date the record was made. These reports include:• Results of each Stage 1 vapor recovery system self-inspection• Self-inspection training reports (if applicable)• Results of each Stage 2 vapor recovery system self-inspection (if applicable)[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg. II Section 2.07(c)(5)(B), (d)(5)(B), (e)(4), and(£)(5) 9/27/07]P. Data recovery1. General Data RecoveryIf the specific monitoring and recordkeeping requirements in Section II of this permit aresilent on data recovery provisions then data recovery is assumed to be 100%. However, nodata need be collected during any period that the monitored process does not operate.[WAC 173-401-615(1)(b), 10/17/02]2. Data Recovery ExceptionsThis section applies to the following monitoring and recordkeeping requirements inSection H of this permit.• ILA.2(d)(ii) Spray Booths and Other Particulate Control Booths• H.A.2( d)(iv) Steam Generating Boilers• II.A.2(d)(v) Cyclones, Baghouses, Vacuum Producers, and Abrasive Blast BoothsFor the above listed the following applies.(1) Boeing shall collect at least the following amount of valid data:(a) For records or monitoring data that are required daily or more frequently,Boeing shall collect at least 90% of all records or data required in a month.Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 251 of291(b) For records or monitoring data that are required monthly or more frequently(yet less frequently than daily), Boeing shall collect at least nine of the mostrecent ten required records.(2) The Deviation Reports required by Section V.Q.1(b) shall include an explanationfor any instance in which Boeing failed to meet the data recovery requirements ofthis condition for any monitored process or parameter and any instances ofreconstructing lost data. The explanation shall include the reason that the datawas not collected and any actions that Boeing will take to insure collection ofsuch data in the future.(3) Failure to recover the required amount of monitoring may be excused frompenalty during any periods of monitoring system breakdown, malfunction, repairs,calibration checks and acts of God deemed to be unavoidable. In determiningwhether a monitoring failure was unavoidable, the following factors shall beconsidered:(a) Whether the event was caused by poor or inadequate design, operation,maintenance, or any other reasonably preventable condition;(b) Whether the event was of a recurring pattern indicative of inadequate design,operation, or maintenance; and(c) Whether Boeing took immediate and appropriate corrective action in a mannerconsistent with good air pollution control practice.(4) The occasional and unintentional loss or omission of required records shall notconstitute a reportable permit deviation, provided Boeing, upon discovery of themissing or omitted records, is able to reconstruct the required information fromother available information or lmowledge or the missing or omitted record isotherwise allowed by this permit.[WAC 173-401-615(1)(b), 10/17/02]3. CEMS Data RecoveryBoeing shall recover valid hourly CEMS monitoring data for at least 95% of the hoursBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 252 of291that Boiler No.4, 5, or 6 is operated during each calendar montb except for periods ofmonitoring system downtime, provided that Boeing demonstrates that the downtime wasnot a result of inadequate design, operation, or maintenance, or any other reasonablypreventable condition, and any necessary repairs to the monitoring system are conductedin a timely manner. [Regulation I, Section l2.03(b), 4/9/98] [Regulation I, Sectionl2.03(b), 9/23/04 (State only)]Q. Reporting1. General Reports(a) Semiannual <strong>Operating</strong> <strong>Permit</strong> ReportsAny monitoring reports required by this permit to be submitted to the <strong>Puget</strong> SOtmd <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> shall be submitted at least once every six months, or more frequently where requiredby an applicable requirement and received at <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> Ail' <strong>Agency</strong> 01' postmarkedno later than August 30 for period January I-June 30 and February 28 for period July 1-December 31. All instances of deviations from permit requirements must be clearlyidentified in such reports. If there were no deviation Boeing must submit a report statingthat, there were no deviations. [WAC 173-401-615(3)(a), 10117/02](b) Deviation Reports. Boeing shall report in writing to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> <strong>Operating</strong> <strong>Permit</strong>Certification all instances of deviations from the permit requirements, including thoseattributable to upset conditions as defined in tbis permit, the probable cause of the deviations,and any corrective actions or preventive measures taken. "Deviation" means any situation inwhich an emission unit fails to meet a permit term or condition. Boeing shall maintain acontemporaneous record of all deviations. Boeing shall report any deviations to the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> that represent a potential threat to human healtb or safety by FAX(206-343-7522) soon as possible but no later than 12 hours after such a deviation isdiscovered. Boeing shall report other deviations in writing to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong><strong>Operating</strong> <strong>Permit</strong> Certification on a monthly basis, within 30 days after the end of the monthin which the deviation is discovered. Boeing is not required to submit a monthly report formonths during which there were no deviations, except that if there are no deviations during acalendar half, Boeing must report that there were no deviations by August 30 for theBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 253 of291reporting period January 1 through June 30, and by February 28 for the reporting periodbetween July 1 through December 31. [WAC 173-401-615(3)(b), 10/17/02; WAC 173-400-107(3),9/20/93; PSD 91-06 Amendment 2, Condition 21,6/13/05; PSD-05-02, Condition 10,8/25/05]For any excess emission that Boeing wants the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> to considerunavoidable, Boeing shall follow the procedures discussed in Section V.S Unavoidableexcess emissions. [WAC 173-401-615(3)(b), 10117/02; WAC 173-400-107,9/20/93](c) Reporting CertificationAny application form, report, or compliance certification that is required to be certified byany applicable requirement or is submitted pursuant to this permit shall contain certificationby a responsible official of truth, accuracy, and completeness. This certification and anyother certification required under this permit shall state that, based on information and beliefformed after reasonable inquiry, the statements and information in the document are true,accurate, and complete. [WAC 173-401-520, 1114/1993]The following application forms, reports, and compliance certifications must be certifiedupon submittal:• Aunual <strong>Air</strong> <strong>Operating</strong> <strong>Permit</strong> Compliance Certification (V.M Compliance certifications)(WAC 173-401-630(5) (1114/93»• Semi-annual <strong>Air</strong> <strong>Operating</strong> <strong>Permit</strong> Report (V.Q.1(a) Semiannual <strong>Operating</strong> <strong>Permit</strong>Reports) (WAC 173-401-615(3)(a) (10/17/02»• Administrative <strong>Permit</strong> Amendment Requests (Vl.B Administrative <strong>Permit</strong> Amendments)(WAC 173-401-720 (11/4/93»• Minor <strong>Permit</strong> Modification Application (Vl.E <strong>Permit</strong> Modification) (WAC 173-401-725(1] /4/93»• Significant <strong>Permit</strong> Modification Application (Vl.E <strong>Permit</strong> Modification) (WAC 173-401-725 (1114/93»• Aerospace NESHAP semiannual report(V.Q.3(b) Semiannual Compliance CertificationBoeing-li,verett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 254 of291Reports) (40 CFR 63.753(b)(1) (9/1/98), 40 CFR 63.753(c)(1) (9/1198), 40 CFR63.9(i) (5/30103»• Aerospace NESHAP annual report (V.Q.3(c) Annual Compliance Certification Reports)(40 CFR 63.753(c)(2) (9/1198), 40 CFR 63.9(i) (5/30103»• Reinforced Plastic Composites NESI-IAP Semiannual Report (V.Q.7(b) SemiannualCompliance Report) (40 CFR 63.5910 (8/25/05), 40 CFR 63 Subpart WWWWTable 14 (4/21103), 40 CFR 63.9(i) (5/30103»For all other applications, forms, reports, and compliance certifications, the responsibleofficial's certification needs only to be submitted once every six months, covering allrequired reporting since the date of the last certification, provided that the certificationspecifically identifies all documents subject to the certification. [WAC 173-401-615(3)(a),10117/02](d) Reporting SubmittalAll reports required under this section shall be submitted the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>,at the following address:<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>Attn.: <strong>Operating</strong> <strong>Permit</strong> Certification1904 3rd Ave, Suite 105Seattle, Washington 981012. Annual Emission Inventory ReportingBoeing shall report annually to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> for those alrcontaminants that al'e emitted in amounts equal to or exceeding the following (tons peryear) during the previous calendar year:1. Carbon monoxide (CO) emissions 252. Facility combined total of all toxic air contaminants (TAC) emissions 63. Any single toxic air contaminant (TAC) emissions 24. Nitrogen oxide (NOx) emissions 255. Particulate matter (PM JO ) emissions 256. Particulate matter (PM 2 .s) emissions 25Boeing-Everett <strong>Permit</strong>, issued September 12, "2008; Administrative Amendment 3: October fO, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 255 of2917. Sulfnr oxide (SOx) emissions8. Volatile organic compounds (VOC) emissions2525Annual emissions rates shall be reported to the nearest whole ton per year for only thosecontaminants that equal or exceed the thresholds above. Boeing shall submit to the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> any additional information required by WAC 173-400-105(1) or<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation III, Section 1.11. [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> Regulation I, Section 7.09(a), 9/1011998]3. Aerospace Manufacturing and Rework Facilities NESHAPReporting/Notification(a) Notification oj Compliance Status ReportFor new or reconstructed affected sonrces:No later than 240 days after the startup date of a new or reconstructed affected sonrce, or60 days after the performance test (if one is performed), whichever is earlier, the facilityshall submit a Notification of Compliance Status to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong><strong>Operating</strong> <strong>Permit</strong> Certification in accordance with 40 CFR Section 63.753(a)(I) and theapplicable 40 CFR Section 63.9(h). [40 CFR Section 63.753(a)(1), 911198 and 40 CFRSection 63.9(h), 5/30102](b) Semiannual Compliance Certification ReportsBoeing shall submit a semiannual compliance certification report to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> <strong>Operating</strong> <strong>Permit</strong> Certification in accordance with 40 CFR 63.753(b)(I) and(c)(1) and V.Q.l General Reports. [40 CFR 63.753(b)(1) and (c)(1), 911198]This semiannual report shall include the following:I) Any instance where a noncompliant cleaning solvent is used for a nonexempthand-wipe cleaning operation;2) A list of any new cleaning solvents used for hand-wipe cleaning in the previous6 months and, as appropriate, their composite vapor pressnre or notification thatthey comply with the composition requirements specified in 40 CFRBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 256 of29163.744(b)(1);3) Any instances where a noncompliant spray gun cleaning method is used;4) Any instance where a leaking enclosed spray gun cleaner remains unrepaired andin use for more than 15 days;5) If the cleaning operations have been in compliance for the semiannual period, astatement that the cleaning operations have been in compliance with theapplicable standards;6) For cleaning operations, a statement of compliance signed by a responsiblecompany official certifYing that the facility is in compliance with all applicablerequirements;7) For primers and topcoats where there is no averaging or a control device, eachvalue of Hi and Oi that exceeds the applicable organic HAP or VOC contentlimit;8) For primers and topcoats that are averaged, each value of Ha and Oa thatexceeds the organic HAP or V OC content limit;9) All times when a primer or topcoat application operation was not immediatelyshut down when the pressure drop or water flow rate was outside the limits;10) If the primer and topcoat operations have been in compliance for the semiannualperiod, a statement that the operations have been in compliance with theapplicable standards;11) For depainting operations where the facility depaints more than 6 completedaircraft in a calendar year:• Any 24-hour period where organic HAP were emitted from depaintingaerospace vehicles, other than from exempt operations in 40 CFR 63.746(a),(b)(3), and (b)(5).• Any new chemical strippers used at the facility during the reporting period andany stripper that undergoes reformulation, as well as their organic HAPcontent.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 257 of291• A list of new and discontinued aircraft models depainted at the facility overthe last 6 months and a list of the parts normally removed from depainting foreach new aircraft model being depainted.• If the depainting operation has been in compliance for the semiannual period,a statement that operations have been in compliance with the applicablestandards.(c) Annual Compliance Certification ReportsBoeing shall submit an annual compliance certification report to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> <strong>Operating</strong> <strong>Permit</strong> Certification by February 28 of each year for the periodcovering the preceding calendar year in accordance with 40 CFR 63.753(c)(2). [40 CFR63.753(c)(2),9/1/98]The annual report shall list the number of times the pressure drop or water flowrate foreach dry filter or water wash system was outside the limits and, if the facility depaintsmore than 6 completed aircraft in a calendar year, the average volume per aircraft oforganic HAP-containing strippers or weight of organic HAP used for spot stripping anddecal removal operations if it exceeds the limit specified in 40 CFR 63.746(b)(3). [40CFR 63.753(c)(3), 9/1/98](d) Change in InformationBoeing shall provide in writing any change in the information that was already providedunder 40 CFR Section 63.9 within 15 calendar days after the change in accordance with40 CFR Section 63.90). [40 CFR Section 63.90),5/30103](e) Startup, Shutdown, and Malfunction ReportsFor spray booths conducting a topcoat or primer operation regulated under 40 CFR63.745(g), except for dry particulate filter systems operated per the manufacturer'sinstructions, Boeing shall submit to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> <strong>Operating</strong> <strong>Permit</strong>Certification the startup, shutdown, and malfunction report semiannually if a startup,shutdown or malfunction occUl'l'ed in the semiannual period in accordance with 40 CFRSection 63.10(d)(5)(i) and Section V.Q.(1) of this permit. The report shall be deliveredBoeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 258 of291or postmarked by the 30th day following the end of each calendar half (or other calendarreporting period, as appropriate). [40 CFR Section 63.10(d), 4120106]Boeing shall submit immediate startup, shutdown and malfunction reports to the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> if an action taken during a startup, shutdown or malfunction isnot consistent with the procedmes specified in the Startup, Shutdown and MalfunctionPlan and the somce exceeds any applicable emission limitation in the relevant standard.These reports shall be submitted within 30 days of the end of the month in which theaction occmred. [40 CFR 63.1 O( d)(5), 4/20106]4. Method 9A ReportsBoeing shall report to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> results of all opacity monitoringusing Ecology Method 9A within 30 days after the end of the month that the measmementoccurred. These reports will be certified in accordance with V.Q.1.(c) at least semi-annually.[WAC 173-401-615(3)(a), 10117/02]5. Report of Problems not Corrected Within 24 HoursIf Boeing is reporting a problem (such as leak, out of range pressure drop, out of range pH, orother problem, as applicable) in lieu of correcting it or shutting down the associatedequipment or activity in accordance with Sections II.A.1(b), II.A.1(c), II.A.1(d), II.A.1(f),11.A.2(d)(ii), 11.A.2(d)(v), Error! Reference source not found., Error! Reference sourcenot found., Error! Reference source not found., Error! Reference source not found. thenBoeing shall report to the <strong>Agency</strong> in writing by facsimile (206-343-7522) to <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Attn.: <strong>Operating</strong> <strong>Permit</strong> Certification, the nature of the problem andBoeing'S intent to continue operating while seeking to address the problem.In addition, within 30 days after the end of the month in which the problem was reportedunder this section (V.Q.5), Boeing shall also submit either:(a) A deviation report pmsuant to V.Q.1(b) Deviation Reports; or(b) A report indicating that after reasonable inquiry Boeing has determined that nodeviation occmred and the basis for that determination.All reports submitted pmsuant to this Section V.Q.5 shall be certified in accordance withBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 259 of291Section V.Q.1(c) Reporting Certification at least semi-annually.Nothing in this Section V.Q.5 shall be construed to extend the deadlines for submittingdeviation reports under Section V.Q.1(b) Deviation Reports, notifications of emergenciesunder Section V.R, or reports of unavoidable excess emissions under Section V.S.[WAC 173-401-615(3), 10117/02]6. NSPS Fuel Burning Equipment Reporting Requirements(a) NSPS Excess Emission and Monitoring Systems PerformanceReports - Nitrogen Oxides & OpacityFor opacity and NOx for Boilers No.4, No.5, and No.6, Boeing shall submit a Summary (and, ifnecessary, an Excess Emissions and Monitoring System) Report to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> monthly25. <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Article 12 requires thefollowing NSPS reporting on a monthly schedule, to be postmarked by the 30 th day followingeach monthly reporting period. Reports must include:• The magnitude of excess emissions computed in accordance with 40 CFR 60. 13 (h), the dateand time of commencement and completion of each period of excess emissions, and theprocess operating time during the reporting period;• Specific identification of each period of excess emissions that occurs during startups,shutdowns, and malfunctions of the affected facility along with the nature and cause of anymalfwlction (if known), the corrective action talcen or preventive measures adopted;• The date and time identifying each period during which the CEMS was inoperative except forzero and span checks and the nature ofthe system repairs or adjustments; and• When no excess emissions have occurred or the CEMS has not been inoperative, repaired oradjusted, such information must be stated in the report.25 According to the Dec. 13. 2006 NSPS delegation leiter from Richard Albright, US EPA, to Dennis McLaren,<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> is the sole recipient of all NSPSnotifications and reports, unless EPA requests such notifications and reports from sources.Boeing-Everett <strong>Permit</strong>. issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONSPennitNo.13120Expiration Date: September 12,2013Page 260 of 291The excess emissions and monitoring systems performance sunnnary report shall be submittedwith in 30 days after each calendar month a boiler is operated, in the format shown below unlessotherwise specified by the Control Officer:SUMMARY REPORTCompany: ____________________________________Address: ___________________________________Process unit description: _______________________________Reporting period dates: from ______________ to ________________Pollutant (circle one) Opacity NOxEmission Iimitation: ________________________________ _Monitor manufacturer and Model No.: ----------------------Date of latest CEMS certification or audit _________________________ _Total source operating time in reporting period:GASEOUS AND OI'ACITY EXCESS EMISSION AND MONITORING SYSTEM PERFORMANCE REPORTFor opacity, record all times in minutes. For gases, record all times in hoursEMISSION DATA SUMMARYCEMS PERFORMANCE SUMMARY1) Duration of excess emissions in reporting period due 4) CEMS downtime in reporting period due to:to:a) Startup/shutdown ................................ a) Monitor equipment malfunctions .......b) Control equipment problems .............. b) Non-monitor equipment malfunctionsc) Process problems ................................ c) Quality assurance calibration .............d) Other known causeS ............................ d) Other known causes ............................e) Unknown causes ................................. e) Unknown causes .................................2) Total duration of excess emission ............. 5) Total CEMS downtime ..............................3) Total duration of excess emission . . . . . . % 6) Total CEMS downtime .............................---%as % of source operating timeas % of sourCe operating timeBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 20i2


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 261 of291Periods of excess emissions are defined as:• All 6-minute periods during which opacity exceeds 20% except for one 6-minute period per hour of not morethan 27%; and• All 30-day periods during which NOx exceeds 0.10 IblMMBtu heat input for oil and 0.05 IblMMBtu heat inputfor natural gas.- .. ' .' .... . ." . .' ..On a separate page, describe any changes since last quarter in the compliance monitoring system, process or controls.I certify that the information contained in this report is true, accurate, and complete.Name: ----------------c---------------------Signature: ________________________________ _Title: _________________________________ ~Date:One Summary (and, if necessary, one Excess Emissions and Monitoring System) Report formshall be submitted for each pollutant monitored at each affected facility.• If the total duration of excess emissions for the reporting period is less than 1 % of the totaloperating time for the reporting period and CEMS downtime for the reporting period is lessthan 5% of the total operating time for the operating period, only the smnmary report formshall be submitted and the excess emission report described in 40 CPR 60. 7( c) does need notto be submitted.• If the total duration of excess emissions for the reporting period is 1 % or greater of the totaloperating time for the reporting period and CEMS downtime for the reporting period is 5% orgreater of the total operating time for the operating period, both the summary report form andthe excess emission report described in 40 CFR 60.7(c) shall be submitted.[40 CPR 60.7(c) & (d), 2112/1999;, 40 CPR 60.49b(h), 11116/06; 40 CPR 60.49b(w), 11116/06](b) NSPS NOx EmissionsWithin 30 days after the end of each month, Boeing shall report to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> the following information for each operating day for Boilers No.4, No.5,and No. 6:1) Calendar dateBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 262 of2912) The average hourly nitrogen oxides emission rates expressed as N023) The 30·day average nitrogen oxides emission rates calculated at the end of each steamgenerating unit operating day;4) Identification of those days when the 30-day average nitrogen oxides emission ratesare in excess of the nitrogen oxides emissions standards under 40 CFR 60.44b, withthe reasons for such excess emissions as well as a description of corrective actionstaken;5) Identification of the steam generating unit operating days when pollutant data havenot been obtained, including reasons for not obtaining sufficient data and adescription of correction actions taken;6) Identification of the times when emission data have been excluded from thecalculation of average emission rates and the reasons for excluding data;7) Identification of "F" factor used for calculation, method of determination, and type offuel combusted.8) Identification of the times when the pollutant concentration exceeded full span of thecontinuous monitoring system.9) Description of any modifications to the continuous monitoring system that couldaffect the ability of the system to comply with performance Specification 2 or 3. and10) Results of daily drift tests and quarterly accuracy assessments as required underAppendix F, Procedure 1.[40CFR 60.49b(i), , 11116106](c) NOx Order of Approval Requirement1) Within 30 days after the end of each month, Boeing shall report to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong>, and as required by EPA Region 10, the following:(a) Any periods exceeding the limits listed in Order of Approval No. 7438(b)(c)(d)The total NOx emissions for the current month;The rolling total NOx emissions for the preceding 12 months;The total amount of back-up fuel consumed in the preceding 12 months;(e) Whenever back·up fuel usage exceeds 0.40 million pounds for any 12-Boeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 263 of 291consecutive month period, report what portion of back -up fuel usage wascombusted for curtailment versus testing.This monthly report shall state the permit limits for each reportable parameter.Boeing may choose to report this information in a graphical format that is approvedby the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.[Order of Approval No. 7438, Condition 12, 8/4/99; PSD 92-05 Amendment 2Condition 9,6122/99]2) For each time period that the limits in Order of Approval No. 7438 are exceeded,Boeing shall report to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, and as required by EPARegion X, the Following:(a)(b)The date and time of the occurrence;The magnitude and duration the occurrence:( c) The cause of the exceedance;(d)Actions taken to prevent the reoccurrence.[PSD 92-05 Amendment 2 Condition 10, 6122/99]Reports shall be submitted to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> 30 days after the end of eachcalendar quarter certitying that only very low sulfur oil was combusted in Boilers No.4, No.5,and No.6. [40 CFR 60.49bG) (r), and (w), 11/16/06]7. Reinforced Plastic Composites NESHAP Reporting/Notifieation(a) Initial Compliance NotificationsBoeing must submit all of the applicable notifications in 40 CFR 63 Subpart WWWWTable 13 by the dates specified in Table 13. [40 CFR 63.5905(a) (4/21103)]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 264 of 291TABLE 13 OF SUBPART WWWWIf Boeing ... Boeing must submit. .. By this date ...Qualifies for a compliance A request for a 120 days before complianceextension as specified in 63. 9( c) compliance extension date. (Existing sourceas per 40 CFR 63.9(c) compliance date is April 21,(EO 8.18) 2006.)Is complying with organic I-lAP A notification of No later than 1 year plus 30emission limits averaging compliance status as days after compliance date.provisions per 40 CFR 63.9(h) (Existing source compliance(EO 8.19) date is April 21, 2006.)Is complying with organic HAP A notification of No later than 30 days aftercontent limits, application compliance status as compliance date. (Existingequipment requirements, or organic specified in 40 CFR source compliance date is AprilHAP emission limit other than 63.9(h) (EO 8.19) 21,2006.)organic HAP emissions limitaveraging(b) Semiannual Compliance ReportBoeing shall submit a semiannual compliance certification reports to <strong>Puget</strong> Sonnd <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> <strong>Operating</strong> <strong>Permit</strong> Certification in accordance with 40 CFR 63.5910 andV.Q.l General Reports. [40 CFR 63 Subpart WWWW Table 14, 4/21/03; 40 CFR63.5910(a), 8/25/05]Compliance reports must cover the semiannual reporting period from January 1 throughJune 30 or the semiannual reporting period from July 1 through December 31 and must bepostmarked or delivered no later than August 30 or February 28, whichever date is thefirst date following the end of the semiannual reporting period. [40 CFR 63.59JO(b)(3),(b)(4), & (b)(5) (8/25/05), 40 CFR 63 Subpart WWWWTable 14 (4/21/03)]The semiannual compliance report must contain:• Company name and address. [40 CFR 63.5910(c), 8/25/05]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 265 of 291• Statement by a responsible official with that official's name, title, and signature,certifYing the truth, accuracy, and completeness of the content of the report. [40 CFR63.5910(c),8125/05]• Date of the report and beginning and ending dates of the reporting period. [40 CFR63.5910(c),8125/05]• If there are no deviations from any organic HAP emissions limitations (emissionslimit, operating limit, opacity limit, and visible emission limit) that apply to Boeing,and there are no deviations from the requirements for work practice standards inTable 4 to this subpart (EU 8.42 through EU 8.47),a statement that there were nodeviations from the organic HAP emissions limitations or work practice standardsduring the reporting period. [40 CFR 63.5910(c), 8/25/05; 40 CFR 63 SubpartWWWWTable 14,4121/03]• A list of resins and gel coats that, as applied, individually meet their applicable(;mission as defined in 40 CFR 63.5810(a) and identification of their applicationmethods. [40 CFR 63.5895(d), 8/25/05]• If complying with the organic HAP emission limits through each resin and gel coatindividually meeting the applicable organic HAP emissions limits or organic HAPcontent limits, then include in each compliance report a statement that all resins andgel coats meet the organic HAP limits for compliant resins and gel coats shown inTable 3 or 7 to Subpart WWWW. [40 CFR 63.5895(d), 8/25/05; 40 CFR63.5900(a)(2) & (a)(3), 8/25/05]• If a deviation from any emission limitation (emission limit, operating limit, or workpractice standard) occurred, Boeing shall include the information listed in 40 CFR63.5910(d). For each deviation from a organic HAP emissions limitation (i.e.,emissions limit and operating limit) and for each deviation from the requirements forwork practice standards that occurs at an affected source where Boeing is not using aCMS to comply with the organic HAP emissions limitations or work practicestandards in this subpart, the compliance report must also contain the total operatingtime of each affected source during the reporting period and information on thenumber, duration, and cause of deviations (including unknown cause, if applicable),Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 266 of291as applicable, and the corrective action taken. This includes periods of startup,shutdown, and malfunction. If a deviation from an applicable standard in 40 CFR63.5805 occurred, Boeing shall include information regarding this deviation [40 CFR63.591O(d), 812S/OS; 40 CFR 63 Subpart WWWW Table 14, 4/21103; 40 CFR63.S900(b),4/20106](c) Notification of a Change in the Method of Compliance with HAPEmission LimitsIf Boeing changes any information in a notification submitted pursuant to therequirements of 40 CFR 63.5905(a) (V.Q.7(a) Initial Compliance Notifications), Boeingshall submit the changes in writing to the Administrator within IS calendar days after thechange. [40 CFR 63.S90S(b) (4121103)](d) Report of Exceeding 100 tpy Organic HAPsBoeing shall report if emission exceeded the 100 tpy organic HAP emissions threshold ifthe exceedance would make Boeing subject to 40 CFR 63.S80S(a)(1) or (d). Boeing mayinclude with this report any request for an exemption under 40 CFR 63.5805(e). IfBoeing received an exemption under 40 CFR 63.S80S(e), and subsequently exceeded the100 tpy organic HAP threshold, Boeing must report this exceedance as required in 40CFR 63.5805(f). [40 CFR 63.S910(f) (8/2S/OS)](e) DeviationsDeviations from the requirements of 40 CFR 63 Subpart WWWW must also be reportedas required by V.Q.1(b) Deviation Reports. If Boeing submits a compliance reportpursuant to Table 14 of Subpart WWWW along with, or as part of, the Semiannual<strong>Operating</strong> <strong>Permit</strong> Report under V.Q.I(a), and the compliance report includes all requiredinformation concerning deviations from any organic HAP emissions limitation (includingany operating limit) or work practice requirement in this subpart, submission of thecompliance report shall be deemed to satisfy any obligation to report the same deviationsin the Semiannual <strong>Operating</strong> <strong>Permit</strong> Report under V.Q.I(a). However, submission of acompliance report shall not otherwise affect any obligation the affected source may haveto report deviations from permit requirements to the permitting authority. [40 CFR63.S910(g),8/2S/OS]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 267 of2918. Regulation I, Article 12Boeing shall submit a monthly report to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> within 30 days afterthe end of the month in which the data were recorded. This report shall include:• The date, time period, magnitude (in the units of the standard) and cause of each emissionthat exceeded an applicable emission standard;• The date and time of all actions taken to correct the problem, including any actions takento minimize the emissions during the exceedance and any actions taken to prevent itsrecurrence;• The number of hours that the equipment (required to be monitored) operated each monthand the number of valid hours of monitoring data that the monitoring system recoveredeach month;• The date, time period, and cause of each failure to meet the data recovery requirements ofSection 12.03(b) and any actions taken to insure adequate collection of such data;• The date, time period, and cause of each failure to recover valid hourly monitoring datafor at least 90% of the hours that the equipment (required to be monitored) was operatedeach day;• The results of all cylinder gas audits conducted during the month; and• A certification of truth, accuracy, and completeness signed by an authorizedrepresentative ofthe owner or operator.[<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I: 12.03, 4/9/1998, Order of Approval No. 7438Condition 4, 8/4/99] [<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Reg I: 12.03,9123104, State Only]9. Summary of Required Applications, Reports, and ComplianceCertificationsThe following table contains a summary of the applications, reports and compliancecertifications to be submitted pursuant to this permit, as applicable. In the event of a conflictbetween the reporting requirements listed below and the reporting requirements listed in otherBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 268 of 291sections of this permit, the reporting requirements listed in other sections of the permit shallgovern.Aerospace NESHAP semiannualreport(V.Q.3(b) Semiannual ComplianceCertification Reports)Aerospace NESHAP annual report(V.Q.3(c) Annual ComplianceCertification Reports)Reinforced Plastic CompositesNESHAP Compliance Report(V.Q.7(b»Semiannual ComplianceReport)Reinforced Plastic CompositesNESHAP (V.Q.7(d) Report ofExceeding 100 tpy Organic HAPs)Periodic startup, shutdown,malfunction report (applicable toAerospace NESHAP only)(V.Q.3(e) Startup, Shutdown, andMalfunction Reports)Immediate SSM report (applicable toAerospace NESHAP only)(V.Q.3(e) Startup, Shutdown, andMalfunction Reports)NSPS Excess Emission andMonitoring Systems PerfonnanceReports - Nitrogen Oxides & Opacity(V.Q.6(a) NSPS Excess Emissionand Monitoring Systems PerformanceReports - Nitrogen Oxides &Opacity)NSPS Summary Reports - NitrogenOxides & Opacity(V.Q.6(b) NSPS NOx Emissions)40CFR63.753(b)(l)40CFR63.753(c)(1)40CFR63.753(c)(2)40 CFR63.5910(a), (b), (c), (d),and (g)40 CFR 63.5900(b)40 CFR 63.5910 (I)40CFR63. 1 0(d)(5)(i)40CFR63 .JO( d)(5)(ii)40 CFR 60.7(c), 40CFR 60.49b(h)40 CFR 60.7(d)Semiannually, by August 30th for the reportingperiod of January through June and by February28th for the reporting period of July throughDecember. All deviations must also be reportedconsistent with V.Q.l(b) Deviation Reports.Annually, by February 28 for the reporting periodof January through December of the previous year.Semiannually, by August 30th for the reportingperiod of January through June and by February 28for the reporting period of July through December.All deviations must also be reported consistentwith V.Q.l(b) Deviation ReportsAs needed.Semiannually, by August 30 lh for the reportingperiod of Januruy through June and by February28 1h for the reporting period of July throughDecember.Consistent with V.Q.I (b) Deviation Reports.Monthly - 30 days after the end of each calendarmonth.Monthly - 30 days after the end of each calendarmonth.Boeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10,2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 269 of291NSPS Nitrogen Oxides ContinuousEmission Monitoring Report(V.Q.6(a) NSPS Excess Emissionand Monitoring Systems PerformanceReports - Nitrogen Oxides &Opacity)NSPS Fuel Oil Sulfur Content Report(V.Q.6(d) S02)Regulation I Article 12NOx Order of Approval Reports(V.Q.6(c) NOx Order of ApprovalRequirement)Compliance certificationV.M Compliance certificationsSemiannual deviation report(V.Q.1(a) Semiannual <strong>Operating</strong><strong>Permit</strong> Reports)<strong>Permit</strong> deviations which represent apotential threat to human health orsafety(V.Q.1(b) Deviation Reports)Other permit deviations includingfailure to repair any defectiveequipment(V.Q.1(b) Deviation Reports)Emission inventory statement(V.Q.2 Annual Emission Inventory)VOC CIC Report for 747 and 767.(II.A.2(p) Emission EstimatesRequired by PSD or Order ofApproval <strong>Permit</strong> Condition)40 CFR 60.49b(i)40 CFR 60.49b(r)Reg I, Section12.03, 4/911998Order of ApprovalNo. 7438Condition #12WAC 173-401-630(5)WAC 173-401-615(3)(a)WAC 173-401-615(3)(b)WAC 173-401-615(3)(b)Reg. I, 7.09(a)Order of ApprovalNo. 3913,Condition #4,5/22/95Monthly - 30 days after the end of each calendarmonth.30 days after the end of each calendar quarter.Monthly - 30 days after the end of each calendarmonth.Monthly - 30 days after the end of each calendarmonth.Annually - February 28 for the previous calendaryear.Note: (This Report must be submitted to both EPAandPSCAA)August 30 for period January I-June 30 andFebruary 28 for period July I-December 31.As soon as possible but no later than 12 hours ofdiscovery of the deviation.Monthly - within 30 days after the end of themonth in which the deviation is discovered.Note: If Boeing is claiming the emergency defenseof WAC 173-401-645 the report must be submittedwithin two working days.Annually, by April 15'" for the previous reportingperiod, or by a different date ifspecifjed by the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.Annually, by June 15'h for the previous reportingperiod.Boeing-Everett <strong>Permit</strong>, issued September} 2, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 270 of291VOC Emission Cap ComplianceReport for PSD #91-01 Amendment2(II.A.2(p) Emission EstimatesRequired by PSD or Order ofApproval <strong>Permit</strong> Condition)VOC Emission Cap ComplianceReport for PSD #91-06 Amendment2(Il.A.2(p) Emission EstimatesRequired by PSD or Order ofApproval <strong>Permit</strong> Condition)VOC Emission Cap ComplianceReport for PSD-OS-02(II.A.2(p) Emission EstimatesRequired by PSD or Order ofApproval <strong>Permit</strong> Condition)Unavoidable Excess Emissions(V.S Unavoidable excess emissions)Administrative permit amendmentrequest(VI.B Administrative PennitAmendments)Notice of changes not requiringpermit revisions, includingS02(b)(10) changes and SIPauthorized emission trading(VI.C Changes not Requiring <strong>Permit</strong>Revisions)Minor permit modificationapplication(VI.E <strong>Permit</strong> Modification)Significant permit modificationapplication(VI.E Pennit Modification)Notice of Construction andApplication for Approval(IV. A New Source Review)PSD#91-01Amendment 2,Condition #2PSD #91-06Amendment 2,Condition # 19PSD-92-0S,Condition #8WAC 173-400-107WAC 173-401-720WAC 173-401-722WAC 173-401-72SWAC 173-401-72S<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg. I,Article 6Annually, by June IS th for the previous reportingperiod.Annually, by June ISth for the previous reportingperiod.Annually, by June IS for the previous reportingperiod.As needed.Can make change immediately on submission.7 days prior to making a change.Can make change immediately after filingapplication.As needed.Before construction begins.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October la, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 271 of291Asbestos project quarterly reportsPSD permit applications(IV.A New Source Review)NESHAP Application for Approvalof Construction or Reconstruction<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong> Reg.Ill, Section4.03(a)(8)(C)WAC 173-400-141Submitted quarterlyBefore construction begins.40 CFR 63.5(d)(I) As soon as possible prior to construction ifNESHAP in effect. No later than 60 days aftereffective date of standard if not in effect.Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 272 of29110. Notification RequirementsThe following table contains a summary of the notification requirements that are presented in detail in this permit. In the event of aconflict between the notification requirements listed below and the notification requirements listed in other sections of this permit, thenotification requirements listed in other sections of the permit shall govern.N. I<strong>Puget</strong> SOlUld <strong>Clean</strong> 3/23/06<strong>Air</strong> <strong>Agency</strong>Regulation I,Section 3.07(b)As specified in Section V. N. of this permit, Boeing shall notify the <strong>Puget</strong> SOlUld<strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> in writing at least 2 weeks (14 days) prior to any compliancetest and provide the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> an opportilllity to review thetest plan and to observe the test.At least 14 daysprior to compliancetest.N.240 CFR 60.7(a)(l) 2112/99Boeing shall finnish written notification to the <strong>Puget</strong> SOlUld <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>,and EPA Region 10 for NSPS that have not been delegated to <strong>Puget</strong> SOlUld <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong>, 26 of the date of construction or reconstruction of an affected NSPSfacility as specified in 40 CFR Part 60Postmarked no laterthan 30 days afterdate of constructionor reconstructionN.340 CFR 60.7(a)(2) 2112/99Boeing shall finnish written notification to the <strong>Puget</strong> SOlUld <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>,and EPA Region 10 for NSPS that have not been delegated to <strong>Puget</strong> SOlUld <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong>, of the anticipated date of initial start-up of an affected NSPS facilityas specified in 40 CFR Part 60No more than 60 norless than 30 daysprior to anticipateddate of initial startup26 According to the Dec. 13, 2006 NSPS delegation letter from Richard Albright, US EPA, to Dennis McLaren, <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> is the sole recipient of all NSPS notifications and reports, unless EPA requests such notifications and reports from sources.Boeing-Everett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 273 of291N.4 40 CFR 60.7(a)(3) 2112/99N.5 40 CFR 60.7(a)(4) 2/12199N.6 40 CFR 60.8 2112/99N.7 40 CFR 63.5(b)(4) 4/5/0240CFR63.743 (a)(l0) 3/2711998Boeing shall furnish written notification to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>,and EPA Region 10 for NSPS that have not been delegated to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong>, of the actual date of initial start-up of an affected NSPS facility asspecified in 40 CFR Part 60Boeing shall furnish written notification to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>,and EPA Region 10 for NSPS that have not been delegated to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong><strong>Air</strong> <strong>Agency</strong>, of any physical or operational change which may increase emissionrate of any air pollutant to which an NSPS standard applies unless change isexempted under 40 CFR 60.14(3)Provide notice to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, and EPA Region 10 forNSPS that have not been delegated to Puge! <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>, ofperformance test conducted to demonstrate compliance with standards in 40 CFRPart 60 (NSPS)For a new affected source or reconstructed affected source subject to a NESHAP,notifY the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> of the intended construction orreconstruction. Submit in accordance with 63.9(b), Initial Notifications, andinclude information required for application for approval or construction orreconstruction as specified in 40 CFR 63.5(d). For major sources, application forapproval may be used to fulfill notification requirements.For construction or reconstruction of a spray booth or hangar subject to theaerospace NESHAP (40 CFR Part 63, Subpart GG) that does not have thepotential to emit 10 tons/year or more of an individual inorganic HAP or 25tons/year or more of all inorganic HAP combined, Boeing shall comply with 40CFR 63.5(b)(4) by notifYing the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> on an annualbasis on or before March I or each year. Notification shall include informationrequired in 40 CFR 63.5(b)(4) for each spray booth or hangar.Postmarked within15 days after date ofinitial start-upPostmarked 60 daysor as soon aspracticable beforechange iscommenced30 days prior to testFor major sources,see timeline in63.5(d).Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,- Administrative Amendment 3: October 10, 2012


v. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 274 of291N.8 40 CFR 63.9(b)(3) SI3/03 For a new or reconstructed affected sonrce subject to a NESHAP with an initial No later than 120startup after the effective date of a relevant standard and for which an application days after initialfor approval of construction or reconstruction is not required under 40 CFR startup.63.S(d), submit an initial notification to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> inaccordance with 40 CFR 63.9(b )(3).N.9 40 CFR 63.9(e), 40 SI3/03 Boeing shall notifY the Control Officer in writing of its intention to conduct a At least 60 daysCFR 63. 9(i), NESHAP performance test at least 60 calendar days before the performance test is before thescheduled to begin to allow the Control Officer to review and approve the site- performance test is<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong>3123106 specific test plan required under 40 CFR 63. 7( c), if requested by the Control scheduled to begin.<strong>Air</strong> <strong>Agency</strong> Reg I:State Only Officer, and to have an observer present dnring the test.3.07N.IO 40 CFR 63.9Q) S130/03 For vapor degreasing operation, aerospace coating operations, and reinforced Within IS days ofcomposite operations subject to the NESHAP, Boeing shall send changes in determining changes<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> 9126102information already provided under 40 CFR 63.9 to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> in infonnation<strong>Air</strong> <strong>Agency</strong> State Only<strong>Agency</strong> within IS daysneededRegulation III, 2.02N.ll WAC 173-401-724 11/4/93 Notice of off permit changes Contemporaneous(VLD Off <strong>Permit</strong> Changes)with the changeN.12 <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> 3122107 Asbestos project notification Up to 10 days prior<strong>Air</strong> <strong>Agency</strong> Reg. State Only (IV.C Asbestos) (Note: Includes all notifications required under Reg. III, SectionIII, Section 4.03 4.03)N.l3 WAC 173-401- 11/4/93 Notice of Emergency Within 2 days of64S(d) (V.R Emergencies) exceeding emissionlimits.N.14 40 CFR 63.S90S 4/21103 Initial Reinforced Plastic Composites NESHAP Notification of Compliance See AOP Section(V.Q.7(a) Initial Compliance Notifications)V.Q.7(a)Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10.2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 275 of291N.15 <strong>Puget</strong> Souud Cleau 7/28/04<strong>Air</strong> <strong>Agency</strong>NOC7067 aud 9058Notification required if wishing to use a new trausfer method for crc coating.Prior to using newtrausfer method.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 276 of291R. EmergenciesAn emergency, as defined in WAC 173-401-645(1), constitutes an affirmative defense to anaction brought for noncompliance with a technology-based emission limitation if theconditions of WAC 173-401-645(3) are met.The affirmative defense of emergency shall be demonstrated through properly signed,contemporaneous operating logs, or other relevant evidence that:I. An emergency occurred and that Boeing can identify the cause(s) of the emergency;2. The permitted facility was at the time being properly operated;3. During the period of the emergency Boeing took all reasonable steps to minimize levelsof emissions that exceeded the emission standards or other requirements in the permit;and4. Boeing submitted notice of the emergency to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> withintwo (2) working days of the time when the emissions limitations were exceeded due tothe emergency or shorter periods of time specified in an applicable requirement. Thisnotice fulfills the requirement of WAC 173-401-615(3)(b) unless the excess emissionsrepresent a potential threat to human health or safety. This notice must contain adescription of the emergency, any steps taken to mitigate emissions, and correctiveactions taken.In any enforcement proceeding, Boeing has the burden of proof to establish the occurrence ofan emergency. This provision is in addition to any emergency or upset provision contained inany applicable requirement. [WAC 173-401-645, 1114/93]S. Unavoidable excess emissionsExcess emissions due to startup or shutdown conditions, scheduled maintenance or upsets thatare determined to be unavoidable under the procedures and criteria in WAC 173-400-107shall be excused and not subject to penalty. For any excess emission that Boeing wants the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> to consider unavoidable and excusable under WAC 173-400-107, Boeing shall submit the information required under WAC 173-400-107. [WAC 173-400-107,9/20/93]Boeing~Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 277 of291T. Need to halt or reduce activity not a defenseIt shall not be a defense for Boeing in an enforcement action that it would have been necessaryto halt or reduce the permitted activity in order to maintain compliance with the conditions ofthis permit. [WAC 173-401-620(2)(b), 11/4/93]U. Stratospheric ozone and climate protection1. Boeing shall comply with the following standards for recycling and emissions reductionpursuant to 40 CFR Part 82, Subpart F, except as provided for motor vehicle airconditioners (MVACs) in Subpart B:i) Persons opening appliances for maintenance, service, repair, or disposal mustcomply with the required practices pursuant to 40 CFR 82.156 (1111/05);ii) Equipment used during the maintenance, service, repair, or disposal of appliancesmust comply with the standards for recycling and recovery equipment pursuant to 40CFR 82.158 (7/24/03); andiii) Persons performing maintenance, service, repair, or disposal of appliances mustbe certified by an approved technician certification program pursuant to 40 CFR82.161 (3/12/04).2. Boeing may switch from any ozone-depleting substance to any alternative approvedpursuant to the Significant New Alternatives Program (SNAP), 40 CFR Part 82, SubpartG, without a permit revision but shall not switch to a substitute listed as unacceptablepursuant to such program. [40 CFR 82.174, 1113/95]3. Any certified technician employed by Boeing shall keep a copy of their certification attheir place of employment. [40 CFR 82.166(1),1111/05]4. Boeing shall not willfully release any regulated refrigerant and shall use refrigerantextraction equipment to recover regulated refrigerant when servicing, repairing ordisposing of commercial air conditioning, heating, or refrigeration systems. [40 CFR82.154, 4113/05] [RCW 70.94.970(2) and (4), 11112/97 Statel<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong> only][40 CFR 82.156,5/11104; 40 CFR 82.158, 9/18/03; 40 CFR 82.161, 3/12/04]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 278 of 2915. Boeing shall not sell, offer for sale, or purchase any of the following:i) A regulated refrigerant in a container designed for consumer recharge of a motor vehicleair conditioning system or consumer appliance during repair or service. This subsectiondoes not apply to a regulated refrigerant purchased for the recharge of the airconditioning system of off-road commercial or agricultural equipment and sold oroffered for sale at an establishment which specializes in the sale of off-road commercialor agricultural equipment or parts or service for such equipment;ii)Nonessential consumer products that contain chlorofluorocarbons or other ozonedepletingchemicals, and for which substitutes are readily available. Products affectedunder this subsection shall include, but are not limited to, party streamers, tire inflators,air horns, noise makers, and chlorofluorocarbon-containing cleaning sprays designed fornoncommercial or non-industrial cleaning of electronic or photographic equipment.[RCW 70.94.980, 1991 c 199 § 603]V. RACT satisfiedEmission standards and other requirements contained in rules or regulatory orders in effect atthe time of this permit issuance shall be considered RACT for the purposes of issuing thispermit. [WAC 173-401-605(3), 1114/93] [RCW70.94.154(6), 1996 c 29 § 2; 1993 c 252 § 8State Only]W. Risk Management ProgramsIn accordance with 40 CFR Part 68, if Boeing has or receives more than a threshold quantityof a regulated substance in a process, as determined under 40 CFR 68.115, Boeing shallcomply with the requirements of the Chemical Accident Prevention Provisions of 40 CFR Part68 no later than the following dates:1. Three years after the date on which a regulated substance is first listed under 40 CFR68.130; or2. The date on which a regulated substance is first present above a threshold quantity ina process.[40 CFR 68.1 0, 11611999]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


V. STANDARD TERMS AND CONDITIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 279 of291X. DefinitionsUnless otherwise defined in this permit, the terms used in this permit shall have the samemeaning ascribed to them in the referenced regulation. [WAC 173-401-200, 10/17/02]Y. Duty to supplement or correct applicationUpon becoming aware that it has failed to submit any relevant facts in a permit application orthat it has submitted incorrect information in a permit application, Boeing shall promptly submitsuch supplementary facts or corrected information to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>.[WAC 173-401-500(6), 10/17/02]z. Insignificant emission units and activities1. Insignificant emission units and activities at Boeing are subject to all applicablerequirements set forth in Sections LA, ILA.l(a)-(c), ll.A.l(e), and ILA.1(t), III, and IV.This permit does not require testing, monitoring, reporting or recordkeeping forinsignificant emission units or activities, except as required by sections II.A.1(a)-(c),IIA.l(e), and ILA.1(t) of this permit. For insignificant emission units, the testing,monitoring, reporting, or recordkeeping requirements identified are applicable once apotential air operating permit deviation issue is initially observed and continue to beapplicable until the potential deviation issue is resolved. [WAC 173-401-530(2)(c),10/17/02]2. Where this permit does not require testing, monitoring, recordkeeping and reporting forinsignificant emissions units or activities, Boeing may certify continuous compliance ifthere were no observed, documented, or known instances of noncompliance during thereporting period. Where this permit requires testing, monitoring, recordkeeping andreporting for insignificant emission units or activities, Boeing may certify continuouscompliance when the testing, monitoring, and recordkeeping required by the permitrevealed no violations during the period, and there were no observed, documented, orknown instances of noncompliance during the reporting period. [WAC 173-401-530(2)( d), 10117/02]3. An emission unit or activity that qualifies as insignificant solely on the basis of WAC173-401-530(1)(a) shall not exceed the emission thresholds specified in WAC 173-401-530(4) until this permit is modified pursuant to Section VLE of this permit and WAC173-401-725. [WAC 173-401-530(6), 10/17/02]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


VI. PERMIT ACTIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 280 of 291VI. PERMIT ACTIONSA. <strong>Permit</strong> Renewal, Revocation and Expiration(1) Renewal application. Boeing shall submit a complete permit renewal application tothe <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> no later than 12 months prior to the expiration ofthis permit. The <strong>Puget</strong> SOlmd <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> will send Boeing a renewalapplication no later than 18 months prior to the expiration of this permit. Failure of the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> to send Boeing a renewal application shall not relieveBoeing from the obligation to file a timely and complete renewal application. [WAC173-401-710(1),10/17/02; WAC 173-401-500(2), 10/17/02](2) Expired permits. <strong>Permit</strong> expiration terminates Boeing's right to operate unless atimely and complete renewal application has been submitted consistent with WAC 173-401-710(1) and WAC 173-401-500. All terms and conditions of the permit shallremain in effect after this permit expires if a timely and complete permit applicationhas been submitted. [WAC 173-401-710(3), 10/17/02]':(3) Revocation of permits. The <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> may revoke a permit onlyupon the request of Boeing or for cause. The <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> shallprovide at least thirty days written notice to Boeing prior to revocation of the permit ordenial of a permit renewal application. Such notice shall include an explanation of thebasis for the proposed action and afford Boeing an opportunity to meet with the <strong>Puget</strong><strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> prior to <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>'s final decision. Arevocation issued under this condition may be issued conditionally with a futureeffective date and may specifY that the revocation will not take effect if Boeing satisfiesthe specified conditions before the effective date. Nothing in this subsection shall limit<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>'s authority to issue emergency orders. [WAC 173-401-710(4),10/17/02]B. Administrative <strong>Permit</strong> Amendments(1) Definition. An "administrative permit amendment" is a permit revision that:a) Corrects typographical errors;Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008; Administrative Amendment 3: October 10, 2012


VI. PERMIT ACTIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 281 of291b) Identifies a change in the name, address, or phone number of any person identifiedin the permit, or provides a similar minor administrative change at Boeing;c) Requires more frequent monitoring or reporting by Boeing;d) Allows for a change in ownership or operational control of a source where the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> determines that no other change in the permit isnecessary, provided that a written agreement containing a specific date for transfer ofpermit responsibility, coverage, and liability between the current and new permittee hasbeen submitted to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong>;e) Incorporates into the permit the terms, conditions, and provisions from ordersapproving notice of construction applications processed under an EPA-approvedprogram, provided that such a program meets procedural requirements substantiallyequivalent to the requirements of WAC 173-401-700, 173-401-725, and 173-401-800that would be applicable to the change if it were subject to review as a permitmodification, and compliance requirements substantially equivalent to those containedin WAC 173-401-600 through 173-401-650. [WAC 173-401-720(1),1114/93](2) Administrative permit amendment procedures. An administrative permitamendment may be made by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> consistent with thefollowing:a) The <strong>Puget</strong> SOlmd <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> shall take no more than sixty days from receiptof a request for an administrative permit amendment to take final action on suchrequest, and may incorporate such changes without providing notice to the public oraffected states provided that it designates any such permit revisions as having beenmade pursuant to this paragraph.b) The <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> shall submit a copy of the revised permit toEPA.c) Boeing may implement the changes addressed in the request for an administrativeamendment immediately upon submittal of the request. [WAC 173-401-720(3),1114/93]Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


VI. PERMIT ACTIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 282 of291(3) <strong>Permit</strong> shield. The <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> shall, upon taking final actiongranting a request for an administrative permit amendment, allow coverage by thepermit shield in WAC 173-401-640 for administrative permit amendments madepursuant to part (1)(e) of this condition. [WAC 173-401-720(4), 1114/93]C. Changes not Requiring <strong>Permit</strong> Revisions(1) Generala) Boeing is authorized to make the changes described in this section without a permitrevision, providing the following conditions are met:i) The proposed changes are not Title I modifications as defined in WAC 173-401-200(35);ii) The proposed changes do not result in emissions that exceed those allowableunder the permit, whether expressed as a rate of emissions, or in total emissions;iii) The proposed changes do not alter permit terms that are necessary to enforcelimitations on emissions from units covered by the permit; andiv) Boeing provides EPA and the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> with writtennotification at least seven days prior to making the proposed changes except thatwritten notification of a change made in response to an emergency shall beprovided as soon as possible after the event.b) <strong>Permit</strong> attachments. Boeing and the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> shall attacheach notice to their copy of the relevant permit.(2) Section 502(b)(10) changes. Pursuant to the conditions in subsection (1) of thissection, Boeing is authorized to make section 502(b)(10) changes (as defined in WAC173-401-200(30)) without a permit revision.a) For each such change, the written notification required nnder subsection (1)(a)(iv)of this condition shall include a brief description of the change within the permittedfacility, the date on which the change will occur, any change in emissions, and anypermit term or condition that is no longer applicable as a result of the change.BOeing-Averett <strong>Permit</strong>, issued September 12,2008; Administrative Amendment 3: October 10,2012


VI. PERMIT ACTIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 283 of 291b) The permit shield authorized under WAC 173-401-640 shall not apply to anychange made pursuant to this paragraph.(3) SIP authorized emissions trading. Pursuant to the conditions in Subsection (1)ofthis condition, Boeing is authorized to trade increases and decreases in emissions in thepermitted facility, where the Washington state implementation plan provides for suchemissions trades without requiring a pemlit revision. This provision is available in thosecases where the permit does not already provide for such emissions trading.a) Under this Subsection (3), the written notification required under subsection(l)(a)(iv) of this condition shall include such information as may be required by theprovision in the Washington state implementation plan authorizing the emissionstrade, including at a minimum, when the proposed change will occur, a descriptionof each such change, any change in emissions, the permit requirements with whichBoeing will comply using the emissions trading provisions of the Washington stateimplementation plan, and the pollutants emitted subject to the emissions trade. Thenotice shall also refer to the provisions with which Doeing will comply in theapplicable implementation plan and that provide for the emissions trade.b) The permit shield described in WAC 173 -40 1-640 shall not extend to any changemade under this paragraph. Compliance with the permit requirements that Boeingwill meet using the emissions trade shall be determined according to requirementsof the applicable implementation plan authorizing the emissions trade. [WAC 173-401-722, 9116/02]D. Off <strong>Permit</strong> Changes(1) Boeing shall be allowed to make changes not specifically addressed or prohibited bythe permit terms and conditions without requiring a permit revision, provided that theproposed changes do not weaken the enforceability of existing permit conditions. Anychange that is a Title I modification or is a change subject to the acid rain requirementsunder Title IV of the FCAA must be submitted as a permit revision.(2) Each such change shall meet all applicable requirements and shall not violate anyexisting permit term or condition.(3) Boeing must provide contemporaneous written notice to the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong>Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administratlve Amendment 3: October 10, 2012


VI. PERMIT ACTIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 284 of291<strong>Agency</strong> and EPA of each such change, except for changes that qualify as insignificantunder WAC 173-401-530. Such written notice shall describe each such change,including the date, any change in emissions, pollutants emitted, and any applicablerequirement that would apply as a result of the change.(4) The change shall not qualify for the permit shield under WAC 173-401-640.(5) Boeing shall keep a record describing changes made at Boeing that result in emissionsof a regulated air pollutant subject to an applicable requirement, but not otherwiseregulated under the permit, and the emissions resulting from those changes.(6) When making a change under this section, Boeing shall comply with applicablepreconstruction review requirements established pursuant to RCW 70.94.152 and<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Regulation I, Article 6. [WAC 173-401-724, 1114/93]E. <strong>Permit</strong> Modification(1) Definition. A permit modification is any revision to this permit that cannot beaccomplished under provisions for administrative permit amendments under WAC173-401-720.(2) Procedures. Minor permit modification procedures.a) Criteria.i) Minor permit modification procedures shall be used for those permitmodijlcations that:a) Do not violate any applicable requirement;b) Do not involve significant changes to existing monitoring, reporting, orrecordkeeping requirements in the permit;c) Do not require or change a case-by-case determination of an emissionlimitation or other standard, or a source-specific determination for temporarysources of ambient impacts, or a visibility or increment analysis;d) Do not seek to establish or change a permit ternl or condition for which thereis no corresponding underlying applicable requirement and that Boeing hasBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October J 0, 2012


VI. PERMIT ACTIONS<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 285 of291assumed to avoid an applicable requirement to which Boeing wouldotherwise be subject. Such terms and conditions include:(1) A federally enforceable emissions cap assumed to avoid classification as amodification under any provision of Title I of the FCAA; and(2) An alternative emissions limit approved pursuant to regulationspromulgated under Section 112(i)(5) of the FCAA;e) Are not modifications under any provision of Title I of the FCAA;ii) Notwithstanding (a)(i) of this subsection, and subsection (3) of this section, the<strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> may allow the use of minor permit modificationprocedures for permit modifications involving the use of economic incentives,marketable permits, emissions trading, and other similar approaches, to theextent that the use of such minor permit modification procedures is explicitlyprovided for in the Washington state implementation plan or in applicablerequirements promulgated by EPA and in etlect on April 7, 1993.b) Application. An application requesting the use of minor permit modificationprocedures shall meet the requirements of WAC 173-401-510 and shall include thefollowing:i) A description of the change, the emissions resulting from the change, and any newapplicable requirements that will apply if the change occurs;ii)Boeing's suggested draft permit;iii) Certification by a responsible official, consistent with WAC 173-401-520, of thetruth, accuracy, and completeness of the application and that the proposedmodification meets the criteria for use of minor permit modification proceduresand a request that such procedures be used; andiv) Completed forms for the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> to use to notifY EPAand affected states as required under WAC 173-401-810 and 173-401-820.c) Boeing's ability to make change. Boeing may make the change proposed in itsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


VI. PERMIT ACTIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 286 of291minor permit modification application immediately after it files such applicationprovided that those changes requiring the submission of a notice of constructionapplication have been reviewed and approved by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong><strong>Agency</strong>. After Boeing makes the change allowed by the preceding sentence, anduntil the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> takes any of the actions specified in WAC173-401-725( d), Boeing must comply with both the applicable requirementsgoverning the change and the proposed permit terms and conditions. During thistime period, Boeing need not comply with the existing permit terms and conditionsit seeks to modify. However, if Boeing fails to comply with its proposed permitterms and conditions during this time period, the existing permit terms andconditions it seeks to modify may be enforced against it.d) <strong>Permit</strong> shield. The permit shield under WAC 173-401-640 shall not extend tominor permit modifications.(3) Group processing of minor permit modifications. Consistent with WAC 173-401-725(3), the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> may process groups of a source'sapplications for certain modifications eligible for minor permit modificationprocessing.(4) Significant modification procedures.a) Criteria. Significant modification procedures shall be used for applicationsrequesting permit modifications that do not qualify as minor permit modificationsor as administrative permit amendments. Every significant change in existingmonitoring permit terms or conditions and every relaxation of reporting orrecordkeeping permit terms or conditions shall be considered significant. Nothingherein shall be construed to preclude Boeing from making changes consistent withChapter 173-401 WAC that would render existing permit compliance terms andconditions irrelevant.b) Significant permit modifications shall meet all requirements of Chapter 173-401WAC, including those for applications, public participation, review by affectedstates, and review by EPA, as they apply to permit issuance and permit renewal.The <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> shall complete review on the majority ofsignificant permit modifications within nine months after receipt of a completeBoeing-Everett <strong>Permit</strong>, issued September 12, 2008,' Administrative Amendment 3: October 10, 2012


VI. PERMIT ACTIONS<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 287 of291application. [WAC 173-401-725, 1114/93]F. Reopening for Cause(1) Standard provisions. This permit shall be reopened and revised by the <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> under any of the following circumstances:a) Additional applicable requirements become applicable to Boeing with a remainingpermit term of three or more years. Such a reopening shall be completed not laterthan eighteen months after promulgation of the applicable requirement. No suchreopening is required if the effective date of the requirement is later than the date onwhich the permit is due to expire, unless the original permit or any of its terms andconditions have been extended pursuant to WAC 173-401-620(2)(j);b) Additional requirements (including excess emissions requirements) becomeapplicable to an affected source under the acid rain program. Upon approval byEPA, excess emissions offset plans shall be deemed to be incorporated into thepermit;c) The <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> or EPA determine that the permit contains amaterial mistake or that inaccurate statements were made in establishing theemissions standards or other terms or conditions of the permit; ord) The <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> or EPA determine that the permit must berevised or revoked to assure compliance with the applicable requirements.(2) Procedures. Proceedings to reopen and issue a permit shall follow the same. procedures as apply to initial permit issuance and shall affect only those parts of thepermit for which cause to reopen exists. Such reopening shall be made asexpeditiously as practicable.(3) Notice. Reopenings under this section shall not be initiated before a notice of suchintent is provided to Boeing by the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> at least thirty daysin advance of the date that the permit is to be reopened, except that the <strong>Puget</strong> <strong>Sound</strong><strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> may provide a shorter time period in the case of an emergency.[WAC 173-401-730, 1114/93]Boeing-Everett <strong>Permit</strong>, issued September J 2, 2008,' Administrative Amendment 3: October 10, 2012


VII. PERMIT SI-IIELD<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 288 of291VII.PERMIT SHIELDCompliance with the conditions of the permit shall be deemed compliance with any applicablerequirements contained in Sections I through VI of this permit that are specifically identified inthis permit as of the date of permit issuance. [WAC 173-401-640(1), 1114/93]Nothing in this permit shall alter or affect the following:(I)The provisions of Section 303 of the FCAA (emergency orders), including the authorityof the administrator under that section;(2) The liability of an owner or operator of Boeing for any violation of applicablerequirements prior to or at the time of permit issuance;(3) The applicable requirements of the acid rain program, consistent with Section 408(a) ofthe FCAA;(4) The ability of EPA to obtain information from a source pursuant to Section 114 of theFCAA; or(5) The ability of the <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> to establish or revise requirements forthe use of reasonably available control technology (RACT) as provided in chapter 252,Laws of 1993.[WAC 173-401-640(4), 1114/93]Boeing-Everett <strong>Permit</strong>, issued September 12,2008,' Administrative Amendment 3: October 10,2012


VIII APPENDIXES<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 289 of291VIII. APPENDIXESA. Reference Method Titles and Averaging PeriodsBoeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10, 2012


VIII APPENDIXES<strong>Permit</strong> No. 13120Expiration Date: September 12, 2013Page 290 of291EPA July 1.2001Method 2440 CFR Part 60,Appendix AEPA July I, 2001Method 26 A40 CFR Part 60,Appendix AEPA July 1,2001Method 2740 CFR Part 60,Appendix AEPA July I, 2001Method 31940 CFR Part 60,Appendix ADetermination of Volatile Matter Content,Water Content, Density, Volume Sol ids,and Weight Solids of Surface CoatingsDeterminations ofI-ICIDetermination of Vapor Tightness ofGasoline Delivery Tanle Using Pressure-Vacuum TestDetermination of Filtration Efficiency forPaint OversprayFor water-based and waterreducible coatings, vendorcertification or data will beused for determiningcompliance. For other VOCcontaining materials) vendorcertification or data will bethe primary means fordetermining compliance. IfMethod 24 is used forcoatings, grab samples willbe taken and the average ofall of a single type of coating(e.g., primer or topcoat),mixed and ready forapplication within the samecoating operation, will beused for determiningcompliance.I-hour tests.5-minute averaging period.None required.For <strong>Puget</strong> SOlmd <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> Method 5, EPA Method 6, EPA Method 7, A, C and D, EPAMethod 24, EPA Method 26A and EPA Method 306 A and B, each test shall consist of threeseparate runs and compliance shall be determined from the arithmetic average of the three runs.In the event that a sample is accidentally lost or conditions occur in which one of the runs mustbe discontinued because of circmnstances beyond the operator's control, compliance may, uponEPA or <strong>Puget</strong> <strong>Sound</strong> <strong>Clean</strong> <strong>Air</strong> <strong>Agency</strong> approval, be determined from the arithmetic average ofthe two other runs.Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October 10,2012


VIII APPENDIXES<strong>Permit</strong> No. 13120Expiration Date: September 12,2013Page 291 of291B. Source Test Method 99 Fuel Oil AnalysesAsh ASTM 0482,Sulfur ASTM D3120,Halogens EPA SW846, 9076,PCB EPA SW846, 8080,Lead EPA 600/4-81-045, 200.7Flash Point EPA SW846, 1020Boeing-Everett <strong>Permit</strong>, issued September 12, 2008; Administrative Amendment 3: October /0, 2012

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