Installation, Operation & Maintenance Manual - Acme Fluid Handling

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Appendix D—Outline DimensionsModel D891 with 109B MountingOutline Dimensions—Inches (Centimeters)Model A B C D E F G HD891-109B 1-5/16 2 5-3/4 16 7 20 1-13/16 12-1/2(3.3) (5.1) (14.6) (40.6) (17.8) (50.8) (4.7) (31.8)Outline Dimensions—Inches (Centimeters)Model I J L N O P Q RD891-109B 77-9/16 66-3/16 6 39-1/8 27-1/8 39-13/16 8-7/8 4-1/8(197.1) (168.1) (15.2) (99.4) (68.9) (101.1) (22.5) (10.5)Outline Dimensions—Inches (Centimeters)Model S T U V W X Y ZD891-109B 1-1/4 7-3/8 18 28-3/8 24-3/4 65-1/2 68 14-1/2(3.2) (18.7) (45.7) (72.1) (62.8) (166.3) (172.7) (36.8)48
Appendix E—TroubleshootingIn most cases, problems with your Corken gas compressorcan be solved quite simply. This chart lists some of themore frequent problems that occur with reciprocatingcompressors along with a list of possible causes. If youare having a problem which is not listed, or if you cannotfind the source of the problem, consult the factory.ProblemPossible CauseLow capacity 1, 2, 3, 4, 16Overheating 1, 2, 3, 5, 6, 11, 15Knocks, rattles and noise 1, 7, 9, 10, 11, 14Oil in cylinder 8, 14Abnormal piston-ring wear 1, 3, 5, 6, 11, 14, 15Product leaking through crankcase breather 8, 14Product leakage 4, 8, 14, 16Oil leakage around compressor base 17, 18No oil pressure 19, 20Excessive vibration 1, 7, 9, 10, 11, 12, 13, 28Motor overheating or starter tripping out 21, 22, 23, 24, 25, 26, 27, 28Ref. Possible Causes What To Do1. Valves broken, stuck or leaking Inspect and clean or repair2. Piston ring worn Inspect and replace as necessary3. Inlet strainer clogged Clean or replace screen as necessary4. Leaks in piping Inspect and repair5. Inlet or ambient temperature too high Consult factory6. Compression ratio too high Check application and consult factory7. Loose flywheel or belt Tighten8. Worn piston-rod packing Replace9. Worn wrist pin or wrist-pin bushing Replace10. Worn connecting-rod bearing Replace11. Unbalanced load Inspect valve or consult factory12. Inadequate compressor base Strengthen, replace or grout13. Improper foundation or mounting Tighten mounting or rebuild foundation14. Loose valve, piston or packing Tighten or replace as necessary15. Dirty cooling fins Clean weekly16. 4-way control valve not lubricated Inspect and lubricate17. Leaking gas blowing oil from crankcase Tighten packing18. Bad oil seal Replace19. No oil in crankcase Add oil20. Oil-pump malfunction See oil-pressure adjustment21. Low voltage Check line voltage with motor nameplate. Consult power company22. Motor wired wrong Check wiring diagram23. Wire size too small for length or run Replace with correct size24. Wrong power characteristics Voltage, phase and frequency must coincide with motor nameplate.Consult with power company.25. Wrong size of heaters in starter Check and replace according to manufacturer’s instructions26. Compressor overloading Reduce speed27. Motor shorted out See driver installation28. Bad motor bearing Lubricate according to manufacturer’s instructions49
Page 5 and 6: this by withdrawing vapors from the
Page 7 and 8: Corken’s automatically reversible
Page 10 and 11: 2.4 Liquid TrapsCompressors are des
Page 12 and 13: 2.5 Driver Installation / Flywheels
Page 14 and 15: Chapter 3—Starting Up Your Corken
Page 16 and 17: Chapter 4—Routine Maintenance Cha
Page 18 and 19: Disassembly1. Unscrew the valve cap
Page 20 and 21: of damage to cylinders is corrosion
Page 22 and 23: 5. Push down on washer and insert r
Page 24 and 25: 5.9 Servicing the Four-Way ValveUnl
Page 26 and 27: Appendix AVertical Single-Acting Mo
Page 28 and 29: Appendix B—Vertical Single-Acting
Page 34 and 35: Appendix C—Compressor SelectionCo
Page 36 and 37: Appendix C—Compressor SelectionPr
Page 38 and 39: Appendix D—Outline DimensionsMode
Page 42 and 43: AUTOMATIC LIQUID TRAPLIQUID LEVEL S
Page 50 and 51: Appendix F—91 and F91 Head and Va
Page 52 and 53: Appendix F—91 and F91 Piston Asse
Page 54 and 55: Appendix F—91 and F91 Connecting
Page 56 and 57: Appendix F—91 and F91 Crankcase A
Page 58 and 59: Appendix G—291 and F291 Head and
Page 60 and 61: Appendix G—291 and F291 Piston As
Page 62 and 63: Appendix G—291 and F291 Connectin
Page 64 and 65: Appendix G—291 and F291 Crankcase
Page 66 and 67: Appendix H—490, 491, and F491 Hea
Page 68 and 69: Appendix H—490, 491, and F491 Pis
Page 70 and 71: Appendix H—490, 491, and F491 Con
Page 72 and 73: Appendix H—490, 491, and F491 Cra
Page 74 and 75: Appendix I—691 and F691 Head and
Page 76 and 77: Appendix I—691 and F691 Piston As
Page 78 and 79: Appendix I—691 and F691 Connectin
Page 80 and 81: Appendix I—691 and F691 Crankcase
Page 82 and 83: Appendix J—D891 Head and Valve As
Page 84 and 85: Appendix J—D891 Crosshead Guide A
Page 86 and 87: Appendix J—D891 Connecting Rod As
Page 88 and 89: Appendix J—D891 Crankcase Assembl
Page 90: CORKEN, INC. • A Unit of IDEX Cor

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