Chiltern A12138 .pdf - Falcon Panel Products

1 IntroductionThis document constitutes a global assessment relating to Warm Springs CompositeProduct (WSCP) doorsets, for Falcon Panel Products Ltd. The assessment usesestablished extrapolation and interpretation techniques in order to extend the scopeof application by determining the limits for the design based on the testedconstructions and performances obtained. The assessment is an evaluation of thepotential fire resistance performance, if the elements were to be tested in accordancewith BS 476: Part 22: 1987.2 General Description of ConstructionThis door design comprises the following elements and is for 60, 90 and 120 minutefire resisting applications:Element Material Dimensions (mm) Density(kg/m 3 )Stiles Tectonite Minimum 25 (w) x 51 (t) 1000 +/610*Maximum 43 (w) x 51 (t)Rails (top andbottom)Tectonite Minimum 51 (w) x 51 (t) 1000 +/610*Maximum 102 (w) x 51 (t)CoreWSCPmineralcore51 (t) 288 +/630*Facings Option 1 MDF 3 (t) 750**Option 2 HDF 3 (t) 820**Option 3 Plywood 3 (t) 640**Option 4 Chipboard 3 (t) 640**Lippings Hardwood 3 (t) 640*Adhesive (facings,lippings, internalframing, core)*Stated by the client**Nominal densitySeesection 126 62.1 Multi Piece Core, Stiles and Rails2.1.1 Multi Piece CoreThe testing conducted on the designs tested in CFR1007071, CFR1007081,CFR1009081 and CFR1103111 used door cores comprising multiple pieces(between 3 and 7). It is therefore permitted to construct the door design using multiplepieces of core up to a maximum number of seven individual pieces glued togetherusing cross linked PVA. Providing there are no gaps between them, the pieces maybe rectangular or square of different dimensions to suit the door construction.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 3 of 47

2.1.2 Multi Piece Stiles and RailsThe testing conducted on a sample of door leaf under WHI 495 PSV 1553demonstrated that the Warm Springs design, when constructed with multi piece stilesand rails, was capable of providing a minimum of 90 minutes fire resistance whentested to the time temperature curve specified in UBC Standard 762 (1997): Fire testsof door assemblies. The door was further subjected to a hose stream that lasted 28seconds.Although the sample of door was subjected to an US test method, it can be used assuitable evidence to demonstrate that the WSCP door design can be constructed withmulti piece Tectonite stiles and rails meeting the following specification, for 60 and 90minutes fire resistance only:1. Lengths of stile and rail must be no smaller than 400mm;2. The sections of stile and rail must be glued together using cross linkedPVA.NB: 120 minute fire resisting designs must use continuous lengths of Tectonite forthe stiles and rails; jointed sections are not permitted.2.2 Banded Door Cores and ComponentsThe door design can be supplied by Warm Springs Composite Products (WSCP) asBanded Door Cores (BDC) or as separate components to be constructed by the enduser. In either case the door cores are to be constructed in strict accordance with thespecification given in this global assessment for the relevant door design.2.3 Enhanced Acoustic PerformanceIt is permitted to alter the construction of the design to provide for enhanced acousticperformance subject to the following provisos:1. The outer facing may be increased to 6mm thick (MDF only);2. Single leaf configurations only;3. All leaf dimensions given in the data sheets contained in appendix E arepermitted at 60 and 90 minutes fire resistance;4. Maximum leaf dimensions of 2292mm (h) x 1068mm (w) are permitted at 120minutes fire resistance;5. Norseal NOR810s drop seal may be fitted in the bottom rail subject to theintumescent gasket remaining in the bottom of the leaf as specified in section11.1 (intumescent seal will be partially interrupted by the fitting of the drop seal);6. Norseal NOR710 may be fitted around the perimeter of the leaf providing theintumescent specification required in section 11.1 is not altered and intumescentstrips are not interrupted by the seal;7. All other details to remain as specified in this assessment.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 4 of 47

3 Leaf SizesAssessment for increased leaf dimensions is based on the design’s performance andthe characteristics exhibited during test. Data sheets specifying the maximumassessed leaf sizes and graphs showing the permitted gradient between maximumheight and width are contained in appendix E.Unequal leaf double doorsets are covered by this assessment with no restriction onthe smaller leaf dimension.Doorsets containing leaves with smaller dimensions than those stated are deemed tobe less onerous and are therefore automatically covered.4 ConfigurationsBased on the test evidence listed in appendix A, this assessment covers the followingdoorset configurations:4.1 60 Minutes Fire ResistanceAbbreviationLSASD & ULSASDDASDLSADD & ULSADDDADDDescriptionLatched & unlatched single acting single doorsetDouble acting single doorsetLatched & unlatched single acting double doorsetDouble acting double doorset4.2 90 & 120 Minutes Fire ResistanceAbbreviationLSASD & ULSASDLSADD & ULSADDDescriptionLatched & unlatched single acting single doorsetLatched & unlatched single acting double doorset5 Leaf Size AdjustmentWSCP door leaves may be altered as follows:ElementLeafReductionThe manufactured size of the leaf may be adjusted at any edgeproviding the stiles are not reduced below 25mm (w) and therails are not reduced below 51mm (w) and the lipping isreplaced in accordance with section 9.1Lipping The dimensions stated in section 9.1 may be reduced by 20%for fitting purposesThe legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 5 of 47

6 Overpanels and Side Panels6.1 OverpanelsOverpanels of the same construction as the door leaves may be used with thisdoorset design only when a transom is fitted between the leaf head and overpanel.The transom must be of the same section and material assessed for the door frames,mortice and tenon or butt jointed to the jambs (with no gaps), bonded with crosslinked PVA or urea/resorcinol formaldehyde and fixed with a minimum of 3 nail orscrew fixings penetrating by a minimum of 40mm (see section 8.1 for additionalinformation on frame specification).The overpanels must always be on the same plane as the doors below and must befixed by screwing through the rear of the frame with coarsely threaded wood type,steel screws passing at least 40mm into the centre line of the overpanel. Fixings mustbe no more than 100mm from each corner and a maximum of 250mm centres inbetween.The intumescent seals specified for the jambs in appendix D, must be fitted to alledges of the overpanel. The seals may be fitted in the overpanel edges oralternatively in the frame reveal.The maximum assessed overpanel heights are as follows:ConfigurationPermitted Overpanel Height (mm)Single Doorsets 500Double Doorsets 500OverpanelfixingsIntumescentsealsTransomLeaf headNote: Drawing is representative of doorset construction, actual construction must beas the text within this document specifies.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 6 of 47

7 Glazing7.1 Option 1 (up to 120 minutes)Test referenced Warres 63295 was conducted on a similar composite doorconstruction to the WSCP design and was fitted with a Lorient Polyproducts Ltd. 120minute glazing system.Based on the equivalence of the door construction and the 24% margin of over run inperformance achieved by the glazing system, we consider that the Lorient FD120system can be used for glazing the WSCP doorset design.The approved system is to be installed as follows:Element Make/Type Size (mm) LocationGlass TypeFireliteceramicglass5 thick Fitted a minimum of115mm from the leaf headand 115mm from themeeting/closing edgeExpansionAllowance6 263 all edges 6Beading1.2 thickstainlesssteel (Zsection)25 over door face11 return across reveal22 upstand to glassFitted on both facesaround the perimeter ofthe glazing aperture andmitred at the cornersBeadingFixingsMin. of 3No.bolts perlengthM6 x length required topass through leafThrough cover bead facewith a fixing no more than75mm from each cornerGlazed openings must not be less than 115mm from any door edge. Multipleapertures are acceptable within the permitted glazed area, with a minimum dimensionof 100mm between apertures. Aperture shape is restricted to square or rectangularup to a maximum assessed area of 0.18m 2 .A sectional drawing detailing the assessed glazing system is contained in appendixB.7.2 Option 2 (up to 90 minutes)Test referenced Chilt/IF12047 was conducted on the WSCP design and was fittedwith a Norseal Ltd, Norglaze Universal 90 glazing system.Based on the over run in performance achieved by the glazing system, we considerthat the Norglaze Universal 90 glazing system can be used for glazing the WSCPdoorset design for up to 90 minutes fire resistance applications.The approved system is to be installed as follows:Approved glass type: 6mm thick Schott Pyran S, expansion allowance 3mm on alledgesGlazing system: Norglaze Universal 90 glazing system to be installed as permanufacturer’s instructions. A face fix method and reveal fix method is available (seediagrams below)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 8 of 47

Bead fixings: The beads must be fixed into the 20mm (t) tectonite aperture linerusing PVA adhesive and 15mm long steel grub screws at 150mm nominal centresand no more than 50mm from any corner. See diagrams below for glazing options.Glazed openings must not be less than 165mm from any door edge. Multipleapertures are acceptable within the permitted glazed area, with a minimum dimensionof 100mm between apertures. Aperture shape is restricted to square or rectangularup to a maximum assessed area of 0.18m 2 .The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 9 of 47

The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 10 of 47

8 Door Frames8.1 Door Frame ConstructionDoor frames for WSCP doorsets must meet the following specification:Material Min. Section (mm) Min. Density(kg/m³)LeafConfigurationHardwood(60 & 90 minutesfire resistance only)Tectonite(2mm or 4mmhardwood or MDFveneer)90(w) x 38(t)(excluding the stop)94(w) x 43(t)(excluding the stop)680 Single anddouble1000 +/6 10 Single anddoubleTectonite(Hardwoodcomposite)112(w) x 47(t)(excluding the stop)Overall framedimension see appendixC for construction1000 +/6 10(Tectonite)680 (Hardwood)Single anddoubleIf the doorset features a transomed overpanel, the door frame must meet thefollowing specification:• Hardwood (680kg/m 3 ) – 90(w) x 45(t) – Single and double leaf for 60 & 90minutes fire resistance only;• Tectonite (2 or 4mm hardwood veneer or hardwood composite) – Single anddouble leaf.All door frame timber must be to class J30 as specified in BS EN 942: 2007 subject toadequate repairs of any defects.A 12mm deep stop, planted or rebated from solid, is adequate for single actingframes. It is permitted to fix a planted stop through the rear of the frame using asuitable fixing for the frame material. The fixing must penetrate the stop to a depth of8mm.A planted stop may be hardwood or Tectonite meeting the specification in the tableabove for 60, 90 or 120 minutes fire resistance.A T6Stop planted stop detail is acceptable and is depicted in appendix C.Timber frame joints may be mitred, half lapped or butted and with no gaps. All jointingmethods require mechanical fixing with the appropriate size ring shank nails orcoarsely threaded wood type steel screws.Tectonite frame joints must be butt jointed or mortice and tenoned with 3 No. coarselythreaded wood type steel screws per joint. The Tectonite must have pilot holes drilledin order to facilitate construction (and the fitting of hardware).It is possible to extend the width of the 94 (w) Tectonite frame by joining a section ofhardwood using either a butt joint or tongue and grooved joint.See appendix C for details on the two Tectonite door frame constructions.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 11 of 47

8.4 Door Frame JointsHalf Lapped JointMitre JointMortice and Tenon JointButt JointNote: Drawing is representative of each type of door frame joint, actual constructionin terms of intumescent seal location and material etc. must be as the text within thisdocument specifies.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 13 of 47

9 Edging Materials9.1 Timber LippingsThe WSCP door design must be lipped in accordance with the following specification:Material Size (mm) Min. Density(kg/m³)All timber for lipping must be joineryquality straight grained and free fromsplits, checks and knotsFlat = 4 thick with amaximum of 2mm profilingpermitted at corners oflipping640• Rebated leaf edges are not permitted;• Door leaves must be lipped on the vertical edges but may be lipped on alledges if required.10 Leaf Facing Materials10.1 GeneralBased on the type and thickness of the external facing materials tested for the WSCPDesign, the following facing materials are approved:Material Thickness (mm) Min. Density (kg/m 3 )MDF 3 – 4750(6mm is permitted foracoustic applications – seesection 2.3)HDF 3 6 4 820Plywood 3 6 4 680Chipboard 3 6 4 64010.2 Decorative and Protective FacingsThe following additional facing materials are permitted for this door design sincethey would degrade rapidly under test conditions without significant effect:Facing MaterialMaximum Permitted Thickness (mm)Paint 0.5Timber veneers 2PVC/Plastic laminates 2Decorative paper / non6metallic foil 0.5The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 14 of 47

Notes:1. Metallic facings are not permitted (except for push plates and kick plates seesection 14.5);2. The door leaf thickness may be reduced by a total maximum of 0.5mm forcalibration purposes in order to accommodate the chosen finish;3. Materials must not conceal exposed intumescent strips;4. PVC/plastic laminates must not be applied to the edges of leaves.10.3 Decorative GroovesThe outer facing has been deemed as having negligible influence on the structuralstability of the door design. It is therefore permitted to groove/recess both faces of thedoor leaf with any decorative pattern subject to the following provisos:1. The amount of material removed from any one face must not exceed 30%;2. The depth of the groove/recess must not exceed 3mm;3. The groove/recess may run to the leaf edge;4. The groove/recess must not coincide with any glazed apertures i.e. the groove orrecess must stop short of the beading system for the glass.The following picture provides an example of the type of pattern this groove/recessoption would permit:The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 15 of 47

10.4 Decorative Grooves with Aluminium InsertsThe WSCP door design may be grooved to the following specification and fitted withan aluminium insert:ElementMax. groove size (mm)Details10 wide x 4 deepProximity to door edges (mm) Horizontal grooves ≥ 150 from topand bottomGroove spacing (mm) ≥ 150OrientationConfigurationLeaf size range (mm)Vertical groovesVertical or horizontal≥ 150 from sidesLatched and unlatched, single acting,single and double doorsetsAllNotes:1. The grooves must not coincide with any glazed apertures;2. A maximum of 4 No. vertical and 4 No. horizontal grooves are permittedperpendicular and intersecting one another providing all other details meet thespecification given in the table above;3. The grooves may run to the leaf edges;4. To accommodate the aluminium insert the outer facing for the WSCP doordesign must be increased to a minimum of 5mm thick. The groove may be amaximum of 4mm deep and all other details must remain as detailed in thetable above.11 Intumescent Materials11.1 GeneralIt is important that the type, size and fitting detail for the intumescent seals remainsas tested. These products can often exhibit significantly different characteristics,which could alter the performances obtained during test, and therefore they must notbe considered interchangeable, irrespective of whether the product has been testedand the seal dimensions are maintained.The seal specification for each configuration is shown in appendix E.The intumescent materials tested and assessed for the WSCP doorset design are asfollows:The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 16 of 47

11.2 Intumescent Option 1Application Make/Type Size (mm) LocationDooredgesHeadHanging edgesNone fittedNone fittedMeetingedgesLeftleafIntumescent Seals –WSCP PVC6seal22 x 4 Set within a groove 5mmfrom the exposed faceRightleafIntumescent Seals –WSCP PVC6seal22 x 4 Set within a groove 5mmfrom the unexposed faceFramerevealBottom of leaf Intumescent Seals –WSCP Flex6seal (uncasedgraphite)Head Intumescent Seals –WSCP PVC6sealJambs Intumescent Seals –WSCP PVC6seal47 x 1 Fitted centrally in agroove in the leaf andover sailing the lippings22 x 4 Set within a groove 7mmfrom the exposed face22 x 4 Set within a groove 33from the exposed face22 x 4 Set within a groove 7mmfrom the exposed face22 x 4 Set within a groove 33from the exposed faceUnder hinge blade Intumescent Seals –WSCP Strip6seal2 thick Under both hinge bladesof all hingesEncasing latch body(120 minuteapplications only)Intumescent Seals –WSCP Strip6seal1 thick Wrapped around lock caseUnder latch forend Intumescent Seals –WSCP Flex6sealUnder latch strike Intumescent Seals –WSCP Flex6seal1 thick Fitted under latch forend1 thick Fitted under latch strike(also at base of latch andlock rebates in frame)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 17 of 47

11.3 Intumescent Option 2Application Make/Type Size (mm) LocationDooredgesHeadHanging edgesNone fittedNone fittedMeetingedgesLeftleafIntumescent Seals –WSCP PVC6seal20 x 4 Set within a groove 5mmfrom the exposed faceRightleafIntumescent Seals –WSCP PVC6seal20 x 4 Set within a groove 5mmfrom the unexposed faceFramerevealBottom of leaf Intumescent Seals –WSCP Flex6seal (uncasedgraphite)Head Intumescent Seals –WSCP PVC6sealJambs Intumescent Seals –WSCP PVC6seal47 x 1 Fitted centrally in agroove in the leaf andover sailing the lippings20 x 4 Set within a groove 7mmfrom the exposed face25 x 4 Set within a groove 33from the exposed face20 x 4 Set within a groove 7mmfrom the exposed face25 x 4 Set within a groove 33from the exposed faceUnder hinge blade Intumescent Seals –WSCP Strip6seal2 thick Under both hinge bladesof all hingesEncasing latch body(120 minuteapplications only)Intumescent Seals –WSCP Strip6seal1 thick Wrapped around lock caseUnder latch forend Intumescent Seals –WSCP Flex6sealUnder latch strike Intumescent Seals –WSCP Flex6seal1 thick Fitted under latch forend1 thick Fitted under latch strike(also at base of latch andlock rebates in frame)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 18 of 47

12 AdhesivesThe following adhesives must be used in construction of the WSCP door design:ElementProduct/ManufacturerFacingsLippingInternal framing (stiles and rails)Core (bonded to perimeter framework)Cross linked PVACross linked PVA or Hotmelt adhesiveCross linked PVACross linked PVA12.1 FacingsThe following information is given in relation to gluing the facings for the WSCP doordesign:1. The adhesive spread rate recommendation for the facings is 2506350g/m 2 ;2. The adhesive must be applied directly to the facing material and not the mineralcore due to the porosity and absorption rate of the mineral core and forcontrolling the spread rate being used (as listed above).The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 19 of 47

13 Tested HardwareThe following hardware has been successfully incorporated in the tests on the WSCPdoorset design:Element Make/Type Size (mm) LocationHingesRoyde & TuckerHi load 207 lift6offtypeRoyde & TuckerHi load H105 lift6off type100 x 30 (blade size) Fitted 198, 398 and1798 from the headof the leaf98 x 22 (blade size) Fitted 150, 771,1392 and 2013from the head ofthe leafClosersDorma DoorControls Ltd.TS83V overheadtype293 x 60 (footprintsize)Fitted to theexposed face ofeach leaf as per themanufacturer’sinstructionsBriton 2003SES250 x 47 (footprintsize)Fitted to theexposed face ofeach leaf as per themanufacturer’sinstructionsLatches/Locks5 lever Leggelock/latch154 x 22 (forendsize)Fitted 1180 fromthe head of the leafto the centre of thenibDormer 752Fsash lock andDale NP30/10/30double cylinder7200235 x 20 (Forendsize)Centreline of forendat 1000 above leafbottomDale 97170Tubular mortiselatchAluminium leverhandleNecked barrel bolt(code 5528)57 x 25 (Forend size) Centreline of forendat 1000 above leafbottom102 x 40 (back plate) Fitted to suit thelatch position76 x 25 (back plate) Fitted to theinactive leaf ofdouble doorset 50from meeting stileon the unexposedface and engagedThe legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 20 of 47

14 Additional & Alternative Hardware14.1 Latches & LocksLatches and locks must either be as tested, or alternatively components with thefollowing specification are acceptable:Maximum forend andstrike plate dimensionsMaximum bodydimensions235mm high by 25mm wide by 4mm thick18mm thick by 100mm wide by 165mm highIntumescent protection See section 11MaterialsPositionAll parts essential to the locking/latching action (includingthe latch bolt, forend and strike) to be steel or stainlesssteel1000mm to 1200mm from the threshold14.2 HingesDoor leaves must be hung on a minimum of 3 hinges. Leaves over 2135mm highmust fit 4 hinges. Leaves over 2700mm high must fit 5 hinges. Hinges with thefollowing specification are acceptable:ElementBlade heightBlade width(excluding knuckle)Blade thicknessFixingsMaterialsHingepositionIntumescentprotectionLeafdimension2135mm90 – 120mm30 – 35mm2.5 – 4mmSpecificationMinimum of 4 No. 30mm long No. 8 or No.10 coarselythreaded wood type, steel screws per bladeSteel or stainless steelTop 6 150 6180mm from the head of leaf to topof the hinge2 nd 6 Minimum 200mm from top hinge orequispaced between top and bottomhingesBottom 6 180 – 250mm from the foot of the leaf tobottom of the hingeTop 6 1506180mm from the head of leaf to topof the hinge2 nd & 3 rd 6 2 nd hinge minimum 200mm from top(leaves 2700mm)hinge6 Equispaced between top and bottomhingesBottom 6 180 – 250mm from the foot of leaf tobottom of the hingeSee section 11The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 21 of 47

14.3 Automatic ClosingAutomatic closing devices must either be as tested or components of equalspecification that have demonstrated contribution to the required performance ofthese types of 60, 90 and 120 minute doorset designs, when tested to BS 476: Part22: 1987 or BS EN 163461: 2000 or 2008.Notes:1. The top pivots to floorspring assemblies must be protected with 2mm thick WSCPStrip6seal, or Interdens, on all edges of the mortise. The hardware manufacturershould be able to provide details on appropriate intumescent protection. Floorsprings and pivots are only permitted for double acting door configurations andonly for 60 minutes fire resistance;2. Concealed overhead closers with fire test evidence in timber or mineralcomposite doors, to either BS 476: Part 22: 1987 or BS EN 163461: 2000 or2008, may be fitted to the design but for 60 minute fire resisting applications only.Specific test evidence for concealed closers must be generated for 90 and 120minutes fire resisting applications.14.4 Pull HandlesThese may be surface6fixed or bolted through the door leaf provided that they aresteel, the length is limited to 1000mm between fixing points, 1mm thick Interdens iswrapped around the full length of the stud and the hole through the leaf is tight to thestud.14.5 Push Plates/Kick Plates/Generic SignageFace6fixed hardware such as push plates, kick plates and metal signage (hotel doornumbers etc.) may be fitted to the doorsets provided that their fitting requires theremoval of no part of the door leaf. These items of hardware must not amount tomore than 20% of the door leaf area.14.6 Panic HardwarePanic hardware may be fitted, provided that its installation does not require theremoval of any timber from the leaf, stop or frame reveal and it does not interfere withthe ability of the door leaf to self close fully into the frame reveal.14.7 SignagePlastic or metal fire safety signs may be glued or screwed to the face of the doorleaves. The signage must comply with BS 549965: 2002 according to whether thedoor is:a) To be kept closed when not in use (Fire Door Keep Shut);b) To be kept locked shut when not in use (Fire Door Keep Locked Shut);c) Held open by an automatic release mechanism or free swing device (AutomaticFire Door Keep Clear).The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 22 of 47

14.8 Air Transfer GrillesAir transfer grilles may be fitted provided they have demonstrated contribution to therequired performance of these types of 60, 90 and 120 minute doorset designs, whentested to BS 476: Part 22: 1987 or BS EN 163461: 2000 or 2008, in a leaf ofcomparable thickness.Margins to the leaf edges will remain as detailed for glazing and the position of theunit will be dictated by the pressure regime tested in the proving evidence (normallybelow mid height). The area occupied by the air transfer grille must not exceed 0.2m 2and must be deducted from the area of glazing, if both elements are fitted.If it is required to fit air transfer grilles outside the aforementioned scope, guidanceand appropriate test evidence must be sought from the manufacturer of the grille,including permitted numbers of grilles, spacing within the door leaf, additionalintumescents, aperture liners and location within the doorset (with respect to pressureregime).15 Door GapsFor fire resistance performance door gaps and alignment tolerances must fall withinthe following range:LocationDoor edge gapsAlignment tolerancesThresholdDimensionsA minimum of 2mm and a maximum of 4mmLeaves must not be proud of each other or from the doorframe by more than 1mm10mm between bottom of leaf and top of floor covering16 Structural OpeningThe supporting construction must provide the required level of fire resistancedesignated for the doorset design and be a suitable medium to permit adequate fixity.17 FixingsThe supporting construction must be capable of staying in place and intact for the fullperiod of fire resistance required from the doorset. The frame jambs are to be fixed tothe supporting construction using 5 No. steel fixings (1 fixing 200mm below the headand 1 fixing 200mm above the threshold with 3 No. fixings equally spaced between).2 No. fixings are required in the frame head set 500mm from the jambs. The fixingsmust be of the appropriate type for the supporting construction and must penetrate toa minimum depth of 50mm.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 23 of 47

18 Sealing to Structural OpeningThe door frame to structural opening gap must be protected using one of thefollowing methods:1. Gaps up to 10mm must besealed on both sides with a20mm depth of acrylicintumescent mastic thathas demonstrated 90 or120 minutes integrity to BS476: Part 22: 1987 or BSEN 163461: 2000 or 2008(between masonry andtimber or mineralcomposite). Joint must befitted with 18mm thickarchitraves overlapping atleast 15mm each side.2. Gaps between 10 and20mm must be tightlypacked with mineral fibreand filled on both faceswith a minimum of 20mmdepth of intumescentmastic that hasdemonstrated 90 or 120minutes integrity to BS 476:Part 22: 1987 or BS EN163461: 2000 or 2008(between masonry andtimber or mineralcomposite). The frame tostructural opening gapmust be covered with aminimum of 18mm thickhardwood architravesoverlapping at least 15mmeach side.3. Proprietary gap fillingproduct that hasdemonstrated 90 or 120minutes integrity to BS 476:Part 22: 1987 or BS EN163461: 2000 or 2008(between masonry andtimber or mineralcomposite). The frame tostructural opening gapmust be covered with aminimum of 18mm thickhardwood architravesoverlapping at least 15mmeach side.Frame fixingArchitraveFrame fixingAcrylic intumescent masticFire stopping productMineral fibre infill forgaps up to 15mmArchitraveThe legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 24 of 47

Further to the options above it is permitted to install the door without architraves (orwith architraves that do not meet the 15mm overlap requirement) providing the gapbetween the frame and the structural opening is suitably sealed with a proven lineargap seal that meets the following provisos:1. The sealing medium has been tested at the required thickness and depth andhas demonstrated 60, 90 or 120 minutes integrity, as appropriate, to BS 476: Part22: 1987 or BS EN 163461: 2000 or 2008 (between masonry and timber ormineral composite);2. The sealing medium was tested without architrave or any other capping material.19 InsulationThe insulation performance for the WSCP doorset design is given below:DetailsUnglazed DoorsetsInsulation Performance90 Minutes20 Smoke Control20.1 GeneralIf the doorset design is required to provide a smoke control function to comply withBuilding Regulations, the doorset must meet one of the following criteria (unlesspressurisation techniques complying with BS EN 120166 are used);a) have a leakage rate not exceeding 3m 3 /m/hour (head and jambs only) whentested at 25Pa under BS 476 Fire tests on building materials and structures,Section 31.1 – Methods for measuring smoke penetration through doorsetsand shutter assemblies, Method of measurement under ambient temperatureconditions; orb) meet the additional classification requirement of Sa when tested to BS EN163463:2001 – Fire resistance tests for door and shutter assemblies, Part 3 –Smoke control doors.Smoke seals or combined intumescent/smoke seals that are fitted to the door toachieve the performance requirements specified above, must have been tested inaccordance with the associated test method. Providing the smoke seals, anyinterruptions, door gaps, and the type/configuration of the doorset are consistent withthe detail tested, the doorset will comply with current smoke control legislation underapproved document B; and a suffix ‘S’ or ‘Sa’, as appropriate, may be added to thedesignation. Any other components installed where smoke leakage may occur mustalso be taken into account.Note: The incorrect specification and fitting of smoke seals may impair the operationof a doorset and therefore compromise the fire resistance performance. Adviceshould be sought from the seal manufacturers regarding the correct specification andinstallation of smoke seals or combined smoke and intumescent seals.20.2 Further ConsiderationsOther guidance is available, including BS EN 999962008 6 Code of practice for firesafety in the design, management and use of buildings, which may impose differentor additional requirements. It is the responsibility of the relevant parties to agree theprecise smoke control specification, prior to commencing manufacture and/orinstallation.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 25 of 47

21 ConclusionIf the WSCP doorset designs, constructed in accordance with the specificationdocumented in this global assessment, were to be tested in accordance with BS 476:Part 22: 1987, it is our opinion that they would provide a minimum of 60, 90 and 120minutes integrity, as appropriate.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 26 of 47

22 Declaration by the Applicant1. We the undersigned confirm that we have read and comply with obligationsplaced on us by FTSG Resolution No 82: 2001.2. We confirm that the component or element of structure, which is the subject ofthis assessment, has not to our knowledge been subjected to a fire test to theStandard against which this assessment is being made.3. We agree to withdraw this assessment from circulation should the component orelement of structure be the subject of a fire test to the Standard against which thisassessment is being made.4. We are not aware of any information that could adversely affect the conclusions ofthis assessment.5. If we subsequently become aware of any such information we agree to ask theassessing authority to withdraw the assessment.Signed:Name:For and on behalf of: Falcon Panel Products Ltd.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 27 of 47

23 LimitationsThe following limitations apply to this assessment:1. This assessment addresses itself solely to the elements and subjects discussedand does not cover any other criteria. All other details not specifically referred toshould remain as tested or assessed.2. This assessment is issued on the basis of test data and information to hand at thetime of issue. If contradictory evidence becomes available, CIF reserves the rightto withdraw the assessment unconditionally but not retrospectively.3. This assessment has been carried out in accordance with Fire Test Study GroupResolution No 82: 2001.4. Opinions and interpretations expressed herein are outside the scope of UKASaccreditation.5. This assessment relates only to those aspects of design, materials andconstruction that influence the performance of the element(s) under fire resistancetest conditions. It does not purport to be a complete specification ensuring fitnessfor purpose and long6term serviceability. It is the responsibility of the client toensure that the element conforms to recognised good practice in all otherrespects and that, with the incorporation of the guidance given in this assessment,the element is suitable for its intended purpose.24 Validity1. The assessment is initially valid for five years after which time it must besubmitted to Chiltern International Fire Ltd for technical review and revalidation.2. This assessment report is not valid unless it incorporates the declaration given inSection 22 duly signed by the applicant.Signature:Name: P N Barker S BaileyTitle: Senior Consultant Product AssessorThe legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 28 of 47

Primary DataAppendix APerformance DataReport No. Configuration Leaf Size(mm)TestStandardPerformance(mins)RF03070(WSCP Design A)CFR1007071(WSCP Design B)CFR1007081(WSCP Design B)CFR1009081(WSCP Design B)CFR1103111(WSCP Design B)Notes:ULSADD 210090055LSADD 2265105057LSASD 2340107557LSADD 2236103657ULSADD 2292106857BS 476: Part22: 1987 122 (integrity) 1110 (insulation)BS 476: Part22: 1987 116 (integrity)BS 476: Part22: 198795 (insulation)Right hand specimen91 (integrity)84 (insulation)Left hand specimen105 (integrity)93 (insulation)BS 476: Part22: 1987 131 (integrity)90 (insulation)BS 476: Part22: 1987 151 (integrity)98 (insulation)1. The tested specimen failed under the integrity criterion at 122 and 127 minutes due tocontinuous flaming from hinge positions. The specimen continued until 132 minutes atwhich time the facing ignited. Assessment has been made to use the later failure of132 minutes integrity, as the basis of leaf size calculations, by increasing the quantityof intumescent hinge protection by 100%, from 1mm thick Interdens to 2mm.2. An alternative intumescent detail for Design B has been assessed from that tested byspecifying 2 No. 22 x 4mm seals at the perimeter and meeting edges instead of 2 No.20 x 4mm seals at the meeting edges and 1No. 25 x 4mm and 1 No. 20 x 4mmaround the perimeter. It is Chiltern Fire’s opinion that the alteration in intumescentspecification is unlikely to significantly affect the tested performances, based on thestability of the design and the over6run in performance achieved. However, tocompensate for the marginal reduction of material around the perimeter of the leaf(approximately 2.5% less intumescent by volume), the assessed leaf sizes given inappendix E have been reduced by 2.5%. The altered intumescent specification isprovided in section 11.2 and the original specification is given in section 11.3. Theassociated data sheets are given in appendix E.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 29 of 47

Supporting DataReport No. Configuration Leaf SizeWF63295(Glazing evidence)WHI 495 PSV1553(multi piece stilesand rails)ULSADD 204082644Fixed sample 900100044(mm)TestStandardBS 476:Part 22:1987UBCStandard 762 (1997)Performance(mins)149 (integrity)70 (insulation)90 (integrity) with 28second hose streamtestUL –100359573COQ6009(Removal ofintumescent gasketrequirementaround lock bodyfor 60 and 90minuteapplications)LSASD 2440122044UL 10(c)(2009) andCAN/ULCS104 – 1090 (integrity) with 48second hose streamIF12047(NorglazeUniversal 90)ULSASDsample104099658Principlesof BS 476:Part 20:1987106 (integrity)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 30 of 47

Appendix BAssessed Glazing System1.6mm thick(16 gauge) ‘Z’section mildsteel beadsLorientSystem 90+glazingchannelAssessedGlass90 oanglefor steelbead2222mm2mm thick Palusol 100Psheet self adhered toperimeter of aperture forglazing for full width of leaf2525mmInter screw sleeve bolt –37mm long x 4.9mmdiameter sleeve with43mm long x 3.8mmdiameter screw bolt. Thebolts are to be fitted at125mm centres aroundthe glazed aperture andat 45mm in from outsidecornersThe legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 31 of 47

Appendix CTectonite Door Frame ConstructionsTectonite (2 C 4mm hardwood or MDF veneer)2 or 4mm hardwood or MDFveneer may be applied on allfaces of the door frame94mm (w) x 43mm (t) sectionof Tectonite12mm deep planted orrebated stop (hardwood orTectonite). The stop maybe fixed by screwingthrough the rear of theframe. The fixing mustpenetrate the stop to adepth of 8mmTectonite (hardwood composite)Two layers of 20 x 47hardwood or one layer 40x 47 hardwood glued toTectonite frame core18 thick architrave12mm plantedstop (hardwood)72 deep x 43 wide Tectonite4mm thick hardwood facingrebated to accommodateintumescent sealsThe legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 32 of 47

Warm Springs Composite Products TCStop detail (measurements in mm)3812325T6Stop with a 25mm (w) x 3mm (d)tongue to locate into a groove onthe face of the frame. The stop ismachined to have a slightlynarrower end than the groove inthe frame to give a snug fit. Thestop is then mechanically fixedusing pins or screws. The T6Stopmay be constructed of hardwood orTectonite meeting the specificationin section 8 for 60, 90 or 120minutes fire resistanceWarm Springs Composite Products frame width extension detailTongue and groove jointThe legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 33 of 47

Appendix DRevisions & AmendmentsRevision No. Date DescriptionThe legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 34 of 47

Appendix EDatasheets for:Warm Springs Composite Product Doorsets for:Falcon Panel Products Ltd.The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 35 of 47

Leaf Sizes60 Minutes Fire ResistanceLatched and Unlatched Single and Double Acting Single DoorsetsConfiguration Height (mm) Width (mm)LSASDULSASD &DASDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 16353498 x 10682292 x 16103448 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial: Tectonite HardwoodMin. Section (mm): See section 8 See section 8Min. Density(kg/m 3 ): See section 8 See section 8Intumescent Materials: WSCPHead: See section 11.2Jambs: See section 11.2Hardware Protection: See section 11.2Maximum Door Leaf SizeLSASDULSASD & DASD3550345033503250315030502950285027502650255024502350Height (mm)22501650155014501350125011501050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 36 of 47

Leaf Sizes60 Minutes Fire ResistanceLatched and Unlatched Single and Double Acting Double DoorsetsConfiguration Height (mm) Width (mm)LSADDULSADD &DADDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 15853398 x 10682292 x 15603348 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial: Tectonite HardwoodMin. Section (mm): See section 8 See section 8Min. Density(kg/m 3 ): See section 8 See section 8Intumescent Materials: WSCPHead: See section 11.2Jambs: See section 11.2Hardware Protection: See section 11.2Maximum Door Leaf SizeLSADDULSADD & DADD345033503250315030502950285027502650255024502350Height (mm)22501650155014501350125011501050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 37 of 47

Leaf Sizes90 Minutes Fire ResistanceLatched and Unlatched Single Acting Single DoorsetsConfiguration Height (mm) Width (mm)LSASDULSASDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 14623129 x 10682292 x 14373079 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BMaterial: Tectonite HardwoodFrame SpecificationMin. Section (mm): See section 8 See section 8Min. Density(kg/m 3 ): See section 8 See section 8Intumescent Materials: WSCPHead: See section 11.2Jambs: See section 11.2Hardware Protection: See section 11.2Maximum Door Leaf SizeLSASDULSASD315030502950285027502650Height (mm)2550245023502250155014501350125011501050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 38 of 47

Leaf Sizes90 Minutes Fire ResistanceLatched and Unlatched Single Acting Double DoorsetsConfiguration Height (mm) Width (mm)LSADDULSADDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 14123029 x 10682292 x 13872979 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial: Tectonite HardwoodMin. Section (mm): See section 8 See section 8Min. Density(kg/m 3 ): See section 8 See section 8Intumescent Materials: WSCPHead: See section 11.2Jambs: See section 11.2Hardware Protection: See section 11.2Maximum Door Leaf SizeLSADDULSADD315030502950285027502650Height (mm)2550245023502250145014001350130012501200115011001050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 39 of 47

Leaf Sizes120 Minutes Fire ResistanceLatched and Unlatched Single Acting Single DoorsetsConfiguration Height (mm) Width (mm)LSASDULSASDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 12032571 x 10682292 x 11782521 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial:TectoniteMin. Section (mm): See section 8Min. Density(kg/m 3 ): See section 8Intumescent Materials: WSCPHead: See section 11.2Jambs: See section 11.2Hardware Protection: See section 11.2Maximum Door Leaf SizeLSASDULSASD26002550250024502400Height (mm)23502300225012501200115011001050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 40 of 47

Leaf Sizes120 Minutes Fire ResistanceLatched and Unlatched Single Acting Double DoorsetsConfiguration Height (mm) Width (mm)LSASDULSASDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 11532471 x 10682292 x 11282421 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial:TectoniteMin. Section (mm): See section 8Min. Density(kg/m 3 ): See section 8Intumescent Materials: WSCPHead: See section 11.2Jambs: See section 11.2Hardware Protection: See section 11.2Maximum Door Leaf SizeLSADDULSADD2500245024002350Height (mm)230022501200115011001050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 41 of 47

Leaf Sizes60 Minutes Fire ResistanceLatched and Unlatched Single and Double Acting Single DoorsetsConfiguration Height (mm) Width (mm)LSASDULSASD &DASDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 16773588 x 10682292 x 16523538 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial: Tectonite HardwoodMin. Section (mm): See section 8 See section 8Min. Density(kg/m 3 ): See section 8 See section 8Intumescent Materials: WSCPHead: See section 11.3.Jambs: See section 11.3.Hardware Protection: See section 11.3Maximum Door Leaf SizeLSASDULSASD & DASD36503550345033503250315030502950285027502650255024502350Height (mm)22501650155014501350125011501050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 42 of 47

Leaf Sizes60 Minutes Fire ResistanceLatched and Unlatched Single and Double Acting Double DoorsetsConfiguration Height (mm) Width (mm)LSADDULSADD &DADDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 16273488 x 10682292 x 16023438 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial: Tectonite HardwoodMin. Section (mm): See section 8 See section 8Min. Density(kg/m 3 ): See section 8 See section 8Intumescent Materials: WSCPHead: See section 11.3Jambs: See section 11.3Hardware Protection: See section 11.3Maximum Door Leaf SizeLSADDULSADD & DADD3550345033503250315030502950285027502650255024502350Height (mm)22501650155014501350125011501050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 43 of 47

Leaf Sizes90 Minutes Fire ResistanceLatched and Unlatched Single Acting Single DoorsetsConfiguration Height (mm) Width (mm)LSASDULSASDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 15003209 x 10682292 x 14753159 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial: Tectonite HardwoodMin. Section (mm): See section 8 See section 8Min. Density(kg/m 3 ): See section 8 See section 8Intumescent Materials: WSCPHead: See section 11.3Jambs: See section 11.3Hardware Protection: See section 11.3Maximum Door Leaf SizeLSASDULSASD3250315030502950285027502650Height (mm)2550245023502250155014501350125011501050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 44 of 47

Leaf Sizes90 Minutes Fire ResistanceLatched and Unlatched Single Acting Double DoorsetsConfiguration Height (mm) Width (mm)LSADDULSADDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 14503109 x 10682292 x 14253059 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial: Tectonite HardwoodMin. Section (mm): See section 8 See section 8Min. Density(kg/m 3 ): See section 8 See section 8Intumescent Materials: WSCPHead: See section 11.3Jambs: See section 11.3Hardware Protection: See section 11.3Maximum Door Leaf SizeLSADDULSADD315030502950285027502650Height (mm)25502450235022501500145014001350130012501200115011001050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 45 of 47

Leaf Sizes120 Minutes Fire ResistanceLatched and Unlatched Single Acting Single DoorsetsConfiguration Height (mm) Width (mm)LSASDULSASDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 12342637 x 10682292 x 12092587 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial:TectoniteMin. Section (mm): See section 8Min. Density(kg/m 3 ): See section 8Intumescent Materials: WSCPHead: See section 11.3Jambs: See section 11.3Hardware Protection: See section 11.3Maximum Door Leaf SizeLSASDULSASD265026002550250024502400Height (mm)23502300225012501200115011001050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 46 of 47

Leaf Sizes120 Minutes Fire ResistanceLatched and Unlatched Single Acting Double DoorsetsConfiguration Height (mm) Width (mm)LSASDULSASDFrom:To:From:Maximum Overpanel Height (mm) Transomed 500GlazingTo:Maximum GlazedArea:Approved Systems:2292 x 11842537 x 10682292 x 11592487 x 10680.18m 2 (see section 7 for details)See section 7 and appendix BFrame SpecificationMaterial:TectoniteMin. Section (mm): See section 8Min. Density(kg/m 3 ): See section 8Intumescent Materials: WSCPHead: See section 11.3Jambs: See section 11.3Hardware Protection: See section 11.3Maximum Door Leaf SizeLSADDULSADD2550250024502400Height (mm)2350230022501200115011001050Width (mm)The legal validity of this report can only be claimed on presentation of the complete report.Report for: Falcon Panel Products Ltd.Ref: Chilt/A12138 Page 47 of 47