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Rosa - Total.com

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HIgHLy INsULaTED ProDUCTIoN<br />

fLoWLINEs<br />

The subsea network that carries <strong>Rosa</strong> crude<br />

consists of 64 kilometers of production<br />

flowlines insulated using ITP’s<br />

Pipe in Pipe technology. Each line consists<br />

of two concentric tubes. Izoflex TM ,<br />

an insulating material, is inserted in<br />

the annulus and a vacuum (air at 10 mbar a )<br />

is created. Swaged joints (pressure-formed<br />

joints) are used to assemble the pipe<br />

sections.<br />

Inner pipe<br />

Resin<br />

rIsEr ToWEr: INNoVaTIVE DEsIgN<br />

Double wall sleeve<br />

Outer pipe<br />

The new concept (BHOR) implemented for the riser anchored to the west of the Girassol<br />

FPSO is another major innovation of the <strong>Rosa</strong> Project, <strong>com</strong>bining highly effective thermal<br />

insulation and buoyancy. The 1,200-meter-tall structure <strong>com</strong>prises four production risers<br />

(8” x 17”) of Pipe in Pipe technology, along with two water injection risers (10”) and<br />

four gas lift lines associated with the 8” production flowlines. The entire assembly is<br />

wrapped in syntactic foam which holds it together around a central steel tendon (18”)<br />

and contributes to the structure’s buoyancy. The riser tower is stabilized in vertical<br />

position thanks to the syntactic foam <strong>com</strong>ponents and a steel buoyancy tank 6 meters in<br />

diameter and 35 meters high.

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