Tappex® Thread inserts | KVT-Fastening - KVT-Fastening Sp. z o.o.

TAPPex ®THREAD INSERTSPRECISE ANDDURABLE INLIGHT MATERIALSJoined to last.www.kvt-fastening.com 1

KVT-Fastening is an internationally wellknownspecialist for high-quality fastening and sealingapplications. In both areas, KVT offers engineeringsolutions based on the wide productportfolio of the leading manufacturers in themarket.Whether for the electronics and energy sector,the automotive and transportation industries,aviation and aerospace, engineering and construction,precision engineering, or medicalequipment, high-performance solutions fromKVT are found wherever absolutely safe andsecure connections are essential. These smallbut extremely resilient components are appliedwhere it matters most.KVT does not just supply standard productsand individual components, but also providesclose and active customer support in the searchfor ideal solutions, particularly when specificrequirements must be fulfilled. This portfolio iscomplemented by a range of innovative toolsand machines as well as, if needed, the integrationinto automated, serial production workflows.Since 1927 KVT-Fastening stands for experience,solution oriented expertise, unique skillsin development and consultation and forthe utmost reliability.Joined to last. KVTTHE CENTER OF EXCELLENCEFOR HIGH-PERFORMANCEfastening TECHNOLOGY3

TAPPEX ® – RELIABLE AND COST-EFFICIENT THREAD INSERTSTappex ® brass thread inserts (steel or stain -less steel) create precise, durable internalthreads in workpieces made of plastic,light metal alloy, and other notch-sensitivematerials.TRISERT ® self-tapping inserts which canbe used in thread inserts, which can in turnbe used in thermoplastic materials, glassfibre reinforced plastics (GRP) and thermosetplastics. In molded and drilled holes thethree cutting flutes ensure secure embeddingin the base material. Available in brassin sizes M2 – M10 with and without a head,TRISERT ® guarantees a clean, swarf-freeinternal thread. The particular advantage ofthe double ended thread insert is that it canbe installed bidirectional.TRISERT-3 ® self-tapping inserts, a sub -group of TRISERT ® thread inserts, made ofsteel or stainless steel, meet the strictestof requirements, e.g. in medical technology,the maritime sector, or in the food industry.FOAMSERT ® self-tapping inserts. Thissubgroup of Trisert thread insert is usedin drilled holes in expanded materials andwood. A hand installation tool and apneumatic tool, each with their ownaccessories, are available for installationTRISERT ® , TRISERT-3 ® and FOAMSERT ® .MULTISERT ® press-fitting inserts withinternal thread and patented barb formsection are particularly suitable for use withthermoplastic materials. They are availablein sizes M1.6 – M12 both with and withouta head. Processing methods: press-fitting,ultrasonic insertion, heat insertion (localmelting of plastic).MICROBARB ® press-fitting inserts withmicro knurling. This sub-group of MULTI-SERT ® thread inserts is ideal for use inthin-walled materials. Both MULTISERTS ®and MICROBARBS ® can be installed usingthe Heat Inserter 074/02.HIMOULD ® brass threaded inserts formolding in M2 – M12 are used in molded andcast components. The HIMOULD ® insert canbe molded in very close the edge of a componentor in situations where there are thin wallsor bosses which would be impractical forpost-mold installed inserts. Exceptionally widerange of applications for thermoplastic andthermoset plastic molded parts with openended or blind ended design.The following applies to all Tappex ® variants:With non-chamfered threads, a small burr ispossible at the end of the thread.

Contents6 – 10 TRISERT ®Self-tapping inserts11 – 13 TRISERT-3 ®Self-tapping inserts, steel and stainless steel14 FOAMSERT ®Self-tapping inserts16 – 19 MULTISERT ®Press-fitting inserts20 MICROBARB ®Press-fitting inserts with micro knurling22 – 24 HiMOULD ®Inserts for molding in26 – 2829Technical dataTest proceduresAll dimensions are specified in mm.5

THREAD INSERTSTRISERT ®tappex ®Double ended bidirectional purposeSelf-tapping thread insertFor thermoplastic materials3 special cutting flutes prevent swarf in the internal threadCan be used in drilled or molded holesFully internal through threadedMaterialBrassTypical applications3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l d 1nom.pnom.DWmin.D 1min.Tmin.145M2136M2M2M24.004.80± 0.203.503.500.790.793.1– 3.33.1– 3.31.251.255.85.84.45.3145M2.5136M2.5137M2.5M2.5M2.5M2.54.005.256.25± 0.204.334.334.331.061.061.063.8 – 4.13.8 – 4.13.8 – 4.11.551.551.557.27.27.24.45.86.9145M3136M3137M3M3M3M34.005.256.25± 0.204.734.734.731.061.061.064.1– 4.44.1– 4.44.1– 4.41.651.651.657.77.77.74.45.86.9145M3.5136M3.5137M3.5M3.5M3.5M3.55.006.207.30± 0.205.525.525.521.151.151.155.0 – 5.35.0 – 5.35.0 – 5.32.002.002.009.39.39.35.56.98.1145M4136M4137M4M4M4M45.607.108.40± 0.206.316.316.311.271.271.275.8 – 6.15.8 – 6.15.8 – 6.12.302.302.3010.710.710.76.27.99.3145M5136M5137M5M5M5M56.408.4010.00± 0.257.507.507.501.411.411.416.9 – 7.26.9 – 7.26.9 – 7.22.702.702.7012.612.612.67.19.311.0145M6136M6137M6M6M6M67.909.8012.00± 0.258.698.698.691.591.591.598.0 – 8.48.0 – 8.48.0 – 8.43.153.153.1514.714.714.78.710.813.2145M8-21145M8136M8M8M8M88.009.5012.40± 0,20± 0,3011.0611.0611.061.951.951.9510.1 – 10.610.1 – 10.610.1 – 10.64.004.004.0018.618.618.69.010.513.7145M10136M10M10M1012.0016.00± 0.3013.9513.951.951.9513.0 – 13.513.0 – 13.55.105.1023.723.713.217.6* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.6 All dimensions are specified in mm.www.kvt-fastening.com

THREAD INSERTSTRISERT ®tappex ®Double ended bidirectional purposeSelf-tapping thread insertFor thermoset plastics, glass-fiber reinforced plastics (GRP) > 35%3 special cutting flutes prevent swarf in the internal threadCan be used in drilled or molded holesFully internal through threadedDesign of cutting flutes modified for use in thermoset plasticsMaterialBrassTypical applications3-D DatA: http://kvt.partcommunity.comThread insertLocation holeOrder reference d l± 0.125d 1nom.pnom.DWmin.D 1min.Tmin.139M2138M2M2M24.004.803.503.500.790.79139M2.5138M2.5170M2.5M2.5M2.5M2.54.005.256.254.334.334.331.061.061.06139M3138M3170M3M3M3M34.005.256.254.734.734.731.061.061.06139M3.5138M3.5170M3.5M3.5M3.5M3.55.006.207.305.525.525.521.151.151.15139M4138M4170M4M4M4M45.607.108.406.316.316.311.271.271.27Upon request139M5138M5170M5M5M5M56.408.4010.007.507.507.501.411.411.41139M6138M6170M6M6M6M67.909.8012.008.698.698.691.591.591.59139M8138M8M8M89.5012.4011.0611.061.951.95139M10138M10M10M1012.0016.0013.9513.951.951.95All dimensions are specified in mm.www.kvt-fastening.com 7

THREAD INSERTSTRISERT ®tappex ®Reduced headSelf-tapping thread insertFor thermoplastic materials or thermoset plastics3 special cutting flutes prevent swarf in the internal threadCan be used in drilled or molded holesFully internal through threadedLarger contact surfaceHigher torque performancesHigher axial forcesDesign of cutting flutes modified for use in thermoset plasticsMaterialBrass3-D DATA: http://kvt.partcommunity.comFor thermoplastic materialsThread insertLocation hole*Order reference d l d 1nom.pnom.d 2nom.t± 0.15DWmin.D 1min.Tmin.237M3 M3 6.25 ± 0.20 4.73 1.06 4.7 0.75 4.1 – 4.4 1.65 7.7 6.9237M4 M4 8.40 ± 0.20 6.31 1.27 6.3 0.80 5.8 – 6.1 2.30 10.7 9.3237M5 M5 10.00 ± 0.25 7.50 1.41 7.5 0.80 6.9 – 7.2 2.70 12.6 11.0237M6245M6M6M612.007.90± 0.258.698.691.591.598.68.60.900.908.0 – 8.48.0 – 8.43.153.1514.714.713.28.7237M8 M8 14.10 ± 0.30 11.06 1.95 11.1 1.00 10.1 – 10.6 4.00 18.6 15.6For thermoset plasticsThread insertLocation hole*Order reference d l± 0.125d 1nom.pnom.d 2nom.t± 0.1DWmin.D 1min.Tmin.270M3 M3 6.25 4.73 1.06 4.7 0.75270M4 M4 8.40 6.31 1.27 6.3 0.80270M5 M5 10.00 7.50 1.41 7.5 0.80270M6239M6M6M612.007.908.698.691.591.598.68.60.900.90Upon request270M8 M8 14.10 11.06 1.95 11.1 1.00* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.8 All dimensions are specified in mm.www.kvt-fastening.com

THREAD INSERTSTRISERT ®tappex ®Regular headSelf-tapping thread insertFor thermoplastic materials3 special cutting flutes prevent swarf in the internal threadCan be used in drilled or molded holesFully internal through threadedLarger contact surfaceHigher torque performancesHigher axial forcesMaterialBrass3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l d 1nom.pnom.d 2nom.t± 0.15DWmin.D 1min.Tmin.345M2.5336M2.5M2.5M2.54.005.25± 0.204.334.331.061.066.356.350.600.603.8 – 4.13.8 – 4.11.551.557.27.24.45.8345M3336M3M3M34.005.25± 0.204.734.731.061.067.107.100.750.754.1 – 4.44.1 – 4.41.651.657.77.74.45.8345M3.5336M3.5M3.5M3.55.006.20± 0.205.525.521.151.158.308.300.750.755.0 – 5.35.0 – 5.32.002.009.39.35.56.9345M4336M4M4M45.607.10± 0.206.316.311.271.278.708.700.750.755.8 – 6.15.8 – 6.12.302.3010.710.76.27.9345M5336M5M5M56.408.40± 0.257.507.501.411.4111.1011.100.900.906.9 – 7.26.9 – 7.22.702.7012.612.67.19.3345M6336M6M6M67.909.80± 0.258.698.691.591.5912.0012.001.001.008.0 – 8.48.0 – 8.43.153.1514.714.78.710.8345M8-02336M8M8M87.5012.40± 0.3011.0611.061.951.9514.3014.301.251.2510.1 – 10.610.1 – 10.64.004.0018.618.68.313.7345M10336M10M10M1012.0016.00± 0.3013.9513.951.951.9518.0018.001.501.5013.0 – 13.513.0 – 13.55.105.1023.723.713.217.6* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.All dimensions are specified in mm.www.kvt-fastening.com 9

THREAD INSERTSTRISERT ®tappex ®Regular headSelf-tapping thread insertFor thermoset plastics3 special cutting flutes prevent swarf in the internal threadCan be used in drilled or molded holesFully internal through threadedLarger contact surfaceHigher torque performancesHigher axial forcesDesign of cutting flutes modified for use in thermoset plasticsMaterialBrass3-D DATA: http://kvt.partcommunity.comThread insertLocation holeOrder reference d l± 0.125d 1nom.pnom.d 2nom.t± 0.15DWmin.D 1min.Tmin.339M2.5338M2.5M2.5M2.54.005.254.334.331.061.066.356.350.600.60339M3338M3M3M34.005.254.734.731.061.067.107.100.750.75339M3.5338M3.5M3.5M3.55.006.205.525.521.151.158.308.300.750.75339M4338M4339M5338M5M4M4M5M55.607.106.408.406.316.317.507.501.271.271.411.418.708.7011.1011.100.750.750.900.90Upon request339M6338M6M6M67.909.808.698.691.591.5912.0012.001.001.00339M8-02338M8M8M87.5012.4011.0611.061.951.9514.3014.301.251.25339M10338M10M10M1012.0016.0013.9513.951.951.9518.0018.001.501.5010 All dimensions are specified in mm.www.kvt-fastening.com

THREAD INSERTSTRISERT-3 ®tappex ®Reduced headSelf-tapping thread insertFor light metal and plasticsCan be used in drilled or molded holesFully internal through threadedCase hardening steel Zn/Ni with surface coating,passivated (Cr VI+-free)Faster installation due to greater helix angleof the thread flanksCorrosion resistance up to 720 hours to red rusttd 2d 1IWD 1d 1D45°TMaterialSteel3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l± 0.125d 1nom.d 2nom.t± 0.1DPlasticsDMetalsWmin.D 1min.Tmin.6238 M36270 M3M3M35.256.254.734.734.704.700.380.384.10 – 4.404.10 – 4.404.35 – 4.554.35 – 4.551.651.657.707.705.806.906238 M46270 M4M4M47.108.406.316.316.306.300.380.385.80 – 6.105.80 – 6.105.95 – 6.155.95 – 6.152.302.3010.7010.707.909.306238 M56270 M5M5M58.4010.007.507.507.507.500.400.406.90 – 7.206.90 – 7.207.15 – 7.357.15 – 7.352.702.7012.6012.609.3011.006238 M66270 M6M6M69.8012.008.698.698.608.600.450.458.00 – 8.408.00 – 8.408.35 – 8.558.35 – 8.553.153.1514.7014.7010.8013.206238 M86270 M8M8M812.4014.0011.0611.0611.1011.100.500.5010.10 – 10.6010.10 – 10.6010.55 – 10.8510.55 – 10.854.004.0018.6018.6013.7015.406239 M106238 M106270 M10M10M10M1012.0016.0018.0013.9513.9513.9514.1014.1014.100.750.750.7513.00 – 13.5013.00 – 13.5013.00 – 13.5013.45 – 13.6513.45 – 13.6513.45 – 13.655.105.105.1023.7023.7023.7013.2017.6019.80* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.All dimensions are specified in mm.www.kvt-fastening.com 11

THREAD INSERTSTRISERT-3 ®tappex ®Reduced headSelf-tapping thread insertFor light metal and plasticsM 10 also available in blind-ended designCan be used in drilled or molded holesFully internal through threadedFaster installation due to greater helix angleof the thread flanksStainless steel 303 comparable with 1.4305td 2d 1IWD 1d 1D45°TMaterialStainless steel3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l± 0.125d 1nom.d 2nom.t± 0.1DPlasticsDMetalsWmin.D 1min.Tmin.6238 M3-3036270 M3-303M3M35.256.254.734.734.704.700.380.384.10 – 4.404.10 – 4.404.35 – 4.554.35 – 4.551.651.657.707.705.806.906238 M4-3036270 M4-303M4M47.108.406.316.316.306.300.380.385.80 – 6.105.80 – 6.105.95 – 6.155.95 – 6.152.302.3010.7010.707.909.306238 M5-3036270 M5-303M5M58.4010.007.507.507.507.500.400.406.90 – 7.206.90 – 7.207.15 – 7.357.15 – 7.352.702.7012.6012.609.3011.006238 M6-3036270 M6-303M6M69.8012.008.698.698.608.600.450.458.00 – 8.408.00 – 8.408.35 – 8.558.35 – 8.553.153.1514.7014.7010.8013.206238 M8-3036270 M8-303M8M812.4014.0011.0611.0611.1011.100.500.5010.10 – 10.6010.10 – 10.6010.55 – 10.8510.55 – 10.854.004.0018.6018.6013.7015.406239 M10-3036238 M10-3036270 M10-303M10M10M1012.0016.0018.0013.9513.9513.9514.1014.1014.100.750.750.7513.00 – 13.5013.00 – 13.5013.00 – 13.5013.45 – 13.6513.45 – 13.6513.45 – 13.655.105.105.1023.7023.7023.7013.2017.6019.80closed versionThread insertLocation hole*Order reference d l± 0.125d 1nom.d 2nom.t± 0.1DPlasticsDMetalsWmin.D 1min.Tmin.6238 M10B-3036270 M10B-303M10M1016.0018.0013.9513.9514.1014.100.750.7513.00 – 13.5013.00 – 13.5013.45 – 13.6513.45 – 13.655.105.1023.7023.7017.6019.80* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.12 All dimensions are specified in mm.www.kvt-fastening.com

THREAD INSERTSTRISERT-3 ®tappex ®Reduced headSelf-tapping thread insertFor light metal and plasticsM 10 also available in blind-ended designCan be used in drilled or molded holesFully internal through threadedFaster installation due to greater helix angleof the thread flanksStainless steel 316 comparable with 1.4401td 2d 1IWD 1d 1D45°TMaterialStainless steel3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l± 0.125d 1nom.d 2nom.t± 0.1DPlasticsDMetalsWmin.D 1min.Tmin.6238 M3-3166270 M3-316M3M35.256.254.734.734.704.700.380.384.10 – 4.404.10 – 4.404.35 – 4.554.35 – 4.551.651.657.707.705.806.906238 M4-3166270 M4-316M4M47.108.406.316.316.306.300.380.385.80 – 6.105.80 – 6.105.95 – 6.155.95 – 6.152.302.3010.7010.707.909.306238 M5-3166270 M5-316M5M58.4010.007.507.507.507.500.400.406.90 – 7.206.90 – 7.207.15 – 7.357.15 – 7.352.702.7012.6012.609.3011.006238 M6-3166270 M6-316M6M69.8012.008.698.698.608.600.450.458.00 – 8.408.00 – 8.408.35 – 8.558.35 – 8.553.153.1514.7014.7010.8013.206238 M8-3166270 M8-316M8M812.4014.0011.0611.0611.1011.100.500.5010.10 – 10.6010.10 – 10.6010.55 – 10.8510.55 – 10.854.004.0018.6018.6013.7015.406239 M10-3166238 M10-3166270 M10-316M10M10M1012.0016.0018.0013.9513.9513.9514.1014.1014.100.750.750.7513.00 – 13.5013.00 – 13.5013.00 – 13.5013.45 – 13.6513.45 – 13.6513.45 – 13.655.105.105.1023.7023.7023.7013.2017.6019.80closed versionThread insertLocation hole*Order reference d l± 0.125d 1nom.d 2nom.t± 0.1DPlasticsDMetalsWmin.D 1min.Tmin.6238 M10B-3166270 M10B-316M10M1016.0018.0013.9513.9514.1014.100.750.7513.00 – 13.5013.00 – 13.5013.45 – 13.6513.45 – 13.655.105.1023.7023.7017.6019.80* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.All dimensions are specified in mm.www.kvt-fastening.com 13

THREAD INSERTSFOAMSERT ®tappex ®Double ended bidirectional purposeorReduced headSelf-tapping thread insertDesigned especially for expanded material and wood3 special cutting flutes prevent swarf in the internal threadCan be used in drilled or molded holesFully internal through threadedMaterialBrasslDouble endedUsable both sidesType 040dd 1pReduced headType 240ld 2dd 1pt3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l± 0.125d 1nom.pnom.Dmin.Wmin.D 1min.T040M2.5 M2.5 8.00 5.50 1.81 4.25 – 5.00 3.75 12.50 8.8040M3 M3 8.00 5.50 1.81 4.25 – 5.00 3.75 12.50 8.8040M3.5 M3.5 8.50 6.30 2.12 5.00 – 5.75 4.33 14.40 9.4040M4 M4 9.00 7.10 2.31 5.70 – 6.50 4.90 16.30 9.9040M5 M5 10.00 8.70 2.54 7.20 – 8.10 6.10 20.30 11.0040M6 M6 12.00 10.00 2.82 8.40 – 9.30 7.00 23.30 13.2040M8 M8 16.00 12.00 3.63 10.40 – 11.30 8.50 28.30 17.6Thread insertLocation hole*Order reference d l± 0.125d 1nom.pnom.d 2nom.tnom.DWmin.D 1min.Tmin.240M3 M3 9.00 5.50 1.81 5.50 0.50 4.25 – 5.00 3.75 12.50 9.9240M4 M4 11.00 7.10 2.31 7.10 0.50 5.70 – 6.50 4.90 16.30 12.1240M5 M5 12.00 8.70 2.54 8.70 0.50 7.20 – 8.10 6.10 20.30 13.2240M6 M6 16.00 10.00 2.82 10.00 0.60 8.40 – 9.30 7.00 23.30 17.6240M8 M8 20.00 12.00 3.63 12.00 0.70 10.40 – 11.30 8.50 28.30 22.0* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.14 All dimensions are specified in mm.www.kvt-fastening.com

Installation equipmentTRISERT ® , TRISERT-3 ® and FOAMSERT ®tappex ®Production driver (magnified picture)for pantograph tool.ORDERING EXAMPLE for M2: 029EM2-01, etc.PantographPneumatic screwdriver with an automatic reverse torque-clutch controlPicture with tool stud linear quick for vertical, stationary mounting andmounting piece, not included in the delivery.Hand installation toolwith hexagonal retainer for prototyping and small seriesORDERING EXAMPLE for M4: 031M4, etc.www.kvt-fastening.com 15

THREAD INSERTSMULTISERT ®tappex ®UnheadedParticularly suitable for thermoplastic materialsPatented external formSpecial plain location spigotInstallation options:Press-fittingUltrasonic insertionHeat insertionMaterialBrassTypical application3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l0– 0.25DWmin.D 1min.Tmin.001M2002M2M2M24.203.103.00 – 3.303.00 – 3.301.351.356.06.04.33.2001M2.5002M2.5M2.5M2.55.204.103.70 – 4.003.70 – 4.001.701.707.47.45.34.2001M3002M3M3M35.204.103.70 – 4.003.70 – 4.001.701.707.47.45.34.2001M3.5002M3.5M3.5M3.57.004.104.60 – 5.004.60 – 5.002.252.259.59.57.24.2001M4002M4M4M48.505.605.40 – 5.905.40 – 5.902.502.5010.910.98.65.8001M5002M5M5M510.106.606.00 – 6.506.00 – 6.502.852.8512.212.210.26.8001M6002M6M6M612.307.707.70 – 8.207.70 – 8.203.203.2014.614.612.57.9001M8002M8M8M813.808.3010.20 – 10.6010.20 – 10.604.254.2519.119.114.08.9001M10002M10M10M1016.1010.5012.50 – 13.0012.50 – 13.005.105.1023.223.216.310.7001M12 M12 16.10 15.00 – 15.40 5.20 25.8 16.3* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.16 All dimensions are specified in mm.www.kvt-fastening.com

THREAD INSERTSMULTISERT ®tappex ®Single thickness head with large head diameterParticularly suitable for thermoplastic materialsPatented external formSpecial positioning shaftInstallation options:Press-fittingHeat insertionMaterialBrassTypical applications3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l0– 0.25t± 0.15d1nom.Dmin.Wmin.D 1min.T003M2.5004M2.5M2.5M2.55.204.100.750.757.17.13.70 – 4.003.70 – 4.001.701.707.47.45.34.2003M3004M3M3M35.204.100.750.757.17.13.70 – 4.003.70 – 4.001.701.707.47.45.34.2003M3.5004M3.5M3.5M3.57.004.100.750.757.97.94.60 – 5.004.60 – 5.002.252.259.59.57.24.2003M4004M4M4M48.505.600.750.758.78.75.40 – 5.905.40 – 5.902.502.5010.910.98.65.8003M5004M5M5M510.106.600.900.9011.111.16.00 – 6.506.00 – 6.502.852.8512.212.210.26.8003M6004M6M6M612.307.701.001.0012.712.77.70 – 8.207.70 – 8.203.203.2014.614.612.57.9003M8004M8M8M813.8010.101.251.2514.314.310.20 – 10.6010.20 – 10.604.254.2519.119.114.010.3* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.All dimensions are specified in mm.www.kvt-fastening.com 17

THREAD INSERTSMULTISERT ®tappex ®Single thickness head with small head diameterParticularly suitable for thermoplastic materialsPatented external formSpecial plain location spigotInstallation options:Press-inUltrasonic insertion (type 073 only)Heat insertionMaterialBrassTypical applications3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l0– 0.25t± 0.15d 1nom.Dmin.Wmin.D 1min.T073M1.6 M1.6 2.00 0.50 3.2 2.30 – 2.50 1.00 4.5 2.1071M2073M2M2M24.202.000.500.504.84.83.00 – 3.303.00 – 3.301.351.356.06.04.32.1071M2.5073M2.5M2.5M2.55.204.100.750.755.55.53.70 – 4.003.70 – 4.001.701.707.47.45.34.2071M3073M3M3M35.204.100.750.755.55.53.70 – 4.003.70 – 4.001.701.707.47.45.34.2071M3.5073M3.5M3.5M3.57.004.100.751.256.46.44.60 – 5.004.60 – 5.002.252.259.59.57.24.2071M4072M4073M4071M5072M5073M5071M6072M6073M6M4M4M4M5M5M5M6M6M68.505.605.6010.106.606.6012.307.707.700.750.751.501.000.901.751.301.302.007.17.17.17.97.97.99.59.59.55.40 – 5.905.40 – 5.905.40 – 5.906.00 – 6.506.00 – 6.506.00 – 6.507.70 – 8.207.70 – 8.207.70 – 8.202.502.502.502.852.852.853.203.203.2010.910.910.912.212.212.214.614.614.6073M8 M8 10.10 2.50 12.7 10.20 – 10.60 4.25 19.1 10.3073M10 M10 10.10 2.50 14.3 12.50 – 13.00 5.10 23.2 10.38.65.85.810.26.86.812.57.97.9* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.18 All dimensions are specified in mm.www.kvt-fastening.com

THREAD INSERTSMULTISERT ®tappex ®Double thickness head with large head diameterParticularly suitable for thermoplastic materialsPatented external formSpecial plain location spigotInstallation options:Press-fittingUltrasonic insertionHeat insertionMaterialBrassTypical applications3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l0– 0.25t± 0.15d 1nom.Dmin.Wmin.D 1min.T005M3006M3M3M35.204.101.501.507.17.13.70 – 4.003.70 – 4.001.701.707.47.45.34.2005M3.5006M3.5M3.5M3.57.004.101.251.257.97.94.60 – 5.004.60 – 5.002.252.259.59.57.24.2005M4006M4M4M48.505.601.501.508.78.75.40 – 5.905.40 – 5.902.502.5010.910.98.65.8005M5006M5M5M510.106.601.751.7511.111.16.00 – 6.506.00 – 6.502.852.8512.212.210.26.8005M6006M6M6M612.307.702.002.0012.712.77.70 – 8.207.70 – 8.203.203.2014.614.612.57.9005M8006M8M8M813.8010.102.502.5014.314.310.20 – 10.6010.20 – 10.604.254.2519.119.114.010.3* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.All dimensions are specified in mm.www.kvt-fastening.com 19

THREAD INSERTSMICROBARB ®With micro knurlingParticularly suitable for thermoplastic materialsPatented external formParticularly suitable for thin section materialsEspecially for applications in electronicsInstallation options:Press-fittingUltrasonic insertionHeat insertiontappex ®WTDChamfer from thread size M4 w = (½ D x 1.66 ...) - (½ D)Typical applicationsMaterialBrass3-D DATA: http://kvt.partcommunity.comThread insertLocation hole*Order reference d l0– 0.2d 10– 0.2t0– 0.2Barbs D Tmin.0006M2 M2 1.35 4.90 0.55 2 3.30 1.450006M2.5 M2.5 1.85 5.60 0.85 2 4.15 2.000006M3 M3 1.85 6.10 0.85 2 4.66 2.000006M4 M4 3.00 7.90 1.00 3 6.13 3.200006M5 M5 3.00 10.00 1.40 3 7.70 3.200006M6 M6 3.00 12.70 1.70 3 9.55 3.200006M8 M8 4.55 14.30 1.70 3 11.55 4.750006M10 M10 4.55 16.00 3.15 3 13.05 4.75* Installation data: Please note that the dimensions quoted represent standard values and may varydepending on the material of the molded part. It is advisable to run trials prior to series production.20 All dimensions are specified in mm.www.kvt-fastening.com

THERMAL PRESSING DEVICEHeat Inserter 074/02FOR MULTISERT ® AND MICROBARB ®THREAD INSERTStappex ®Installation speed controlVariable temperature75 mm strokeAdjustable stop positionRugged constructionCE markedVoltage 230 V AC 50 HzOutput 400wHeat Tip in scope of supplyView from abovemax. 800 max. 80010510510610619719717575175751061651061655555195195200200350350www.kvt-fastening.com 21

THREAD INSERTSHiMOULD ®Open ended designFor molding in during the cycle of the molding machineFor thermoplastic materials and thermoset plasticsSharp increase in axial forces due to additional groovesCan be plugged onto smooth locating pinsFree of swarf after molding processVery thin-walled, particularly suitable for applicationswith low wall thicknessMaterialBrassThread insertGrooves from thread size M3d d1ICentral knurlingtappex ®Recommended pin design3-D DATA: http://kvt.partcommunity.comOrder reference d l± 0.10d 1± 0.25DL0– 0.25L 1 L 2017M2 M2 3.925 3.40 1.60 3.60 2.00 0.70017M2.5 M2.5 4.725 4.15 2.05 4.40 2.56 0.70117M3 M3 4.725 4.15 2.50 4.40 3.13 0.75117M3.5 M3.5 5.875 5.00 2.90 5.85 3.63 0.80117M4 M4 7.125 5.90 3.30 6.80 4.13 0.85117M5 M5 7.825 6.60 4.20 7.50 5.25 0.90117M6 M6 9.925 9.25 5.00 9.60 6.25 0.95117M8 M8 12.475 11.50 6.80 12.15 8.50 1.00117M10 M10 13.975 13.90 8.50 13.65 10.63 1.00117M12 M12 13.975 16.30 10.25 13.65 12.81 1.0022 All dimensions are specified in mm.www.kvt-fastening.com

THREAD INSERTSHiMOULD ®Blind-ended designtappex ®For molding in during the cycle of the molding machineFor thermoplastic materials and thermoset plasticsSharp increase in axial forces due to additional groovesCan be plugged onto smooth locating pinsFree of swarf after molding processVery thin-walled, particularly suitable for applicationswith low wall thicknessThread inserttd d1Empfohlene Recommended Maße pin designdes AufnahmestiftsMaterialBrassICentral knurling3-D DATA: http://kvt.partcommunity.comOrder reference d l0+ 0,25d 1± 0.25tnom.DL0– 0.25L 1 L 2116M3 M3 6.4 4.15 3.40 2.5 4.8 3.13 0.75116M3.5 M3.5 7.9 5.00 4.56 2.9 5.4 3.63 0.80116M4 M4 8.7 5.90 4.90 3.3 5.8 4.13 0.85116M5 M5 9.5 6.60 5.60 4.2 6.7 5.25 0.90116M6 M6 12.5 10.00 7.50 5.0 7.5 6.25 0.95All dimensions are specified in mm.www.kvt-fastening.com 23

THREAD INSERTSHiMOULD ®Blind ended design with a counter bore in open end, whichpress fits on to a suitable design of tapered shoulded pin inthe mold tool.Thread inserttappex ®Recommended pin designFor molding in during the cycle of the molding machineFor thermoplastic materials and thermoset plasticsSharp increase in axial forces due to additional groovesCan be plugged onto smooth locating pinsFree of swarf after molding processVery thin-walled, particularly suitable for applicationswith low wall thicknessGrooves from thread size M3t t1d d1MaterialBrassICentral knurling3-D DATA: http://kvt.partcommunity.comOrder reference d l0– 0.25d 1± 0.25tnom.t 1nom.D 1± 0,0125L0– 0.25D L 1– 0.075– 0.125L 2J018M2 M2 5.60 3.40 2.52 0.85 2.300 2.50 1.60 0.85 0.20 6.0°018M2.5 M2.5 6.50 4.15 2.70 0.95 2.800 3.00 2.05 0.95 0.20 5.0°118M3 M3 7.45 4.60 3.15 1.10 3.125 3.50 2.50 1.10 0.25 4.5°118M3.5 M3.5 9.30 5.00 4.32 1.35 3.750 4.50 2.90 1.35 0.30 4.5°118M4 M4 10.30 5.90 4.76 1.60 4.425 5.00 3.30 1.60 0.35 4.5°118M5 M5 11.30 6.60 5.36 1.75 5.125 5.75 4.20 1.75 0.40 5.0°118M6 M6 14.50 10.00 7.00 1.85 6.600 6.75 5.00 1.85 0.45 4.5°118M8 M8 16.60 11.50 8.75 2.05 8.500 9.00 6.80 2.05 0.50 4.5°118M10 M10 18.00 13.90 9.45 2.15 10.500 10.00 8.50 2.15 0.55 4.5°24 All dimensions are specified in mm.www.kvt-fastening.com

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Technical dataWe inform you that the values presented here are benchmark values and can differ dependingon the application. Tests are highly recommended before beginning serial production!tappex ®Trisert Series 145 Trisert Series 136 Trisert Series 137 26www.kvt-fastening.com

Technical data We inform you that the values presented here are benchmark values and can differ dependingon the application. Tests are highly recommended before beginning serial production!Multisert Series 001 tappex ® Performance data for heat installed thread inserts Multisert series 001 and 002. www.kvt-fastening.com 27

Technical dataWe inform you that the values presented here are benchmark values and can differ dependingon the application. Tests are highly recommended before beginning serial production!tappex ®Himould ® Series 116 Himould ® Series 117 Himould ® Series 118 28www.kvt-fastening.com

Test Procedurestappex ®Axial force test(Pull-out Force)Based on practical tests, we offer test values to constructorsto enable them to realize even special applications, normallywith standard parts.Axial torque test(Jack-out Torque)www.kvt-fastening.com 29

30www.kvt-fastening.com

KVT Fastening And sealing TECHNOLOGYKOENIG-EXPANDER ®PlugsBlind rivet nutsBlind rivet technologyThread insertsSelf-clinching fastenersStud welding systemsLock nutsBonding fastenersAccess solutionsQuick fastening elementsand clipsQuick release pins andspring plungersAdhesives and sealants 1)Construction fasteners 2)Special processes 1)Pressure intensifiers 3)FASTENING, SEALING AND FLOW CONTROLSOLUTIONS FOR COMPLEX APPLICATIONSThe extensive KVT portfolio offers optimalsolutions for your most challenging applications.The products included in this catalog representonly a selection from our entire product portfolio.Upon request, we will be pleased to provideadditional information or an individualconsultation to you. Feel free to contact us!Screw technologyInstallation technologyQuick connectors 4)For more information about our range ofproducts and order at our E-shop, please visitwww.kvt-fastening.com1) Not available in Germany2) Only available in Switzerland3) Not available in Switzerland4) Not available in Austria

Electrical engineeringEnergy technologyAutomotiveMedical technologyTransportationConstruction industryPrecision engineeringAviation and aerospaceHydraulics and industryMechanical engineeringTHE TRUSTED WORLD LEADER INFASTENING, SEALING ANDFLOW CONTROL SOLUTIONSWhether it is about choosing the optimalfastening, sealing or flow control elementor about developing special solutions forcomplex process and constructionprocedures – efficiency and project safetyare key in every single task.Browse our website or contact us to find outmore about the entire range of products andsolutions in the field of high-end fastening,sealing and flow control technology.For further information please visit:KVT-Fastening AGDietikon/Zürich | Switzerlandinfo-CH@kvt-fastening.comwww.kvt-fastening.chKVT-Fastening GmbHIllerrieden | Germanyinfo-DE@kvt-fastening.comwww.kvt-fastening.deKVT-Fastening GmbHAsten/Linz | Austriainfo-AT@kvt-fastening.comwww.kvt-fastening.atKVT-Fastening Sp. z o.o.Warsaw | Polandinfo-PL@kvt-fastening.comwww.kvt-fastening.plKVT-Fastening S.R.L.Bucureşti | Romaniainfo-RO@kvt-fastening.comwww.kvt-fastening.roKVT-Fastening spol. s.r.o.Bratislava | Slovakiainfo-SK@kvt-fastening.comwww.kvt-fastening.skKVT-Tehnika pritrjevanja d.o.o.Ljubljana | Sloveniainfo-Sl@kvt-fastening.comwww.kvt-fastening.siKVT-Fastening s.r.o.Brno | Czech Republicinfo-CZ@kvt-fastening.comwww.kvt-fastening.czKVT-Fastening Kft.Budapest | Hungaryinfo-HU@kvt-fastening.comwww.kvt-fastening.huwww.kvt-fastening.comJoined to last.Specifications subject to change without notice.05 / 2014