SHAMPOO MANUFACURING UNIT - Invest in Assam

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Active Ingredients (AIs)Others (like binding materials, fragrances, pigments, etc. used in manufacturing process)Sr. No. Particulars Units Value1 Average cost of raw material Rs. per Kg. 1102 Raw materials consumed per batch Kg. 2003 Number of batches per year Nos. 600Total Raw Materials Consumed per Annum Rs. 13,167,000Note: Above raw material consumption pattern is calculated at 100% capacity utilisation of themanufacturing unit working for 300 days per annum and two shifts per day basis.B. LABOURSr.No.Particulars Qualification Nos. SalaryperMonth(Rs.)Direct Labour1 Factory Manager BE/B.Tech +MBA/MMSAnnualManpowerCost(Rs.)1 20,000 264,0002 Production Manager BE/B.Tech 1 15,000 198,0003 Chemists BE/B.Tech 2 12,000 316,8004 Engineer and Technicians BE/B.Tech 4 10,000 528,0005 Skilled Workers BE 2 5,000 132,0006 Semi-skilled and Un-skilled Workers Matriculate 8 3,000 316,8007 Other Misc. Personnel 8 2,500 264,000Total Direct Labour Cost 26 2,019,600Indirect Labour8 Finance Manager MBA/MMS +CA1 15,000 198,0009 Accountant CA 1 10,000 132,00010 Business Development Executives Graduate 2 8,000 211,20011 Security Personnel 2 3,000 79,200Total Indirect Labour 6 620,400Total Cost of man-power 32 2,640,000Note: (1) Manpower cost also includes Perks @ 10% of annual salary(2) There is no specific requirement of other highly skilled and specifically trained manpower apart fromthe normally available qualified manpower as mentioned above at the proposed manufacturing location.C. POWER AND FUELParticulars Units Consumptionper dayUnit Cost(Rs.)Annual Cost(Rs.)Electricity (40 kW) Units 527 6 948,000Furnace Oil Litres 75 8 180,000Water Litres 3,000 0 0Total 1,128,000Source: It is assumed that ground water is tapped through tubewell and hence water is considered free ofcost.D. OTHER EXPENSESSr. No. Particulars Total Cost(Rs.)
Sr. No. Particulars Total Cost(Rs.)Fixed1 Repairs and maintenance 609,7502 Advertising and promotion expenses 500,0003 Lease rent for land 210,0004 Office Administration and other misc. expenses 100,0005 Professional and legal fees 300,0006 Bank charges and commissions 20,0007 Printing and stationary 100,0008 Insurance and taxes 100,000Total other expenses 1,939,750E. Total Working CapitalParticulars Norms Total (Rs.)Raw Materials 2 Months of raw materials 2,194,500Packing 2 Month of packing materials 790,020MaterialsFinished Goods 1 Month of cost of production 1,711,710Bills Receivables 1 Month of sales value 2,194,500Outstandings 1 Month of Raw Material and Packing Material 1,492,260Total 5,398,470Note: 1. Working capital requirement indicated above is at 100% capacity utilisation.2. Margin money @ 25% of total Working Capital – Rs. 1,349,618CAPITAL INVESTMENTThe capital investment required for the project is Rs.1.16 crore. The break-up of the capitalinvestment is indicated in below.Sr. No. Particulars Total Value (Rs.)1 Land and Site Development Cost 125,0002 Building and Civil Works 1,600,0003 Plant and Machinery 7,100,0004 Misc. Fixed Assets 195,0005 Preliminary and Pre-operative Expenses 310,0006 Provisions for Contingency 933,0007 Margin Money for Working Capital 1,349,618Total Cost of the Project 11,612,618Means of FinanceTotal Cost of ProjectRs. 11.61 lakhsPromoter’s Equity (40%) Rs. 4.64Loan from Bank/FI (60%) Rs. 6.97Note - * Transportation subsidy is added to Gross Profit while calculating the profitability of the unitFINANCIAL ANALYSISA. Cost of Production
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SHAMPOO MANUFACURING UNIT - Invest in Assam

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