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APPENDIX B AIRCRAFT WIRING SYSTEMS CURRICULUM AND LESSON PLANS

January 2002 - Task 8 Draft AC Appendix B

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5. Repair proceduresa. Finding the correct sectionb. Finding the correct partc. Finding the correct toolingd. Confirming the correct repair<strong>WIRING</strong> <strong>SYSTEMS</strong> <strong>LESSON</strong> PLANMODULE G: CONNECTIVE DEVICES REPAIROverviewThrough Module G, the instructor lays the groundwork for safe effective maintenance, alteration andrepair of airplane wiring systems. This module is primarily a hands-on class, emphasizing the repair andreplacement of connective devices found on the airplane. This list can be used to cover typical connectors forairplanes, and can be adjusted to suit training requirements. The Instructor may vary the depth and scope ofthe topics to be covered, depending on the type of airplane to be maintained and skills of the persons.ObjectiveAfter this module is complete the person will have the following skills.1. Demonstrate the replacement of components for circular connectors.2. Demonstrate the replacement of components for rectangular connectors.3. Demonstrate the replacement of components for terminal blocks-modular.4. Demonstrate the replacement of components for terminal blocks-non-modular.5. Demonstrate the replacement of components for grounding modules.6. Demonstrate the replacement of pressure sealsStrategiesThis class is primarily a hands-on class to give the student motor skills in the repair of connectivedevices from their airplane. The Chapter 20 Wiring Practices Manual and the appropriate connective devices willbe made available to the class so repair procedures can be fully explored. Photographs of typical internalconditions and external damage could be made available. It is recommended that MODULE F: CONNECTORSshould precede this module.MODULE G – CONNECTIVE DEVICES REPAIR1. Circular Connectorsa. Disassemblyb. Back-shell maintenancec. Contact extraction and insertiond. Contact Crimpinge. Assembly and strain relief2. Rectangular Connectorsa. Disassemblyb. Back-shell maintenancec. Contact extraction and insertiond. Contact Crimpinge. Assembly and strain relief<strong>APPENDIX</strong> BFinal report WG8ATSRAC3. Terminal Blocks - Modulara. Disassemblyb. Contact extraction and insertionc. Contact Crimping14

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