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A Starters Guide on Compression Moulding And Autoclave

This edition of Knowledge On-The-Go Special Supplement features two key machinery used in the rubber industry viz. Autoclave and Compression Moulding.

This edition of Knowledge On-The-Go Special Supplement features two key machinery used in the rubber industry viz. Autoclave and Compression Moulding.

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| AUTOCLAVE |<br />

Of all safety-related c<strong>on</strong>cerns, the most<br />

critical are those which relate to the door’s<br />

operati<strong>on</strong>. The manufacturer of your<br />

autoclave should ensure that the door seals<br />

tightly against rated pressure at the highest<br />

shell temperature; operate readily and<br />

quickly and meets all safety guidelines of a<br />

pressure vessel.<br />

Regular testing is a must al<strong>on</strong>g with fool<br />

proof interlock mechanisms to prevent<br />

door opening under pressure.<br />

Inside View of an <strong>Autoclave</strong><br />

Leading manufacturers deploy Solid-<br />

Modelling and Finite Element Analysis<br />

(FEA) to design and validate autoclave<br />

pressure vessels and quick-opening doors.<br />

precise to c<strong>on</strong>trol, and lowest maintenance;<br />

the cost per kilowatt-hour makes them<br />

expensive for your use.<br />

18<br />

CE Standard in Europe applies to vessels as<br />

well as to electrical c<strong>on</strong>trols.<br />

The process medium in autoclaves may be<br />

steam, a combinati<strong>on</strong> of steam and air or<br />

inert gas, “Dry Heat” produced by electrical<br />

heaters, steam or hot oil autoclave jackets,<br />

or circulating hot gases. Despite electric<br />

heat being 100 per cent efficient, most<br />

Your manufacturer should<br />

ensure that the door seals<br />

tightly against rated pressure at<br />

the highest shell temperature;<br />

operate readily and quickly and<br />

meets all safety guidelines of a<br />

pressure vessel.<br />

<strong>And</strong> because rubber vulcanizing cannot be<br />

d<strong>on</strong>e in an air atmosphere, you mostly use<br />

steam.<br />

Two types of autoclaves are in comm<strong>on</strong> use<br />

– N<strong>on</strong>-jacketed and Jacketed.<br />

In the n<strong>on</strong>-jacketed type, steam is<br />

introduced directly into the autoclave<br />

chamber. The steam c<strong>on</strong>denses <strong>on</strong> the walls<br />

of your autoclave and <strong>on</strong> the surface of your<br />

rubber products under vulcanizati<strong>on</strong>.<br />

However, this leaves behind a mark <strong>on</strong> the<br />

surface of your product.<br />

<strong>And</strong> when you adopt preventive measures,<br />

you end up getting a dull finish <strong>on</strong> your<br />

rubber products. For some products like<br />

Radiator hoses for cars, you can cure in open<br />

steam.<br />

Special Supplement - Rubber Machinery World | OCT 2015

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