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Corduroy<br />
One of the most versatile cut-pile fabrics, corduroy is<br />
used in casual slacks and jeans, jackets, and skirts.<br />
This 22-wale corduroy pile is<br />
produced from bamboo rayon,<br />
giving a lustrous, soft surface.<br />
Corduroy is produced by introducing extra yarns in regular<br />
row intervals that are cut and brushed, creating the brushed<br />
rows, or “wales.” The rows are always produced in the warp<br />
direction, so the nap direction must also be considered in garment<br />
design and production (see Velveteen, page 102).<br />
The number of wales in a corduroy fabric helps determine its<br />
appearance and use. The fewer wales per inch, the bulkier the<br />
fabric. The more wales per inch, the finer the wale and the lighter<br />
the weight of the fabric. There is a great variety of corduroy wale<br />
design, the most common are:<br />
• 8–10-wale: outerwear, jackets, and casual pants.<br />
• 16-wale: most common corduroy; pants, jackets, skirts, vests.<br />
• 21–22-wale, sometimes called “pinwale”: used in shirts and<br />
dresses or soft-silhouette skirts; it often has a lustrous wale.<br />
Although most frequently used in casual clothing<br />
that has a soft, comfortable hand, corduroy<br />
garments are washed for further softening before<br />
retail distribution. The washing process can be simply<br />
laundering for a little softness or a more proprietary<br />
“recipe” washing for a specific appearance.<br />
8-wale corduroy<br />
8-wale corduroy is the most commonly<br />
used corduroy. This fabric is used in<br />
particular for men’s pants and jackets.<br />
The two-tone color adds a more casual<br />
appearance to the fabric.<br />
5-wale corduroy<br />
5-wale fabric is used for men’s pants. Its<br />
softness is due to the wide wale that adds<br />
a velvety hand.<br />
Thick and thin corduroy<br />
There are many variations of corduroy<br />
construction. Thick and thin, shown here,<br />
is one example of corduroy wale variety.<br />
•••<br />
104 Structure