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Textile Directory

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Corduroy<br />

One of the most versatile cut-pile fabrics, corduroy is<br />

used in casual slacks and jeans, jackets, and skirts.<br />

This 22-wale corduroy pile is<br />

produced from bamboo rayon,<br />

giving a lustrous, soft surface.<br />

Corduroy is produced by introducing extra yarns in regular<br />

row intervals that are cut and brushed, creating the brushed<br />

rows, or “wales.” The rows are always produced in the warp<br />

direction, so the nap direction must also be considered in garment<br />

design and production (see Velveteen, page 102).<br />

The number of wales in a corduroy fabric helps determine its<br />

appearance and use. The fewer wales per inch, the bulkier the<br />

fabric. The more wales per inch, the finer the wale and the lighter<br />

the weight of the fabric. There is a great variety of corduroy wale<br />

design, the most common are:<br />

• 8–10-wale: outerwear, jackets, and casual pants.<br />

• 16-wale: most common corduroy; pants, jackets, skirts, vests.<br />

• 21–22-wale, sometimes called “pinwale”: used in shirts and<br />

dresses or soft-silhouette skirts; it often has a lustrous wale.<br />

Although most frequently used in casual clothing<br />

that has a soft, comfortable hand, corduroy<br />

garments are washed for further softening before<br />

retail distribution. The washing process can be simply<br />

laundering for a little softness or a more proprietary<br />

“recipe” washing for a specific appearance.<br />

8-wale corduroy<br />

8-wale corduroy is the most commonly<br />

used corduroy. This fabric is used in<br />

particular for men’s pants and jackets.<br />

The two-tone color adds a more casual<br />

appearance to the fabric.<br />

5-wale corduroy<br />

5-wale fabric is used for men’s pants. Its<br />

softness is due to the wide wale that adds<br />

a velvety hand.<br />

Thick and thin corduroy<br />

There are many variations of corduroy<br />

construction. Thick and thin, shown here,<br />

is one example of corduroy wale variety.<br />

•••<br />

104 Structure

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