Practical Data for Metallurgists - Timken

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TABLE OF CONTENTS Page Steel Chemistries Number Chemical Compositions, etc. 4 – 32 Miscellaneous Steel Properties USA-European-Japanese Grades 33 European Industrial Standards 34 – 37 Japanese Automotive Standards 38 – 42 Japanese Industrial Standards 43 – 48 Hardenability Band Data 49 – 59 Restricted Hardenability Band Data 60 – 62 Jominy Correlation with Round Bars 63 – 66 Combined Hardenability Charts 67 – 80 Martensite Percent vs. Carbon Content and Hardness 81 Relationship of Fatigue Strength to Tensile Strength 82 Carburizing Rates of Carbon and Alloy Steels 83 – 87 Critical Transformation Temperatures and Ms/Mf Points 88 – 90 Hot Working Temperatures 91 – 92 Tubing General Tolerances 93 – 97 Length Tolerances 98 Straightness Tolerances 99 – 100 Seamless Steel Tubing Shapes 101 – 102 Tube Size Calculations 103 – 106 OD Cleanups 107 Formulas for Calculating Surface Cleanup 108 Formulas for Calculating Camber (Straightness) Cleanup 108 Bar General Tolerances 109 – 110 Straightness Tolerances 110 Weight Table – Rounds and Squares 111 – 114 Reduction Ratios for Round and Square Bars 115 Cold Shearing Metric Equivalents and Limitations 116 – 122 Estimated Mechanical Properties for Bars 123 – 124 Miscellaneous Information Iron Carbon Phase Diagram 125 – 126 Statistical Process Control (SPC) Information 127 – 128 Handy Physical Constants 129 Engineering Conversion Factors 130 – 132 Metric-English Stress Conversion Tables 133 Work-Energy Conversion Tables 134 Decimal Equivalent Chart 135 – 136 Temperature Conversion Tables 137 – 138 Hardness Conversion Tables 139 – 140 Useful Equations for Hardenable Alloy Steels 141 Glossary of Metallurgical Terms 142 – 147 Glossary of Forging Terms 148 – 152 3
STANDARD CARBON STEELS Chemical Composition Ranges and Limits SAE P S No. C Mn Max Max 1005 .06 max .35 max .040 .050 1006 .08 max .25/.40 .040 .050 1008 .10 max .30/.50 .040 .050 1010 .08/.13 .30/.60 .040 .050 1011 .08/.14 .60/.90 .040 .050 1012 .10/.15 .30/.60 .040 .050 1013 .11/.16 .30/.60 .030 .050 1015 .13/.18 .30/.60 .040 .050 1016 .13/.18 .60/.90 .040 .050 1017 .15/.20 .30/.60 .040 .050 1018 .15/.20 .60/.90 .040 .050 1020 .18/.23 .30/.60 .040 .050 1021 .18/.23 .60/.90 .040 .050 1022 .18/.23 .70/1.00 .040 .050 1023 .20/.25 .30/.60 .040 .050 1025 .22/.28 .30/.60 .040 .050 1026 .22/.28 .60/.90 .040 .050 1029 .25/.31 .60/.90 .040 .050 1030 .28/.34 .60/.90 .040 .050 1035 .32/.38 .60/.90 .040 .050 1038 .35/.42 .60/.90 .040 .050 1039 .37/.44 .70/1.00 .040 .050 1040 .37/.44 .60/.90 .040 .050 1042 .40/.47 .60/.90 .040 .050 1043 .40/.47 .70/1.00 .040 .050 1044 .43/.50 .30/.60 .040 .050 1045 .43/.50 .60/.90 .040 .050 1046 .43/.50 .70/1.00 .040 .050 1049 .46/.53 .60/.90 .040 .050 1050 .48/.55 .60/.90 .040 .050 1053 .48/.55 .70/1.00 .040 .050 1055 .50/.60 .60/.90 .040 .050 1060 .55/.65 .60/.90 .040 .050 1065 .60/.70 .60/.90 .040 .050 1070 .65/.75 .60/.90 .040 .050 1074 .70/.80 .50/.80 .040 .050 1078 .72/.85 .30/.60 .040 .050 1080 .75/.88 .60/.90 .040 .050 1086 .80/.93 .30/.50 .040 .050 1090 .85/.98 .60/.90 .040 .050 1095 .90/1.03 .30/.50 .040 .050 4
Page 1 and 2: Practical Data for Metallurgists
Page 6 and 7: FREE CUTTING RESULPHURIZED STEELS C
Page 8 and 9: STANDARD ALLOY STEELS - continued S
Page 10 and 11: STANDARD H STEELS Chemical Composit
Page 12 and 13: STANDARD CARBON AND CARBON BORON H
Page 14 and 15: SAE No. C Mn Cr Ni Mo Other 2317 .1
Page 16 and 17: FORMERLY STANDARD STEELS - continue
Page 18 and 19: SELECTED MILITARY SPECIFICATIONS -
Page 20 and 21: SELECTED AMS ALLOY STEEL SPECIFICAT
Page 22 and 23: NITRIDING STEELS Chemical Compositi
Page 24 and 25: AUSTENITIC STAINLESS STEELS - conti
Page 26 and 27: SELECTED ASTM SPECIFICATIONS Chemic
Page 28 and 29: TIMKEN ® TUBULAR HOLLOW DRILL STEE
Page 30 and 31: TIMKEN ® WELDABLE HIGH STRENGTH ST
Page 32 and 33: TIMKEN ® ALLOY STEELS FOR HIGH TEM
Page 34 and 35: USA - EUROPEAN - JAPANESE NEAR EQUI
Page 36 and 37: (1) Ck has same chemical compositio
Page 38 and 39: EUROPEAN INDUSTRIAL STANDARDS THROU
Page 40 and 41: JAPANESE AUTOMOTIVE STANDARDS CARBO
Page 42 and 43: JAPANESE AUTOMOTIVE STANDARDS H STE
Page 44 and 45: JAPANESE INDUSTRIAL STANDARDS CARBO
Page 46 and 47: JAPANESE INDUSTRIAL STANDARDS NICKE
Page 48 and 49: JAPANESE INDUSTRIAL STANDARDS CHROM
Page 50 and 51: END-QUENCH HARDENABILITY BANDS Tabu
Page 52 and 53: END-QUENCH HARDENABILITY BANDS Tabu
Page 54 and 55:
END-QUENCH HARDENABILITY BANDS Tabu
Page 56 and 57:
Page 58 and 59:
Page 60 and 61:
Page 62 and 63:
RESTRICTED END-QUENCH HARDENABILITY
Page 64 and 65:
INTRODUCTION TO JOMINY CORRELATION
Page 66 and 67:
BAR SIZE CENTER 0.20 0.35 0.50 1.5
Page 68 and 69:
EXPLANATION OF COMBINED HARDENABILI
Page 70 and 71:
TYPE HEAT TREATMENT 1340 NORMALIZED
Page 72 and 73:
Page 74 and 75:
Page 76 and 77:
Page 78 and 79:
Page 80 and 81:
Page 82 and 83:
AVERAGE RELATIONSHIPS BETWEEN CARBO
Page 84 and 85:
CARBURIZING INFORMATION For .10% Ca
Page 86 and 87:
SURFACE CARBON CONCENTRATION, % PRO
Page 88 and 89:
TIME AT HEAT, Hr 100 80 60 40 20 10
Page 90 and 91:
CRITICAL TEMPERATURES AND Ms/Mf POI
Page 92 and 93:
Represents the case of 8600 and 930
Page 94 and 95:
MECHANICAL TUBING TOLERANCES Standa
Page 96 and 97:
MECHANICAL TUBING TOLERANCE - conti
Page 98 and 99:
MECHANICAL TUBING TOLERANCES Specia
Page 100 and 101:
STRAIGHTNESS TOLERANCES All Conditi
Page 102 and 103:
(1) Refer to the previous page for
Page 104 and 105:
TUBE SIZE CALCULATIONS How Mechanic
Page 106 and 107:
TUBE SIZE CALCULATIONS - continued
Page 108 and 109:
HOT ROLLED AND COLD DRAWN MECHANICA
Page 110 and 111:
BAR CROSS SECTIONAL TOLERANCES FOR
Page 112 and 113:
MASTER WEIGHT TABLES FOR ROUNDS AND
Page 114 and 115:
MASTER WEIGHT TABLES FOR ROUNDS AND
Page 116 and 117:
As Cast Size Product Diameter 28" (
Page 118 and 119:
RECOMMENDED COLD SHEARING LIMITATIO
Page 120 and 121:
Page 122 and 123:
Page 124 and 125:
ESTIMATED MECHANICAL PROPERTIES HOT
Page 126 and 127:
Temperature °F 3000 2802 2800 2720
Page 128 and 129:
CALCULATIONS FOR X - AND R CHARTS A
Page 130 and 131:
HANDY PHYSICAL CONSTANTS Accelerati
Page 132 and 133:
CONVERSION FACTORS EQUATION: A 3 B
Page 134 and 135:
Kg per sq mm Psi M Pa METRIC-ENGLIS
Page 136 and 137:
TABLES FOR CONVERSION FROM INCHES I
Page 138 and 139:
TEMPERATURE CONVERSION TABLES Alber
Page 140 and 141:
HARDNESS CONVERSION TABLES BASED ON
Page 142 and 143:
104 V USEFUL EQUATIONS FOR HARDENAB
Page 144 and 145:
GLOSSARY - continued MOLYBDENUM - M
Page 146 and 147:
GLOSSARY - continued END-QUENCH HAR
Page 148 and 149:
GLOSSARY - continued TEMPERING A tr
Page 150 and 151:
FORGING GLOSSARY - continued FILLET
Page 152 and 153:
FORGING GLOSSARY - continued SHEAR
Page 154:
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