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Manufacturing Machinery World August 2017

Machinery World was launched in 1982 to serve the machinery & production engineering market. Machinery World carries news, views, projects, invites opinions and is a source of information readily available online and by smartphone.

Machinery World was launched in 1982 to serve the machinery & production engineering market.

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RK INTERNATIONAL<br />

WELL REPRESENTED<br />

Hall 11, Stand No: A20<br />

RK International Machine Tools partners will be<br />

well-represented at the forthcoming EMO<br />

exhibition in Hanover, Germany (18 – 23<br />

September), with grinding machines on display<br />

from Perfect, Robbi, Delta, Jainnher and large<br />

capacity CNC milling machines from RK<br />

International’s most recent partnership with<br />

Lagun.<br />

Grinding machine specialist Perfect (Hall 11,<br />

Stand A20) will be exhibiting the Perfect X36<br />

surface grinder, which now benefits from an<br />

upgraded PLC control system, which allows<br />

axial-controlled functions to be selected<br />

according to different grinding conditions and<br />

other features that will further enhance the ease<br />

of use of this machine. The machine itself has a<br />

300 x 600 mm maximum grinding area, a table<br />

loading of up to 300 kg and 500 mm between<br />

the table and spindle centreline, making it a<br />

versatile machine for a range of applications.<br />

Perfect will also unveil its brand new<br />

PERFECT PFG-600R a rotary table surface<br />

grinder designed for the manufacture of<br />

components such as spacers, rings where<br />

concentricity is paramount, the machine<br />

features a 600 mm diameter rotary table with a<br />

speed between 10 and 120 revs/min.<br />

Over at Delta (Hall 11, Stand A78) there will<br />

be a number of machines on display including<br />

the newly introduced Mini 7 travelling column<br />

surface grinder, the Rotax 7 fully automatic,<br />

rotary table, horizontal spindle NC grinding<br />

machine and the LC400 rotary grinder. The<br />

Mini 7 machine is the smallest of the threemachine<br />

Mini range from Delta and features a<br />

800 x 550 mm maximum grinding area.<br />

Robbi (Hall 11, Stand A82) will be<br />

highlighting its large capacity CNC cylindrical<br />

grinding machine range with the Omicron 3615<br />

– Industry 4.0 Edition machine, part of its<br />

Omicron 36 series, taking pride of place on the<br />

stand. Machine control is provided by the<br />

Siemens 840D sl CNC unit, which with its<br />

Industry 4.0 configuration allows remote<br />

control and monitoring of the machine possible.<br />

The control will also create and store a database<br />

of key data from the production process useful<br />

for generating further productivity<br />

improvements over time. To demonstrate<br />

Industry 4.0 capability visitors to the stand will<br />

be able to access certain machine from their own<br />

mobile devices. A further control feature is the<br />

ability to profile grinding wheels to match<br />

production requirements.<br />

Tel: 01322 447611<br />

Email: simonrood@rk-int.com<br />

www.rk-int.com<br />

EMO<br />

MAZAK TO UNVEIL FULL INDUSTRY<br />

4.0 SOLUTION Hall 27, Stand No: B56<br />

Band saw specialist, Starrett, will be exhibiting<br />

at EMO Hannover <strong>2017</strong> from September 18 to<br />

23. The company’s team of technical experts<br />

will be showcasing Starrett’s range of band saw<br />

machines at the German trade show, as well as<br />

demonstrating a variety of saw blades that are<br />

tailor-made for various metal cutting<br />

applications. You can find Starrett at stand C08<br />

in hall 15.<br />

At this year’s event, Starrett will be<br />

demonstrating its wide range of band saw<br />

machines from a 55sqm booth in the centre of<br />

the sawing and cutting hall. This includes<br />

machines from the portable S1005 band saw,<br />

which is a battery operated machine with a<br />

blade speed of 170 m/min that weighs just 4kg,<br />

up to the impressive S4230. The latter machine<br />

is a 475kg semi-automatic, horizontal band saw,<br />

that features a dynamometric saw tension<br />

indicator and the blade speed, which can range<br />

from 20 to 85 m/min, is controlled by a variable<br />

frequency drive.<br />

“We have a band saw<br />

machine that is suited for pretty<br />

much any metal cutting<br />

application you can think of,”<br />

said John Cove, marketing<br />

manager of Starrett. “It’s easy to<br />

view all band saws as being<br />

alike, but it’s a dangerous trap to<br />

fall into.<br />

“Having a machine that isn’t<br />

suited to your needs can impact<br />

Industry 4.0 will be placed at the centre of<br />

Yamazaki Mazak’s EMO <strong>2017</strong> stand with the<br />

unveiling of the company’s iSmart factory<br />

concept along with 25 new machines, including<br />

15 making their world debuts.<br />

The iSmart factory concept utilises Mazak’s<br />

Industry 4.0 infrastructure which enables<br />

machine users to make the vital step-up from<br />

automated cell manufacturing to a completely<br />

connected Industry 4.0 factory of the future.<br />

Mazak’s iSmart Factory is centred on three<br />

key pillars, namely SMOOTH Technology, the<br />

new SmartBox, which provides faster data<br />

analysis with increased security; and the MT<br />

Connect standard communication protocol. All<br />

elements combine to facilitate the real-time<br />

sharing of manufacturing data between the<br />

production floor and offices, ultimately<br />

resulting in shorter lead times, reduced inprocess<br />

inventory and lower indirect labour<br />

expenses for manufacturers.<br />

SMOOTH Technology, incorporating the<br />

world’s fastest CNC and Smooth Process<br />

Support factory management software, sits at<br />

the heart of Mazak’s Industry 4.0 infrastructure,<br />

due to its ability to reduce machining by 30 per<br />

cent, connect entire machine shops and provide<br />

real-time monitoring and analysis capability.<br />

In addition to the SMOOTH Process Support<br />

modules, such as SMOOTH Scheduler and<br />

SMOOTH PMC, the CNC has also been<br />

equipped with a number of new programmes<br />

which will be launched at EMO <strong>2017</strong>. The first is<br />

Mazak API (Application Programming<br />

Interface) which enables non-Mazak software,<br />

such as automation equipment, to be integrated<br />

into the full suite of SMOOTH CNC’s.<br />

Alongside this is the new Smooth Spindle<br />

Analytics software, which provides instant<br />

spindle vibration reporting and analysis.<br />

During the exhibition, each of Mazak’s 25<br />

machines, configured into six different<br />

machining zones, will be connected using the<br />

company’s Industry 4.0 infrastructure to<br />

display real-time production information.<br />

Tel: 01905 755755<br />

Email: sales@mazak.co.uk<br />

A CUT ABOVE THE REST AT HANNOVER SHOW<br />

Hall 15, stand No: C08<br />

efficiency, accuracy and even increase your<br />

energy bills. Similarly, having the right machine<br />

but the wrong blade can be just as detrimental<br />

to your operation. At EMO Hannover we’ll be<br />

demonstrating our range of band saw blades<br />

and advising visitors to our stand about how to<br />

select the best one for their needs.<br />

“For instance, our Bi-Metal blades, such as<br />

PRIMALLOY, have a specialised high-speed<br />

edge with exclusive tooth geometry. In<br />

addition, the range has extended life treatment<br />

(EXT) functionality to ensure maximum fatigue<br />

life, so they are ideal for high speed steel,<br />

stainless steel and titanium alloy cutting<br />

applications. On the other hand, there is our<br />

Carbide range, which includes the ADVANZ<br />

MC5 AND MC7, that has carbide-tipped teeth,<br />

that are perfect for delivering precise cuts with<br />

excellent finish when cutting ferrous metals.”<br />

Tel: +44 (0)1835 863501<br />

Email: sales@starrett.co.uk.<br />

14 <strong>Machinery</strong> <strong>World</strong>, <strong>August</strong> <strong>2017</strong>

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