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reports o. management and r&d support divisions - National ...

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esponsibility of processing the<br />

purchase indents for various components<br />

for the SARAS programme with<br />

the approved vendors in <strong>and</strong> around<br />

Bangalore, which includes the followup,<br />

timely completion, inspection <strong>and</strong><br />

quality control of the components at<br />

various stages of machining <strong>and</strong><br />

delivery of accepted components to<br />

the bonded stores or to the identified<br />

agency, wherever the components<br />

are taken for sub-assemblies.<br />

The Planning Office has maintained<br />

all the records pertaining to the cost,<br />

materials, tools procured for various<br />

projects.<br />

CENTRAL MANU�ACTURING<br />

�ACILITIES<br />

The central manufacturing facilities<br />

are fully equipped with various<br />

conventional <strong>and</strong> CNC machinery<br />

<strong>and</strong> engaged in the production of<br />

aircraft components, jigs, fixtures etc.<br />

All the components are being<br />

manufactured under strict vigilance<br />

<strong>and</strong> supervision to attain high quality<br />

st<strong>and</strong>ards. The main partners in this<br />

activity are the precision instrument<br />

shop, sheet metal <strong>and</strong> welding shop<br />

<strong>and</strong> a few other divisional workshops<br />

viz, Structures <strong>and</strong> Materials Division<br />

workshops.<br />

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ESTATES AND<br />

BUILDINGS UNIT<br />

Head<br />

C Ch<strong>and</strong>ra Shekar<br />

METROLOGY LABORATORY<br />

A well-established metrology<br />

laboratory has been set up having a<br />

variety of precision equipment such<br />

as height masters, surface tester,<br />

roundness measuring instrument,<br />

high precision theodolytes <strong>and</strong> the<br />

latest computerised co-ordinate<br />

measuring machine’. This Lab is<br />

mainly responsible for calibration of<br />

inspection equipment <strong>and</strong> quality<br />

control of all components <strong>and</strong> assemblies<br />

pertaining to the major aircraft<br />

manufacturing programme of NAL.<br />

METAL �INISHING & PAINTING<br />

The electroplating <strong>and</strong> painting shop<br />

carries out metal finishing <strong>and</strong><br />

painting of SARAS/HANSA/Tejas<br />

aircraft components as per st<strong>and</strong>ards<br />

of DGCA <strong>and</strong> ISO. �acilities such as<br />

yellow passivation, dichromate<br />

passivation, chromium plating, colour<br />

anodizing, blackening, nickel-plating,<br />

tin plating, copper plating <strong>and</strong><br />

painting are available in the section.<br />

APPRENTICESHIP TRAINING<br />

PROGRAMME<br />

As part of NAL's human resource<br />

development programme, the<br />

Engineering Services Division trains<br />

The following are the major on-going<br />

Laboratory projects <strong>support</strong>ed by the<br />

Estates <strong>and</strong> Building Unit (EBU).<br />

SCIENTIST APARTMENTS<br />

The construction of 12 three-bed room<br />

apartments <strong>and</strong> 48 two-bed room<br />

apartments is in progress at Kodihalli<br />

campus. 32 apartments are in an<br />

advanced stage of construction <strong>and</strong><br />

likely to be ready by December 2003,<br />

the remaining 18 apartments are<br />

expected to be completed <strong>and</strong> fit for<br />

occupation by March 2004.<br />

around 35 apprentice trainees in<br />

various technical trades. As per the<br />

norms of the Govt. of India, training<br />

is being offered both in theory <strong>and</strong><br />

practice so that they can appear for<br />

the All-India apprenticeship<br />

examination every year.<br />

PHYSICAL PLANT MAINTENANCE<br />

AND TRANSPORT CELL<br />

This section is responsible for the<br />

maintenance <strong>and</strong> upkeep of the fleet<br />

of NAL transport vehicles <strong>and</strong> also<br />

material h<strong>and</strong>ling equipment in the<br />

Laboratory. The section is also<br />

responsible for running the fleet of<br />

vehicles as per the schedule to pick<br />

up <strong>and</strong> drop staff members.<br />

This section also maintains all the<br />

records pertaining to all vehicles<br />

<strong>and</strong> attends to RTO <strong>and</strong> insurance<br />

affairs.<br />

�IRE PREVENTION CELL<br />

The fire prevention cell is engaged in<br />

updating all the fire fighting<br />

equipment in the Laboratory both at<br />

Kodihalli <strong>and</strong> NWTC Belur campuses.<br />

The team imparts training to staff<br />

members of NAL so that they can<br />

attend to fire prevention in case of<br />

emergencies.<br />

CONSTRUCTION O� TEST BAY �OR<br />

PROPULSION DIVISION<br />

As part of the collaborative<br />

programme with VSSC, <strong>and</strong> to carry<br />

out R&D studies on high-speed<br />

combustion, a dedicated facility has<br />

to be established at NAL, NWTC<br />

Belur campus with the existing central<br />

air facility. The building will house<br />

the test bay in the control room. The<br />

estimated cost of this work is around<br />

Rs.55 lakhs. It is in an advan-ced<br />

stage of completion <strong>and</strong> expected to<br />

be completed by June 2003.<br />

NAL Annual Report 2002-2003 159

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