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Processing of Primary Fischer-Tropsch Products - University of Alberta

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increased, the overall distillate yield first increased, passed through a maximum<br />

and subsequently decreased. The higher pressure inhibits secondary cracking and<br />

lighter product formation. The pour points <strong>of</strong> diesels produced from this program<br />

varied between -12~ and -37~ UOP reported that the FT Diesel derived was<br />

<strong>of</strong> extremely high quality, with a very high Cetane number, which can be<br />

blended with low-value refinery products such as light cycle oil to increase the<br />

volume <strong>of</strong> the diesel pool. The hydrocracking catalyst used in this program was a<br />

commercial sulphided catalyst designed for petroleum refining.<br />

Keeping some differences in mind, comparable trends were reported<br />

processing a comparatively light feed- it contained ca 61% wt <strong>of</strong> material<br />

already in the distillates range [68]. The catalyst used was platinum (0.3 mass%)<br />

on amorphous mesoporous silica-alumina. This program included testing over<br />

the same pressure range (35 to 70 bar) at temperatures between 330-355~ The<br />

degree <strong>of</strong> isomerisation in the hydrocracked products increased with an increase<br />

in the conversion. As a consequence, the freezing point <strong>of</strong> the kerosene was a<br />

very low -50~ and the pour point <strong>of</strong> the diesel -30~ remarkable figures<br />

considering the high fraction <strong>of</strong> linear light species in the feed.<br />

This approach <strong>of</strong> using a noble metal on amorphous silica alumina is<br />

likely to be the preferred approach for maximum production <strong>of</strong> highly desirable<br />

diesel blending material. It is likely that all the C14+ material will be treated<br />

using such catalysts due to the enhancement in cold flow properties resulting<br />

from the simultaneous isomerisation. A high blending Cetane value is retained<br />

and very little <strong>of</strong> the diesel range material in the feed is degraded into naphtha<br />

and kerosene.<br />

There are many technology licensors for hydroconversion processes<br />

including ChevronTexaco, UOP, IFP (Axens) and Haldor-Topsoe. Additionally<br />

catalysts can be obtained from these companies as well as from Akzo Nobel,<br />

Stid-Chemie and Axens among others.<br />

6.2.2 Hydrotreating <strong>of</strong> FT paraffins<br />

The quality <strong>of</strong> the primary FT products, both condensate and wax, can be<br />

improved by hydrotreating as Sasol has been doing commercially for many<br />

years. The primary objective <strong>of</strong> this process is to saturate olefins and oxygenates<br />

to the corresponding paraffins. This hydrogenation results in a hydrocarbon<br />

product that is stable when stored for long periods. Stability during storage is the<br />

primary objective for the hydrogenation <strong>of</strong> the hydrocarbon condensate or<br />

fractions there<strong>of</strong>. In the case <strong>of</strong> LTFT wax, the resulting product has better<br />

colour and stability. It is also possible, depending on the reaction conditions, to<br />

transform some <strong>of</strong> the linear hydrocarbons into branched species. In this case the<br />

crystallization temperature <strong>of</strong> the wax can also be influenced. These results are<br />

similar to those attainable when hydrotreating petroleum wax in a similar way<br />

[69]. However, as it was mentioned for hydrocracking, the required process<br />

507

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