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Maintworld 2/2018

The criticality spectrum // Align wind turbines safely // Pre-operational checklists reinvented // IoT brings maintenance rewards

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OPIL will be available as a ready integration<br />

platform for mobile robots and<br />

other logistics automation equipment,<br />

allowing the full utilization of system<br />

integrators in the sales and implementation<br />

of logistics systems. There are<br />

thousands of system integrators globally<br />

ranging from large multinationals<br />

to SMEs and start-ups. With thousands<br />

of system integrators and the mobile<br />

robots with less than 1% of the 1 million<br />

global forklift market, robot manufactures<br />

can be flooded with orders and<br />

system integrators can take the role of<br />

developing small logistics systems for<br />

SMEs which fits perfectly in their business<br />

model.<br />

Figure 1: Concept of L4MS<br />

Making it cheap<br />

The industrial robotics has made extensive<br />

use of 3D CAD and other virtualization<br />

tools to reduce the cost and time<br />

for the conceptualizing, commissioning,<br />

planning and programming of robotics<br />

solutions. Virtualization is one of the<br />

nine pillars of Industry 4.0 and the use<br />

of 3D simulations has shown to improve<br />

communication between suppliers and<br />

the end-user making development 60%<br />

faster, avoiding design errors and reducing<br />

the effort by 75%. System integrators<br />

can increase their capacity by 5 times<br />

to create factory layouts and develop an<br />

alternative automation solution before<br />

choosing the final one.<br />

L4MS will bring these advances to<br />

facilitate the adoption of logistics automation<br />

for SMEs, thus removing the<br />

requirement of interrupting the production<br />

process, improving flexibility and<br />

long term productivity. For a logistics<br />

automation project, the mobile robots<br />

represent only one third of the required<br />

investment. Programming and integration<br />

actually represents 70% of the<br />

total cost of the system. This cost arises<br />

from additional technical requirements<br />

around the installation of mobile robots,<br />

such as mapping, map calibration to<br />

match the real factory, adding markers,<br />

navigation planning, route planning, etc.<br />

The OPIL+3D simulator will automate<br />

many of these tasks resulting in a 75%<br />

reduction in the installation cost. This<br />

will represent a significant saving for a<br />

manufacturing SME reducing the ownership<br />

cost and increasing the return on<br />

investment.<br />

During the course of the next 3 years,<br />

Calls will be open at<br />

www.L4MS.eu on:<br />

1st September, <strong>2018</strong><br />

1st September, 2019<br />

Figure 3: L4MS<br />

Acceleration<br />

program for<br />

SMEs and<br />

Mid-Caps<br />

the aim of L4MS is to reduce the installation<br />

cost and time of mobile robots<br />

by a factor of 10. This will enable the<br />

inexpensive deployment of small and<br />

flexible logistics solutions requiring no<br />

infrastructure change, no production<br />

downtime and no in-house expertise,<br />

making the investment in logistics automation<br />

more attractive for SME’s and<br />

Mid-Caps in Europe. The use of mobile<br />

robots will not only automate the logistics<br />

(50% of the production cost) but will<br />

also provide unprecedented flexibility<br />

on the factory floor.<br />

Make it everywhere<br />

To ensure the full geographical coverage,<br />

L4MS provides an integral<br />

pan-European network of Digital<br />

Innovation Hubs (DIHs) connected<br />

to a central marketplace. The L4MS<br />

Marketplace will be a one-stop-shop,<br />

where European Manufacturing SMEs<br />

& Mid-Caps can access Digitalization<br />

services, including technical support,<br />

business mentoring and finance. The<br />

L4MS will conceive 23 cross-border Application<br />

Experiments to demonstrate<br />

highly autonomous, configurable and<br />

hybrid (human-robot) logistics solutions<br />

driven by the business needs of the<br />

manufacturing SMEs and Mid-Caps.<br />

This portfolio of 23 cross-border Application<br />

Experiments by 50 SMEs<br />

selected through 2 competitive Open<br />

Calls, will demonstrate the leveraging of<br />

European Structural Funds and private<br />

investment in established and emerging<br />

DIHs across Europe. The L4MS Marketplace<br />

connected with a network of DIHs<br />

will ensure a ‘working distance’ access<br />

to latest logistics automation technologies,<br />

along with non-technical services<br />

for every Manufacturing SME in Europe<br />

- whichever the sector, wherever the location,<br />

whatever the size.<br />

2/<strong>2018</strong> maintworld 39

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