FIS-483 Consolidated Engineering Study Report

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Marathon Petroleum Company, Catlettsburg Refinery, KY Capacity Improvement <strong>Study</strong> of LPCCR Platformer Heater (1-44-B-1/2/3/4) Table of Contents Section 1 Executive Summary ......................................... 10 1.1 Introduction ............................................................................................ 10 1.2 Design Observations ............................................................................. 10 1.3 Operating Observations ........................................................................ 10 1.4 Recommendation ................................................................................... 11 1.5 Cost Estimation ...................................................................................... 12 Section 2 Scope of Services & Design Basis ................. 13 2.1 Scope of Services .................................................................................. 13 2.2 Design Basis ........................................................................................... 14 2.3 Feed Data ................................................................................................ 16 2.4 Fuel Gas Characteristics ....................................................................... 20 Section 3 System Analysis ............................................... 21 3.1 LPCCR Platformer Heater Description ................................................. 21 Section 4 Current Data Analysis ...................................... 36 4.1 Analysis from Graphs ............................................................................ 36 4.2 Current Operation Modeling .................................................................. 97 Section 5 Recommendations ......................................... 135 5.1 Split Flow Technology ......................................................................... 135 5.2 Energy balance for process heat recovery in convection section .. 135 Furnace Improvements Low Cost Solutions for Fired Heaters 2
Marathon Petroleum Company, Catlettsburg Refinery, KY Capacity Improvement <strong>Study</strong> of LPCCR Platformer Heater (1-44-B-1/2/3/4) 5.3 New Convection Section with Split Flow Technology ...................... 136 5.4 Proposed Convection Section Design ............................................... 137 5.5 Effect of Charge Rate on the proposed design with split flow convection section ......................................................................................... 153 5.6 Salient Features of Revamp Model ..................................................... 156 Section 6 Cost Estimation .............................................. 159 6.1 Basis of Cost Estimation ..................................................................... 159 6.3 Proposed Design: New Convection Section ...................................... 159 Section 7 Appendix ......................................................... 162 7.1 List of P & ID’s ...................................................................................... 162 Furnace Improvements Low Cost Solutions for Fired Heaters 3
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FURNACE IMPROVEMENTS PROPOSED CONVE
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PROPOSED DESIGN LEGEND: BFW INLET 6
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FIS-483 Consolidated Engineering Study Report

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