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FIS-483 Consolidated Engineering Study Report

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Marathon Petroleum Company, Catlettsburg Refinery, KY<br />

Capacity Improvement <strong>Study</strong> of LPCCR Platformer Heater (1-44-B-1/2/3/4)<br />

Parameter Unit Datasheet<br />

Average Radiant Section Heat<br />

Flux<br />

Simulation<br />

Output<br />

Btu/hr/ft 2 10,064 10,070<br />

Max Rad. Section Heat Flux Btu/hr/ft 2 14,090 18,778<br />

Fluid Mass Velocity lb/sec/ft 2 - 23.8<br />

Bridge Wall Temperature °F 1,500 1,452<br />

Maximum Inside Film<br />

Temperature<br />

Maximum Tube Metal<br />

Temperature<br />

°F - 1,113<br />

°F 1,130 1,134<br />

Volumetric Heat Release Btu/hr/ft 3 - 2,287<br />

Charge Heater (1-44-B-1)<br />

Heat Duty MMBtu/hr 26.12 26.12<br />

Heat Duty % 16.66 16.44<br />

Charge Flow Rate Lb/hr 211,731 211,731<br />

Inlet Temperature °F 866.0 865.6<br />

Inlet Pressure psig 77.0 77.0<br />

Outlet Temperature °F 1,010 1,010<br />

Outlet Pressure psig 75.8 75.8<br />

Coil Pressure Drop psi 1.2 1.2<br />

Radiant Heat Transfer Area ft 2 2,879 2,879<br />

Average Radiant Section Heat<br />

Flux<br />

Btu/hr/ft 2 9,075 9,073<br />

Max Rad. Section Heat Flux Btu/hr/ft 2 12,700 20,236<br />

Furnace Improvements<br />

Low Cost Solutions for Fired Heaters 28

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