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cpp – Process technology for the chemical industry 01.2019

The journal cpp - Process technology for the chemical industry reports about processes, plants, apparatus and components for the chemical and pharmaceutical industry. Further topics are IT technologies, industry 4.0, digital production, MSR and automation technology and process analysis technology. The content spectrum is rounded off by explosion protection, plant safety, occupational health and safety, maintenance, site management and energy management.

The journal cpp - Process technology for the chemical industry reports about processes, plants, apparatus and components for the chemical and pharmaceutical industry. Further topics are IT technologies, industry 4.0, digital production, MSR and automation technology and process analysis technology. The content spectrum is rounded off by explosion protection, plant safety, occupational health and safety, maintenance, site management and energy management.

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Picture: Siemens<br />

Siemens has expanded its Digital Enterprise portfolio to include a new digital service <strong>for</strong> optimising plant maintenance<br />

ability and user-friendliness”, Eberle continues.<br />

“The process <strong>industry</strong> also thinks in<br />

terms of process engineering objects. We<br />

mapped this in <strong>the</strong> new control system and<br />

thus created integrated workflows.”<br />

Besides this, customers will benefit from<br />

Plantsight, a system which draws data from<br />

several different sources to permit rapid access<br />

to previously unobtainable in<strong>for</strong>mation.<br />

By synchronising <strong>the</strong> physical<br />

plant with <strong>the</strong> relevant engineering data, it<br />

is possible to create a digital twin of <strong>the</strong><br />

manufacturing process. Plant operators are<br />

ensured a high level of trustworthiness and<br />

in<strong>for</strong>mation quality, enabling continuous<br />

operational readiness and greater reliability.<br />

Digital service optimises maintenance<br />

Siemens has expanded its Digital Enterprise<br />

portfolio to include a new digital service <strong>for</strong><br />

optimising plant maintenance. The Lifecycle<br />

Management Suite paves <strong>the</strong> way <strong>for</strong> consistent<br />

planning, execution and documentation<br />

of all service activities. This cloudbased<br />

system can even be used from mobile<br />

terminals in order to immediately document<br />

activities in <strong>the</strong> plant. Fur<strong>the</strong>rmore,<br />

those responsible <strong>for</strong> maintenance always<br />

have a transparent and up-to-date overview<br />

of all service activities and plant states,<br />

allowing maintenance to be planned even<br />

more efficiently and cutting maintenance<br />

costs.<br />

This comprehensive and consistent database<br />

has benefits <strong>for</strong> <strong>the</strong> maintenance and asset<br />

managers of industrial plants. They can store<br />

all planned and per<strong>for</strong>med service activities<br />

in a single system, even on-site on a mobile<br />

terminal, so that absolute consistency is<br />

guaranteed. Maintenance managers can take<br />

advantage of <strong>the</strong> Lifecycle Management<br />

Suite to schedule service activities, create<br />

job orders and monitor per<strong>for</strong>mance, so as<br />

to make maximum use of resources and<br />

streamline maintenance costs. Plant asset<br />

managers are permanently aware of <strong>the</strong> current<br />

lifecycle status of all products and systems<br />

in use, <strong>for</strong> example through extensive<br />

in<strong>for</strong>mation on obsolete hardware and software<br />

components. Field service engineers<br />

working in <strong>the</strong> plant can view <strong>the</strong>ir jobs directly<br />

on a mobile device.<br />

The pre-configured system is based on<br />

Comos MRO (Maintenance, Repair and<br />

Overhauls) and provides standard operating<br />

procedures (SOP) in <strong>the</strong> <strong>for</strong>m of checkpoints<br />

<strong>for</strong> lifecycle services, which are assigned<br />

to components of <strong>the</strong> Simatic PCS7<br />

process control system. The system can be<br />

upgraded at any time with additional maintenance<br />

objects. Thanks to <strong>the</strong> modular<br />

portfolio, plant operators everywhere can<br />

take sound decisions on a site’s service<br />

requirements.<br />

An annual subscription scheme lets users<br />

access <strong>the</strong> various modules in <strong>the</strong> portfolios<br />

from a cloud without having to purchase<br />

any supplementary hardware or software.<br />

Siemens offers comprehensive software support,<br />

including updates.<br />

www.<strong>cpp</strong>-net.com<br />

Online search: <strong>cpp</strong>0119siemens<br />

Hall 9, Booth D35<br />

DR. BERND RADEMACHER<br />

Editor<br />

<strong>cpp</strong> 01-2019 45

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