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Rockford Systems EX-AL (Extruded Aluminum) Barrier & Perimeter Guarding Catalog

Catalog that features a wide-range of safeguarding devices and other safety-related products for updating hazardous machinery and processes. These devices are designed for point-of-operation safeguarding as well as for auxiliary guarding and large work-envelope safeguarding. Some of the products in this catalog include presence-sensing devices, area scanning devices, tower light assemblies, Detect-A-Finger® drop-probe devices, and pressure sensitive safety mats. These products can be used to safeguard fabricating machines, metal-cutting machines, material handling equipment, woodworking machines, and more. These safeguarding devices are designed to meet or exceed the OSHA regulations and ANSI standards.

Catalog that features a wide-range of safeguarding devices and other safety-related products for updating hazardous machinery and processes. These devices are designed for point-of-operation safeguarding as well as for auxiliary guarding and large work-envelope safeguarding. Some of the products in this catalog include presence-sensing devices, area scanning devices, tower light assemblies, Detect-A-Finger® drop-probe devices, and pressure sensitive safety mats. These products can be used to safeguard fabricating machines, metal-cutting machines, material handling equipment, woodworking machines, and more. These safeguarding devices are designed to meet or exceed the OSHA regulations and ANSI standards.

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TABLE OF CONTENTS<br />

BARRIER GUARDING SYSTEMS........................................... 5-24<br />

<br />

Portable Demonstration Unit...........................................................6<br />

Introduction to <strong>Barrier</strong> <strong>Guarding</strong> <strong>Systems</strong>........................................6<br />

OSHA Guard Requirements............................................................7<br />

OSHA and ANSI Guard-Opening Scales..........................................8<br />

General Instructions for Applying <strong>Barrier</strong> Guard...............................8<br />

Panels.................................................................................... 9-24<br />

Panel Frame Construction................................................ 9-10<br />

Panel Segments..........................................................................10<br />

Mounts................................................................................. 11-12<br />

Multi-Panel XL-2 Through XL-6.............................................. 13-14<br />

Measuring Instructions for Multi-Panel<br />

Models XL-2 Through XL-6.............................................15<br />

Measurement Form for Multi-Panel<br />

Models XL-2 Through XL-6.............................................16<br />

Front Mount XL-1 Through XL-7...................................................17<br />

Measurement Form for Front Mount<br />

Models XL-1 FM Through XL-7 FM..................................18<br />

Measuring Instructions for Front-Mount<br />

Models XL-1 FM Through XL-7 FM..................................19<br />

Single Panel Model XL-1 or Double Panel Model XL-2...................20<br />

Measurement Form for Single Panel<br />

Model XL-1 or Double Panel XL-2....................................21<br />

Spring Lift XL-1 SL or Air Lift XL-1 <strong>AL</strong>.................................... 22-23<br />

Measurement Form for Spring-Lift Model<br />

XL-1 SL and Air-Lift Model XL-1 <strong>AL</strong>.................................24<br />

PERIMETER GUARDING SYSTEMS..................................... 25-33<br />

Introduction.................................................................................25<br />

Measuring <strong>Perimeter</strong> Guards........................................................26<br />

<strong>Aluminum</strong> Panels, Doors and Posts..............................................27<br />

Hardware ........................................................................... 28-30<br />

Panel-to-Post Connector......................................................28<br />

Hinge for <strong>Aluminum</strong> Door....................................................28<br />

Door Stop for <strong>Aluminum</strong> Door..............................................28<br />

Interlocking Door Bolts........................................................28<br />

Extrusions .................................................................................29<br />

Mesh..........................................................................................30<br />

PERIMETER GUARDING SYSTEMS (CONT.)........................ 30-35<br />

Panel Retainer.............................................................................30<br />

Polycarbonate.............................................................................30<br />

Rubber Gasket for Polycarbonate Panel........................................30<br />

T-Slot Covers..............................................................................30<br />

T-Nuts and End Fasteners............................................................31<br />

Hairpins and Fasteners.......................................................... 31-32<br />

Roller Bearing Assembly..............................................................32<br />

Hinges........................................................................................32<br />

Swing-Away Hinge Assembly.......................................................32<br />

Deadbolt Latch............................................................................33<br />

Door Handle................................................................................33<br />

End Caps .................................................................................33<br />

T-Handle Hex Wrenches..............................................................33<br />

Brackets for Interlock Switches....................................................33<br />

Brackets and Plates............................................................... 34-35<br />

FLOOR AND CONTROL BOX STANDS.......................................36<br />

Floor Stand.................................................................................36<br />

Control Box Stands......................................................................36<br />

REFERENCES ................................................................... 37-40<br />

Function-Testing Checklist for<br />

<strong>Perimeter</strong> <strong>Barrier</strong> Guards................................................... 37-38<br />

ANSI/RIA and CSA Guard-Opening Requirements..........................38<br />

Safety Distance For Nonlocking Interlocked <strong>Barrier</strong> Guards............38<br />

Function-Testing Checklist for<br />

Point-of-Operation <strong>Barrier</strong> Guards...............................................39<br />

OSHA and ANSI Guard-Opening Requirements,<br />

OSHA and ANSI Guard-Opening Scales........................................40<br />

Safety Distance for Nonlocking Interlocked <strong>Barrier</strong> Guards.............40<br />

<strong>EX</strong>AMPLE OF SPECI<strong>AL</strong> PERIMETER AND<br />

POINT-OF-OPERATION BARRIER GUARDS...............................41<br />

MACHINE SAFEGUARDING SEMINARS.............................. 42-43<br />

TERMS & CONDITIONS OF S<strong>AL</strong>E.............................................44<br />

The applications described in this catalog are for instructional and informational purposes only; the photos in this catalog are for illustrative purposes<br />

only. They may not represent actual usage. This catalog has been carefully checked for accuracy and is thought to be fully consistent with the<br />

products described herein. However, <strong>Rockford</strong> <strong>Systems</strong>, LLC does not assume liability for the contents of this publication or for the use of any<br />

products described herein. <strong>Rockford</strong> <strong>Systems</strong>, LLC reserves the right to make changes to the products and documentation without further notice.<br />

This document contains proprietary information protected by copyright. No part of this catalog may be reproduced, transmitted, stored in a retrieval<br />

system, or translated into any language, in any form or by any means without prior written permission from <strong>Rockford</strong> <strong>Systems</strong>, LLC, 5795 Logistics<br />

Parkway, <strong>Rockford</strong>, Illinois 61109-2695. <strong>Rockford</strong> <strong>Systems</strong> reserves the right to make changes or revisions to the material contained in this catalog<br />

and cannot be held liable for incidental or consequential damages resulting from the furnishing, performance or use of this material.<br />

Copyright © 2019 by <strong>Rockford</strong> <strong>Systems</strong>, LLC. All rights reserved. Not to be reproduced in whole or in part without written permission. LITHO IN U.S.A.<br />

4 | <strong>EX</strong>-<strong>AL</strong> BARRIER & PERIMETER GUARDING

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