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hp tooling 2020 #1

The journal of hp tooling is an english, global publication on all aspects of high precision tools, accessories and their applications.

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machining center<br />

Where craftsmanship and<br />

high-tech go hand in hand<br />

For over a century, Okuma has been developing<br />

grinding machines for the highest quality demands.<br />

Though a lot has changed since the beginning,<br />

some aspects remain the same. Okuma CNC<br />

grinders still achieve their high precision, productivity<br />

and longevity due to a symbiosis of craftsmanship<br />

and state-of-the-art technologies.<br />

Okuma is the only single-source CNC provider in the industry<br />

to develop and produce all hardware components,<br />

the controls and the software for the machine tools inhouse.<br />

The development and production from one single<br />

source leads to a perfect combination of hardware, software<br />

and electronics. Due to their outstanding precision<br />

and high productivity, the grinding machines can be<br />

found in several industries. They are used for a wide range<br />

of materials including soft, high-strength and temperature-resistant<br />

materials as well as sintered alloys, Inconel<br />

or chrome-plated workpieces.<br />

Craftsmanship for highest quality<br />

In addition to the modern technologies that Okuma is<br />

constantly developing and optimising, the machine tool<br />

manufacturer also relies on skilled craftsmanship that<br />

has become rare. In the CNC grinders, for example, handscraped<br />

sliding surfaces are used on the guideways and<br />

mounted components. The manufacturing process of hand<br />

scraping is very time-consuming and requires a high degree<br />

of skill and experience. Nevertheless, it is worth not<br />

neglecting this demanding manufacturing method, as the<br />

resulting sliding surfaces have a degree of durability, precision<br />

and quality that could not be achieved with other<br />

methods. With the exceptionally long service life and<br />

availability of the machines, Okuma ensures that the total<br />

cost of ownership (TCO) remains as low as possible.<br />

Okuma grinders possess<br />

hand-scraped sliding surfaces<br />

that help to achieve extreme<br />

precision and longevity<br />

Hand scraping, as it is used<br />

by Okuma, is extremely<br />

time-consuming and requires<br />

a lot of experience and skill<br />

The Okuma OSP-P300GA<br />

control was specifically<br />

devopled for CNC grinders<br />

and allows for ergonomic<br />

as well as efficient<br />

operations<br />

In-house developed control<br />

facilitates operations<br />

All Okuma CNC grinders are equipped with the in-house<br />

control OSP-P300GA, which was developed specifically for<br />

grinding applications. The control has an intuitive user<br />

interface, and very little user input is required. In addition,<br />

the control is easy to customise and can be modified<br />

and individualised with apps allowing for ergonomic and<br />

productive workflows. An example for this is an app for<br />

determining the optimal dressing parameters, which can<br />

be used to perform dressing simply, quickly and with highest<br />

precision.<br />

All-in-one processing from a single source<br />

In addition to stand-alone standard machines, Okuma offers<br />

complex production cells. This not only means an<br />

automation of the grinding processes. Rather, it covers the<br />

entire machining of a workpiece including turning and<br />

milling operations on Okuma machines. Users benefit from<br />

the consistently high manufacturing quality of Okuma<br />

solutions and only need to be familiar with one type of control.<br />

As a result, the Okuma solutions can be used for a wide<br />

range of applications, and only one operator is needed<br />

to control and monitor the entire manufacturing cell.<br />

Especially in times of a shortage of skilled workers, this<br />

proves to be a considerable advantage.<br />

GrindTec <strong>2020</strong>, hall 2, booth 2012<br />

further information: www.okuma.eu<br />

50 no. 1, <strong>2020</strong>, March

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