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FORGED: Making a Knife with Traditional Blacksmith Skills

This book will teach you to hand build a knife using the traditional method of blacksmiths of old — FORGING. Traditional forging of a knife blade is a process which uses the ancient techniques of moving hot steel with hammer and anvil alone into a knife-form that is ready for filing, heat treating and sharpening with no or very minimal electric grinding. This book also teaches traditional fit-and-finish skills using only hand tools. It explains an ancient riveted full-tang handle construction system that surpasses modern methods. In the author's words; "In my early blacksmithing years, I was lucky to get to know some old smiths who wrangled hot iron every day just to make a living. They unselfishly taught me traditional blacksmithing skills and knife forging methods. Every time I use those skills and methods, I honor their friendships, and by teaching you, the reader, we keep alive the memory of those old-time iron pounders." Hardcover, 132 pages, 150 photos and illustrations, $29.95.

This book will teach you to hand build a knife using the traditional method of blacksmiths of old — FORGING.

Traditional forging of a knife blade is a process which uses the ancient techniques of moving hot steel with hammer and anvil alone into a knife-form that is ready for filing, heat treating and sharpening with no or very minimal electric grinding.

This book also teaches traditional fit-and-finish skills using only hand tools. It explains an ancient riveted full-tang handle construction system that surpasses modern methods.

In the author's words; "In my early blacksmithing years, I was lucky to get to know some old smiths who wrangled hot iron every day just to make a living. They unselfishly taught me traditional blacksmithing skills and knife forging methods. Every time I use those skills and methods, I honor their friendships, and by teaching you, the reader, we keep alive the memory of those old-time iron pounders."

Hardcover, 132 pages, 150 photos and illustrations, $29.95.

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about a 45°angle while the fingertips of your left hand rest at and control the tip.<br />

Sometimes it will be just one finger providing downward pressure sometimes<br />

two or more, sometimes none.<br />

Starting <strong>with</strong> the blade tip touching near the right edge and bottom of the<br />

block (remember that you can’t see the block, it’s under the sandpaper but I<br />

will reference it that way) <strong>with</strong> your right hand dipping low to maintain the<br />

22.5° angle, push the entire length of the edge away from you up and across the<br />

sandpaper. The smith maintains that angle along the cutting edge from the tip<br />

to the choil. It’s a double motion. Pushing uphill and away from yourself while<br />

the entire edge comes into contact <strong>with</strong> the sandpaper at some point. It sounds<br />

awkward, and it is, at first. Do this for two or three strokes then flip the blade, set<br />

the blade angle at the same 45° pointing away, and the same 22.5° edge angle at<br />

the choil at the top of the stone, and pull back toward yourself ending <strong>with</strong> the<br />

tip at the bottom right of your block. Do this also for two or three strokes. This<br />

balanced, symmetrical, up-then-back, opposite direction action will produce an<br />

equally sharpened edge on both sides of the knife. Dissimilar, unequal strokes<br />

make an edge unbalanced, lopsided and not nearly as sharp as it could be.<br />

NOTE: Many smiths have a sharpening visual of a one handed back and forth<br />

sliding and flipping motion to sharpen a knife (I think TV again). Even though it<br />

looks cool, maintaining the proper angles on both edges as you slide and flip, it is<br />

almost impossible. This motion is exactly what we do when stropping but not when<br />

sharpening. When that stropping motion is used to sharpen it rakes your thin edge<br />

across the stone or sandpaper at the wrong angle and will actually dull your blade<br />

as it comes into contact <strong>with</strong> the sharpening surface.<br />

The sandpaper is placed on the granite block and<br />

the block on the bench. This motion is a pull, toward<br />

the smith, starting from the choil and terminating at<br />

the tip. Note the scratches following the pull. These<br />

are shown here to demonstrate the tracking but they<br />

would be washed away if the smith was using water.<br />

This is the same knife viewed from the opposite<br />

direction. Once again notice the width and<br />

consistency of the sharpened edge and that<br />

important angle of 22.5°.<br />

107

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