sliding door systems: assembly / installation instructions ... - Raumplus
sliding door systems: assembly / installation instructions ... - Raumplus
sliding door systems: assembly / installation instructions ... - Raumplus
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SLIDING DOOR SYSTEMS:<br />
ASSEMBLY / INSTALLATION INSTRUCTIONS<br />
HOW TO ASSEMBLE A S150 SLIDING DOOR (S34)<br />
V2011.1<br />
1<br />
USA 1 866 580 0112 raumplusna.com<br />
CAN 1 866 999 3949
INDEX<br />
02_03<br />
General infomation and tools_ page 03<br />
Accessories_ page 04<br />
Detail drawings_ page 05<br />
Cutting dimension_ page 06<br />
Assembly instruction_ page 08<br />
Installation instruction_ page 09<br />
2 USA 1 866 580 0112<br />
CAN 1 866 999 3949<br />
raumplusna.com
GENERAL INFORMATION / TOOLS<br />
GENERAL INFORMATION<br />
TOOLS<br />
Preparation:<br />
We recommend reading these <strong>instructions</strong> before starting.<br />
Carefully unpack and check all items before beginning <strong>assembly</strong>.<br />
When transporting assembled <strong>door</strong>s; always lift at corners and lean <strong>door</strong>s on their side – never stand<br />
them upright as this may damage the bottom roller.<br />
The high quality raumplus family of <strong>sliding</strong> <strong>door</strong> <strong>systems</strong> offer a wide range of possibilities. Systems<br />
with or without bottom track, ceiling or wall mounted <strong>systems</strong>, corner solutions, locks, applied and true<br />
divided panels.<br />
The “HOW TO ASSEMBLE / INSTALL A S150 SLIDING DOOR (S34)” describes the process of assembling<br />
an S34 S150 bottom rolling <strong>door</strong>.<br />
For other <strong>instructions</strong>, please see:<br />
HOW TO INSTALL A SLIDING DOOR (S34 + S42)<br />
ASSEMBLY INSTRUCTIONS_S34/S42 STOPPER FOR TOP TRACK + END CAP<br />
INSTALLATION INSTRUCTIONS_S34/S42 WALL-MOUNT END CAPS + L-BRACKET<br />
INSTALLATION INSTRUCTIONS_S34/S42 TOP AND BOTTOM TRACK CONNECTORS<br />
INSTALLATION INSTRUCTIONS_TRUE DIVIDING RAIL<br />
HOW TO ASSEMBLE A SLIDING DOOR (AIR)<br />
HOW TO INSTALL A SLIDING DOOR (AIR)<br />
For additional <strong>instructions</strong> see website www.raumplusna.com<br />
Technical details are subject to change<br />
INFORMATION:<br />
It is assumed that you have exactly identified all cutting dimensions according to<br />
the measurement instruction for raumplus-products.<br />
max. <strong>door</strong> weight: 60kg [130 lbs]<br />
max. <strong>door</strong> size: width: 1219mm [4‘], height: 2743 [9‘]<br />
cross tip screwdriver (Phillips)<br />
straightedge (optional)<br />
allen wrench 4mm<br />
allen wrench 5mm<br />
drill; 2.5mm, 6.5mm, 10mm drill bits<br />
pencil and / or masking tape<br />
white rubber mallet<br />
USA 1 866 580 0112<br />
CAN 1 866 999 3949<br />
raumplusna.com<br />
3
04_05<br />
COMPONENTS<br />
1_<br />
5_<br />
9_<br />
4<br />
USA 1 866 580 0112 raumplusna.com<br />
CAN 1 866 999 3949<br />
2_<br />
6_<br />
10_<br />
1_ Top roller_ fits into the top track and guides the <strong>door</strong> in track(S34 shown).<br />
2_ Reinforcement for punch holes_ stregthens punch hole.<br />
3_ Frame screws 32mm_ for connecting the stile to the top and bottom rail.<br />
4_ Bottom roller_ attaches to bottom rail and guides <strong>door</strong> in bottom track.<br />
5_ Plugs_ Covers the holes drilled for the frame screw.<br />
6_ S150 Stile_ (vertical profile)_ forms the vertical frame of the <strong>sliding</strong> <strong>door</strong> together with the top and bottom rails.<br />
7_ Top rail_ forms the horizontal frame of the <strong>sliding</strong> <strong>door</strong> together with the vertical profiles and bottom rail. (S34 shown).<br />
8_ Bottom rail_ forms the horizontal frame of the <strong>sliding</strong> <strong>door</strong> together with vertical profiles and top rail.<br />
9_ Brush gasket_ provides dust seal between wall and <strong>door</strong>. Avaliable in grey (may substitute with grey rubber, upon request).<br />
10_ Bottom track (double surface)_ S34 surface applied bottom track.<br />
11_ Top track (double)_ S34 ceiling-mount top track.<br />
12_ Corner profile (45 degree)_ allows <strong>door</strong>s to meet at a 45, 90 corner.<br />
3_<br />
7_<br />
11_<br />
4_<br />
8_<br />
12_
DETAIL DRAWING<br />
OBJECT QUANITY DESCRIPTION<br />
1 1 S34 Bottom rail<br />
2 4 Frame screw, 32mm<br />
3 2 Plugs for punching holes<br />
4 1 Brush gasket, 2.6 M<br />
5 2 Bottom roller<br />
6 1 S34 Top rail<br />
7 2 S150 Stile<br />
8 2 S34 Top roller<br />
9 2 Reinforcement plate for punch holes<br />
USA 1 866 580 0112 raumplusna.com<br />
CAN 1 866 999 3949<br />
5
ASSEMBLY<br />
6<br />
Gasket is necessary for<br />
panels less than 10mm [<br />
3/8“] thickness!<br />
1_ place panel on a table, affix gasket (only for panels with less than 10mm [3/8“] thickness)<br />
08_09 ASSEMBLE DOOR<br />
2_ use white rubber mallet to apply stiles (tap carefully) , screw together (max. 3Nm) then check by using a straight edge<br />
USA 1 866 580 0112 raumplusna.com<br />
CAN 1 866 999 3949<br />
Start at top<br />
in the middle!<br />
Z<br />
Cut in gasket a little<br />
near the corner<br />
and pull around!<br />
Z
ASSEMBLY<br />
ASSEMBLE DOOR<br />
5mm 5mm<br />
3_ assemble the top roller (max. 3Nm) 4_ Install the reinforcement plate for punch holes (max. 3Nm)<br />
4mm<br />
Screw in leveling<br />
screw until the<br />
bottom roller sticks<br />
5mm [3/16“] out of<br />
the Bottom rail.<br />
5_install the Bottom roller 6_ <strong>sliding</strong> <strong>door</strong> series 150<br />
USA 1 866 580 0112 raumplusna.com<br />
CAN 1 866 999 3949<br />
7
10_11<br />
INSTALLATION<br />
PREPARE / MOUNT TOP TRACK<br />
1_ cut top track to final dimmensions and drill holes<br />
8<br />
drill hole<br />
100 mm [3 15/16“] [39 3/8“]<br />
approx. every 1000 mm 100 mm [3 15/16“]<br />
wall Wand<br />
Choose appropriate fastners<br />
2_ drill holes and mount top track (fig.: without ceiling)<br />
�5<br />
USA 1 866 580 0112 raumplusna.com<br />
CAN 1 866 999 3949
INSTALLATION<br />
SHORTEN BOTTOM TRACK / MARK POSITION<br />
Do not affix<br />
bottom track<br />
on the floor<br />
Bottom tracks are typically delivered with<br />
50mm [2“] and have to be shortened on<br />
site accordingly.<br />
3_ cut bottom track to final dimmension and position it nearly under top track.<br />
insert the <strong>sliding</strong><br />
<strong>door</strong>, push up bottom<br />
rollers!<br />
top track double<br />
4_ Insert <strong>sliding</strong> <strong>door</strong>, align perpendicular by moving bottom track, mark position with masking tape<br />
If using an insert track or tile<br />
channel, the psoition is to be<br />
located by a plumb line.<br />
water level<br />
bottom track double<br />
USA 1 866 580 0112 raumplusna.com<br />
CAN 1 866 999 3949<br />
9
AFFIX BOTTOM TRACK / INSERT DOOR<br />
5_ remove <strong>sliding</strong> <strong>door</strong>, clean floor surface and install on bottom track at marked position<br />
10<br />
12_13 INSTALLATION<br />
6_ Insert <strong>sliding</strong> <strong>door</strong><br />
If using carpet, insert or tile<br />
channel track; the carpet, wood<br />
floor, or tiles must be cut to bottom<br />
track.<br />
When inserting<br />
the <strong>sliding</strong> <strong>door</strong><br />
push up<br />
USA 1 866 580 0112 raumplusna.com<br />
CAN 1 866 999 3949
INSTALLATION<br />
ADJUST DOOR / APPLY BRUSH GASKET<br />
7_ level <strong>sliding</strong> <strong>door</strong><br />
Adjust <strong>door</strong> up or down with allen wrench<br />
8_ instal plugs for punch holes and brush gasket (details 09).<br />
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CAN 1 866 999 3949<br />
11
14_15<br />
ASSEMBLY<br />
POSITIONING BRUSH GASKET<br />
12<br />
Apply brush gasket and fix it<br />
with clip on top and bottom.<br />
For remaining sides, plugs have<br />
to be applied at top and bottom<br />
over punch holes.<br />
1_Position of the dust excl. brush<br />
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CAN 1 866 999 3949<br />
Half square handle Half circle handle<br />
Remove the protective foil and apply the handle on the dry,<br />
cleaned position (free from grease, oil); then press it firmly<br />
on the desired surface.<br />
For corner solutions, please<br />
use the 45/90 degree<br />
corner profile
ASSEMBLY<br />
45/ 90 DEGREE CORNER PROFILE<br />
double-sided<br />
tape for corner<br />
1_ 90°-corner solution (fig.: S150)<br />
2_Corner solutions<br />
2<br />
2 36 44<br />
Front <strong>sliding</strong> <strong>door</strong> back <strong>sliding</strong> <strong>door</strong><br />
2<br />
83<br />
The corner profiles are applied on the vertical stiles<br />
with double-sided tape.<br />
For corner solutions the use of bottom stoppers, at<br />
double- / triple corner solutions and additionally<br />
the use of top track stoppers are intented (separate<br />
<strong>assembly</strong> instruction) or the Corner stop f.double top<br />
track<br />
36<br />
36