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Spacecraft <strong>Systems</strong> Integration and Testing<br />

A Complete <strong>Systems</strong> <strong>Engineering</strong> Approach to System Test<br />

December 5-8, 2011<br />

Columbia, Maryland<br />

January 23-26, 2012<br />

Albuquerque, New Mexico<br />

$1890 (8:30am - 4:00pm)<br />

"Register 3 or More & Receive $100 00 each<br />

Off The Course Tuition."<br />

Summary<br />

This four-day course is designed for engineers<br />

and managers interested in a systems engineering<br />

approach to space systems integration, test and<br />

launch site processing. It provides critical insight to<br />

the design drivers that inevitably arise from the need<br />

to verify and validate complex space systems. Each<br />

topic is covered in significant detail, including<br />

interactive team exercises, with an emphasis on a<br />

systems engineering approach to getting the job<br />

done. Actual test and processing<br />

facilities/capabilities at GSFC, VAFB, CCAFB and<br />

KSC are introduced, providing familiarity with these<br />

critical space industry resources.<br />

Instructor<br />

Robert K. Vernot has over twenty years of<br />

experience in the space industry, serving as I&T<br />

Manager, <strong>Systems</strong> and Electrical <strong>Systems</strong> engineer for<br />

a wide variety of space missions. These missions<br />

include the UARS, EOS Terra, EO-1, AIM (Earth<br />

atmospheric and land resource), GGS (Earth/Sun<br />

magnetics), DSCS (military communications), FUSE<br />

(space based UV telescope), MESSENGER<br />

(interplanetary probe).<br />

What You Will Learn<br />

• How are systems engineering principals applied to<br />

system test?<br />

• How can a comprehensive, realistic & achievable<br />

schedule be developed?<br />

• What facilities are available and how is planning<br />

accomplished?<br />

• What are the critical system level tests and how do<br />

their verification goals drive scheduling?<br />

• What are the characteristics of a strong, competent<br />

I&T team/program?<br />

• What are the viable trades and options when I&T<br />

doesn’t go as planned?<br />

This course provides the participant with<br />

knowledge and systems engineering perspective<br />

to plan and conduct successful space system I&T<br />

and launch campaigns. All engineers and<br />

managers will attain an understanding of the<br />

verification and validation factors critical to the<br />

design of hardware, software and test procedures.<br />

Course Outline<br />

1. System Level I&T Overview. Comparison of system,<br />

subsystem and component test. Introduction to the various stages<br />

of I&T and overview of the course subject matter.<br />

2. Main Technical Disciplines Influencing I&T. Mechanical,<br />

Electrical and Thermal systems. Optical, Magnetics, Robotics,<br />

Propulsion, Flight Software and others. Safety, EMC and<br />

Contamination Control. Resultant requirements pertaining to I&T<br />

and how to use them in planning an effective campaign.<br />

3. Lunar/Mars Initiative and Manned Space Flight. Safety<br />

first. Telerobotics, rendezvous & capture and control system<br />

testing (data latency, range sensors, object recognition, gravity<br />

compensation, etc.). Verification of multi-fault-tolerant systems.<br />

Testing ergonomic systems and support infrastructure. Future<br />

trends.<br />

4. Staffing the Job. Building a strong team and establishing<br />

leadership roles. Human factors in team building and scheduling<br />

of this critical resource.<br />

5. Test and Processing Facilities. Budgeting and scheduling<br />

tests. Ambient, environmental (T/V, Vibe, Shock, EMC/RF, etc.)<br />

and launch site (VAFB, CCAFB, KSC) test and processing<br />

facilities. Special considerations for hazardous processing<br />

facilities.<br />

6. Ground Support <strong>Systems</strong>. Electrical ground support<br />

equipment (GSE) including SAS, RF, Umbilical, Front End, etc.<br />

and Mechanical GSE, such as stands, fixtures and 1-G negation<br />

for deployments and robotics. I&T ground test systems and<br />

software. Ground Segment elements (MOCC, SOCC, SDPF, FDF,<br />

CTV, network & flight resources).<br />

7. Preparation and Planning for I&T. Planning tools.<br />

Effective use of block diagrams, exploded views, system<br />

schematics. Storyboard and schedule development. Configuration<br />

management of I&T, development of C&T database to leverage<br />

and empower ground software. Understanding verification and<br />

validation requirements.<br />

8. System Test Procedures. <strong>Engineering</strong> efficient, effective<br />

test procedures to meet your goals. Installation and integration<br />

procedures. Critical system tests; their roles and goals (Aliveness,<br />

Functional, Performance, Mission Simulations). Environmental<br />

and Launch Site test procedures, including hazardous and<br />

contingency operations.<br />

9. Data Products for Verification and Tracking. Criterion for<br />

data trending. Tracking operational constraints, limited life items,<br />

expendables, trouble free hours. Producing comprehensive,<br />

useful test reports.<br />

10. Tracking and Resolving Problems. Troubleshooting and<br />

recovery strategies. Methods for accurately documenting,<br />

categorizing and tracking problems and converging toward<br />

solutions. How to handle problems when you cannot reach<br />

closure.<br />

11. Milestone Progress Reviews. Preparing the I&T<br />

presentation for major program reviews (PDR, CDR, L-12, Pre-<br />

Environmental, Pre-ship, MRR).<br />

12. Subsystem and Instrument Level Testing. Distinctions<br />

from system test. Expectations and preparations prior to delivery<br />

to higher level of assembly.<br />

13. The Integration Phase. Integration strategies to get the<br />

core of the bus up and running. Standard Operating Procedures.<br />

Pitfalls, precautions and other considerations.<br />

14. The System Test Phase. Building a successful test<br />

program. Technical vs. schedule risk and risk management.<br />

Establishing baselines for performance, flight software, alignment<br />

and more. Environmental Testing, launch rehearsals, Mission<br />

Sims, Special tests.<br />

15. The Launch Campaign. Scheduling the Launch campaign.<br />

Transportation and set-up. Test scenarios for arrival and checkout,<br />

hazardous processing, On-stand and Launch day.<br />

Contingency planning and scrub turn-arounds.<br />

16. Post Launch Support. Launch day, T+. L+30 day support.<br />

Staffing logistics.<br />

17. I&T Contingencies and Work-arounds. Using your<br />

schedule as a tool to ensure success. Contingency and recovery<br />

strategies. Trading off risks.<br />

18. Summary. Wrap up of ideas and concepts. Final Q & A<br />

session.<br />

Register online at www.ATIcourses.com or call ATI at 888.501.2100 or 410.956.8805 Vol. 109 – 19

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