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NUMBER 02 - Haas Automation, Inc.

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0 | www.<strong>Haas</strong>CNC.comSIDEBAR<br />

The Derailleur<br />

and the G-Boxx<br />

The derailleur is a device used on chain-driven bicycles to allow gear changes – rather like the transmission effects<br />

gear changes on an automobile. The concept dates back to 1905, when touring cyclists used primitive derailleurs<br />

where the jockey wheel was brazed to the chainstay. Often disallowed in road racing in those days, derailleurs required<br />

freewheeling, which gave their users a considerable advantage over fixed wheel riders who had to contend with peddle<br />

scrape in turns.<br />

This changed in 1938, when Simplex introduced a revolutionary derailleur having a jockey wheel capable of moving<br />

in and out to effect gear changes, while also moving forward and backward according to the size of the sprocket.<br />

Simplex’s design incorporated a cage similar to those still in use on some derailleurs to take up slack in the chain.<br />

However, the Simplex system had a serious weakness: it was very sensitive to dirt and debris, and required frequent<br />

cleaning and lubrication. Despite this, it was so successful that it was immediately allowed in the Tour de France, and<br />

dominated racing through World War II.<br />

After the War, Tullio Campagnolo invented the parallelogram front and rear derailleurs, which revolutionized<br />

cycling in the post-War decades. Campagnolo’s parallelogram system was fast and more reliable than the Simplex<br />

design, and the cable-operated front derailleur was a dream compared to previous systems. “Campy equipped”<br />

became the motto for professionals and serious amateurs the world over. Later modified by Suntour, the basic<br />

Campy design remains in wide use today.<br />

However, the last couple of decades have brought tremendous change to the biking world, including the<br />

emergence of competitive mountain biking. This relatively new sport – accompanied by significant advances in<br />

bicycle frame design, construction materials and suspension technology – has brought many new challenges<br />

to bike riders, designers and manufacturers. For example, when you’re hurtling down a rocky mountain pass at<br />

anything up to 80 kph, the last thing you really want is a vital and fragile derailleur dangling from the rear of the<br />

frame, vulnerable to damage from rocks or a spill. So in 1999, Karlheinz Nicolai set out to find an alternative<br />

solution to the exposed derailleur.

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