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<strong>Pure</strong>-Flo ®<br />

Diaphragm Valves<br />

High Purity Diaphragm Valves<br />

“CUSTOMIZING DESIGNS...BUILDING SOLUTIONS”<br />

SVC-03


TABLE OF CONTENTS<br />

<strong>Pure</strong>-Flo ® Diaphragm Valves<br />

Products for the Pharmaceutical<br />

and Bioprocessing Industries<br />

Innovation<br />

Features & Benefits<br />

Bodies/Metallurgy<br />

Interior Surface Finishes<br />

End Connections/Body Dimensions<br />

Process Fabrications<br />

Modular Valve Assemblies<br />

Diaphragms<br />

“TM” & #16<br />

Bonnets<br />

PAS Bonnet<br />

Advantage ® Actuators<br />

Dimensional Data<br />

Sizing Charts<br />

Positioner<br />

Dia-Flo Actuators<br />

Dualrange ®<br />

Switches, Advantage Actuator<br />

Manual Bonnet<br />

Hot Lock Out Bonnet Assembly<br />

Specialty Valves<br />

BIO-TEK ®<br />

Swickle<br />

Tank Bottom<br />

Divert Valves<br />

Sterile Tank Vent Filter<br />

Chromatography<br />

Sterile Barrier<br />

General Engineering Data<br />

Compliance, Approvals & Validation Documentation<br />

Figure Numbers<br />

How to Order<br />

2<br />

6<br />

8<br />

10<br />

12<br />

14<br />

21<br />

22<br />

23<br />

24<br />

26<br />

28<br />

33<br />

35<br />

51<br />

50<br />

52<br />

40<br />

46<br />

48<br />

54<br />

56<br />

58<br />

61<br />

64<br />

68<br />

69<br />

70<br />

72<br />

77<br />

80<br />

86<br />

ITT Industries, Engineered Process Solutions<br />

Lancaster, PA


ITT Fluid Technology Corporation, Upper<br />

Saddle River, NJ, USA is a worldwide leader in<br />

fluid management with sales of more than<br />

$2 billion. Products include Valves, Pumps,<br />

Heat Exchangers, Instruments and Controls.<br />

The <strong>Pure</strong>-Flo ® product line is a spin-off of<br />

the process proven Dia-Flo ® Diaphragm Valve<br />

line, now more than 50 years old. The <strong>Pure</strong>-Flo<br />

product line is the recognized leader in the<br />

Pharmaceutical/Bioprocessing Industries for<br />

innovation and quality and is dedicated to<br />

providing product solutions for our clients.<br />

Behind this brochure stands a company<br />

of people committed to innovation, quality,<br />

thoroughness, timeliness and service, with<br />

the ultimate goal of satisfying your needs and<br />

requirements. Please don’t hesitate to contact<br />

us at <strong>Pure</strong>-Flo Solutions Group (PFSG) for solutions<br />

to your most challenging process problems.<br />

We have prided ourselves in listening to you,<br />

the customer, to remain a leader in an everchanging<br />

and dynamic marketplace.<br />

1<br />

WHO WE ARE


2 SOLUTIONS TO PROCESS PROBLEMS<br />

A<br />

s a recognized leader in innovation<br />

for the Pharmaceutical/Bioprocessing<br />

Industries, <strong>Pure</strong>-Flo Solutions Group<br />

(PFSG) prides itself in developing solu-<br />

tions for process problems.<br />

Accomplished through direct client<br />

input, this has, and will continue to be,<br />

our focus. Innovation, however, doesn’t<br />

stop with the product. Innovation also<br />

applies to soft side support such as ser-<br />

vice, manufacturing, a worldwide net-<br />

work of distribution and factory techni-<br />

cal sales representatives, documentation<br />

to assist in validation, internet access,<br />

and software dimensional programs.


3<br />

INNOVATION


4 SOLUTIONS TO PROCESS PROBLEMS


T<br />

he integration of innovative quali-<br />

ty product with soft side support pro-<br />

vides the ideal combination to assist<br />

our customers in accessing, “...the cur-<br />

rent technology available today,” to<br />

meet their needs and requirements in<br />

this dynamic industry. The assemblies<br />

and fabrications on the proceeding<br />

pages have been developed primarily<br />

to minimize contact surfaces and hold<br />

up volume.<br />

5<br />

INNOVATION


6 PURE-FLO ® DIAPHRAGM VALVES<br />

Adjustable Travel Stop<br />

prolongs diaphragm life<br />

Brass Bushing acts as a<br />

lubricant and facilitates<br />

stem operation<br />

Top Entry In-Line<br />

Maintenance<br />

Molded in<br />

Fingers<br />

Floating Tube Nut<br />

Design prevents<br />

stud pull out and<br />

point loading at<br />

diaphragm center<br />

Optional<br />

Hygienic<br />

Internals<br />

Streamlined<br />

Fluid Passage<br />

Optimal Drainability*<br />

Polished surface finishes from 35–11<br />

μin R a (.89–.28 μm. 150–320 grit)<br />

*Schedule 5,10 and 40 buttweld valves are not drainable in a horizontal line.<br />

Protective Cap seals the internals from<br />

atmospheric conditions.<br />

Visual Position Indicator<br />

PTFE and Elastomer<br />

Diaphragms available<br />

Manual and power<br />

actuation available<br />

“O” Ring Furnished<br />

Bonnet standard in<br />

900 series<br />

Bonnet Selection<br />

Fasteners enclosed in<br />

bonnet housing<br />

Weep Hole allows for leak<br />

detection (available with<br />

“V” notch vent plug)<br />

Interior/Exterior Electropolish available


FEATURES BENEFITS<br />

Adjustable Travel Stop: Prevents overclosure of the valve and prolongs diaphragm life. Typically an<br />

option, however, PFSG provides the Adjustable Travel Stop as a standard.<br />

Brass Bushing: Prevents the stem from galling in the bonnet throat during washdown and<br />

autoclave applications.<br />

Body Selection: 316L stainless steel forged bodies, investment cast bodies and wrought<br />

bodies are available<br />

Diaphragm Selection: FDA compliant diaphragms include EPDM, Black Butyl, White Butyl, Buna N,<br />

<strong>Pure</strong> Gum Rubber and PTFE.<br />

Drainability: Permanent hash marks on castings and drain dots on forgings simplify<br />

the orientation of the body to optimize drainability. Refer to the General<br />

Engineering Data section for further information.<br />

Enclosed Fasteners: In the Thermoplastic bonnets, the stainless steel nuts are concealed within<br />

the bonnet housing to provide a smooth washdown surface, free of crevices<br />

and area for fluid entrapment.<br />

Electropolish: Provides a chromium rich, passive surface, and serves as a quality<br />

assurance mechanism revealing surface flaws and weld defects which<br />

mechanical polishing may conceal. Electropolish is available on the interior<br />

or exterior valve surface.<br />

Floating Tube Nut Design: Prevents point loading on the diaphragm stud during closing operations<br />

and hence reduces the chance of stud pull out.<br />

Interior Surface Finishes: Standard surface finishes from as-cast to 11 μin (.28 μm, 320 grit )R a<br />

are available.<br />

Material Tracability: Through a permanently stamped heat number on the exterior valve body,<br />

the material composition can be traced and furnished by requesting<br />

Certified Mill Tests Reports (CMTR).<br />

“O” Ring Furnished Bonnet: Buna N “O” rings are supplied as standard in the 900 series bonnet and<br />

prevent the accumulation of fluids in the bonnet area during washdown<br />

protocols.<br />

Permanent Lubrication: Reduces periodic lubrication and hence maintenance time (FDA compliant).<br />

Position Indicator: A bright yellow visual position indicator is provided as standard.<br />

Protective Cap: Acrylic or Polyphenylsulfone cap prevents atmospheric conditions or<br />

washdown fluids from entering the bonnet internals.<br />

Quality Assurance: Quality is a top priority at ITT and is assured by performing key operations inhouse.<br />

Our quality assurance procedures are available for your review upon<br />

request.<br />

Hygienic Internals: Stainless steel stem, roll pin and bronze compressor are available upon<br />

request.<br />

Sealed Bonnet: A “V” notch vent plug serves as a leak detector and provides a secondary<br />

containment area for process fluids in case of diaphragm failure.<br />

Streamlined Fluid Passage: A smooth, contoured, interior surface with the minimizing of pockets prevents<br />

accumulation of process fluids or contaminants.<br />

Top Entry: Allows the valve to be maintained without removing the body from the<br />

process system, and minimizes downtime.<br />

7<br />

FEATURES AND BENEFITS


8 BODIES/METALLURGY<br />

Size Range<br />

The <strong>Pure</strong>-Flo ® product line offers a complete line of Cast, Forged and Wrought bodies<br />

to meet the needs and requirements of your process application. The size range, dimension-<br />

al standards, as well as stainless alloys available for the various body types are as follows:<br />

Cast Forged Wrought<br />

ANSI 1/2" - 6" Bio-Tek, 1/2"-3" 1/2" - 4"**<br />

DIN/ISO DN 15 - DN 50 DN 8 - DN 50 DN 15 - DN 100 +<br />

316L Stainless Alloy ASTM A351 Grade CF 3M Dual certified to ASTM A479, 316L<br />

ASTM A182 Grade 316L,S9<br />

DIN 17440, 1.4435<br />

Dimensional Standards OD Tubing, Pipe, ISO/DIN OD Tubing, Pipe, OD Tubing, Pipe, ISO/DIN<br />

ISO/DIN/SMS<br />

** 4" <strong>Pure</strong>-Flo bodies, Tank Bottom Valves, divert valves and any block bodied fabrications are standard. 1/2"-3" <strong>Pure</strong>-Flo bodies are nonstandard.<br />

+ DN 65-100 <strong>Pure</strong>-Flo bodies are wrought as standard; sizes DN 15-50 <strong>Pure</strong>-Flo wrought bodies are nonstandard.


MANUFACTURING METHODS<br />

Castings:<br />

<strong>Pure</strong>-Flo bodies are produced utilizing the lost<br />

wax or investment cast method. A wax impression<br />

is created for the shape required. The wax impression<br />

is dipped or sprayed with ceramic material and<br />

then fired in a kiln. The wax evaporates leaving<br />

behind a hard ceramic shell into which molten<br />

material is poured. The solidification of molten<br />

metal may cause sub-surface porosity, which varies<br />

in occurrence depending on casting techniques,<br />

machining and interior finish specifications. The<br />

result is a product complete with flow path, bolt<br />

holes, drain marks and body identification marks<br />

cast into the required shape. Machining is, therefore,<br />

minimal. Ferrite content may vary considerably<br />

depending on several variables including wall thickness,<br />

metallurgy of the material, etc. Engineered<br />

Valves has established a specification of 12% norm<br />

based on ASTM A800 analysis techniques. <strong>Pure</strong>-Flo<br />

Castings go through a rigorous qualification program<br />

to ensure the highest attainable quality is<br />

achieved. The levels of porosity are the absolute<br />

minimum possible.<br />

Forgings:<br />

<strong>Pure</strong>-Flo bodies are produced from round stock<br />

or plate which has been processed from an ingot.<br />

The round stock or plate is compressed between<br />

two halves of a forging tool at elevated temperatures.<br />

The result is a shape which is then machined<br />

to create the shape required. Machining required is<br />

more extensive than a casting. Ferrite content for<br />

the ANSI <strong>Pure</strong>-Flo and ISO/DIN forged product lines<br />

is 0.5%. The ferrite measurement method employed<br />

by Engineered Valves is the more accurate and<br />

labor intensive metalographic technique of ASTM E-<br />

562.<br />

Wrought:<br />

The 4" <strong>Pure</strong>-Flo wrought body, Tank Bottom<br />

Valves, divert valves and block body fabrications are<br />

produced from wrought material. Wrought material<br />

is worked material such as plate or round stock.<br />

Rather than forging a shape between two halves of<br />

a tool, as in the case of a forged body, the shape<br />

required is machined directly from wrought material.<br />

Ferrite content in wrought material may vary<br />

depending primarily on the metallurgy of the material<br />

used; however, most standard product is less<br />

than 3%.<br />

Ferrite:<br />

Ferrite can be defined as the ferromagnetic,<br />

body-centered, microstructural constituent of variable<br />

chemical composition in iron-chromium-nickel<br />

alloys. This may be formed upon solidification from<br />

molten metal (delta ferrite) or by transformation<br />

from austenite or sigma phase on cooling in the<br />

solid state (alpha ferrite). The formation of ferrite is<br />

therefore a natural occurrence in stainless alloy<br />

products. Ferrite levels can be determined utilizing<br />

several techniques including chemical analysis, metalographic<br />

examination and magnetic attraction. As<br />

one can see from the above comparisons, ferrite is<br />

depleted as the material is worked, i.e. castings<br />

having the highest content and forgings having the<br />

lowest. Free delta ferrite contained in components<br />

in a process system may or may not be of concern<br />

to the end user.<br />

The selection of process components in the<br />

Pharmaceutical/Bioprocessing Industry, especially in<br />

cell culture applications, demonstrates a distinct<br />

movement toward lower ferrite materials. It is<br />

important to note, however, in many applications,<br />

the use of higher ferrite content components may<br />

have no effect on the product, nor the service life<br />

and/or performance of the component while reducing<br />

the inherent cost of the component. The nature<br />

of the process, the utility protocols (i.e. passivation,<br />

cleaning, sterilization, fabrication), as well as additional<br />

surface preparation of the material such as<br />

electropolishing, will indeed have a bearing on the<br />

extent of the corrosion resistance of the component.<br />

<strong>Pure</strong>-Flo Solutions Group provides the customer<br />

a choice in body types based on the needs<br />

and requirements of a client’s process application.<br />

9<br />

BODIES/METALLURGY


10 MECHANICAL POLISHING<br />

The method of describing interior surface<br />

finishes for stainless process system<br />

components (i.e., tube, fittings, valves,<br />

etc.) has become more articulate as the<br />

concern for surface quality and consistency<br />

has heightened in the Pharmaceutical<br />

and Bioprocessing Industries.<br />

Initially, interior surfaces were described<br />

by polish numbers such as #4 or #7.<br />

Polish numbers gave manufacturers a<br />

great deal of breadth on the interior finish<br />

supplied. For example: depending on the<br />

polishing technique, a #4 interior finish<br />

may vary from an 80 grit to a 150 grit finish;<br />

a #7 interior finish may vary from a<br />

180 grit to a 320 grit finish.<br />

Polish numbers have been typically<br />

replaced by grit numbers as a means of<br />

describing interior surface finishes more<br />

accurately. Grit numbers have been<br />

defined as the number of silicon carbide<br />

particles per square inch of abrasive pad.<br />

Another definition equates grit number<br />

with the number of scratches per linear<br />

inch. In general, however, grit numbers<br />

attempt to link surface roughness with the<br />

number of scratches on a particular surface.<br />

The higher the grit number, the finer<br />

and more numerous the scratches, the<br />

Specify a maximum surface roughness:<br />

SURFACE ROUGHNESS<br />

Parameter Description Specification Definition Diagram<br />

R a (CLA)<br />

R q (RMS)<br />

Arithmetic DIN 4768/1<br />

means DIN 4762/1<br />

roughness Draft<br />

value ISO/DIS<br />

4287/1<br />

Draft<br />

Root mean DIN 4762/1<br />

square Draft<br />

roughness ISO/DIS<br />

value 4287/1<br />

Draft<br />

smoother the finish. The method of polishing,<br />

the devices employed, and the surface<br />

hardness encountered (i.e., castings,<br />

forgings, extrusions, etc.) all have a bearing,<br />

however, on the surface roughness<br />

achieved. The Pharmaceutical and<br />

Bioprocessing Industries are now applying<br />

a more articulate means of describing surface<br />

roughness. The surface roughness is<br />

actually measured in micro inches, or<br />

microns, by a surface profilometer. Surface<br />

roughness is normally described utilizing<br />

two arithmetic derivations: Rq-root mean<br />

square or R a -arithmetic mean (see below).<br />

Utilizing a quantitative measuring technique,<br />

all the variables inherent in polishing<br />

are eliminated. An end user can now<br />

specify a specific surface roughness, i.e.,<br />

25 µin R a , and the vendor must now<br />

determine how to effectively achieve the<br />

finish required. The result is a consistent,<br />

verifiable surface finish.<br />

<strong>Pure</strong>-Flo Solutions Group utilizes a<br />

Hommelwerke T-20 surface roughness<br />

device as a quality assurance mechanism<br />

and can provide, per request, a tape<br />

detailing the interior surface characterization<br />

of valve bodies on a statistical basis.<br />

ROUGHNESS CHART<br />

Micro Inch Micron Grit #<br />

µ in µ m (Reference only)<br />

35 0.89 150<br />

25 0.64 180<br />

20 0.51 240<br />

11 0.28 320<br />

Note: Values expressed in R a<br />

The arithmetical average value of all absolute distances of the roughness<br />

profile R from the centre line within the measuring length l m .<br />

(An alternative to R a .) R q is defined as the RMS value of a profile<br />

calculated over a single sampling length, but can be expressed as<br />

the mean result of 5 consecutive sampling lengths.


ELECTROPOLISHING<br />

Electropolishing, simply stated, is the<br />

electrochemical method of removing metal<br />

from a surface. Formally, electropolishing is<br />

defined as anodic dissolution in the presence<br />

of an electrolyte and an imposed current<br />

potential.<br />

The inherent benefits derived from electropolishing<br />

are as follows:<br />

• Provides a continuous, tenacious,<br />

chromium-rich oxide layer on the surface<br />

resulting in an excellent passive<br />

film enhancing corrosion resistance<br />

• Surface leveling reduces the total<br />

surface height and relieves much<br />

of the surface tension inherent in<br />

mechanical polishing<br />

• Enhances the optimization of cleanability<br />

and sterilization<br />

• Provides a quality control mechanism<br />

exposing surface pits and defective<br />

welds<br />

• Exposes and removes impurities within<br />

the surface layer<br />

• Provides a lusterous, aesthetically<br />

pleasing appearance.<br />

For the reasons mentioned, the use of<br />

electropolishing over a mechanically polished<br />

surface is becoming more prevalent<br />

on the surfaces of system components in<br />

critical pharmaceutical and bioprocessing<br />

applications.<br />

The <strong>Pure</strong>-Flo product line is available<br />

with electropolished interior and exterior<br />

surfaces, sizes 1/4–6 (DN 8–150).<br />

DIAGRAM OF A TYPICAL ELECTROPOLISHING CELL<br />

LEGEND<br />

a Anode e Heater and Temperature Regulator<br />

b Cathode f Cooling Coil<br />

c Power Source M + Metal Ion<br />

d Electrolyte A – Anion<br />

DIAGRAM ILLUSTRATING<br />

MICROPOLISHING AND MACROPOLISHING<br />

LEGEND<br />

a Region of Macropolishing M + Metal Ion<br />

b Region of Micropolishing A – Anion<br />

11<br />

INTERIOR SURFACE FINISHES


12 END CONNECTIONS/DRAINABILITY<br />

END CONNNECTIONS<br />

<strong>Pure</strong>-Flo Diaphragm Valve bodies are available in a<br />

variety of end connections:<br />

• Tri-Clover Tri-Clamp ®<br />

• Cherry Burrell “S”, “Q”<br />

and “I” line ®<br />

• 14, 16, 18, 20 O.D.<br />

Gauge Tubing<br />

• Schedule 5, 10, 40 Piping<br />

• ISO Ends<br />

• SMS 1146 Ends<br />

• DIN 11850 Ends<br />

• Others upon Request<br />

Standard cutback is 1/2" (1.27 cm) unless otherwise<br />

specified. Maximum cutbacks range up to 1.25" (3.17<br />

cm), dependent upon valve size, and are available<br />

upon request. In addition, tube end extensions of 1.5"<br />

are available to accommodate automatic welding. ISO<br />

ends standard cutback is longer in length and ranges<br />

from 25 mm–35 mm dependent on valve size.<br />

DRAINABILITY<br />

Drain marks are provided as standard on cast and<br />

forged bodies to facilitate installation and optimize<br />

drainability. One mark must be located in the vertical<br />

plane, cutting the centerline of the pipe. Refer to the<br />

General Engineering Data section, page 73, for drain<br />

angles.<br />

The slope of process piping must be designed to provide<br />

proper pitch in order to optimize drainability.<br />

Drainability in a process system is ultimately the<br />

responsibility of the system designer and/or end user.<br />

US & SMS FORGINGS<br />

US & SMS US SMS<br />

END END<br />

CONNECTION CONNECTION TOPWORKS<br />

SIZE INCH SIZE DN SIZE A D B C<br />

20 GA. 18 GA. 16 GA. 14 GA.<br />

0.035" 0.049" 0.065" 0.083"<br />

B C<br />

(0.90) (1.20) (1.65) (2.10)<br />

1/4" DN6 BIOTEK 3.5" (89) 1" (25) .25" (6.4) X X<br />

3/8" DN10 BIOTEK 3.5" (89) 1" (25) .375" (9.5) X X<br />

1/2" DN15 BIOTEK 3.5" (89) 1" (25) .5" (12.7) X X<br />

1/2" DN15 1/2" 3.5" (89) .748" (19) .5" (12.7) X X X X<br />

3/4" DN20 3/4" 4.0" (102) .830" (21) .75" (19.1) X X X X<br />

1" DN25 1" 4.5" (114) .866" (21) 1" (25.4) X X X 25 1.2<br />

1-1/4" DN32 1-1/4" 5.5" (140) .866" (21) 32 1.2<br />

1-1/2" DN40 1-1/2" 5.5" (140) .866" (21) 1.5" (38.1) X X X 38 1.2<br />

2" DN50 2" 6.25" (159) .984" (25) 2" (50.8) X X 51 1.2<br />

2-1/2" + DN65 3" 8.75" (222) 1.162"(29.5) 2.5" (63.5) X 63.5 1.6<br />

3" DN80 3" 8.75" (222) 1.162"(29.5) 3" (76.2) X X 76.1 2.0<br />

4" * DN100 4" 11.5" (292) 1.25" (31) 4" (101.6) X X<br />

* Wrought body is standard.<br />

+ 3" forged body with 2 1/2" end connections.


BODY DIMENSION CHARTS<br />

ISO & DIN<br />

ISO & DIN FORGINGS<br />

ISO DIN SERIES 1 DIN SERIES. 2 DIN SERIES 3<br />

END<br />

CONNECTION<br />

SIZE DN<br />

TOPWORKS<br />

SIZE A D B C<br />

1.0 1.2 1.6 2.0 2.3 2.6 2.9<br />

B C B C B C<br />

DN6 BIOTEK 89 25 8 X X 8 1.0<br />

DN8 BIOTEK 89 25 13.5 X X X 10 1.0<br />

DN10 BIOTEK 89 25 17.2 X X X 12 1.0 13 1.5 14 2.0<br />

DN15 1/2" 106 25 21.3 X X 18 1.0 19 1.5 20 2.0<br />

DN20 3/4" 118 25 26.9 X X 22 1.0 23 1.5 24 2.0<br />

DN25 1" 127 25 33.7 X X 28 1.0 29 1.5 30 2.0<br />

DN32 1-1/2" 174 35 42.4 X X 34 1.0 35 1.5 36 2.0<br />

DN40 1-1/2" 174 35 48.3 X X X 40 1.0 41 1.5 42 2.0<br />

DN50 2" 191 35 60.3 X X X 52 1.0 53 1.5 54 2.0<br />

DN65 * 2 1/2" 229 35 76.1 X 70 2.0<br />

DN80 * 3" 229 35 88.9 X 85 2.0<br />

DN100 * 4" 292 31 114.3 X 104 2.0<br />

* Wrought body is standard.<br />

ISO CASTINGS<br />

END<br />

CONNECTION TOPWORKS<br />

SIZE DN SIZE A D B C<br />

1.0 1.2 1.6 2.0 2.3 2.6 2.9<br />

DN15 1/2" 106 25 21.3 X X X<br />

DN20 3/4" 118 25 26.9 X X X<br />

DN25 1" 127 25 33.7 X X X X<br />

DN32 1-1/2" 174 25 42.4 X X X X<br />

DN40 1-1/2" 174 35 48.3 X X X X<br />

DN50 2" 191 35 60.3 X X X X<br />

US, SMS & DIN CASTINGS<br />

US, SMS & DIN US SMS DIN SER. 1 DIN SER. 2 DIN SER. 3<br />

END END<br />

CONNECTION CONNECTION TOPWORKS<br />

SIZE INCH SIZE DN SIZE A D B C<br />

20 GA.18 GA.16 GA. 14 GA.<br />

B C B C B C B C<br />

.035" .049" .065" .083"<br />

(.9) (1.2) (1.7) (2.1)<br />

1/2" DN15 1/2" 3.5" (89) .5" (12.7) .5" (12.7) X X X NA NA 18 1.0 19 1.5 20 2.0<br />

3/4" DN20 3/4" 4.0" (102) .5" (12.7) .75" (19.1) X X X X NA NA 22 1.0 23 1.5 24 2.0<br />

1" DN25 1" 4.5" (114) .5" (12.7) 1" (25.4) X X X 25 1.2 28 1.0 29 1.5 30 2.0<br />

1-1/4" DN32 1-1/2" 5.5" (140) .5" (12.7) 32 1.2 34 1.0 35 1.5 36 2.0<br />

1-1/2" DN40 1-1/2" 5.5" (140) .5" (12.7) 1.5" (38.1) X X X 38 1.2 40 1.0 41 1.5 42 2.0<br />

2" DN50 2" 6.25" (159) .5" (12.7) 2" (50.8) X X 51 1.2 52 1.0 53 1.5 54 2.0<br />

2-1/2" DN65 2-1/2" 7.62" (194) .5" (12.7) 2.5" (63.5) X X 63.5 1.6 70 2.0<br />

3" DN80 3" 8.75" (222) .62" (15.9) 3" (76.2) X X 76.1 2.0 85 2.0<br />

4" DN100 4" 11.5" (292) .62" (15.9) 4" (101.6) X X 104 2.0<br />

Tri-Clamp, Quick Disconnect and Buttweld Pipe End Connections are also available.<br />

All units are in mm unless otherwise noted.<br />

The Advantage actuator, Dia-Flo actuator or Dualrange bonnet assembly** can be mounted to the ISO Body.<br />

DN 32 (1 1/4") utilizes DN 40 (1 1/2") sized actuators.<br />

**Available only with Dia-Flo Actuator.<br />

13<br />

END CONNECTIONS/BODY DIMENSIONS


14 PROCESS FABRICATIONS<br />

GMP TM<br />

The GMP fabrication can be utilized to virtually eliminate dead legs in<br />

the design of point-of-use outlets in a typical WFI distribution loop.The<br />

process fluid flows through the valve body. As demand warrants, the<br />

valve is opened, providing an uncontaminated sample untainted by<br />

bacterial growth or contaminants which may accumulate in outlets<br />

greater than 6D. The outlet can also be utilized as a steam condensate<br />

drain or as a divert port. The valve body has been modified to accept a<br />

third port of the same diameter or smaller, positioned adjacent to the<br />

weir at the bottom of the valve. Typically the GMP Valve is oriented in<br />

the vertical position. For horizontal process applications, the sterile<br />

access valve is recommended. The GMP configuration is available in<br />

sizes 1/4"–4" (DN 8–100) and can be supplied with buttweld or ferrule<br />

end connections.<br />

STERILE ACCESS PORTS<br />

The Sterile Access Port provides access to the interior of the valve<br />

body, at the lowest cross sectional point of the waterway, when the<br />

valve body is oriented at the optimum drain angle in a horizontal piping<br />

system.<br />

This port can be furnished as shown utilizing a valve or with various<br />

tube extension lengths and end connections. This Access Port can be<br />

used as a sampling, condensate drain or divert port. This fabrication is<br />

available in 316L stainless steel forgings, 1/4"-3" (DN 8-80) or investment<br />

castings, 2-1/2"-4" (DN 65-100).<br />

STANDARD ZERO STATIC WITH “U” BEND<br />

The Standard Zero Static fabrication is typically oriented as shown<br />

below and has excellent application properties in sampling, draining or<br />

diverting process fluids. The inherent dead leg, defined as the distance<br />

from the tubing/piping centerline to the valve weir, is minimized to<br />

comply with the FDA 6D guidelines in all possible size configurations.<br />

This fabrication is available in 316L stainless steel investment cast<br />

2-1/2"-4" (DN 65-100) or forged valve bodies, sizes 1/4"–2" (DN 8–50).<br />

ZERO STATIC “T” WITH “U” BEND<br />

The Zero Static “T” fabrication is a design modification of the<br />

Standard Zero Static, by significantly reducing the dead leg and area for<br />

product entrapment. The Zero Static “T” fabrication is optimally used in<br />

sampling, draining or diverting applications of critical process fluids.<br />

This fabrication is available in wrought 316L stainless steel 1/2"-2"<br />

valve (DN15-50) by 4" (DN100) header maximum.


PURE-FLO ® GMP ® 15<br />

The GMP (Good Manufacturing Practice) fabrication<br />

reduces dead leg and is traditionally used as a<br />

point-of-use valve.<br />

PURE-FLO ® BIO-TEK ®<br />

PURGE SIZE-BODY OR TUBE<br />

SIZE RANGE<br />

1/4"–4" main valve by 3" maximum<br />

purge (DN 8–100 by main valve by DN 80<br />

maximum purge)<br />

PRESSURE/TEMPERATURE<br />

See General Engineering Data section, page 75.<br />

BODY MATERIAL<br />

• 316L Stainless Steel Forging, ASTM A-182,<br />

1/4"–3" (DN 8–80)<br />

• 316L Stainless Steel Investment Cast, CF3M,<br />

2 1/2"–4" (DN 65–100)<br />

END CONNECTIONS<br />

Buttweld:<br />

• 14, 16, 18, 20 Gauge O.D. Tubing<br />

• Schedule 5, 10, and 40 Pipe<br />

• DIN/ISO Ends<br />

Quick Disconnect:<br />

• Tri-Clover Tri-Clamp ®<br />

• Cherry Burrell “S”, “Q”, and “I” line ®<br />

• Others available upon request<br />

DRAIN MARKS<br />

Drain Dots are provided on forgings.<br />

Hash Marks are provided on investment castings.<br />

Refer to General Engineering Data section<br />

for drainability angles.<br />

Inch 0.25 .375 0.50 0.75 1.00 1.50 2.00 2.50 3.00 4.00<br />

(DN) 4 8 10 15 20 25 40 50 65 80 100<br />

.25, .375,<br />

.50 8, 10, 15 X3 X X<br />

0.50 15 X3 X X<br />

0.75 20 X3 X X X<br />

1.00 25 X3 X3 X X X<br />

1.50 40 X3 X3 X X X X<br />

2.00 50 X3 X3 X X X X X<br />

2.50 65 X2,3 X2,3 X2 X2 X2 X2 X2 X2 3.00 80 X3 X3 X X3X X X X X<br />

4.00 100 X3 X3 X3 X3 X X X X X X<br />

1 Castings available for<br />

bodies 2.50" and larger.<br />

2 2.50" Forged Body<br />

uses 3.00" topworks<br />

with 2.50" ends.<br />

3 Does not comply<br />

with 6D.<br />

4 Chart applies only to<br />

O.D. Tube.<br />

PROCESS FABRICATIONS


16 PURE-FLO ® ZERO STATIC<br />

PURE-FLO ® BIO-TEK ®<br />

The Standard Zero Static*, as shown with “U”<br />

bend, provides minimal dead leg and is commonly<br />

used as a point-of-use valve.<br />

TUBING SIZE<br />

SIZE RANGE<br />

1/4"–3" main valve by 4" tube maximum (DN 8–80 by<br />

main valve by DN 100 tube maximum)<br />

PRESSURE/TEMPERATURE<br />

See General Engineering Data section, page 75.<br />

BODY MATERIAL<br />

• 316L Stainless Steel Forging, ASTM A-182, 1/4"–2"<br />

(DN 8–50)<br />

• 316L Stainless Steel Investment Cast, CF3M,<br />

2-1/2"–4" (DN 65–100)<br />

END CONNECTIONS<br />

Buttweld:<br />

• 14, 16, 18, 20 Gauge O.D. Tubing<br />

• Schedule 5, 10, and 40 Pipe 5<br />

• DIN/ISO Ends<br />

Quick Disconnect:<br />

• Tri-Clover Tri-Clamp ®<br />

• Cherry Burrell “S”, “Q”, and “I” line ®<br />

• Others available upon request<br />

* The Zero Static fabrication is supplied with a tube<br />

spool piece as a standard; “U” Bends are available<br />

upon request.<br />

Inch 0.25 .375 0.50 0.75 1.00 1.50 2.00 2.50 3.00 4.00<br />

(DN) 4 8 10 15 20 25 40 50 65 80 100<br />

.25, .375,<br />

.50 8, 10, 15 X X X X X X X X X X<br />

0.50 15 X X X X X X X X3 0.75 20 X X X X X X X<br />

1.00 25 X X X X X X<br />

1.50 40 X X X X X<br />

2.00 50 X X X X<br />

2.50 65 X2 X2 X2 3.00 80 X X<br />

1 Castings available for<br />

bodies 2.50" and larger.<br />

2 2.50" Forged Body uses<br />

3.00" topworks with 2.50"<br />

ends.<br />

3 Does not comply with 6D.<br />

4 Chart applies only to O.D<br />

tubing.<br />

5 Not available with “U”<br />

bends.


PURE-FLO ® BIO-TEK ® ® PURE-FLO ZERO STATIC “T” 17 17<br />

A<br />

A<br />

The Zero Static “T”* reduces dead legs in a<br />

process system by welding the body directly<br />

into the distribution loop. This process fabrication<br />

is frequently used as a point-of-use valve.<br />

TUBING SIZE<br />

Inch 0.50 0.75 1.00 1.50 2.00 3.00 4.00<br />

(DN) 4 15 20 25 40 50 80 100<br />

.25, .375,<br />

.50 8, 10, 15 X X X X X X X<br />

0.50 15 X X X X X X X<br />

0.75 20 X X X X X X<br />

1.00 25 X X X X X<br />

1.50 40 X X X X<br />

2.00 50 X X X<br />

SIZE RANGE<br />

1/4"–2" main valve by 4" header maximum<br />

(DN 15–50 valve by DN 100 tube maximum)<br />

PRESSURE/TEMPERATURE<br />

See General Engineering Data section, page 75.<br />

BODY MATERIAL<br />

• 316L Stainless Steel Wrought, ASTM-A-479,<br />

1/4"–2" (DN 8–50)<br />

END CONNECTIONS<br />

Buttweld:<br />

• 14, 16, 18, 20 Gauge O.D. Tubing<br />

• DIN/ISO Ends<br />

Quick Disconnect:<br />

• Tri-Clover Tri-Clamp ®<br />

• Cherry Burrell “S”, “Q”, and “I” line ®<br />

• Others available upon request<br />

DIMENSIONAL ENVELOPE<br />

• When utilizing the Advantage actuator,<br />

dimension “H” on page 33 should be used.<br />

• When utilizing manual bonnet assemblies,<br />

dimensional information on pages 26 and 76<br />

should be used.<br />

• For valve body end to end dimensions,<br />

contact the factory.<br />

* The Zero Static “T” fabrication is supplied with a tube<br />

spool piece as a standard; “U” Bend type configurations<br />

are available upon request.<br />

4 Chart applies only to<br />

O.D. tubing.<br />

PROCESS FABRICATIONS


18 ZERO STATIC “T” WITH INTEGRAL SAMPLE VALVE<br />

In addition to the inherent design features of the<br />

Zero Static “T”, the integral sample valve option<br />

assits in providing a more representative sample<br />

of water quality directly at the point-of-use<br />

applications.<br />

Zero Static “T” shown with instrument port<br />

PURE-FLO ® ZERO STATIC “T”<br />

WITH INTEGRAL SAMPLE VALVE<br />

To assist in providing a more representative sample of<br />

water quality directly at a point-of-use application, ITT has<br />

developed a block bodied point-of-use valve fabrication<br />

utilizing an integral sample port. The body is manufactured<br />

from ASTM A479 bar stock for high quality and<br />

ease of fabrication. The block body design permits welding<br />

of tube stubs directly to the exterior of the valve body,<br />

eliminating the need of an interior elliptical weld necessary<br />

when inserting a tube directly through a forged body. In<br />

addition, the integral sample valve is integral to the main<br />

valve assembly, which reduces contact surfaces and volume.<br />

The position of the sample valve to the main valve<br />

body eliminates any question of its conformance to cGMP-<br />

6D requirements while greatly reducing the dead leg to<br />

less than 2D, which is unachievable in other sample valve<br />

orientations.<br />

MATERIALS AND SPECIFICATIONS<br />

• 316L Stainless Steel, ASTM A479 wrought bodies,<br />

<strong>Pure</strong>-Flo main valve sizes 1.0" through 2.0" with 0.5"<br />

Bio-Tek ® integral sample valve.<br />

• Other size integral sample valves are available upon<br />

request, up to size of the main valve.<br />

• Standard ANSI 316L Stainless Tubing up to 4".<br />

• Assembly available with FDA compliant PTFE and<br />

EPDM diaphragms.<br />

• Interior surface finishes available with mechanical<br />

finishes from 11μ in. R a . Electropolish over mechanical<br />

services is also available.<br />

• PAS, stainless steel, nylon coated, PVDF coated or<br />

white epoxy coated manual bonnet assemblies<br />

are available.<br />

• Diaphragm driven pneumatic Advantage Actuators<br />

are available.


PURE-FLO ® ZERO STATIC “T” WITH INSTRUMENT PORT AND SAMPLE VALVE<br />

PURE-FLO ® ZERO STATIC “T” WITH INTEGRAL SAMPLE VALVE<br />

19<br />

PROCESS FABRICATIONS


20 PURE-FLO ® STERILE ACCESS<br />

The Sterile Access Fabrication provides access into<br />

process system through a valve body when the main<br />

valve is in a drainable orientation. This configuration is<br />

ideal for sampling or as a condensate drain port.<br />

PURE-FLO ® BIO-TEK ®<br />

PURGE SIZE-BODY OR TUBE<br />

SIZE RANGE<br />

1/4"–4" main valve by 3" maximum purge<br />

(DN 8–100 main valve by DN 80 maximum purge)<br />

PRESSURE/TEMPERATURE<br />

See General Engineering Data section, page 75.<br />

BODY MATERIAL<br />

• 316L Stainless Steel Forging, ASTM A182, 1/4"–3"<br />

(DN 8–80)<br />

• 316L Stainless Steel Investment Cast, CF3M, 2-1/2"–4"<br />

(DN 65–100)<br />

END CONNECTIONS<br />

Buttweld:<br />

• 14, 16, 18, 20 Gauge O.D. Tubing<br />

• Schedule 5, 10, and 40 Pipe<br />

• DIN/ISO Ends<br />

Quick Disconnect:<br />

• Tri-Clover Tri-Clamp ®<br />

• Cherry Burrell “S”, “Q”, and “I” line ®<br />

• Others available upon request<br />

DRAIN MARKS<br />

Drain Dots are provided on forgings.<br />

Hash Marks are provided on investment castings.<br />

Refer to General Engineering Data section for<br />

drainability angles, page 73.<br />

Inch 0.25 .375 0.50 0.75 1.00 1.50 2.00 2.50 3.00 4.00<br />

(DN) 4 8 10 15 20 25 40 50 65 80 100<br />

.25, .375,<br />

.50 8, 10, 15 X X X<br />

0.50 15 X3 X X<br />

0.75 20 X3 X X X<br />

1.00 25 X3 X X X X<br />

1.50 40 X3 X3 X X X X<br />

2.00 50 X3 X3 X3 X X X X<br />

2.50 65 X2,3 X2,3 X2,3 X2,3 X2 X2 X2 X<br />

3.00 80 X3 X3 X3 X3 X X X X X<br />

4.00 100 X3 X3 X3 X3 X X X X X NA<br />

1 Castings available for<br />

bodies 2.50" and larger.<br />

2 2.50" Forged Body uses<br />

3.00" topworks with<br />

2.50" ends.<br />

3 Does not comply with 6D<br />

.<br />

4 Chart applies only to<br />

O.D. tube.<br />

5 NA - not available


MODULAR VALVE ASSEMBLIES 21<br />

21<br />

The Modular Assemblies reduce contact surfaces,<br />

volume and dimensional envelope while reducing<br />

the cost and logistics of field fabrication.<br />

TOP VIEW<br />

FRONT VIEW<br />

The need to reduce contact surfaces and hold up<br />

volume in process applications in the Pharmaceutical/<br />

Bioprocessing Industries is an ongoing challenge. In additon,<br />

the need to reduce the cost and logistics of field<br />

fabrication, while increasing the simplicity and ease of<br />

construction always provides a formidable challenge. In<br />

response to the need and requirements mentioned<br />

above, custom modular valve assemblies are available to<br />

reduce contact surfaces and hold volume while reducing<br />

the inherent cost of installation. Our trained field sales<br />

personnel can assist in the review of your P&IDs and suggest<br />

possible combinations of valves into modular assemblies.<br />

The result is a cost competitive engineered assembly,<br />

which by design:<br />

• reduces contact surfaces, hold up<br />

volume and dimensional envelopes<br />

• minimizes the cost, logistics and time of field<br />

construction<br />

• reduces weldments<br />

• provides an installation-ready assembly,<br />

pre-tested and qualified by the manufacturer<br />

MATERIALS AND SPECIFICATIONS<br />

• 316L Stainless Steel, ASTM A182 grade F316L,<br />

S9 forgings, sizes 1/4" through 3" and/or ASTM A479<br />

wrought bodies, sizes 1/2" through 4.0".<br />

• Assembly available with FDA compliant PTFE and<br />

EPDM diaphragms.<br />

• Interior surface finishes available with mechanical<br />

finishes from 11μ in. Ra . to 35μ in. Ra . Electropolish<br />

over mechanical services is also available.<br />

• PAS, stainless steel, nylon coated, PVDF coated<br />

or white epoxy coated manual bonnet assemblies<br />

are available.<br />

• Diaphragm driven pnuematic Advantage Actuators<br />

are available.<br />

LEFT VIEW<br />

PROCESS FABRICATIONS


22 DIAPHRAGM SELECTION<br />

<strong>Pure</strong>-Flo ® FDA Compliant Diaphragms shown clockwise:<br />

Buna N Grade P, White Butyl Grade WB, Black Butyl Grade<br />

B, <strong>Pure</strong> Gum Rubber Grade A, EPDM Grade H, PTFE Grade<br />

R-2.<br />

<strong>Pure</strong>-Flo Solutions Group offers a wide variety of<br />

diaphragms which means more versatility at all application<br />

levels. The chart at the bottom lists diaphragms<br />

compliant with FDA Code of Federal Regulations Title<br />

21. All elastomer diaphragms comply with Section<br />

177.2600 of the Code. The PTFE Diaphragm complies<br />

with Section 177.1550 of the Code.<br />

<strong>Pure</strong>-Flo Solution Group’s two-piece PTFE Diaphragms<br />

have proven through years of outstanding service to<br />

be the best design available. The two-piece construction<br />

eliminates the delamination problems inherent in<br />

competitive “PTFE faced” diaphragms.<br />

DIAPHRAGM COMPLIANCE<br />

DIAPHRAGM FDA USDA 3A<br />

Soft Rubber � �<br />

Black Butyl � �<br />

EPDM(16) �<br />

EPDM(H) � � � **<br />

Buna N � � � **<br />

White Butyl � �<br />

R-2 PTFE � � � *<br />

TM PTFE �<br />

* Class I applications<br />

** Class III applications<br />

Floating Tube Nut:<br />

The floating tube nut design assures that downward<br />

closing forces will be absorbed by the elastomer backing<br />

cushion and evenly distributed across the closing<br />

surface (weir) in the valve body. The result is reduced<br />

cold flow, drop tight closure and longer diaphragm<br />

life. This reduces point loading of the diaphragm and<br />

eliminates stud pull out.<br />

R-2 PTFE Diaphragm Assembly:<br />

Available in sizes 1/4"–10" (DN 8–250).<br />

Maximum temperature rating of 350°F (176°C).<br />

TM PTFE Diaphragm Assembly:<br />

Available in sizes 1/4"–6" (DN 8–150).<br />

Maximum temperature rating of 350°F (176°C).<br />

DIAPHRAGM TYPE SIZE TEMPERATURE<br />

GRADE MATERIAL INCH DN °F °C<br />

A <strong>Pure</strong> Gum Rubber 3/4–4 20–100 -20–160 -29–71<br />

B Black Butyl Rubber 1/2–12 15–300 -20–250 -29–121<br />

16 EPDM 1/4–4 8–100 -30–300 -34–149<br />

H EPDM 1/4–6 8–100 -30–300 -34–149<br />

P Buna N 1/2–12 15–300 10–180 -12–82<br />

TM PTFE 1/4–6 8–150 -30–350 -34–176<br />

R-2 PTFE 1/4–10 8–250 -30–350 -34–176<br />

WB White Butyl Rubber 1/2–8 15–200 0–225 -18–107


“TM” & #16 DIAPHRAGMS<br />

The introduction of the grade“TM” PTFE and grade<br />

#16 EPDM diaphragms provides the end user<br />

with newest technology in diaphragm compounds<br />

which more aptly resolve the performance issues in<br />

Pharmaceutical/ Bioprocessing process applications.<br />

PURE-FLO ® “TM” PTFE DIAPHRAGM<br />

The “TM” compound is second generation polytetraflouroethylene<br />

(PTFE) polymer modified with a comonomer<br />

PPVE (perflouropropylvinylether). The TM<br />

compound conforms with 21 CFR 177.1550, (a) and<br />

is classified as a PTFE homopolymer according to ISO<br />

12086, as well as ASTM D-4894. This classification is<br />

applicable since the degree of modification is less<br />

than 1%, resulting in:<br />

• More Amorphous Compound – increased flex life<br />

and better mechanical properties<br />

• Reduced Melt Viscosity – slightly lower density<br />

provides greater particle bonding and adhesion<br />

during sintering, more homogeneous microstructure,<br />

smoother surfaces and fewer voids, resulting<br />

in less permeation<br />

• Reduced Creep – reduced cold flow, similar to 25%<br />

carbon reinforced PTFE, less permanent deformation<br />

when subjected to pressure and temperature<br />

In short, the “TM” PTFE diaphragm provides greater<br />

dimensional stability, longer flex life, lower porosity,<br />

lower permeability, superior thermo-mechanical performance<br />

and is tougher and more durable. In addition,<br />

to assist in the qualification of the compound,<br />

USP XXIII Class VI biological reactivity data, sections<br />

#87 and #88 (in vitro and in vivo, respectively) have<br />

been generated by a third party independent lab. This<br />

data is available upon your request.<br />

PURE-FLO GRADE #16 EPDM<br />

DIAPHRAGM<br />

The grade #16 compound complies with 21 CFR<br />

177.2600 and conforms to USP XXVI Class VI biological<br />

reactivity test sections #87 and #88 in vitro and in<br />

vivo, respectively. The compound is comprised of a<br />

high molecular weight terpolymer elastomer which<br />

provides increased mechanical properties while reducing<br />

compression set. In addition, the diaphragm is<br />

peroxide cured rather than sulfur cured enhancing the<br />

biocompatibility of the material.<br />

MATERIALS AND SPECIFICATIONS<br />

“TM” PTFE Diaphragm<br />

• Two piece PTFE diaphragm with #16 EPDM backing<br />

cushion.<br />

• Diaphragm manufactured utilizing sintering process<br />

to increase dimensional stability and flex life.<br />

• Maximum Temperature Rating: 350°F, consult<br />

factory for steam applications.<br />

• Compound complies to 21 CFR 177.1550, (a).<br />

• Compound conforms to test requirements as<br />

outlined in USP XXIII Class VI Biological Reactivity<br />

Tests section #87 and #88.<br />

Grade #16 EPDM Diaphragm<br />

• Peroxide cured.<br />

• Maximum Temperature Rating: 300°F, consult<br />

factory for steam applications.<br />

• Compound complies to 21 CFR 177.2600.<br />

• Compound conforms to test requirements as<br />

outlined in USP XXVI Class VI Biological Reactivity<br />

Tests section #87 and #88.<br />

23<br />

DIAPHRAGMS


24 BONNETS FEATURES<br />

STANDARD BONNET FEATURES<br />

OPTIONAL BONNET FEATURES<br />

900 Series Bonnet<br />

<strong>Pure</strong>-Flo ® 900 series bonnets include Thermoplastic polyarylsulfone (PAS),<br />

stainless steel, bronze, white epoxy, Nylon and Kynar ® PVDF coated cast iron.<br />

The following features are supplied as standard:<br />

• “O” Ring Furnished<br />

• Adjustable Travel Stop<br />

• Protective Cap<br />

• Brass Stem Bushing<br />

• Visual Position Indicator<br />

• Permanent Lubrication<br />

• Cast Iron or Zinc Compressor<br />

• Cast/molded fingers or separate fingerplates internal to the bonnet, to support<br />

the diaphragm when exposed to high service line pressure.<br />

Thermoplastic PAS Bonnets<br />

The Thermoplastic bonnet is manufactured from PAS, polyarylsulfone, and<br />

serves as a universal bonnet based on the following inherent features:<br />

• Tested and process proven continuous maximum temperature is<br />

300°F (149°C) 1<br />

• PAS (polyarylsulfone) as well as all assembly components are FDA compliant<br />

• The Thermoplastic PAS material is inherently scratch and corrosion resistant<br />

• The PAS bonnet is ideally suited for typical cleaning and sterilization protocols<br />

• The fasteners are enclosed in the bonnet housing to eliminate any area for<br />

fluid entrapment during washdown procedures in sizes 1/2"–3" (DN 15–80)<br />

• Autoclavable models are available in sizes 1/2"–4" (DN 15–100)<br />

• The entire line of PAS bonnets is available in sizes 1/2"–4" (DN 15–100)<br />

• Molded fingers internal to the bonnet support the diaphragm when<br />

exposed to high service line pressure<br />

Sealed Bonnets<br />

A sealed bonnet provides a secondary containment area for process fluids if<br />

the diaphragm should ever fail. A “V” notch vent plug is provided to serve as<br />

a leak detector and prevents the release of process fluids into the atmosphere.<br />

In addition, the bonnet stem is automatically upgraded to stainless steel and<br />

an EDPM gasket is provided where fingerplates exist. Sealed bonnets are an<br />

available option on all manual and automated valve assemblies.<br />

Hygienic Internals<br />

Hygienic Internals are available upon request and include:<br />

• Stainless Steel Stem and Roll Pin<br />

• Stainless Steel Fingerplate (when applicable w/ S.S. bonnets)<br />

• Bronze Compressor<br />

1 Refer to Product Data Sheet for clarification.


BONNETS<br />

SIZE RANGE<br />

1/2"–4"(DN 15–100)<br />

BONNET<br />

Thermoplastic PAS<br />

Bonnet<br />

• Standard<br />

• Sealed<br />

• Hygienic Internals<br />

• Hygienic Internals, Sealed<br />

• Sealed, Autoclavable<br />

• Sealed, Hygienic<br />

Internals, Autoclavable<br />

Stainless Steel Bonnet<br />

• Standard<br />

• Sealed, Autoclavable<br />

• Sealed, Hygienic Internals<br />

• Sealed, Hygienic<br />

Internals, Autoclavable<br />

OPTIONS<br />

Coatings 1<br />

• Atmospheric White Epoxy<br />

• Black Nylon<br />

• PVDF<br />

Sealed Bonnet<br />

A “V” notch vent plug is provided as a leak detector.<br />

It also prevents atmospheric contamination in case<br />

of diaphragm failure. In addition, the bonnet stem<br />

is upgraded to stainless steel.<br />

Hygienic Internals<br />

• Stainless Steel Stem<br />

• Stainless Steel Roll Pin<br />

• Bronze Compressor<br />

3A Bonnet<br />

• PVDF Option<br />

• Stainless Steel<br />

CI Iron or Ductile 2 Iron<br />

Bonnet<br />

• Standard<br />

• Sealed<br />

• Hygienic Internals<br />

• Hygienic Internals,<br />

Sealed<br />

Autoclavable:<br />

• Stainless Steel or PAS<br />

• Select Sealed Bonnet, Viton Seals, PPS CAP<br />

1<br />

Handwheel is Thermoplastic PAS (polyarylsulfone) with coating<br />

to match bonnet.<br />

2<br />

Handwheel is thermoplastic PAS (polyarylsulfone).<br />

25<br />

BONNETS


26 THERMOPLASTIC PAS BONNET<br />

Capable of withstanding steam sterilization temperatures<br />

and typical washdown media, the PAS bonnet is<br />

the compact, lightweight and future standard for critical<br />

process systems.<br />

"B"<br />

"C"<br />

"A" Dia<br />

"D"<br />

SIZE RANGE<br />

1/2"–4"(DN 15–100)<br />

PRESSURE/TEMPERATURE<br />

See General Engineering Data section, page 75.<br />

External Temperature:<br />

300°F (149°C) for models 963-S2-M17<br />

212°F (100°C) for models 963, M17*<br />

175°F (82°C) for models 963, +<br />

Bonnet Material<br />

• Thermoplastic Polyarylsulfone (PAS)<br />

• FDA Compliant<br />

CORROSION RESISTANCE<br />

Excellent against alcohol, chloride and caustic washdowns.<br />

For specific chemical resistance, consult the factory.<br />

AUTOCLAVABLE<br />

Models 963S-S2-M17-M2 ³<br />

ENCLOSED FASTENERS<br />

Standard in 1/2"–3" (DN 15–80). Enclosed fasteners<br />

facilitate washdowns.<br />

* Temperature limitation is Buna N “O” rings<br />

+ Temperature limitation of acrylic cap (175°F, 80°C)<br />

° Full temperature capability achievable with PPS cap.<br />

³ Optional hygienic intervals.<br />

VALVE SIZE A B C D<br />

Inch DN Inch cm Inch cm Inch cm Inch cm<br />

0.50 15 3.00 7.62 3.77 9.58 2.80 7.11 3.50 8.89<br />

0.75 20 3.00 7.62 4.68 11.89 3.46 8.79 4.00 10.16<br />

1.00 25 3.00 7.62 5.65 14.35 4.23 10.74 4.50 11.43<br />

1.50 40 5.50 13.97 8.43 21.41 5.33 13.54 5.50 13.97<br />

2.00 50 5.50 13.97 9.07 23.04 5.98 15.19 6.25 15.87<br />

2.50 65 7.75 19.68 11.75 29.84 7.67 19.48 8.75 22.22<br />

3.00 80 7.75 19.68 11.75 29.84 7.67 19.48 8.75 22.22<br />

4.00 100 10.00 25.40 14.66 37.24 10.00 25.40 11.50 29.21


MODULAR VALVE ASSEMBLIES<br />

LIST OF PARTS<br />

ITEM DESCRIPTION MATERIAL QUANTITY<br />

1 1 Bonnet Polyarylsulfone 1<br />

2 Handwheel Polyarylsulfone 1<br />

3 Cap Acrylic, Clear 1<br />

Cap Polyphenylsulfone, Clear 1<br />

42 Spindle Carbon Steel 1<br />

5 Bushing Brass, B-21, Alloy 485 1<br />

63 Nut, Hex Stn. Stl. SA-194-8 4<br />

73 Body, Tank Bottom Stn. Stl. SA-479-316L 1<br />

83 Bearing, Thrust Stn. Stl. A-167, Type 302 1<br />

9 Washer, Shim Polyethylene AR<br />

10 Seal, Wiper Viton 1<br />

Seal, Wiper Polyolefin Foam 1<br />

11 Pin, Spirol Stn. Stl. Type 302 1<br />

12 Scr, Set Hex Soc. Stn., Stl.1 or 2<br />

133 Stud Stn., Stl., SA-193-B8 4<br />

14 Washer, Plain Stn., Stl., 18-8 4<br />

15 Washer Stn., Stl., Type 304 1<br />

16 Locknut, Hex, Lt Stn., Stl., 18-8 4<br />

17 Nut, Hex Stn., Stl. 18-8<br />

18 Cap, Nut Cover Polyarylsulfone 4<br />

19 Spacer Stainless Steel 4<br />

20 Plug, Vent “V” Notch Stn. Stl. A-582, Type 304 1<br />

21 Compressor Zinc or Cast Iron 1<br />

22 Nut, Tube Brass, B-16 1<br />

23 Cushion, Backing EPDM 1<br />

24 Diaphragm, PTFE PTFE, GR, R-2 1<br />

25 “O” Ring Buna N or Viton 1<br />

26 “O” Ring Buna N or Viton 1<br />

27 “O” Ring Buna N or Viton 1<br />

28 Body, Metal Stn. Stl. 316L 1<br />

29 Scr., Hex HD, Cap Stn. Stl. 18-8 4<br />

SANITARY INTERNALS<br />

ITEM DESCRIPTION MATERIAL QUANTITY<br />

4 Spindle Stn. Stl. A-582, Type 303 1<br />

21 Compressor Bronze, B-62 1<br />

Notes:<br />

1. Other bonnet materials available as listed on page 25.<br />

2. Spindle is stainless steel for sealed bonnets.<br />

3. ASME Grade fasterners available only on Tank Bottom Valve.<br />

BONNET AND BOLTING DETAIL FOR<br />

FABRICATIONS WITH STUDS<br />

V-NOTCH VENT PLUG<br />

FOR SEALED BONNET<br />

20<br />

27<br />

BONNETS


28 ADVANTAGE ® ACTUATORS<br />

The Advantage is a diaphragm driven, compact, lightweight actuator designed to meet the stringent space<br />

constraints of the Bioprocessing and Pharmaceutical Industries. The unit is designed as an on/off pneumatic<br />

actuator available with three modes of closure to be utilized on valve sizes 1/4"–4" (DN 8–100).


DIAPHRAGM DRIVEN<br />

Diaphragm-driven type actuators are recognized in the<br />

industry for longevity of service, increased sensitivity to<br />

control pressure variation and more stability and forgiveness<br />

under varying environmental temperatures.<br />

SMALL DIMENSIONAL ENVELOPE<br />

Facilitates ease of installation/maintenance and eliminates<br />

the requirement for additional support of the<br />

actuator. The actuator design provides the same<br />

dimensional envelope regardless of operation mode.<br />

THERMOPLASTIC COVERS<br />

The l/4"–2" (DN 8–50) Advantage actuator is molded<br />

from Thermoplastic polyarylsulfone (PAS). PAS is warranted<br />

to temperatures up to 300°F (149°C), is FDA<br />

compliant and is capable of withstanding caustic,<br />

chloride and alcohol washdowns.<br />

VISUAL INDICATION<br />

The Advantage actuator provides a visual indication of<br />

the valve position.<br />

DIAPHRAGM SELECTION<br />

The Advantage is designed to provide positive closure<br />

with either FDA compliant elastomer or a two-piece<br />

PTFE body diaphragm. Two piece PTFE diaphragms are<br />

more durable by design than PTFE faced diaphragms.<br />

The result is increased reliability, higher cycle and<br />

longer life.<br />

FLOUROPOLYMER “O” RING<br />

FURNISHED<br />

The “O” ring prevents cleaning and sterilizing solutions<br />

from migrating into the actuator causing premature<br />

component failure.<br />

AIR INLET CONNECTION<br />

The air inlet connections to the Advantage actuator<br />

are positioned parallel to the piping system which<br />

enhances close racking of piping. The design of the<br />

inlet ports insures zero leakage to the atmosphere.<br />

AUTOCLAVABLE<br />

The Advantage actuator is autoclavable in sizes 1/4"–2"<br />

(DN 8–50).<br />

ADJUSTABLE OPENING STOP<br />

Optional on the 1/2"–2" (DN 15–50), the Adjustable<br />

Opening Stop is an externally adjustable device which<br />

can limit the opening of the valve.<br />

OPTIONAL SEALED BONNET<br />

A “V” notch vent plug serves as a leak detector and<br />

provides a secondary containment area in the case of<br />

diaphragm failure. This is furnished upon ordering a<br />

Sealed Bonnet.<br />

Advantage ® is a registered trademark of ITT Industries,<br />

Engineered Process Solutions Group.<br />

29<br />

ACTUATION


30 3”–4” PURE-FLO ® SERIES 33 ADVANTAGE ® ACTUATORS<br />

The new 3"–4" <strong>Pure</strong>-Flo 33 Series Advantage Actuators<br />

have been introduced to further reduce the dimensional<br />

envelope and weight for installations in the Pharmaceutical/<br />

Bioprocessing Industries. As an example, a 4" Spring to<br />

Close <strong>Pure</strong>-Flo Advantage Actuator is 25% smaller in diameter,<br />

has 22% reduction in height and offers a 32% reduction<br />

in weight than a comparable 4" commercial Advantage<br />

Actuator, while incorporating many of the same inherent<br />

design features and benefits of the process proven 1/4"<br />

through 2" <strong>Pure</strong>-Flo Advantage Actuator product line.<br />

MATERIALS AND SPECIFICATIONS<br />

• FDA compliant housing and bonnet coating<br />

Actuator Covers<br />

- Vinyl-Ester Thermoset<br />

Bonnet Coatings<br />

- Nylon Coated Ductile Iron - Standard<br />

- PVDF Coated Ductile Iron - Optional<br />

- Black Epoxy Coated Ductile Iron - Optional<br />

• Diaphragm driven Actuator<br />

• Three modes of actuation available:<br />

double acting, spring to open, spring to close<br />

• Reverse Acting Springs are contained for safety and<br />

to facilitate maintenance<br />

• Two Spring options for reverse acting actuators,<br />

i.e. #60 and #90<br />

• Maximum External Temperature – 150°F, 65°C<br />

• Maximum Air Chamber Pressure – 90 psig, 6.2 bar<br />

• Exterior materials compatible with typical washdowns<br />

in the industry<br />

• Position indication<br />

• SP#2 switch package – optional<br />

• Moore Positioner – optional


3”–4” SERIES 47 ADVANTAGE ® ACTUATORS 31<br />

Similar to the smaller valve sized Advantage actuators, the<br />

3"–4" Series 47 (DN 80–100) actuator is also diaphragm<br />

driven, “O” ring furnished and available in three modes of<br />

operation. The actuator design features the same dimensional<br />

envelope regardless of operation mode.<br />

THERMOSET COVERS<br />

The 3"–4" (DN 80–100) is molded from a vinyl ester<br />

thermoset plastic. The bonnet is nylon coated ductile<br />

iron. Both are FDA compliant and capable of withstanding<br />

caustic, chloride and alcohol washdowns.<br />

VISUAL INDICATION<br />

As seen through the transparent acrylic cap, the stem<br />

nut provides visual indication of the valve position.<br />

DIAPHRAGM SELECTION<br />

All <strong>Pure</strong>-Flo Valve body diaphragms are suitable for<br />

operation with the 3"–4" (DN 80–100) Advantage actuator.<br />

SAFETY DEVICE<br />

Due to the thrust forces of the 3"–4" (DN 80–100)<br />

Advantage actuator, the “fail closed” spring package is<br />

self- contained by two ductile iron plates to ensure operator<br />

safety during disassembly operations.<br />

ADJUSTABLE OPENING STOP<br />

Standard on the 3"–4" (DN 80–100) Advantage actuator,<br />

the Adjustable Opening Stop is an externally adjustable<br />

device which can limit the opening of the valve.<br />

ADJUSTABLE TRAVEL STOP<br />

Prevents the diaphragm from overclosing and hence prolongs<br />

the diaphragm life. Given the closing force of the<br />

3"–4" (DN 80–100) Advantage actuators, the Adjustable<br />

Travel Stop is furnished as standard.<br />

MANUAL OVER-RIDE<br />

Enables the actuator to be operated manually in case of<br />

power loss or system failure and is provided as a standard<br />

on the 3"–4" (DN 80–100) Advantage actuator.<br />

ACCESSORIES<br />

All Advantage actuator sizes are available with our<br />

Switch Package, SP 2 or a close coupled positioner<br />

design featuring the Moore positioner. The two cannot<br />

be utilized in conjunction on the same valve. For further<br />

details refer to the following pages and Product Data<br />

Sheet section.<br />

ACTUATION


32 ADVANTAGE ® ACTUATORS<br />

A compact, lightweight plastic, pneumatic, diaphragm<br />

driven actuator ideal for the automatic closing and<br />

opening of the <strong>Pure</strong>-Flo Diaphragm Valve.<br />

SIZE RANGE<br />

1/4"–4" (DN 8–100)<br />

MODE OF OPERATION<br />

Diaphragm driven, Pneumatically operated.<br />

AIR PRESSURE/EXTERNAL<br />

TEMPERATURE<br />

1/4"–2" (DN 8–50)<br />

• 90 psi at 300°F (6,2 bar at 149°C)<br />

3"–4" (DN 80–100)<br />

• 90 psi at 150°F (6,2 bar at 65°C)<br />

ACTUATOR MATERIAL<br />

• Polyarylsulfone (PAS) Thermoplastic,<br />

1/4"–2" (DN 8–50)<br />

• Vinyl Ester thermoset plastic housing and nylon<br />

coated ductile iron bonnet 3"–4" (DN 80–100) All<br />

materials are FDA compliant.<br />

AUTOCLAVABLE<br />

1/4"–2", (DN 8–50)<br />

ACCESSORIES<br />

• Advantage Switch Pack, SP 2, SP 2.5, SP 3.0<br />

• Moore Positioner<br />

OPTIONS<br />

Adjustable Opening Stop<br />

• Externally Adjustable—Standard on 3"–4" (DN<br />

80–100) Series 47<br />

Hygienic Internals<br />

• Stainless Steel Roll Pin<br />

• Bronze Compressor<br />

Sealed<br />

• “V” notch vent plug provides a leak detection<br />

port and prevents process fluids from atmospheric<br />

exposure in case of diaphragm failure.


MODULAR VALVE ASSEMBLIES<br />

AIR TO OPEN—AIR TO CLOSE<br />

SPRING TO OPEN—AIR TO CLOSE, FAIL OPEN<br />

1 Bio-Tek Valve series 2 Buttweld is 3.50"<br />

LIST OF PARTS 1/4"—2", DN 8—50<br />

ITEM DESCRIPTION MATERIAL QUANTITY<br />

1 Cover, Upper Actuator PAS, Cmpl with FDA Cfr #21 1<br />

2 Cover, Lower Actuator PAS, Cmpl with FDA Cfr #21 1<br />

3 Spindle, Valve S.S., ASTM A-582, Type 303 1<br />

4 Diaphragm, Actuator Buna N 1<br />

5 Plate, Actuator S.S. or Car Stl Nickel Pl. 2<br />

6 Spindle, Indicating S.S., ASTM A-582, Type 303 1<br />

7 Spring S.S., ASTM A-401 Nickel Pl. 1<br />

8 Spring S.S., ASTM A-401 Nickel Pl. 1<br />

9 “O” Ring* Viton, Cmpl with FDA Cfr #21 2<br />

10 Body, Weir 1/4"–2" S.S., Forge, or Inv. Cast 1<br />

11 Compressor S.S., C.I. Zinc or Bronze 1<br />

12 Diaphragm, Elastomer* EPDM, Cmpl with FDA Cfr #21 1<br />

13 Diaphragm, Plastic* TFE Cmpl with FDA Cfr #21 1<br />

14 Cushion, Backing* EPDM, Cmpl with FDA Cfr #21 1<br />

*Recommended spare parts<br />

AIR TO OPEN—SPRING TO CLOSE, FAIL CLOSED<br />

HEIGHT WITH ADAPTER SPOOL ADJUSTABLE OPENING STOP<br />

DIMENSIONAL DATA<br />

A B<br />

VALVE SIZE VALVE WITH LIMIT C D E H<br />

OPEN SWITCH, SP 2<br />

Inch DN Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm<br />

.25,.375,.51 8,10,151 4.27 108 9.40 239 2.84 72 2.50 63 2.532 64 Consult Factory<br />

0.50 15 4.89 124 9.93 252 3.34 85 3.00 76 3.50 89 6.39 162<br />

0.75 20 5.93 150 10.92 277 4.56 116 3.88 98 4.00 101 7.38 187<br />

1.00 25 6.55 166 11.35 288 4.56 116 3.88 98 4.50 114 7.94 202<br />

1.50 40 10.62 270 14.97 380 6.41 163 5.94 151 5.50 140 11.86 301<br />

2.00 50 11.39 289 15.41 391 6.41 163 5.94 151 6.25 159 12.56 319<br />

33<br />

ACTUATION


34 ADVANTAGE ® ACTUATOR<br />

SERIES 47 SERIES 33<br />

“A”<br />

1/4” NPT<br />

SERIES 47 DIMENSIONAL DATA<br />

VALVE SIZE A<br />

B<br />

WITH LIMIT<br />

SWITCH, SP 2<br />

C D E F G<br />

Inch DN Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm<br />

3 80 21.39 543 26.97 685 14.00 356 14.00 356 8.75 222 10.30 262 7.10 180<br />

4 100 22.50 571 28.09 714 14.00 356 14.00 3561 11.50 292 11.40 290 8.19 208<br />

SERIES 33 DIMENSIONAL DATA<br />

VALVE SIZE A B C D E F<br />

Inch DN Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm<br />

3.00 80 8.75 222.3 7.48 190 10.32 262.1 14.30 363.2 19.96 507 10.57 268.5<br />

4.00 100 11.50 292.1 8.58 217.9 11.40 289.6 15.38 390.7 21.04 534.4 10.57 268.5<br />

“F”<br />

Ø “F”<br />

“A”<br />

“A”<br />

1/2”NPT 1/2” NPT<br />

TYP2 TYP 2<br />

PLACES<br />

0.83<br />

0.83<br />

1/4”<br />

NPT<br />

“B”<br />

“C”<br />

“D”<br />

“D”<br />

“E”


ADVANTAGE ® ACTUATOR A100<br />

DIRECT ACTING ACTUATORS—AIR-TO-CLOSE, SPRING-TO-OPEN, FAIL-OPEN METAL BODIES<br />

PTFE* ELASTOMER DIAPHRAGM<br />

ACTUATOR SIZE SELECTION<br />

Air Pressure Required to Close (psig, bar)<br />

Valve Size Bio-Tek** 0.50 0.75 1.00 1.50 2.00 3.00 4.00 3.00 4.00<br />

Bio-Tek** 15 20 25 32–40 50 80 100 80 100<br />

Actuator Model A103 A105 A108 A108 A116 A116 A133 A133 A147 A147<br />

Line Pressure % �P<br />

psig/bar 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0<br />

20 38 40 38 45 38 55 28 40 36 40 40 45 44 46 48 55 32 37 30 40<br />

1.38 2.62 2.76 2.62 3.10 2.62 3.79 1.93 2.76 2.48 2.76 2.76 3.10 3.03 3.17 3.31 3.79 2.21 2.55 2.07 2.76<br />

40 40 42 40 50 42 60 32 45 38 44 45 50 50 58 55 69 41 44 36 47<br />

2.76 2.76 2.90 2.21 3.45 2.70 4.14 2.21 3.10 2.62 3.03 3.10 3.45 3.45 4.00 3.79 4.76 2.83 3.03 2.48 3.24<br />

60 42 44 44 55 46 65 36 55 42 48 50 60 55 66 64 85 42 49 42 56<br />

4.14 2.90 3.03 3.03 3.79 3.17 4.48 2.48 3.79 2.90 3.31 3.45 4.14 3.79 4.55 4.41 5.86 2.90 3.38 2.90 3.86<br />

80 46 48 48 60 50 70 40 60 44 52 56 70 61 76 72 90 44 56 48 66<br />

5.52 3.17 3.31 3.31 4.14 3.45 4.83 2.76 4.,14 3.03 3.59 3.86 4.83 4.21 5.24 4.97 6.21 3.03 3.86 3.31 4.55<br />

100 48 52 50 65 52 75 45 70 48 56 60 75 66 90 80 — 52 65 53 79<br />

6.90 3.31 3.59 3.45 4.48 3.59 5.17 3.10 4.83 3.31 3.86 4.14 5.17 4.55 6.21 5.52 — 3.59 4.48 3.65 5.45<br />

125 52 56 54 70 60 85 50 75 50 60 64 80 78 — 90 — 63 73 59 90<br />

8.62 3.59 3.86 3.72 4.83 4.14 5.86 3.45 5.17 3.45 4.13 4.41 5.52 5.38 — 6.21 — 4.34 5.03 4.07 6.21<br />

150 56 60 58 75 68 — 55 85 52 65 68 — 81 — — — 71 83 65 —<br />

10.34 3.86 4.14 4.00 5.17 4.70 — 3.79 5.86 3.59 4.48 4.69 — 5.59 — — — 4.90 5.72 4.48 —<br />

20 42 50 46 66 55 55 50 55 45 52 48 50 64 60 78 80 36 53 46 48<br />

1.38 2.90 3.45 3.17 4.55 3.79 3.79 3.45 3.79 3.10 3.59 3.31 3.45 4.41 4.14 5.38 5.52 2.48 3.65 3.17 3.31<br />

40 44 52 50 68 58 60 55 60 50 56 50 60 68 78 84 90 44 60 52 66<br />

2.76 3.03 3.59 3.45 4.70 4.00 4.14 3.79 4.14 3.45 3.86 3.45 4.14 4.69 5.38 5.79 6.21 3.03 4.14 3.59 4.55<br />

60 48 56 52 72 60 65 60 65 55 60 56 70 74 88 90 — 51 75 56 74<br />

4.14 3.31 3.86 3.59 4.97 4.14 4.48 4.14 4.48 3.79 4.14 3.86 4.83 5.10 6.07 6.21 — 3.52 5.17 3.86 5.10<br />

80 52 60 56 76 65 70 65 70 60 64 64 80 78 — — — 55 85 62 81<br />

5.52 3.59 4.14 3.86 5.24 4.48 4.83 4.48 4.83 4.14 4.41 4.41 5.52 5.38 — — — 3.79 5.86 4.27 5.58<br />

100 54 65 60 82 68 75 70 80 64 68 70 90 84 — — — 57 — 70 90<br />

6.90 3.72 4.48 4.14 5.65 4.69 5.17 4.83 5.52 4.41 4.69 4.83 6.21 5.79 — — — 3.93 — 4.83 6.21<br />

125 58 70 64 86 74 80 75 — 68 72 76 — 90 — — — 59 — 79 —<br />

8.62 4.00 4.83 4.41 5.93 5.10 5.52 5.17 — 4.69 4.69 5.24 — 6.21 — — — 4.07 — 5.45 —<br />

150 62 75 68 — 80 85 80 — 72 76 82 — — — — — 63 — 83 —<br />

10.34 4.27 5.17 4.70 — 5.52 5.86 5.52 — 4.96 5.24 5.65 — — — — — 4.34 — 5.72 —<br />

*The exposure of the diaphragm to steam may increase the air requirements to close by as much as 30%.<br />

**Bio-Tek includes sizes 0.25, 0.37, 0.50" (DN 8, 10, 15).<br />

35<br />

ACTUATION


36 ADVANTAGE ® ACTUATOR A200<br />

REVERSE ACTION ACTUATORS—AIR-TO-OPEN, SPRING-TO-CLOSE, FAIL-CLOSE METAL BODIES<br />

PTFE* ELASTOMER DIAPHRAGM<br />

ACTUATOR SIZE SELECTION<br />

Maximum Line Pressure (psig, bar)<br />

Valve Size<br />

100% �P 0% �P<br />

Air Pressure<br />

Required to<br />

open, for full<br />

Actuator Bio-Tek** 0.50 0.75 1.00 1.50 2.00 3.00 4.00 Bio-Tek** 0.50 0.75 1.00 1.50 2.00 3.00 4.00<br />

stroke at 0<br />

PSI Line<br />

Model Bio-Tek** 15 20 25 32–40 50 80 100 Bio-Tek** 15 20 25 32–40 50 80 100 Pressure<br />

A203<br />

150<br />

10.34<br />

150<br />

10.34<br />

55<br />

3.79<br />

A204<br />

150<br />

10.34<br />

150<br />

10.34<br />

75<br />

5.17<br />

A205<br />

110<br />

7.58<br />

90<br />

6.21<br />

50<br />

3.45<br />

A206<br />

150<br />

10.34<br />

150<br />

10.34<br />

90<br />

6.21<br />

A208<br />

100<br />

6.89<br />

60<br />

4.14<br />

45<br />

3.10<br />

A208<br />

150<br />

10.34<br />

80<br />

5.52<br />

60<br />

4.14<br />

A209<br />

150 150<br />

10.34 10.34<br />

120<br />

8.27<br />

130<br />

8.96<br />

90<br />

6.21<br />

A216<br />

100<br />

6.89<br />

65<br />

4.48<br />

50<br />

3.45<br />

A216<br />

70<br />

4.83<br />

30<br />

2.07<br />

60<br />

4.14<br />

A217<br />

150<br />

10.34<br />

150<br />

10.34<br />

130<br />

8.96<br />

75<br />

5.17<br />

90<br />

6.21<br />

A233<br />

95 70<br />

6.55 4.83<br />

60<br />

4.14<br />

35<br />

2.41<br />

62<br />

4.28<br />

A234<br />

150 110<br />

10.34 7.59<br />

92<br />

6.34<br />

50<br />

3.45<br />

85<br />

5.86<br />

A247<br />

150<br />

10.34<br />

92<br />

6.34<br />

57<br />

3.93<br />

A247<br />

119<br />

8.20<br />

59<br />

4.07<br />

60<br />

4.14<br />

A248<br />

150<br />

10.34<br />

150<br />

10.34<br />

76<br />

5.24<br />

A248<br />

150<br />

10.34<br />

93<br />

6.41<br />

82<br />

5.65<br />

A203<br />

70<br />

10.34<br />

55<br />

3.79<br />

55<br />

3.79<br />

A204<br />

150<br />

10.34<br />

125<br />

8.62<br />

75<br />

5.17<br />

A205<br />

70<br />

4.83<br />

50<br />

3.45<br />

65<br />

4.48<br />

A206<br />

150<br />

10.34<br />

150<br />

10.34<br />

90<br />

6.21<br />

A208<br />

140<br />

9.65<br />

70<br />

4.83<br />

60<br />

4.14<br />

A208<br />

100<br />

6.89<br />

35<br />

2.41<br />

70<br />

4.83<br />

A209<br />

150 150<br />

10.34 10.34<br />

80<br />

5.52<br />

80<br />

5.52<br />

90<br />

6.21<br />

A216<br />

125<br />

8.62<br />

70<br />

4.83<br />

50<br />

3.45<br />

A216<br />

60<br />

4.14<br />

45<br />

3.10<br />

60<br />

4.14<br />

A217<br />

150<br />

10.34<br />

150<br />

10.34<br />

125<br />

8.82<br />

70<br />

4.83<br />

90<br />

6.21<br />

A233<br />

50 30<br />

3.45 2.07<br />

20<br />

1.38<br />

15<br />

1.03<br />

62<br />

4.28<br />

A234<br />

105 60<br />

7.24 4.14<br />

45<br />

3.10<br />

30<br />

2.07<br />

85<br />

5.86<br />

A247<br />

133 70<br />

9.17 4.83<br />

68<br />

4.69<br />

61<br />

4.21<br />

A247<br />

41<br />

2,83<br />

62<br />

4,27<br />

A248<br />

150 126<br />

10.34 8.69<br />

114<br />

7.86<br />

82<br />

5.65<br />

A248<br />

70<br />

4.83<br />

90<br />

6.21<br />

*The exposure of the diaphragm to steam may de-rate the shut off line pressure as much as 30%. **Bio-Tek includes sizes 0.25, 0.37, 0.50" (DN 8, 10, 15).


ADVANTAGE ® ACTUATOR A300 37<br />

DOUBLE ACTING ACTUATORS—AIR-TO-CLOSE, AIR-TO-OPEN METAL BODIES<br />

PTFE* ELASTOMER DIAPHRAGM<br />

ACTUATOR SIZE SELECTION<br />

Air Pressure Required to Close (psig, bar)<br />

Valve Size Bio-Tek** 0.50 0.75 1.00 1.50 2.00 3.00 4.00 3.00 4.00<br />

Bio-Tek** 15 20 25 32–40 50 80 100 80 100<br />

Actuator Model A303 A305 A308 A308 A316 A316 A333 A333 A347 A347<br />

Line Pressure % ³P<br />

psig/bar 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0<br />

20 22 26 24 30 18 25 12 20 16 20 22 40 18 24 16 25 11 14 9 25<br />

1.38 1.51 1.79 1.65 2.07 1.24 1.72 0.83 1.38 1.10 1.38 1.52 2.76 1.24 1.66 1.10 1.72 0.76 0.79 0.62 1.72<br />

40 24 28 26 35 20 30 16 25 20 25 26 45 26 29 24 38 17 21 15 30<br />

2.76 1.65 1.93 1.79 2.41 1.38 2.07 1.10 1.72 1.38 1.72 1.79 3.10 1.79 2.00 1.66 2.62 1.17 1.45 1.03 2.07<br />

60 26 30 28 40 24 35 20 35 24 30 30 50 32 38 30 55 22 28 22 46<br />

4.14 1.79 2.07 1.93 2.75 1.65 2.41 1.38 2.41 1.65 2.07 2.07 3.45 2.21 2.62 2.07 3.79 1.52 1.93 1.52 3.17<br />

80 28 32 32 45 26 40 24 40 28 35 35 55 38 48 38 68 23 35 27 60<br />

5.52 1.93 2.21 2.21 3.10 1.79 2.76 1.65 2.76 1.93 2.41 2.41 3.79 2.62 3.31 2.62 4.69 1.59 2.41 1.86 4.14<br />

100 30 34 34 50 30 50 28 50 32 40 40 60 42 58 48 84 26 43 32 68<br />

6.90 2.07 2.34 2.34 3.45 2.07 3.45 1.93 3.45 2.21 2.76 2.76 4.14 2.90 4.00 3.31 5.79 1.79 2.96 2.21 4.69<br />

125 32 38 38 55 34 55 36 55 36 45 45 70 52 68 58 — 34 53 40 76<br />

8.62 2.21 2.62 2.62 3.79 2.34 3.79 2.48 3.79 2.48 3.10 3.10 4.83 3.59 4.69 4.00 — 2.34 3.65 2.76 5.24<br />

150 34 44 42 60 38 60 44 65 40 50 50 80 57 80 68 — 37 61 49 88<br />

10.34 2.34 3.03 2.90 4.14 2.62 4.14 3.03 4.48 2.76 3.45 3.45 5.52 3.93 5.52 4.69 — 2.55 4.21 3.38 6.07<br />

20 34 36 34 36 28 30 25 35 25 34 35 40 38 38 42 44 19 33 31 37<br />

1.38 2.34 2.48 2.34 2.48 1.93 2.07 1.72 2.41 1.72 2.34 2.41 2.76 2.62 2.62 2.90 3.03 1.31 2.28 2.14 2.55<br />

40 36 40 36 40 34 35 35 40 30 38 40 50 41 49 50 60 21 40 35 53<br />

2.76 2.48 2.76 2.48 2.76 2.34 2.41 2.41 2.76 2.07 2.62 2.76 3.45 2.83 3.38 3.45 4.14 1.45 2.76 2.41 3.66<br />

60 40 44 40 46 38 40 45 50 35 42 50 60 47 58 56 74 29 46 44 59<br />

4.14 2.76 3.03 2.76 3.17 2.62 2.76 3.10 3.45 2.41 2.90 3.45 4.14 3.24 4.00 3.86 5.10 2.00 3.17 3.03 4.07<br />

80 42 46 42 50 40 45 50 55 40 46 55 70 53 67 65 90 32 51 49 65<br />

5.52 2.90 3.17 2.90 3.45 2.76 3.10 3.45 3.79 2.76 3.17 3.79 4.83 3.66 4.62 4.48 6.21 2.21 3.52 3.38 4.48<br />

100 44 52 44 54 42 50 55 60 45 50 60 80 58 78 73 — 35 58 54 77<br />

6.90 3.03 3.57 3.03 3.72 2.90 3.45 3.79 4.14 3.10 3.45 4.14 5.52 4.00 5.38 5.03 — 2.41 4.00 3.72 5.31<br />

125 46 56 46 58 44 55 60 70 50 55 64 90 64 90 82 — 42 68 62 —<br />

8.62 3.17 3.86 3.17 4.00 3.03 3.79 4.14 4.83 3.45 3.79 4.41 6.21 4.41 6.21 5.66 — 2.90 4.69 4.28 —<br />

150 48 62 48 62 46 60 65 80 55 62 68 — 69 — 90 — 45 78 68 —<br />

10.34 3.31 4.27 3.31 4.28 3.17 4.14 4.48 5.52 3.79 4.28 4.69 — 4.76 — 6.21 — 3.10 5.38 4.69 —<br />

*The exposure of the diaphragm to steam may increase the air requirements to close by as much as 30%.<br />

**Bio-Tek includes sizes 0.25, 0.37, 0.50" (DN 8, 10, 15).<br />

ACTUATION


38 ADVANTAGE ® ACTUATOR WEIGHTS & MEASURES<br />

*Bio-Tek sizes<br />

**3" & 4" (DN 80–100) include cast body weight<br />

ACTUATED VALVE WEIGHTS<br />

WEIGHTS INCLUDE ACTUATOR AND FORGED BODY**<br />

VALVE SIZE DOUBLE ACTING SPRING-TO-OPEN SPRING-TO-CLOSE<br />

Inch DN Lbs. Kg Lbs. Kg Lbs. Kg<br />

.25, .375, .50* 8, 10, 15 1.25 0.57 1.31 0.59 1.37 0.62<br />

0.50 15 2.00 0.91 2.09 0.95 2.34 1.06<br />

0.75 20 3.69 1.67 3.78 1.71 4.34 1.97<br />

1.00 25 4.47 2.03 4.59 2.08 5.16 2.34<br />

1.50 40 12.10 5.49 12.60 5.71 16.44 7.46<br />

2.00 50 15.16 6.88 15.66 7.10 19.50 8.84<br />

3.00 (47) 80 72.09 32.70 75.39 34.20 107.49 48.76<br />

4.00 (47) 100 82.50 37.42 85.80 38.92 117.50 53.30<br />

ADVANTAGE ACTUATOR WEIGHTS (LESS BODY AND DIAPHRAGM)<br />

REVERSE<br />

SIZE DOUBLE ACT DIRECT 60 90<br />

Lbs. Kg Lbs. Kg Lbs. Kg Lbs. Kg<br />

3.00(33) DN 80 39.00 17.69 42.30 19.19 54.20 24.59 58.00 26.31<br />

4.00(33) DN100 44.00 19.96 47.30 21.46 59.20 26.85 63.00 28.58


ADVANTAGE ® ACTUATOR WEIGHTS & MEASURES 39<br />

0% PRESSURE DROP 100% PRESSURE DROP<br />

APPROXIMATE MAXIMUM CHAMBER VOLUME<br />

VALVE SIZE UPPERCHAMBER LOWER CHAMBER<br />

Inch DN in 3 cm 3 in 3 cm 3<br />

.25, .375, .50* 8, 10, 15* 2.62 43 2.26 37<br />

*Bio-Tek sizes<br />

0.50 15 5.49 90 4.27 70<br />

0.75 20 12.51 205 7.63 125<br />

1.00 25 12.08 198 9.15 150<br />

1.50 40 71.00 1163 34.78 570<br />

2.00 50 71.00 1163 38.75 635<br />

3.00 (47) 80 463.80 7600 250.20 4100<br />

4.00 (47) 100 463.80 7600 250.20 4100<br />

ACTUATION


40 ADVANTAGE ® SWITCH PACKAGE SP-2<br />

As automation becomes increasingly more important, the<br />

need for an accurate and reliable control system is paramount.<br />

SP 2 complies with industry standards and meets<br />

these needs.<br />

SIZE RANGE<br />

1/4"–4" (DN 8–100)<br />

TEMPERATURE<br />

150°F (65°C)<br />

HOUSING MATERIAL<br />

Upper and lower cover:<br />

Polyarylsulfone (PAS) Thermoplastic FDA compliant.<br />

Maximum temperature is 300°F (149°C).<br />

SWITCH SELECTION<br />

• Mechanical: Honeywell Microswitch ®<br />

• Proximity: Pepperl & Fuchs Inductive<br />

CONDUIT PORTS<br />

Two 1/2" NPT conduit ports. Package can be rotated<br />

at 45° increments.<br />

ELECTRICAL RATING<br />

Nema:<br />

Nema 4x<br />

Ingress Protection<br />

Rating: IP66<br />

Class I, Div 1, Groups<br />

A-G: SP2N with amplifier<br />

Class I, Div 2, Groups<br />

A-G:<br />

SP2Z<br />

SP2P<br />

SP2NP<br />

Intrinsically Safety<br />

(FM & CSA Approved):<br />

SP2N with amplifier<br />

UL and CSA Approved:<br />

Switches and Terminal Strip.<br />

Hermetically Sealed:<br />

Proximity Switches.<br />

Housing Flammability<br />

Rating:<br />

V0<br />

Wire Gauge:<br />

12 Gauge Max<br />

Cenelec Zones 0, 1, 2<br />

SP2N with amplifier<br />

Note: SP2 is not autoclavable.<br />

SWITCH PACKAGE SP 2<br />

ORDER CODE SWITCH TYPE SWITCH CONTACT/OUTPUT AMPERAGE VOLTAGE<br />

SP2S Mechanical Silver 10 A 250 VAC<br />

250 mA 250 VDC<br />

SP2G Mechanical Gold 1 A 125 VAC<br />

SP2Z Proximity 2 Wire “Z” 100 mA 30 VDC<br />

SP2N Proximity 2 Wire Namur 3 mA 24 VDC<br />

SP2P Proximity 3 Wire PNP 100 mA 30 VDC<br />

SP2NP Proximity 3 Wire NPN 100 mA 30 VDC


ADVANTAGE ® SWITCH PACKAGE SP-2 41 41<br />

LIST OF PARTS<br />

ITEM DESCRIPTION MATERIAL QUANTITY<br />

1 1 Bonnet Polyarylsulfone 1<br />

1 Housing—Lower PAS 1<br />

2 Adapter—Switch Stn., Stl. A-582, TY 303 1<br />

3 Switch — 2<br />

4 Insulator—Switch Nomex Aramid 1<br />

5 “O” Ring, #128 Buna N, FDA Compliant 1<br />

6 Housing—Upper PAS 1<br />

7 Actuator—Switch Alum, B-211-6061-T6 1<br />

8 Bracket—Switch Mtg Stn., Stl., A-240, Series 300 1<br />

9 Rod—Switch Actuator Stn., Stl., A-582, TY 303 1<br />

10 “O” Ring, #117 Buna N, FDA Compliant 1<br />

11 Adapter—Switch PAS 1<br />

12 “O” Ring, #116 Buna N, FDA Compliant 1<br />

13 “O” Ring, #152 Buna N, FDA Compliant 1<br />

14 Nut—Square Stn., Stl., 18-8 1<br />

16 Screw—Hex Soc. Set Stn., Stl., 18-8 1<br />

19 Rod—Switch Actuator Stn., Stl., A-582, TY 303 1<br />

20 Terminal Strip — 1<br />

21 Adapter—Switch PAS 1<br />

22 Bracket—Adjusting Stn., Stl., A-240, Series 300 2<br />

23 Screw—Modified Stn., Stl., 18-8 2<br />

3” - 4” (DN 80-100) SERIES 47 ONLY<br />

DETAIL “B”<br />

SWITCHES


42 ADVANTAGE ® SWITCH PACKAGE SP-2.5<br />

Switch Package 2.5, “SP2.5”, is a modification of<br />

switch pack SP2.0 providing a small dimensional envelope<br />

while increasing the design flexibility and ease of<br />

maintenance for valve sizes 1/4" -1" (DN 8-25).<br />

SIZE RANGE<br />

1/4"–1" (DN 8–25)<br />

TEMPERATURE<br />

150°F (65°C)<br />

Nema:<br />

Nema 4x<br />

Ingress Protection<br />

Rating:<br />

IP66<br />

SWITCH PACKAGE SP 2.5<br />

HOUSING MATERIAL<br />

Upper and lower cover: Polyarylsulfone (PAS)<br />

Thermoplastic FDA compliant. Maximum temperature<br />

is 300°F (149°C).<br />

SWITCH SELECTION<br />

• Mechanical: Honeywell Microswitch ®<br />

• Proximity: Pepperl & Fuchs Inductive<br />

CONDUIT PORTS<br />

Two 1/2" NPT conduit ports. Package can be<br />

rotated at 45° increments.<br />

ELECTRICAL RATING<br />

Class I, Div 1, Groups<br />

A-G:<br />

SP5N with amplifier<br />

Class I, Div 2, Group A-<br />

G:<br />

SP5Z<br />

SP5P<br />

SP5NP<br />

Intrinsic Safety<br />

(FM and CSA<br />

approved):<br />

SP5N with amplifier<br />

UL and CSA Approved:<br />

Switches and Terminal<br />

Strip.<br />

Hermetically Sealed:<br />

Proximity Switches.<br />

Housing Flammability<br />

Rating:<br />

V0<br />

Wire Gauge:<br />

12 Gauge Max<br />

Cenelec Zones 0, 1, 2:<br />

SP5N with amplifier<br />

Note: SP2.5 is not autoclavable.<br />

ORDER CODE SWITCH TYPE SWITCH CONTACT/OUTPUT AMPERAGE VOLTAGE<br />

SP5S Mechanical Silver 5 A 250 VAC<br />

5 A 30 VDC<br />

SP5G Mechanical Gold 100 mA 250 VAC<br />

100 mA 30 VDC<br />

SP5Z Proximity 2 Wire “Z” 100 mA 30 VDC<br />

SP5N Proximity 2 Wire Namur 3 mA 24 VDC<br />

SP5P Proximity 3 Wire PNP 100 mA 30 VDC<br />

SP5NP Proximity 3 Wire NPN 100 mA 30 VDC


ADVANTAGE ® SWITCH PACKAGE SP-2.5 43<br />

7 6 5 4 3 2 1<br />

7 6 5 4 3 2<br />

1<br />

MECHANICAL PROXIMITY<br />

SWITCHES


44 ADVANTAGE ® SWITCH PACKAGE SP-3.0<br />

Switch Package 3.0, “SP-3”, is the newest addition to<br />

<strong>Pure</strong>-Flo Solution Group’s product line. Designed<br />

specifically for a broad range of Pharmaceutical/<br />

Bioprocessing applications, SP-3 provides a small<br />

dimensional envelope while increasing the design<br />

flexibility and available switch options for valve sizes<br />

1/4"-2" (DN 8-50)<br />

SIZE RANGE<br />

1/4"–2" (DN 8–50)<br />

TEMPERATURE<br />

140°F (60°C)<br />

HOUSING MATERIAL<br />

Housing: Polyamide, FDA compliant.<br />

Cover: Polysulfone, FDA compliant.<br />

Maximum temperature is 140°F (60°C).<br />

SWITCH SELECTION<br />

• Mechanical<br />

• Proximity<br />

CONDUIT PORTS<br />

One 1/2" NPT conduit port, located radially at any<br />

position, 360°.<br />

ELECTRICAL RATING<br />

Nema:<br />

Nema 4x<br />

Ingress Protection<br />

Rating:<br />

IP65<br />

Class I, Div 1, Groups<br />

A-G:<br />

SP3N with amplifier<br />

Class I, Div 2, Group A-<br />

G:<br />

SP3Z<br />

SP3P<br />

SP3NP<br />

Intrinsic Safety<br />

(FM and CSA<br />

approved):<br />

SP3N with amplifier<br />

UL and CSA Approved:<br />

Switches and terminal strip<br />

Hermetically Sealed:<br />

Proximity Switches.<br />

Wire Gauge:<br />

16 Gauge<br />

CENELEC Zones 0, 1, 2:<br />

SP3N with amplifier<br />

Note: SP3.0 is not autoclavable.<br />

SWITCH PACKAGE SP 3.0<br />

ORDER CODE SWITCH TYPE SWITCH CONTACT/OUTPUT AMPERAGE VOLTAGE<br />

SP3S240 Mechanical Silver 10 A 230 VAC/DC<br />

SP3S110 Mechanical Silver 10 A 110 VAC/DC<br />

SP3S48 Mechanical Silver 12 A 48 VAC/DC<br />

SP3G Mechanical Gold 100 mA 30 VAC/DC<br />

SP3Z Proximity 2 Wire “Z” 100 mA 30 VDC<br />

SP3N Proximity 2 Wire Namur 3 mA 24 VDC<br />

SP3P Proximity 3 Wire PNP 200 mA 30 VDC<br />

SP3NP Proximity 3 Wire NPN 200 mA 30 VDC


ADVANTAGE ® SWITCH PACKAGE SP-3.0 45<br />

MECHANICAL<br />

PROXIMITY<br />

ACTUATOR SIZE (“A” )<br />

BIO-TEK - 1.0 (0.98)<br />

1.5 & 2.0 (1.46)<br />

SWITCHES


46 MANUAL BONNET SWITCH PACKAGE<br />

A single Mechanical Switch is now an available option<br />

with PAS (polyarylsulfone) and stainless steel <strong>Pure</strong>-Flo<br />

manual bonnets. The switch is adjustable and is<br />

designed to indicate when the valve has reached the<br />

closed position. The switch is available in valve sizes<br />

1/2" through 2". The mechanical switch is available<br />

with silver contacts rated at 250 vac, 5A. Gold contacts<br />

are also available and are rated at 30 vdc, 0.1A.<br />

The maximum external temperature of the switch<br />

housing is 150ºF. The switch enclosure complies with<br />

NEMA 4X/IP65 and the mechanical switch is UL and<br />

CSA listed.<br />

BONNET CONFIGURATION<br />

Hand Wheel operated PAS and Stainless Steel<br />

bonnet assemblies<br />

SIZE RANGE<br />

0.50", 0.75", 1.00", 1.50" and 2.00"<br />

ENCLOSURE SIZE<br />

2.75" L x 1.18" square<br />

EXTERNAL HOUSING MATERIAL<br />

Nylon<br />

SWITCH VOLTAGE<br />

250 vac, 5A (silver counters) or 30 vdc, 0.1A<br />

(gold contacts)<br />

TEMPERATURE RATINGS<br />

External -32ºF to 150ºF<br />

WASHDOWN CAPABILITIES<br />

IPA, Sodium Hypochlorite, Sodium Hydroxide,<br />

Hydrogen Peroxide, chloride detergents<br />

APPROVALS<br />

Enclosure - Nema 4X hosedown, IP 65.<br />

Mechanical Switch - UL/CSA<br />

CONDUIT PORT<br />

1/2" NPT<br />

TERMINALS<br />

NO, NC, C<br />

WIRE GAGE<br />

14-20 AWG<br />

ADJUSTABILITY<br />

Switch is adjustable, housing can be rotated 360º<br />

at 45º increments


MANUAL BONNET SWITCH PACKAGE<br />

2” PAS BONNET ASSEMBLY<br />

CLOSED POSITION<br />

MANUAL BONNET MECHANICAL<br />

SWITCH ASSEMBLY<br />

0.5” PAS BONNET ASSEMBLY<br />

CLOSED POSITION<br />

47<br />

SWITCHES


48 PURE-FLO ® HOT LOCK OUT BONNET ASSEMBLY<br />

The <strong>Pure</strong>-Flo Hot Lock Out Bonnet Assembly* provides the<br />

capability of physically locking out a manual valve during<br />

sterilization and sanitization protocols allowing the valve<br />

to close but not to open, thus preventing possible operator<br />

injury due to scalding. A manual override switch is<br />

provided to enable the operator to open the valve as<br />

required during sterilization/sanitization protocols. This<br />

bonnet assembly is available in sizes 0.50”, 0.75”, and<br />

1.00” for bonnets constructed of PAS, and can replace<br />

existing bonnets in the field predicated on space constraints<br />

and the availability and/or ability to install a temperature<br />

switch. Stainless bonnets are available as an<br />

option. The bonnet assembly will withstand typical washdown<br />

protocols inherent in the<br />

Pharmaceutical/Bioprocessing Industries such as alcohol,<br />

caustics, sodium hypochlorite and chloride detergents as<br />

well as external temperatures from 32° F to 120°F. The<br />

basic device is available with either 120 VAC or 24 VDC<br />

voltage input. Electric outputs emulating mechanical limit<br />

switches (silver), two-wire “Z” and three-wire proximity<br />

(PNP-NPN) switches are available options with the 24 vdc<br />

unit. In addition, the assembly can be wired to provide<br />

an adjustable opening stop to limit the opening of the<br />

valve. The device will be tested to “safety requirements<br />

for electrical equipment for measurement, control and<br />

laboratory use” (UL3101, CSA 1010.1). Applicable compliances<br />

include: CSA (NRTL/C), CE Mark (24 volt DC).<br />

Nema 4X hosedown and IP 65.<br />

* Patent pending<br />

BONNET CONFIGURATION<br />

Hand wheel operated<br />

SIZE RANGE<br />

0.50", 0.75" and 1.00"<br />

ENCLOSURE SIZE<br />

5.12" OD x 2.56" height<br />

HOUSING MATERIALS<br />

PAS, FDA compliant<br />

BONNET MATERIALS<br />

PAS- Standard; Stainless Steel-Optional<br />

BASE UNIT VOLTAGE<br />

120 vac or 24 vdc<br />

SWITCH OUTPUT OPTIONS<br />

available with 24 vdc base unit<br />

3 wire proximity (PNP-NPN); 2 wire “Z” proximity and<br />

mechanical relay<br />

OPENING TEMPERATURE SWITCH<br />

Set temperature of switch provided by Engineered<br />

Valves @ 120°F<br />

WASHDOWN CAPABILITIES<br />

Caustic, Alcohol, Sodium hypochloride, chloride<br />

detergents<br />

APPLICABLE COMPLIANCES<br />

Nema 4X hosedown, IP 65, CSA (NRTL/C), CE mark<br />

for 24 vdc<br />

CONDUIT PORT<br />

1/2" NPT<br />

ELECTRICAL RATING<br />

LBA - 115 VAC 60HZ, 7.5W Base Unit<br />

LBM - 24 VDC, 5W with Mechanical Switch Output<br />

LBD - 24 VDC, 5W Base Unit<br />

LBP - 24 VDC, 10W with Solid State Switch Output<br />

LBD1 - 24 VDC, 5W Base Unit with Position Feedback<br />

(potentiometer)


WFI POINT-OF-USE SCHEMATIC<br />

COLD<br />

Not Engaged - The Hot Lock Out<br />

Bonnet is not engaged. The valve<br />

can be opened and closed as in the<br />

case of a normal bonnet assembly.<br />

HOT<br />

Engaged - The Hot Lock Out<br />

Bonnet function is engaged. The<br />

valve can be closed but not opened.<br />

SANITATION/STERILIZATION<br />

Manual Override - The disengagement<br />

of the Hot Lock Out<br />

Bonnet is accomplished by depressing<br />

the “Hot” button. This allows<br />

the valve to be opened as long as<br />

the hot button is depressed. When<br />

the button is released, the lock out<br />

feature is once again engaged.<br />

VALVE SIZE “A” “B”<br />

0.50 6.52 2.90<br />

0.75 7.92 3.35<br />

1.00 8.43 3.85<br />

49<br />

SWITCHES


50 DIA-FLO ® ACTUATOR<br />

The Dia-Flo Actuator, diaphragm driven and pneumatically<br />

operated, is a process proven actuator suitable for both<br />

the <strong>Pure</strong>-Flo and Dia-Flo product line. The Dia-Flo Actuator<br />

is recommended as an alternate to the Advantage actuator<br />

for applications in which the line pressure or plant air<br />

available pressure is not within the advantage actuator<br />

parameters.<br />

AVAILABLE SIZES<br />

The Dia-Flo actuator is available in seven interchangeable<br />

sizes and can be readily mounted to any size<br />

valve with the proper size bonnet. The broad selection<br />

of sizes ensures closure against a range of line pressures<br />

with almost any plant air available pressure. The<br />

Dia-Flo actuator is typically utilized when the line<br />

pressure or plant air available parameters exceed<br />

those permitted by the Advantage actuator.<br />

ACTUATOR MATERIALS<br />

The actuator covers are supplied standard as aluminum<br />

for lighter weight and corrosion resistance<br />

and are also available in ductile iron for durable<br />

strength.<br />

CORROSION RESISTANT COATINGS<br />

Available coatings include atmospheric resistant white<br />

epoxy, Kynar ® PVDF and Nylon.<br />

ACTUATOR DIAPHRAGMS<br />

The actuator diaphragm is a molded, nylon reinforced<br />

oil-resistant elastomer, designed for long life at air<br />

pressures up to 85 psi (5.9 bar).<br />

VALVE BODY DIAPHRAGMS<br />

The selection of body diaphragms includes all <strong>Pure</strong>-Flo<br />

elastomer and PTFE Diaphragms.<br />

TRAVEL STOP<br />

An externally adjustable Travel Stop, which prevents<br />

diaphragm over-closure and prolongs the diaphragm<br />

life, is featured as standard on all Fail Closed actuators,<br />

with the exception of the smallest Dia-Flo actuator,<br />

the 3212.<br />

ACCESSORIES<br />

Available accessories include Adjustable Opening<br />

Stop, Adjustable Travel Stop, Visual Position Indicator,<br />

Wrench or Handwheel Operated Manual Overrides,<br />

Mechanical and Proximity Limit Switches and a Moore<br />

or Conoflow Positioner.


ADVANTAGE ® ACTUATOR WITH POSITIONER 51<br />

For throttling and flow control applications, the direct<br />

mounted Moore Positioner with Advantage Actuator is<br />

a compact and reliable solution.<br />

“B”<br />

“A”<br />

MOORE POSITIONER<br />

The selected positioner is the pneumatic Moore<br />

Products 73-series positioner which operates on<br />

3-15 psi (0.2-1.0 bar). A transducer can be readily<br />

adapted to handle an I/P conversion from a<br />

typical 4-20 mA.<br />

CLOSE COUPLED<br />

The design is close-coupled and allows for direct<br />

air loading from the Moore positioner to the<br />

upper actuator chamber in Air to Open-Air to<br />

Close and Fail Open Actuators.<br />

VISUAL POSITION INDICATOR<br />

The transparent tubing and red spring disc allows<br />

for visual position verification.<br />

VALVE SIZE A B<br />

Inch DN Inch cm Inch cm<br />

0.75 20 8.34 212 14.06 357<br />

1.00 25 8.34 212 14.46 367<br />

1.50 40 9.06 230 18.81 478<br />

2.00 50 9.06 230 19.28 490<br />

3.00 +<br />

4.00 +<br />

80 9.81 249 27.03 687<br />

100 9.81 249 28.23 717<br />

+ Dimensions reflect 47 acuator<br />

ACTUATION/CONTROL


52 DUALRANGE ® CONTROL VALVE<br />

The Dualrange is a uniquely designed bonnet with double<br />

nested compressors for the use of throttling and<br />

controlling the flow of process fluids.<br />

The Dualrange Valve is the first diaphragm valve<br />

designed expressly for control work. Available in sizes<br />

1"– 6" (DN 25–150), it combines all the advantages of<br />

ITT weir-type diaphragm valves with greatly improved<br />

throttling characteristics. The Dualrange utilizes the<br />

Dia-Flo actuator and has greater rangeability than<br />

other diaphragm valves, due to the dual nested compressors<br />

unique to <strong>Pure</strong>-Flo Solutions Group.<br />

SIZE RANGE<br />

1"– 6" (DN 25–150)<br />

PRESSURE/TEMPERATURE<br />

See Chart on page 75.<br />

BONNET MATERIAL<br />

Coated Ductile Iron (see page #25)<br />

ACTUATION<br />

Dia-Flo pneumatic actuator is available in Direct,<br />

Reverse or Double Acting. Refer to the Dia-Flo<br />

Diaphragm Valves Selection Guide for dimension and<br />

sizing information.<br />

POSITIONER<br />

Conoflow and Moore positions are available. Refer to<br />

the Dia-Flo Engineering and Service guide for dimensional<br />

and sizing information.<br />

APPLICATIONS<br />

The Dualrange Control Valve is well suited for the<br />

following services:<br />

• Where valves large enough to handle normal<br />

process flows cannot throttle low enough to<br />

control small amounts of flow required during<br />

start-up operations<br />

• Where batching operations require a need for<br />

increased process control<br />

• Where abrasives reduce valve life on throttling<br />

applications<br />

• Where split-ranging has been necessary to<br />

provide rangeability not available in a single<br />

diaphragm valve


FINE THROTTLING<br />

;<br />

;; ;<br />

;<br />

;; ; ; ;<br />

;;<br />

; ; ;;<br />

;;; ;;<br />

; ;<br />

;; ; ; ; ; ; ;<br />

;<br />

;;<br />

; ;;; ; ;;<br />

;;; ;; ; ; ;;;;<br />

;;; ;;;; ;; ; ;;<br />

Dualrange Conventional<br />

The excellent performance of the Dualrange is the<br />

result of a simple but effective innovation in<br />

diaphragm valve design: a two-piece compressor. This<br />

two-piece compressor assembly provides independent<br />

control over two areas of the diaphragm. Starting<br />

from a closed position, the first increment of stem<br />

travel allows only the inner compressor to move from<br />

the weir, resulting in a contoured opening in the center<br />

of the valve rather than slit across the entire weir.<br />

This improvement in the shape of the valve opening<br />

;<br />

;; ; ;<br />

;;<br />

; ;<br />

; ;<br />

FLOW RATES<br />

• Recommended for throttling in valve open range of 20–80%<br />

;; ;<br />

FULL OPEN<br />

;;; ;;<br />

;;;<br />

;;;<br />

;;<br />

;;;;<br />

Dualrange ;;;;<br />

Conventional<br />

helps prevent clogging and the dewatering of stock<br />

and keeps abrasion at a minimum. While springs hold<br />

the outer compressor firmly seated, the inner compressor<br />

may be positioned independently to provide<br />

accurate control over low flow rates. When the inner<br />

compressor is opened to its limit, the outer compressor<br />

begins to open. From this point on, both compressors<br />

move as a unit. When wide open, the Dualrange<br />

provides the same full flow capacities of Engineered<br />

Process Solutions weir-type valves.<br />

VALVE SIZE ESTIMATED CV AND KV FOR DUALRANGE ® BONNET WITH PURE-FLO ® DIAPHRAGM VALVE<br />

Inch/DN 1.0" 25 1.5" 40 2.0" 50 2.5" 65 3.0" 80 4.0" 100 6.0" 150<br />

% OPEN Cv K v Cv K v Cv K v Cv K v Cv K v Cv K v Cv K v<br />

10 1.0 0.2 2.0 0.5 4.0 1.0 8.0 1.9 14.0 3.4 24.0 5.8 65.0 15.6<br />

20 3.2 0.8 8.0 1.9 9.0 2.2 18.0 4.3 27.0 6.5 47.0 11.3 125.0 30.0<br />

30 5.2 1.2 14.0 3.4 14.0 3.4 28.0 6.7 42.0 10.1 70.0 16.8 255.0 61.2<br />

40 7.4 1.8 20.0 4.8 19.0 4.6 52.0 12.5 68.0 16.3 130.0 31.2 365.0 87.6<br />

50 9.4 2.3 28.0 6.7 33.0 7.9 68.0 16.3 97.0 23.3 185.0 44.4 445.0 106.8<br />

60 13.0 3.1 35.0 8.4 50.0 12.0 80.0 19.2 115.0 27.6 245.0 58.8 515.0 123.6<br />

70 15.0 3.6 42.0 10.1 62.0 14.9 85.0 20.4 135.0 32.4 300.0 72.0 550.0 132.0<br />

80 17.0 4.1 44.0 10.6 69.0 16.6 89.0 21.4 150.0 36.0 345.0 82.8 570.0 136.8<br />

90 18.0 4.3 46.0 11.0 70.0 16.8 92.0 22.1 165.0 39.6 375.0 90.0 590.0 141.6<br />

100 18.6 4.5 48.0 11.5 70.0 16.8 95.0 22.8 180.0 43.2 400.0 96.0 600.0 144.0<br />

Note:<br />

Values in this table are calculated and are not based on empirical data.<br />

53<br />

ACTUATION/CONTROL<br />

;;;


54 BIO-TEK ® DIAPHRAGM VALVE<br />

Designed exclusively for the stringent requirements of the Bioprocessing Industry, the Bio-Tek<br />

Diaphragm Valve is a compact, lightweight solution for reducing contamination in process sys-<br />

tems. Available sizes are 1/4", 3/8" and 1/2" (DN 8, 10 and 15).


DIAPHRAGM GRADE TEMPERATURE<br />

MATERIAL °F °C<br />

EPDM 16, H 300° 149°<br />

PTFE TM, R-2 350° 176°<br />

The Bio-Tek Valve body is manufactured from a<br />

316L stainless steel forging and is available in O.D.<br />

tube weld ends, Tri-Clamp fractional ferrules, as well<br />

as DIN/ISO weld end connections. Other specialty end<br />

connections available upon request include;<br />

Swagelok ® , Cajon VCR ® and Cajon VCO ® . Standard<br />

O.D. tube and DIN/ISO end connections are 1"<br />

(25mm) in length to facilitate orbital welding.<br />

Available Bio-Tek Valve sizes are 1/4, 3/8 and 1/2" (DN<br />

8, 10, and 15). The Bio-Tek Valve features the same<br />

body design which allows the inlet and outlet ports to<br />

be customized to the desired tube size. This design<br />

feature allows the same size bonnet, diaphragm and<br />

actuator to be interchangeable among all Bio-Tek<br />

Valves regardless of size, facilitating maintenance and<br />

reducing the number of replacement parts.<br />

BIO-TEK BONNET<br />

The manual Bio-Tek bonnet is available in two styles:<br />

the Standard Model “16”, and the Sealed Hygienic<br />

Internal Model “17”.<br />

For critical systems, model “17”, provides a hygienic<br />

secondary containment boundary prohibiting the<br />

accumulation of fluids in the bonnet area during<br />

washdown protocols. The Hygienic Internals are a<br />

precautionary measure utilized at the engineer’s discretion<br />

to prevent the loss of a process batch in the<br />

case of a diaphragm failure resulting in the process<br />

fluid contacting the bonnet internals.<br />

The Bio-Tek bonnet model “16” is unsealed and is<br />

the more economical choice for less critical applications.<br />

BIO-TEK DIAPHRAGM<br />

The Bio-Tek Valve is available with four FDA compliant<br />

diaphragms, two grades of EPDM (ethylenepropylenediene-monomer)<br />

and two grades of PTFE (polymerized-Tetrafluoroethylene).<br />

The PTFE Diaphragm is a<br />

two piece design with a PTFE face and an FDA compliant<br />

EPDM backing cushion.<br />

BIO-TEK FABRICATIONS<br />

The Bio-Tek Valve is readily available in all standard<br />

<strong>Pure</strong>-Flo fabrications: GMP ® , Sterile Access, Zero<br />

Static, Zero Static “T” and with Tube Extensions.<br />

55<br />

SPECIALTY VALVE/BIO-TEK ®


56 BIO-TEK ® DIAPHRAGM VALVE<br />

The Bio-Tek Valve is a compact, lightweight<br />

solution ideal for Bioprocessing applications<br />

and utilized frequently as a sample or drain<br />

port in Pharmaceutical process systems and<br />

<strong>Pure</strong>-Flo fabrications.<br />

SIZE RANGE<br />

1/4", 3/8", 1/2" (DN 8, 10, 15)<br />

PRESSURE/TEMPERATURE<br />

150 psi at 220°F (10.34 bar at 104°C)<br />

Maximum external temperature: 300°F, 149°C<br />

See General Engineering Data section, page 75<br />

BODY MATERIAL<br />

316L Stainless Steel Forging, ASTM A-182-F316L, S9<br />

refer to General Engineering Data section for drainability angles.<br />

END CONNECTIONS<br />

The basic valve body is supplied with buttweld ends 1.00"<br />

(25 mm) in length machined to accommodate the following<br />

end connections:<br />

1/4" • 20 Gauge O.D. Tubing<br />

• 18 Gauge O.D. Tubing<br />

3/8" • 20 Gauge O.D. Tubing<br />

• 18 Gauge O.D. Tubing<br />

1/2" • 18 Gauge O.D. Tubing<br />

• 16 Gauge O.D. Tubing<br />

In addition, tube fittings such as the following are available:<br />

Swage Lok ® , Cajon VCR ® , Cajon VCO ® , as well as sanitary<br />

ferrules*.<br />

DIAPHRAGMS<br />

PTFE - TM, R2; FDA compliant<br />

EDPM - #16, H; FDA compliant<br />

BONNET<br />

Model 16: Standard<br />

Model 17: Sealed<br />

BONNET MATERIALS<br />

Model 16<br />

• Housing: 316 Stainless Steel, Investment Cast, ASTM<br />

A-351 grade CF8M<br />

• Spindle: 316 Stainless Steel, cold drawn ASTM A-276<br />

condition B<br />

• Compressor: Polyarylsulfone (PAS) FDA compliant<br />

thermoplastic<br />

Model 17<br />

• Housing: 316 Stainless Steel, investment cast, ASTM A-351<br />

grade CF8M<br />

• Spindle: 316 Stainless Steel, cold drawn ASTM A-276<br />

condition B<br />

• Compressor: 316 Stainless Steel, cold drawn ASTM A-276<br />

• “O” Rings: Fluoropolymer, FDA compliant<br />

* Buttweld x clamp bodies machined from clamp end bodies.<br />

See page # 57 for dimensional data.


1 Thermoplastic PAS (polyarylsulfone) in model 16.<br />

2 Only applicable to model 17.<br />

* Recommended spare parts.<br />

“A” BUTTWELD “A” TRI-CLAMP “B” “C”<br />

3.5 2.53 0.34 2.62<br />

88.9 64.3 8.6 66.5<br />

LIST OF PARTS<br />

ITEM DESCRIPTION MATERIAL QUANTITY<br />

1 Bonnet Stn. Stl. ASTM A-351, GR CF8M 1<br />

2 1 Compressor Stn. Stl. ASTM A-276, Type 316 1<br />

3 Diaphragm*, Plastic PTFE (Fluorlastic) 1<br />

4 Diaphragm*, Elastomer EPDM, compliance with FDA CFR #21 1<br />

5 Cushion, Backing* EPDM, compliance with FDA CFR #21 1<br />

6 Body, Weir, Buttweld, Tube Stn. Stl., forged, ASTM A-182-F316L, S9 1<br />

7 Spindle, Adj Travel Stn. Stl., ASTM A-276, Type 316, cond B 1<br />

8 Nut, Hex, Adj Travel Stn., Stl., Type 18-8 1<br />

9 Handwheel, Shroud PAS 30% glass-filled 1<br />

10 2 “O” Ring Dash #114* Viton, compliance with FDA CFR #21 1<br />

11 2 “O” Ring Dash #118* Viton, compliance with FDA CFR #21 1<br />

12 2 “O” Ring Dash #007* Viton, compliance with FDA CFR #21 1<br />

13 Screw, Cap, Socket Head Stn. Stl., Type 18-8 4<br />

14 Screw, Cap, Socket Head Stn. Stl., Type 18-8 1<br />

15 Screw, Cap, Hex Socket Stn. Stl., Type 18-8 1<br />

16 Cap Flextemp 1<br />

17 Washer, Spring Lock Stn. Stl., Type 18-8 4<br />

18 Indicator, Decal Mylar 1<br />

ADJUSTABLE TRAVEL STOP<br />

A concealed adjustable device which provides a metal to<br />

metal stop is standard. This prevents overclosing the valve,<br />

which prolongs diaphragm life.<br />

HANDWHEEL SHROUD<br />

PAS (polyarylsulfone) is a durable, lightweight,<br />

Thermoplastic resin ideal for caustic, alcohol and chloride<br />

washdowns.<br />

AUTOCLAVABLE<br />

The entire Bio-Tek ® Valve assembly is autoclavable.<br />

VISUAL POSITION INDICATOR<br />

Position of valve is indicated by color band on bonnet.<br />

INTERIOR FINISH<br />

The interior body surface is available with a choice of finishes<br />

ranging from 11–35 μin (.28–.89 μm). Electropolish<br />

is also available over interior/exterior surfaces upon<br />

request.<br />

FLOW RATES<br />

Size DN<br />

CV/KV DATA<br />

CV1 KV2 0.25 8 .89 0.21<br />

0.375 10 1.92 0.46<br />

0.50 15 3.03 0.73<br />

Notes:<br />

1. Values expressed in GPM per one psi pressure drop.<br />

2. Values expressed in liters/second per one bar pressure drop.<br />

57<br />

SPECIALTY VALVE/BIO-TEK ®


58 BIO-TEK ® D/V - SWICKLE<br />

The swickle sample port is the most recent modification<br />

of the Bio-tek diaphragm valve and is dedicated<br />

to sample applications within the Brewery<br />

Industry.<br />

FEATURES<br />

Diaphragm Valve Design<br />

316L Investment Cast Stainless<br />

Steel Body & 316 Stainless<br />

Steel Bonnet<br />

PAS (polyarylsulfone) Bonnet<br />

Shroud/Hand Wheel<br />

EPDM & TFE Diaphragms<br />

Automatic Actuation<br />

BENEFITS<br />

The swickle sample port is the most recent modification<br />

of the Bio-Tek diaphragm valve and is dedicated to sample<br />

applications within the Brewery Industry. The Bio-Tek<br />

diaphragm valve, which is well known for its inherent<br />

clean design is now available with an integral outlet spout<br />

connection making it easily adaptable to current plug valve<br />

sampling devices. The valve body is available in a variety of<br />

inlet connections including: 16 & 18 gauge buttweld, Tri-<br />

Clamp fractional ferrules and swivel fittings.<br />

MATERIALS<br />

Body - 316L Stainless Steel ASTM A-351 GR CF3M<br />

Bonnet - 316 Stainless Steel ASTM A-351 GR CF8M<br />

Hand Wheel/Shroud - PAS (Polyarylsulfone) - FDA accepted<br />

Diaphragms - EPDM & PTFE - FDA accepted<br />

INTERIOR SURFACE<br />

35μ inch Ra - mechanical polish<br />

END CONNECTIONS<br />

3/8” 18 Gauge O.D. Tubing Buttweld by Swickle Nozzle<br />

1/2” 16 Gauge O.D. Tubing Buttweld by Swickle Nozzle<br />

3/8” or 1/2” Fractional Ferrule by Swickle Nozzle<br />

3/8” Swivel Fitting by Swickle Nozzle<br />

The diaphragm valve is the acknowledged valve of choice in clean, aseptic and<br />

sterile applications. By design, the diaphragm valve reduces product contact surfaces,<br />

hold up volume and internal pockets, reducing the need for cumbersome<br />

SOP’s during product sampling.<br />

The body and bonnet are integral stainless steel investment castings for high<br />

integrity and corrosion resistance.<br />

The Bio-Tek Diaphragm Valve comes standard with PAS (polyarylsulfone) bonnet<br />

shroud/handwheel which is a durable, lighweight thermoplastic resin, ideal for<br />

caustic, chloride and alcohol washdowns. A concealed travel stop prevents<br />

overclosure of the diaphragm, which prolongs diaphragm life. Position of the<br />

valve is indicated by a color band on the bonnet.<br />

Both EPDM and TFE diaphragms are available to provide material flexibility for<br />

your sampling requirements and are interchangeable without modifying bonnet<br />

internals.<br />

The manual Bio-Tek valve is easily converted into a pneumatic-driven diaphragm<br />

actuator by simply removing four bonnet cap screws and changing bonnet<br />

assemblies. All three modes of actuation, i.e. Fail Closed, Fail Open and Double<br />

Acting, are available in the same dimensional envelope.


1/2” TRI-CLAMP X SWICKLE BODY<br />

3/8” OR 1/2” BUTTWELD X SWICKLE BODY 3/8” SWIVEL NUT X SWICKLE BODY<br />

LIST OF PARTS<br />

ITEM DESCRIPTION MATERIAL QUANTITY<br />

1 Bonnet Stn. Stl. 1<br />

2 Compressor PAS 1<br />

3 Diaphragm TFE, GR R2 1<br />

4 Cushion, Backing EPDM 1<br />

5 Body Stn. Stl. A-351-CF3M 1<br />

6 Spindle, Adj Travel Stn. Stl. 1<br />

7 Nut, Hex Mod. Adj Travel Stn., Stl. 1<br />

8 Handwheel, Shroud PAS 1<br />

9 Screw, SOC HD Cap Stn., Stl. 4<br />

10 Screw, SOC HD Cap Stn., Stl. 1<br />

11 Screw, Hex SOC Set Stn., Stl. 1<br />

12 Cap, Caplug Flextemp 1<br />

13 Washer, Springlock Stn. Stl. 4<br />

14 Indicator Mylar 1<br />

59<br />

SPECIALTY VALVE/BIO-TEK ®


60 TANK BOTTOM DIAPHRAGM VALVE


“Our customers have been more than pleased with the performance of the <strong>Pure</strong>-Flo Tank Bottom Diaphragm Valve. Several<br />

customers have contracted us to retrofit their bioreactors with the <strong>Pure</strong>-Flo Valve. In continual dealings and communications<br />

with ITT, the service has been first class. We would definitely recommend ITT to any of our customers and feel that<br />

the ITT design only enhances our workmanship and installation in presenting a desirable package to our customers.”<br />

Fred R. Schaefer, Jr. , Mechanical Superintendent, The Whiting-Turner Contracting Company, Baltimore, Maryland<br />

The Tank Bottom Diaphragm Valve is the first weir-type<br />

diaphragm valve designed specifically for tank bottom<br />

applications in the Pharmaceutical and Bioprocessing<br />

Industries.<br />

This unique design maintains the same inherent design<br />

features as the process proven <strong>Pure</strong>-Flo Diaphragm Valve,<br />

including a weir-type design that maintains a streamlined<br />

fluid passage while minimizing the interior sump at the<br />

bottom of a vessel. Machined from 316L stainless steel<br />

bar stock, this fabrication is available with a 30° standard<br />

outlet port. A 45° outlet port can be furnished on request<br />

and is ideally suited for vessels with jackets to prevent the<br />

removal of excess jacketing.<br />

The <strong>Pure</strong>-Flo Tank Bottom Valve is designed in accordance<br />

with the ASME Boiler and Pressure Vessel Code, Section<br />

VIII, Division #1. In accordance with this standard, heat<br />

numbers are provided for all fluid contact surfaces and<br />

the valve body fasteners. This includes the valve body,<br />

tube, weld wire, ferrule (as applicable) and fasteners. The<br />

heat numbers are traceable to Certified Mill Test Reports<br />

(CMTR) which can greatly facilitate the validation process<br />

and are available upon request.<br />

Available with the compact Advantage actuator or Dia-<br />

Flo actuator, the Tank Bottom Valve can be pneumatically<br />

operated and controlled. In addition, the Tank Bottom<br />

Valve can also be utilized in throttling applications to<br />

control the flow at the bottom of the vessel with the use<br />

of an Advantage actuator with Moore Positioner or the<br />

Dualrange Control Valve.<br />

Applications range from draining and controlling the flow<br />

to the sampling of a vessel fluid. When dealing with a<br />

valuable process fluid, you may opt to use the 1/2" Tank<br />

Sampling Valve specifically designed for weld attachment<br />

to the side of a vessel and able to minimize the flow during<br />

sample inspections. In addition, the Tank Bottom<br />

Valve, which is designed for weld attachment to the vessel<br />

surface, is available with ANSI flanges as a special<br />

request item. Available sizes are 1/2"–4" (DN 15–100).<br />

The <strong>Pure</strong>-Flo ® Tank Bottom Diaphragm Valve is patented under US Patent<br />

Number 5,227,401.<br />

61<br />

SPECIALTY VALVE/TANK BOTTOM


62 TANK BOTTOM DIAPHRAGM VALVE<br />

The Tank Bottom Diaphragm Valve is designed<br />

for use at the bottom of a tank or vessel to<br />

drain or sample while minimizing the interior<br />

sump and preventing any dead leg for bacteria<br />

or microorganism entrapment.<br />

SIZE RANGE<br />

1/2"–4" (DN 15–100)<br />

BODY MATERIAL<br />

316L Stainless Steel Bar Stock ASME SA-479<br />

(UNS S31603), 1/2"–4" (DN 15–100)<br />

PRESSURE/TEMPERATURE<br />

RECOMMENDATIONS<br />

See General Engineering Data section, page 75.<br />

TANK CONNECTION<br />

The tank interface surface is designed for a fillet weld<br />

attachment. However, ANSI flanges can be ordered upon<br />

special request.<br />

DRAIN PORT END CONNECTIONS<br />

Standard outlet port is on a 30° angle. 45° angle is available<br />

upon special request.<br />

Buttweld:<br />

• 14, 16 Gauge O.D. Tubing, dependent on size.<br />

• Schedule 5, 10, and 40 Pipe<br />

Quick Disconnect:<br />

• Tri-Clover Tri-Clamp<br />

• Cherry Burrell “S”, “Q”, and “I” line ®<br />

• Superior Stainless, Valex and G&H ferrules<br />

DESIGN COMPLIANCE<br />

ASME Boiler and Pressure Vessel Code Section VIII,<br />

Division #1.<br />

COMMON APPLICATIONS<br />

• Sterile Receivers<br />

• Innoculant Tanks<br />

• Fermentation Vessels • CIP Tanks<br />

• Cell Culture Holding Vessels • Any other batch or<br />

• Water-for-Injection<br />

continuous proce<br />

Storage Vessels<br />

• Vessels demanding<br />

• Process Vessels<br />

• Media Fill Vessels<br />

ultra-pure conditions<br />

FLOW CHARTS<br />

C V/K V DATA<br />

Size DN Cv 1 Kv 2<br />

0.50 15 3.5 0.8<br />

1.00 25 17.5 4.2<br />

1.50 40 47.5 11.4<br />

2.00 50 69.0 16.6<br />

3.00 80 175.0 42.0<br />

4.00 100 386.0 92.6<br />

Notes: 1. Values expressed in GPM per one psi pressure drop.<br />

2. Values expressed in liters/second per one bar pressure drop.


Valve Size A B C D E F G H I J<br />

Inch DN Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm<br />

0.50 15 2.75 69 1.33 33 2.19 56 4.12 104 0.56 14 50° 50° 20° 20° 1.75 44 2.24 56 2.69 68<br />

1.00 25 3.75 95 2.28 57 2.23 57 5.62 142 0.50 12 34.5° 34.5° 20° 20° 1.75 44 2.92 74 3.09 78<br />

1.50 40 5.50 139 2.75 69 2.56 65 8.24 209 0.56 14 34° 34° 15° 15° 1.75 44 4.19 106 3.86 98<br />

2.00 50 7.00 177 3.75 95 3.14 80 9.06 230 0.79 20 37° 37° 15° 15° 2.25 57 4.24 107 4.87 124<br />

3.00 80 10.00 254 5.00 127 3.97 101 11.66 296 1.00 25 36° 36° 15° 15° 2.25 57 5.65 143 5.39 137<br />

4.00 10011.88 301 N/A N/A 5.29 134 14.84 377 0.50 12 N/A N/A 23.5° 23.5° 2.25 57 8.19 208 6.14 156<br />

Valve Size K L M N O P<br />

Inch DN Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm<br />

0.50 15 6.24 158 5.08 129 3.77 96 10.00 254 5.42 138 5.29 134<br />

1.00 25 8.00 203 6.37 162 5.21 132 11.60 292 6.35 161 5.29 134<br />

1.50 40 11.50 292 7.40 188 6.20 158 15.34 390 8.48 215 5.29 134<br />

2.00 50 12.8 326 8.78 222 7.58 192 16.72 425 8.88 226 5.29 134<br />

3.00 + 80 14.26 362 10.28261 7.44 189 19.10 485 9.70 246 5.29 134<br />

4.00 + 100 15.16 385 11.18284 8.34 212 20.54 522 10.56 268 5.29 134<br />

3.00* 80 17.20 437 10.19259 7.12 181 25.15 639 13.14 334 9.75 248<br />

4.00*100 18.25 463 11.24285 8.17 207 26.70 678 14.08 358 9.75 248<br />

+ Series #33 ** - SP#2 Dimension<br />

* Series #47<br />

VALVE SIZE BODY WEIGHT W/STUB<br />

0.5" 1.5 lb.<br />

1.0" 2.5 lb.<br />

1.5" 6.6 lb.<br />

2.0" 13.3 lb.<br />

3.0" 36.2 lb.<br />

4.0" 77.3 lb.<br />

30 0<br />

63<br />

SPECIALTY VALVE/TANK BOTTOM


64 DIVERT VALVES<br />

The <strong>Pure</strong>-Flo family of divert valves provides exceptional flexibility in process system design while<br />

minimizing contact surfaces, hold up volume, and overall dimensional envelope. Clockwise from<br />

top right: 2-way divert, chromatography valve, 5-way divert and sterile vent filter shunt valve.


PURE-FLO ® DIVERT VALVES<br />

The patented <strong>Pure</strong>-Flo Divert Valve is the first<br />

diaphragm-style divert valve ideal for applications<br />

involving the diverting or mixing of process fluids. Key<br />

advantages to this design are as follows:<br />

• The <strong>Pure</strong>-Flo Divert Valve reduces dead leg typical<br />

in diverting applications utilizing two conventional<br />

diaphragm valves.<br />

• The <strong>Pure</strong>-Flo Divert Valve utilizes a diaphragm valve<br />

design, which has long been regarded as the most<br />

cleanable and sterilizable valve type within the<br />

Pharmaceutical and Bioprocessing Industries.<br />

• The overall number of system welds is reduced<br />

utilizing the <strong>Pure</strong>-Flo Divert Valve in comparison to<br />

independent valves welded to form an assembly.<br />

• The <strong>Pure</strong>-Flo Divert Valve is manufactured from<br />

316L stainless steel and is available in a variety of<br />

end connections and piping configurations to best<br />

suit your system design.<br />

• The <strong>Pure</strong>-Flo Divert Valve is a patented design; US<br />

patent numbers are as follows: 5,273,075;<br />

5,427,150 and DES # 362,294.<br />

APPLICATIONS<br />

The <strong>Pure</strong>-Flo Divert Valve, the first divert valve to<br />

incorporate the diaphragm valve design, is available in<br />

2-, 3-, 4-, 5-, and 6-Way configurations for the diverting<br />

or mixing of process fluids. This unique design<br />

significantly reduces contact surfaces and hold up volume<br />

inherent to multiple valve assemblies, hence<br />

increasing the cleanability and sterilizability of the<br />

valve while minimizing the potential for process fluid<br />

contamination.<br />

The <strong>Pure</strong>-Flo Divert Valve is ideal for challenging system<br />

designs where space is a premium. By significantly<br />

reducing the overall space envelope inherent to typical<br />

header and branch valve assemblies, the <strong>Pure</strong>-Flo<br />

Divert Valve provides greater flexibility to the system<br />

designer.<br />

BENEFITS<br />

• Cleanability and sterilizability are enhanced with the<br />

<strong>Pure</strong>-Flo Divert Valve. It is recognized throughout<br />

the Pharmaceutical and Bioprocessing Industries as<br />

the most cleanable and sterilizable valve available.<br />

• The 2-Way <strong>Pure</strong>-Flo Divert Valve may be positioned<br />

in a horizontal or vertical line, and is designed to<br />

optimize drainability*.<br />

• The 3-, 4-, 5-, and 6-Way <strong>Pure</strong>-Flo Divert Valve is<br />

available with a sight glass, which allows the use of<br />

optical scanners to measure characteristics of the<br />

process media such as cell density and turbidity.<br />

• Manufactured from 316L stainless steel, the <strong>Pure</strong>-<br />

Flo Divert Valve is available with Certified Mill Test<br />

Reports to assist in the validation process.<br />

• Various inlet and outlet tubing configurations are<br />

available in either buttweld or Tri-Clamp ® end connections<br />

to allow for flexibility in system design.<br />

• Manual or actuated, the <strong>Pure</strong>-Flo Divert Valve is<br />

available with the process proven <strong>Pure</strong>-Flo manual<br />

bonnet assemblies and the Advantage actuator. All<br />

components are compliant with FDA material<br />

requirements. Complete assemblies are pneumatically<br />

seat and shell tested in accordance with MSS<br />

SP-88.<br />

• Available in sizes 1/4" - 4" (DN 8 - 80).<br />

The 2-Way <strong>Pure</strong>-Flo Divert Valve is a patented design.<br />

The Multi-port Divert Valve, 3-, 4-, and 5-Way design<br />

is patent pending.<br />

* The slope of process piping systems must be<br />

designed to provide proper pitch in order to optimize<br />

drainability. Drainability in a process system is<br />

ultimately the responsibility of the system designer<br />

and/or user.<br />

Tri-Clamp ® is a registered trademark of Tri-Clover.<br />

MATERIALS AND SPECIFICATIONS<br />

• 316L Stainless Steel, ASTM A479 wrought bodies,<br />

sizes 1.0" through 4.0".<br />

• Standard ANSI 316L Stainless Tubing up to 4".<br />

• Assembly available with FDA compliant PTFE and<br />

EPDM diaphragms.<br />

• Interior surface finishes available with mechanical<br />

finishes from 11μ in. Ra to 35μ in. Ra . Electropolish<br />

over mechanical services is also available.<br />

• PAS, stainless steel, nylon coated, PVDF coated<br />

or white epoxy coated manual bonnet assemblies<br />

are available.<br />

• Diaphragm driven pneumatic Advantage actuators<br />

are available.<br />

65<br />

DIVERT VALVES


66 FLOW PATHS<br />

Stagnant Fluid<br />

Shown in Blue<br />

Open<br />

Valve<br />

Flow Path<br />

Shown in Blue<br />

2-WAY DIVERT VALVE HORIZONTAL FLOW PATH<br />

Flow path<br />

Closed<br />

Valve<br />

Horizontal Pitched Piping<br />

Flow path<br />

Open<br />

Valve<br />

Open<br />

Valve<br />

Flow path<br />

CONVENTIONAL DIVERT VALVE ASSEMBLY VS. PURE-FLO ® 4-WAY DIVERT VALVE<br />

Stagnant Fluid<br />

Shown in Blue<br />

CONVENTIONAL DIVERT VALVE ASSEMBLY VS. PURE-FLO ® 2-WAY DIVERT VALVE<br />

Open<br />

Valve<br />

Closed<br />

Valve<br />

Horizontal Pitched Piping<br />

Closed<br />

Valve<br />

Closed<br />

Valve<br />

Flow path<br />

Closed<br />

Valve<br />

Closed<br />

Valve<br />

(Typical 3)


LINE DRAWINGS<br />

2-WAY DIVERT VALVE<br />

TOP VIEW<br />

OPTION #1 SHOWN<br />

DIVERT VALVE WITH PURE-FLO ®<br />

MANUAL BONNET ASSEMBLIES<br />

TOP VIEW<br />

OPTION #2 SHOWN<br />

TOP VIEW OPTION #3 SHOWN<br />

OPTION #4 IS MIRROR IMAGE<br />

3-WAY DIVERT VALVE *<br />

4-WAY DIVERT VALVE *<br />

5-WAY DIVERT VALVE *<br />

* Gasketed cover design is a nonstandard design and is available only as an option.<br />

DIVERT VALVE WITH PURE-FLO ®<br />

ADVANTAGE ® ACTUATORS<br />

TOP VIEW OPTION #5 SHOWN<br />

OPTION #6 IS MIRROR IMAGE<br />

67<br />

DIVERT VALVES


68 STERILE TANK VENT FILTER SHUNT VALVE<br />

The Sterile Tank Vent Filter Shunt Valve is a steam traced<br />

2-Way divert valve designed to provide the flexibility of<br />

changing from one vent filter cartridge to another on<br />

WFI storage tanks without interrupting operations.<br />

Changing a vent filter cartridge on WFI tank while the<br />

system is in operation is normally not possible due to the<br />

likelihood of contaminates entering the tank. Smaller systems<br />

can be shut down for a short period of time, and<br />

with the use of sterilizable upstream block diaphragm<br />

valve, restarted after steam sterilization of the housing,<br />

cartridge, connecting tubing, and upstream section of the<br />

valve. Large systems designed for continuous use require<br />

two separate vent filtration units. Sherotec now offers a<br />

sterilizable tank bent shunt valve assembly mounted on a<br />

single nozzle designed for this specific purpose. A steam<br />

traced version of this valve is also available which, when<br />

used in conjunction with a steam jacketed filter housing,<br />

will prevent condensation from forming inside the housing.<br />

The assembly consists of two diaphragm valves with<br />

a common downstream port. The upstream side of the<br />

valves are connected to the two filter housings. The common<br />

port is connected to the tank vent nozzle. A steam<br />

condensate discharge port is positioned tangential to the<br />

weir of both valves. Two additional diaphragm valves are<br />

used to close the condensate port after sterilization.<br />

These valves in turn are connected to a steam trap which<br />

then goes to drain.<br />

MATERIALS AND SPECIFICATIONS<br />

• 316L Stainless Steel, ASTM A479 wrought bodies, sizes<br />

1.0" through 4.0".<br />

• Standard ANSI 316L Stainless Tubing up to 4".<br />

• Assembly available with FDA compliant PTFE and EPDM<br />

diaphragms.<br />

• Interior surface finishes available with mechanical finishes<br />

from 11μ in. R a to 35μ in. R a . Electropolish over<br />

mechanical services is also available.<br />

• PAS, stainless steel, nylon coated, PVDF coated or white<br />

epoxy coated manual bonnet assemblies are available.<br />

• Diaphragm-driven pneumatic Advantage Actuators are<br />

available.


PURE-FLO ® INTEGRAL CHROMATOGRAPHY VALVE* 69<br />

The Integral Chromatography Valve provides<br />

the process needs of three (3) P&IDs, utilizing<br />

five valves in one integrally machined assembly,<br />

dramatically reducing contact surfaces and hold<br />

up volume.<br />

A<br />

*Patent Pending<br />

OPTION #1 OPTION #2<br />

A<br />

In a typical chromatography process, there is an<br />

assembly of five or six diaphragm valves that connect<br />

the chromatography column to the process piping (see<br />

figure #1). Manipulating the five or six valve assembly<br />

allows product to flow through the chromatography column<br />

in the forward and reverse direction, as well as<br />

bypass the column completely. The <strong>Pure</strong>-Flo Integral<br />

Chromatography Valve Assembly accomplishes this task,<br />

utilizing five valves, while retaining flexibility, minimizing<br />

dead legs in the process piping and reducing the overall<br />

space needed for the assembly.<br />

MATERIALS AND SPECIFICATIONS<br />

• 316L Stainless Steel, ASTM A479 wrought bodies,<br />

sizes 1.0" through 4.0".<br />

• Standard ANSI 316L Stainless Tubing up to 4".<br />

• Assembly available with FDA compliant PTFE and<br />

EPDM diaphragms.<br />

• Interior surface finishes available with mechanical finishes<br />

from 11μ in. R a to 35μ in. R a . Electropolish over<br />

mechanical services is also available.<br />

• PAS, stainless steel, nylon coated, PVDF coated or<br />

white epoxy coated manual bonnet assemblies are<br />

available.<br />

• Diaphragm driven pneumatic Advantage Actuators<br />

are available.<br />

FIGURE 1<br />

SECTION A-A<br />

OPTION #3<br />

Valve<br />

Closed<br />

DIVERT VALVES


70 STERILE BARRIER VALVE<br />

The new <strong>Pure</strong>-Flo Sterile Barrier designs address the<br />

inherent performance issues related to achieving sterile<br />

barrier technology, utilizing a small dimensional envelope<br />

while minimizing contact surfaces and hold up<br />

volume.<br />

The Divert Valve Sterile Barrier assembly consists of<br />

two, 2-Way divert valves welded back to back. The<br />

Integral Sterile Barrier assembly consists of four valves<br />

machined from an integral block of stainless steel. The<br />

common chamber for both designs is located in the<br />

center of the asssembly and the independent ports are<br />

located on the ends of the assembly. The assemblies<br />

consist of two product valves, a steam injection and a<br />

condensate drain valve. When the two product valves<br />

are open and the steam injection and condensate<br />

valves are closed, product flows through to the reactor.<br />

When the product valves are closed, a chamber is<br />

formed between the two divert valves which when<br />

injected with steam provides a sterile barrier isolating<br />

the reactor. The result is a sterile barrier with a small<br />

dimensional envelope, minimal contact surfaces and<br />

mininal hold up volume. Each valve can be supplied<br />

with either manual and/or automatic actuators.<br />

MATERIALS AND SPECIFICATIONS<br />

• 316L Stainless Steel, ASTM A479 wrought bodies,<br />

valves sizes 0.50" through 1.0" . Standard ANSI 316L<br />

Stainless Tubing.<br />

• Assembly available with FDA compliant PTFE and<br />

EPDM diaphragms. Interior surface finishes available<br />

with mechanical finishes from 11μ in. Ra to 35 μ in.<br />

Ra. Electropolish over mechanical surfaces is also<br />

available.<br />

• Bio-Tek bonnet assemblies are standard for 1/2" valve<br />

requirements. PAS, stainless steel, nylon coated,<br />

PVDF coated or white epoxy manual bonnet assemblies<br />

are available for larger valve sizes.<br />

• Diaphragm driven pneumatic Advantage Actuators<br />

are also available.


TOP VIEW<br />

SIDE VIEW<br />

FRONT VIEW<br />

TOP VIEW ISO VIEW<br />

FRONT VIEW SIDE VIEW<br />

71<br />

DIVERT VALVES


72 GENERAL ENGINEERING DATA<br />

INSTALLATION<br />

POSITION OF DRAINABILITY<br />

<strong>Pure</strong>-Flo Diaphragm Valves, both manual and automatic,<br />

may be installed in either vertical or horizontal<br />

lines to suit the application. To optimize drainability in<br />

a horizontal line, hash marks are provided on the<br />

casting and drain dots on the forging to orient the<br />

valve at the proper angle during installation. This feature<br />

helps eliminate<br />

dangerous guess work and assures that the valve is<br />

positioned to optimize drainability. To obtain proper<br />

drainage, one hash mark must be in a plane cutting<br />

the vertical centerline of the pipe. This should result<br />

with the handwheel of the valve slightly above the<br />

horizontal.<br />

The slope of process piping must be designed to<br />

provide proper pitch in order to optimize drainability.<br />

Drainability in a process system is ultimately the<br />

responsibility of the system designer and/or end user.<br />

WELD INSTALLATION<br />

Bio-Tek Valves, 1/4"–1/2" (DN 8–15) and ISO End<br />

valves have minimum 1" (25 mm) cutbacks* and generally<br />

do not require tube extensions for standard TIG<br />

orbital welding equipment.<br />

<strong>Pure</strong>-Flo Valves, 1/2"–6" (DN 15–150) can generally be<br />

welded without tube extensions providing an “E”<br />

(elbow) series weld head is utilized. If an “E” series<br />

weld head is not available, then tube end extensions<br />

are recommend<br />

ed, and generally allow in-line welding without disassembly<br />

using most standard TIG orbital welding<br />

equipment.*<br />

As an added safety precaution, a 350°F (176°C)<br />

tempilstick should be placed on the body bonnet<br />

flange adjacent to the weld if excessive heat transfer<br />

is expected. The bonnet area should be kept at or<br />

below 350°F (176°C) 1 .<br />

DIAPHRAGM DATA<br />

See the <strong>Pure</strong>-Flo Diaphragm section, page 22.<br />

1 For Thermoplastic PAS Bonnets, the bonnet area should not<br />

exceed 300°F (149°C).<br />

* Consult factory for maximum machined cut backs.<br />

VACUUM SERVICE<br />

The nonporous diaphragm has low vapor pressure<br />

and high resistance to outgassing. The design inherently<br />

eliminates any possibility of stem leakage. Inleakage<br />

through the standard valve is less than 0.1<br />

micron - ft 3 /hr and on special order it can be furnished<br />

with a substantially lower in-leak rate.<br />

The standard <strong>Pure</strong>-Flo Diaphragm Valve is ideally<br />

suited for vacuum service. Dependable performance<br />

and good service life from atmospheric pressure down<br />

to 0.1 microns make this an excellent valve for industrial<br />

processing.<br />

The diaphragm presents a smooth face with no hidden<br />

voids on either side of the valve, whether open,<br />

closed or throttling,and is bi-directional.<br />

The vacuum chart shown on page 75 gives temperature<br />

and pressure recommendations for PTFE<br />

diaphragms.<br />

The standard Pressure/Temperature recommendations<br />

shown on page 75 should be followed when an elastomer<br />

diaphragm is used.


GENERAL ENGINEERING DATA<br />

VALVE SIZE FORGING INVESTMENT FORGING<br />

CASTING<br />

Inch DN ANSI ANSI ISO ISO DIN<br />

1/4,3/88,10, 30°/20° 2 N/A N/A 20° 20°<br />

1/2 1 15 1<br />

0.50 15 30° 30° 17° 13° 16°<br />

0.75 20 30° 30° 18° 21° 25°<br />

1.00 25 30° 31° 20° 22° 26°<br />

1.25 32 - - 28° 22° 25°<br />

1.50 40 28° 30° 20° 17° 22°<br />

2.00 50 23° 25° 19° 16° 19°<br />

2.50 65 5 22° 3 19° N/A 23° 23°<br />

3.00 80 5 21° 25° N/A 14° 18°<br />

4.00 4 100 5 16° 20° N/A 11° 14°<br />

6.00 150 N/A 20° N/A N/A N/A<br />

1 Bio-Tek sizes.<br />

2 20° is drain angle for the Bio-Tek buttweld bodies<br />

with 1" (25.4 mm) cutbacks.<br />

3 3" forge body with 2 1/2" end connection.<br />

4 4" ANSI body is wrought.<br />

5 DN 65, 80, 100 bodies to DIN/ISO dimensions are wrought.<br />

CV/KV DATA<br />

VALVE SIZE CV/KV RATINGS FOR STAINLESS STEEL PURE-FLO DIAPHRAGM VALVES<br />

Inch/DN0.50" 15 0.75" 20 1.00" 25 1.50" 40 2.00" 50 2.5" 65 3.00" 80 4.00" 4 1004 % Open Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv Cv Kv<br />

10 0.2 0.05 2.0 0.48 3.0 0.72 9 2.16 12 2.88 20 4.08 30 7.20 32 7.68<br />

20 0.4 0.10 3.1 0.74 6.0 1.44 16 3.84 26 6.24 37 8.88 55 13.20 70 16.80<br />

30 0.7 0.17 4.5 1.08 8.0 1.92 24 5.76 39 9.36 52 12.48 85 20.40 130 31.20<br />

40 1.2 0.29 5.5 1.32 10.0 2.40 30 7.20 49 11.76 65 15.60 115 27.60 200 48.00<br />

50 1.5 0.36 6.0 1.44 13.0 3.12 36 8.64 56 13.44 75 18.00 135 32.40 265 63.60<br />

60 2.0 0.48 6.4 1.54 14.0 3.36 40 9.60 62 14.88 83 19.92 155 37.20 290 69.60<br />

70 2.4 0.58 6.8 1.63 16.0 3.84 44 10.56 66 15.84 89 21.36 165 39.60 320 76.80<br />

80 2.8 0.67 7.0 1.68 17.0 4.08 47 11.28 69 16.56 94 22.56 170 40.80 360 86.40<br />

90 3.0 0.72 7.2 1.73 18.0 4.32 48 11.52 70 16.80 95 22.80 175 42.00 385 92.40<br />

100 3.5 0.84 7.5 1.80 19.0 4.46 48 11.52 70 16.80 95 22.80 180 43.20 400 96.00<br />

Notes:<br />

1. Cv Values expressed in GPM per one psi pressure drop.<br />

2. Kv Values expressed in liters/second per one bar pressure drop.<br />

3. See page 57 for Bio-Tek Cv ratings.<br />

4. Cv (Kv) for 4" (DN 100) valve full open with Advantage Actuator is 340 (86,36).<br />

73<br />

GENERAL ENGINEERING DATA


74 GENERAL ENGINEERING DATA<br />

VALVE END CONNECTIONS<br />

For ease in identification, each valve body<br />

is stamped with the letter designation of<br />

the appropriate end connection.<br />

END CONNECTION CODE<br />

Acme Sanitary Threads (male w/45° Chamfer Seat) F1<br />

Acme Sanitary Threads (male w/Gasket Seat) F2<br />

Buttweld (12 Gauge) Z<br />

Buttweld (14 Gauge) G<br />

Buttweld (16 Gauge) H<br />

Buttweld (18 Gauge) L<br />

Buttweld (20 Gauge) M<br />

Buttweld (sch. 5) P<br />

Buttweld (sch. 10) R<br />

Buttweld (sch. 40) S<br />

Cherry-Burrell Quick Clamp C<br />

Cherry Burrell “I” Clamp (male) D<br />

Cherry Burrell “I” Clamp (female) E<br />

DIN 11850 Series # 1 T1<br />

DIN 11850 Series #2 T2<br />

DIN 11850 Series #3 T3<br />

ISO 1.0 Wall Thk. T<br />

ISO 1.6 Wall Thk. U<br />

ISO 2.0 Wall Thk. V<br />

ISO 2.3 Wall Thk. W<br />

ISO 2.6 Wall Thk. X<br />

ISO 2.9 Wall Thk. XX<br />

SMS V V<br />

Superior Stainless, Quick Connect Klamp J<br />

Tri-Clover Tri-Clamp* B<br />

Tri-Clover Tri-Clamp* (Sch. 5) N<br />

Valex, Val-line K<br />

*A registered Trademark of Tri-Clover Inc.<br />

INTERIOR VALVE FINISHES<br />

ITT recommends specifying a maximum surface roughness in micro<br />

inches (μin) or microns (μm). This assures all points on the valve surface<br />

will be equal to or less than the specified roughness value.<br />

Foundry Finish<br />

(Investment Castings)<br />

170–180μin* 4.32–4.57 μm*<br />

Satin Finish 75 μin* 1.91 μm*<br />

#4 Polish 35 μin 0.89 μm<br />

#150 Grit Polish 35 μin 0.89 μm<br />

#180 Grit Polish 25 μin 0.64 μm<br />

#240 Grit Polish 20 μin 0.51 μm<br />

#320 Grit Polish 11 μin 0.28 μm<br />

Electropolish<br />

A reverse plating process that<br />

brightens the metal by removing<br />

a portion of the original surface.<br />

Glass Lined Available in sizes from 1/2"–8"<br />

(FDA compliant).**<br />

PVDF Lined<br />

Polypropylene Lined<br />

Available in sizes from 3/4"–8"<br />

(FDA compliant).**<br />

Available in sizes from 3/4"–8"<br />

(FDA compliant).**<br />

*The above roughness height is approximate and should only be used as a guide.<br />

**Available in flanged end connections only.<br />

VALVE STROKE<br />

VALVE SIZE FULL STROKE<br />

Bio-Tek 0.16"<br />

0.50" 0.25"<br />

DN 15 6.3 mm<br />

0.75" 0.38"<br />

DN 20 9.6 mm<br />

1.00" 0.50"<br />

DN 25 12.7 mm<br />

1.50" 0.81"<br />

DN 40 20.6 mm<br />

2.00" 1.12"<br />

DN 50 28.4 mm<br />

3.00" 1.62"<br />

DN 80 41.3 mm<br />

4.00" 2.12"<br />

DN 100 53.8 mm


GENERAL ENGINEERING DATA<br />

PRESSURE/TEMPERATURE RECOMMENDA-<br />

The above chart does not pertain to steam or corrosive services. Please consult our Service and<br />

Engineering Catalog for particular service recommendations. For services exceeding these<br />

pressure/temperature recommendations, consult the factory.<br />

PTFE DIAPHRAGMS FOR VACUUM SERVICE<br />

Notes:<br />

1. Service conditions falling to the right of these lines will require bonnet<br />

evacuation.<br />

2. PTFE-Diaphragms, 6" (DN 150) size and larger, will not withstand full<br />

vacuum at any temperature unless bonnets are evacuated.<br />

3. With evacuated bonnets any size PTFE-Diaphragms can be used up<br />

to 350°F (176°C).<br />

75<br />

GENERAL ENGINEERING DATA


76 WEIGHTS AND DIMENSIONS<br />

“A” DIA<br />

“D”<br />

Refer to General Engineering Data section for drainability angles.<br />

VALVE SIZE A B C D<br />

Inch DN Inch cm Inch cm Inch cm Inch cm<br />

0.50 15 3.00 7.62 3.77 9.58 2.80 7.11 3.50 8.89<br />

0.75 20 3.00 7.62 4.68 11.89 3.46 8.79 4.00 10.16<br />

1.00 25 3.00 7.62 5.65 14.35 4.23 10.74 4.50 11.43<br />

1.50 40 5.50 13.97 8.43 21.41 5.33 13.54 5.50 13.97<br />

2.00 50 5.50 13.97 9.07 23.04 5.98 15.19 6.25 15.87<br />

2.50* 65 7.75 19.68 11.75 29.84 7.67 19.48 8.75 22.22<br />

3.00 80 7.75 19.68 11.75 29.84 7.67 19.48 8.75 22.22<br />

4.00 100 10.00 25.40 14.66 37.24 10.00 25.40 11.50 29.21<br />

*2.50" Forgings use 3.00 dimensions, topworks, and diaphragms.<br />

BODY & BONNET WEIGHTS<br />

BODY BONNET**<br />

VALVE SIZE CAST FORGED PAS METAL<br />

Inch DN Lbs. Kg Lbs. Kg Lbs. Kg Lbs. Kg<br />

.25, .375, .50* 8, 10, 15 - - .34 .15 - - - -<br />

0.50 15 0.5 0.23 0.5 0.23 0.6 0.27 1.2 0.54<br />

0.75 20 0.8 0.36 0.8 0.36 0.9 0.41 1.5 0.68<br />

1.00 25 1.6 0.73 1.6 0.73 1.3 0.59 2.0 0.90<br />

1.50 40 2.7 1.23 3.0 1.36 3.9 1.77 6.5 2.95<br />

2.00 50 4.1 1.86 5.5 2.50 5.3 2.41 8.0 3.64<br />

2.50 50 10.8 4.91 - - - - 12.0 5.45<br />

3.00 80 11.7 5.32 12.0 5.45 11.7 5.32 19.0 8.64<br />

4.00 100 20.4 9.27 - - 16.2 7.36 34.0 15.45<br />

6.00 - 82.4 37.45 - - - - 68.0 30.90<br />

*Bio-Tek sizes<br />

**Hand wheel operated bonnets including fastners & diaphragm<br />

“C”<br />

“B”


COMPLIANCE, APPROVALS AND VALIDATION DOCUMENTATION 77<br />

The ITT Philosophy: We at <strong>Pure</strong>-Flo Solutions Group<br />

believe in customer satisfaction through a total quality<br />

approach in meeting our business objectives. Our strategy is<br />

continuous improvement through the empowerment of our<br />

people to satisfy our customers.<br />

Quality of Design: Quality begins at the first stages of the<br />

product design. Engineering, Manufacturing, and Marketing<br />

work together to assure a functional design capable of meeting<br />

our customers’ system requirements. All new products are<br />

prototype and tested in our Engineering Lab prior to the new<br />

product release. Design Reviews are conducted throughout<br />

the product development process in accordance with ISO-<br />

9000. This process ensures a high-quality functional and<br />

manufacturable product.<br />

100% Interior Surface Finish Inspection:<br />

All <strong>Pure</strong>-Flo Valve bodies are 100% visually inspected for<br />

adherence to the customer specified surface roughness. In<br />

addition, a surface profilometer is also used as a check and<br />

balance system to assure consistency between inspectors.<br />

100% Visual Weld Inspection: All <strong>Pure</strong>-Flo Valve fabrication<br />

welds are 100% visually inspected to assure defect-free<br />

welds. All welds are performed by ASME Section IX certified<br />

welders.<br />

100% Leak and Shell Test: All Diaphragm Valve assemblies,<br />

manufactured at <strong>Pure</strong>-Flo Solutions Group, are leak and<br />

shell tested in accordance with MSS SP-88. The valve is pressurized<br />

pneumatically and submerged in a noncorrosive liquid<br />

and visually examined for leakage. The valve is tested in the<br />

open and closed position.<br />

100% Final Assembly Inspection: All completed valve<br />

assemblies are 100% visually inspected prior to shipment to<br />

assure proper assembly.<br />

Certified Mill Tests Reports: All <strong>Pure</strong>-Flo Valve bodies<br />

contain a heat number identifiable on the bottom surface of<br />

the valve body. This heat number is traceable to the material<br />

properties which can be provided on request in the form of a<br />

Certified Mill Test Report (CMTR). If specified at order placement,<br />

CMTRs can also be furnished for weld wire and tubing<br />

used in <strong>Pure</strong>-Flo Valve fabrications. This report has become a<br />

popular request to aid in facilitating the validation process.<br />

Non-Destructive Testing: Alloy Identity Testing, Liquid<br />

Penetration Inspection and Radiographic Inspection are Non-<br />

Destructive Tests (NDT) performed upon request. Alloy Identity<br />

Testing provides the exact chemical composition of the material<br />

and is performed using a Texas Nuclear Alloy Analyzer.<br />

Liquid Penetrant Inspection is a surface inspection capable of<br />

identifying subsurface porosity and weld defects.<br />

Radiographic Inspection is a volumetric test capable of locating<br />

voids or inclusions within the material.<br />

VALIDATION DOCUMENTATION<br />

<strong>Pure</strong>-Flo Solutions Group can provide the following validation<br />

documentation on request<br />

• Certified Mill Test Reports on the valve body<br />

• Interior Surface Characterization documentation<br />

• Certification of compliance to specifications<br />

• Certification of compliance to CFR Title #21 section 177<br />

• Certification to USP XXIII Class VI compliance and/or physical<br />

testing document<br />

• Quality assurance manual<br />

• ISO 9001 certification<br />

• Certification of testing to MSS-SP-88<br />

In addition, to assist you in compliance to IQs, OQs and PQs,<br />

a preventative maintenance program can be established for<br />

the change out of diaphragms based on your passivation,<br />

cleaning, sterilization and process protocols. <strong>Pure</strong>-Flo<br />

Solutions Group has a field sales force of 44 individuals<br />

worldwide, backed up by local distribution to assist in your<br />

start-up efforts, the training of your personnel, as well as<br />

maintaining a local inventory to supply your component<br />

needs.<br />

SERVICE<br />

<strong>Pure</strong>-Flo Diaphragm Valves are available to meet the requirements<br />

of 3A sanitary standards. Strict in-house procedures<br />

outlined in Engineering Specification ES-A-0007, assure a top<br />

quality 3A product. Just look for the 3A tag.<br />

Selection from the following configurations is necessary to<br />

assure 3A conformance:<br />

Body: 316L stainless steel investment casting or forging,<br />

for superior quality and finish, 1/2"–6" (DN 15–150).<br />

Interior Polishes: 35 μin (,89 μm, 150 grit) through 11μin<br />

(,28 μm, 320 grit) interior polishes are available, as well as<br />

electropolish exterior.<br />

End Connections: Five (5) different quick disconnect end<br />

connections for 16 gauge tubing, as well as buttweld for<br />

16 gauge tubing.<br />

Diaphragms: For Class I Applications, Grade R-2 PTFE is<br />

utilized. For Class III Applications, Grade P Buna N or Grade<br />

H EPDM may be used.<br />

Bonnet/Actuator: Stainless steel, cast or ductile iron bonnet<br />

shells ground smooth to meet ACI surface indicator scale<br />

SIS-3. All non-stainless surfaces to be coated with PVDF.<br />

Bonnet shells have four 3/32" (2,4 mm) diameter holes 90°<br />

apart to assure a drain hole at the lowest point of installation.<br />

Bonnet bolts or studs are stainless steel; cap nuts are<br />

designed to eliminate exposed threads and are also stainless<br />

steel. Only food grade lubricants shall be used.<br />

Bonnet internals consist of the following:<br />

• Stainless Steel Bushing<br />

• Stainless Steel Stem<br />

• Stainless Steel Fingerplate where applicable<br />

• PVDF Coated Compressor<br />

Note: PVDF complies with the requirements of 3A Spec. #2000.<br />

USDA ACCEPTED<br />

The <strong>Pure</strong>-Flo Diaphragm Valve is accepted by the USDA for<br />

use in federally inspected meat and poultry plants.<br />

Selection from the following configurations is necessary to<br />

assure USDA acceptance.<br />

Body: 316L stainless steel investment casting, or forging for<br />

superior quality and finish, 1/2"–6" (DN 15–150).<br />

Interior Polishes: 35 μin (89 μm, 150 grit) through 11μin<br />

(28 μm, 320 grit) interior polishes are available, as well as<br />

electropolish exterior.<br />

End Connections: Five (5) different quick disconnect end<br />

connections, including Tri-Clover Tri-Clamp, Cherry Burrell “S”,<br />

“Q”, and “I” line, male sanitary thread or any combination of<br />

the above, to match your process piping requirements.<br />

Diaphragms: Five (5) different diaphragms including Soft<br />

Gum Rubber, Black Butyl, Buna N, EPDM and PTFE are available.<br />

Bonnets: A variety of bonnet options including atmospheric<br />

white epoxy, Nylon 11 and PVDF coatings, as well as stainless<br />

steel may be selected.<br />

VALIDATION & APPROVALS


78 APPLICATIONS<br />

We at <strong>Pure</strong>-Flo Solutions Group believe in customer<br />

satisfaction through a total quality approach in<br />

meeting our business objectives. Our strategy is<br />

continuous improvement through the empowerment<br />

of our people to satisfy our customers.<br />

Compliance with FDA, 3A and USDA requirements make<br />

the <strong>Pure</strong>-Flo ® Diaphragm Valve ideally suited for the<br />

following markets:<br />

• Pharmaceuticals<br />

• Bioprocessing<br />

• Parenteral<br />

• Filtration<br />

• Cosmetics<br />

• Dairy<br />

• Food<br />

• Meat & Poultry<br />

• Beverage<br />

• Breweries<br />

• Wineries<br />

The Diaphragm Valve is the workhorse of the Pharmaceutical<br />

and Bioprocessing Industries for the following reasons:<br />

Bonnet Isolation: The diaphragm isolates the working parts<br />

of the valve from process fluids.<br />

Streamlined Fluid Passage: The smooth contoured body,<br />

streamlined flow path, and high quality interior surface prevents<br />

accumulation of process fluids or contaminants.<br />

Minimal Contact Surface: The process contact surfaces<br />

(i.e. body and diaphragm) are minimal, enhancing the ease<br />

of cleaning and sterilization.<br />

Positive Closure: The resiliant diaphragm bead in contact<br />

with the metal weir assures positive closure.<br />

Ideal for CIP and SIP: Clean-in-place and steam-in-place<br />

operations may be performed in line without valve disassembly<br />

or operation.<br />

In-Line Maintenance: The top entry design allows for in-line<br />

maintenance.<br />

PHARMACEUTICAL<br />

For superior performance on applications where protection<br />

against product contamination is paramount, the <strong>Pure</strong>-Flo<br />

Diaphragm Valve is the answer. An unobstructed flow path<br />

helps to prevent the accumulation of particles on interior surfaces<br />

which may encourage bacterial growth. Most commonly<br />

used on WFI (water for injection) lines, the <strong>Pure</strong>-Flo Diaphragm<br />

Valve can also be used on penicillin, blood plasmas, and a full<br />

scope of other vital pharmaceutical applications.<br />

Sterilization: The <strong>Pure</strong>-Flo Diaphragm has performed exceedingly<br />

well in applications where steam sterilization is required<br />

to maintain the sterile integrity of a system. One such application<br />

is a batch WFI process loop. The system is typically subjected<br />

to clean steam sterilization utilizing 15–35 PSI (1–2,4 bar)<br />

saturated steam for a period of 45 minutes to 1 hour. WFI is<br />

then batched and circulated at elevated temperatures (i.e.,<br />

180°F, 82°C). Sterilization occurs between batches, and frequently<br />

is done twice a day. Our <strong>Pure</strong>-Flo grade TM and R-2<br />

PTFE Diaphragms have performed very well on this type of<br />

application. Due to<br />

outstanding performance, the <strong>Pure</strong>-Flo Diaphragm Valve has<br />

become the standard on WFI process systems for most major<br />

pharmaceuticals. It is suggested that diaphragms be inspected<br />

for wear after 1 year. In critical process areas, we recommend<br />

replacing the diaphragms on a yearly basis.<br />

In addition to steam-in-place (SIP) requirements, the <strong>Pure</strong>-Flo<br />

product line can also be provided with various options for<br />

autoclave applications.<br />

Cleaning and Washdowns: Due to its smooth, streamlined<br />

fluid path design, the <strong>Pure</strong>-Flo product line is ideal for clean-inplace<br />

(CIP) applications, without operating or disassembly of<br />

the valve.<br />

In a washdown environment, the <strong>Pure</strong>-Flo product line is provided<br />

with “O” ring seals to prevent washdown fluids from<br />

migrating into the bonnet assembly. Bonnet assemblies can be<br />

provided in a Thermoplastic PAS or with a Nylon 11 or PVDF<br />

coating which are all ideal for caustic, alcohol or detergent<br />

washdowns.<br />

BIOPROCESSING<br />

Fermentation process technology has been employed to produce<br />

such substances as pharmaceutical grade compounds,<br />

single-cell protein, monoclonal antibodies, food grade enzymes<br />

and growth hormones. The <strong>Pure</strong>-Flo Diaphragm Valve is ideally<br />

suited for fermentation process systems. Areas of application<br />

are as follows:<br />

Sterile:<br />

• Inoculant Vessel<br />

• Filtration<br />

• Inoculant Transfer Lines<br />

• Solvent Modification<br />

• Fermentation Vessel<br />

• Purification<br />

Sanitary/Hygienic:<br />

• Downstream Processing<br />

• Centrification<br />

• Micro Filtration<br />

• Ultra Filtration<br />

Utilities:<br />

• Air<br />

• Oil<br />

• Substrate<br />

• Caustic


Bonnet isolation, streamlined fluid path, positive closure<br />

and in-line maintenance are key features of the <strong>Pure</strong>-Flo<br />

Diaphragm Valve, which contribute to its successful<br />

performance in critical fermentation process systems.<br />

<strong>Pure</strong>-Flo Diaphragm Valves are available in a variety of configurations<br />

to satisfy your fermentation process requirements.<br />

Sterile: Where concern regarding contamination is<br />

paramount (i.e. inoculant vessel, primary fermentor and<br />

transfer lines), welded end preparation and polished body<br />

interiors are available. Hash marks on the valve body<br />

assure drainability.<br />

Sanitary/Hygienic: For post fermentation processing, the<br />

<strong>Pure</strong>-Flo Diaphragm Valve is available in a 316L stainless<br />

steel body with a variety of end connection configurations<br />

to suit your process piping requirements. The <strong>Pure</strong>-Flo<br />

Diaphragm Valve is also ideal for full vacuum service. Where<br />

modification of the product with solvents, acids or other<br />

compounds is necessary, a variety of FDA and non-FDA linings<br />

are available in addition to 316L stainless steel and<br />

other alloys.<br />

Utilities: The <strong>Pure</strong>-Flo Diaphragm Valve is available in a<br />

variety of end connections, body materials and linings to<br />

satisfy your needs and requirements on such utility services<br />

as DI water, air, oil, caustic, buffer solutions, etc.<br />

FOOD AND BEVERAGE<br />

Due to its inherent design, the <strong>Pure</strong>-Flo Diaphragm Valve<br />

provides an unobstructed flow path minimizing the accumulation<br />

of process fluids. In particular, the diaphragm<br />

valve has outperformed the competition on viscous and<br />

slurry services. Some interesting service applications are as<br />

follows:<br />

• Sugar Slurry<br />

• Corn Syrup<br />

• Tomato Paste<br />

• Butter Fat<br />

• Air and Whey Powder<br />

• Sausage Filler<br />

• Fructose<br />

• Nougat<br />

• Caramel<br />

COSMETIC AND CONSUMER<br />

PRODUCTS<br />

Protection against product contamination is paramount.<br />

Process services can offer particular challenges for valve<br />

selection. The <strong>Pure</strong>-Flo Diaphragm Valve offers drop-tight<br />

closure on viscous service, and in many cases can pass a<br />

cleaning pig to assist in cleaning the piping system often<br />

reclaiming valuable product from process piping lines.<br />

Some interesting service applications are as follows:<br />

• Shampoo<br />

• Facial Cream<br />

• Hair Dye<br />

• Cough Syrup<br />

• Toothpaste<br />

• Personal Care Products<br />

• Lotions<br />

BREWERY SERVICE<br />

The <strong>Pure</strong>-Flo Diaphragm Valve is a proven winner on the<br />

following brewery services:<br />

• <strong>Pure</strong> Water Lines<br />

• Compressed Air Lines<br />

• Hot Wort Lines<br />

• Cold Beer Lines<br />

• Yeast<br />

• Caustic Lines<br />

• Chemical Cleaning Solutions<br />

• CO2 Lines<br />

• Demineralizers<br />

The <strong>Pure</strong>-Flo Diaphragm Valve has been modified, especially<br />

for brewery service.<br />

Body: 316L stainless steel investment casting for superior<br />

quality and finish. Available in sizes 1/2"–6" (DN 15–150).<br />

Interior Polishes: Satin finish interior is available (80 grit<br />

mechanical polish, satin finished with aluminum oxide).<br />

Standard mechanical polishes are available from 35–11 μin<br />

(,89–,28 μm).<br />

End Connections: A variety of end connections including<br />

Schedule #5 buttweld by buttweld, or Schedule #5 buttweld<br />

by male hose thread.<br />

Diaphragms: Six (6) different diaphragms including Soft<br />

Gum Rubber, Black Butyl, White Butyl, EPDM, Buna N and<br />

PTFE are available.<br />

Bonnets: A variety of bonnet options are available:<br />

Thermoplastic PAS (polyarylsulfone); atmospheric white<br />

epoxy coated; Nylon 11 coated; PVDF coated; stainless steel<br />

and bronze.<br />

79<br />

APPLICATIONS


80 FIGURE NUMBERS<br />

BODIES, POLISHES, DIAPHRAGMS, BONNETS AND ACTUATORS<br />

BODY TYPE (BLOCK BA)<br />

Code Description<br />

F Forged 316L Stainless Steel<br />

C Cast CF3M Stainless Steel<br />

8 BIO-TEK Forged 316L Stainless Steel<br />

8D BIO-TEK Forged 1.4435 SS<br />

FD Forged 1.4435 SS<br />

TBV Tank Bottom Valve<br />

2 Industrial Valve Body - Cast CF3M<br />

Stainless Steel<br />

N Not Supplied<br />

S Swickle<br />

W Wrought<br />

BODY ONLY (Block BA1)<br />

Code Description<br />

Y Body Only Supplied<br />

BODY ENDS (Block BB)<br />

Code Description<br />

CLAMP<br />

410 Tri-Clamp Sch. 5 Pipe<br />

411 Min. Valine<br />

412 S Clamp<br />

413 Q Clamp<br />

414 I Line-Male<br />

415 I Line-Female<br />

416 Swivel Nut<br />

417 Male Thread<br />

419 Tri-Clamp Tube<br />

420 Superior<br />

BUTTWELD<br />

422 Sch. 5 Pipe (ISO Body)<br />

423 18 Gauge<br />

424 20 Gauge<br />

425 Sch. 5 Pipe (ANSI Body)<br />

426 Sch. 10 Pipe<br />

427 Sch. 40 Pipe<br />

428 16 Gauge<br />

428X 16 GA Max Cut Standard Length<br />

428XL 16 GA Max Cut Nonstandard Length<br />

429 14 Gauge<br />

429X 14 GA Max Cut Standard Length<br />

495 ISO 1.0mm wall<br />

494 ISO 1.2mm wall<br />

496 ISO 1.6mm wall<br />

497 ISO 2.0mm wall<br />

498 ISO 2.3mm wall<br />

499 ISO 2.6mm wall<br />

493 ISO 2.9mm wall<br />

484 SMS<br />

481 DIN Series 1<br />

482 DIN Series 2<br />

483 DIN Series 3<br />

SCREWED<br />

403 NPT Screwed<br />

FLANGED<br />

433 ANSI Flanged<br />

SECOND END CODE (Block BC)<br />

Code Description<br />

CLAMP<br />

X19 By Tri-Clamp Tube<br />

X10 By Tri-Clamp Sch. 5 Pipe<br />

X13 By Q Clamp<br />

X12 By S Clamp<br />

X17 By Male Thread<br />

SECOND END CODE (Block BC) (Cont.)<br />

Code Description<br />

X14 By I Line - Male<br />

X15 By I line - Female<br />

X20 By Superior<br />

X11 By Min. Valine<br />

X29 By 14 Gauge<br />

X28 By 16 Gauge<br />

X23 By 18 Gauge<br />

X24 By 20 Gauge<br />

X25 By Sch. 5 Pipe (ANSI Body)<br />

X26 By Sch. 10 Pipe<br />

X27 By Sch. 40 Pipe<br />

X95 By ISO 1.0mm Wall<br />

X94 By ISO 1.2mm Wall<br />

X96 By ISO 1.6mm Wall<br />

X97 By ISO 2.0mm Wall<br />

X98 By ISO 2.3mm Wall<br />

X99 By ISO 2.6mm Wall<br />

X93 By ISO 2.9mm Wall<br />

X22 By Sch. 5 Pipe (ISO Body)<br />

X84 By SMS<br />

X81 By DIN Series 1<br />

X82 By DIN Series 2<br />

X83 By DIN Series 3<br />

TUBE EXTENSION (Block BL)<br />

Code Description<br />

TE1 Valve End 1<br />

TE2 Valve End 2<br />

TEB Both Valve Ends<br />

TEP Purge End<br />

TEA Both Valve Ends & Purge End<br />

TUBE EXTENSION (Block BM)<br />

Code Description<br />

SPECIAL Specify Length<br />

MECHANICAL POLISH - INTERIOR<br />

(Block BD)<br />

Code Description<br />

0 As Cast<br />

2 35 μin R a (150 Grit)<br />

3 75 μin R a (Satin)<br />

6 25 μin R a (180 Grit)<br />

8 20 μin R a (240 Grit)<br />

9 11 μin R a (320 Grit)<br />

MECHANICAL POLISH -EXTERIOR<br />

(Block CG)<br />

Code Description<br />

2 35 μin R a (150 Grit)<br />

6 25 μin R a (180 Grit)<br />

ELECTROPOLISH (Block BK)<br />

Code Description<br />

1 Topworks<br />

2 Exterior Only<br />

3 Interior and Exterior<br />

4 Interior Only<br />

BONNETS, HANDWHEEL (Block E)<br />

Code Bonnet Description<br />

BIO-TEK<br />

16 Standard Bonnet<br />

17 Sealed Bonnet<br />

BONNETS, HANDWHEEL (Block E) (Cont.)<br />

Code Bonnet Description<br />

CAST IRON<br />

903 Indicating with Travel Stop<br />

903S Indicating with Travel Stop - Sealed<br />

STAINLESS STEEL (316)<br />

913 Indicating with Travel Stop 913S<br />

Indicating with Travel Stop - Sealed<br />

BRONZE<br />

933 Indicating with Travel Stop (1/2" - 4")<br />

933S Indicating with Travel Stop -<br />

Sealed (1/2" - 4")<br />

DUCTILE IRON<br />

943 Indicating with Travel Stop<br />

943S Indicating with Travel Stop - Sealed<br />

PLASTIC PAS*<br />

963 Indicating with Travel Stop (1/2" - 4")<br />

963S Indicating with Travel Stop -<br />

Sealed (1/2" - 4")<br />

*NA-2.5" Casting<br />

WFI HOT LOCKOUT BONNET<br />

(Block WFI)<br />

Code Description<br />

LBA 115VAC/60HZ<br />

LBD 24VDC<br />

LBD1 24VDC with Position feedback<br />

LBM 24VDC with Mech Switch Output<br />

LBP 24VDC with Solid State Switch<br />

Output<br />

MANUAL BONNET SWITCH<br />

(Block MBSW)<br />

Code Description<br />

MBSWMG Mechanical Gold (Close<br />

only)<br />

MBSWMSMechanical Silver (Close only)<br />

ACTUATED BONNETS (Block E)<br />

Code Description<br />

CAST IRON<br />

40 Direct Load<br />

STAINLESS STEEL<br />

31 Actuated<br />

31S Actuated - Sealed<br />

BRONZE<br />

33 Actuated<br />

33S Actuated - Sealed<br />

DUCTILE IRON<br />

34 Actuated<br />

34S Actuated - Sealed<br />

84 Dualrange<br />

84S Dualrange Sealed<br />

PLASTIC PAS*<br />

36 Actuated<br />

36S Actuated - Sealed<br />

*NA-2.5" Casting<br />

OPTIONAL BODY/BONNET<br />

BOLTING (Block G)<br />

Code Description<br />

MET Metric Bonnet Flange Fasteners


BONNET OPTIONS, DIAPHRAGMS, AND ACTUATION<br />

WEEP HOLES (Block WP)<br />

Code Description<br />

W4 Four Weep Holes in Bonnet<br />

(3A Internals Only)<br />

OPTIONAL COATINGS (Block N)<br />

Code Description<br />

C1 PVDF Coated Topworks<br />

C4 White Epoxy Coated Topworks<br />

C7 Nylon Coated Topworks<br />

BONNET SEAL MATERIALS (Block F)<br />

Code Description<br />

S1 EPDM<br />

S2 Viton<br />

OPTIONAL BONNET INTERNALS<br />

(Block H)<br />

Code Description<br />

M2 Sanitary Internals<br />

M3 3A Sanitary Internals<br />

M5 Stainless Steel Stem<br />

M6 Cast Iron Compressor<br />

M7 Bronze Compressor<br />

M8 PVDF Coated Cast Iron Compressor<br />

M9 Stainless Steel Bushing<br />

M10 Stainless Steel Tube Nut<br />

M13 Stainless Steel Compressor (BIO-TEK)<br />

M17 PPS Cap<br />

DIAPHRAGMS (Block D)<br />

Code Meterial<br />

A Soft Natural Rubber (FDA)<br />

B Black Butyl (FDA)<br />

16 EPDM (FDA)<br />

B16 Biotek EPDM<br />

H EPDM (FDA)<br />

P BUNA - N (FDA)<br />

DP BUNA - N Direct Loaded<br />

TM PTFE (FDA)<br />

R2 PTFE (FDA)<br />

WB White Butyl (FDA)<br />

EN Elastomer Not Supplied<br />

PN PTFE Not Supplied<br />

YOKE (Block K)<br />

Code Description<br />

Y Yoke Supplied<br />

LOCKING DEVICE (Block L)<br />

Code Description<br />

LD Locking Device<br />

EXTENDED STEM (Block M)<br />

Code Description<br />

EXTSTEM Extended Stem<br />

ADVANTAGE ACTUATORS<br />

Code Actuator<br />

DIRECT ACTING (Block Q)<br />

A103 # 3 (BIO-TEK)<br />

A105 # 5<br />

A108 # 8<br />

A116 # 16<br />

A133 # 33<br />

A147 # 47<br />

ADVANTAGE ACTUATORS (Cont.)<br />

Code Actuator Size / Spring<br />

REVERSE ACTING (Block Q)<br />

A203 # 3 with 60# Spring (BIO-TEK)<br />

A204 # 3 with 90# Spring (BIO-TEK)<br />

A205 # 5 with 60# Spring<br />

A206 # 5 with 90# Spring<br />

A208 # 8 with 60# Spring<br />

A209 # 8 with 90# Spring<br />

A216 # 16 with 60# Spring<br />

A217 # 16 with 90# Spring<br />

A233 # 33 with 60# Spring<br />

A247 # 47 with 60# Spring<br />

A234 # 34 with 90# Spring<br />

A248 # 47 with 80# Spring<br />

DOUBLE ACTING (Block Q)<br />

A303 # 3 (BIO-TEK)<br />

A305 # 5<br />

A308 # 8<br />

A316 # 16<br />

A333 # 33<br />

A347 # 47<br />

ADV. SWITCH PACK SP-2 (Block Z)<br />

Code Description<br />

SP2S Silver Contacts<br />

SP2G Gold Contacts<br />

SP2Z 2-Wire Prox.<br />

SP2N NAMUR Prox.<br />

SP2P 3-Wire PNP Prox.<br />

SP2NP 3 Wire NPN Prox.<br />

SP2B Effector IS-2002-AROA<br />

ADV. SWITCH PACK SP-2.5 (Block Z5)<br />

Code Description<br />

SP5S Silver Contacts<br />

SP5G Gold Contacts<br />

SP5Z 2-Wire Prox.<br />

SP5N NAMUR Prox.<br />

SP5P 3-Wire PNP Prox.<br />

SP5NP 3 Wire NPN Prox.<br />

SP5B Effector IS-2002-AROA<br />

ADV. SWITCH PACK SP-3.0 (Block Z3)<br />

Code Description<br />

SP3S48 Silver Contacts 48V<br />

SP3S110 Silver Contacts 110V<br />

SP3S240 Silver Contacts 230V<br />

SP3G30 Gold Contacts 30V<br />

SP3Z 2-Wire Proximity<br />

SP3N NAMUR Proximity<br />

SP3P 3-Wire PNP Proximity<br />

SP3NP 3 Wire NPN Proximity<br />

DIA-FLO ACTUATORS<br />

Code Actuator Size<br />

DIRECT ACTING ACTUATORS<br />

(Block P) Normally Open<br />

(Spring to Open - Air to Close)<br />

3112 #12<br />

3125 #25<br />

3150 #50<br />

DIA-FLO ACTUATORS (Cont.)<br />

Code Actuator Size<br />

DIRECT ACTING ACTUATORS<br />

(Block P) Normally Open<br />

(Spring to Open - Air to Close)<br />

31101 #101<br />

31130 #130<br />

31250 #250<br />

REVERSE ACTING ACTUATORS<br />

(Block P) Normally Closed<br />

(Air to Open - Spring to Close)<br />

SIZE #12<br />

3213 88 Spring<br />

3214 88 & 89 Springs<br />

3215 88 & Raymond Springs<br />

3216 89 Spring<br />

SIZE #25<br />

3226 101 Spring<br />

3227 101 & 102A Springs<br />

3228<br />

SIZE #50<br />

102A Spring<br />

3251 101 Spring<br />

3252 101 & 102A Springs<br />

3253 97 Spring<br />

3254 96 Spring<br />

3255 96 & 97 Springs<br />

3256<br />

SIZE #75<br />

102A Spring<br />

3274 96 Spring<br />

3276 96 & 97 Springs<br />

3277 97 & 98 Springs<br />

3278 96 & 98 Springs<br />

3279 96, 97 & 98 Springs<br />

SIZE #101<br />

32102 96 Spring<br />

32103 98 Spring<br />

32104 96 & 97 Springs<br />

32105 96 & 98 Springs<br />

32106 97& 98 Springs<br />

32107 96, 97, & 98 Springs<br />

32108 130 Spring<br />

32109 97 Spring<br />

SIZE #130<br />

32131 97 Spring<br />

32132 96 Spring<br />

32133 98 Spring<br />

32134 96 & 97 Springs<br />

32135 96 & 98 Springs<br />

32136 97 & 98 Springs<br />

32137 96, 97, & 98 Springs<br />

32138 130 Spring<br />

SIZE #250<br />

32251 129 & 130 Springs<br />

32252 129 Spring<br />

32253 130 Spring<br />

81<br />

HOW TO ORDER


82 FIGURE NUMBERS<br />

DOUBLE ACTING ACTUATORS<br />

(BLOCK P) (Air to Open - Air to Close)<br />

Code Actuator Size<br />

3312 #12<br />

3325 #25<br />

3350 #50<br />

3375 #75<br />

33101 #101<br />

33130 #130<br />

33250 #250<br />

NON ITT ACTUATION (Block R)<br />

Code Description<br />

POF Customer Supplied Actuator<br />

POA Adapted For But Less Customer<br />

Supplied Actuator<br />

POM With Non-ITT Actuator<br />

ACTUATOR ACCESSORIES<br />

POSITION INDICATOR (Block T)<br />

Code Description (Dia-Flo Only)<br />

P1 Position Indicator<br />

MECHANICAL ACCESSORIES (Block V)<br />

Code Description<br />

AO Adjustable Opening Stop<br />

AHO Adjustable Opening Stop w/<br />

Handwheel<br />

ATS Adjustable Travel Stop<br />

HWO Hand Wheel Opening Device<br />

TOHO Adjustable Travel Stop,<br />

Adjustable Opening Stop,<br />

Handwheel Opening Device<br />

TOHC Adjustable Travel Stop,<br />

Adjustable Opening Device,<br />

Handwheel Closing Device<br />

THC Adjustable Travel Stop,<br />

Handwheel Closing Device<br />

TO Adjustable Travel Stop,<br />

Adjustable Opening Stop<br />

HWC Hand Wheel Closing Device<br />

TOWO Adjustable Travel Stop,<br />

Adjustable Opening Device,<br />

Wrench Opening Device<br />

WO Wrench Opening Device<br />

JO Jack Opening Device (#32250)<br />

ACTUATOR HARDWARE OPTIONS<br />

(Block U)<br />

Code Description<br />

HW1 SS Airmotor Bolts<br />

HW2 SS Accessory Brackets<br />

HW3 SS Tubing and Fittings<br />

HW4 Plastic Tubing /<br />

Brass Fittings<br />

HW5 PVC Coated Tubing /<br />

Brass Fittings<br />

HW6 PVC Coated Tubing /<br />

SS Fittings<br />

ACTUATOR ACCESSORIES<br />

SOLENOID VALVE (Block W)<br />

Code Description<br />

SV1 Asco 8320G184<br />

SV2 Asco EF8320G184<br />

SV3 Asco 8345G1<br />

SV4 Asco EF8345G1<br />

SV5 Burkert 300-C-1/16-F-R-1/8-VOL<br />

(Advantage)<br />

SV6 Burkert 311-C-5/64-F-BR-1/8-VOL<br />

(Advantage)<br />

SV7 Asco 8320G202<br />

SV8 Asco EF8320G202<br />

SOLENOID VOLTAGE (Block X)<br />

Code Description<br />

V1 120V / 60HZ<br />

V2 24VDC<br />

V3 240V / 60HZ<br />

LIMIT SWITCHES (Block Y)<br />

Code Description<br />

LS1 Microswitch BZE6 - 2RN<br />

LS2 Microswitch BAF1 - 2RN<br />

LS3 Microswitch DTE6 - 2RN<br />

LS4 Microswitch DTF2 - 2RN<br />

LS5 Microswitch EXQ<br />

LS6 Microswitch EXDQ<br />

LS7 Microswitch LSA1A<br />

LS8 Westlock 3479 Model 3<br />

LS9 GO 74-13528-A1<br />

LS15 Westlock 99920-AB<br />

LS16 Westlock 9881<br />

LS17 Westlock E9881<br />

LS18 Westlock 9920<br />

LS19 Westlock E9920<br />

OPTIONAL LIMIT SWITCH<br />

POSITION (Block Y1)<br />

Code Description<br />

LSO Open Limit Switch Only<br />

LSC Closed Limit Switch Only<br />

LIMIT SWITCHES, YOKE MOUNTED<br />

(Block Y2)<br />

Code Description<br />

YOKE MOUNTED<br />

LS1Y Microswitch BZE6 - 2RN<br />

LS2Y Microswitch BAF1 - 2RN<br />

LS3Y Microswitch DTE6 - 2RN<br />

LS4Y Microswitch DTF2 - 2RN<br />

LS5Y Microswitch EXQ<br />

LS6Y Microswitch EXDQ<br />

LS7Y Microswitch LSA1A<br />

LS8Y Westlock 3479 Model 3<br />

LS9Y GO 74-13528-A1<br />

LS10Y Namco EA700-80100<br />

LS12Y Namco EA170-34100/35100<br />

POSITIONERS (Block AA)<br />

Code Description<br />

PR1 Conoflow Model 31<br />

PR2 Conoflow Model 33<br />

PR3 Moore 73NF<br />

PR4 Moore 73 NB<br />

PR5 Moore 73 NR<br />

PR6 Conoflow P50<br />

PR7 Conoflow P51<br />

PR8 Conoflow P52<br />

SIGNAL RANGES (Block AB)<br />

Code Description<br />

SR1 3-15 PSI<br />

SR2 6-30 PSI<br />

SR3 3-9 PSI<br />

SR4 9-15 PSI<br />

FILTER REGULATORS (Block AC)<br />

Code Description<br />

FR1 Conoflow GFH60XTKEG3G<br />

FR2 Fisher 67FR<br />

TRANSDUCER (Block AD)<br />

Code Description<br />

TR1 Conoflow GT2108ED<br />

SPEED CONTROLLERS (Block AE)<br />

Code Description<br />

SC Schrader 337-1001<br />

SC2 Whitey needle valve SS-1RMA<br />

JUNCTION BOX (Block AF)<br />

Code Description<br />

JB Junction Box: Standard<br />

SPECIAL SERVICE PREPERATION<br />

(Block SPSERV)<br />

Code Description<br />

VAC Vacuum<br />

OXY Oxygen<br />

TOB Tobacco


FABRICATION TYPE (Block BI)<br />

Code Description<br />

GMP GMP<br />

SA Sterile Access<br />

HSA Horizontal Sterile Access<br />

ZST Zero static Tee<br />

ZSHV Zero static: Horizontal Tube -<br />

Vertical Valve<br />

ZSHH Zero static: Horizontal Tube -<br />

Horizontal Valve<br />

ZSVH Zero static: Vertical Tube -<br />

Horizontal Valve<br />

ZSUV Zero static: U-Bend Tube -<br />

Vertical Valve<br />

FABRICATED VALVES<br />

PURGE LOCATION (Block BH)<br />

Code Description<br />

P1 Purge located closest to main<br />

valve end<br />

P2 Purge located closest to main<br />

valve end<br />

GMP CONFIGURATION STERILE ACCESS CONFIGURATION<br />

ZERO STATIC CONFIGURATIONS<br />

PURGE VALVE ORIENTATION<br />

(Block BJ)<br />

Code Description<br />

F Front<br />

B Back<br />

R Right<br />

L Left<br />

83<br />

HOW TO ORDER


84 FIGURE NUMBERS<br />

TUBE EXTENSION LENGTH<br />

(Block BM)<br />

Code Description<br />

SPECIAL Tube Extension Length<br />

SAMPLING VALVE<br />

(Enter Tank Radius) (Block SV)<br />

Code Description<br />

E Tank Radius (inches)<br />

M Tank Radius (millimeters)<br />

VALVE NUMBER FOR<br />

FABRICATION<br />

(Block AZ)<br />

Code Description<br />

M Main Valve<br />

2 Second Valve<br />

3 Third Valve<br />

4 Fourth Valve<br />

5 Fifth Valve<br />

FABRICATED VALVES<br />

PURGE OR ZERO STATIC TUBE<br />

ENDS (Single Valve Fabrication Only)<br />

(Block BF)<br />

Code<br />

CLAMP<br />

Description<br />

X19 TriClamp Tube<br />

X10 TriClamp Sch. 5 Pipe<br />

X13 Q Clamp<br />

X12 S Clamp<br />

X17 Male Thread<br />

X14 I Line - Male<br />

X15 I line - Female<br />

X20 Superior<br />

X11 Min. Vallne<br />

BUTTWELD<br />

X29 14 Gauge<br />

X28 16 Gauge<br />

X23 18 Gauge<br />

X24 20 Gauge<br />

X25 Sch. 5 Pipe (ANSI Body)<br />

X26 Sch. 10 Pipe<br />

X27 Sch. 40 Pipe<br />

X95 ISO 1.0mm Wall<br />

X94 ISO 1.2mm Wall<br />

X96 ISO 1.6mm Wall<br />

X97 ISO 2.0mm Wall<br />

X98 ISO 2.3mm Wall<br />

X99 ISO 2.6mm Wall<br />

X93 ISO 2.9mm Wall<br />

X22 Sch. 5 Pipe (ISO Body)<br />

X84 SMS<br />

X81 DIN Series 1<br />

X82 DIN Series 2<br />

X83 DIN Series 3<br />

ZERO STATIC TUBE<br />

SECOND END CODE (Block BG)<br />

Code Description<br />

CLAMP<br />

X19 By TriClamp Tube<br />

X10 By TriClamp Sch. 5 Pipe<br />

X13 By Q Clamp<br />

X12 By S Clamp<br />

X17 By Male Thread<br />

X14 By I Line - Male<br />

X15 By I line - Female<br />

X20 By Superior<br />

X11 By Min. Vallne<br />

BUTTWELD<br />

X29 By 14 Gauge<br />

X28 By 16 Gauge<br />

X23 By 18 Gauge<br />

X24 By 20 Gauge<br />

X25 By Sch. 5 Pipe (ANSI Body)<br />

X26 By Sch. 10 Pipe<br />

X27 By Sch. 40 Pipe<br />

X95 By ISO 1.0mm Wall<br />

X94 By ISO 1.2mm Wall<br />

X96 By ISO 1.6mm Wall<br />

X97 By ISO 2.0mm Wall<br />

X98 By ISO 2.3mm Wall<br />

X99 By ISO 2.6mm Wall<br />

X93 By ISO 2.9mm Wall<br />

X22 By Sch. 5 Pipe (ISO Body)<br />

X84 By SMS<br />

X81 By DIN Series 1<br />

X82 By DIN Series 2<br />

X83 By DIN Series 3


FIGURE NUMBERS 85<br />

TYPE OF VALVE<br />

Option Option Description<br />

DV2W Divert Valve 2-way<br />

DV3W Divert Valve 3-way<br />

DV4W Divert Valve 4-way<br />

DV5W Divert Valve 5-way<br />

DV6W Divert Valve 6-way<br />

CHRO Chromatography<br />

CHRONBPChromatography Valve without Bypass<br />

CRO Cross over Valve<br />

CROD Cross over Valve with Drain Angle<br />

SB1 Sterile Barrier Valve Option 1<br />

SB2 Sterile Barrier Valve Option 2<br />

DIDO Double Inlet Double Outlet<br />

Diverter Valve<br />

VSPEC Special Valve Type<br />

VALVE SIZE (Block A)<br />

Option Option Description<br />

.25 1/4"<br />

.38 3/8"<br />

.5 1/2"<br />

.75 3/4"<br />

1 1"<br />

1.5 1 1/2"<br />

2 2"<br />

2.5 2 1/2"<br />

3 3"<br />

4 4"<br />

TYPE (Block BT)<br />

Option Option Description<br />

BT Bio-Tek<br />

PF <strong>Pure</strong>-Flo<br />

MULTIPORT VALVES<br />

OUTLET OPTION (Block B)<br />

Option Option Description<br />

Refer to the drawing that corresponds<br />

to the type chosen<br />

1 Outlet Configuration 1<br />

2 Outlet Configuration 2<br />

3 Outlet Configuration 3<br />

4 Outlet Configuration 4<br />

OSPEC Special Outlet Configuration<br />

INLET SIZE (Optional) (Block D)<br />

Option Option Description<br />

.38 3/8"<br />

.5 1/2"<br />

.75 3/4"<br />

1 1"<br />

1.5 1 1/2"<br />

2 2"<br />

2.5 2 1/2"<br />

3 3"<br />

4 4"<br />

FLOW THROUGH (Optional) (Block G)<br />

Option Option Description<br />

DVFT Divert Flow-Through<br />

END CONNECTIONS (Block E)<br />

Option Option Description<br />

419 Tri-Clamp<br />

423 18 Gauge Buttweld<br />

424 20 Gauge Buttweld<br />

428 16 Gauge Buttweld<br />

429 14 Gauge Buttweld<br />

ESPEC Special End Connections<br />

MATERIAL (Block H)<br />

Option Option Description<br />

W Wrought 316L<br />

BSPEC Special Material<br />

MECHANICAL POLISH - INTERIOR<br />

(Block I)<br />

Option Option Description<br />

0 No Mechanical Polish<br />

2 35 μin Ra (150 Grit)<br />

6 25 μin Ra (180 Grit)<br />

8 20 μin Ra (240 Grit)<br />

9 11 μin Ra (320 Grit)<br />

MECHANICAL POLISH - EXTERIOR<br />

(Block J)<br />

Option Option Description<br />

3 Scotch Brite Abrasive<br />

4 180 Grit, weld beads removed<br />

5 150 Grit, weld beads not<br />

removed<br />

ELECTROPOLISH (Block K)<br />

Option Option Description<br />

2 Exterior Only<br />

3 Interior and Exterior<br />

4 Interior Only<br />

For this family of values, the body is configured separately from the topworks. The first step is to configure the body as follows:<br />

EXAMPLE:<br />

1.) 3-Way Divert Valve, 1" size with Tri-Clamp-Tri Clover ® ends. Outlet Option #2, 240 grit (20R a ) interior polish, Scotch Brite ® exterior, electropolish interior only.<br />

Fig No. DV3W-1-2-419-W-8-3-4-SQD1<br />

.25-1/4" 1.5–1 1/2" 1 Outlet Configuration 1<br />

.38-3/8" 2.5-2 1/2" 2 Outlet Configuration 2<br />

.5-1/2" 2-2" 3 Outlet Configuration 3 3 Scotch Brite Abrasive<br />

.75-3/4" 3-3" 4 Outlet Configuration 4 W Wrought 316L 4 180 Grit, weld beads removed<br />

1-1" 4-4" OSPEC Special Outlet Configuration BSPEC Special Material 5 150 Grit, weld beads not removed<br />

Valve Size Outlet Option Material Exterior Polish<br />

DV3W- 1- 2- 419- W- 8- 3- 4- SQD1 Quality Documentation<br />

Type of Valve End Connections Interior Polish Electropolish<br />

DV2W Divert Valve 2-way 419 Tri-Clamp 0 No Mechanical Polish 2 Exterior Only<br />

DV3W Divert Valve 3-way 423 18 Gauge Buttweld 2 35 μin R a (150 Grit) 3 Interior and Exterior<br />

DV4W Divert Valve 4-way 424 20 Gauge Buttweld 6 25 μin R a (180 Grit) 4 Interior only<br />

DV5W Divert Valve 5-way 428 18 Gauge Buttweld 8 20 μin R a (240 Grit)<br />

DV6W Divert Valve 6-way 429 14 Gauge Buttweld 9 11 μin R a (320 Grit)<br />

CHRO Chromatography ESPEC Special End Connections<br />

CHRONBP Chromatography Valve without Bypass<br />

CHRO Cross over Valve<br />

CROD Cross over Valve with Drain Angle<br />

SB1 Sterile Barrier Valve Option 1<br />

SB2 Sterile Barrier Valve Option 2<br />

DIDO Double Inlet Doublet Outlet Divert Valve<br />

VSPEC Special Valve Type<br />

Refer to page 80 for valve outlet and configuration of topworks.<br />

HOW TO ORDER


86 FIGURE NUMBERS<br />

TYPE OF VALVE<br />

Option Option Description<br />

ZSBBS Zero Static to Back Sample Valve<br />

ZSBBK Zero Static Back to Back Valve*<br />

BP <strong>Pure</strong>-Flo Valve with Bypass Option<br />

VSPEC Special Valve Type<br />

VALVE SIZE (Block Size)<br />

Option Option Description<br />

.5 1/2"<br />

.75 3/4"<br />

1 1"<br />

1.5 1 1/2"<br />

2 2"<br />

2.5 2 1/2"<br />

3 3"<br />

4 4"<br />

TYPE (Block A)<br />

Option Option Description<br />

BT Bio-Tek<br />

PF <strong>Pure</strong>-Flo<br />

*ZSBBK not available at this time.<br />

.25-1/4" 1.5–1 1/2"<br />

.38-3/8" 2.5-2 1/2"<br />

.5-1/2" 2-2"<br />

.75-3/4" 3-3"<br />

1-1" 4-4"<br />

Valve Size<br />

Type of Valve<br />

ZSBBS Zero Static to Back Sample Valve<br />

ZSBBK Zero Static to Back Valve<br />

BP <strong>Pure</strong>-Flo Valve with Bypass Option<br />

VSPEC Special Valve Type<br />

.5 ZS Tube Size: 1/2"<br />

.75 ZS Tube Size: 3/4"<br />

1 ZS Tube Size: 1"<br />

1.5 ZS Tube Size: 1 1/2"<br />

2 ZS Tube Size: 2"<br />

2.5 ZS Tube Size: 2 1/2"<br />

3 ZS Tube Size: 3"<br />

4 ZS Tube Size: 4"<br />

6 ZS Tube Size: 6"<br />

Run Size<br />

MULTIPORT VALVES<br />

VALVE OUTLET CONNECTION<br />

(Block M)<br />

Option Option Description<br />

419 Tri-Clamp<br />

423 18 Gauge Buttweld<br />

424 20 Gauge Buttweld<br />

428 16 Gauge Buttweld<br />

429 14 Gauge Buttweld<br />

ESPEC Special End Connections<br />

RUN SIZE (Block C)<br />

Option Option Description<br />

.5 ZS Tube Size: 1/2"<br />

.75 ZS Tube Size: 3/4"<br />

1 ZS Tube Size: 1"<br />

1.5 ZS Tube Size: 1 1/2"<br />

2 ZS Tube Size: 2"<br />

2.5 ZS Tube Size: 2 1/2"<br />

3 ZS Tube Size: 3"<br />

4 ZS Tube Size: 4"<br />

6 ZS Tube Size: 6"<br />

U BEND TUBE ORIENTATION<br />

(Optional) (Block L)<br />

Option Option Description<br />

W Vertical U-Bend Tube with Vertical<br />

Valve Orientation<br />

HV Horizontal U-Bend Tube with<br />

Vertical<br />

Valve Orientation<br />

VV Vertical U-Bend Tube with<br />

Vertical Valve Orientation<br />

HV Horizontal U-Bend Tube with<br />

Vertical Valve Orientation<br />

U Bend Tube Orientation<br />

(Optional)<br />

RUN END CONNECTION (Block E)<br />

Option Option Description<br />

419 Tri-Clamp<br />

423 18 Gauge Buttweld<br />

424 20 Gauge Buttweld<br />

428 16 Gauge Buttweld<br />

429 14 Gauge Buttweld<br />

ESPEC Special End Connections<br />

SECONDARY VALVE (Block F)<br />

Option Option Description<br />

.12 1/8" (Bypass Valve Only)<br />

.25 1/4" (5/16" x .065 Tube is Used)<br />

.38 3/8"<br />

.5 1/2"<br />

SECONDARY VALVE TYPE (Block BT)<br />

Option Option Description<br />

BT Bio-Tek<br />

PF <strong>Pure</strong>-Flo<br />

SECONDARY VALVE OUTLET<br />

CONNECTION (Block N)<br />

Option Option Description<br />

419 Tri-Clamp<br />

423 18 Gauge Buttweld<br />

424 20 Gauge Buttweld<br />

428 16 Gauge Buttweld<br />

429 14 Gauge Buttweld<br />

ESPEC Special End Connections<br />

Quality Documentation<br />

ZSBBS- 1.5- 419- 3- VV- 428- .5- 419- W- 8- 3- 3- SQD1<br />

Refer to page 80 for valve outlet and configuration of topworks.<br />

Valve End Connections<br />

419 Tri-Clamp<br />

423 18 Gauge Buttweld<br />

424 20 Gauge Buttweld<br />

428 18 Gauge Buttweld<br />

429 14 Gauge Buttweld<br />

ESPEC Special End Connections<br />

.12 1/8" (Bypass Valve Only)<br />

.25 1/4" (5/16" x .065 Tube is Used)<br />

.38 3/8"<br />

.5 1/2"<br />

Secondary Valve<br />

W Wrought 316L<br />

BSPEC Special Material<br />

Material<br />

0 No Mechanical Polish<br />

2 35 μin Ra (150 Grit)<br />

6 25 μin Ra (180 Grit)<br />

8 20 μin Ra (240 Grit)<br />

9 11 μin Ra (320 Grit)<br />

Interior Polish<br />

Run End Connections<br />

419 Tri-Clamp<br />

423 18 Gauge Buttweld<br />

424 20 Gauge Buttweld<br />

428 18 Gauge Buttweld<br />

429 14 Gauge Buttweld<br />

ESPEC Special End Connections<br />

3 Scotch Brite Abrasive<br />

4 180 Grit, weld beads removed<br />

5 150 Grit, weld beads not removed<br />

Exterior Polish<br />

2 Exterior Only<br />

3 Interior and Exterior<br />

4 Interior Only<br />

Electropolish<br />

Second Valve Outlet<br />

Connections<br />

419 Tri-Clamp<br />

423 18 Gauge Buttweld<br />

424 20 Gauge Buttweld<br />

428 18 Gauge Buttweld<br />

429 14 Gauge Buttweld<br />

ESPEC Special End Connections


FIGURE NUMBERS<br />

MULTIPORT VALVE TOPWORKS — ACTUATORS<br />

Topworks for Multiport and Specialty Valves are configured separately from the bodies; they do not appear in the valve figure number but are<br />

listed after the body configuration. Once the Multiport Valve has been described, the Topworks configuration will appear as:*<br />

1" Manual Bonnet, Modified PTFE Diaphragm, PAS Bonnet with Viton O-Ring, Sanitary Internals with PPS Cap.<br />

Valve Size<br />

Body Not Defined<br />

Body Not Defined<br />

Valve Size<br />

1" Advantage Actuator with Stainless Steel Bonnet, Modified PTFE Diaphragm, Mechanical Silver 110-240V Switchpack,<br />

Asco 8320G184 120VAC Solenoid.<br />

*Please refer to pages 80–82 for figure numbers<br />

Diaphragm<br />

Bonnet<br />

1- N- TM- 963- S2- M2,M17<br />

Diaphragm Options<br />

Actuator<br />

Size<br />

1- N- TM- 31- A208- SP3S240- SV1- V1<br />

Stainless Steel Bonnet Advantage Switchpack<br />

Solenoid<br />

Solenoid Voltage<br />

87<br />

HOW TO ORDER


88 CROSS REFERENCE CHART<br />

BODIES<br />

Old New<br />

88XX Body Type 8<br />

419X Body Type C,<br />

Camp End Code 419<br />

42XX Body Type C,<br />

Buttweld End Code 42X<br />

469X Body Type F,<br />

Clamp End Code 419<br />

47XX Body Type F,<br />

Buttweld End Code 42X<br />

439X Body Type TBV,<br />

Clamp End Code 419<br />

43XX Body Type TBV,<br />

Buttweld End Code 428<br />

POLISH<br />

Old New<br />

1 Electropolish Code 3<br />

2 Mechanical Polish Code 2<br />

3 Mechanical Polish Code 3<br />

4 Mechanical Polish Code 2<br />

& Electropolish Code 2<br />

5 Mechanical Polish 3<br />

& Electropolish Code 2<br />

6 Mechanical Polish Code 6<br />

7 Mechanical Polish Code 6<br />

& Electropolish Code 2<br />

8 Mechanical Polish Code 9<br />

BONNETS<br />

Old New<br />

30 POA<br />

Adapted for But Less<br />

Customer Supplied<br />

Actuator<br />

802 903-C7-M2<br />

803 903 - C7-M2<br />

804 903S-C7-M2<br />

805 903S-C7-M2<br />

BODIES, BONNETS & ACTUATORS<br />

BONNETS (Continued)<br />

Old New<br />

863 903 - C7<br />

864 903S - C7<br />

865 903S - C7<br />

882 903-C1-M3-W4<br />

883 903-C1-M3-W4<br />

892 913-M3-W4<br />

893 913-M3-W4<br />

913 913S<br />

922 933-M2<br />

943 913S-S2-M12-M2<br />

945 913S-S2-M12-M2<br />

955 903-C4<br />

956 903S-C4<br />

961 963-M2<br />

962 963S-M2<br />

963 963<br />

964 963S<br />

965 963S-S2-M12<br />

966 963S-S2-M12-M2<br />

974 903S-C1<br />

ADVANTAGE ACTUATORS<br />

Old New<br />

There is No Change to the Direct and<br />

Double Acting Actuator Figure Numbers.<br />

However, see below for Reverse Acting:<br />

A2036 A203<br />

A2039 A204<br />

A2056 A205<br />

A2059 A206<br />

A2086 A208<br />

A2089 A209<br />

A2166 A216<br />

A2169 A217<br />

— A233<br />

— A234<br />

— A247<br />

— A248<br />

DIA-FLO ACTUATORS<br />

Old (spring#) New<br />

3112 3112<br />

3212 (88) 3213<br />

3212 (88&89) 3214<br />

3212 (88&Raymond) 3215<br />

3212 (89) 3216<br />

3312 3312<br />

3125 3125<br />

3225 (101) 3226<br />

3225 (101&102A) 3227<br />

3225 (102A) 3228<br />

3325 3325<br />

3150 3150<br />

3250 (101) 3251<br />

3250 (101&102A) 3252<br />

3250 (97) 3253<br />

3250 (96) 3254<br />

3250 (96&97) 3255<br />

3250 (102A) 3256<br />

3350 3350<br />

3275 (96) 3274<br />

3275 (96&97) 3276<br />

3275 (97&98) 3277<br />

3275 (96&98) 3278<br />

3275 (96, 97&98) 3279<br />

3375 3375<br />

31101 31101<br />

32101 (96) 32102<br />

32101 (98) 32103<br />

32101 (96&97) 32104<br />

32101 (96&98) 32105<br />

32101 (97&98) 32106<br />

32101 (96, 97&98) 32107<br />

32101 (130) 32108<br />

32101 (97) 32109<br />

33101 33101<br />

33250 33250<br />

CROSS REFERENCE TABLE FOR DIA-FLO ACTUATOR ACCESSORIES<br />

SIZE #12 DIA-FLO ACTUATORS<br />

Old New<br />

Accessory Accessory<br />

Code Code<br />

Direct and Double Reverse Acting<br />

Acting 3100&3300 Series 3200 Series<br />

X ATS ATS<br />

W TOHC TOWO<br />

Q TOHC TOWO<br />

V TOHC Not Available<br />

JH Not Available HWO<br />

JW Not Available WO<br />

Z P1 P1<br />

Note: See page 21 for Mechanical Accessory Descriptions.<br />

SIZE #25 DIA-FLO ACTUATORS<br />

Old New<br />

Accessory Accessory<br />

Code Code<br />

Direct and Double Reverse Acting<br />

Acting 3100&3300 Series 3200 Series<br />

X ATS Standard<br />

W AO AO<br />

Q TO AO<br />

V HWC Not Available<br />

JH Not Available HWO<br />

JW Not Available WO<br />

Q + V TCH Not Available<br />

X + V THC Not Available<br />

W + V HWC Not Available<br />

W + JH Not Available TOHO<br />

W + JW Not Available TOWO<br />

Z P1 P1


STANDARD PURE-FLO<br />

FIGURE NUMBER BLOCK SEQUENCE<br />

Body<br />

End<br />

Interior<br />

Size<br />

Type<br />

Code<br />

FInish Electropolish Bonnet<br />

BLOCK A BLOCK BA BLOCK BB BLOCK BD BLOCK BK BLOCK E<br />

Optional<br />

Coating<br />

Opt. Bonnet<br />

Internals Diaphragm<br />

Advantage<br />

Actuator<br />

BLOCK N BLOCK H BLOCK D BLOCK Q BLOCK Z BLOCK P *<br />

EXAMPLES<br />

1.) 0.5" 316L Forged Bio-tek body with Tri Clamp-Tri Clover ends. 320 grit interior polish, electropolish interior only. Sealed<br />

bonnet. PTFE diaphragm with EPDM backing cushion.<br />

Fig. No. .5-8-419-9-4-17-R2<br />

0.5" Valve Body (Min. 150 Polish)<br />

320 Grit Mech. Polish<br />

Electropolish Interior<br />

“O”-Ring Sealed Bonnet<br />

R2 Diaphragm<br />

2.) 1" 316L Cast body with Tri Clamp - Tri Clover ends. 180 grit interior polish, electropolish exterior. PAS bonnet with travel<br />

stop, sanitary internals. PTFE diaphragm with EPDM backing cushion.<br />

Fig. No. 1-C-419-6-2-963-M2-R2<br />

1" Valve Body (As Cast)<br />

180 Grit Mech. Polish<br />

Electropolish Exterior<br />

PAS Bonnet<br />

Sanitary Internals<br />

R2 Diaphragm<br />

3.) 2" 316L Forged body with Buttweld 16 gauge ends. 240 grit interior polish, electropolish interior and exterior.<br />

Fail close Advantage actuator with 90# spring. EPDM diaphragm.<br />

Fig. No. 2-F-428-8-3-H-36-A217<br />

2" Valve Body (Min. 150 Polish)<br />

240 Grit Mech. Polish<br />

Electropolish Interior/Exterior<br />

EPDM Diaphragm<br />

A217 Adv. Actuator<br />

4.) 2" 316L Tank Bottom valve body with Tri Clamp-Tri Clover ends. 180 grit interior polish, electropolish interior<br />

and exterior. Fail close Advantage actuator with 60# spring. SP2MS switch pack. EPDM diaphragm.<br />

Fig. No. 2-TBV-419-6-3-H-36-A216-SP2S<br />

2" Valve Body (Min. 150 Polish)<br />

180 Grit Mech. Polish<br />

Electropolish Interior/Exterior<br />

EPDM Diaphragm<br />

A216 Adv. Actuator (w/adapter stool)<br />

SP2MS Switch Pack<br />

Advantage<br />

Switchpack<br />

Dia-Flo<br />

Actuator<br />

Additional<br />

Options<br />

89<br />

HOW TO ORDER


90 FABRICATION FIGURE NUMBERS<br />

Type of Fabrication<br />

GMP GMP<br />

SA Sterile Access<br />

HSA Horizontal Sterile Access<br />

ZST Zero static Block Body Tee<br />

ZSHV Zero static: Horizontal Tube-<br />

Vertical Valve<br />

ZSHH Zero static: Horizontal Tube-<br />

Horizontal Valve<br />

ZSVH Zero static: Vertical Tube-<br />

Horizontal Valve<br />

Location of Purge on the Main Valve<br />

P1 Closest to end of the main<br />

valve<br />

P2 Closest to end two of the<br />

main valve<br />

FIGURE NUMBER BLOCK SEQUENCE<br />

Fabrication<br />

Purge<br />

Purge Valve Purge or ZS Purge or ZS Purge Valve<br />

Type<br />

Location Orientation Tube Size Tube Ends Orientation<br />

BLOCK B1 BLOCK BH BLOCK BJ BLOCK BE BLOCK BF BLOCK B<br />

Note: All Valve-by-Valve Fabrications and Zero static Fabrications must be Forged.<br />

EXAMPLES<br />

1.) A GMP fabricated valve with a 2” forged stainless steel main valve and a 1” purge tube closest to the first end of the valve. The<br />

main valve has Tri-Clamp Tri-Clover ends, 150 grit polished interior, PAS handwheel operated bonnet, sanitary internals and an<br />

EPDM diaphragm. The purge tube end is 16 gauge buttweld.<br />

Fabrication: GMP-P1<br />

Main Valve: 2-F-419-2-963-M2-H<br />

Purge: 1-X28<br />

Fabrication<br />

GMP (2” valve by 1” purge tube)<br />

Main Valve<br />

2-F-419-(2” forged, clamp ends)<br />

2 (standard-150 grit polish)<br />

903 (standard bonnet)<br />

M2 (sanitary internals)<br />

Purge<br />

X28 (buttweld ends)<br />

F Front<br />

B Back<br />

L Left<br />

R Right<br />

2.) A GMP fabricated valve with a 2” forged stainless steel main valve and a 0.5” forged purge valve closest to the second end<br />

and located on the right side of the main valve. The main valve has Tri-Clamp Tri-Clover ends, 180 grit polished interior, a reverse<br />

acting advantage actuator with a 60 lb. spring, an SP-2 switch pack with silver mechanical contacts and an R2 diaphragm. The<br />

secondary valve has 16 gauge ends, 180 grit polished interior, a PAS handwheel operated bonnet and an R2 diaphragm.<br />

Fabrication: GMP-P2-R<br />

Main Valve: 2-F-419-6-R2-A216-SP2S<br />

Secondary Valve: .5-F-428-6-963-R2<br />

Fabrication<br />

GMP (2” valve by 0.5” purge tube)<br />

Main Valve<br />

2-F-419-(2” forged, clamp ends)<br />

6 (180 grit polish)<br />

R2 (diaphragm)<br />

A216 (2” reverse acting advantage actuator w/60 lb. spring)<br />

SP2S (Advantage Switch Pack-silver mechanical contacts)<br />

Secondary Valve<br />

0.5-F-428 (0.5” forged, 16 gauge ends)<br />

6 (180 grit polish)<br />

963 (PAS bonnet)<br />

R2 (diaphragm)<br />

Orientation of Purge on the Main Valve


88 TERMS AND CONDITIONS OF SALE<br />

CONDITIONS AND TERMS OF SALE OF ITT ENGINEERED PROCESS SOLUTIONS GROUP (EPSG)<br />

(hereinafter referred to as Seller)<br />

1. CONTROLLING PROVISIONS: These terms and conditions shall control<br />

with respect to any purchase order or sale of Seller’s products.<br />

No waiver, alteration or modification of these terms and conditions<br />

whether on Buyer’s purchase order or otherwise shall be valid<br />

unless the waiver, alteration or modification is specifically accepted<br />

in writing and signed by an authorized representative of Seller.<br />

2. DELIVERY: Seller will make every effort to complete delivery of<br />

products as indicated on Seller’s acceptance of an order, but Seller<br />

assumes no responsibility or liability, and will accept no backcharge<br />

for loss or damage due to delay or inability to deliver caused by acts<br />

of God, war, labor difficulties, accident, delays of carriers, by contractors<br />

or suppliers, inability to obtain materials, shortages of fuel<br />

and energy or any other causes of any kind whatever beyond the<br />

control of Seller. Seller may terminate any contract of sale of its<br />

products without liability of any nature, by written notice to Buyer.<br />

In the event that the delay in delivery or performance resulting from<br />

any of the aforesaid causes shall continue for a period of sixty (60)<br />

days. Under no circumstances shall Seller be liable for any special<br />

or consequential damages or for loss, damage or expense (whether<br />

or not based on negligence) directly or indirectly arising from delays<br />

or failure to give notice of delay.<br />

3. WARRANTY: Seller warrants for one year from the date of shipment<br />

Seller’s manufactured products to the extent that Seller will<br />

replace those having defects in material or workmanship when used<br />

for the purpose and in the manner which Seller recommends. If<br />

Seller’s examination shall disclose to its satisfaction that the products<br />

are defective, and an adjustment is required, the amount of<br />

such adjustment shall not exceed the net sales price of the defective<br />

products only and no allowance will be made for labor or expense<br />

of repairing or replacing defective products or workmanship or<br />

damage resulting from the same. Seller warrants the products<br />

which it sells of other manufactures to the extent of the warranties<br />

of their respective makers. Where engineering design or fabrication<br />

work is supplied, Buyer’s acceptance of Seller’s design or of delivery<br />

of work shall relieve Seller of all further obligation, other than as<br />

expressed in Seller’s product warranty. THIS IS SELLER’S SOLE WAR-<br />

RANTY. SELLER MAKES NO OTHER WARRANTY OF ANY KIND,<br />

EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MER-<br />

CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH<br />

EXCEED SELLER’S AFORESTATED OBLIGATION ARE HEREBY DIS-<br />

CLAIMED BY SELLER AND EXCLUDED FROM THIS WARRANTY. Seller<br />

neither assumes, nor authorizes any person to assume for it, any<br />

other obligation in connection with the sale of its engineering<br />

designs or products. This warranty shall not apply to any products<br />

or parts of products which (a) have been repaired or altered outside<br />

of Seller’s factory, in any manner; or (b) have been subjected to misuse,<br />

negligence or accidents; or (c) have been used in a manner<br />

contrary to Seller’s instructions or recommendations. Seller shall<br />

not be responsible for design errors due to inaccurate or incomplete<br />

information supplied by Buyer or its representatives.<br />

4. U.S. EXPORT CONTROLS: If applicable, Seller shall file for a U.S.<br />

export license only after appropriate documentation for the license<br />

application has been provided by Buyer. Buyer shall furnish such<br />

documentation within a reasonable time after order acceptance.<br />

Any delay in obtaining such license shall suspend delivery dates of<br />

EQUIPMENT without liability to either party. If export license is not<br />

granted or is revoked by the appropriate authorities, the ORDER<br />

may be cancelled by Seller in accordance with the Seller’s cancellation<br />

policy. Seller will ship the ORDER in accordance with the United<br />

States Department of Commerce’s Export Administration<br />

Regulations. Export or re-export of the ORDER contrary to U.S. law<br />

is prohibited.<br />

5. SELLER’S LIABILITY: Seller will not be liable for any loss, damage,<br />

cost of repairs, incidental or consequential damages of any kind,<br />

whether based upon warranty (except for the obligation accepted<br />

by Seller under “Warranty” above), contract or negligence, arising in<br />

connection with the design, manufacture, sale, use or repair of the<br />

products or of the engineering designs supplies to Buyer.<br />

6. RETURNS: Seller cannot accept return of any products unless its<br />

written permission has been first obtained, in which case same will<br />

be credited subject to the following: (a) All material returned must,<br />

on its arrival at Seller’s plant, be found to be in first-class condition;<br />

if not, cost of putting in saleable condition will be deducted from<br />

credit memoranda; (b) A handling charge will be made from all<br />

credit memoranda issued for material returned; (c) Transportation<br />

charges, if not prepaid, will be deducted from credit-memoranda.<br />

7. SHIPMENTS: All products sent out will be carefully examined,<br />

counted and packed. The cost of any special packing or special handling<br />

caused by Buyer’s requirements of requests shall be added to<br />

the amount of the order. No claim for shortages will be allowed<br />

unless made in writing within ten (10) days of receipt of a shipment.<br />

Claims for products damaged or lost in transit should be<br />

made on the carrier, as Seller’s responsibility ceases, and title passes,<br />

on delivery to the carrier.<br />

8. SPECIAL PRODUCTS: Orders covering special or non-standard products<br />

are not subject to cancellation except on such terms as Seller<br />

may specify on application.<br />

9. PRICES AND DESIGNS: Prices and designs are subject to change<br />

without notice. All prices are F.O.B. Point of Shipment, unless otherwise<br />

stated.<br />

10. TAXES: The amount of any sales, excise or other taxes, if any,<br />

applicable to the products covered by this order, shall be added to<br />

the purchase price and shall be paid by Buyer unless Buyer provides<br />

Seller with an exemption certificate acceptable to the taxing authorities.<br />

11. MINIMUM INVOICE: $200.00 plus transportation on complete valve<br />

assemblies. $100.00 plus transportation on replacement parts.<br />

12. TERMS: Cash, net 30 days unless otherwise specified.<br />

WARNING<br />

Engineered Process Solutions Group Valves are designed and<br />

manufactured using good workmanship and materials, and they<br />

meet all applicable industry standards. These valves are manufactured<br />

with various materials, and they should be used only in services<br />

recommended by a company engineer.<br />

Misapplication of the product may result in injuries or property<br />

damage. A selection of valve components of the proper material<br />

and consistent with the particular performance requirement is<br />

important for proper application.<br />

Examples of the misapplication or misuse of any Engineered<br />

Process Solutions Group products include use in an application in<br />

which the pressure/temperature rating is exceeded or failure to<br />

maintain valve as recommended and use of products to handle<br />

caustic and/or hazardous substances when not designed for that<br />

purpose.<br />

If the valve exhibits any indication or leakage, do not operate.<br />

Isolate valve and either repair or replace.


Engineered Process Solutions<br />

For additional information on Engineered Process Solutions products as referenced,<br />

call 1-800-366-1111 or visit our website at www.engvalves.com.<br />

CAM-TITE ®<br />

Metal Ball Valves<br />

CAM-LINE ®<br />

Lined Ball Valves<br />

<strong>Pure</strong>-Flo Solutions Group<br />

For more information write to:<br />

<strong>Pure</strong>-Flo Solutions Group<br />

33 Centerville Road, P.O. Box 6164,<br />

Lancaster, PA 17603-2064 USA<br />

or call: (800) 366-1111<br />

(717) 509-2200<br />

Fax: (717) 509-2336<br />

Website: www.ittpureflo.com<br />

E-mail: engvalves.custserv@itt.com<br />

©2003 Engineered Valves<br />

1A.12.02.4K<br />

Richter ®<br />

Lined Valves For<br />

Corrosive Applications<br />

FABRI-VALVE ®<br />

Knife Gate and Special<br />

Fabricated Valves<br />

Regional Offices<br />

<strong>Pure</strong>-Flo Components<br />

<strong>Pure</strong>-Flo<br />

110-B West Cochran<br />

Simi Valley, CA 93065<br />

Phone (800) 926-8884<br />

Phone (805) 520-7200<br />

Fax (805) 520-7205<br />

<strong>Pure</strong>-Flo<br />

Richards Street<br />

Kirkham, Lancashire<br />

PR4 2HU, England<br />

Phone +44-1772-682696<br />

Fax +44-1772-686006<br />

<strong>Pure</strong>-Flo Precision<br />

3300 E. Pythian<br />

Springfield, MO 65801<br />

Phone (417) 865-2990<br />

Fax (417) 865-0906<br />

<strong>Pure</strong>-Flo Systems<br />

<strong>Pure</strong>-Flo Cotter<br />

8 Southside Rd.<br />

Danvers, MA 01923<br />

Phone (978) 774-6777<br />

Fax (978) 750-6219<br />

<strong>Pure</strong>-Flo MPC<br />

9625 55th Street<br />

Kenosha, WI 53144<br />

Phone (262) 654-6466<br />

Fax (262) 658-0694<br />

SKOTCH ®<br />

Burner Shut-Off Valves<br />

DIA-FLO ®<br />

Diaphragm Valves

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