08.02.2013 Views

Oerlikon Schlafhorst Express - Oerlikon Schlafhorst - Oerlikon Textile

Oerlikon Schlafhorst Express - Oerlikon Schlafhorst - Oerlikon Textile

Oerlikon Schlafhorst Express - Oerlikon Schlafhorst - Oerlikon Textile

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

Technology <strong>Oerlikon</strong> <strong>Schlafhorst</strong> <strong>Express</strong> 13<br />

Potential in compact spinning<br />

Flexibility, increased production and quality<br />

Zinser CompACT³ technology makes a very wide range of fibres and<br />

raw materials universally utilizable. This also applies to the yarn<br />

count. All counts are possible, from denim to fine yarn.<br />

Adaptation to the raw material through the adjustable Zinser<br />

CompACT³ unit<br />

The properties of the fibres to be processed strongly influence the<br />

spinning process. The correct tension of the fibres in the compacting<br />

range exerts a significant influence on the yarn quality. Thanks to the<br />

adjustability of the overfeed on the Zinser CompACT³, the compacting<br />

zone can be adapted individually to the different raw materials. The<br />

overfeed is set centrally at the machine. In addition, due to the<br />

specifically adjustable separate compact vacuum it is possible to<br />

react to the “compacting readiness” of various fibres. The compact<br />

vacuum can be set easily and quickly at the machine operating<br />

console via EasySpin.<br />

Yarn engineering – adjustable yarn structure, new textile<br />

products<br />

Not every application requires e.g. the lowest possible hairiness of<br />

the compact yarn. In special application areas the focus is on high<br />

yarn strength. The adjustability of the overfeed in Zinser CompACT³<br />

spinning makes it possible to influence the yarn values. The character<br />

and structure of the compact yarn is thereby configurable and can<br />

be adapted optimally to its ultimate purpose. Compact spinning permits<br />

a high fibre substance utilization and makes it possible to shift the<br />

spinning limit. As a result, mills can react more easily and quickly to<br />

market demands and trends. It is also possible to react swiftly to<br />

variations in the raw material. Naturally, the option also exists of<br />

applying yarn engineering with Zinser CompACT³, i.e. developing<br />

new textile products.<br />

Increasing production and saving energy<br />

Compact spinning opens up new options for increasing production.<br />

In compact spinning, this is achieved either by means of a higher<br />

spindle speed or by a reduction in yarn twist. How do the yarn<br />

values behave then? Extensive series of trials revealed only slight<br />

variations with regard to yarn values in both cases. It is only in the<br />

case of a very strong reduction in twist that the strength and elongation<br />

must be monitored. If one looks here also at the energy balance<br />

and resource efficiency, however, an increase in speed means higher<br />

energy consumption. An increase in the spindle speed also always<br />

signifies increased wear of the spinning components. On the other<br />

hand, a reduction in yarn twist has no negative effects on spinning<br />

component wear and energy consumption.<br />

The possibilities yielded in practice must be analysed in detail for a<br />

specific application as far as the end product and examined individually<br />

with a view to whether they can be realized.<br />

A compact system with built-in quality assurance<br />

Constant yarn quality with continuous compact characteristics can<br />

only be ensured by the Zinser CompACT³. In the spinning process,<br />

the Zinser 351 C³ compact spinning machines distinguish themselves<br />

by very good running behaviour and very constant running stability.<br />

Influencing factors, such as dust, trash particles or finishing agents<br />

have no impact on the CompACT³ technology. The CompACT 3<br />

element is immune to accumulated particle and fibre fly. Due to the<br />

various deflection radii, the CompACT³ apron is self-cleaning. Staffand<br />

time-intensive inspection rounds for quality assurance purposes<br />

are not necessary. Reduced periods of cleaning, maintenance and<br />

downtime are reflected in increased productivity, lower personnel<br />

expenditure and resource efficiency. Thanks to the self-cleaning<br />

process of the Zinser CompACT³, you gain maximum process<br />

reliability. You can rely on always achieving superb yarn quality in<br />

compacting.<br />

Zinser CompACT³ – flexible in use, quality-assured and efficient.

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!