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Oerlikon Schlafhorst Express - Oerlikon Schlafhorst - Oerlikon Textile

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16<br />

<strong>Oerlikon</strong> <strong>Schlafhorst</strong> <strong>Express</strong> Customers & markets<br />

Hermann Bühler AG (Switzerland)<br />

winds using PreciFX<br />

Quality, innovation and specialisation –<br />

strong arguments in global competition<br />

At ITMA 2007, <strong>Oerlikon</strong> <strong>Schlafhorst</strong> presented the<br />

innovation for automatic package winding: PreciFX.<br />

The Swiss firm Hermann Bühler AG was the first<br />

cotton spinning mill to decide there and then at<br />

the trade fair to acquire an Autoconer 5 with<br />

the new PreciFX traversing system. Now both<br />

companies are cooperating closely to exploit the<br />

technological performance potential in a targeted manner. A readiness<br />

to innovate, enthusiasm for new technologies and the development<br />

of trendsetting new products for the market are for both firms the<br />

foundations for successful business – for <strong>Oerlikon</strong> <strong>Schlafhorst</strong> in the<br />

winding machine business, and for Hermann Bühler AG in the<br />

production of fine to ultra-fine yarns (cotton and blends), which are<br />

distinguished by special, creative and functional properties.<br />

Satisfying the highest customer demands with regard to quality,<br />

exclusivity of the raw materials and creative new yarn structures has<br />

determined the corporate philosophy of Hermann Bühler AG for over<br />

150 years. In the last few years, for example, yarns with antibacterial,<br />

odour-inhibiting properties (Silver), functional yarns with directional<br />

moisture transportation (BeDry) and – a global first – deep-dyeable<br />

cotton yarns using the Rainbow technology to achieve special<br />

dyeing effects have been successfully introduced into the market.<br />

Hermann Bühler AG underlines its innovative capacity and its<br />

process know-how thereby. Only the best long-staple Supima cotton<br />

fibres and exclusive micro-modal fibres are used for every metre of<br />

yarn. The latest production facilities, the expertise and commitment of<br />

highly trained staff and a first-class product service are further important<br />

aspects that the company's clientele worldwide can benefit from.<br />

Top quality and process standards as a competitive advantage<br />

Hermann Bühler AG manufactures quality yarns at two locations and<br />

is one of the world's leading yarn suppliers with its innovative<br />

creations. In Sennhof (Switzerland) around 4,000 tonnes of fine yarn<br />

with an average count of Nm 95/1 are spun annually. Roughly the<br />

same amount in an average count range of Nm 68/1 is produced in<br />

Jefferson (USA). Half of the yarns are supplied to knitting mills and<br />

half to weaving mills with the highest quality demands in Europe,<br />

America and Asia. To be able to drive the development and sale of<br />

the yarns forward in an even more targeted manner, Hermann<br />

Bühler AG is becoming increasingly active on two fronts: the advantages<br />

of the unusual yarn creations are discussed directly with dealers and<br />

ready-to-wear manufacturers, since these demonstrate current<br />

fashion trends in the most immediate way and provide the latest<br />

impetus for yarn development. With immediate customers, i.e. the<br />

dyeing plants, knitting mills and weaving mills, an exchange of views<br />

is sought increasingly with regard to process optimisation. And<br />

thanks to PreciFX, Hermann Bühler AG now has a first-class opportunity<br />

to deliver exactly the right package, flexibly coordinated to the<br />

respective downstream processes, to guarantee maximum efficiency<br />

and process reliability.<br />

PreciFX – process-optimised packages at the touch of a button<br />

In the uncompromising, individually coordinated quality of its packages,<br />

Hermann Bühler AG sees an important argument for being able to<br />

offer its clientele the desired package quality flexibly, because this<br />

increases the efficiency of downstream processing, for instance due<br />

to higher unwinding speeds or more uniform dye penetration. The<br />

employees are enthusiastic about the fact that the package properties<br />

are determined centrally at the Informator. This is where the superb<br />

process know-how of the workforce pays off, because a certain<br />

amount of experience and technological skill are required to work out<br />

the individually coordinated parameter combination. Compromises<br />

with regard to package build no longer arise for Bühler – the new<br />

trump card is flexibility.<br />

Winding that is completely free of patterns – something to<br />

inspire customers<br />

As well as the greatly increased flexibility, the second key argument<br />

is the enhanced package quality and in particular the pattern-free<br />

structure of every package. This is because the "PreciFX<br />

random wind" combines the advantages of random winding with the<br />

advantages of software-controlled yarn laying. Customers thus<br />

receive packages with known winding characteristics, but with no<br />

patterns. They therefore expect fantastic new results in terms of the<br />

dyeing and unwinding behaviour of the packages.<br />

New quality dimensions and process configuration, taking<br />

dyeing as an example<br />

Hermann Bühler AG perceives a crucial advantage in supplying<br />

dyeing plants in particular. PreciFX plays to its strengths here. The dye<br />

packages are not only pattern-free, but have an absolutely uniform,<br />

perfect package density, because even on the package flanks, the

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