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Reports:<br />

<strong>New</strong> Brokk<br />

Launched at<br />

World of Concrete<br />

page: 20<br />

Site Report:<br />

Hilti Diamond<br />

Systems <strong>in</strong> atomic<br />

power plants<br />

page: 23<br />

Report:<br />

“A Profitable Open<strong>in</strong>g”!<br />

page: 24-25<br />

Report:<br />

Special Delivery<br />

page: 28-29<br />

2009 Diamond Award W<strong>in</strong>ners p. 48<br />

Volume 9 • No. 1 Feb 09 - march 09<br />

Intermat Show Special:<br />

Will Intermat<br />

Lighten a<br />

Shadowed<br />

Europe?<br />

pages: 38-43<br />

Special Feature:<br />

<strong>Italy</strong><br />

<strong>Dom<strong>in</strong>ates</strong><br />

<strong>in</strong> Crushn<strong>in</strong>g<br />

<strong>Buckets</strong><br />

pages: 12-15<br />

Special Feature:<br />

<strong>New</strong><br />

<strong>Core</strong> <strong>Drills</strong><br />

page: 22<br />

Shows:<br />

WOC 2009:<br />

Down but Far from Out<br />

page: 16-19<br />

<strong>New</strong> York Street<br />

Stitched Up!<br />

pages: 30-31<br />

Double Nordic Victory <strong>in</strong> Tyrolit’s International Cutt<strong>in</strong>g Pro Competition pages: 26-27


1° Grand Prix<br />

International<br />

Exhibition of<br />

Inventions of<br />

Geneva<br />

www.mbcrusher.com<br />

TOUCH ME<br />

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MB S.P.A. Tel. +39 0445 308148 - Fax +39 0445 308179 - <strong>in</strong>fo@mbcrusher.com


102


Professional Demolition International Magaz<strong>in</strong>e<br />

Address:<br />

P.O. Box 786, SE-191 27 Sollentuna, SWEDEN<br />

Visitors address:<br />

Skill<strong>in</strong>gevagen 14A., SE-192 71 Sollentuna, SWEDEN<br />

Phone: +46 8 631 90 70<br />

Telefax: +46 8 585 700 47<br />

E-mail: <strong>in</strong>fo@pdworld.com<br />

Website: www.pdworld.com<br />

ISSN Registration: ISSN 1650-979X<br />

Editor-<strong>in</strong>-Chief<br />

Jan Hermansson, Jan.Hermansson@pdworld.com<br />

Assist<strong>in</strong>g Editor<br />

Anita do Rocio Hermansson, Anita.Hermansson@pdworld.com<br />

Editorial staff<br />

Editor Global: Mikael Karlsson, mikael.karlsson@pdworld.com<br />

Editor Demolition: Mark Anthony,<br />

mark.anthony@pdworld.com<br />

Editor Recycl<strong>in</strong>g: Heikki Harri, heikki.harri@pp1.<strong>in</strong>et.fi<br />

Editor North & South America<br />

Jim Parsons, jim.parsons@pdworld.com<br />

Editor Asia Pacific<br />

Silvana Wirepa, silvana@pdworld.com<br />

Editor Russia<br />

Andrei Bushmar<strong>in</strong>, andrei.bushmar<strong>in</strong>@pdworld.com<br />

Editor Africa<br />

Kev<strong>in</strong> Mayhew, kev<strong>in</strong>m@addixion.co.za<br />

Publisher<br />

Jan Hermansson<br />

International Sales Offices<br />

Sweden, Norway & Denmark<br />

Contact the Editorial Office<br />

Phone: +46 (0)8 631 90 70, Fax: +46 (0)8 585 700 47<br />

E-mail: <strong>in</strong>fo@pdworld.com<br />

Germany/Austria/Switzerland/<br />

Liechtenste<strong>in</strong>/F<strong>in</strong>land<br />

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Postfach 20 21 06 - D-41552 Kaarst<br />

Alma-Mahler-Werfel-Str. 15 - D- 41564 Kaarst<br />

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Phone: +49 2131 / 51 18 01<br />

E-mail: gsm-<strong>in</strong>ternational@web.de<br />

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the Netherlands/Spa<strong>in</strong>/Portugal<br />

M. Stéphane de Rémusat, REM - Europe Media Service<br />

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Phone: +33 (0)5 34 27 01 30, Fax: +33 (0)5 34 27 01 31,<br />

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E-mail : sremusat@aol.com<br />

<strong>Italy</strong><br />

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Ediconsult Internazionale S.r.l.<br />

Via Savona 97, 20144 Milano, <strong>Italy</strong><br />

Phone: + 39 02 4771 0036, Fax: + 39 02 4771 1360<br />

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USA & Canada<br />

Contact PDi editorial office <strong>in</strong> Sweden.<br />

Australia/<strong>New</strong> Zealand/Asia Pacific/Korea/Japan<br />

Contact PDi editorial office <strong>in</strong> Sweden.<br />

Rest of the world<br />

Contact the PDi head office.<br />

The magaz<strong>in</strong>e PDI, Professional Demolition International is published four times per year<br />

with a worldwide circulation of 13000 copies. The annual airmail subscription rate is US$<br />

45. All subscription correspondance should be directed to: The subscription department,<br />

SCOP AB, P.O. Box 786, SE-191 27 Sollentuna, Sweden. PDI is mailed by second class<br />

postage paid at Stockholm, Sweden. © Copyright SCOP AB 2000-2009<br />

4 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

CONTENTS<br />

PDi • issue no. 1 Feb 09 - March 09 • volume 9<br />

REGULARS<br />

Editorial<br />

6 The Optimist and the Pessimist<br />

Survey Cont<strong>in</strong>ues Profil<strong>in</strong>g<br />

Cutt<strong>in</strong>g Contractors<br />

Bus<strong>in</strong>ess<br />

8 BICES and AEM Jo<strong>in</strong> Forces<br />

Atlas Copco withdraws from Intermat<br />

Bobcat’s 50th anniversary competition w<strong>in</strong>ners<br />

Caterpillar launches Cat TV<br />

CONEXPO Russia May 2010<br />

Hillhead 2009 postponed<br />

Caterpillar launches Safety.cat.com<br />

Stone adds diamond saw blades<br />

Where music and demolition<br />

met, for one last time…<br />

<strong>New</strong> dumpers from AUSA<br />

<strong>New</strong> supplier <strong>in</strong> Australia<br />

10 Atlas Copco’s new bus<strong>in</strong>ess structure for the USA<br />

Five years of f<strong>in</strong>d<strong>in</strong>g concrete solutions<br />

JCB’s new £40 million factory<br />

Bobcat launches first wheeled excavator<br />

Shows<br />

16 Down but far from out<br />

38 Will Intermat Lighten Up a Shadowed Europe?<br />

Site Report<br />

23 Hilti diamond systems <strong>in</strong> atomic power plants<br />

30-31 <strong>New</strong> York Street Stitched Up!<br />

Reports<br />

24-25 “A profitable open<strong>in</strong>g”<br />

Concrete Cutt<strong>in</strong>g<br />

26 Double Nordic victory <strong>in</strong> Tyrolit’s<br />

International Cutt<strong>in</strong>g Pro Competition<br />

28-29 Special Delivery<br />

Associations<br />

48 2009 Diamond Award w<strong>in</strong>ners<br />

announced at World of Concrete<br />

CSDA Contractor Survey Results Offer Real Insight<br />

50 CSDA on the Cutt<strong>in</strong>g Edge with <strong>New</strong> Tra<strong>in</strong><strong>in</strong>g DVD<br />

NEWS<br />

CSDA/OSHA Alliance Focus on Defensive Driv<strong>in</strong>g<br />

20 <strong>New</strong> Brokk robot launched at World of Concrete<br />

32 Drill<strong>in</strong>g to the core at shard London Bridge<br />

Retipp<strong>in</strong>g saves costs<br />

Correct mark<strong>in</strong>g of abrasives<br />

– a must for oSa-members<br />

34 Trevi Benne dealers gathered <strong>in</strong> <strong>Italy</strong><br />

EDT Eurodima’s pursuit of top tool quality<br />

36 <strong>New</strong> Bobcat Products Shown for<br />

First Time at Intermat<br />

<strong>New</strong> robot from F<strong>in</strong>mac to be launched at Intermat<br />

42 MB at Intermat<br />

Two new breakers from Promove<br />

on display at Intermat<br />

44 Cat’s new S300B scrap shear series<br />

<strong>New</strong> special demolition recycl<strong>in</strong>g<br />

mach<strong>in</strong>e from Sennebogen<br />

45 <strong>New</strong> pulveriser from Mantovanibenne<br />

<strong>New</strong> multi-process<strong>in</strong>g crusher from Promove<br />

Special Feature<br />

12 <strong>Italy</strong> dom<strong>in</strong>ates <strong>in</strong> crush<strong>in</strong>g buckets<br />

22 <strong>Core</strong> <strong>Drills</strong>


The Optimist and<br />

the Pessimist<br />

Dear Readers<br />

I am so tired about hear<strong>in</strong>g and read<strong>in</strong>g a lot of negative op<strong>in</strong>ions about the current<br />

economic crisis. But I am the first to admit that the media often plays a key role <strong>in</strong><br />

mak<strong>in</strong>g the situation even worse than it is and is difficult to see the light at the end<br />

of the tunnel. If you are unfortunately one of those who lost your job and maybe also<br />

your house, it is perhaps difficult to be optimistic. In all situations there are normally<br />

two sides, but by try<strong>in</strong>g to have a positive attitude usually makes th<strong>in</strong>gs better.<br />

For some people it is natural to th<strong>in</strong>k and be optimistic. Some view situations<br />

<strong>in</strong> a darker ve<strong>in</strong> and foresee the worst and long before it is even possible to make a<br />

prediction. One th<strong>in</strong>g is for sure is that be<strong>in</strong>g negative does not help. But be<strong>in</strong>g realistic<br />

and see<strong>in</strong>g reality for what it is that is another th<strong>in</strong>g and far more helpful.<br />

I th<strong>in</strong>k that be<strong>in</strong>g negative is l<strong>in</strong>ked to hav<strong>in</strong>g bad self-esteem and lack of selfconfidence.<br />

A negative person perhaps does not want to be negative, but the poor<br />

self-esteem forces a negative attitude. Be<strong>in</strong>g negative may also create some sort of<br />

safety as it may give some comfort. A positive and optimistic attitude is often found<br />

<strong>in</strong> someone who is creative and wants to make th<strong>in</strong>gs happen and make changes.<br />

Someone with this type of character also needs to be prepared for be<strong>in</strong>g criticised<br />

and questioned and <strong>in</strong> these moments it is good to have self-confidence. But positive<br />

and optimistic people do not often have problems with be<strong>in</strong>g criticized; it is as if<br />

they get energy from it. They also have a tendency of not be<strong>in</strong>g afraid of admitt<strong>in</strong>g<br />

or mak<strong>in</strong>g mistakes. The magic with this type of character is that <strong>in</strong> these situations<br />

the optimism strengthens their self-esteem.<br />

The whole th<strong>in</strong>g is like a positive and negative spiral. Generally speak<strong>in</strong>g an optimist<br />

becomes more optimistic from negative <strong>in</strong>fluences, while it is often the opposite with a<br />

pessimist. I am generaliz<strong>in</strong>g, but be<strong>in</strong>g more optimistic <strong>in</strong> our daily lives and work will lead<br />

us faster out of this recession, rather than listen<strong>in</strong>g to all the negative <strong>in</strong>formation we are<br />

be<strong>in</strong>g fed every day. I believe that we solve problems better if we try to keep an optimistic<br />

attitude. But there are of course limits even with be<strong>in</strong>g an optimist. We cannot take stupid<br />

risks and we must make good judgements. Bad judgement and too much optimism have<br />

caused a lot of problems. But healthy optimism paired with good judgement will take<br />

us out of this recession faster. That is my op<strong>in</strong>ion even though I am no expert. I wish I<br />

always was that optimistic and the type of person I am describ<strong>in</strong>g. I am work<strong>in</strong>g on it<br />

and I believe it is possible to learn to become more optimistic and at the same time build<br />

up your self self-esteem and self-confidence. I th<strong>in</strong>k it is as simple as try<strong>in</strong>g to lower the<br />

amount of negative thoughts so the positive thoughts are dom<strong>in</strong>ant. With time you will<br />

experience a change <strong>in</strong> attitude. Try it and you will see that it actually works. The biggest<br />

task is to keep track and not fall <strong>in</strong>to<br />

negative habits.<br />

So to those of you who are worried<br />

about your company, your work<strong>in</strong>g situation,<br />

how to handle your private f<strong>in</strong>ances<br />

with mortgages and educat<strong>in</strong>g your children,<br />

give the positive flow a chance.<br />

6 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Jan Hermansson<br />

Editor-<strong>in</strong>-Chief<br />

jan.hermansson@pdworld.com<br />

Words from O’Brien<br />

Survey<br />

Cont<strong>in</strong>ues<br />

Profil<strong>in</strong>g<br />

Cutt<strong>in</strong>g<br />

Contractors<br />

In a previous column I discussed the hesitancy<br />

of the saw<strong>in</strong>g and drill<strong>in</strong>g <strong>in</strong>dustry to<br />

collect market data to def<strong>in</strong>e the state of the<br />

<strong>in</strong>dustry and how this tendency is gradually<br />

chang<strong>in</strong>g. The International Association of<br />

Concrete Drillers and Sawers cont<strong>in</strong>ues<br />

to press its effort to record worldwide<br />

contractor sales and the Concrete Saw<strong>in</strong>g<br />

and Drill<strong>in</strong>g Association (CSDA) had recently<br />

taken advantage of the Internet to develop<br />

a snapshot onl<strong>in</strong>e survey to gather basic<br />

operational and economic data.<br />

CSDA has also been <strong>in</strong>volved <strong>in</strong> conduct<strong>in</strong>g<br />

a comprehensive f<strong>in</strong>ancial and<br />

operat<strong>in</strong>g survey of contractors <strong>in</strong> 4-5<br />

year <strong>in</strong>tervals. The most recent survey was<br />

conducted <strong>in</strong> late 2008 and the results<br />

of this 40-question survey have just been<br />

published.<br />

The survey met with outstand<strong>in</strong>g acceptance<br />

with a 40% response rate,<br />

which was the highest ever, recorded. The<br />

53-page report is filled with operat<strong>in</strong>g and<br />

f<strong>in</strong>ancial data that cutt<strong>in</strong>g contractors will<br />

f<strong>in</strong>d <strong>in</strong>valuable.<br />

The responses represent a broad geographic<br />

cross section of the United States<br />

with 31% from the Midwest, 22% represent<strong>in</strong>g<br />

the Mid-Atlantic and 29% from the<br />

Western states. In terms of scope of work,<br />

more than half of their work is performed <strong>in</strong><br />

build<strong>in</strong>g renovation, 23% <strong>in</strong> new construction<br />

and 20% <strong>in</strong> <strong>in</strong>frastructure—highway,<br />

airport, bridge, dams and power plants. Flat<br />

saw<strong>in</strong>g accounts for 27.8% of total sales<br />

with core drill<strong>in</strong>g close beh<strong>in</strong>d at 25.8% and<br />

wall saw<strong>in</strong>g at 21.1%. Additional services<br />

be<strong>in</strong>g offered <strong>in</strong>clude selective demolition,<br />

decorative cutt<strong>in</strong>g, ground penetrat<strong>in</strong>g radar<br />

and surface preparation.<br />

With regards to personnel, there are an<br />

average of 25 full-time-equivalent employees<br />

at cutt<strong>in</strong>g contract<strong>in</strong>g companies with<br />

12.6 of these employees be<strong>in</strong>g saw<strong>in</strong>g<br />

and drill<strong>in</strong>g operators. The hourly wage for<br />

a typical operator who works 40.9 hours<br />

per week is $20.29. Dispatchers make a<br />

higher hourly average wage of $22.53 and<br />

estimators make $26.33. A typical manager<br />

works an average of 49.8 hours a week.<br />

An impressive n<strong>in</strong>e out of ten companies<br />

responded that they have a safety supervisor<br />

and written safety and environmental health<br />

programs <strong>in</strong> place.<br />

The average estimated sales volume<br />

for respondents’ companies <strong>in</strong> 2008<br />

is $2,663,690, up from an average of<br />

$2,394,578 reported by these companies<br />

for 2005, the first year reported <strong>in</strong> this<br />

survey. The average amount of a company’s<br />

sales per truck was $201,155. This figure<br />

is often used when compar<strong>in</strong>g sales performance<br />

among different firms.<br />

Operat<strong>in</strong>g statement <strong>in</strong>formation<br />

showed direct operat<strong>in</strong>g costs, which ranged<br />

from an average of $987,634 for operator/<br />

labour costs to $194,631 for diamond<br />

tools. Sell<strong>in</strong>g expenses <strong>in</strong>clud<strong>in</strong>g salaries,<br />

advertis<strong>in</strong>g and travel expenses averaged<br />

$163,171 while general and adm<strong>in</strong>istrative<br />

expenses <strong>in</strong>clud<strong>in</strong>g managers, office and<br />

dispatch wages averaged $617,468. The<br />

average profit among the 80% of the firms<br />

report<strong>in</strong>g a profit was $302,690 while the<br />

average loss for the rema<strong>in</strong><strong>in</strong>g 20% of the<br />

firms was $163,817.<br />

Cutt<strong>in</strong>g contractors will use the data <strong>in</strong><br />

this survey to gauge how their company’s<br />

performance compares to the <strong>in</strong>dustry as<br />

a whole. Depend<strong>in</strong>g on where they stand<br />

relative to this <strong>in</strong>dustry benchmark they<br />

may decide to make changes to improve<br />

performance. These are great results and<br />

I am sure will spur much discussion about<br />

the bus<strong>in</strong>ess that exists today and changes<br />

that should be made to advance bus<strong>in</strong>esses<br />

to the next level <strong>in</strong> future years.<br />

Best regards<br />

Patrick O’Brien<br />

President IACDS


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BICES and AEM<br />

Jo<strong>in</strong> Forces<br />

The Beij<strong>in</strong>g International Construction Mach<strong>in</strong>ery<br />

Exhibition and Sem<strong>in</strong>ar and the Association<br />

of Equipment Manufacturers, which owns the<br />

CONEXPO Asia exhibition, have announced a<br />

cooperative effort to ensure the perpetuation of<br />

an <strong>in</strong>ternational construction mach<strong>in</strong>ery exhibition<br />

<strong>in</strong> Ch<strong>in</strong>a. The BICES-AEM partnership will br<strong>in</strong>g<br />

together manufacturers, customers and <strong>in</strong>dustry<br />

organizations to produce the most successful<br />

event possible for all <strong>in</strong>dustry stakeholders. BICES<br />

2009 will be held 3-6, November 2009 <strong>in</strong> Beij<strong>in</strong>g<br />

at the Jiuhua International Exhibition Centre.<br />

Atlas Copco withdraws<br />

from Intermat<br />

Atlas Copco together with Dynapac has withdrawn<br />

from participat<strong>in</strong>g at the construction trade show<br />

Intermat 2009, which will take place <strong>in</strong> Paris,<br />

France <strong>in</strong> April 2009. A trade show like Intermat<br />

requires extensive resources to attend, both <strong>in</strong><br />

terms of money and people. Because of the<br />

turmoil and uncerta<strong>in</strong>ty <strong>in</strong> the construction market,<br />

fewer visitors, particularly <strong>in</strong>ternational, are<br />

expected to come to Intermat. With this <strong>in</strong> m<strong>in</strong>d,<br />

Atlas Copco estimates it can br<strong>in</strong>g more benefits to<br />

customers by reallocat<strong>in</strong>g the effort spent on Intermat<br />

and focus<strong>in</strong>g on more targeted activities. Atlas<br />

Copco is committed to the construction market.<br />

The company says that it will also <strong>in</strong> this downturn<br />

develop the leadership by work<strong>in</strong>g closely to the<br />

customers. By focus<strong>in</strong>g on more direct customer<br />

activities, they will <strong>in</strong>teract more efficiently with the<br />

customers and will be better able to respond to<br />

the direct needs of the market.<br />

Bobcat’s 50th<br />

Anniversary<br />

Competition W<strong>in</strong>ners<br />

Bobcat has announced the three prize-w<strong>in</strong>ners<br />

<strong>in</strong> the ‘What Did Bobcat Do For Me?’ 50th anniversary<br />

celebratory competition. The w<strong>in</strong>ner of<br />

the Grand Prize, a trip to the USA, <strong>in</strong>clud<strong>in</strong>g a visit<br />

to the Bobcat factories at Bismarck and Gw<strong>in</strong>ner<br />

<strong>in</strong> North Dakota and a one-day visit to <strong>New</strong> York,<br />

was David Arthon of Fuveau <strong>in</strong> Aix-en-Provence <strong>in</strong><br />

Southern France, a customer of the Bobcat dealer<br />

Boïs. The second prize, a EUR 1000 voucher for<br />

Bobcat products, went to Richard Heskens of the<br />

Netherlands, a customer of Bobcat Zoeterwoude.<br />

Mathias Morlion of Belgium, a customer of Bobcat<br />

dealer, Vangaever, won the third prize of a EUR<br />

500 voucher for Bobcat products.<br />

www.bobcat.com<br />

8 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Caterpillar<br />

launches Cat TV<br />

Caterpillar has launched a new <strong>in</strong>teractive website,<br />

CAT TV at www.mycattv.com, <strong>in</strong>troduc<strong>in</strong>g a<br />

previously unseen level of engagement with the<br />

public <strong>in</strong> the Caterpillar world. Visitors to the site<br />

will experience web-based video communication<br />

that allows everyone from large m<strong>in</strong><strong>in</strong>g companies<br />

to schoolchildren to see the strengths<br />

of Caterpillar products and services <strong>in</strong> a visual,<br />

<strong>in</strong>teractive way.<br />

<strong>New</strong> videos are added to the six channels of<br />

CAT TV regularly, and Caterpillar selects a videoof-the-week.<br />

All videos can be embedded <strong>in</strong>to<br />

other websites and used, for example, for tra<strong>in</strong><strong>in</strong>g<br />

purposes. To ensure maximum <strong>in</strong>teractivity, visitors<br />

to the site can also share their own Caterpillar<br />

videos and, at a later stage, post and read comments<br />

on all videos.<br />

www.cat.com<br />

CONEXPO Russia<br />

May 2010<br />

The Association of Equipment Manufacturers<br />

and its member companies have announced<br />

that the next CONEXPO Russia will be<br />

delayed until 2010 to allow the economy<br />

to improve. It has been rescheduled for<br />

19-22 May 2010 and will be held at the<br />

Transport-Exhibition Complex next to the<br />

Zhukovsky Airport, Moscow. Some of the<br />

companies already support<strong>in</strong>g and participat<strong>in</strong>g<br />

<strong>in</strong> the next CONEXPO Russia <strong>in</strong>clude Chetra,<br />

Caterpillar, Terex, JCB, Komatsu, Volvo and the<br />

Gaz Group.<br />

Hillhead 2009<br />

Postponed<br />

In view of both the scale and speed with which the<br />

current adverse economic climate has developed,<br />

a decision has been made to postpone the UK<br />

show Hillhead scheduled for June 2009 for a<br />

period of 12 months. Despite the show be<strong>in</strong>g<br />

heavily booked as usual, discussions took place<br />

with lead<strong>in</strong>g exhibitors at the end of January<br />

follow<strong>in</strong>g which it was concluded that it would<br />

be <strong>in</strong> the best <strong>in</strong>terests of the event if it were put<br />

back a full year to allow UK market conditions<br />

time to stabilise. The organisers apologise for any<br />

<strong>in</strong>convenience this may cause and the new dates<br />

for Hillhead 2010 are 22-24 June.<br />

www.hillhead.com<br />

Caterpillar launches<br />

Safety.cat.com<br />

Caterpillar has launched SAFETY.CAT.COM, to<br />

promote the safety and health of everyone <strong>in</strong>,<br />

on or around Caterpillar products. It is available <strong>in</strong><br />

English, French, Spanish and Portuguese and re<strong>in</strong>forces<br />

safety messages found <strong>in</strong> the company’s<br />

official Operation and Ma<strong>in</strong>tenance Manuals. The<br />

site also covers the world of safety <strong>in</strong> motion.<br />

Caterpillar videos on walk around <strong>in</strong>spections<br />

and operat<strong>in</strong>g tips are available on demand from<br />

one onl<strong>in</strong>e source. Other offer<strong>in</strong>gs <strong>in</strong>clude OMM<br />

excerpts, multimedia pieces, and toolbox talks on<br />

a variety of safety topics.<br />

Stone adds<br />

diamond saw blades<br />

The US company Stone Construction Equipment,<br />

Inc has added a l<strong>in</strong>e of diamond saw blades to<br />

complement its range of masonry and concrete<br />

saws. The new saw blade l<strong>in</strong>e covers the most<br />

common sizes for the vast majority of cutt<strong>in</strong>g applications.<br />

The 26 primarily general purpose blades <strong>in</strong><br />

the l<strong>in</strong>e fall <strong>in</strong>to two categories, Saw-lect the value<br />

l<strong>in</strong>e, and Saw-preme the premium l<strong>in</strong>e.<br />

The laser welded blades are extremely well<br />

balanced and flatter deliver<strong>in</strong>g faster, straighter<br />

cuts, the first time, every time.<br />

The blades<br />

range <strong>in</strong> size from<br />

305mm to 508mm,<br />

with bond rat<strong>in</strong>gs<br />

from 3 to 8 to cut<br />

brick, block, stone, cured concrete, green concrete,<br />

asphalt and asphalt over concrete. The<br />

blades fit all 25mm arbours and can be used<br />

wet or dry. They fit both Stone saw l<strong>in</strong>es, and the<br />

majority of the blades can also be used on high<br />

speed saws.<br />

www.stone-equip.com<br />

Where music and<br />

demolition met, for<br />

one last time…<br />

The iconic Astoria music venue <strong>in</strong> the heart of London’s<br />

theatre land has played host to some of the<br />

biggest bands <strong>in</strong> the music bus<strong>in</strong>ess. In its 30-year<br />

history, the Astoria’s 2,000 capacity venue played<br />

host to everyone from the Beach Boys and David<br />

Bowie to current stars such as Amy W<strong>in</strong>ehouse,<br />

Oasis and the Arctic Monkeys.<br />

But as preparation for London’s Crossrail<br />

project gathers pace, the venue hosted its last-ever<br />

gig. Even as concert goers were queu<strong>in</strong>g, amid<br />

TV and radio journalists captur<strong>in</strong>g the moment<br />

for posterity, scaffold<strong>in</strong>g was be<strong>in</strong>g put <strong>in</strong> place<br />

to facilitate the demolition works. Bizarrely, <strong>in</strong><br />

the middle of all this, a music journalist for BBC<br />

Radio, who was there to see the demolition, was<br />

<strong>in</strong>terview<strong>in</strong>g PDi’s Mark Anthony, who was there<br />

purely to watch the bands.<br />

<strong>New</strong> dumpers<br />

from AUSA<br />

In response to customer demand, Spanish<br />

construction equipment manufacturer AUSA has<br />

recently launched two new 2.5t articulated rotat<strong>in</strong>g<br />

dumpers, the D 250 AHGA and the D 250 AHG,<br />

which complete its l<strong>in</strong>e of dumpers. The dumpers<br />

have been designed specially for the Central European<br />

and Scand<strong>in</strong>avian markets, where there is<br />

a strong demand for high performance mach<strong>in</strong>es,<br />

the company claims.<br />

www.ausa.com<br />

<strong>New</strong> supplier<br />

<strong>in</strong> Australia<br />

Asia Pacific with focus on Australia and <strong>New</strong> Zealand<br />

has got a new supplier of concrete cutt<strong>in</strong>g and construction<br />

mach<strong>in</strong>ery <strong>in</strong> the newly formed company<br />

Traxx Construction Products. Traxx is essentially a<br />

group of well-know <strong>in</strong>dividuals <strong>in</strong> this <strong>in</strong>dustry <strong>in</strong><br />

Australia headed by Lloyd Williams. Traxx is set<br />

out to supply quality, <strong>in</strong>novative and competitively<br />

priced diamond tools and associated mach<strong>in</strong>ery.<br />

In essence, mach<strong>in</strong>ery that typically consumes<br />

diamond tools.<br />

“We have however, also formed a division that<br />

supplies complementary tools to the respective<br />

<strong>in</strong>dustries we deal with as well as consultancy<br />

services to, <strong>in</strong> particular, the concrete saw<strong>in</strong>g and<br />

drill<strong>in</strong>g professionals,” says Lloyd Williams.<br />

Primarily customer of TRAXX will be a consumer<br />

of goods <strong>in</strong>volved <strong>in</strong> the concrete saw<strong>in</strong>g and drill<strong>in</strong>g,<br />

rental, demolition, concrete placement, construction,<br />

til<strong>in</strong>g, surface preparation and stone process<strong>in</strong>g <strong>in</strong>dustries.<br />

TRAXX manufactures many of its own products<br />

but reserves the right to source the very latest and<br />

<strong>in</strong>novative additions to the construction <strong>in</strong>dustry, from<br />

a vast network of bus<strong>in</strong>ess partners. The people<br />

beh<strong>in</strong>d Traxx are Lloyd Williams, Gail Williams, Dianne<br />

Eade, Lorra<strong>in</strong>e Kenny, Stuart Smith and Mark Snoad.<br />

More about Traxx <strong>in</strong> the next issue of PDi.<br />

www.traxxcp.com.au


LEADING<br />

CORE DRILL<br />

TECHNOLOGY<br />

TEL: 0044 (0) 161 406 0609 | FAX: 0044 (0) 161 406 0211<br />

E-MAIL: sales@diaquip.co.uk


Atlas Copco’s new<br />

bus<strong>in</strong>ess structure<br />

for the USA<br />

Atlas Copco Construction Equipment LLC is the<br />

name of the new Atlas Copco bus<strong>in</strong>ess dedicated<br />

to serv<strong>in</strong>g the US construction market. This new<br />

entity comb<strong>in</strong>es the Portable Air operations of<br />

Atlas Copco Compressor Technique’s US sales<br />

company with the Atlas Copco Construction Tools<br />

US sales company. Atlas Copco Construction<br />

Equipment is responsible for the sales and service<br />

of portable compressors, generators, pneumatic,<br />

hydraulic and gasol<strong>in</strong>e-powered construction and<br />

demolition tools, along with related aftermarket<br />

services, for both the Atlas Copco and Chicago<br />

Pneumatic brands.<br />

The new organization is based <strong>in</strong> Commerce<br />

City, Colorado, shar<strong>in</strong>g offices and back office<br />

functions with the Atlas Copco Construction M<strong>in</strong><strong>in</strong>g<br />

Technique USA customer centre. Although<br />

the two companies will operate <strong>in</strong>dependently,<br />

they have much the same culture and market<br />

knowledge and can benefit from these and other<br />

synergies. The Westfield, Massachusetts office of<br />

the Construction Tools bus<strong>in</strong>ess will be closed at<br />

the end of March 2009.<br />

Top priorities of Atlas Copco Construction<br />

Equipment LLC are to stabilize the sales and<br />

service structure, to support customers, and to<br />

cont<strong>in</strong>ue to be a leader <strong>in</strong> the construction equipment<br />

bus<strong>in</strong>ess. The new company will have three<br />

sales and service regions <strong>in</strong> the North, South and<br />

West United States.<br />

Erik Sparby heads up Atlas Copco Construction<br />

Equipment as its general manager. “We are<br />

look<strong>in</strong>g at this as an opportunity to become more<br />

focused and dedicated, specializ<strong>in</strong>g on the unique<br />

needs of the construction <strong>in</strong>dustry,” he said.<br />

www.atlascopco.com<br />

Five years of f<strong>in</strong>d<strong>in</strong>g<br />

concrete solutions<br />

Diamonds have come up trumps for the Australian<br />

company Kennards Concrete Care, which<br />

celebrated its fifth anniversary <strong>in</strong> January this<br />

year. S<strong>in</strong>ce 2004, the specialist equipment hire<br />

company has helped hundreds of contractors<br />

10 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Angus Kennard drives a m<strong>in</strong>i loader with a 3000 power planer, used for remov<strong>in</strong>g<br />

thick coat<strong>in</strong>gs, heavy l<strong>in</strong>e mark<strong>in</strong>g and uneven surfaces like trip hazards.<br />

tackle all sorts of concrete related jobs, from<br />

demolition, drill<strong>in</strong>g and cutt<strong>in</strong>g to gr<strong>in</strong>d<strong>in</strong>g, stripp<strong>in</strong>g<br />

and plan<strong>in</strong>g.<br />

Start<strong>in</strong>g with a hire centre <strong>in</strong> Sydney, Kennards<br />

Concrete Care quickly added outlets <strong>in</strong> Brisbane,<br />

Melbourne and Perth. Growth has come not just<br />

from the array of equipment on offer, but from the<br />

expertise of staff, who can advise customers on the<br />

right mach<strong>in</strong>e or the right diamond for their job.<br />

Kennards Concrete Care was the idea of<br />

Angus Kennard, whose grandfather, Walter,<br />

founded Kennards Hire <strong>in</strong> 1948. While work<strong>in</strong>g<br />

<strong>in</strong> the general hire bus<strong>in</strong>ess, Angus developed an<br />

<strong>in</strong>terest <strong>in</strong> concrete equipment, and began add<strong>in</strong>g<br />

more products at the branches he managed. He<br />

believed there was a need that was not be<strong>in</strong>g<br />

fully met, and after travell<strong>in</strong>g overseas to learn<br />

more, launched Kennards Concrete Care as a<br />

stand-alone entity. “Our bus<strong>in</strong>ess is about provid<strong>in</strong>g<br />

solutions to problems,” said Angus. “Rather than a<br />

customer com<strong>in</strong>g <strong>in</strong> and say<strong>in</strong>g, ‘I want a gr<strong>in</strong>der,’<br />

he is more likely to say, ‘I have this situation, what<br />

have you got that will do the job?’<br />

“In a general hire company, staff know a<br />

small amount about a lot of equipment, whereas<br />

our team knows a lot about a small number of<br />

items. When you are work<strong>in</strong>g with concrete, there<br />

are many variables and job limitations that have<br />

to be considered. With surface preparation, there<br />

is the hardness of the concrete, the product to<br />

be removed, surface f<strong>in</strong>ish required, whether it is<br />

<strong>in</strong>side or outside, is it a wet or dry environment,<br />

is there a need for dust control and what power<br />

source, if any, is available. We have grown largely<br />

because satisfied customers come back, more<br />

people are f<strong>in</strong>d<strong>in</strong>g us through our website and our<br />

product range cont<strong>in</strong>ues to expand.”<br />

www.concretecare.com.au<br />

JCB’s new £40<br />

million factory<br />

In the UK the curta<strong>in</strong> has fallen on almost 140<br />

years of manufactur<strong>in</strong>g history <strong>in</strong> Uttoxeter as<br />

the f<strong>in</strong>al mach<strong>in</strong>e to be made at JCB’s Heavy<br />

Products factory rolled off the production l<strong>in</strong>e.<br />

The manufacture of tracked and wheeled<br />

excavators is be<strong>in</strong>g transferred to the new<br />

purpose-built £40 million JCB Heavy<br />

Products factory <strong>in</strong> Uttoxeter.<br />

“This is the end of an era because my<br />

family has been l<strong>in</strong>ked to this site s<strong>in</strong>ce<br />

the n<strong>in</strong>eteenth century when Bamfords<br />

Ltd started manufactur<strong>in</strong>g agricultural<br />

mach<strong>in</strong>ery,” said JCB Chairman Sir Anthony<br />

Bamford. “But this is also the start of a<br />

new and excit<strong>in</strong>g era, not only for JCB’s<br />

excavator bus<strong>in</strong>ess, but also for Uttoxeter<br />

because the relocation offers the opportunity<br />

to redevelop and enhance an important<br />

area of the town.”<br />

Sir Anthony’s great-grandfather Joseph<br />

Bamford was one of five brothers who were the<br />

orig<strong>in</strong>al partners of Bamfords Ltd. Sir Anthony’s<br />

own father, the late Joseph Cyril Bamford, was<br />

famously sacked from Bamfords Ltd by his uncle<br />

Henry. Joseph Cyril Bamford later went on to<br />

found JCB, which has grown <strong>in</strong>to one of the<br />

world’s most successful construction equipment<br />

manufacturers.<br />

The move to the new JCB Heavy Products<br />

factory represents an opportunity for JCB to grow<br />

its tracked and wheeled excavator bus<strong>in</strong>ess once<br />

the global construction markets recover from the<br />

current downturn. The company’s excavator range<br />

comprises mach<strong>in</strong>es from 7t to 46t.<br />

www.jcb.com<br />

Bobcat launches first<br />

wheeled excavator<br />

Bobcat has launched its first wheeled excavator<br />

the 5.5 t E55W powered by a 40.8 kW Yanmar<br />

liquid-cooled diesel eng<strong>in</strong>e. Equipped as standard<br />

with s<strong>in</strong>gle tyre configuration, dual tyres are<br />

available as an option. The E55W offers 2 travel<br />

speed ranges, with a maximum travel speed of<br />

30km/h. The maximum digg<strong>in</strong>g depth is 3.495m,<br />

the maximum dump height is 4.265m and the<br />

maximum reach at ground level is 5.89m.<br />

The undercarriage consists of a rigid, welded<br />

frame. The rout<strong>in</strong>g of hydraulic l<strong>in</strong>es, protection for<br />

the transmission and heavy-duty axles make the<br />

undercarriage ideal for wheeled excavator applications.<br />

Both the outriggers and dozer blade are p<strong>in</strong><br />

type for maximum flexibility.<br />

The operator cab offers the same space as<br />

that found <strong>in</strong> the cabs on much larger medium and<br />

heavy-duty mach<strong>in</strong>es. The steer<strong>in</strong>g wheel can be<br />

positioned to suit the operator and the position and<br />

angle of the seat cushion as well as the position<br />

of the consoles can be adjusted <strong>in</strong>dependently<br />

of each other. The operat<strong>in</strong>g controls have been<br />

arranged to ensure convenience and comfort. The<br />

hydraulic joystick levers have grips that allow the<br />

operator to perform precise operations easily.<br />

In addition to the normal trench<strong>in</strong>g and<br />

groundwork jobs, the E55W’s stability and lift<strong>in</strong>g<br />

capacity allow the excavator to be used for applications<br />

such as truck load<strong>in</strong>g and unload<strong>in</strong>g<br />

and mov<strong>in</strong>g pipes and materials. For maximum<br />

safety dur<strong>in</strong>g all operations <strong>in</strong>volv<strong>in</strong>g lift<strong>in</strong>g work,<br />

the E55W is equipped with an overload warn<strong>in</strong>g<br />

device as well as safety valves <strong>in</strong> the boom and<br />

dozer blade hydraulic systems.<br />

www.bobcat.com


PDI_183x122_:Layout 1 27-02-2009 15:54 Pag<strong>in</strong>a 3<br />

TheOrig<strong>in</strong><br />

of theSpecies<br />

TREVI BENNE spa<br />

36025 Noventa Vicent<strong>in</strong>a -VI-<strong>Italy</strong><br />

Via A.Volta, 5 -T0444 760773<br />

F 0444 861182 -<strong>in</strong>fo@trevibenne.it<br />

CONGRATULATIONS!<br />

EUROPEAN CHAMPIONS 2009<br />

– 600 people from 17 countries watched Kim Guldbæk from Denmark w<strong>in</strong>!<br />

– Next Cutt<strong>in</strong>g Pro Competition <strong>in</strong> 2010<br />

– Information on www.cutt<strong>in</strong>gprocompetition.com<br />

A Company with<strong>in</strong> the SWAROVSKI Group<br />

www.trevibenne.it


<strong>Italy</strong> dom<strong>in</strong>ates <strong>in</strong><br />

Crush<strong>in</strong>g <strong>Buckets</strong><br />

Crush<strong>in</strong>g, sort<strong>in</strong>g and<br />

screen<strong>in</strong>g buckets are<br />

considered the latest<br />

<strong>in</strong>novation <strong>in</strong> hydraulic<br />

attachments related<br />

to the demolition and<br />

recycl<strong>in</strong>g <strong>in</strong>dustries.<br />

The new Allu SCH screener crusher<br />

can handle various k<strong>in</strong>ds of demolition<br />

waste effectively like bricks <strong>in</strong><br />

this case.<br />

12 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

The first crush<strong>in</strong>g buckets for full-scale use <strong>in</strong> demolition<br />

and recycl<strong>in</strong>g applications were launched at the end of<br />

the 1990s. Their forerunners, to simplify demolition and<br />

recycl<strong>in</strong>g, were the hydraulic crushers and pulverisers.<br />

Today these attachments complement each other and have<br />

made the demolition and recycl<strong>in</strong>g process so much easier.<br />

The F<strong>in</strong>nish manufacturer Allu launched its first screen<strong>in</strong>g<br />

crusher <strong>in</strong> 1991 for crush<strong>in</strong>g lighter demolition waste.<br />

Compact and flexible recycl<strong>in</strong>g on site<br />

The bucket crusher is a hydraulic tool, developed from<br />

traditional jaw crusher technology. Although unlike a<br />

conventional crusher, a bucket crusher is operated by<br />

hydraulic power provided by the excavator it is attached<br />

to. The bucket makes it possible to pick up the rock to be<br />

crushed and then to load <strong>in</strong>to trucks or use as back fill<strong>in</strong>g<br />

on site. The reduction <strong>in</strong> outlay costs is clear because this<br />

system makes it possible to reuse <strong>in</strong>ert materials without<br />

hav<strong>in</strong>g to take them to a landfill, while the ability to crush<br />

different types of materials makes it possible to use them<br />

directly on site.<br />

The areas of application of these tools are numerous<br />

and <strong>in</strong>clude demolition, build<strong>in</strong>g construction, earthmov<strong>in</strong>g,<br />

excavation, road works, quarry<strong>in</strong>g and m<strong>in</strong><strong>in</strong>g, land<br />

reclamation and trench<strong>in</strong>g and rock break<strong>in</strong>g or crush<strong>in</strong>g<br />

of quarry material.<br />

Upgraded model from Trevi Benne<br />

The Italian manufacturer Trevi Benne is now strengthen its<br />

position as supplier of crush<strong>in</strong>g buckets by <strong>in</strong>troduc<strong>in</strong>g an<br />

upgrade version of their crush<strong>in</strong>g bucket series BM. The<br />

Crusher Bucket BM Series is available <strong>in</strong> two different<br />

models. The BM 25 weighs 2.5t and BM 35 3.5 t. They<br />

are designed for crush<strong>in</strong>g <strong>in</strong>ert materials from demolitions<br />

and build<strong>in</strong>g renovations such as concrete, asphalt, waste<br />

material from storage centres and debris <strong>in</strong> quarries, to<br />

provide a f<strong>in</strong>ished product for use as backfill.<br />

The Crusher Bucket allows on the spot recycl<strong>in</strong>g of<br />

waste material for immediate reuse on the site. The power<br />

is produced from the eccentricity of the pound<strong>in</strong>g unit<br />

for crush<strong>in</strong>g the material <strong>in</strong> the bucket. The <strong>in</strong>terchangeable<br />

plate system reduces ma<strong>in</strong>tenance costs and limits<br />

downtime.<br />

www.trevibenne.it<br />

Allu a truly global player<br />

There are just a few manufacturers of crush<strong>in</strong>g buckets<br />

with global sales. One of the companies is Allu F<strong>in</strong>land<br />

Ltd, which was founded <strong>in</strong> 1985 by Markku Jonn<strong>in</strong>en. The<br />

company was first called Ideachip Ltd, but it changed its<br />

name to Allu F<strong>in</strong>land Ltd <strong>in</strong> 2007. The new name stems<br />

from the company’s globally recognised trademark Allu.<br />

Allu F<strong>in</strong>land Ltd created the Screener Crusher method <strong>in</strong><br />

1991. To date, their sales constitute over 80% of the world<br />

market for Screener Crushers.<br />

Last year Allu released their Allu SCH Screener<br />

Crusher for heavy applications. Allu SCH Heavy series<br />

are suitable for 20–34t excavators and 12–24t wheel loaders.<br />

In this series, the frame is re<strong>in</strong>forced and the eng<strong>in</strong>e<br />

is a heavy-duty model. The maximum driv<strong>in</strong>g output of


WELCOME TO<br />

OUR KIND OF PLAYGROUND<br />

OUR KIND OF PLAYGROUND is often<br />

a very dangerous environment and<br />

there are no good arguments for expos<strong>in</strong>g<br />

you or your staff to fall<strong>in</strong>g debris<br />

or dangerous vibrations. Our demolition<br />

mach<strong>in</strong>es, from the small Brokk 50<br />

which is perfect for limited spaces, to<br />

the big and powerful Brokk 400 have<br />

certa<strong>in</strong> th<strong>in</strong>gs <strong>in</strong> common: they are radio<br />

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that you are not exposed to dangerous<br />

fumes. Another th<strong>in</strong>g which makes the<br />

mach<strong>in</strong>es even better is that you can<br />

demolish up to 5 times quicker than<br />

traditional saw<strong>in</strong>g and cutt<strong>in</strong>g methods.<br />

Time is,as we all know money!<br />

Visit www.brokk.com or your local dealer<br />

for more <strong>in</strong>formation!<br />

Brokk AB | PO Box 730 | SE-931 27 Skellefteå | SWEDEN | Tel +46 910 711 800 | Fax +46 910 711 811 | www.brokk.com | <strong>in</strong>fo@brokk.com


14 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Heavy series Screener Crushers is 80 kW. The Allu Heavy<br />

Series functions well for crush<strong>in</strong>g light to medium heavy<br />

demolition debris.<br />

In addition Allu has the stronger Monster Series suitable<br />

for 22–40t excavators and 13–26t wheel loaders. The maximum<br />

driv<strong>in</strong>g output of Monster series Screener Crushers is<br />

140 kW. The features also <strong>in</strong>clude double power transmission<br />

and two heavy-duty eng<strong>in</strong>es. The range can take on heavier<br />

demolition debris then the Heavy Series.<br />

www.allu.fi<br />

MB first with the Bucket Crusher<br />

Another manufacturer that has proven to be a world-class<br />

supplier of crush<strong>in</strong>g buckets for heavy use <strong>in</strong> demolition<br />

and recycl<strong>in</strong>g applications is the Italian company Meccanica<br />

Breganzese. MB has specialised <strong>in</strong> construction and sales<br />

of jaw-action bucket crushers and manufactures four basic<br />

models. These are BF 60.1, the smallest <strong>in</strong> the range, suitable<br />

for excavators <strong>in</strong> the 8-14t class, BF 70.2 for excavators from<br />

14-20t, BF 90.3 for excavators from 20-28t, and the largest<br />

model, BF 120.4, for excavators weigh<strong>in</strong>g more than 28t.<br />

Accord<strong>in</strong>g to MB they produced the world’s very first bucket<br />

crusher. By us<strong>in</strong>g an MB crusher the crushed material can be<br />

recycled directly on site result<strong>in</strong>g <strong>in</strong> a significant reduction<br />

of costs. The equipment is versatile and all that is needed is<br />

a standard excavator <strong>in</strong> order to work efficiently.<br />

The benefits with the MB crushers are the facility to<br />

crush any type of material <strong>in</strong>situ and <strong>in</strong> any type of situation,<br />

with a significant reduction of operat<strong>in</strong>g costs. Thanks<br />

to their production capacity, MB bucket crushers can be<br />

utilised <strong>in</strong> small, medium-sized and large worksites, thus<br />

dispens<strong>in</strong>g with both plant hire and transport costs. The<br />

bucket crush<strong>in</strong>g solution elim<strong>in</strong>ates the problem of waste<br />

disposal. Product output can be received <strong>in</strong> the required size<br />

just like a standard crusher.<br />

MB’s models<br />

The smallest BF60.1 <strong>in</strong> the range weighs 1.5t and is recommended<br />

for excavators <strong>in</strong> the 8-12t class. Crusher jaw<br />

open<strong>in</strong>g is 600 x 450 mm and bucket capacity is 0.5m 3 . The<br />

material size is adjustable between 20 and 100mm, while<br />

average hourly production is between 9.1 and 19.8 m3,<br />

depend<strong>in</strong>g on the required product size.<br />

The second smallest model, BF 70.2, weighs 2.25t and<br />

is recommended for excavators weigh<strong>in</strong>g between 14 and<br />

20t. Crusher jaw open<strong>in</strong>g is 700 x 550 mm and bucket<br />

capacity is 0.6m 3 . The output size is adjustable between<br />

20 and 120mm, with average hourly output of between<br />

12 and 30m 3 , depend<strong>in</strong>g on the required product size.<br />

The first bucket crusher to be manufactured and<br />

marketed was the Bf 90.3 weigh<strong>in</strong>g 3.5t and recommended<br />

for excavators of 20-28t. Crusher jaw open<strong>in</strong>g<br />

is 900 x 450mm and bucket capacity is 0.75m 3 . The<br />

output size is adjustable from 20 to 120mm, with average<br />

hourly output of between 18 and 40m 3 , depend<strong>in</strong>g on<br />

the required product size.<br />

The largest bucket <strong>in</strong> the range is BF 120.4. It weighs<br />

4.9t and recommended for excavators from 28t. Crusher<br />

jaw open<strong>in</strong>g is 1200 x 450mm and bucket capacity is 1m 3 .<br />

The output size is adjustable between 20 and 120mm<br />

with average hourly output between 25 and 50m 3 , depend<strong>in</strong>g<br />

on the required product size.<br />

MB has also an iron separator system that was<br />

unveiled at the end of 2007 at the SAIE trade fair <strong>in</strong><br />

Bologna. Available for all MB bucket crusher models,<br />

this device is composed of a 250kg magnet, a magnet<br />

support, and an <strong>in</strong>stallation kit. The device is easy to<br />

<strong>in</strong>stall on the bucket and allows the separation of ferrous<br />

materials from <strong>in</strong>ert material to be crushed.<br />

www.mbcrusher.com<br />

VTN Europe - Three different series<br />

The Italian manufacturer VTN Europe is manufactur<strong>in</strong>g<br />

three series of crush<strong>in</strong>g and screen<strong>in</strong>g equipment, the SB, FB<br />

and SR series. The SB Series is commonly used for screen<strong>in</strong>g<br />

demolition material and quarry residues. The material<br />

is screened us<strong>in</strong>g the <strong>in</strong>novative vibrat<strong>in</strong>g and alternat<strong>in</strong>g<br />

movement of the screens fitted longitud<strong>in</strong>ally <strong>in</strong>side the<br />

bucket. Thanks to the vast range of screen sizes available<br />

and their <strong>in</strong>terchangeability, the same model of bucket can<br />

be used to screen materials of different sizes.<br />

The heavier FB series is a full size crush<strong>in</strong>g bucket,<br />

which has been designed and built to meet the <strong>in</strong>creas<strong>in</strong>g<br />

necessity for immediate on-site recycl<strong>in</strong>g and reuse of waste<br />

material deriv<strong>in</strong>g from construction and demolition work.<br />

The high performance levels of the FB crush<strong>in</strong>g bucket,<br />

available <strong>in</strong> two models, make it the ideal solution, not<br />

only for small and medium-sized construction sites with<br />

limited amounts of waste material, but also for extremely<br />

demand<strong>in</strong>g work conditions, such as quarries. It is made<br />

entirely of Hardox 400 and equipped with a fixed and a<br />

mov<strong>in</strong>g jaw. The adjustment of the mov<strong>in</strong>g jaw allows the<br />

size of the crushed material to be adapted to the different<br />

operat<strong>in</strong>g needs.<br />

VTN also produce a rotary screen<strong>in</strong>g bucket called SR.<br />

The SR series is made <strong>in</strong> five models for use on excavators<br />

with capacities rang<strong>in</strong>g from 7-35t and has widespread application<br />

<strong>in</strong> screen<strong>in</strong>g natural material, such as river beds,<br />

quarry residues, sand and dry soil, as well as all situations<br />

where f<strong>in</strong>e screen<strong>in</strong>g is required.<br />

www.vtneurope.com<br />

The CB-l<strong>in</strong>e from Simex<br />

Simex has expanded its operations <strong>in</strong>to produc<strong>in</strong>g crush<strong>in</strong>g<br />

buckets, which were shown for the first time at the exhibition<br />

SAIE <strong>in</strong> 2006. The new Simex CB l<strong>in</strong>e of crush<strong>in</strong>g<br />

buckets, conta<strong>in</strong> n<strong>in</strong>e different models <strong>in</strong> sizes from 1.4 to<br />

2.4m <strong>in</strong> width, bucket weights from 800 to 3500kg and<br />

crush<strong>in</strong>g sizes of the material from 10 to 80mm. They are<br />

suitable for use on wheel loaders and skid steers. What makes<br />

the Simex crush<strong>in</strong>g buckets different from other brands<br />

is the rotat<strong>in</strong>g function <strong>in</strong>stead of jaw crush<strong>in</strong>g. As <strong>in</strong> all<br />

other Simex products the ma<strong>in</strong> details and the functions are<br />

patented. The body of the teeth <strong>in</strong> the rotat<strong>in</strong>g crush<strong>in</strong>g<br />

unit is made of Hardox.<br />

www.simex.it


Two models from Italdem<br />

Italdem has been mak<strong>in</strong>g two models of jaw-crush<strong>in</strong>g buckets<br />

for several years. The GF 35 weighs 3.5t and has a feeder<br />

dimension of 800 x 700mm and a material output size of<br />

30 to 150mm. The GF 35 has a volume size of 0.7m 3 and<br />

is designed for carriers between 20 to 28t. The oil flow is<br />

150 - 160l/m<strong>in</strong> and the work<strong>in</strong>g pressure 180 - 200bar.<br />

The bigger model GF 45 has a weight of 4.5t and a<br />

feeder dimension of 900 x 700mm. The material output<br />

size is 30 to 150mm and volume of 1m 3 . It is designed for<br />

carriers between 28 to 40t. Oil flow and work<strong>in</strong>g pressure<br />

is the same as for GF 35.<br />

www.italdem.com<br />

�������������������������������������������������������������<br />

The Dust-Fighter, part of the Gladiator Range from Towerlight is<br />

synonymous with <strong>in</strong>novation, quality and environmentally friendly<br />

products for both construction and <strong>in</strong>dustrial applications.<br />

The Dust-Fighter is a Particle Dampen<strong>in</strong>g System that creates a<br />

forceful yet f<strong>in</strong>e mist that attracts dust which is harmful to both operator<br />

and mach<strong>in</strong>ery, and drives it <strong>in</strong>to the ground. Covers a distance of 20-60m.<br />

Gladiator by Towerlight Srl<br />

Via Stazione, 3 Bis 27030 Villanova d'Ardenghi (PV) - <strong>Italy</strong><br />

Tel. +39.0382.400.246 Fax +39.0382.400.247 email: <strong>in</strong>fo@towerlight.it<br />

www.towerlight.it www.gladiatorl<strong>in</strong>e.it<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 15


World of Concrete<br />

vendors and attendees<br />

keep a brave<br />

face despite uncerta<strong>in</strong><br />

times. Much the way<br />

celebrities and average<br />

citizens alike<br />

have used Las Vegas<br />

as a spr<strong>in</strong>gboard for<br />

re<strong>in</strong>vent<strong>in</strong>g themselves,<br />

WOC may want<br />

to consider adopt<strong>in</strong>g a<br />

new slogan: size isn’t<br />

everyth<strong>in</strong>g.<br />

The dual-head floor<br />

gr<strong>in</strong>der, 1500 ixT, from HTC Sweden.<br />

16 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

The 2009 edition of the US construction <strong>in</strong>dustry’s premier<br />

annual trade show saw a 23% drop <strong>in</strong> attendance from last<br />

year, with most of the blame directed at the global economic<br />

upheaval that has slowed or halted build<strong>in</strong>g activity <strong>in</strong> nearly<br />

every market sector.<br />

The decision-makers came<br />

But although the 65,287 who attended WOC may not match<br />

previous shows, they were, for the most part, the people that the<br />

concrete cutt<strong>in</strong>g, demolition and floor prep <strong>in</strong>dustry vendors<br />

wanted to see. “These are the decision-makers, the people who<br />

have needs and are ready to buy,” observed Greg Smith of Allied<br />

Construction Products, which was show<strong>in</strong>g its TotalBreakerBits<br />

l<strong>in</strong>e of replacement tools for hydraulic hammers. Smith added<br />

that while many organizations may have been unable to afford<br />

dispatch<strong>in</strong>g large cont<strong>in</strong>gents to Las Vegas, <strong>in</strong>dustry vendors<br />

couldn’t afford to stay away. “It’s important to be here and be<br />

noticed regardless of the turnout,” he said. “If you’re <strong>in</strong>visible or<br />

pull back, no one will remember you when they are <strong>in</strong> position<br />

to buy new equipment.”<br />

Many exhibitors chose a more austere approach to tell<strong>in</strong>g<br />

their stories, even though exhibition space was only 2% off 2008’s<br />

total. “The one-upmanship among vendors isn’t here, someth<strong>in</strong>g<br />

that is probably long overdue,” said Stihl sales representative<br />

Hugh Munn.<br />

And while vendors may have come to WOC 2009<br />

with lowered expectations, a hopeful worker at Stanley Tools<br />

aptly observed that, “we just need that one visitor to make it<br />

all worthwhile.”<br />

A field day for concrete floors<br />

WOC’s attendance may have been down, but the proportion<br />

of concrete floor gr<strong>in</strong>d<strong>in</strong>g and preparation equipment was substantially<br />

higher. Among the many products vy<strong>in</strong>g for attendees’<br />

attention were DITEQ’s 762mm and 660mm planetary floor<br />

preparation and polish<strong>in</strong>g system, SASE Company’s EDGE<br />

Pro 180 variable-speed edger with pivot<strong>in</strong>g wheels,<br />

Terrco, Inc.’s direct-drive edger with adjustable<br />

depth-sett<strong>in</strong>g rollers, and HTC’s dual-head 1500<br />

ixT ride-on gr<strong>in</strong>der.<br />

Blastrac cont<strong>in</strong>ued to boost the profile of its<br />

US built Diamatic l<strong>in</strong>e with products such as the<br />

584mm BMGP 600-R gr<strong>in</strong>der, which uses the<br />

company’s po<strong>in</strong>t of development technology to collect<br />

dust and debris through the mach<strong>in</strong>e, result<strong>in</strong>g<br />

<strong>in</strong> a cleaner work path and cooler diamond and<br />

polish<strong>in</strong>g heads. “POD offers benefits on many<br />

different levels, such as cleaner, healthier work<br />

environments, longer tool life and reduced labour<br />

and equipment costs,” says<br />

Blastrac spokesman Jason<br />

Root.<br />

The proliferation of<br />

floor preparation and polish<strong>in</strong>g<br />

equipment comes<br />

as no surprise to ON-<br />

FLOOR Technologies,<br />

Tom Francis.<br />

“It’s all part of the<br />

<strong>in</strong>dustry’s current green<br />

consciousness,” said ON-<br />

FLOOR Technologies<br />

Floor gr<strong>in</strong>ders from US company SASE.<br />

representative Tom Francis. “On 90% of <strong>in</strong>dustrial floors, the<br />

surfaces are man made and will ultimately end up <strong>in</strong> landfills.<br />

Polished concrete floors elim<strong>in</strong>ate the need for chemicals to<br />

clean crevasses and improve reflectivity, which cuts energy costs,<br />

improves employee health, and makes for a brighter, more <strong>in</strong>vit<strong>in</strong>g<br />

environment.”<br />

Concrete polish<strong>in</strong>g also presents opportunities to apply<br />

alternative energy sources, such as propane, which powers Eagle<br />

Solutions’ EnviroPro WA27 burnisher, and Concrete Polish<strong>in</strong>g<br />

Technologies’ 27-hp alum<strong>in</strong>ium-bodied G320 PRO gr<strong>in</strong>der.<br />

CPT vice president Dave Padgett said that although a lot of<br />

companies are jump<strong>in</strong>g <strong>in</strong>to the surface preparation market, the<br />

ones who will make it are more <strong>in</strong> touch with needs of contractor<br />

and their customers’ market trends. They are also the ones<br />

who know how to provide smaller contractors with technical<br />

support.<br />

Greater awareness of risks with dust<br />

More gr<strong>in</strong>d<strong>in</strong>g of floors and other surface types also means more<br />

dust to control. Dust Collection Products president John Buser<br />

said that awareness across the <strong>in</strong>dustry of silicosis and associated<br />

health risks is grow<strong>in</strong>g, albeit slowly. “Many contractors just don’t<br />

realize that silicosis has cumulative effects, and that they need to<br />

be consistent about protective measures,” said Buser. “OSHA’s<br />

<strong>in</strong>volvement has put pressure on contractors to take action, and<br />

we’re gradually see<strong>in</strong>g more <strong>in</strong>terest <strong>in</strong> th<strong>in</strong>gs that will help.”<br />

Dust control solutions on display at WOC ranged from KHK<br />

Diamond Products’ polycrystall<strong>in</strong>e diamond blades for reduc<strong>in</strong>g<br />

material to larger chunks, to Dustless Technology’s ToolSynch<br />

mechanism for remotely operat<strong>in</strong>g its vacuums, provid<strong>in</strong>g convenience<br />

and energy sav<strong>in</strong>gs as well as improved productivity.<br />

Dust Control Technology also featured its new DustBoss DB-45<br />

mid-range sprayer, which can control dust and odour particulates<br />

across an area of 1,115m 2 .<br />

Metabo Corporation executive vice<br />

president Dave Smith said that contractors<br />

should also be th<strong>in</strong>k<strong>in</strong>g about protect<strong>in</strong>g<br />

their workers from excess vibration from<br />

gr<strong>in</strong>ders, hammers, and other equipment.<br />

“Though not yet a major concern <strong>in</strong> the<br />

US, it is very big <strong>in</strong> Europe where EU<br />

regulations are already <strong>in</strong> place,” says<br />

Smith. “But contractors will soon have<br />

US manufacturer Blastrac made a<br />

strong promotion of their floor gr<strong>in</strong>d<strong>in</strong>g<br />

mach<strong>in</strong>e brand Diamatic.


Pentruder wallsaws from Tractive <strong>in</strong> action.<br />

to study vibration data on equipment to determ<strong>in</strong>e how long<br />

workers can safely use equipment.”<br />

Several products at WOC emphasized their vibration control<br />

qualities. Metabo’s new WEO-125 125mm angle gr<strong>in</strong>der<br />

has electronic speed stabilization and auto balance features that<br />

m<strong>in</strong>imize user fatigue, while Hilti’s new TE60 Combihammer<br />

features a built-<strong>in</strong> mass damper system that produces only a<br />

third of the vibration of the company’s TE70, but delivers 15%<br />

more performance.<br />

Saws <strong>in</strong> the spotlight<br />

The cutt<strong>in</strong>g side of concrete work also figured prom<strong>in</strong>ently at<br />

the show. ICS Blount, Inc., announced the beg<strong>in</strong>n<strong>in</strong>g of full<br />

production of its FORCE4 diamond cha<strong>in</strong>, which has 50%<br />

more tensile strength to deliver more power with less risk of<br />

breakage. ICS market<strong>in</strong>g director Ed Hanson expla<strong>in</strong>ed that its<br />

expanded manufactur<strong>in</strong>g facilities for the FORCE4 l<strong>in</strong>e will not<br />

only provide a price po<strong>in</strong>t below its PRO series cha<strong>in</strong>s, but also<br />

A Husqvarna floor gr<strong>in</strong>der show<strong>in</strong>g the dual drive system<br />

clearly which is a Husqvarna patent.<br />

allows the company to offer an expanded product l<strong>in</strong>e with five<br />

bar lengths from 250mm to 635mm, and new cha<strong>in</strong> options to<br />

handle a wider range of materials.<br />

FORCE4 is also the foundation for a new track-mounted<br />

hydraulic wall saw that ICS plans to <strong>in</strong>troduce to the rental market<br />

later this year. “This concept has been around for 10 years,<br />

but FORCE4 made it possible,” says Hanson. “It’s particularly<br />

helpful for production open<strong>in</strong>gs <strong>in</strong> limited access areas, and<br />

elim<strong>in</strong>ates a lot of hassles and conflicts for contractors.”<br />

Also tout<strong>in</strong>g wall saw expertise was Husqvarna, which<br />

demonstrated its WS440 HF with a water-cooled 400-hz electric<br />

motor that generates up to 17 hp. Husqvarna also launched a<br />

new dust suppression system that uses a m<strong>in</strong>imum of water<br />

mist and is developed to be used among other together with<br />

their series of hand held electric power cutters. More about this<br />

novelty <strong>in</strong> the next issue of PDi.<br />

In Diamond B’s booth it was crowded as usual with concrete<br />

cutters wait<strong>in</strong>g for a test drive of the latest from the Pentruder<br />

l<strong>in</strong>e of high frequency wallsaws, wiresaws and core drills.<br />

Tractive, the manufacturer of the Pentruder series announced<br />

<strong>in</strong>troduction of a new wall saw, a completely new core drill<strong>in</strong>g<br />

system and a new contact system that will simplify the work.<br />

Onfloor’s new mach<strong>in</strong>e CreteBoss.<br />

Blastrac-Diamatics new BMGP-600R.<br />

The efficient outdoor dust control<br />

device DustBoss from Dustcontrol<br />

Technology.<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 17


The new <strong>Core</strong> Bore drill rig from Diamond<br />

Products.<br />

HTC’s gr<strong>in</strong>der 1500 ixT.<br />

Efficient dust vacs from Dustcontrol.<br />

The new attachment from Genesis.<br />

A lot of demonstrations took place among others <strong>in</strong> the<br />

Husqvarna booth.<br />

Another high-cycle cutt<strong>in</strong>g option on display was Sanders<br />

Saws’ new lightweight BRAXX 1,000-hz wall saw system that<br />

supports both wire and blade saw<strong>in</strong>g operations. “At 43hp, the<br />

BRAXX can handle up to 1.5m diameter blades,” said spokesman<br />

Mike Horan. “The wire saw version features a number of<br />

add-on components for extra versatility that take advantage of<br />

high-cycle’s improved dependability.”<br />

Also anticipat<strong>in</strong>g a spike <strong>in</strong> demand for alternative power<br />

cutt<strong>in</strong>g was MK Diamond Products with the <strong>in</strong>troduction of its<br />

MK-4000 and MK-3000 series self-propelled saws that utilize<br />

three-phase totally enclosed fan-cooled motors. The 30 hp MK-<br />

4000B series provides 89Nm of torque at the blade shaft while<br />

the 20 hp MK-3000B series provides 69Nm. MK Diamond<br />

vice president and general manager Brian Delahut said that the<br />

new products meet the US Environmental Protection Agency’s<br />

Tier 3 emissions standards, which may be a requirement for<br />

contractors seek<strong>in</strong>g <strong>in</strong>frastructure work funded by the recently<br />

enacted stimulus programme. “If they have a lot of old saws,<br />

they’ll need to replace them with compliant equipment,” says<br />

Delahut. “We expect there’ll be high demand <strong>in</strong> the rental market<br />

for these k<strong>in</strong>ds of products.”<br />

The pursuit of productivity<br />

One quality never <strong>in</strong> short supply at WOC is <strong>in</strong>novation. For<br />

example, Genesis Attachments displayed its new GDR 200<br />

demolition recycler. Designed to work with 20t class mach<strong>in</strong>es,<br />

the fully rotatable recycler delivers 115t of crush<strong>in</strong>g power and<br />

features three jaw set configurations. “We drew on a lot of<br />

contractor <strong>in</strong>put and ideas to make an attachment that is light,<br />

powerful, and <strong>in</strong>expensive,” said Genesis southwest regional<br />

manager Bla<strong>in</strong>e Archibald.<br />

For all-<strong>in</strong>-one core drill<strong>in</strong>g, Diamond Products presented<br />

its Ultimate Drill<strong>in</strong>g Mach<strong>in</strong>e; a self-conta<strong>in</strong>ed mobile unit for<br />

electric and hydraulic powered drill<strong>in</strong>g of 100mm to 610mm<br />

diameter cores through asphalt and concrete up to 300mm thick.<br />

Attendees explor<strong>in</strong>g remotely controlled demolition options<br />

evaluated Husqvarna’s 29.5-hp DXR 310 robot, scheduled to<br />

Big jaws from Allied-Gator.<br />

18 PDi • Is s u e 1 - 2009 • Fe b - ap r I l<br />

A smart gyro stand that makes core drill<strong>in</strong>g so much easier<br />

were demonstrated <strong>in</strong> the Dibo Mach<strong>in</strong>e booth.<br />

Hydrodemolition equipment manufacturer Conjet showed their<br />

remote controlled diesel power robot Conjet Robot 432.<br />

Hilti brought and impressive whole build<strong>in</strong>g to the show<br />

which, among others, <strong>in</strong>cluded their professional l<strong>in</strong>e of<br />

concrete cutt<strong>in</strong>g equipment.<br />

Dust extraction equipment is grow<strong>in</strong>g <strong>in</strong> importance and<br />

a good example of that is Pullman Ermator and its new<br />

partnership with US company Pullman-Holt.<br />

make its US debut later this year. The DXR 310 was <strong>in</strong>troduced<br />

on the European market dur<strong>in</strong>g the fall of 2008. Brokk’s brand<br />

new 260 robot with its 1,900Nm hammer and 7m reach (see<br />

article on page 20) were shown for the first time ever at the Las<br />

Vegas show. In door the manufacturer also showed another<br />

novelty, their largest mach<strong>in</strong>e Brokk 400.<br />

Despite offer<strong>in</strong>g aisle upon aisle of <strong>in</strong>terest<strong>in</strong>g products,<br />

however, WOC could not totally <strong>in</strong>sulate attendees and ven-


Husqvarna’s new demolition robot DXR 310 was <strong>in</strong>troduced<br />

to the US market at World of Concrete. Above two mach<strong>in</strong>es<br />

do<strong>in</strong>g demos <strong>in</strong> a pile of concrete. To the right Husqvarna<br />

Thomas NIlsson, responsible for the development of the new<br />

DXR 310 and Product Manager Johan Ekström, both very<br />

satisfied with the response to the new mach<strong>in</strong>e.<br />

The new Brokk 400, which is the world’s heaviest remote<br />

controlled demolition mach<strong>in</strong>e of this type.<br />

dors from the economic uncerta<strong>in</strong>ty await<strong>in</strong>g them back home.<br />

Metabo’s Smith noted that the outlook had seemed even bleaker<br />

at the 2002 show <strong>in</strong> <strong>New</strong> Orleans, which took place just five<br />

months after the 9/11 attacks. This time, it’s a matter of the<br />

bus<strong>in</strong>ess cycle need<strong>in</strong>g some upward traction. “Until consumer<br />

spend<strong>in</strong>g <strong>in</strong>creases and credit loosens, we can’t say what will<br />

happen,” said Smith.<br />

Dixie Diamond Manufactur<strong>in</strong>g’s Greg Wolters added that many<br />

people were p<strong>in</strong>n<strong>in</strong>g their hopes on President Obama’s stimulus<br />

programme, which was still be<strong>in</strong>g formulated dur<strong>in</strong>g the show. “I’m<br />

not sure how it will turn out, but at this po<strong>in</strong>t, any k<strong>in</strong>d of stimulus<br />

will be good,” said<br />

Wolters.<br />

Any respite<br />

from the str<strong>in</strong>g<br />

of bad news was<br />

welcome, accord<strong>in</strong>g<br />

to CS Unitec<br />

president Tom Carroll.<br />

“People here<br />

are talk<strong>in</strong>g about<br />

bus<strong>in</strong>ess and do<strong>in</strong>g<br />

bus<strong>in</strong>ess,” said Carroll.<br />

“They are look<strong>in</strong>g<br />

for equipment,<br />

and new ways to do<br />

th<strong>in</strong>gs. That’s what<br />

shows like this are<br />

all about.”<br />

www.worldofconcrete.com<br />

To the right a<br />

wallsaw from<br />

Sanders Saws.<br />

Is s u e 1 - 2009 • Fe b - ap r I l • PDi 19


<strong>New</strong> Brokk launched at<br />

World of Concrete<br />

A proud team <strong>in</strong> front of Brokk 260. From the left Brokk AB President Per Waldemarson, Brokk Inc’s Lars L<strong>in</strong>dgren, August “Auggie” Scalici, Henrik Sundgren and Tony Marlow.<br />

In PDi issue 5-2008 we revealed<br />

the new Brokk 400, the<br />

4.8 t and largest Brokk mach<strong>in</strong>e,<br />

which replaced the exist<strong>in</strong>g<br />

Brokk 330. At that time<br />

Brokk was also develop<strong>in</strong>g<br />

another new model the Brokk<br />

260, which was subsequently<br />

<strong>in</strong>troduced at the World of Concrete<br />

exhibition <strong>in</strong> January to<br />

replace the popular Brokk 250.<br />

The design might not be the same as the forerunner<br />

but <strong>in</strong> terms of capacity the Brokk 260 has been developed<br />

to take up where Brokk 250 f<strong>in</strong>ished. “S<strong>in</strong>ce<br />

Brokk 250 went out of production <strong>in</strong> 2000 we have<br />

often heard our clients speak<strong>in</strong>g about it with great<br />

admiration. So dur<strong>in</strong>g the past couple of years time<br />

we have developed a new and better version of Brokk<br />

250 which we call Brokk 260,” says Brokk President<br />

Per Waldemarson when PDi met him at World of<br />

Concrete.<br />

20 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

A Brokk 250 with modern techniques<br />

Brokk had previously shown the new Brokk 260<br />

as a sort of appetiser at the Scand<strong>in</strong>avian show,<br />

Build<strong>in</strong>g Mach<strong>in</strong>ery, <strong>in</strong> early January. The reaction<br />

from the <strong>in</strong>dustry has been very encourag<strong>in</strong>g, even<br />

though there have been few opportunities to test it.<br />

S<strong>in</strong>ce the <strong>in</strong>ternational launch at WOC a number<br />

of mach<strong>in</strong>es have been sold <strong>in</strong> Europe and the <strong>New</strong><br />

York demolition contractor Robo Break<strong>in</strong>g, known<br />

to be a big supporter and specialist <strong>in</strong> operat<strong>in</strong>g the<br />

former Brokk 250, has tested the first mach<strong>in</strong>e <strong>in</strong><br />

the US.<br />

Brokk 260 completes the mach<strong>in</strong>e programme.<br />

It is similar <strong>in</strong> weight and size<br />

to the Brokk 250, but Brokk 260 is<br />

also a lot different from its forerunner,<br />

especially with the new technical<br />

solutions it is equipped with. This is<br />

an all-round mach<strong>in</strong>e <strong>in</strong> which<br />

Brokk has optimized power,<br />

capacity and size for use<br />

<strong>in</strong> precise demolition of<br />

build<strong>in</strong>gs and for demolition<br />

jobs with<strong>in</strong> the concrete and process<br />

<strong>in</strong>dustry. Brokk 260 is based on the vast Brokk knowledge,<br />

but is at the same time built for new construction<br />

solutions. “Brokk 260 is a mach<strong>in</strong>e that is built for use<br />

<strong>in</strong> even tougher environments then its forerunner. A<br />

huge amount of effort has been made to design a well<br />

balanced mach<strong>in</strong>e that is stable dur<strong>in</strong>g operation as<br />

well as transportation,” says Brokk Technical Manager<br />

Gunnar Bystedt. The mach<strong>in</strong>e weighs only 3050 kg<br />

and has a reach of 5.8m. Equipped with Atlas Copco´s<br />

new hydraulic breaker SB 302 the mach<strong>in</strong>e and the<br />

breaker establish a powerful comb<strong>in</strong>ation.<br />

“Our favourite mach<strong>in</strong>e is back!”<br />

A wide range of performance and quality tests has<br />

preceded the launch of the Brokk 260. The test work<br />

has <strong>in</strong>cluded a range of field trials<br />

by Brokk´s designers and also by<br />

external well experienced operators.<br />

The Swedish demolish<strong>in</strong>g<br />

company Rivners AB was<br />

given the opportunity to<br />

test the mach<strong>in</strong>e on a<br />

large job <strong>in</strong> Stockholm.<br />

A satisfied project manager,<br />

Kent W<strong>in</strong>borg, says<br />

“F<strong>in</strong>ally our favourite size<br />

of Brokk mach<strong>in</strong>e is back.<br />

We are very impressed by<br />

its large capacity comb<strong>in</strong>ed<br />

with flexibility and efficiency.”<br />

Production of the Brokk 260<br />

has started and the first units<br />

were delivered <strong>in</strong> March.<br />

www.brokk<strong>in</strong>c.com<br />

Technical Facts Brokk 260<br />

Weight, kg 3050<br />

Width mm 1200<br />

Height mm 1530<br />

Motor output, kW 22<br />

Energy breaker, SB 450/SB 552 610 J<br />

Recommenderad max. weight attachment 395


<strong>Core</strong> <strong>Drills</strong><br />

There are many<br />

manufacturers of<br />

professional core<br />

drill<strong>in</strong>g systems.<br />

Several new models<br />

were launched last<br />

year, but so far this<br />

year very few suppliers<br />

have announced<br />

new products. Atlas<br />

Copco has relaunched<br />

its LCD series and<br />

there are <strong>in</strong>dustry rumours<br />

that the manufacturer<br />

of Pentruder<br />

is about to launch a<br />

completely new pr<strong>in</strong>ciple<br />

for high frequency<br />

core drill<strong>in</strong>g.<br />

The remodelled handheld and hydraulic<br />

core drill<strong>in</strong>g system LCD from Atlas<br />

Copco Construction Tools.<br />

22 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Last year saw the release of several new core drill<strong>in</strong>g systems, but<br />

with the current economic crisis there are many core drill<strong>in</strong>g systems<br />

on suppliers’ shelves wait<strong>in</strong>g to be purchased. This lack of demand<br />

has possibly delayed the release of new models, but maybe later <strong>in</strong><br />

the year there will be some new products on the market. However,<br />

with the next Bauma construction equipment show scheduled for<br />

spr<strong>in</strong>g 2010, manufacturers may decide to wait for the exhibition<br />

to <strong>in</strong>troduce new products.<br />

<strong>New</strong>s from Tractive and Atlas Copco<br />

But there are <strong>in</strong>dications of some activity, as PDi understands<br />

that Tractive is develop<strong>in</strong>g a new Pentruder high frequency core<br />

drill<strong>in</strong>g system. The new system is expected to be officially announced<br />

dur<strong>in</strong>g the second half of 2009 and will be based on a<br />

completely new pr<strong>in</strong>ciple.<br />

Manufacturer Atlas Copco is launch<strong>in</strong>g their handheld<br />

hydraulic core drill<strong>in</strong>g system LCD. Although hydraulic equipment<br />

may no longer be that popular among professional concrete<br />

cutters, there are still applications where hydraulic devices still<br />

work.<br />

Operational safety, high performance and long life have<br />

been the ma<strong>in</strong> targets for the designers of Atlas Copco’s two<br />

relaunched handheld hydraulic core drills. At hydraulic torque<br />

control reduces kickback to a low level and operators will always<br />

be <strong>in</strong> control, even when drill<strong>in</strong>g holes of 200mm diameter. For<br />

operator comfort, the Atlas Copco core drills have low or nearly no<br />

vibration and the core drill fits <strong>in</strong> standard drill stands, whenever<br />

the space conditions allow.<br />

The power-to-weight ratio is optimized compared to the<br />

previous range. “The surpris<strong>in</strong>gly lightweight core drills conv<strong>in</strong>ce<br />

any customer after drill<strong>in</strong>g the first large hole,” says motor drills,<br />

breakers and handheld hydraulics product l<strong>in</strong>e manager Jan<br />

Byrresen. “Customers comment that they had not believed that<br />

this is possible by hand drill<strong>in</strong>g and so safe and fast. The LCD<br />

500 and LCD 1500 is a useful core drill for any job where quick<br />

and safe operation is needed <strong>in</strong> often difficult to access, wet and<br />

muddy work sites.”<br />

The drills offer spark free operations s<strong>in</strong>ce there are no electrical<br />

components. There is cont<strong>in</strong>uous lubrication and cool<strong>in</strong>g<br />

through the power pack. Lifetime of power pack and core drill<br />

are protected through the closed hydraulic system, which prevents<br />

dust or slurry enter<strong>in</strong>g the <strong>in</strong>ternal parts.<br />

Handheld hydraulic core drills are universal tools for all hand<br />

drill<strong>in</strong>g jobs, even <strong>in</strong> conf<strong>in</strong>ed spaces, where there is no room for<br />

drill stands. <strong>Core</strong> drills are used <strong>in</strong> a wide range of applications,<br />

<strong>in</strong>clud<strong>in</strong>g build<strong>in</strong>g renovation and utility works.<br />

Technical Data Atlas Copco LCD series<br />

Weight without hoses and drill bit, kg 7<br />

Oil flow range, l/m<strong>in</strong> 20-30<br />

Pressure relief valve sett<strong>in</strong>g (max.), bar 150<br />

E.H.T.M.A. category: C and D<br />

Max. back pressure <strong>in</strong> return l<strong>in</strong>e, bar 14<br />

Oil work<strong>in</strong>g temperature , ˚C 30-70<br />

Required cool<strong>in</strong>g capacity, kW ~2<br />

20 l.p.m. 30 l.p.m.<br />

<strong>Core</strong> drill type rpm Drill bit diameter rpm Drill bit diameter<br />

LCD 500 600 75-202 mm 900 50-100 mm<br />

LCD 1500 1500 25-75 mm 2250 12-30 mm<br />

The new handheld core drill from Multiquip.<br />

Recent <strong>in</strong>troductions<br />

Last year Hilti launched their compact drill<strong>in</strong>g system DD120 that<br />

can take core bits with diameters between 37-120mm. Hilti has<br />

received a lot of credit for their l<strong>in</strong>e of professional drill systems and<br />

the range conta<strong>in</strong>s five electric models and one hydraulic.<br />

Also last year Husqvarna launched their DM 330, which<br />

weigh<strong>in</strong>g only 13kg, features an ergonomic handle that makes<br />

the drill easy to carry. The controls are designed and positioned to<br />

further enhance ergonomics and to facilitate drill<strong>in</strong>g.<br />

Last year Multiquip launched their CDM1H <strong>Core</strong> Drill.<br />

This s<strong>in</strong>gle-speed model excels <strong>in</strong> wet drill<strong>in</strong>g applications up to<br />

75mm diameter or it can be used with Multiquip’s Cobra dry<br />

drill<strong>in</strong>g bits up to 125mm diameter. The Cobra is made specifically<br />

for dry drill<strong>in</strong>g re<strong>in</strong>forced concrete. The CDM-1H hand core<br />

drill is ideal for electrical and plumb<strong>in</strong>g jobs where operators need<br />

to drill through walls and floors. The 11A, 115V hand-held core<br />

drill operates at 0-1,800 rpm. This unit weighs only 20kg and<br />

comes with an adjustable shoulder rest, a three-position handgrip,<br />

and it’s designed with an <strong>in</strong>ternal water feed feature. For operator<br />

convenience a carry<strong>in</strong>g case and tools are also <strong>in</strong>cluded.


Hilti diamond systems<br />

<strong>in</strong> atomic power plants<br />

The controlled demolition of<br />

atomic power plants is a complex<br />

and demand<strong>in</strong>g operation.<br />

Projects of this k<strong>in</strong>d often have<br />

to be undertaken by companies<br />

with specific experience <strong>in</strong> this<br />

field.<br />

Hilti has decades of experience with diamond systems<br />

for cutt<strong>in</strong>g, gr<strong>in</strong>d<strong>in</strong>g and cor<strong>in</strong>g. But controlled demolition<br />

<strong>in</strong> atomic power plants not only demands<br />

comprehensive know-how, contractors also often need<br />

special solutions for complex tasks that cannot be carried<br />

out us<strong>in</strong>g standard tools and equipment.<br />

One example of a job that required a specially<br />

manufactured solution was a project carried out by<br />

the company Norbert Braun GmbH of Münster,<br />

Germany. A sta<strong>in</strong>less steel vapour drier <strong>in</strong> a reactor had<br />

to be cut <strong>in</strong>to several sections to allow it to be packed<br />

<strong>in</strong> radiation-tight conta<strong>in</strong>ers. Braun’s concept <strong>in</strong>volved<br />

plac<strong>in</strong>g the vapour drier <strong>in</strong>side formwork and fill<strong>in</strong>g<br />

the formwork with a special low-viscosity concrete<br />

before subsequently us<strong>in</strong>g a wire saw for the cutt<strong>in</strong>g<br />

process. The water-cooled saw<strong>in</strong>g operation was<br />

monitored by cameras and remotely controlled so that<br />

the time spent by the workforce with<strong>in</strong> the hazardous<br />

radiation zone could be kept to a m<strong>in</strong>imum. This was<br />

an extremely demand<strong>in</strong>g and <strong>in</strong>novative procedure,<br />

for which Norbert Braun GmbH recently received<br />

the “Diamond Award 2009” from the International<br />

Association of Concrete Drillers.<br />

Hilti supplied a special high-capacity diamond<br />

wire saw system for the project, featur<strong>in</strong>g a higher<br />

power output, a pneumatic wire tension<strong>in</strong>g system<br />

and cont<strong>in</strong>uously adjustable wire speed control. With<br />

this equipment Braun was able to prevent sudden<br />

rises <strong>in</strong> the tension on the wire and greatly reduce the<br />

risk of wire breakage. In addition, Braun used special<br />

diamond wires supplied by Hilti <strong>in</strong> three different<br />

diameters, which allowed trouble-free completion<br />

of each cut.<br />

Pioneer<strong>in</strong>g role <strong>in</strong> dry cutt<strong>in</strong>g<br />

Project eng<strong>in</strong>eer<strong>in</strong>g with tailor-made<br />

solutions makes Hilti a reliable partner<br />

for controlled demolition <strong>in</strong> atomic power<br />

plants. The photo shows an automatic<br />

drill<strong>in</strong>g system developed by Hilti <strong>in</strong> use<br />

on a concrete conta<strong>in</strong>er.<br />

Other methods of controlled demolition <strong>in</strong> atomic<br />

power plants make use of dry cutt<strong>in</strong>g techniques.<br />

In 2002, Hilti was one of the first companies to<br />

supply dry-cutt<strong>in</strong>g wire saw<strong>in</strong>g solutions for demolition<br />

work <strong>in</strong> atomic power stations. This technique<br />

allowed considerable cost-sav<strong>in</strong>gs when remov<strong>in</strong>g<br />

contam<strong>in</strong>ated concrete or steel structures as the costly<br />

and time-consum<strong>in</strong>g task of seal<strong>in</strong>g off the cutt<strong>in</strong>g<br />

area and the evaporation processes required for the<br />

disposal of contam<strong>in</strong>ated concrete slurry were no<br />

longer necessary.<br />

As part of a demolition project <strong>in</strong> 2008 at a reactor<br />

<strong>in</strong> Germany a Hilti dry-cutt<strong>in</strong>g diamond wire saw was<br />

used to cut an access open<strong>in</strong>g <strong>in</strong> a curved concrete wall<br />

to allow removal of material from the reactor core.<br />

Comprehensive range of products<br />

Hilti diamond systems provide a broad range of<br />

solutions <strong>in</strong>corporat<strong>in</strong>g dry-cutt<strong>in</strong>g techniques for<br />

use on re<strong>in</strong>forced concrete and steel. These <strong>in</strong>clude<br />

diamond wire saws with cont<strong>in</strong>uously variable speed<br />

control, adjustable wire guidance systems and highperformance<br />

diamond wires.<br />

The know-how <strong>in</strong>corporated <strong>in</strong> Hilti diamond systems<br />

is <strong>in</strong> big demand for technical demolition <strong>in</strong><br />

atomic power plants, especially with the dry-cutt<strong>in</strong>g<br />

technique.<br />

Hilti also supplies a range of core drill<strong>in</strong>g mach<strong>in</strong>es<br />

and dry-cutt<strong>in</strong>g core bits featur<strong>in</strong>g the <strong>in</strong>novative polycrystall<strong>in</strong>e<br />

diamond technology. <strong>Core</strong> bits of this type<br />

achieve higher cor<strong>in</strong>g performance than conventional<br />

segment-type core bits, and only one specification is<br />

required for use on various types of concrete.<br />

For surface decontam<strong>in</strong>ation Hilti recommends<br />

hand-guided diamond gr<strong>in</strong>d<strong>in</strong>g systems <strong>in</strong> conjunction<br />

with the appropriate vacuum removal system for dry<br />

dust. These power tools, discs and appliances have been<br />

developed together to form matched systems provid<strong>in</strong>g<br />

high suction performance.<br />

Individual solutions<br />

Hilti is also a source of support provided by teams of<br />

eng<strong>in</strong>eers with experience of controlled demolition<br />

projects <strong>in</strong> atomic power plants. The manufactur<strong>in</strong>g<br />

of special solutions and customization of standard<br />

tools and equipment for special jobs is also a field <strong>in</strong><br />

which Hilti excels. Hilti’s specialists can also provide<br />

technical advice, tra<strong>in</strong><strong>in</strong>g and repairs where protective<br />

measures aga<strong>in</strong>st radiation are essential.<br />

www.hilti.com<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 23


“A Profitable<br />

In the US the Oakland<br />

based demolition firm<br />

Alarcon Bohm Corporation<br />

<strong>in</strong> California has<br />

s<strong>in</strong>ce the start <strong>in</strong> 1989<br />

always been a hallmark<br />

for a successful<br />

bus<strong>in</strong>ess and once<br />

ranked one of the fastest<br />

grow<strong>in</strong>g companies<br />

<strong>in</strong> the greater San<br />

Francisco Bay Area.<br />

Three years ago its<br />

President Kev<strong>in</strong> Bohm<br />

took it to a new level<br />

with the move <strong>in</strong>to the<br />

new service of demolition<br />

with remotely<br />

controlled robots from<br />

Brokk.<br />

Kev<strong>in</strong> Bohm and his wife Patricia’s<br />

company went from haul<strong>in</strong>g construction<br />

waste to become a fully<br />

specialised demolition contractor<br />

us<strong>in</strong>g among others remote controlled<br />

demolition techniques.<br />

24 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Kev<strong>in</strong> Bohm is one of those self-made entrepreneurs that started<br />

with noth<strong>in</strong>g and has built his way up. He is proof that the<br />

American dream still exists and that you can set out your m<strong>in</strong>d<br />

and fulfill your dreams.<br />

Haul<strong>in</strong>g construction refuse<br />

Kev<strong>in</strong> Bohm is the President of the demolition and recycl<strong>in</strong>g<br />

firm Alarcon Bohm Corporation, a company he founded<br />

together with his wife Patricia <strong>in</strong> 1989. Bohm started at the<br />

age of 19 <strong>in</strong> the tow<strong>in</strong>g bus<strong>in</strong>ess when he got a used tow truck<br />

from his father. Some years later he changed his profession and<br />

became an apprentice carpenter and moved to the Bay Area<br />

<strong>in</strong> California. It was here he got the idea to start us<strong>in</strong>g trucks<br />

as a work tool aga<strong>in</strong>. But he changed tow<strong>in</strong>g for haul<strong>in</strong>g as he<br />

found out that there was more money to make <strong>in</strong> transport<strong>in</strong>g<br />

construction waste. This became the <strong>in</strong>itial foundation of the<br />

company Alarcon Bohm Corporation with one hauler truck<br />

and three dumpsters.<br />

With the right strategy and determ<strong>in</strong>ed m<strong>in</strong>ds the bus<strong>in</strong>ess<br />

got a good start and has constantly been grow<strong>in</strong>g ever s<strong>in</strong>ce.<br />

After some years the company developed to provide soft demolition<br />

and renovation service, which today has become the<br />

core bus<strong>in</strong>ess. In the beg<strong>in</strong>n<strong>in</strong>g of 2000 the bus<strong>in</strong>ess took off<br />

and dur<strong>in</strong>g a three-year period it was one of the fastest grow<strong>in</strong>g<br />

companies <strong>in</strong> the region with a growth of over 450%. Today<br />

Alarcon Bohm has annual revenue of US$15 millions and<br />

about 60 employees, which can vary up to well over 100<br />

depend<strong>in</strong>g on the workload.<br />

Demolition robots best<br />

choice for Alarcon Bohm<br />

Kev<strong>in</strong> Bohm has always been alert at f<strong>in</strong>d<strong>in</strong>g and<br />

try<strong>in</strong>g new methods for improv<strong>in</strong>g his services and<br />

new bus<strong>in</strong>ess ideas that generate a good return.<br />

Some years ago he learned about a method for<br />

br<strong>in</strong>g<strong>in</strong>g down structures us<strong>in</strong>g electrically powered,<br />

remotely controlled demolition mach<strong>in</strong>es.<br />

In the environmentally conscious Bay Area of<br />

California a device that does not pollute and that<br />

can, due to its compact size, access weak concrete<br />

floors and very conf<strong>in</strong>ed areas still with a lot<br />

of power would be a success. The safety<br />

of the operator us<strong>in</strong>g the mach<strong>in</strong>e’s remote control far away<br />

from the demolition area was another advantage. First Kev<strong>in</strong><br />

rented a mach<strong>in</strong>e from Brock Inc, a demolition robot rental<br />

firm <strong>in</strong> Monroe, Wash<strong>in</strong>gton. “Demolition robots became<br />

a great open<strong>in</strong>g for us as soon as I realized what a profitable<br />

complement they were for our bus<strong>in</strong>ess. We could take on a lot<br />

more jobs then before due to the efficiency the robots provided.<br />

We could also do other types of jobs thanks to what the Brokk<br />

robots added to our services,” says Kev<strong>in</strong> Bohm.<br />

It was at World of Concrete 2006 Kev<strong>in</strong> bought his first<br />

demolition robot, a Brokk 180. Shortly after he bought his<br />

second 180 and after that a Brokk 90 was added. “I am very<br />

satisfied with Brokk, but tra<strong>in</strong><strong>in</strong>g of the operators is an absolute<br />

necessity <strong>in</strong> order to operate the mach<strong>in</strong>es correctly and get<br />

the maximum out of them. Our operators are well tra<strong>in</strong>ed by<br />

Brokk <strong>in</strong> Seattle, which also put us <strong>in</strong> a unique competitive<br />

situation. The right type of equipment and the right person<br />

beh<strong>in</strong>d the joysticks,” says Kev<strong>in</strong>.<br />

Kev<strong>in</strong> estimates that Alarcon Bohm is six to seven times<br />

more efficient with their Brokk robots compared to conventional<br />

methods. Today the Brokk mach<strong>in</strong>es are used at least<br />

<strong>in</strong> one of five jobs and Kev<strong>in</strong> can see a constant <strong>in</strong>crease of the<br />

Brokk operations. But there is some scepticism from clients<br />

who have not seen the equipment before. “When I said to<br />

a client that we were go<strong>in</strong>g to br<strong>in</strong>g the demolition robot<br />

through the stair case he questioned if that was a good idea.<br />

But when he saw the mach<strong>in</strong>e crawl<strong>in</strong>g up the stairs he<br />

was conv<strong>in</strong>ced <strong>in</strong> a couple of seconds,” says Kev<strong>in</strong>. “As<br />

soon as our clients see the robots <strong>in</strong> action any shred<br />

of doubt is blown away.”<br />

Increased work<strong>in</strong>g territory<br />

Almost 90% of all Alarcon Bohm’s jobs come<br />

from public clients like banks, federal <strong>in</strong>stitutions<br />

and departments, airports, jails and schools. Very<br />

few jobs come from the private sector. Accord<strong>in</strong>g<br />

to Kev<strong>in</strong> this is an advantage as the private<br />

sector is much more unstable to work with.<br />

Alarcon Bohm has also started to take<br />

on more clean<strong>in</strong>g jobs like removal<br />

of asbestos and other hazardous<br />

materials and hope to<br />

<strong>in</strong>crease this service <strong>in</strong><br />

the future.<br />

About 90% of<br />

the jobs are carried<br />

out <strong>in</strong> the greater<br />

San Francisco<br />

bay area but the<br />

company is aim<strong>in</strong>g<br />

to widen its<br />

work<strong>in</strong>g territory.<br />

They are<br />

licensed to<br />

carry out demolition<br />

work<br />

<strong>in</strong> the states<br />

of California,<br />

Wash<strong>in</strong>gton,<br />

Oregon and<br />

Nevada. One


Open<strong>in</strong>g”<br />

goal is to widen the work<strong>in</strong>g area cover<strong>in</strong>g Hawaii, Alaska<br />

and Arizona.<br />

Besides the demolition robots Alarcon Bohm has a wide<br />

range of mach<strong>in</strong>ery, which also <strong>in</strong>cludes several types of handheld<br />

equipment, excavators and a number of compact mach<strong>in</strong>es<br />

like skid steers, dumpers and haulers and dumpsters. They are<br />

also look<strong>in</strong>g at the possibility to acquire a Brokk 400 <strong>in</strong> order<br />

to take on heavier demolitions jobs but still with<strong>in</strong> the soft<br />

demolition and renovation segment.<br />

“Our Brokk operation is def<strong>in</strong>itely an area we want to<br />

develop <strong>in</strong> the future and we have got a very good start dur<strong>in</strong>g<br />

these past three years that we have been offer<strong>in</strong>g Brokk services.<br />

There will also be a lot of state <strong>in</strong>vestments <strong>in</strong> terms of renovations<br />

<strong>in</strong> the near future and with our demolition robots and<br />

well-tra<strong>in</strong>ed operators we will have a good chance to be part<br />

of that,” says Kev<strong>in</strong> Bohm.<br />

Alarcon Bohm is currently negotiat<strong>in</strong>g with the US Army<br />

Corps of Eng<strong>in</strong>eers about a long-term contract to handle demolition<br />

and renovation jobs on army bases <strong>in</strong> western USA.<br />

Brokk <strong>in</strong> the United States<br />

Brokk is the biggest manufacturer of this k<strong>in</strong>d of equipment and has been present <strong>in</strong><br />

the US market s<strong>in</strong>ce the mid 1980s and a lot of mach<strong>in</strong>es have been sold. But there<br />

are still few contractors us<strong>in</strong>g Brokk mach<strong>in</strong>es and not so many <strong>in</strong> each state.<br />

One of Alarcon Bohm’s Brokk 180s set out for a new mission.<br />

The roll-off truck system that Alarcon Bohm is us<strong>in</strong>g is<br />

rather unique <strong>in</strong> the US but a common system for haul<strong>in</strong>g<br />

all sorts of waste <strong>in</strong> Europe. The system that uses a hook to<br />

pull the dumpster off and on the truck makes the handl<strong>in</strong>g<br />

quick and easy.<br />

From the left to right: Kev<strong>in</strong> Bohm,<br />

Hilario Madrigal and Just<strong>in</strong> Hoge at<br />

Alarcon Bohm.<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 25


Double Nordic Victory<br />

International Cutt<strong>in</strong>g P<br />

Ever before has anyone<br />

been able to gather the<br />

European concrete saw<strong>in</strong>g<br />

and drill<strong>in</strong>g <strong>in</strong>dustry<br />

<strong>in</strong> the way the manufacturer<br />

Tyrolit has<br />

accomplished dur<strong>in</strong>g<br />

2008. The <strong>in</strong>ternational<br />

concrete cutt<strong>in</strong>g championships<br />

became a<br />

real hit which was<br />

even more strengthened<br />

dur<strong>in</strong>g the Grand<br />

F<strong>in</strong>ale i January. More<br />

then 600 people gathered<br />

<strong>in</strong> Innsbruck to see<br />

the f<strong>in</strong>alen which was<br />

won by Denmark’s Kim<br />

Guldbæk.<br />

26 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

The European Championship of the TYROLIT Cutt<strong>in</strong>g Pro<br />

Competition was the crown<strong>in</strong>g f<strong>in</strong>ale of the 2008 event. On<br />

22 January 2009 more than 600 visitors experienced a brilliant<br />

f<strong>in</strong>al <strong>in</strong> the Messehalle Innsbruck. In the end, the result was<br />

extremely close: Kim Guldbæk (Nordjysk Diamantbor<strong>in</strong>g og<br />

Skær) from Denmark won just one po<strong>in</strong>t ahead of Paul Maurer<br />

(Meister Betontrenn-Technik) from Switzerland.<br />

Inspir<strong>in</strong>g supporters<br />

Cheered on by the fan clubs from their home countries, the<br />

16 national Cutt<strong>in</strong>g Pro champions showed their exceptional<br />

skills <strong>in</strong> the three exercises wall saw<strong>in</strong>g, core drill<strong>in</strong>g and hand<br />

saw<strong>in</strong>g. It was clear from the beg<strong>in</strong>n<strong>in</strong>g that superior proficiency,<br />

know-how and experience would not be sufficient to<br />

w<strong>in</strong> this championship. The fastest athletes were those who<br />

mastered the given conditions, live on stage, <strong>in</strong> the limelight<br />

and <strong>in</strong> front of fans go<strong>in</strong>g wild by keep<strong>in</strong>g cool and concentrat<strong>in</strong>g<br />

on their task, whilst be<strong>in</strong>g encouraged by the TV presenter<br />

Charlotte Engelhardt.<br />

In the visitor’s area, the excitement was close to boil<strong>in</strong>g:<br />

Vik<strong>in</strong>gs blew their horns for the Norwegian Sve<strong>in</strong> Roger Bye<br />

(Moby). Cow bells chim<strong>in</strong>g <strong>in</strong> a sea of Swiss fans, each dressed<br />

<strong>in</strong> T-Shirts <strong>in</strong> their national colours, motivated Paul Maurer<br />

(Meister) and Urs Birrer (Bibi Betonbohrungen). Enthusiastic<br />

Spaniards drove their Spanish Champion Miguel Zollo Sevilla<br />

(Perforación y Corte Saldaña) to an outstand<strong>in</strong>g performance.<br />

The Austrian Markus Netztaler (Schaidraiter) made use of his<br />

home advantage and the wave of excitement.<br />

Dur<strong>in</strong>g the award ceremony, the enthusiasm of the athletes<br />

came through and turned this last part of the competition<br />

<strong>in</strong>to the emotional climax of the even<strong>in</strong>g. The spectacle faded<br />

out with a great party. An essential part <strong>in</strong> the success of the<br />

event was the enterta<strong>in</strong>ment provided by the Cheerleaders of<br />

the Swarco Raiders, the drummers of Beats & Noises as well<br />

as the rock band Groovebreakers.<br />

Below Swiss supporters back<strong>in</strong>g up their Paul Maurer.<br />

First prize w<strong>in</strong>ner was Kim Guldbæk from Denmark. Second plac<br />

just one po<strong>in</strong>t less then Kim. Third place w<strong>in</strong>ners were Miguel Zo<br />

from Norway and Markus Netztaler from Austria.<br />

Construction competition<br />

The wealth of knowledge that the construction professionals<br />

possess <strong>in</strong> the use of Tyrolit technology, gave the Tyrolean<br />

abrasives manufacturer the idea for a competition. The Cutt<strong>in</strong>g<br />

Pro Competition was the first <strong>in</strong>ternational competition<br />

for concrete cutt<strong>in</strong>g and drill<strong>in</strong>g. The 16 heat w<strong>in</strong>ners and<br />

runners-up from a total of 10 countries have honed their<br />

skill, speed, strength and spirit to a f<strong>in</strong>e art. The f<strong>in</strong>alist


<strong>in</strong> Tyrolit’s<br />

ro Competition<br />

e w<strong>in</strong>ner (to the right of Kim) Paul Maurer from Switzerland had<br />

llo Sevilla (left of the w<strong>in</strong>ner) from Spa<strong>in</strong> followed by Roger Bye<br />

who makes the most efficient use of wall saws, core drills<br />

and hand-held saws will be crowned European champion.<br />

The Tyrolit Cutt<strong>in</strong>g Pro Competition was presented by TV<br />

host Charlotte Engelhardt and was scheduled to take place<br />

<strong>in</strong> the Messehalle <strong>in</strong> Innsbruck on January 22nd, start<strong>in</strong>g<br />

at 6 p.m. Information on the f<strong>in</strong>alists and their m<strong>in</strong>imum<br />

times can be found on the dedicated homepage at www.<br />

cutt<strong>in</strong>gprocompetition.com.<br />

Tyrolit Schleifmittelwerke Swarovski KG<br />

Tyrolit is a lead<strong>in</strong>g global supplier for every conceivable abrasives<br />

application and solution and, with its 80,000 different<br />

products, has long been a Champions League player among<br />

the abrasives manufacturers. Today, no challenge is too great<br />

for the Tyrolit experts, one of the reasons why they are now so<br />

much <strong>in</strong> demand <strong>in</strong>ternationally for their <strong>in</strong>novative solutions.<br />

Applications range from precision bor<strong>in</strong>g to nanometre levels,<br />

to the use of diamond wire saws for the decommission<strong>in</strong>g of<br />

North Sea drill<strong>in</strong>g rigs. Every major <strong>in</strong>ternational <strong>in</strong>dustry<br />

puts its faith <strong>in</strong> Tyrolit products and processes and gr<strong>in</strong>ds,<br />

cuts and drills practically every material, no matter how<br />

hard, with products and technology supplied by this member<br />

of the Swarovski Group. Tyrolit can be found wherever<br />

concrete, stone, glass, metal or plastics has to be processed,<br />

mean<strong>in</strong>g that everyone comes <strong>in</strong>to contact with products of<br />

the Tyrol-based company every day, even if only <strong>in</strong>directly.<br />

A total of 4,580 employees work for Tyrolit at 25 locations<br />

around the world and <strong>in</strong> 2008 achieved a turnover of more<br />

than EUR 504 million.<br />

Tyrolit’s market<strong>in</strong>g Manager Wolfgang Keckeis thanked<br />

the contestants, the audience, the sponsors and the people<br />

beh<strong>in</strong>d the stage that organised the competition. We as<br />

magaz<strong>in</strong>e also would like to take the opportunity and that<br />

Tyrolits for a great <strong>in</strong>itiative and arrangement.<br />

The results of the TYROLIT Cutt<strong>in</strong>g<br />

Pro European Championship<br />

Rank Name Company Country Total po<strong>in</strong>ts<br />

1 Kim GULDBAEK Nordjysk Diamantbor<strong>in</strong>g og Skær DAN 38<br />

2 Paul MAURER Meister Betontrenn-Technik SUI 37<br />

3 Markus NETZTALER Schaidraiter AUT 33<br />

3 Sve<strong>in</strong> ROGER BYE Moby NOR 33<br />

3 Miguel ZOLLO SEVILLA Perforacion y Corte Saldaña SPA 33<br />

6 Duncan WOODWARD K<strong>in</strong>gstar GBR 31<br />

7 Urs BIRRER Bibi Betonbohrungen SUI 27<br />

8 Riccardo GARELLI Garelli Tagli ITA 25<br />

9 James EVANS Britannia Cutt<strong>in</strong>g Services GBR 24<br />

9 Wilhelm SCHIKOWSKI He<strong>in</strong>z W<strong>in</strong>kler GER 24<br />

9 Conny SVANBORG Gustav R Johansson SWE 24<br />

12 Antonio CUEVAS P. Moyano SLU SPA 22<br />

12 Andrea CECCHET Ellettrotermoidraulica Cecchet ITA 22<br />

14 Mart<strong>in</strong> SPONRING Heiss AUT 21<br />

14 Olivier GIRARD FDB FRA 21<br />

16 Fabrice VANDERBECQUE Diam CSD FRA 14<br />

The Tyrolit top executives from the left<br />

Wolfgang Keckeis, Alfonso Marra and<br />

Christan Koidl.<br />

The Norwegian Vik<strong>in</strong>gs had good reasons<br />

to celebrate this even<strong>in</strong>g.<br />

“Viva Italia” was shouted out several<br />

times dur<strong>in</strong>g the even<strong>in</strong>g similar to a<br />

world cup football game.<br />

The band “Groovebreakers” enterta<strong>in</strong>ed<br />

with some good old rock’n roll dur<strong>in</strong>g<br />

the even<strong>in</strong>g.<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 27


SPECIAL DE<br />

When it comes to<br />

diamond tools and<br />

equipment, there’s<br />

always someth<strong>in</strong>g new<br />

at US Diteq.<br />

Text: Jim Parsons • Foto: Diteq<br />

Dan Ste<strong>in</strong>er, President of Diteq.<br />

28 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Diteq president Dan Ste<strong>in</strong>er readily admits that his<br />

company is not the biggest manufacturer <strong>in</strong> the diamond<br />

tools and equipment bus<strong>in</strong>ess. But if a construction or<br />

demolition contractor is look<strong>in</strong>g for a specific tool to fit a<br />

specific need, chances are Diteq has it.<br />

“We’re try<strong>in</strong>g to put our mark on the <strong>in</strong>dustry by be<strong>in</strong>g<br />

a one-stop shop for fill<strong>in</strong>g a lot of niches,” says Ste<strong>in</strong>er.<br />

“When people buy one type of product from us, they often<br />

f<strong>in</strong>d that we have other tools and equipment that they’re<br />

look<strong>in</strong>g for.”<br />

More then two centuries of experience<br />

Such a broad product range is rather remarkable consider<strong>in</strong>g<br />

that the company, with 35 employees, has been <strong>in</strong> existence<br />

for only six years. Yet despite its relative youth, Diteq’s core<br />

management team has more than two centuries of comb<strong>in</strong>ed<br />

<strong>in</strong>dustry experience.<br />

“Though our beg<strong>in</strong>n<strong>in</strong>gs are rather humble, our experience<br />

has helped us grow quickly,” says Ste<strong>in</strong>er, who jo<strong>in</strong>ed<br />

DITEQ <strong>in</strong> 2005 after spend<strong>in</strong>g more than 30 years at<br />

Husqvarna. “We have a good understand<strong>in</strong>g of what contractors<br />

look for <strong>in</strong> tools and equipment, and the resources<br />

to quickly roll out new products or ref<strong>in</strong>e exist<strong>in</strong>g ones to<br />

meet those requirements.”<br />

The depth and breadth of experience has enabled DITEQ<br />

to identify and forge strategic alliances with other manu-<br />

facturers<br />

around<br />

the globe.<br />

Among the<br />

company’s<br />

key partners are<br />

Shibuya, Dustless Technology,<br />

Keyang, Powers Fasteners,<br />

Subaru, and EMAK. The<br />

alliances provide production resources that complement<br />

Diteq’s US based light manufactur<strong>in</strong>g and warehouse capabilities,<br />

which <strong>in</strong>clude its headquarters 1,400m 2 facility <strong>in</strong><br />

Lees Summit, Missouri and a 2,300m 2 facility <strong>in</strong> Anaheim,<br />

California.<br />

Another advantage of Diteq’s niche philosophy is that it<br />

creates a wider range of opportunities to reach prospective<br />

buyers. Distributors range from the traditional channels of<br />

concrete equipment and supply dealers, rental distributors,<br />

and specialty trade suppliers to hardware stores and fire and<br />

rescue supply houses. Diteq also sells directly to Concrete<br />

Saw<strong>in</strong>g and Drill<strong>in</strong>g Association members.<br />

“We try to be as discrim<strong>in</strong>at<strong>in</strong>g as our customers when it<br />

comes to select<strong>in</strong>g quality tools to offer,” says Ste<strong>in</strong>er. “That’s<br />

why we work only with partners who have a proven commitment<br />

to quality manufactur<strong>in</strong>g. As a result, customers<br />

aren’t left wonder<strong>in</strong>g whether a product will meet a par-


LIVERY<br />

ticular need or be a worthwhile<br />

<strong>in</strong>vestment.”<br />

But Diteq is more than just a<br />

matchmaker for products and niche<br />

needs. From the very beg<strong>in</strong>n<strong>in</strong>g, the<br />

company built its reputation based on the<br />

<strong>in</strong>novative diamond blades and related tools that<br />

feature Diteq’s proprietary ARIX diamond arrangement<br />

technology. Compar<strong>in</strong>g the blades with high-quality<br />

tyres used by rac<strong>in</strong>g cars, Ste<strong>in</strong>er says the precise alignment<br />

of ARIX blades <strong>in</strong>creases their cutt<strong>in</strong>g speed by 50%, and<br />

extends their life by 30%.<br />

Ste<strong>in</strong>er adds that ARIX technology’s complexity has so<br />

far frustrated any attempts to decipher its secrets. “There<br />

is truly noth<strong>in</strong>g else like it, both <strong>in</strong> terms of its design and<br />

the performance it provides users,” he says.<br />

Diteq is now implement<strong>in</strong>g ARIX technology <strong>in</strong>to small<br />

diameter blades, core bits, and stone cutt<strong>in</strong>g fabrication<br />

tools. The company has also recently<br />

<strong>in</strong>troduced a new l<strong>in</strong>e of 100mm to<br />

406mm vacuum bonded utility blades<br />

that can cut both metal and concrete.<br />

This has attracted <strong>in</strong>terest not only<br />

from its traditional construction<br />

and demolition customers, but also<br />

emergency services professionals.<br />

“Up to now, us<strong>in</strong>g a diamond<br />

blade to cut metal has been unheard,”<br />

says Ste<strong>in</strong>er. “Because<br />

seconds count when it comes to<br />

sav<strong>in</strong>g lives, many fire departments<br />

and rescue squads are now discover<strong>in</strong>g the value of these<br />

versatile, time sav<strong>in</strong>g blades.”<br />

Although DITEQ’s ARIX blades are produced <strong>in</strong> Korea,<br />

they will not be severely affected by the outcome of the antidump<strong>in</strong>g<br />

suit aga<strong>in</strong>st Ch<strong>in</strong>ese and Korean made blades.<br />

“Prices on diamond blades across the <strong>in</strong>dustry will likely<br />

go up, but we’re glad to see this issue resolved because it was<br />

gett<strong>in</strong>g out of hand,” says Ste<strong>in</strong>er. “Too many contractors<br />

were treat<strong>in</strong>g blades like commodities and try<strong>in</strong>g to cut their<br />

costs for the wrong reasons.”<br />

Diteq’s expertise <strong>in</strong> diamond blade applications is pay<strong>in</strong>g<br />

off <strong>in</strong> other ways. The company’s newest partnership with<br />

Card<strong>in</strong>al Saws and Blades of Conshohocken, Pennsylvania,<br />

has yielded new opportunities <strong>in</strong> the green concrete market.<br />

Among the recently <strong>in</strong>troduced products are the new<br />

G-TEQ lightweight saw, the Liberty Bell blade, with its<br />

dist<strong>in</strong>ctively shaped arbour hole that fits all Soff-Cut® saws,<br />

and the C-TEQ crack chaser that can smoothly handle even<br />

the most erratic fissures.<br />

F<strong>in</strong>d<strong>in</strong>g such synergy <strong>in</strong> products and equipment<br />

provides <strong>in</strong>numerable benefits <strong>in</strong> the field. At the World<br />

Trade Centre site <strong>in</strong> <strong>New</strong> York City, CSDA contractor J.P.<br />

Hogan of Staten Island, <strong>New</strong> York, is us<strong>in</strong>g the Shibuya<br />

402 core drills and Diteq C-52 core bits to remove exist<strong>in</strong>g<br />

east wall <strong>in</strong>frastructure and make way for construction of<br />

the new Freedom Tower. Hogan, a subcontractor for the<br />

mult<strong>in</strong>ational Phoenix Group construction consortium,<br />

uses a specially crafted diamond wire saw, then core-drills<br />

The Diteq headquarters <strong>in</strong> Lee’s Summit, Missouri, USA.<br />

the panels for lift-out and removal.<br />

Hogan quote about the project, and how the core drills<br />

and bits have contributed.<br />

Beyond cutt<strong>in</strong>g and drill<strong>in</strong>g<br />

Ste<strong>in</strong>er notes that as a full-l<strong>in</strong>e supplier to CSDA, the company<br />

supports all phases of a contractor’s operation. “We<br />

also supply heavy-duty electrical cord, battery powered spray<br />

systems, high-quality pump sprayers, and carbide drill<strong>in</strong>g<br />

steel and hammer bits,” he says, cit<strong>in</strong>g the new Concrete Destroyer<br />

as an example. “This non-toxic, environmentally safe<br />

biodegradable liquid dissolves Portland cement on contact,<br />

mak<strong>in</strong>g it ideal for clean<strong>in</strong>g up equipment and tools. It can<br />

even remove concrete that is years old,” says Ste<strong>in</strong>er.<br />

So too is Diteq’s support of the concrete preparation<br />

<strong>in</strong>dustry. The company’s expanded product l<strong>in</strong>e <strong>in</strong>cludes<br />

200mm to 460mm gr<strong>in</strong>ders with diamond gr<strong>in</strong>d<strong>in</strong>g heads<br />

and Teq-Lok diamond <strong>in</strong>serts, and special diamond buttons<br />

and PCD (Polycristal<strong>in</strong>e Diamonds)<br />

heads. “We also stock a full l<strong>in</strong>e of<br />

abrasive blades, gr<strong>in</strong>d<strong>in</strong>g wheels, and<br />

sandpaper products,” adds Ste<strong>in</strong>er.<br />

Diversity and an eye for detail<br />

will likely serve both Diteq and its<br />

customers well as economic uncerta<strong>in</strong>ty<br />

shrouds what was already<br />

shap<strong>in</strong>g up to be an uncerta<strong>in</strong> market<br />

for construction and demolition<br />

services. “Money for construction<br />

loans is only go<strong>in</strong>g to get tighter,”<br />

says Ste<strong>in</strong>er. “One hopeful sign<br />

is that almost everyone agrees upgrad<strong>in</strong>g roads, bridges,<br />

sewers, and other public <strong>in</strong>frastructure will be critical to<br />

keep<strong>in</strong>g the US economy go<strong>in</strong>g.”<br />

Other issues are far more certa<strong>in</strong>, such as the need for<br />

contractors to take greater care <strong>in</strong> safeguard<strong>in</strong>g their workers<br />

and the environment from silicosis. “It’s a huge safety<br />

concern that will receive much more attention, particularly<br />

when work<strong>in</strong>g <strong>in</strong> conf<strong>in</strong>ed spaces,” says Ste<strong>in</strong>er. “We’ll also<br />

see more manufacturers develop ways to separated slurry<br />

<strong>in</strong>to a material that can be safely disposed or reused.”<br />

Regardless of what opportunities and issues<br />

contractors are presented with, Ste<strong>in</strong>er<br />

has no doubts that Diteq has products<br />

to help meet them. “We<br />

want people to come to us<br />

first,” he says. “We may<br />

not immediately become<br />

their primary tool and<br />

equipment supplier,<br />

but we’ll be happy to<br />

be their number two or<br />

number three supplier.<br />

As they get experience<br />

with our products and<br />

learn more about what<br />

we offer, we’re confident<br />

they’ll keep com<strong>in</strong>g back<br />

for more.”<br />

www.diteq.com<br />

Below Bob Coats, VP Sales & Market<strong>in</strong>g<br />

and Kev<strong>in</strong> Wilson, VP Operations.<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 29


UK based concrete<br />

drill<strong>in</strong>g and saw<strong>in</strong>g<br />

specialist Holemasters<br />

Demtech Ltd were<br />

chosen to undertake<br />

a large stitch drill<strong>in</strong>g<br />

job <strong>in</strong> <strong>New</strong> York Street,<br />

Manchester.<br />

Property developers Bruntwood Estates embarked on<br />

a redevelopment project <strong>in</strong> the commercial centre of<br />

Manchester, York Street. This <strong>in</strong>volved demolish<strong>in</strong>g the<br />

old build<strong>in</strong>g and construct<strong>in</strong>g a new state of the art office<br />

block. To make way for the new development, the<br />

basement of the old build<strong>in</strong>g had to be drilled and piled.<br />

Contractor Sir Robert McAlp<strong>in</strong>e called <strong>in</strong> drill<strong>in</strong>g and<br />

saw<strong>in</strong>g specialists Holemasters Demtech Ltd to cut pockets<br />

out of the concrete basement slab so pil<strong>in</strong>g could beg<strong>in</strong>.<br />

Extensive Concrete Cutt<strong>in</strong>g<br />

When it came to drill<strong>in</strong>g thousands of holes 112mm<br />

diameter, 1.2m deep, <strong>in</strong> re<strong>in</strong>forced concrete, Holemasters<br />

Demtech Ltd had to get the best diamond core drill for<br />

the job. A few less m<strong>in</strong>utes per hole, and a couple more<br />

holes per core drill, would make a huge difference to<br />

keep<strong>in</strong>g with<strong>in</strong> the budget, and hitt<strong>in</strong>g the completion<br />

date of the large project.<br />

Heavy Steel<br />

Drillers soon found 60mm and 100mm thick steel<br />

plates runn<strong>in</strong>g through some of the cutt<strong>in</strong>g area, which<br />

looked to be a big problem early on <strong>in</strong> the job. However,<br />

Holemasters Demtech found the AERO® <strong>Core</strong> Drill was<br />

quick, even when drill<strong>in</strong>g pure steel, and a lot faster than<br />

at first expected.<br />

<strong>Core</strong> Drill Trials<br />

Test<strong>in</strong>g to f<strong>in</strong>d the best bit was not a problem as Holemasters<br />

had more than eight hydraulic drill set-ups on<br />

the site, alongside each other, each with the same motor<br />

speed, and all drill<strong>in</strong>g the same concrete. Each set up had<br />

a hydraulic autofeed. These conditions ensured there were<br />

few variables <strong>in</strong> the test<strong>in</strong>g process. Holemasters tested<br />

core drills from six different companies and it soon became<br />

clear that the AERO® <strong>Core</strong> Drill came out on top as the<br />

best product, on speed and life.<br />

<strong>New</strong> York Stree<br />

30 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h


Progress to date<br />

Holemasters Demtech completed most of the basement<br />

slab drill<strong>in</strong>g <strong>in</strong> eight weeks to specification and with<br />

maximum efficiency, fulfill<strong>in</strong>g Sir Robert McAlp<strong>in</strong>e’s<br />

requirements and leav<strong>in</strong>g Bruntwood Estates happy with<br />

the progress on the project.<br />

Strong Market Presence<br />

Diaquip, manufacturers and suppliers of the AERO®<br />

<strong>Core</strong> <strong>Drills</strong>, were very impressed with the professionalism<br />

and thoroughness of the trials Holemasters Demtech<br />

carried out. The consistency of the AERO® was proven<br />

throughout the project. Well over 3,000m of drill<strong>in</strong>g with<br />

the AERO® <strong>Core</strong> <strong>Drills</strong> were completed on the job.<br />

The concrete slab stretched to 2 metres <strong>in</strong> depth <strong>in</strong> places.<br />

Some of the cores extracted from the basement.<br />

UK Holemasters Demtech cut the slab <strong>in</strong>to liftable sections.<br />

100mm steel plate drilled with an AERO® <strong>Core</strong> Drill.<br />

t Stitched Up!<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 31


The UK diamond drill<strong>in</strong>g specialist, D-Drill Master<br />

Drillers was the first drill<strong>in</strong>g contractor to be <strong>in</strong>volved<br />

<strong>in</strong> the Shard London Bridge project <strong>in</strong> the centre of<br />

London. Subcontracted directly by Barhale, the D-Drill<br />

team was brought <strong>in</strong> to help establish the make up<br />

of the ground underneath the 28 year old Southwark<br />

Tower before demolition work could start.<br />

Operatives tra<strong>in</strong>ed to work <strong>in</strong> conf<strong>in</strong>ed<br />

spaces, us<strong>in</strong>g breath<strong>in</strong>g apparatus and escape<br />

kit, conducted <strong>in</strong>verted and horizontal drill<strong>in</strong>g at<br />

the bottom of an 18m deep shaft, which was<br />

Drill<strong>in</strong>g to the <strong>Core</strong> at<br />

Shard London Bridge<br />

part of a World War II shelter and long redundant<br />

underground station. Drill<strong>in</strong>g depths of 3m and<br />

150mm diameter through re<strong>in</strong>forced concrete<br />

and cast iron l<strong>in</strong>ers were conducted to obta<strong>in</strong><br />

core samples for material test<strong>in</strong>g, necessary for<br />

the predemolition plann<strong>in</strong>g.<br />

“It was great to be one of the first contractors<br />

on the Shard project, work<strong>in</strong>g on an old London<br />

site,” says D-Drill south branch manager John<br />

Barber. “D-Drill was brought <strong>in</strong> because of our<br />

experience and ability to drill <strong>in</strong> conf<strong>in</strong>ed spaces<br />

Retipp<strong>in</strong>g saves costs<br />

For more than 15 years the Swedish company<br />

Midhage Diatip has been a supplier of equipment<br />

for re-braz<strong>in</strong>g segments onto diamond tools. In<br />

the beg<strong>in</strong>n<strong>in</strong>g the range focused on equipment for<br />

the retipp<strong>in</strong>g of diamond core bits, but recently the<br />

range has been supplemented with mach<strong>in</strong>es for the<br />

production of diamond blades. The bus<strong>in</strong>ess idea is<br />

not to compete with suppliers of mach<strong>in</strong>es for the big<br />

professional diamond tool manufacturers, but rather<br />

offer low price options for the small manufacturers or<br />

the service shops. The founder of the company, Jack<br />

Midhage, was a well-known name <strong>in</strong> the diamond tool<br />

bus<strong>in</strong>ess. In spite of his age Jack Midhage took part<br />

<strong>in</strong> the development of new products and <strong>in</strong> sales<br />

and market<strong>in</strong>g. Today the late Mr Midhage´s son<br />

and daughter are directors and <strong>in</strong>volved <strong>in</strong> runn<strong>in</strong>g<br />

the bus<strong>in</strong>ess <strong>in</strong> co-operation with the different<br />

manufacturers.<br />

Car<strong>in</strong>a Midhage, who is do<strong>in</strong>g most of the<br />

customer contacts, is happy to be able to cont<strong>in</strong>ue<br />

her father’s work sell<strong>in</strong>g mach<strong>in</strong>es for retipp<strong>in</strong>g and<br />

manufactur<strong>in</strong>g of diamond tools all<br />

over the world and says that there<br />

has been an <strong>in</strong>creas<strong>in</strong>g <strong>in</strong>terest <strong>in</strong><br />

the company’s products <strong>in</strong> recent<br />

years. As a result of the bad<br />

times there is a need to repair<br />

<strong>in</strong>stead of always buy<strong>in</strong>g new<br />

and Midhage Diatip can offer<br />

the equipment and auxiliaries<br />

that make the job easier. “And for<br />

the moment our export customers<br />

can also take benefit of extra<br />

discounts because of the low currency rate on<br />

the Swedish Krona,” says Car<strong>in</strong>a Midhage.<br />

The company’s growth has benefited from a<br />

32 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

number of trends. Previously the cost of the diamond<br />

segments constituted a major part of the total tool<br />

cost. Now other costs have become more significant,<br />

particularly those of steel centres and barrels, as well<br />

as transportation.<br />

The retipp<strong>in</strong>g range<br />

The top sell<strong>in</strong>g model is still the CD 7-28 for retipp<strong>in</strong>g<br />

core bits. The mach<strong>in</strong>e cuts off the worn end of the<br />

used barrel at the same time as it cuts neat and accurately<br />

positioned seats for the new segments. The<br />

seats make it easier to braze the new segments and<br />

make the whole bit stronger. It is also available as a<br />

smaller model, the CD 600, which is lower<br />

<strong>in</strong> price and easier to take to site. These<br />

are manual models that work without<br />

electrical power but they can also<br />

be supplemented with hydraulic<br />

motors for the cutt<strong>in</strong>g. In addition there<br />

are also fully automatic models controlled<br />

by a CPU. For fix<strong>in</strong>g the segments while<br />

braz<strong>in</strong>g the company’s braz<strong>in</strong>g magnets<br />

have become very popular. They are<br />

available <strong>in</strong> different types and with different<br />

dimensions to suit all bits.<br />

Beside this range of mach<strong>in</strong>es for the core bits<br />

there is also a full range of mach<strong>in</strong>es for the repair<br />

or manufactur<strong>in</strong>g of diamond blades, braz<strong>in</strong>g<br />

mach<strong>in</strong>es, a dress<strong>in</strong>g and gr<strong>in</strong>d<strong>in</strong>g mach<strong>in</strong>e and a<br />

tension<strong>in</strong>g mach<strong>in</strong>e. These mach<strong>in</strong>es are<br />

designed to suit repair shops or the<br />

small series production. The braz<strong>in</strong>g<br />

mach<strong>in</strong>e, HFCS-1600 SA, is semiautomatic<br />

that brazes the segments<br />

onto the blades with a high frequency generator.<br />

The preparations and the rotation of the blade are<br />

and our understand<strong>in</strong>g of demolition requirements.<br />

We are now expect<strong>in</strong>g to be <strong>in</strong>volved <strong>in</strong> more<br />

drill<strong>in</strong>g and saw<strong>in</strong>g projects as the construction of<br />

the Shard cont<strong>in</strong>ues.”<br />

Shard London Bridge is set to become the<br />

UK’s & Western Europe’s tallest build<strong>in</strong>g stand<strong>in</strong>g<br />

at 310m and spann<strong>in</strong>g over 72 floors. The<br />

bra<strong>in</strong>child of Italian architect Renzo Piano, this<br />

prestigious project is set to be complete by the<br />

end of 2011.<br />

www.d-drill.co.uk<br />

In charge of sales, Car<strong>in</strong>a Midhage.<br />

manual, but the feed<strong>in</strong>g of the segment <strong>in</strong> position for<br />

the braz<strong>in</strong>g is controlled by a pneumatic system.<br />

Also the dress<strong>in</strong>g mach<strong>in</strong>e, SD 1200, works half<br />

manually. The gr<strong>in</strong>d<strong>in</strong>g heads are fed by hand wheels,<br />

but the oscillat<strong>in</strong>g movements for an even wear of<br />

the gr<strong>in</strong>d<strong>in</strong>g wheels are automatically performed.<br />

On the tension<strong>in</strong>g mach<strong>in</strong>e, T 1600,<br />

an electric motor does the rotation<br />

of the blade, but the pressure is<br />

manually controlled.<br />

The company is flexible and<br />

many of the mach<strong>in</strong>es are specially<br />

designed by request from<br />

customers. Morgan Midhage, who<br />

has been <strong>in</strong> the diamond bus<strong>in</strong>ess<br />

for 20 years, noticed that as the floor<br />

gr<strong>in</strong>d<strong>in</strong>g market has expanded there has been an<br />

<strong>in</strong>creased <strong>in</strong>terest for equipment that can make<br />

the retipp<strong>in</strong>g of floor gr<strong>in</strong>d<strong>in</strong>g plates<br />

easier. This demand resulted <strong>in</strong> the<br />

new GH 15 <strong>in</strong> the programme for<br />

braz<strong>in</strong>g segments onto discs, plates<br />

and cup wheels. The mach<strong>in</strong>e works<br />

with a high frequency generator and<br />

can braze material up to 15mm <strong>in</strong><br />

total thickness.<br />

www.diatip.com<br />

Correct mark<strong>in</strong>g of<br />

abrasives – a must<br />

for oSa-members<br />

There is a huge range of tools <strong>in</strong> use today that<br />

are easy to operate, bear little or no mark<strong>in</strong>g<br />

and do not come with an <strong>in</strong>struction manual.<br />

This is the case for simple hand tools, such as<br />

hammers and screwdrivers, but for abrasive<br />

products the requirements are much different.<br />

Abrasive wheels <strong>in</strong>correctly selected or misused<br />

can be very dangerous, caus<strong>in</strong>g serious <strong>in</strong>juries.<br />

The range of products <strong>in</strong> terms of size, shape,<br />

specification and operat<strong>in</strong>g requirements require<br />

explicit mark<strong>in</strong>g regulations. International and<br />

European standards of abrasives therefore<br />

require that the maximum permissible operat<strong>in</strong>g<br />

speed (<strong>in</strong> m/s and RPM), the dimensions and<br />

any particular restrictions to its use be marked<br />

directly on the abrasive wheel. And this mark<strong>in</strong>g<br />

must be legible and permanent. Unfortunately<br />

many products do not meet these requirements<br />

and, therefore, give rise to great safety risks.<br />

Consequently, the message from oSa to all users<br />

of abrasives is “Don’t use a product if its mark<strong>in</strong>g<br />

is illegible, <strong>in</strong>complete or miss<strong>in</strong>g!”<br />

Almost every week the oSa-headquarters<br />

receive <strong>in</strong>formation on <strong>in</strong>sufficiently or <strong>in</strong>correctly<br />

labelled products marked with the oSa®-logo.<br />

If these are manufactured by an oSa-member,<br />

a phone call usually helps to clarify the case<br />

and admonish the member to mark correctly <strong>in</strong><br />

future. If however we have to deal with a counterfeit<br />

or private label product, a lawyer will be<br />

used. A severe <strong>in</strong>fr<strong>in</strong>gement of oSa-regulations<br />

is the miss<strong>in</strong>g 5-digit private label number, as<br />

this number safeguards traceability from the<br />

user/dealer/importer back to the manufacturer.<br />

The counterfeiter will <strong>in</strong> such cases have to<br />

sign a cease and desist letter and cover the<br />

legal costs. Further possible legal steps are the<br />

destruction of the counterfeits and compensation<br />

dependent on the turnover. Members of oSa are<br />

totally committed to the correct mark<strong>in</strong>g of their<br />

products. To help members <strong>in</strong> the correct mark<strong>in</strong>g<br />

of abrasives, <strong>in</strong>structions for the different abrasive<br />

products will shortly be provided <strong>in</strong> the <strong>in</strong>ternal<br />

member section of the oSa website.<br />

www.osa-abrasives.org


Mäss<strong>in</strong>formation:<br />

Promosalons Sverige AB<br />

Tel: 08-660 40 11<br />

56 PDi • Is s u e 5 - 2008 • De c 08 - Ja n 09<br />

sweden@promosalons.com<br />

A trade show organized by<br />

International Exhibition of Equipment,<br />

Mach<strong>in</strong>ery and Techniques for the<br />

Construction and Build<strong>in</strong>g Materials Industry<br />

2009<br />

From 20 to 25 April<br />

PARIS-NORD EXHIBITION CENTRE - FRANCE<br />

Build<strong>in</strong>g<br />

the future<br />

1,500<br />

exhibitors 210,000<br />

visitors<br />

200,000 m 2<br />

exhibition<br />

www.<strong>in</strong>termat.fr<br />

INFOLINE :+33 (0)1 55 23 71 73


Trevi Benne dealers gathered <strong>in</strong> <strong>Italy</strong><br />

On 14-15 December the Italian manufacturer<br />

Trevi Benne organised a meet<strong>in</strong>g for their <strong>in</strong>ternational<br />

dealers. Staff from 18 companies<br />

represent<strong>in</strong>g Trevi Benne abroad gathered at<br />

34 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

the Trevi Benne premises <strong>in</strong> Noventa Vicent<strong>in</strong>a.<br />

Presentations and onsite demonstrations<br />

where held on the new Trevi Benne crush<strong>in</strong>g<br />

bucket series BM. Accord<strong>in</strong>g to Trevi Benne<br />

market<strong>in</strong>g manager Christian Tadiotto the new<br />

crush<strong>in</strong>g bucket range was very well received<br />

by the attendees. The dealer conference<br />

f<strong>in</strong>ished with a gala d<strong>in</strong>ner at the Bevilacqua<br />

Castle near Noventa Vicent<strong>in</strong>a. See more on<br />

the new Trevi Benne BM series on page 12<br />

<strong>in</strong> this issue.<br />

www.trevibenne.it<br />

Among others a fire eater enterta<strong>in</strong>ed<br />

the audience.<br />

At the gala d<strong>in</strong>ner Trevi Benne President<br />

Luca Vaccaro call<strong>in</strong>g his herd of<br />

dealers.<br />

EDT Eurodima’s<br />

pursuit of top<br />

tool quality<br />

Concrete drill<strong>in</strong>g and saw<strong>in</strong>g operators need the<br />

best and reliable tools to accomplish challeng<strong>in</strong>g<br />

assignments fast and precisely. The tools must be<br />

compatible with the mach<strong>in</strong>es they are work<strong>in</strong>g with<br />

and the right quality to cope with the smooth saw<strong>in</strong>g<br />

and drill<strong>in</strong>g of concrete and re<strong>in</strong>forcement.<br />

After EDT Eurodima has done pioneer<strong>in</strong>g work<br />

<strong>in</strong> high frequency mach<strong>in</strong>e technology and improved<br />

the product range, the focus has now shifted to<br />

diamond tools. The exist<strong>in</strong>g production facilities and<br />

processes have been improved with new quality and<br />

<strong>in</strong>novative technologies and the range of diamond<br />

tools for drill<strong>in</strong>g and saw<strong>in</strong>g enhanced.<br />

Duramant is the <strong>in</strong>novative diamond segment<br />

for both drill bits and saw blades. EDT Eurodima<br />

developed a new bond<strong>in</strong>g that reta<strong>in</strong>s the diamond<br />

longer <strong>in</strong> the segment. Cutt<strong>in</strong>g speed <strong>in</strong> concrete<br />

was <strong>in</strong>creased by up to 30% and tool life by approximately<br />

25%. The special drill spikes ease the<br />

centr<strong>in</strong>g and the start of drill<strong>in</strong>g, so the edg<strong>in</strong>g of the<br />

diamond tool becomes obsolete, sav<strong>in</strong>g time and<br />

work. Duramant segments can be used for braz<strong>in</strong>g<br />

as well as for Space Weld<strong>in</strong>g.<br />

Space Weld<strong>in</strong>g is a technology that comes from<br />

the automotive <strong>in</strong>dustry. EDT Eurodima is the first to<br />

apply this weld<strong>in</strong>g method <strong>in</strong> diamond technology<br />

for concrete drill<strong>in</strong>g. It generates a high-strength<br />

jo<strong>in</strong> of diamond segment and tube. The jo<strong>in</strong><strong>in</strong>g<br />

process does not imply heat development, so the<br />

positive characteristics of material are prevented<br />

from be<strong>in</strong>g damaged, which would happen when<br />

us<strong>in</strong>g other methods, such as braz<strong>in</strong>g and laser<br />

weld<strong>in</strong>g. This technology guarantees highest tool<br />

quality for users.<br />

The Precision Tension Guarantee is the newest<br />

of a series of <strong>in</strong>vestments <strong>in</strong> tool quality. For a<br />

diamond saw blade, one key quality <strong>in</strong>dicator is the<br />

tension of the blade. The bigger the size, the more<br />

tension is needed to cut a straight l<strong>in</strong>e. There are different<br />

ways to tension a blade. These are the manual<br />

method, where the operator adjusts and tensions<br />

the blade or with the EDT Eurodima fully automatic<br />

tension<strong>in</strong>g mach<strong>in</strong>e. The mach<strong>in</strong>e produces a tension<br />

quality sheet, where all the technical data are<br />

<strong>in</strong>dicated. So customers get the perfect blade and<br />

relevant documentation as the Precision Tension<br />

Guarantee. A perfectly tensioned blade avoids<br />

side friction, so potential damage and decrease of<br />

performance are m<strong>in</strong>imised. The tool life can be<br />

<strong>in</strong>creased by a double-digit percentage.<br />

www.eurodima.com


<strong>New</strong> Bobcat Products Shown<br />

for First Time at Intermat<br />

Intermat will provide the platform for a number of<br />

product launches from Bobcat with new compact<br />

excavators and compact loaders be<strong>in</strong>g shown for<br />

the first time at the exhibition.<br />

On the company’s Stand No 6 C 081, Bobcat’s<br />

first ever wheeled excavator, the new E55W<br />

model and the E60, a new 6t crawler excavator<br />

are just two models on display from the Bobcat<br />

excavator range from 1 to 12.5t. A presentation<br />

of Bobcat compact loaders will <strong>in</strong>clude the new<br />

S70 and S330 skid steer loaders and the T320<br />

compact tracked loader, which will all be shown<br />

for the first time at Intermat.<br />

Complement<strong>in</strong>g these products will be the<br />

first appearance at Intermat of the compact,<br />

multi-functional T2250 model, part of the new<br />

range of Bobcat telehandlers cover<strong>in</strong>g maximum<br />

lift<strong>in</strong>g heights from 5.2 to 17.4m. Bobcat will<br />

36 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

also be attachments for use on Bobcat loaders,<br />

telehandlers and excavators for work <strong>in</strong> a wide<br />

variety of <strong>in</strong>dustries from construction and equipment<br />

rental to recycl<strong>in</strong>g, landscap<strong>in</strong>g, forestry,<br />

quarry<strong>in</strong>g, ground care, horticulture and estates<br />

management.<br />

The E55W wheeled excavator is powered<br />

by a 40.8 kW Yanmar liquid-cooled diesel<br />

eng<strong>in</strong>e. Electronic <strong>in</strong>jection together with automatic<br />

idle ensures optimum fuel efficiency at all<br />

times. The 120 l fuel tank allows the excavator<br />

to work normally for more than 2 days without<br />

refill<strong>in</strong>g.<br />

The new S70 skid-steer loader, weigh<strong>in</strong>g<br />

1291 kg, is the smallest model <strong>in</strong> the Bobcat<br />

loader range. The rated operat<strong>in</strong>g capacity of<br />

the S70 is 343 kg. With its small dimensions,<br />

the S70 model can access sites with narrow<br />

open<strong>in</strong>gs and is ideal for work <strong>in</strong> tight areas where<br />

larger mach<strong>in</strong>es cannot manoeuvre.<br />

The highest perform<strong>in</strong>g Bobcat skid-steer<br />

loader is, the 4.2t S330 powered by a 62.5<br />

kW (84 hp) Kubota V3800-DI-T-E3 4-cyl<strong>in</strong>der<br />

Stage IIIA liquid-cooled diesel eng<strong>in</strong>e. It has a<br />

rated operat<strong>in</strong>g capacity of more than 1.5t. High<br />

breakout forces and two-speed travel, with a<br />

maximum speed of 19.1km/h, enable the S330<br />

to be highly productive <strong>in</strong> every application.<br />

The new 4.4t T320 compact tracked loader<br />

is a vertical lift path loader with a capacity of 1.46t<br />

and the highest power-to-weight ratio <strong>in</strong> its class,<br />

whilst be<strong>in</strong>g one of the most compact mach<strong>in</strong>es at<br />

this weight. Driven by a 67.6kW Kubota V3800-<br />

DI-T turbo-charged, liquid-cooled diesel eng<strong>in</strong>e,<br />

the T320 is designed to meet the demand for<br />

<strong>in</strong>creased productivity and an enhanced capability<br />

to run a wider range of attachments, <strong>in</strong>clud<strong>in</strong>g the<br />

most demand<strong>in</strong>g high flow attachments.<br />

www.bobcat.com<br />

<strong>New</strong> robot from F<strong>in</strong>mac to<br />

be launched at Intermat<br />

This summer F<strong>in</strong>mac Demolition will cont<strong>in</strong>ue their<br />

march onto the demolition and refractory world stage<br />

with the launch of F<strong>in</strong>mac F18R.“We won’t stop here,”<br />

says, CEO of F<strong>in</strong>mac Demolition chief executive officer<br />

Paavo Salonen. “We have many ideas and we have<br />

the resources we need. Our close relationship with<br />

customers means that many of<br />

the solutions for F<strong>in</strong>mac F18R<br />

have come directly from the<br />

dirty, dusty worksites that the<br />

mach<strong>in</strong>es will be used on. With<br />

our customers’ ideas, our team<br />

of designers have made a really<br />

powerful mach<strong>in</strong>e.”<br />

F<strong>in</strong>mac F18R –<br />

Small and Strong<br />

The F<strong>in</strong>mac F18R promises super<br />

strong, over dimensioned hoods,<br />

hydraulic cyl<strong>in</strong>der and arm protection<br />

to m<strong>in</strong>imize damage to the mach<strong>in</strong>e<br />

when work<strong>in</strong>g <strong>in</strong> kilns and ovens. The<br />

hydraulic oil coolers and <strong>in</strong>creased<br />

ground clearance are ideal for<br />

cont<strong>in</strong>uous operation <strong>in</strong> high<br />

temperatures. The optional<br />

telescope <strong>in</strong>creases the<br />

reach and makes the<br />

F<strong>in</strong>mac F18R perfect<br />

for all <strong>in</strong>dustries. Delivery<br />

will start <strong>in</strong><br />

May 2009.<br />

The new<br />

small and<br />

strong F<strong>in</strong>mac<br />

F 1 8 R h a s<br />

many features,<br />

such as radio<br />

control, rubber<br />

or steel tracks,<br />

a transport<br />

speed of 2.8km/h, cont<strong>in</strong>uous 360° rotation on the<br />

tower and is available <strong>in</strong> 15/18.5/ 22 kW electric<br />

motor options. It is smooth to start, has a heavy<br />

duty hydraulic oil cooler and a tool quick hitch.<br />

Options available are telescopic crane, bucket, extra<br />

wide undercarriage, steel shoes for outriggers and<br />

attachments like hammer, cutter<br />

and crusher.<br />

F<strong>in</strong>mac Demolition Oy, located<br />

<strong>in</strong> Vaasa, F<strong>in</strong>land, is a young<br />

company formed <strong>in</strong> 2006. After<br />

an <strong>in</strong>tensive research and design<br />

period, the F<strong>in</strong>mac F16 was<br />

<strong>in</strong>troduced <strong>in</strong> 2007 and production<br />

started <strong>in</strong> 2008. F<strong>in</strong>mac<br />

mach<strong>in</strong>es are already operat<strong>in</strong>g<br />

<strong>in</strong> F<strong>in</strong>land, Sweden, France, Switzerland, the<br />

Netherlands and Australia. F<strong>in</strong>mac will be<br />

represented at Intermat by Paavo Salonen, his<br />

team and a F<strong>in</strong>mac F16 with a Stanley MB356<br />

Breaker, at stand E6A001.<br />

www.f<strong>in</strong>mac.fi<br />

A determ<strong>in</strong>ed F<strong>in</strong>mac<br />

President and<br />

Jiu-Jitsu athlete<br />

Paavo Salonen<br />

will cont<strong>in</strong>ue<br />

strengthen F<strong>in</strong>macs<br />

position<br />

on the market.


Intermat L<br />

Up a Shadowe<br />

Intermat 2009 is<br />

upon us and the<br />

French show on<br />

20-25 April <strong>in</strong><br />

Paris, is set to<br />

defy the<br />

recession <strong>in</strong><br />

Europe.<br />

©Forgiss/Dreamstime Will<br />

38 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Every third year the French construction<br />

mach<strong>in</strong>ery show Intermat is held at the Nord<br />

Villep<strong>in</strong>te Exhibition Centre <strong>in</strong><br />

Paris and is recognised as the<br />

second largest <strong>in</strong>ternational<br />

show <strong>in</strong> Europe after the German<br />

exhibition Bauma.<br />

Record year <strong>in</strong> 2006<br />

In 2006 Intermat had<br />

1,500 exhibitors and attracted<br />

209,000 visitors<br />

from 127 countries.<br />

More then 45% of the<br />

visitors came from outside<br />

France. The show<br />

attracted 16% more<br />

visitors then <strong>in</strong> 2003<br />

but at that time 160<br />

nationalities were represented.<br />

But Intermat<br />

is truly an <strong>in</strong>ternational show<br />

although some critics believe it<br />

has developed <strong>in</strong>to more of a<br />

national show.<br />

Good hope for 2009<br />

But 2006 was another<br />

time, and then the<br />

show conveyed an atmosphere<br />

of economic<br />

and construction<br />

growth <strong>in</strong> Europe<br />

and for the years<br />

ahead. We know<br />

that 2007 was<br />

an even better year and the first half of 2008 was also good.<br />

The figures for Intermat 2009 are different and the number<br />

of exhibitors<br />

has decl<strong>in</strong>ed by<br />

about 200 down<br />

to around 1,300<br />

companies. Several<br />

of the big<br />

manufacturers<br />

have withdrawn<br />

from the show,<br />

but Intermat does<br />

not appear to be<br />

that affected by<br />

the recession. This<br />

Intermat covers<br />

350,000m2 of<br />

exhibition space,<br />

<strong>in</strong>clud<strong>in</strong>g a<br />

10,000m2 open-air<br />

demonstration area,<br />

which is almost double that of 2006. Some 70% of the<br />

exhibitors come from outside France. There will be eight<br />

national pavilions represented by Algeria, Ch<strong>in</strong>a, Korea,<br />

Spa<strong>in</strong>, United States, Great Brita<strong>in</strong>, India and <strong>Italy</strong>. The<br />

organiser is expect<strong>in</strong>g more than 200,000 visitors with 45%<br />

from outside of France.<br />

Maryvonne Lanoë, Intermat Exhibition Manager<br />

Confident organiser<br />

Intermat exhibition manager Maryvonne Lanoë says, “We<br />

are proud to observe that despite the current<br />

economic crisis that is affect<strong>in</strong>g us<br />

all, Intermat will send a<br />

clear sign of


ighten<br />

d Europe?<br />

<strong>in</strong>dustry players’ anticipation of the recovery. The manufacturers<br />

tak<strong>in</strong>g part <strong>in</strong> the event are mak<strong>in</strong>g a w<strong>in</strong>n<strong>in</strong>g <strong>in</strong>vestment<br />

for the long term. Three months before the 2009 edition, we<br />

have recorded a 10% <strong>in</strong>crease <strong>in</strong> registrations <strong>in</strong> comparison<br />

with the previous event, which is a sign of the <strong>in</strong>dustry’s confidence<br />

<strong>in</strong> its exhibition. Intermat 2009 will br<strong>in</strong>g together<br />

manufacturers represent<strong>in</strong>g a major proportion of a global<br />

market worth US$80billion. In terms of jobs, the market is<br />

still buoyant, <strong>in</strong> particular <strong>in</strong> France where 600,000 people are<br />

employed <strong>in</strong> the areas of public works and build<strong>in</strong>g structural<br />

works, not forgett<strong>in</strong>g a further 100,000 jobs <strong>in</strong> the materials<br />

<strong>in</strong>dustry. In Europe, this amounts to 11 million people, and<br />

550,000 <strong>in</strong> the materials sector. The promised mobilization<br />

of key economic and political actors over the next few months<br />

demonstrates the importance of this sector whose trade fair<br />

is a symbol of global and French excellence.”<br />

Hopefully Mrs Lanoë’s predictions will prevail and<br />

Intermat will be the start of such a change.<br />

Director of the National Federation of Public Works<br />

Jacques Allemand, who is also chairman of the materials<br />

delegation and executive president of the Innovation Awards<br />

Jury, added, “While market conditions undeniably<br />

worsened at the end of last year, we are still<br />

optimistic with regard to the future<br />

and the development of the<br />

construction sector.<br />

We are<br />

Exhibitor list<br />

Below a list<strong>in</strong>g of the most relevant companies<br />

to the demolition and recycl<strong>in</strong>g<br />

<strong>in</strong>dustries exhibit<strong>in</strong>g at Intermat.<br />

Company Stand No.<br />

Action Tools Corp. 3 D 064<br />

All-kor 5B G 002<br />

ALLU 5A J 086<br />

Amman Yanmar 5B F 002,<br />

5B F020, E4 C 020<br />

Astec Mobile Screens 2 C 040<br />

Avant Tecno E5 J011<br />

Bergerat Monnoyeur - 5B J 001<br />

Caterpillar 5B J 021, E7 001<br />

Bergman 5B F 002, 5B F 020,<br />

E4 C 020<br />

Black Cat Blades Ltd 5A F 001<br />

Bobcat 6 C 081<br />

Boohung Heavy Industries 5A K 060<br />

Brokk AB E4 B 004<br />

BTI Breaker Technology<br />

Caldervale Forge 6 J 020<br />

Cang<strong>in</strong>i Benne 6 K 050<br />

Case 5A J 100,<br />

5A J 101, E7 003<br />

Caterpillar – see Bergerat Monnoyeur<br />

Combi Wear Parts 5A F 021<br />

Cormidi 5B F 002,<br />

E4 C 020<br />

Cukurova Mak<strong>in</strong>a 5A F 011<br />

D & A Heavy Industries 5A E 040<br />

Daeduk Heavy Ind. 5A L 063<br />

Daemo 6 M 090<br />

Daewoon Breaker 5A L 066<br />

Darda AB E4 B 004<br />

Demarec 5A F 039<br />

Ditch Witch E9 D 038<br />

Dongyang Heavy In. 5A M 063<br />

Doosan Infracore Eu. 6 H 081<br />

Dow<strong>in</strong> International 5A F 041<br />

Dust Suppression S. 3 E 090<br />

Edilgrappa srl 4 J 039<br />

Eurocomach 5A E 061<br />

Eusiti 6 J 085<br />

Everdigm Corp 4 L 048<br />

F Weyhausen 5B J 018<br />

Fares<strong>in</strong> Handlers E5 G 011<br />

F<strong>in</strong>mac Demolition E6 A 001<br />

Gaspar<strong>in</strong> Impianti 3 C 089<br />

GB Industries 5A B 010<br />

Gehl 5B F 002,<br />

E4 C 020<br />

Genesis Europe GmbH 6 N 050<br />

GF Gord<strong>in</strong>i 5A D 018<br />

Guidetti 3 C 079<br />

Hammer srl 6 M 098<br />

Hazemag 3 C 060<br />

Hensley Industrie INC 5A F 008<br />

Hidromek 5A C 061<br />

Hitachi Construction 6 K 030, 6 M 030,<br />

Mach<strong>in</strong>ery (Europe) E6 E 050<br />

HKL Baumasch<strong>in</strong>en 2 A 005<br />

Hydrokit 5A J 098<br />

Hyundai Heavy 6 K 080, 6 M 080<br />

Industries Europe<br />

Idromeccanica Ital. 5A M 030<br />

Inan Mak<strong>in</strong>a AS 5A E 039<br />

Indeco 6 M 071JAB 5A M 057<br />

JCB 5B N 018, E5 E 002<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 39


Jisung Heavy Ind. 5A C 038<br />

Josef Mart<strong>in</strong> GmbH 5A H 039<br />

Kawasaki Heavy Ind. 5A K 098<br />

Keestrack 3 B 081<br />

K<strong>in</strong>shofer GmbH 5A F 039<br />

Kleeman 2 B 011<br />

Komac 6 H 027<br />

Komatsu 6 H 030<br />

Komplet Italia 3 B 010<br />

Korota 6 K 060<br />

KPI-JCI<br />

K-TEC Earthmovers 5A K 058<br />

Kwanglim SG Co. 6 K 098<br />

Kubota Europe 5A C 090<br />

L.G.R. Demolition 5A G 111<br />

Liebherr E6 A 050<br />

Magotteaux 3 C 080<br />

Mantovanibenne srl 6 H 090<br />

Maverick Hammers 5A J 054<br />

Mecalec-Ahlmann 6 H 078,<br />

6 H 080<br />

Messersi 5A A 060<br />

Misk<strong>in</strong> Scraper Works 5A J 048<br />

Montabert 6 H 088<br />

MSB Corporation 5A K 066<br />

MTS GmbH E5 G 018<br />

Mustang MFG E6 B 061<br />

Myungsan Heavy Ind. 6 P 068<br />

<strong>New</strong> Holland Constr. 5A C 070,<br />

5A C 071<br />

Nonex 5A K 025<br />

NPK France 6 M 078<br />

OM Offic<strong>in</strong>e Mecc. 3 E 080,<br />

di Ponzano 3 E 088<br />

OMES srl 4 H 090<br />

One-TP.COM 6 G 071<br />

P.C. Produzioni 5A H 002<br />

Padley & Venables 5B C 010<br />

Paus 5B F 002,<br />

E4 C 020<br />

Poqutec Co. Ltd 5A L 062<br />

Powercrusher 3 D 091<br />

Powertilt 5A M 048<br />

Promove 6 H 049<br />

RAM Environnement 3 B 070<br />

Ramtec E9 E 033<br />

REV srl 2 A 025<br />

Rubble Master 3 C 078,<br />

E4 A 019<br />

Samep Tools 6 N 070<br />

SBM M<strong>in</strong>eral Proc. 3 E 064<br />

Sennebogen Masch. E6 D 070<br />

Socomec 6 H 031<br />

Soosan Heavy Ind. 5A C 021<br />

Stanley Hydraulic T. 5A H 025<br />

Stanley LaBounty E6 A 001<br />

Sunward 5A C 110<br />

Tabe 6 C 060<br />

Takeuchi 5A J 091<br />

Telsmith 2 C 040<br />

Thwaites E5 E 010<br />

Trevi Benne spa 6 M 060<br />

VF Venieri spa 6K 085, 6 K 091<br />

Volvo 6 C 030,<br />

6 C 031, 6 C 079<br />

VTN Europe 6 P 078<br />

Vulcan Corporation 6 E 011<br />

Wimmer International E9 D 030<br />

Xia Men Wheel 5A K 041<br />

Yanmar 5B F 002,<br />

5B F 020, E4 C 020<br />

40 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

conv<strong>in</strong>ced that 2009 will be a critical year for companies such<br />

as ours, and it is to prepare for tomorrow that we are tak<strong>in</strong>g<br />

part <strong>in</strong> Intermat 2009. We are demonstrat<strong>in</strong>g that without<br />

equipment there can be no construction sites, and if there are<br />

no construction sites then there can be no recovery.”<br />

Demolition but no concrete cutt<strong>in</strong>g<br />

The list of suppliers of mach<strong>in</strong>es for demolition and recycl<strong>in</strong>g,<br />

Useful <strong>in</strong>formation<br />

Dates: Monday 20 to Saturday 25 April 2009<br />

Location: Nord Villep<strong>in</strong>te Exhibition Centre - France<br />

Open<strong>in</strong>g hours: 9 am to 6 pm every day<br />

INTERMAT, which takes place every three years, is an event for professionals,<br />

students and tra<strong>in</strong>ees work<strong>in</strong>g for companies and organizations <strong>in</strong> the construction<br />

sector. For more <strong>in</strong>formation, <strong>in</strong>fol<strong>in</strong>e + 33 (0)1 55 23 71 73, e-mail:<br />

<strong>in</strong>termat2009@ubiqus-event.com


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AVAILABLE FOR EXCAVATORS<br />

FROM 10 TILL 110 TON<br />

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as well as attachments, is not very different from Intermat<br />

2006. It is a bit shorter and some of the big names<br />

are not exhibit<strong>in</strong>g this year. The remotely controlled<br />

demolition mach<strong>in</strong>e manufacturer Brokk will be exhibit<strong>in</strong>g<br />

and show<strong>in</strong>g its two new models launched<br />

at the end of last year and <strong>in</strong> the beg<strong>in</strong>n<strong>in</strong>g of this.<br />

Also F<strong>in</strong>nish remotely controlled demolition mach<strong>in</strong>e<br />

manufacturer F<strong>in</strong>mac Demolition will exhibit and<br />

they are launch<strong>in</strong>g a new mach<strong>in</strong>e at the show. There<br />

are also new mach<strong>in</strong>es and attachments from Allu,<br />

Mechanicca Breganzese, Bobcat, Doosan, Caterpillar,<br />

Cat Work Tools, Trevi Benne, Mantovanibenne,<br />

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VTN Europe, Indeco, JCB, Ramtec,<br />

Socomec, Stanley, Genesis and Promove<br />

to mention a few.<br />

What is a bit surpris<strong>in</strong>g is the absence<br />

of concrete saw<strong>in</strong>g and drill<strong>in</strong>g<br />

equipment, floor gr<strong>in</strong>ders and <strong>in</strong>door<br />

dust extraction equipment. Although<br />

Intermat has not been a traditional<br />

show for this k<strong>in</strong>d of equipment, there<br />

have been several manufacturers <strong>in</strong><br />

these product segments exhibit<strong>in</strong>g <strong>in</strong><br />

the past.<br />

www.<strong>in</strong>termat.fr<br />

Demolition & Sort<strong>in</strong>g Grabs<br />

Polyp Grabs<br />

Pulverisers<br />

Shears<br />

Hammers<br />

Multi-Quick Processors<br />

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Is s u e 1 - 2009 • Fe b - M a r c h • PDi 41


MB at<br />

Intermat<br />

The Italian manufacturer Meccanica Breganzese<br />

S.p.A. was formed eight years ago <strong>in</strong> a<br />

small town <strong>in</strong> the Italian prov<strong>in</strong>ce of Vicenza. It<br />

was the realisation of a project developed by<br />

the Azzol<strong>in</strong> brothers, who have brought specific<br />

technological expertise to the group, mak<strong>in</strong>g its<br />

market position ever more competitive.<br />

The company has developed and expanded<br />

s<strong>in</strong>ce the start and has found good<br />

market potential <strong>in</strong> France. MB visited France<br />

dur<strong>in</strong>g Intermat 2006 with a small team ma<strong>in</strong>ly<br />

for exploratory purposes. The results were<br />

pretty impressive, with more than 15 units<br />

sold <strong>in</strong> the period immediately after the event.<br />

The <strong>in</strong>itial surprise period of <strong>in</strong>terest proved to<br />

be a major <strong>in</strong>centive and persuaded MB to set<br />

up a permanent team <strong>in</strong> France. The French<br />

operation started <strong>in</strong> 2007 and sales gradually<br />

started to rise.<br />

MB currently exports to more than 100<br />

countries, always apply<strong>in</strong>g an attentive commercial<br />

strategy and always responsive to<br />

42 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

the technical and economic requirements of<br />

its customers. In l<strong>in</strong>e with this approach the<br />

company has set up a nationwide after-sales<br />

network and is currently <strong>in</strong> the process of<br />

sett<strong>in</strong>g up a specific service branch to further<br />

enhance the effectiveness of its operations<br />

<strong>in</strong> the market.<br />

Four basic models<br />

MB manufactures four basic models. The BF<br />

60.1 is the smallest <strong>in</strong> the range and suitable<br />

for excavators <strong>in</strong> the 8 to 14t class. The next<br />

is the BF 70.2, for excavators from 14 to<br />

20t, followed by the BF 90.3, for excavators<br />

from 20 to 28t, and the largest BF 120.4, for<br />

excavators weigh<strong>in</strong>g more than 28t.<br />

MB produced the world’s very first<br />

bucket crusher, thus creat<strong>in</strong>g a niche market<br />

as crush<strong>in</strong>g and recycl<strong>in</strong>g were hitherto the<br />

doma<strong>in</strong> of leviathan dedicated mobile crushers.<br />

Productivity is high as the crushed material<br />

can be recycled directly on site result<strong>in</strong>g <strong>in</strong> a<br />

significant reduction of costs. The equipment<br />

is also very versatile as all that is needed is a<br />

standard excavator for operation. The areas of<br />

application of these tools are numerous.<br />

www.mbcrusher.com<br />

Two new breakers<br />

from Promove on<br />

display at<br />

Intermat<br />

Italian manufacturer Promove cont<strong>in</strong>ues its<br />

policy to expand and will use Intermat to present<br />

two new hydraulic breakers. The XP300 will fill<br />

the gap <strong>in</strong> the compact range, while the giant<br />

XP7000 is for heavy break<strong>in</strong>g <strong>in</strong> quarry<strong>in</strong>g and<br />

other severe applications.<br />

These new products represent Promove’s<br />

idea of high quality demolition equipment:<br />

the perfect comb<strong>in</strong>ation of high break<strong>in</strong>g<br />

performance, outstand<strong>in</strong>g reliability and low<br />

ma<strong>in</strong>tenance requirements and real-time support<br />

to dealers and customers. XP7000 is the<br />

answer to the trend <strong>in</strong> the <strong>in</strong>creas<strong>in</strong>g sizes of<br />

excavators. Carriers over 60t are becom<strong>in</strong>g<br />

more and more popular <strong>in</strong> quarry<strong>in</strong>g because of<br />

the severe limitation <strong>in</strong> blast<strong>in</strong>g and <strong>in</strong> tunnell<strong>in</strong>g,<br />

as the width of roads and tunnels <strong>in</strong>crease and<br />

therefore large-sized excavators can be used<br />

to advance more quickly.<br />

When high productivity becomes a key<br />

driver, <strong>in</strong>creased size of mach<strong>in</strong>es used on the<br />

front l<strong>in</strong>e is the only way to get adequate production<br />

and keep costs under control.<br />

The new mass break<strong>in</strong>g hammer has been<br />

accurately tested for a long time before official<br />

launch, show<strong>in</strong>g very positive features <strong>in</strong> terms<br />

of productivity and noise and vibration level the<br />

lowest on the market. No spare parts other<br />

than ord<strong>in</strong>ary consumables, like chisels and<br />

reta<strong>in</strong><strong>in</strong>g bars, were necessary dur<strong>in</strong>g the long<br />

test<strong>in</strong>g period, <strong>in</strong>dicat<strong>in</strong>g Promove breakers<br />

to be extremely reliable even <strong>in</strong> the toughest<br />

conditions.<br />

Technical features of the XP range of hammers<br />

are extended to this model, <strong>in</strong>clud<strong>in</strong>g the<br />

comb<strong>in</strong>ed gas and oil work<strong>in</strong>g pr<strong>in</strong>ciple, blankfir<strong>in</strong>g<br />

prevention system, auto-greas<strong>in</strong>g pump,<br />

adjustable frequency/energy,<br />

full square-section<br />

percussion body with tierods<br />

completely encased<br />

for extra long life, high back<br />

pressure and underwater<br />

operation kit as on option.<br />

XP7000 can also be equipped<br />

with the optional tunnell<strong>in</strong>g kit,<br />

featur<strong>in</strong>g especially hardened<br />

bush<strong>in</strong>gs and dust-protect<strong>in</strong>g<br />

systems.<br />

Promove is conscious of<br />

the importance of cost-control<br />

on job sites. Thanks to an<br />

accurate study of the hydraulics’<br />

efficiency, XP7000 operation requires<br />

less oil flow than any other competitor<br />

breaker <strong>in</strong> its class, result<strong>in</strong>g <strong>in</strong> less<br />

fuel consumption and less cost/m 3<br />

of broken rock.<br />

The smaller XP300 will fit on 5 to 6t excavators<br />

and on a range of skid-steer<br />

loaders, also more and more<br />

popular and requir<strong>in</strong>g bigger<br />

hammers than the XP250.<br />

The new model is closer to<br />

XP400, shar<strong>in</strong>g the same 80mm<br />

chisel, and deliver<strong>in</strong>g superior<br />

class break<strong>in</strong>g performance. Like all<br />

other XPs, it has an anti blank fir<strong>in</strong>g<br />

system, square section percussion<br />

body. Vibration and noise <strong>in</strong>sulation<br />

is particularly accurate <strong>in</strong> order to<br />

allow operat<strong>in</strong>g under strict urban<br />

regulations.<br />

www.promove.it<br />

Technical Specifications<br />

XP700 XP300<br />

Service Weight, Kg 6800 300<br />

Height total, mm 3800 1500<br />

Tool diameter, mm 210 80<br />

Useful tool length, mm 1050 415<br />

Oil flow, l/m<strong>in</strong> 320/400 50/75<br />

Work<strong>in</strong>g Pressure, Bar 180/200 110/130<br />

Pressure Relief Valve, Bar 260 180<br />

Number of blows, 1/m<strong>in</strong> 280/580 560/860<br />

Piston energy max, joule 17700 865<br />

Tool energy max, joule 12744 623<br />

Carrier weight, Ton 60/120 4,0/8,5<br />

Max back pressure, bar 25 25


PROMOVE HYDRAULIC HAMMERS<br />

A complete range of breakers up to 10,000 lbs operat<strong>in</strong>g<br />

through nitrogen and oil to deliver very high energy and<br />

productivity along with recognized reliability and low oil flow<br />

requirements.<br />

The high back-pressure allowed makes <strong>in</strong>itial <strong>in</strong>stallation and<br />

work<strong>in</strong>g set-up very easy.<br />

Easy regulation of the work<strong>in</strong>g conditions:<br />

blow energy vs. frequency, work<strong>in</strong>g pressure are easily<br />

adjustable to meet optimal break<strong>in</strong>g performance.<br />

Low vibrations and noise level:<br />

a sophisticated system of <strong>in</strong>ternal<br />

shock absorbers completely isolate the<br />

gun from the external cas<strong>in</strong>g.<br />

Promove s.r.l. - Z.I. Lotto CA2<br />

70056 - Molfetta (Bari) - Italia<br />

Tel. +39 080.3387054<br />

Telefax +39 080.3387004<br />

<strong>in</strong>fo@pmvpromove.it<br />

www.pmvpr0move.it


Cat’s new S300B<br />

scrap shear series<br />

Caterpillar Work Tools B.V. has <strong>in</strong>troduced<br />

the new mobile scrap and demolition shears<br />

S320B, S325B and S340B series for hydraulic<br />

excavators. These shears extend the range of<br />

B-series to the previously released S365B and<br />

S385B shears.<br />

“The performance and durability improvements<br />

will further build on the already excellent<br />

reputation of the S300 B shears,” said Caterpillar<br />

Work Tools B.V. commercial manager Dave<br />

Becktel. “With an emphasis on quality, value and<br />

safety Caterpillar has improved on our already<br />

excellent l<strong>in</strong>e of scrap shears.”<br />

The shear and knife design improves cutt<strong>in</strong>g<br />

performance and the hardened pierc<strong>in</strong>g tip of the<br />

upper jaw maximizes productivity when pierc<strong>in</strong>g<br />

is required. All S300 shear models are equipped<br />

with 360° rotators ensur<strong>in</strong>g a quick and precise<br />

placement of the jaws <strong>in</strong> a cutt<strong>in</strong>g position without<br />

mov<strong>in</strong>g the excavator. The high force-to-weight<br />

ratio enhances faster cycle times, result<strong>in</strong>g <strong>in</strong><br />

more cuts per hour.<br />

Cat shears are designed to cut and reduce<br />

the size of metal items commonly found <strong>in</strong> scrap<br />

yards and demolition sites. The straight lower jaw<br />

works with the apex of the upper jaw, compress<strong>in</strong>g<br />

and flatten<strong>in</strong>g the steel before the cut. The<br />

straight lower jaw maximizes shear force and<br />

Technical specifications<br />

44 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

creates a more efficient cut.<br />

The new shape of the hous<strong>in</strong>g provides<br />

improved protection for shear components and<br />

better positions the jaw relative to the stick.<br />

The cutt<strong>in</strong>g edge design greatly improves the<br />

protection of the cyl<strong>in</strong>der that elim<strong>in</strong>ates the use<br />

of a cyl<strong>in</strong>der guard by extend<strong>in</strong>g the hous<strong>in</strong>g to<br />

cover the cyl<strong>in</strong>der rod. A new hub design is better<br />

protected aga<strong>in</strong>st damage.<br />

Large access panels on the top, bottom<br />

and sides of the shear hous<strong>in</strong>g make it easier<br />

to service. The unique hub adjustment quickly<br />

compensates knife wear. The threaded pivot-p<strong>in</strong><br />

holds the jaw <strong>in</strong> positive alignment without the<br />

need for external retention. The gap between<br />

upper and lower jaw can be easily adjusted,<br />

keep<strong>in</strong>g cutt<strong>in</strong>g capability high, even as blades<br />

wear. The pierc<strong>in</strong>g tip <strong>in</strong> the upper jaw is made<br />

of hardened steel and can be repeatedly hard<br />

faced, help<strong>in</strong>g <strong>in</strong>crease the <strong>in</strong>tervals between<br />

tip replacements.<br />

Safety dur<strong>in</strong>g ma<strong>in</strong>tenance work is enhanced<br />

with improved jaw and rotation service locks. A<br />

standard flagged p<strong>in</strong> is used to secure the cyl<strong>in</strong>der<br />

rod to the mov<strong>in</strong>g jaw. This p<strong>in</strong> design is very<br />

similar to those used elsewhere on a Caterpillar<br />

excavator and makes ma<strong>in</strong>tenance more <strong>in</strong>tuitive<br />

and lets technicians use standard tool<strong>in</strong>g.<br />

<strong>New</strong> special demolition recycl<strong>in</strong>g<br />

mach<strong>in</strong>e from Sennebogen<br />

Sennebogen is offer<strong>in</strong>g the new 830 R-HD<br />

Special of the D Series for demolition works.<br />

The 830 R-HD Special is a materials handl<strong>in</strong>g<br />

mach<strong>in</strong>e that meets the heavy-duty requirements<br />

of work<strong>in</strong>g all day. Due to the <strong>in</strong>creas<strong>in</strong>g<br />

size of many projects the work<strong>in</strong>g height of<br />

up to 17m comb<strong>in</strong>ed with 3t lift<strong>in</strong>g capacity<br />

is a core advantage. This ensures that heavy<br />

demolition tools can be handled easily at long<br />

reach. Apart from the strong boom system the<br />

special demolition equipment of the 830 also<br />

<strong>in</strong>cludes the heavy-duty undercarriage.<br />

For stability the undercarriage can be<br />

hydraulically extended from 3m to 4.5m. The<br />

360° rotat<strong>in</strong>g upper structure with position<strong>in</strong>g<br />

brake, a special pipel<strong>in</strong>e protection on the jib<br />

and piston rod protection on the ULM cyl<strong>in</strong>der,<br />

are further equipment characteristics of the<br />

Sennebogen 830 R-HD Special. Another useful<br />

addition is the automatic high-pressure spray<strong>in</strong>g<br />

pump to m<strong>in</strong>imise dust at the demolition tool.<br />

Another standard feature is the tiltable<br />

maXcab comfort cab<strong>in</strong>, which can be raised<br />

to 4m for safe work<strong>in</strong>g and a perfect overview.<br />

The Sennebogen 830 D Series can be very<br />

quickly equipped with a grab or dipper shovel<br />

and used as a fully function<strong>in</strong>g materials handl<strong>in</strong>g<br />

mach<strong>in</strong>e. The longitud<strong>in</strong>al <strong>in</strong>stallation of the<br />

eng<strong>in</strong>e, provides excellent accessibility of the air<br />

filter and batteries and all daily servic<strong>in</strong>g can be<br />

done from the ground.<br />

www.sennebogen.com<br />

Pictures show<strong>in</strong>g the new Sennebogen<br />

830 R-HD Special for toughest demolition<br />

requirements.<br />

The S320B, S325B and S340B series fit Cat<br />

excavators weigh<strong>in</strong>g from 10t to over 60t. The<br />

shears can be mounted on either the boom or<br />

stick, and cater to all needs for scrap process<strong>in</strong>g<br />

and demolition applications.<br />

Caterpillar supports its work tools with a<br />

comprehensive range of before and aftersales<br />

services that cover everyth<strong>in</strong>g from advice on<br />

work tool selection to operator tra<strong>in</strong><strong>in</strong>g, equipment<br />

management, and a range of f<strong>in</strong>ancial and<br />

<strong>in</strong>surance products.<br />

www.cat-worktools.com<br />

<strong>New</strong> S320B, S325B, S340B-series<br />

scrap shears provide contractors<br />

with enhanced process<strong>in</strong>g time and<br />

improved durability


<strong>New</strong> pulveriser from<br />

Mantovanibenne<br />

Mantovanibenne adds a new Pulveriser <strong>in</strong> its range:<br />

RP80 is the new Rotat<strong>in</strong>g Pulveriser, 8200 kg weight<br />

suitable for 60 - 90 ton excavators. The RP80 with<br />

its impressive dimensions has a special feature:<br />

the mobile jaw is composed of a plate completely<br />

<strong>in</strong>terchangeable. The plate is available <strong>in</strong> two different<br />

options: one suitable for primary demolition (1<br />

front tooth) and the other for secondary demolition<br />

(2 front teeth). In this way, the Pulveriser jaw can be<br />

adapted to the k<strong>in</strong>d of work that has to be carried<br />

out. The replacement of the plate can be done <strong>in</strong> a<br />

short time. Once the plate has been changed, the RP<br />

jaw is as new. This new solution avoids the cont<strong>in</strong>uous<br />

change of s<strong>in</strong>gle teeth, reduc<strong>in</strong>g the mach<strong>in</strong>e<br />

standstill. Furthermore, the jaws’ compactness<br />

makes the crush<strong>in</strong>g work more effective. RP80 is<br />

now work<strong>in</strong>g on an important Italian job site and its<br />

performances are amaz<strong>in</strong>g.<br />

www.mantovanibenne.com<br />

WALLSAWING-SYSTEMS<br />

THE RIGHT PRODUCT FOR EACH APPLICATION<br />

– Mach<strong>in</strong>e and diamond tools one-stop<br />

– Electric and hydraulic versions<br />

– Modular system components<br />

A Company with<strong>in</strong> the SWAROVSKI Group<br />

www.tyrolit.com<br />

<strong>New</strong> multi-process<strong>in</strong>g crusher from Promove<br />

Promove manufactures and distributes a<br />

complete range of demolition attachments,<br />

<strong>in</strong>clud<strong>in</strong>g hydraulic hammers, multiprocess<strong>in</strong>g<br />

crushers, scrap shears<br />

and concrete pulverizes.<br />

All products and components<br />

are designed and produced <strong>in</strong> its<br />

factories <strong>in</strong> <strong>Italy</strong> us<strong>in</strong>g 3-D parametric<br />

software like Pro-Eng<strong>in</strong>eer<br />

and Pro-Mechanica and the<br />

most advanced CNC mach<strong>in</strong>e<br />

tools. All processes are to ISO<br />

9001/2000 requirements,<br />

with the company be<strong>in</strong>g certified<br />

for over 10 years.<br />

Today Promove can<br />

be considered a full-l<strong>in</strong>er,<br />

offer<strong>in</strong>g hydraulic hammers<br />

rang<strong>in</strong>g from 70<br />

to 4500kg, and multiprocess<strong>in</strong>g<br />

crushers<br />

CP series, with many<br />

models to fit 2 to 50t<br />

excavators.<br />

Ma<strong>in</strong> technical features<br />

<strong>in</strong>clude Hardox-built frame and jaws, one frame<br />

and different sets of jaws, primary break<strong>in</strong>g<br />

operations, secondary demolition and cutt<strong>in</strong>g<br />

metal structures. The hydraulic scrap shears<br />

SC series from 1.9 to 9t are specifically for<br />

steelwork demolition.<br />

Promove’s policy is directed<br />

to maximize customers’ satisfaction<br />

by <strong>in</strong>vest<strong>in</strong>g <strong>in</strong> research and<br />

development at a high pace.<br />

Cont<strong>in</strong>uous improvement <strong>in</strong><br />

processes and production time,<br />

product <strong>in</strong>novation and launch of<br />

new products are the answers<br />

to meet requirements from<br />

International customers.<br />

The launch of the new<br />

multi-process<strong>in</strong>g crusher<br />

CP1510 R is the product of<br />

this philosophy.<br />

The new model has not<br />

been officially launched, but<br />

it is already work<strong>in</strong>g <strong>in</strong> some<br />

jobs <strong>in</strong> <strong>Italy</strong> and other European<br />

Countries.<br />

Ma<strong>in</strong> difference from<br />

the previous model is the<br />

s<strong>in</strong>gle-p<strong>in</strong> frame that is now<br />

common to all other CP models. It has the<br />

advantage of optimis<strong>in</strong>g the action of cyl<strong>in</strong>ders’<br />

power, synchronized clos<strong>in</strong>g of the two jaws and<br />

<strong>in</strong>creased speed <strong>in</strong> chang<strong>in</strong>g the sets of jaws.<br />

In addition the cyl<strong>in</strong>ders’ oscillation <strong>in</strong> the new<br />

geometry is limited with<strong>in</strong> a few degrees to keep<br />

momentum and clos<strong>in</strong>g power as constant as<br />

possible through the break<strong>in</strong>g cycle.<br />

www.promove.it<br />

CP1510R technical specifications<br />

Carrier’s weight, t 15-27<br />

Crusher’s service weight, Kg 1600<br />

Cyl<strong>in</strong>der Force (x2), t 76<br />

Work<strong>in</strong>g Pressure, bar 320<br />

Requested Oil Flow, l/m<strong>in</strong> 100-180<br />

Rotation work<strong>in</strong>g pressure, bar 100<br />

Rotation Oil Flow, l/m<strong>in</strong><br />

Max Jaws Open<strong>in</strong>g:<br />

10-12<br />

* Primary Break<strong>in</strong>g Jaws, mm 800<br />

* Cutt<strong>in</strong>g Jaws, mm 320<br />

* Pulveriz<strong>in</strong>g Pads, mm 800<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 45


Dustboss valuable<br />

at mall demolition<br />

In the US one of the Wash<strong>in</strong>gton, D.C. area’s most<br />

experienced demolition contractors has successfully<br />

controlled extensive dust while tak<strong>in</strong>g down the old<br />

Waterside Mall, a 4-storey, heavily re<strong>in</strong>forced concrete<br />

structure totall<strong>in</strong>g approximately 111,500m 3 . Crews<br />

were able to suppress surface dust and airborne<br />

particles with portable high performance mist<strong>in</strong>g<br />

equipment, despite the crowded urban location<br />

and close proximity to the local Metro station tunnel<br />

entrance <strong>in</strong> what has been called a surgical demolition<br />

project.<br />

Eng<strong>in</strong>eers from Wreck<strong>in</strong>g Corporation of America<br />

knew that the densely populated area and close proximity<br />

to rema<strong>in</strong><strong>in</strong>g structures would require extraord<strong>in</strong>ary<br />

precautions. “The Metro station entrance has a<br />

Buy well, crush<br />

well, Downwell<br />

A UK based demolition contractor has reaffirmed<br />

its faith <strong>in</strong> Extec with the purchase of a new C-10+<br />

track-mounted mobile crusher. Replac<strong>in</strong>g an exist<strong>in</strong>g<br />

C-10, the unit jo<strong>in</strong>s an Extec C-12, itself a replacement<br />

for an earlier model, <strong>in</strong> the grow<strong>in</strong>g fleet of<br />

Downwell Demolition.<br />

The C-10+ was purchased to allow the company<br />

to work efficiently on <strong>in</strong>ner city sites, particularly<br />

<strong>in</strong> and around London, where space is at a premium.<br />

“I must admit I was nervous about tak<strong>in</strong>g on another<br />

crusher <strong>in</strong> the present economic climate, but we are<br />

lucky enough to have a comb<strong>in</strong>ation of a very loyal<br />

client base and a good bus<strong>in</strong>ess reputation, which<br />

has enabled Downwell to cont<strong>in</strong>ually expand. We<br />

have plenty of work and projects on the books for<br />

2009, and I am <strong>in</strong> no doubt that the Extec crushers<br />

will play a big part <strong>in</strong> that cont<strong>in</strong>ued success,” says<br />

Downwell Demolition founder Matt Phillips.<br />

The C-10+ was commissioned on site at the<br />

Quantum House redevelopment <strong>in</strong> Croydon, Surrey,<br />

a four-month contract to demolish and recycle a<br />

seven storey office block. The C-10+ was then<br />

sent to K<strong>in</strong>gsnorth Power Station <strong>in</strong> Kent where it<br />

processed a mixture of concrete and slag on a seven<br />

week contract. “Almost without exception, demolition<br />

waste is now processed on site and left for future<br />

46 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

way of creat<strong>in</strong>g a vacuum,” says Wreck<strong>in</strong>g Corporation<br />

of America executive vice president Terry Anderson.<br />

“If the w<strong>in</strong>d is blow<strong>in</strong>g the wrong way, the dust gets<br />

sucked right down. The site was also hemmed <strong>in</strong> on<br />

three sides by structures that needed to be preserved,<br />

so we had to do a very selective removal, while protect<strong>in</strong>g<br />

the entire surround<strong>in</strong>g area from the nuisance<br />

and potential hazard of airborne dust.”<br />

After research<strong>in</strong>g possible solutions, Anderson<br />

decided to rent a DustBoss DB-60. As the largest of<br />

the suppression designs from Dust Control Technology,<br />

the unit atomizes water droplets to the optimum<br />

size for particle capture, launch<strong>in</strong>g them 60m or<br />

more with a powerful 25 HP fan that generates nearly<br />

850m 3 /m<strong>in</strong>. With its built-<strong>in</strong> oscillation, the DB-60<br />

Atlas Copco renovation <strong>in</strong> Mumbai<br />

An Atlas Copco CC 2500 U was <strong>in</strong>volved <strong>in</strong> the<br />

renovation of the Wankhede Cricket Stadium <strong>in</strong><br />

development,” says Matt Phillips. “The two Extec<br />

mach<strong>in</strong>es enable us to process all construction and<br />

demolition waste <strong>in</strong>to Type 1 or 6F2 very efficiently,<br />

which makes them not only environmentally friendly<br />

but also extremely cost effective.”<br />

www.extec.eu<br />

can effectively cover nearly 2,000m 2 with a f<strong>in</strong>e,<br />

dust-trapp<strong>in</strong>g mist.<br />

The DB-60 is a fully automatic ducted fan<br />

mounted on a wheeled carriage so it can be easily<br />

located to accommodate w<strong>in</strong>d direction or specific<br />

work areas. The unit delivers adjustable elevation<br />

from 0-50° and a 40° oscillation range, provid<strong>in</strong>g<br />

crews with outstand<strong>in</strong>g coverage.<br />

“The droplet size is critical to effective suppression,”<br />

says Dust Control Technology chief executive<br />

Mumbai, India. The stadium needs to be renovated<br />

for the 2011 Cricket World Cup f<strong>in</strong>als.<br />

Shri Ganesh Construction, a subcontractor<br />

of Supreme Infrastructure India Pvt Ltd, Mumbai,<br />

was carry<strong>in</strong>g out the necessary demolition<br />

works. The Mumbai Cricket Association decided<br />

to demolish most of the northern and western<br />

stands of the stadium and improve the dra<strong>in</strong>age<br />

of the ground. The capacity of the stadium will<br />

be <strong>in</strong>creased from 35,000 to 39,000 seats and<br />

the entrance will be enlarged to make access<br />

and departure of spectators safe and easy. The<br />

ma<strong>in</strong> aim is to give every spectator a clear view<br />

of the match apart from comfort and world class<br />

facilities. Any corner of the stadium will have free<br />

view of the ball cross<strong>in</strong>g the boundary l<strong>in</strong>e.<br />

Wankhede Stadium was built <strong>in</strong> 1975 and is<br />

surrounded by residential build<strong>in</strong>gs and skyscrapers<br />

and the Mumbai western railway track passes<br />

close to the stadium. Due to noise and vibration<br />

levels the use of hydraulic breakers was prohibited.<br />

The authorities <strong>in</strong>stead accepted the use of<br />

a CombiCutter for the demolition work.<br />

officer Edw<strong>in</strong> Peterson. “Dust particles tend to be<br />

<strong>in</strong> a fairly narrow size range, so the water should be<br />

atomized to droplets near that same size for maximum<br />

attraction. Our standard models produce droplets<br />

from 50-200 microns, but all of our units are designed<br />

to be easily customized for target<strong>in</strong>g specific particle<br />

sizes or for cool<strong>in</strong>g applications.”<br />

The takedown<br />

WCA began the project <strong>in</strong> November of 2007, and<br />

the old structure did not go easily. “This was one of<br />

the more difficult build<strong>in</strong>gs we’ve taken down <strong>in</strong> some<br />

time,” says Anderson. “We had to fight down every<br />

step.” WCA employed a high-reach excavator for<br />

the general demolition work, a 45t Komatsu PC400<br />

with a 26m boom. K<strong>in</strong>shofer dedicated shears with<br />

360º rotation were used for cutt<strong>in</strong>g the approximate<br />

5,000t of re<strong>in</strong>forc<strong>in</strong>g.<br />

Anderson’s crews also made extensive use of a<br />

90t truck crane and wreck<strong>in</strong>g ball. “It’s a technology<br />

that virtually never breaks down,” he said. “And it<br />

leaves a small carbon footpr<strong>in</strong>t.” WCA also used a 63t<br />

Caterpillar 365 excavator to take down the structures,<br />

along with three Hitachi 450 excavators with bucket<br />

attachments and four Hitachi 330 excavators with a<br />

variety of attachments that <strong>in</strong>cluded concrete pulverisers<br />

and demolition hammers.<br />

WCA performed all concrete crush<strong>in</strong>g and<br />

recycl<strong>in</strong>g on-site, with an Extec C10 crusher used<br />

to process approximately 53,500m 3 of material.<br />

The crushed product was used for non-structural<br />

fill and backfill<strong>in</strong>g.<br />

“By nature, concrete work generates a lot of<br />

dust,” says Anderson. “We felt we had to take<br />

strong measures for control on this project. The<br />

DustBoss did such a good job that we decided to<br />

purchase the unit.”<br />

www.dustboss.com<br />

About 7,000m 3 of re<strong>in</strong>forced concrete had<br />

to be demolished with<strong>in</strong> a project time of three<br />

months. “I completed the job on time and am very<br />

satisfied with the performance of the CombiCutter<br />

CC 2500 U. I am happy with sales and service<br />

support given by Atlas Copco,” says Shri Ganesh<br />

Construction owner Phoolchand Jaiswal.<br />

The CC 2500 was equipped with universal<br />

jaws, which are fitted with teeth for break<strong>in</strong>g concrete<br />

and with blades for steel cutt<strong>in</strong>g. All blades<br />

and teeth are replaceable. It fits on carriers from<br />

22-35t and weighs 2,640 kg. With maximum<br />

oil flow of 250 l/m<strong>in</strong> the cutter achieves open<strong>in</strong>g<br />

cycles of 3 sec and clos<strong>in</strong>g cycles of 2.8 sec.<br />

www.atlascopco.com


Dry cutt<strong>in</strong>g and cor<strong>in</strong>g<br />

<strong>in</strong> atomic power plants.<br />

Hilti. Outperform. Outlast.<br />

Hilti Corporation I 9494 Schaan I Liechtenste<strong>in</strong> I www.hilti.com<br />

Hilti diamond<br />

systems<br />

Benefit from our experience <strong>in</strong><br />

dry cor<strong>in</strong>g and wire saw<strong>in</strong>g <strong>in</strong><br />

re<strong>in</strong>forced concrete, dry saw<strong>in</strong>g<br />

through steel structures and<br />

surface decontam<strong>in</strong>ation.


The International Association of Concrete Drillers<br />

and Sawers, IACDS proudly announced the<br />

w<strong>in</strong>ners of the Diamond Award competition at<br />

a press conference on 4th February dur<strong>in</strong>g the<br />

World of Concrete 2009 <strong>in</strong> Las Vegas, Nevada.<br />

President of IACDS, Patrick O’Brien presented the<br />

gold, silver and bronze awards to the w<strong>in</strong>ners from<br />

Germany, <strong>Italy</strong> and Mexico.<br />

Gold Award to Braun<br />

The gold award <strong>in</strong> this competition was awarded<br />

to Braun of Germany for the company’s outstand<strong>in</strong>g<br />

work dismantl<strong>in</strong>g a highly-contam<strong>in</strong>ated<br />

steam dryer at a nuclear power plant. The<br />

project <strong>in</strong>volved putt<strong>in</strong>g the steam dryer <strong>in</strong> a steel<br />

formwork for radiation shield<strong>in</strong>g, encas<strong>in</strong>g it with<br />

concrete, and cutt<strong>in</strong>g it <strong>in</strong>to pieces via remote<br />

control us<strong>in</strong>g diamond wire saw<strong>in</strong>g techniques.<br />

The cut parts were dismantled us<strong>in</strong>g the wire saw<br />

and packed <strong>in</strong> Type IV Konrad conta<strong>in</strong>ers suitable<br />

for f<strong>in</strong>al disposal.<br />

Silver to Tond<strong>in</strong><br />

Tak<strong>in</strong>g the silver award was Tond<strong>in</strong> srl, for their<br />

work on the project to consolidate the foundation<br />

of the Loggia Palace <strong>in</strong> Brescia, <strong>Italy</strong>. Tond<strong>in</strong> was<br />

able to devise a high speed drill<strong>in</strong>g system with<br />

micro bits to fit <strong>in</strong>to conf<strong>in</strong>ed spaces to restore<br />

the foundation.<br />

Bronce to Mexico and Germany<br />

The bronze award was won jo<strong>in</strong>tly by ADRA<br />

Tecnologia en Servicio of Mexico and by Germany’s<br />

BWW. ADRA’s job on a crucible Mittal<br />

Steel repair project where diamond tools were<br />

required to cut graphite without the use of water.<br />

BWW’s job <strong>in</strong>volved a large roll mill replacement<br />

project with severe time constra<strong>in</strong>ts to f<strong>in</strong>ish the<br />

job <strong>in</strong> only 120 hours.<br />

Entries from all<br />

corners of the world<br />

The Diamond Award competition allows concrete<br />

saw<strong>in</strong>g and drill<strong>in</strong>g <strong>in</strong>dustry professionals to present<br />

their most complex and <strong>in</strong>novative projects.<br />

Entries were judged on the degree of difficulty,<br />

plann<strong>in</strong>g, complexity, <strong>in</strong>novation and the quality<br />

The results of a CSDA contractor member survey<br />

<strong>in</strong> the US conducted by an <strong>in</strong>dependent research<br />

firm have proven to be very enlighten<strong>in</strong>g.<br />

The survey, which was completed at the end of<br />

2008 by MemberScope, was conducted to collect<br />

operat<strong>in</strong>g and f<strong>in</strong>ancial data from contractor<br />

members to provide a profile of the membership.<br />

“The survey is a great tool for CSDA contractors<br />

to gauge how their bus<strong>in</strong>ess is do<strong>in</strong>g compared<br />

to the <strong>in</strong>dustry,” said Patrick O’Brien<br />

The survey is very comprehensive and<br />

<strong>in</strong>cludes <strong>in</strong>formation about operations <strong>in</strong>clud<strong>in</strong>g<br />

company background, personnel, account<strong>in</strong>g<br />

and f<strong>in</strong>ance, and sales and operations, and with<br />

a response rate of almost 40%, the f<strong>in</strong>d<strong>in</strong>gs are<br />

2009 Diamond Award W<strong>in</strong>ners<br />

Announced at World of Concrete<br />

Peter White delegate of the GB-association DSA; Patrick O’Brien, president IACDS; Georg Rachor, representative<br />

of Norbert Braun GmbH, Germany (First Prize); Tiziano Tond<strong>in</strong>, Tond<strong>in</strong> Srl from <strong>Italy</strong> (Second Prize); Rupert Marko,<br />

Bohrtechnik Westerwald Gmbh from Germany (Third prize tie); Raul Bracamontes, ADRA tecnologia en Servicios S.A.<br />

de C.V., Mexico (Third prize tie).<br />

of the work produced to ensure project success.<br />

Follow<strong>in</strong>g a detailed review of each entry, the<br />

judg<strong>in</strong>g panel represent<strong>in</strong>g members of various<br />

country-wide saw<strong>in</strong>g and drill<strong>in</strong>g association,<br />

chose the w<strong>in</strong>n<strong>in</strong>g projects.<br />

Entries for the award came from all four<br />

corners of the globe, <strong>in</strong>clud<strong>in</strong>g saw<strong>in</strong>g and drill<strong>in</strong>g<br />

projects from Japan, Egypt, Russia, Canada, the<br />

UK and the US among others. This was the first<br />

time the awards were presented outside Germany,<br />

where the competition began <strong>in</strong> 2000. Future<br />

award competitions will be rotated around the<br />

globe <strong>in</strong> conjunction with major exhibitions.<br />

Valuable sponsors<br />

The 2009 Diamond Award was only possible<br />

because of the many sponsors who supported<br />

the competition. The award was sponsored by<br />

Cedima, Germany, Diamond Products, USA, Hilti,<br />

Liechtenste<strong>in</strong>, Husqvarna Construction Products,<br />

solid. Most respondents are S-Corporations<br />

and 25.6% have one or more branch locations.<br />

Nearly one third of the members who<br />

responded are located <strong>in</strong> the Midwest. More<br />

than half of their work is performed <strong>in</strong> build<strong>in</strong>g<br />

renovation with 23% <strong>in</strong> new construction and<br />

20% <strong>in</strong> <strong>in</strong>frastructure, highway, airport, bridge,<br />

dams and power plants.<br />

With regards to personnel, there are an<br />

average of 25 full-time-equivalent employees<br />

at members’ companies with 12.6 of these<br />

employees be<strong>in</strong>g saw<strong>in</strong>g and drill<strong>in</strong>g operators.<br />

The hourly wage for a typical operator who<br />

works 40.9 hours per week is US$20.29.<br />

Dispatchers make an average hourly wage of<br />

The Diamond Award ceremony attracted a large audience.<br />

Belgium, Hydro-Tec, Germany, Nestag, Switzerland,<br />

Sa<strong>in</strong>t-Goba<strong>in</strong> Abrasives, Luxemburg,<br />

Tyrolit, Austria and World of Concrete, USA.<br />

For more <strong>in</strong>formation about the 2009 Diamond<br />

Award please visit the www.iacds.org web site.<br />

US$22.53 and estimators make US$26.33.<br />

A typical manager works an average of 49.8<br />

hours a week. An impressive n<strong>in</strong>e out of ten<br />

companies responded that they have a safety<br />

supervisor and written safety and environmental<br />

health programs <strong>in</strong> place.<br />

The average estimated sales volume for respondents’<br />

companies <strong>in</strong> 2008 is US$2,663,690,<br />

up from an average of US$2,394,578 reported<br />

by these companies for 2005, the first year<br />

reported <strong>in</strong> this survey. The average amount of<br />

a company’s sales per truck was US$201,155<br />

with a median of US$199,000. Flat saw<strong>in</strong>g accounts<br />

for 27.8% of total sales with core drill<strong>in</strong>g<br />

close beh<strong>in</strong>d at 25.8%. Additional services be<strong>in</strong>g<br />

A detailed presentation you f<strong>in</strong>d at the l<strong>in</strong>k<br />

http://www.iacds.org/diamondaward/<strong>in</strong>dex.<br />

html. Here you can also study all the entries<br />

for 2009.<br />

www.iacds.org<br />

CSDA Contractor Survey Results Offer Real Insight<br />

48 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

offered <strong>in</strong>clude selective demolition, decorative<br />

cutt<strong>in</strong>g, ground penetrat<strong>in</strong>g radar and surface<br />

preparation.<br />

Operat<strong>in</strong>g statement <strong>in</strong>formation showed<br />

direct operat<strong>in</strong>g costs which ranged from an<br />

average of US$987,634 for operator/labour<br />

costs to US$194,631 for diamond tools. Sell<strong>in</strong>g<br />

expenses <strong>in</strong>clud<strong>in</strong>g salaries, advertis<strong>in</strong>g and<br />

travel expenses averaged US$163,171 while<br />

general and adm<strong>in</strong>istrative expenses, <strong>in</strong>clud<strong>in</strong>g<br />

managers, office and dispatch wages, averaged<br />

US$617,468. The average profit among all<br />

companies comb<strong>in</strong>ed was US$209,388 with a<br />

median of US$80,000.<br />

www.csda.org


��������������������������������������������������������������������<br />

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Signature Date _________<br />

1. What is your company´s primary<br />

bus<strong>in</strong>ess activity?<br />

� Concrete cutt<strong>in</strong>g<br />

� General demolition<br />

� Demolition by explosives<br />

� Highrise demolition<br />

� Hazardous materials<br />

� Landfill<br />

� Re-use of demolition waste<br />

� Recycl<strong>in</strong>g services<br />

� General contractor<br />

� Floor gridn<strong>in</strong>g<br />

� Hydrodemolition<br />

� Insurance<br />

� Safety and project plann<strong>in</strong>g<br />

� Architect<br />

� Eng<strong>in</strong>eer<br />

� Distributor/sales representative<br />

� Other, specify<br />

________________________<br />

2. What is your function?<br />

� Contractor<br />

� Architect<br />

� Eng<strong>in</strong>eer<br />

� Distributor/sales representative<br />

� Purchase<br />

� Estimator<br />

� Management<br />

� Operator<br />

� Other, specify<br />

________________________<br />

3. Reason for <strong>in</strong>quiry?<br />

� Immediate need<br />

� Future job<br />

� General <strong>in</strong>formation<br />

4. Reason for <strong>in</strong>quiry?<br />

� Immediate need<br />

� Future job<br />

� General <strong>in</strong>formation<br />

5. Size of your company?<br />

� Less then 5 employees<br />

� 6-20 employees<br />

� 21-50 employees<br />

� 51 or more employees<br />

6. Do you recommend, specify, approve or<br />

perform concrete cutt<strong>in</strong>g services?<br />

� Recommend<br />

� Specify<br />

� Approve<br />

� Perform<br />

� None<br />

7. Do you recommend, specify, approve or<br />

perform demolition services?<br />

� Recommend<br />

� Specify<br />

� Approve<br />

� Perform<br />

� None<br />

8. Do you recommend, specify, approve or<br />

perform recycl<strong>in</strong>g services?<br />

� Recommend<br />

� Specify<br />

� Approve<br />

� Perform<br />

� None<br />

9. Do your company plan to buy any of the<br />

follow<strong>in</strong>g <strong>in</strong> the next 12 months?<br />

Concrete Cutt<strong>in</strong>g<br />

� Wire saw<br />

� Wall saw<br />

� Flat/Floor saw<br />

� Diamond cha<strong>in</strong> saw<br />

� <strong>Core</strong> drill<br />

� Diamond blades/ bits or wires<br />

� Other_________________________<br />

Demolition<br />

� Excavator/carrier for demolition<br />

� Long reach demolition boom<br />

� Compact equipment<br />

� Load<strong>in</strong>g equipment<br />

� Hydraulic breaker<br />

� Concrete crusher<br />

� Pulveriser<br />

� Sort<strong>in</strong>g grab<br />

� Steel shear<br />

� Other_________________________<br />

Recycl<strong>in</strong>g<br />

� Mobile recycl<strong>in</strong>g equipment<br />

� Stationary recycl<strong>in</strong>g equipment<br />

� Screens<br />

� Screeders<br />

� Crush<strong>in</strong>g buckets<br />

Other equipment<br />

� Floor gr<strong>in</strong>d<strong>in</strong>g equipment<br />

� Dust extractor equipment<br />

� Wet vacuum equipment<br />

� Air clean<strong>in</strong>g equipment<br />

� Hydrodemolition equipment<br />

� Implosion appareal<br />

� Other__________________________<br />

Is s u e 1 - 2009 • Fe b - M a r c h • PDi 49


CSDA on the Cutt<strong>in</strong>g<br />

Edge with <strong>New</strong><br />

Tra<strong>in</strong><strong>in</strong>g DVD<br />

US CSDA cont<strong>in</strong>ues to develop, improve and expand<br />

its range of tra<strong>in</strong><strong>in</strong>g materials, and is pleased to announce<br />

the release of a new <strong>in</strong>structional DVD and<br />

video on the subject of Flat Saw<strong>in</strong>g and Blade Safety.<br />

The CSDA has been quick to respond to advancements<br />

<strong>in</strong> saw<strong>in</strong>g and drill<strong>in</strong>g equipment, such as<br />

electric and diesel power saws, and how they can<br />

affect the daily work<strong>in</strong>g practices of operators. By<br />

stay<strong>in</strong>g <strong>in</strong> tune with all the latest saw<strong>in</strong>g and drill<strong>in</strong>g<br />

developments, CSDA ensures it rema<strong>in</strong>s on the cutt<strong>in</strong>g<br />

edge of the <strong>in</strong>dustry.<br />

“There is far greater use of electric and diesel<br />

saws today than there were 10 years ago, and this<br />

DVD was upgraded to meet the technical challenges<br />

that operators face today,” says CSDA Safety Committee<br />

chairman Skip Aston.<br />

The Flat Saw<strong>in</strong>g and Blade Safety Video helps<br />

to provide operators with the skills and knowledge<br />

required for safe and effective flat saw<strong>in</strong>g, along<br />

with address<strong>in</strong>g important issues like proper blade<br />

tighten<strong>in</strong>g techniques. This was a necessity, as CSDA<br />

had become aware of some dangerous situations with<br />

blades com<strong>in</strong>g loose and separat<strong>in</strong>g from the saw.<br />

“Operator safety is paramount, and safe work<strong>in</strong>g<br />

practices and precautions relat<strong>in</strong>g to this type of work<br />

are highlighted and re<strong>in</strong>forced. The video encourages<br />

operators and employers to refer to ANSI regulations<br />

and adhere to them. Safety is not only a matter of<br />

knowledge, but of attitude,” says lead <strong>in</strong>structor for<br />

CSDA tra<strong>in</strong><strong>in</strong>g classes Rick Norland.<br />

Tra<strong>in</strong><strong>in</strong>g not only benefits the employee but<br />

employers as well. Many companies will testify that<br />

the rewards associated with employ<strong>in</strong>g highly skilled,<br />

well-tra<strong>in</strong>ed teams outweigh the costs of tra<strong>in</strong><strong>in</strong>g<br />

courses and materials through the quality of their work<br />

and the satisfaction of clients.<br />

This new video is also available as an onl<strong>in</strong>e<br />

course, along with many others, via the CSDA<br />

website.<br />

www.csda.org<br />

CSDA/OSHA Alliance<br />

Focus on Defensive<br />

Driv<strong>in</strong>g<br />

Through their Alliance, the Concrete Saw<strong>in</strong>g and<br />

Drill<strong>in</strong>g Association (CSDA) and the Occupational<br />

Safety and Health Adm<strong>in</strong>istration (OSHA) provide vital<br />

materials to advance the safety and tra<strong>in</strong><strong>in</strong>g of saw<strong>in</strong>g<br />

and drill<strong>in</strong>g professionals and to help foster a safe<br />

work environment. A major focus of the Alliance is to<br />

develop Best Practices (tip sheets) for the saw<strong>in</strong>g and<br />

drill<strong>in</strong>g <strong>in</strong>dustry. A new Best Practice entitled Defensive<br />

Driv<strong>in</strong>g (CSDA-OBP-1003) has just been developed<br />

and released <strong>in</strong> an effort to educate drivers and prevent<br />

on-the-job road accidents and <strong>in</strong>juries.<br />

Cities and towns everywhere are experienc<strong>in</strong>g<br />

<strong>in</strong>creased traffic due to the ever-grow<strong>in</strong>g numbers<br />

of vehicles on the road, and it is important to take all<br />

necessary precautions to avoid collisions with other<br />

vehicles or pedestrians. The Defensive Driv<strong>in</strong>g Best<br />

50 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />

Practice provides saw<strong>in</strong>g and drill<strong>in</strong>g operators with<br />

advice and tips that will help them to rema<strong>in</strong> vigilant<br />

beh<strong>in</strong>d the wheel and ensure their vehicles are roadworthy.<br />

Adherence to the <strong>in</strong>formation provided could<br />

literally be the difference between life and death for<br />

drivers and passengers.<br />

CSDA and OSHA have worked together on<br />

safety and health issues for the country’s concrete<br />

saw<strong>in</strong>g and drill<strong>in</strong>g <strong>in</strong>dustry for almost three years, and<br />

have also released Best Practice documents on the<br />

subjects of Highway Work Zone Safety and Reduc<strong>in</strong>g<br />

Silica Exposure. All of these Best Practices are also<br />

available <strong>in</strong> Spanish.<br />

OSHA will be shar<strong>in</strong>g the CSDA booth at the<br />

2009 World of Concrete, 2 – 6 February <strong>in</strong> Las Vegas.<br />

Representatives from OSHA will be present to answer<br />

any questions attendees have that relate to the health<br />

and safety of workers, specifically those employed <strong>in</strong><br />

the saw<strong>in</strong>g and drill<strong>in</strong>g <strong>in</strong>dustry segment.<br />

To view this Best Practice document, visit www.<br />

csda.org and click on the OSHA Alliance logo towards<br />

the bottom of the home page.<br />

US Demolition Association’s<br />

new brand<strong>in</strong>g<br />

<strong>in</strong>itiative <strong>in</strong>cludes revitalised<br />

website, logo<br />

and tagl<strong>in</strong>e promise<br />

Demolition contractors, eng<strong>in</strong>eers, general contractors,<br />

government regulators, the public, and the media<br />

now have a new authoritative source of <strong>in</strong>formation<br />

of all th<strong>in</strong>gs <strong>in</strong>volved with the demolition process at<br />

the National Demolition Association’s redesigned and<br />

revitalized website www.demolitionassociation.com.<br />

As part of its strategic growth plan for the future,<br />

the Association is accompany<strong>in</strong>g the unveil<strong>in</strong>g of the<br />

massively upgraded website with the <strong>in</strong>troduction<br />

of a new logo and a new organizational tagl<strong>in</strong>e,<br />

“Mak<strong>in</strong>g Way,” to communicate the promise that<br />

progress accompanies the demolition process. “The<br />

demolition <strong>in</strong>dustry has evolved <strong>in</strong>to a very diverse<br />

and sophisticated bus<strong>in</strong>ess s<strong>in</strong>ce the found<strong>in</strong>g of our<br />

Association 37 years ago. Today it <strong>in</strong>cludes not only<br />

demolition contractors, but also companies <strong>in</strong>volved<br />

<strong>in</strong> the broad spectrum of demolition-related services,”<br />

expla<strong>in</strong>ed Michael R. Taylor, CAE, Executive Director.<br />

“We want our website to be the foremost source of<br />

<strong>in</strong>formation for all of these constituents, which is why<br />

we completely revamped it to put everyth<strong>in</strong>g visitors<br />

need at their f<strong>in</strong>gertips. It’s now the gateway to all<br />

<strong>in</strong>formation needed on the demolition process, on<br />

a worldwide basis.” The fresh, concise redesign and<br />

the enhanced, simplified navigation system enable<br />

visitors to quickly f<strong>in</strong>d what they are search<strong>in</strong>g for on<br />

the site. One of the most noteworthy additions to the<br />

site is a series of new videos, which answer questions<br />

such as “When is Demolition Needed?” “What is<br />

the Process of Demolition?” “How Does our Work<br />

Benefit Society?” and “How Does the NDA Supports<br />

its Members?” Other features of the website will be<br />

safety-tra<strong>in</strong><strong>in</strong>g courses, a member or supplier locator,<br />

access to the Demolition Safety Manual, or downloads<br />

of the tra<strong>in</strong><strong>in</strong>g videos.<br />

The new logo found on the National Demolition<br />

Association site – a stylized wreck<strong>in</strong>g ball with<strong>in</strong> a<br />

box – presents a streaml<strong>in</strong>ed look of commitment<br />

and competency. The simple, bold statement represents<br />

the past, present, and future of the demolition<br />

process.<br />

Develop<strong>in</strong>g an appropriate tagl<strong>in</strong>e to convey the<br />

value of the demolition process led to the choice of<br />

“Mak<strong>in</strong>g Way.” “This short, bold statement captures<br />

everyth<strong>in</strong>g <strong>in</strong>volved <strong>in</strong> demolition from demolish<strong>in</strong>g<br />

structures to abat<strong>in</strong>g asbestos, clean<strong>in</strong>g up weapons<br />

site or remediat<strong>in</strong>g Brownfields,” Taylor said. He<br />

po<strong>in</strong>ted out that many of today’s demolition firms are<br />

vertically <strong>in</strong>tegrated, own<strong>in</strong>g their downstream buyers.<br />

“Many of our current members also provide services<br />

that may <strong>in</strong>clude construction and demolition debris<br />

recycl<strong>in</strong>g, landfill operations, and salvag<strong>in</strong>g, while<br />

others perform hazardous material management<br />

and remediation which often precedes the actual<br />

structure take-down,” he added. These bus<strong>in</strong>esses,<br />

as well as civil eng<strong>in</strong>eer<strong>in</strong>g, architectural, and general<br />

contract<strong>in</strong>g firm, are all viewed as be<strong>in</strong>g part of the<br />

demolition process.<br />

Accord<strong>in</strong>g to Taylor, the phrase “Mak<strong>in</strong>g Way”<br />

conveys the fact that demolition professionals<br />

make way for the future, for new development,<br />

for historic preservation, for better schools, safer<br />

factories, and more jobs. “We ‘make way’ for a<br />

safer environment, cleaner streams, better public<br />

service, and economic progress.”<br />

For more <strong>in</strong>formation about membership<br />

<strong>in</strong> the National Demolition Association, go to<br />

www.demolitionassociation.com or call 1-800-<br />

541-2412.<br />

The National Demolition Association is a<br />

non-profit trade organization represent<strong>in</strong>g more<br />

than 1,100 U.S. and Canadian companies and<br />

many <strong>in</strong>ternational firms that are <strong>in</strong>volved <strong>in</strong><br />

the demolition process. Membership <strong>in</strong>cludes<br />

demolition contractors, general contractors,<br />

civil eng<strong>in</strong>eer<strong>in</strong>g firms, and recycl<strong>in</strong>g, landfill, and<br />

salvage operations. The Association’s efforts help<br />

members stay abreast of environmental, regulatory<br />

and safety matters, keep regulators <strong>in</strong>formed<br />

about issues fac<strong>in</strong>g the <strong>in</strong>dustry, <strong>in</strong>crease public<br />

and <strong>in</strong>dustry awareness, and provide members<br />

with network<strong>in</strong>g opportunities and <strong>in</strong>formation<br />

on the latest technical advances <strong>in</strong> equipment<br />

and services. The website is www.demolitionassociation.com.<br />

2009 Demolition<br />

Summit<br />

In l<strong>in</strong>e with the EDA strategy of revitalis<strong>in</strong>g the<br />

organisation is the planned Demolition Summit,<br />

a major new event for the world-wide demolition<br />

<strong>in</strong>dustry. The event will take place <strong>in</strong> November<br />

this year <strong>in</strong> the Okura Hotel, Amsterdam. The<br />

summit – which is expected to attract more<br />

than 400 people from lead<strong>in</strong>g firms and suppliers<br />

– will <strong>in</strong>clude a top-level conference and<br />

the <strong>in</strong>augural Demolition Awards gala d<strong>in</strong>ner, a<br />

celebration of the very best <strong>in</strong> the <strong>in</strong>dustry from<br />

around the globe.<br />

The whole event will be open to all demolition<br />

companies and the relevant manufacturers and<br />

suppliers. The conference programme has yet to<br />

be f<strong>in</strong>alised but topics be<strong>in</strong>g discussed <strong>in</strong>clude:<br />

the latest economic forecast for the <strong>in</strong>dustry;<br />

case studies of notable projects; issues <strong>in</strong> waste,<br />

recycl<strong>in</strong>g and the environment; developments<br />

<strong>in</strong> high reach excavators; and improv<strong>in</strong>g safety<br />

standards.<br />

Demolition awards<br />

The Demolition Awards will be the first such event<br />

to be dedicated to and judged by this specialised<br />

sector of the construction <strong>in</strong>dustry. Chairman of<br />

the jury is the EDA President. The awards are <strong>in</strong>tended<br />

to recognise those demolition contractors,<br />

large and small, who have displayed excellence<br />

over the course of their demolition activities by<br />

apply<strong>in</strong>g best practices, ensur<strong>in</strong>g health and safety<br />

dur<strong>in</strong>g their work, display<strong>in</strong>g <strong>in</strong>novation <strong>in</strong> terms<br />

of demolition techniques and <strong>in</strong> their attitude to<br />

the environment <strong>in</strong> which they operate.<br />

Entries will be judged by a panel of lead<strong>in</strong>g<br />

demolition and C&D recycl<strong>in</strong>g experts from<br />

around Europe, and is open to all. Contractors<br />

and manufacturers do not have to be members of<br />

their particular national association or of the EDA<br />

to enter. The awards categories are as follows:<br />

• Demolition Job of the Year<br />

• Demolition Company of the Year<br />

• Demolition Safety Award<br />

• Demolition Tra<strong>in</strong><strong>in</strong>g Award<br />

• Demolition and Recycl<strong>in</strong>g Environmental Award<br />

• Best Explosive Demolition Award<br />

• Best Industrial Demolition Award<br />

• Best Conf<strong>in</strong>ed Space/Urban Demolition Award<br />

• Manufacturers Innovation Award<br />

• Best Customer Support Award<br />

The summit will open on the even<strong>in</strong>g of November<br />

5 with a dr<strong>in</strong>ks reception, open to all, hosted by<br />

the EDA. The conference and awards d<strong>in</strong>ner will<br />

take place on the follow<strong>in</strong>g day, November 6. The<br />

Demolition Summit is besides EDA Demolition<br />

Association organised by KHL Group.<br />

www.eda-demolition.com


Mobile Crush<strong>in</strong>g and Screen<strong>in</strong>g<br />

<strong>in</strong> Action<br />

The unification of the Extec and F<strong>in</strong>tec brands <strong>in</strong>to the Sandvik group of companies has<br />

created the world’s largest, most comprehensive, and dynamic l<strong>in</strong>e-up of mobile crush<strong>in</strong>g<br />

and screen<strong>in</strong>g equipment <strong>in</strong> the world. The Sandvik Mobile Screens and Crushers range<br />

now delivers all the familiar characteristics of productivity, versatility and exceptionally low<br />

runn<strong>in</strong>g costs comb<strong>in</strong>ed with levels of durability and aftersales support that are synonymous<br />

with the Sandvik name. <strong>New</strong> name, improved service, same great product.<br />

SANDVIK MOBILE CRUSHERS AND SCREENS HEARTHCOTE ROAD SWADLINCOTE DERBYSHIRE DE11 9DU ENGLAND TEL +44 (0)1283 212121 FAX +44 (0) 1283 217342 <strong>in</strong>fo.extec-f<strong>in</strong>tec@sandvik.com www.extec.eu www.f<strong>in</strong>tec.com


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