Italy Dominates in Crushning Buckets New Core Drills ... - PDWorld
Italy Dominates in Crushning Buckets New Core Drills ... - PDWorld
Italy Dominates in Crushning Buckets New Core Drills ... - PDWorld
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Reports:<br />
<strong>New</strong> Brokk<br />
Launched at<br />
World of Concrete<br />
page: 20<br />
Site Report:<br />
Hilti Diamond<br />
Systems <strong>in</strong> atomic<br />
power plants<br />
page: 23<br />
Report:<br />
“A Profitable Open<strong>in</strong>g”!<br />
page: 24-25<br />
Report:<br />
Special Delivery<br />
page: 28-29<br />
2009 Diamond Award W<strong>in</strong>ners p. 48<br />
Volume 9 • No. 1 Feb 09 - march 09<br />
Intermat Show Special:<br />
Will Intermat<br />
Lighten a<br />
Shadowed<br />
Europe?<br />
pages: 38-43<br />
Special Feature:<br />
<strong>Italy</strong><br />
<strong>Dom<strong>in</strong>ates</strong><br />
<strong>in</strong> Crushn<strong>in</strong>g<br />
<strong>Buckets</strong><br />
pages: 12-15<br />
Special Feature:<br />
<strong>New</strong><br />
<strong>Core</strong> <strong>Drills</strong><br />
page: 22<br />
Shows:<br />
WOC 2009:<br />
Down but Far from Out<br />
page: 16-19<br />
<strong>New</strong> York Street<br />
Stitched Up!<br />
pages: 30-31<br />
Double Nordic Victory <strong>in</strong> Tyrolit’s International Cutt<strong>in</strong>g Pro Competition pages: 26-27
1° Grand Prix<br />
International<br />
Exhibition of<br />
Inventions of<br />
Geneva<br />
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102
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4 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
CONTENTS<br />
PDi • issue no. 1 Feb 09 - March 09 • volume 9<br />
REGULARS<br />
Editorial<br />
6 The Optimist and the Pessimist<br />
Survey Cont<strong>in</strong>ues Profil<strong>in</strong>g<br />
Cutt<strong>in</strong>g Contractors<br />
Bus<strong>in</strong>ess<br />
8 BICES and AEM Jo<strong>in</strong> Forces<br />
Atlas Copco withdraws from Intermat<br />
Bobcat’s 50th anniversary competition w<strong>in</strong>ners<br />
Caterpillar launches Cat TV<br />
CONEXPO Russia May 2010<br />
Hillhead 2009 postponed<br />
Caterpillar launches Safety.cat.com<br />
Stone adds diamond saw blades<br />
Where music and demolition<br />
met, for one last time…<br />
<strong>New</strong> dumpers from AUSA<br />
<strong>New</strong> supplier <strong>in</strong> Australia<br />
10 Atlas Copco’s new bus<strong>in</strong>ess structure for the USA<br />
Five years of f<strong>in</strong>d<strong>in</strong>g concrete solutions<br />
JCB’s new £40 million factory<br />
Bobcat launches first wheeled excavator<br />
Shows<br />
16 Down but far from out<br />
38 Will Intermat Lighten Up a Shadowed Europe?<br />
Site Report<br />
23 Hilti diamond systems <strong>in</strong> atomic power plants<br />
30-31 <strong>New</strong> York Street Stitched Up!<br />
Reports<br />
24-25 “A profitable open<strong>in</strong>g”<br />
Concrete Cutt<strong>in</strong>g<br />
26 Double Nordic victory <strong>in</strong> Tyrolit’s<br />
International Cutt<strong>in</strong>g Pro Competition<br />
28-29 Special Delivery<br />
Associations<br />
48 2009 Diamond Award w<strong>in</strong>ners<br />
announced at World of Concrete<br />
CSDA Contractor Survey Results Offer Real Insight<br />
50 CSDA on the Cutt<strong>in</strong>g Edge with <strong>New</strong> Tra<strong>in</strong><strong>in</strong>g DVD<br />
NEWS<br />
CSDA/OSHA Alliance Focus on Defensive Driv<strong>in</strong>g<br />
20 <strong>New</strong> Brokk robot launched at World of Concrete<br />
32 Drill<strong>in</strong>g to the core at shard London Bridge<br />
Retipp<strong>in</strong>g saves costs<br />
Correct mark<strong>in</strong>g of abrasives<br />
– a must for oSa-members<br />
34 Trevi Benne dealers gathered <strong>in</strong> <strong>Italy</strong><br />
EDT Eurodima’s pursuit of top tool quality<br />
36 <strong>New</strong> Bobcat Products Shown for<br />
First Time at Intermat<br />
<strong>New</strong> robot from F<strong>in</strong>mac to be launched at Intermat<br />
42 MB at Intermat<br />
Two new breakers from Promove<br />
on display at Intermat<br />
44 Cat’s new S300B scrap shear series<br />
<strong>New</strong> special demolition recycl<strong>in</strong>g<br />
mach<strong>in</strong>e from Sennebogen<br />
45 <strong>New</strong> pulveriser from Mantovanibenne<br />
<strong>New</strong> multi-process<strong>in</strong>g crusher from Promove<br />
Special Feature<br />
12 <strong>Italy</strong> dom<strong>in</strong>ates <strong>in</strong> crush<strong>in</strong>g buckets<br />
22 <strong>Core</strong> <strong>Drills</strong>
The Optimist and<br />
the Pessimist<br />
Dear Readers<br />
I am so tired about hear<strong>in</strong>g and read<strong>in</strong>g a lot of negative op<strong>in</strong>ions about the current<br />
economic crisis. But I am the first to admit that the media often plays a key role <strong>in</strong><br />
mak<strong>in</strong>g the situation even worse than it is and is difficult to see the light at the end<br />
of the tunnel. If you are unfortunately one of those who lost your job and maybe also<br />
your house, it is perhaps difficult to be optimistic. In all situations there are normally<br />
two sides, but by try<strong>in</strong>g to have a positive attitude usually makes th<strong>in</strong>gs better.<br />
For some people it is natural to th<strong>in</strong>k and be optimistic. Some view situations<br />
<strong>in</strong> a darker ve<strong>in</strong> and foresee the worst and long before it is even possible to make a<br />
prediction. One th<strong>in</strong>g is for sure is that be<strong>in</strong>g negative does not help. But be<strong>in</strong>g realistic<br />
and see<strong>in</strong>g reality for what it is that is another th<strong>in</strong>g and far more helpful.<br />
I th<strong>in</strong>k that be<strong>in</strong>g negative is l<strong>in</strong>ked to hav<strong>in</strong>g bad self-esteem and lack of selfconfidence.<br />
A negative person perhaps does not want to be negative, but the poor<br />
self-esteem forces a negative attitude. Be<strong>in</strong>g negative may also create some sort of<br />
safety as it may give some comfort. A positive and optimistic attitude is often found<br />
<strong>in</strong> someone who is creative and wants to make th<strong>in</strong>gs happen and make changes.<br />
Someone with this type of character also needs to be prepared for be<strong>in</strong>g criticised<br />
and questioned and <strong>in</strong> these moments it is good to have self-confidence. But positive<br />
and optimistic people do not often have problems with be<strong>in</strong>g criticized; it is as if<br />
they get energy from it. They also have a tendency of not be<strong>in</strong>g afraid of admitt<strong>in</strong>g<br />
or mak<strong>in</strong>g mistakes. The magic with this type of character is that <strong>in</strong> these situations<br />
the optimism strengthens their self-esteem.<br />
The whole th<strong>in</strong>g is like a positive and negative spiral. Generally speak<strong>in</strong>g an optimist<br />
becomes more optimistic from negative <strong>in</strong>fluences, while it is often the opposite with a<br />
pessimist. I am generaliz<strong>in</strong>g, but be<strong>in</strong>g more optimistic <strong>in</strong> our daily lives and work will lead<br />
us faster out of this recession, rather than listen<strong>in</strong>g to all the negative <strong>in</strong>formation we are<br />
be<strong>in</strong>g fed every day. I believe that we solve problems better if we try to keep an optimistic<br />
attitude. But there are of course limits even with be<strong>in</strong>g an optimist. We cannot take stupid<br />
risks and we must make good judgements. Bad judgement and too much optimism have<br />
caused a lot of problems. But healthy optimism paired with good judgement will take<br />
us out of this recession faster. That is my op<strong>in</strong>ion even though I am no expert. I wish I<br />
always was that optimistic and the type of person I am describ<strong>in</strong>g. I am work<strong>in</strong>g on it<br />
and I believe it is possible to learn to become more optimistic and at the same time build<br />
up your self self-esteem and self-confidence. I th<strong>in</strong>k it is as simple as try<strong>in</strong>g to lower the<br />
amount of negative thoughts so the positive thoughts are dom<strong>in</strong>ant. With time you will<br />
experience a change <strong>in</strong> attitude. Try it and you will see that it actually works. The biggest<br />
task is to keep track and not fall <strong>in</strong>to<br />
negative habits.<br />
So to those of you who are worried<br />
about your company, your work<strong>in</strong>g situation,<br />
how to handle your private f<strong>in</strong>ances<br />
with mortgages and educat<strong>in</strong>g your children,<br />
give the positive flow a chance.<br />
6 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Jan Hermansson<br />
Editor-<strong>in</strong>-Chief<br />
jan.hermansson@pdworld.com<br />
Words from O’Brien<br />
Survey<br />
Cont<strong>in</strong>ues<br />
Profil<strong>in</strong>g<br />
Cutt<strong>in</strong>g<br />
Contractors<br />
In a previous column I discussed the hesitancy<br />
of the saw<strong>in</strong>g and drill<strong>in</strong>g <strong>in</strong>dustry to<br />
collect market data to def<strong>in</strong>e the state of the<br />
<strong>in</strong>dustry and how this tendency is gradually<br />
chang<strong>in</strong>g. The International Association of<br />
Concrete Drillers and Sawers cont<strong>in</strong>ues<br />
to press its effort to record worldwide<br />
contractor sales and the Concrete Saw<strong>in</strong>g<br />
and Drill<strong>in</strong>g Association (CSDA) had recently<br />
taken advantage of the Internet to develop<br />
a snapshot onl<strong>in</strong>e survey to gather basic<br />
operational and economic data.<br />
CSDA has also been <strong>in</strong>volved <strong>in</strong> conduct<strong>in</strong>g<br />
a comprehensive f<strong>in</strong>ancial and<br />
operat<strong>in</strong>g survey of contractors <strong>in</strong> 4-5<br />
year <strong>in</strong>tervals. The most recent survey was<br />
conducted <strong>in</strong> late 2008 and the results<br />
of this 40-question survey have just been<br />
published.<br />
The survey met with outstand<strong>in</strong>g acceptance<br />
with a 40% response rate,<br />
which was the highest ever, recorded. The<br />
53-page report is filled with operat<strong>in</strong>g and<br />
f<strong>in</strong>ancial data that cutt<strong>in</strong>g contractors will<br />
f<strong>in</strong>d <strong>in</strong>valuable.<br />
The responses represent a broad geographic<br />
cross section of the United States<br />
with 31% from the Midwest, 22% represent<strong>in</strong>g<br />
the Mid-Atlantic and 29% from the<br />
Western states. In terms of scope of work,<br />
more than half of their work is performed <strong>in</strong><br />
build<strong>in</strong>g renovation, 23% <strong>in</strong> new construction<br />
and 20% <strong>in</strong> <strong>in</strong>frastructure—highway,<br />
airport, bridge, dams and power plants. Flat<br />
saw<strong>in</strong>g accounts for 27.8% of total sales<br />
with core drill<strong>in</strong>g close beh<strong>in</strong>d at 25.8% and<br />
wall saw<strong>in</strong>g at 21.1%. Additional services<br />
be<strong>in</strong>g offered <strong>in</strong>clude selective demolition,<br />
decorative cutt<strong>in</strong>g, ground penetrat<strong>in</strong>g radar<br />
and surface preparation.<br />
With regards to personnel, there are an<br />
average of 25 full-time-equivalent employees<br />
at cutt<strong>in</strong>g contract<strong>in</strong>g companies with<br />
12.6 of these employees be<strong>in</strong>g saw<strong>in</strong>g<br />
and drill<strong>in</strong>g operators. The hourly wage for<br />
a typical operator who works 40.9 hours<br />
per week is $20.29. Dispatchers make a<br />
higher hourly average wage of $22.53 and<br />
estimators make $26.33. A typical manager<br />
works an average of 49.8 hours a week.<br />
An impressive n<strong>in</strong>e out of ten companies<br />
responded that they have a safety supervisor<br />
and written safety and environmental health<br />
programs <strong>in</strong> place.<br />
The average estimated sales volume<br />
for respondents’ companies <strong>in</strong> 2008<br />
is $2,663,690, up from an average of<br />
$2,394,578 reported by these companies<br />
for 2005, the first year reported <strong>in</strong> this<br />
survey. The average amount of a company’s<br />
sales per truck was $201,155. This figure<br />
is often used when compar<strong>in</strong>g sales performance<br />
among different firms.<br />
Operat<strong>in</strong>g statement <strong>in</strong>formation<br />
showed direct operat<strong>in</strong>g costs, which ranged<br />
from an average of $987,634 for operator/<br />
labour costs to $194,631 for diamond<br />
tools. Sell<strong>in</strong>g expenses <strong>in</strong>clud<strong>in</strong>g salaries,<br />
advertis<strong>in</strong>g and travel expenses averaged<br />
$163,171 while general and adm<strong>in</strong>istrative<br />
expenses <strong>in</strong>clud<strong>in</strong>g managers, office and<br />
dispatch wages averaged $617,468. The<br />
average profit among the 80% of the firms<br />
report<strong>in</strong>g a profit was $302,690 while the<br />
average loss for the rema<strong>in</strong><strong>in</strong>g 20% of the<br />
firms was $163,817.<br />
Cutt<strong>in</strong>g contractors will use the data <strong>in</strong><br />
this survey to gauge how their company’s<br />
performance compares to the <strong>in</strong>dustry as<br />
a whole. Depend<strong>in</strong>g on where they stand<br />
relative to this <strong>in</strong>dustry benchmark they<br />
may decide to make changes to improve<br />
performance. These are great results and<br />
I am sure will spur much discussion about<br />
the bus<strong>in</strong>ess that exists today and changes<br />
that should be made to advance bus<strong>in</strong>esses<br />
to the next level <strong>in</strong> future years.<br />
Best regards<br />
Patrick O’Brien<br />
President IACDS
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BICES and AEM<br />
Jo<strong>in</strong> Forces<br />
The Beij<strong>in</strong>g International Construction Mach<strong>in</strong>ery<br />
Exhibition and Sem<strong>in</strong>ar and the Association<br />
of Equipment Manufacturers, which owns the<br />
CONEXPO Asia exhibition, have announced a<br />
cooperative effort to ensure the perpetuation of<br />
an <strong>in</strong>ternational construction mach<strong>in</strong>ery exhibition<br />
<strong>in</strong> Ch<strong>in</strong>a. The BICES-AEM partnership will br<strong>in</strong>g<br />
together manufacturers, customers and <strong>in</strong>dustry<br />
organizations to produce the most successful<br />
event possible for all <strong>in</strong>dustry stakeholders. BICES<br />
2009 will be held 3-6, November 2009 <strong>in</strong> Beij<strong>in</strong>g<br />
at the Jiuhua International Exhibition Centre.<br />
Atlas Copco withdraws<br />
from Intermat<br />
Atlas Copco together with Dynapac has withdrawn<br />
from participat<strong>in</strong>g at the construction trade show<br />
Intermat 2009, which will take place <strong>in</strong> Paris,<br />
France <strong>in</strong> April 2009. A trade show like Intermat<br />
requires extensive resources to attend, both <strong>in</strong><br />
terms of money and people. Because of the<br />
turmoil and uncerta<strong>in</strong>ty <strong>in</strong> the construction market,<br />
fewer visitors, particularly <strong>in</strong>ternational, are<br />
expected to come to Intermat. With this <strong>in</strong> m<strong>in</strong>d,<br />
Atlas Copco estimates it can br<strong>in</strong>g more benefits to<br />
customers by reallocat<strong>in</strong>g the effort spent on Intermat<br />
and focus<strong>in</strong>g on more targeted activities. Atlas<br />
Copco is committed to the construction market.<br />
The company says that it will also <strong>in</strong> this downturn<br />
develop the leadership by work<strong>in</strong>g closely to the<br />
customers. By focus<strong>in</strong>g on more direct customer<br />
activities, they will <strong>in</strong>teract more efficiently with the<br />
customers and will be better able to respond to<br />
the direct needs of the market.<br />
Bobcat’s 50th<br />
Anniversary<br />
Competition W<strong>in</strong>ners<br />
Bobcat has announced the three prize-w<strong>in</strong>ners<br />
<strong>in</strong> the ‘What Did Bobcat Do For Me?’ 50th anniversary<br />
celebratory competition. The w<strong>in</strong>ner of<br />
the Grand Prize, a trip to the USA, <strong>in</strong>clud<strong>in</strong>g a visit<br />
to the Bobcat factories at Bismarck and Gw<strong>in</strong>ner<br />
<strong>in</strong> North Dakota and a one-day visit to <strong>New</strong> York,<br />
was David Arthon of Fuveau <strong>in</strong> Aix-en-Provence <strong>in</strong><br />
Southern France, a customer of the Bobcat dealer<br />
Boïs. The second prize, a EUR 1000 voucher for<br />
Bobcat products, went to Richard Heskens of the<br />
Netherlands, a customer of Bobcat Zoeterwoude.<br />
Mathias Morlion of Belgium, a customer of Bobcat<br />
dealer, Vangaever, won the third prize of a EUR<br />
500 voucher for Bobcat products.<br />
www.bobcat.com<br />
8 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Caterpillar<br />
launches Cat TV<br />
Caterpillar has launched a new <strong>in</strong>teractive website,<br />
CAT TV at www.mycattv.com, <strong>in</strong>troduc<strong>in</strong>g a<br />
previously unseen level of engagement with the<br />
public <strong>in</strong> the Caterpillar world. Visitors to the site<br />
will experience web-based video communication<br />
that allows everyone from large m<strong>in</strong><strong>in</strong>g companies<br />
to schoolchildren to see the strengths<br />
of Caterpillar products and services <strong>in</strong> a visual,<br />
<strong>in</strong>teractive way.<br />
<strong>New</strong> videos are added to the six channels of<br />
CAT TV regularly, and Caterpillar selects a videoof-the-week.<br />
All videos can be embedded <strong>in</strong>to<br />
other websites and used, for example, for tra<strong>in</strong><strong>in</strong>g<br />
purposes. To ensure maximum <strong>in</strong>teractivity, visitors<br />
to the site can also share their own Caterpillar<br />
videos and, at a later stage, post and read comments<br />
on all videos.<br />
www.cat.com<br />
CONEXPO Russia<br />
May 2010<br />
The Association of Equipment Manufacturers<br />
and its member companies have announced<br />
that the next CONEXPO Russia will be<br />
delayed until 2010 to allow the economy<br />
to improve. It has been rescheduled for<br />
19-22 May 2010 and will be held at the<br />
Transport-Exhibition Complex next to the<br />
Zhukovsky Airport, Moscow. Some of the<br />
companies already support<strong>in</strong>g and participat<strong>in</strong>g<br />
<strong>in</strong> the next CONEXPO Russia <strong>in</strong>clude Chetra,<br />
Caterpillar, Terex, JCB, Komatsu, Volvo and the<br />
Gaz Group.<br />
Hillhead 2009<br />
Postponed<br />
In view of both the scale and speed with which the<br />
current adverse economic climate has developed,<br />
a decision has been made to postpone the UK<br />
show Hillhead scheduled for June 2009 for a<br />
period of 12 months. Despite the show be<strong>in</strong>g<br />
heavily booked as usual, discussions took place<br />
with lead<strong>in</strong>g exhibitors at the end of January<br />
follow<strong>in</strong>g which it was concluded that it would<br />
be <strong>in</strong> the best <strong>in</strong>terests of the event if it were put<br />
back a full year to allow UK market conditions<br />
time to stabilise. The organisers apologise for any<br />
<strong>in</strong>convenience this may cause and the new dates<br />
for Hillhead 2010 are 22-24 June.<br />
www.hillhead.com<br />
Caterpillar launches<br />
Safety.cat.com<br />
Caterpillar has launched SAFETY.CAT.COM, to<br />
promote the safety and health of everyone <strong>in</strong>,<br />
on or around Caterpillar products. It is available <strong>in</strong><br />
English, French, Spanish and Portuguese and re<strong>in</strong>forces<br />
safety messages found <strong>in</strong> the company’s<br />
official Operation and Ma<strong>in</strong>tenance Manuals. The<br />
site also covers the world of safety <strong>in</strong> motion.<br />
Caterpillar videos on walk around <strong>in</strong>spections<br />
and operat<strong>in</strong>g tips are available on demand from<br />
one onl<strong>in</strong>e source. Other offer<strong>in</strong>gs <strong>in</strong>clude OMM<br />
excerpts, multimedia pieces, and toolbox talks on<br />
a variety of safety topics.<br />
Stone adds<br />
diamond saw blades<br />
The US company Stone Construction Equipment,<br />
Inc has added a l<strong>in</strong>e of diamond saw blades to<br />
complement its range of masonry and concrete<br />
saws. The new saw blade l<strong>in</strong>e covers the most<br />
common sizes for the vast majority of cutt<strong>in</strong>g applications.<br />
The 26 primarily general purpose blades <strong>in</strong><br />
the l<strong>in</strong>e fall <strong>in</strong>to two categories, Saw-lect the value<br />
l<strong>in</strong>e, and Saw-preme the premium l<strong>in</strong>e.<br />
The laser welded blades are extremely well<br />
balanced and flatter deliver<strong>in</strong>g faster, straighter<br />
cuts, the first time, every time.<br />
The blades<br />
range <strong>in</strong> size from<br />
305mm to 508mm,<br />
with bond rat<strong>in</strong>gs<br />
from 3 to 8 to cut<br />
brick, block, stone, cured concrete, green concrete,<br />
asphalt and asphalt over concrete. The<br />
blades fit all 25mm arbours and can be used<br />
wet or dry. They fit both Stone saw l<strong>in</strong>es, and the<br />
majority of the blades can also be used on high<br />
speed saws.<br />
www.stone-equip.com<br />
Where music and<br />
demolition met, for<br />
one last time…<br />
The iconic Astoria music venue <strong>in</strong> the heart of London’s<br />
theatre land has played host to some of the<br />
biggest bands <strong>in</strong> the music bus<strong>in</strong>ess. In its 30-year<br />
history, the Astoria’s 2,000 capacity venue played<br />
host to everyone from the Beach Boys and David<br />
Bowie to current stars such as Amy W<strong>in</strong>ehouse,<br />
Oasis and the Arctic Monkeys.<br />
But as preparation for London’s Crossrail<br />
project gathers pace, the venue hosted its last-ever<br />
gig. Even as concert goers were queu<strong>in</strong>g, amid<br />
TV and radio journalists captur<strong>in</strong>g the moment<br />
for posterity, scaffold<strong>in</strong>g was be<strong>in</strong>g put <strong>in</strong> place<br />
to facilitate the demolition works. Bizarrely, <strong>in</strong><br />
the middle of all this, a music journalist for BBC<br />
Radio, who was there to see the demolition, was<br />
<strong>in</strong>terview<strong>in</strong>g PDi’s Mark Anthony, who was there<br />
purely to watch the bands.<br />
<strong>New</strong> dumpers<br />
from AUSA<br />
In response to customer demand, Spanish<br />
construction equipment manufacturer AUSA has<br />
recently launched two new 2.5t articulated rotat<strong>in</strong>g<br />
dumpers, the D 250 AHGA and the D 250 AHG,<br />
which complete its l<strong>in</strong>e of dumpers. The dumpers<br />
have been designed specially for the Central European<br />
and Scand<strong>in</strong>avian markets, where there is<br />
a strong demand for high performance mach<strong>in</strong>es,<br />
the company claims.<br />
www.ausa.com<br />
<strong>New</strong> supplier<br />
<strong>in</strong> Australia<br />
Asia Pacific with focus on Australia and <strong>New</strong> Zealand<br />
has got a new supplier of concrete cutt<strong>in</strong>g and construction<br />
mach<strong>in</strong>ery <strong>in</strong> the newly formed company<br />
Traxx Construction Products. Traxx is essentially a<br />
group of well-know <strong>in</strong>dividuals <strong>in</strong> this <strong>in</strong>dustry <strong>in</strong><br />
Australia headed by Lloyd Williams. Traxx is set<br />
out to supply quality, <strong>in</strong>novative and competitively<br />
priced diamond tools and associated mach<strong>in</strong>ery.<br />
In essence, mach<strong>in</strong>ery that typically consumes<br />
diamond tools.<br />
“We have however, also formed a division that<br />
supplies complementary tools to the respective<br />
<strong>in</strong>dustries we deal with as well as consultancy<br />
services to, <strong>in</strong> particular, the concrete saw<strong>in</strong>g and<br />
drill<strong>in</strong>g professionals,” says Lloyd Williams.<br />
Primarily customer of TRAXX will be a consumer<br />
of goods <strong>in</strong>volved <strong>in</strong> the concrete saw<strong>in</strong>g and drill<strong>in</strong>g,<br />
rental, demolition, concrete placement, construction,<br />
til<strong>in</strong>g, surface preparation and stone process<strong>in</strong>g <strong>in</strong>dustries.<br />
TRAXX manufactures many of its own products<br />
but reserves the right to source the very latest and<br />
<strong>in</strong>novative additions to the construction <strong>in</strong>dustry, from<br />
a vast network of bus<strong>in</strong>ess partners. The people<br />
beh<strong>in</strong>d Traxx are Lloyd Williams, Gail Williams, Dianne<br />
Eade, Lorra<strong>in</strong>e Kenny, Stuart Smith and Mark Snoad.<br />
More about Traxx <strong>in</strong> the next issue of PDi.<br />
www.traxxcp.com.au
LEADING<br />
CORE DRILL<br />
TECHNOLOGY<br />
TEL: 0044 (0) 161 406 0609 | FAX: 0044 (0) 161 406 0211<br />
E-MAIL: sales@diaquip.co.uk
Atlas Copco’s new<br />
bus<strong>in</strong>ess structure<br />
for the USA<br />
Atlas Copco Construction Equipment LLC is the<br />
name of the new Atlas Copco bus<strong>in</strong>ess dedicated<br />
to serv<strong>in</strong>g the US construction market. This new<br />
entity comb<strong>in</strong>es the Portable Air operations of<br />
Atlas Copco Compressor Technique’s US sales<br />
company with the Atlas Copco Construction Tools<br />
US sales company. Atlas Copco Construction<br />
Equipment is responsible for the sales and service<br />
of portable compressors, generators, pneumatic,<br />
hydraulic and gasol<strong>in</strong>e-powered construction and<br />
demolition tools, along with related aftermarket<br />
services, for both the Atlas Copco and Chicago<br />
Pneumatic brands.<br />
The new organization is based <strong>in</strong> Commerce<br />
City, Colorado, shar<strong>in</strong>g offices and back office<br />
functions with the Atlas Copco Construction M<strong>in</strong><strong>in</strong>g<br />
Technique USA customer centre. Although<br />
the two companies will operate <strong>in</strong>dependently,<br />
they have much the same culture and market<br />
knowledge and can benefit from these and other<br />
synergies. The Westfield, Massachusetts office of<br />
the Construction Tools bus<strong>in</strong>ess will be closed at<br />
the end of March 2009.<br />
Top priorities of Atlas Copco Construction<br />
Equipment LLC are to stabilize the sales and<br />
service structure, to support customers, and to<br />
cont<strong>in</strong>ue to be a leader <strong>in</strong> the construction equipment<br />
bus<strong>in</strong>ess. The new company will have three<br />
sales and service regions <strong>in</strong> the North, South and<br />
West United States.<br />
Erik Sparby heads up Atlas Copco Construction<br />
Equipment as its general manager. “We are<br />
look<strong>in</strong>g at this as an opportunity to become more<br />
focused and dedicated, specializ<strong>in</strong>g on the unique<br />
needs of the construction <strong>in</strong>dustry,” he said.<br />
www.atlascopco.com<br />
Five years of f<strong>in</strong>d<strong>in</strong>g<br />
concrete solutions<br />
Diamonds have come up trumps for the Australian<br />
company Kennards Concrete Care, which<br />
celebrated its fifth anniversary <strong>in</strong> January this<br />
year. S<strong>in</strong>ce 2004, the specialist equipment hire<br />
company has helped hundreds of contractors<br />
10 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Angus Kennard drives a m<strong>in</strong>i loader with a 3000 power planer, used for remov<strong>in</strong>g<br />
thick coat<strong>in</strong>gs, heavy l<strong>in</strong>e mark<strong>in</strong>g and uneven surfaces like trip hazards.<br />
tackle all sorts of concrete related jobs, from<br />
demolition, drill<strong>in</strong>g and cutt<strong>in</strong>g to gr<strong>in</strong>d<strong>in</strong>g, stripp<strong>in</strong>g<br />
and plan<strong>in</strong>g.<br />
Start<strong>in</strong>g with a hire centre <strong>in</strong> Sydney, Kennards<br />
Concrete Care quickly added outlets <strong>in</strong> Brisbane,<br />
Melbourne and Perth. Growth has come not just<br />
from the array of equipment on offer, but from the<br />
expertise of staff, who can advise customers on the<br />
right mach<strong>in</strong>e or the right diamond for their job.<br />
Kennards Concrete Care was the idea of<br />
Angus Kennard, whose grandfather, Walter,<br />
founded Kennards Hire <strong>in</strong> 1948. While work<strong>in</strong>g<br />
<strong>in</strong> the general hire bus<strong>in</strong>ess, Angus developed an<br />
<strong>in</strong>terest <strong>in</strong> concrete equipment, and began add<strong>in</strong>g<br />
more products at the branches he managed. He<br />
believed there was a need that was not be<strong>in</strong>g<br />
fully met, and after travell<strong>in</strong>g overseas to learn<br />
more, launched Kennards Concrete Care as a<br />
stand-alone entity. “Our bus<strong>in</strong>ess is about provid<strong>in</strong>g<br />
solutions to problems,” said Angus. “Rather than a<br />
customer com<strong>in</strong>g <strong>in</strong> and say<strong>in</strong>g, ‘I want a gr<strong>in</strong>der,’<br />
he is more likely to say, ‘I have this situation, what<br />
have you got that will do the job?’<br />
“In a general hire company, staff know a<br />
small amount about a lot of equipment, whereas<br />
our team knows a lot about a small number of<br />
items. When you are work<strong>in</strong>g with concrete, there<br />
are many variables and job limitations that have<br />
to be considered. With surface preparation, there<br />
is the hardness of the concrete, the product to<br />
be removed, surface f<strong>in</strong>ish required, whether it is<br />
<strong>in</strong>side or outside, is it a wet or dry environment,<br />
is there a need for dust control and what power<br />
source, if any, is available. We have grown largely<br />
because satisfied customers come back, more<br />
people are f<strong>in</strong>d<strong>in</strong>g us through our website and our<br />
product range cont<strong>in</strong>ues to expand.”<br />
www.concretecare.com.au<br />
JCB’s new £40<br />
million factory<br />
In the UK the curta<strong>in</strong> has fallen on almost 140<br />
years of manufactur<strong>in</strong>g history <strong>in</strong> Uttoxeter as<br />
the f<strong>in</strong>al mach<strong>in</strong>e to be made at JCB’s Heavy<br />
Products factory rolled off the production l<strong>in</strong>e.<br />
The manufacture of tracked and wheeled<br />
excavators is be<strong>in</strong>g transferred to the new<br />
purpose-built £40 million JCB Heavy<br />
Products factory <strong>in</strong> Uttoxeter.<br />
“This is the end of an era because my<br />
family has been l<strong>in</strong>ked to this site s<strong>in</strong>ce<br />
the n<strong>in</strong>eteenth century when Bamfords<br />
Ltd started manufactur<strong>in</strong>g agricultural<br />
mach<strong>in</strong>ery,” said JCB Chairman Sir Anthony<br />
Bamford. “But this is also the start of a<br />
new and excit<strong>in</strong>g era, not only for JCB’s<br />
excavator bus<strong>in</strong>ess, but also for Uttoxeter<br />
because the relocation offers the opportunity<br />
to redevelop and enhance an important<br />
area of the town.”<br />
Sir Anthony’s great-grandfather Joseph<br />
Bamford was one of five brothers who were the<br />
orig<strong>in</strong>al partners of Bamfords Ltd. Sir Anthony’s<br />
own father, the late Joseph Cyril Bamford, was<br />
famously sacked from Bamfords Ltd by his uncle<br />
Henry. Joseph Cyril Bamford later went on to<br />
found JCB, which has grown <strong>in</strong>to one of the<br />
world’s most successful construction equipment<br />
manufacturers.<br />
The move to the new JCB Heavy Products<br />
factory represents an opportunity for JCB to grow<br />
its tracked and wheeled excavator bus<strong>in</strong>ess once<br />
the global construction markets recover from the<br />
current downturn. The company’s excavator range<br />
comprises mach<strong>in</strong>es from 7t to 46t.<br />
www.jcb.com<br />
Bobcat launches first<br />
wheeled excavator<br />
Bobcat has launched its first wheeled excavator<br />
the 5.5 t E55W powered by a 40.8 kW Yanmar<br />
liquid-cooled diesel eng<strong>in</strong>e. Equipped as standard<br />
with s<strong>in</strong>gle tyre configuration, dual tyres are<br />
available as an option. The E55W offers 2 travel<br />
speed ranges, with a maximum travel speed of<br />
30km/h. The maximum digg<strong>in</strong>g depth is 3.495m,<br />
the maximum dump height is 4.265m and the<br />
maximum reach at ground level is 5.89m.<br />
The undercarriage consists of a rigid, welded<br />
frame. The rout<strong>in</strong>g of hydraulic l<strong>in</strong>es, protection for<br />
the transmission and heavy-duty axles make the<br />
undercarriage ideal for wheeled excavator applications.<br />
Both the outriggers and dozer blade are p<strong>in</strong><br />
type for maximum flexibility.<br />
The operator cab offers the same space as<br />
that found <strong>in</strong> the cabs on much larger medium and<br />
heavy-duty mach<strong>in</strong>es. The steer<strong>in</strong>g wheel can be<br />
positioned to suit the operator and the position and<br />
angle of the seat cushion as well as the position<br />
of the consoles can be adjusted <strong>in</strong>dependently<br />
of each other. The operat<strong>in</strong>g controls have been<br />
arranged to ensure convenience and comfort. The<br />
hydraulic joystick levers have grips that allow the<br />
operator to perform precise operations easily.<br />
In addition to the normal trench<strong>in</strong>g and<br />
groundwork jobs, the E55W’s stability and lift<strong>in</strong>g<br />
capacity allow the excavator to be used for applications<br />
such as truck load<strong>in</strong>g and unload<strong>in</strong>g<br />
and mov<strong>in</strong>g pipes and materials. For maximum<br />
safety dur<strong>in</strong>g all operations <strong>in</strong>volv<strong>in</strong>g lift<strong>in</strong>g work,<br />
the E55W is equipped with an overload warn<strong>in</strong>g<br />
device as well as safety valves <strong>in</strong> the boom and<br />
dozer blade hydraulic systems.<br />
www.bobcat.com
PDI_183x122_:Layout 1 27-02-2009 15:54 Pag<strong>in</strong>a 3<br />
TheOrig<strong>in</strong><br />
of theSpecies<br />
TREVI BENNE spa<br />
36025 Noventa Vicent<strong>in</strong>a -VI-<strong>Italy</strong><br />
Via A.Volta, 5 -T0444 760773<br />
F 0444 861182 -<strong>in</strong>fo@trevibenne.it<br />
CONGRATULATIONS!<br />
EUROPEAN CHAMPIONS 2009<br />
– 600 people from 17 countries watched Kim Guldbæk from Denmark w<strong>in</strong>!<br />
– Next Cutt<strong>in</strong>g Pro Competition <strong>in</strong> 2010<br />
– Information on www.cutt<strong>in</strong>gprocompetition.com<br />
A Company with<strong>in</strong> the SWAROVSKI Group<br />
www.trevibenne.it
<strong>Italy</strong> dom<strong>in</strong>ates <strong>in</strong><br />
Crush<strong>in</strong>g <strong>Buckets</strong><br />
Crush<strong>in</strong>g, sort<strong>in</strong>g and<br />
screen<strong>in</strong>g buckets are<br />
considered the latest<br />
<strong>in</strong>novation <strong>in</strong> hydraulic<br />
attachments related<br />
to the demolition and<br />
recycl<strong>in</strong>g <strong>in</strong>dustries.<br />
The new Allu SCH screener crusher<br />
can handle various k<strong>in</strong>ds of demolition<br />
waste effectively like bricks <strong>in</strong><br />
this case.<br />
12 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
The first crush<strong>in</strong>g buckets for full-scale use <strong>in</strong> demolition<br />
and recycl<strong>in</strong>g applications were launched at the end of<br />
the 1990s. Their forerunners, to simplify demolition and<br />
recycl<strong>in</strong>g, were the hydraulic crushers and pulverisers.<br />
Today these attachments complement each other and have<br />
made the demolition and recycl<strong>in</strong>g process so much easier.<br />
The F<strong>in</strong>nish manufacturer Allu launched its first screen<strong>in</strong>g<br />
crusher <strong>in</strong> 1991 for crush<strong>in</strong>g lighter demolition waste.<br />
Compact and flexible recycl<strong>in</strong>g on site<br />
The bucket crusher is a hydraulic tool, developed from<br />
traditional jaw crusher technology. Although unlike a<br />
conventional crusher, a bucket crusher is operated by<br />
hydraulic power provided by the excavator it is attached<br />
to. The bucket makes it possible to pick up the rock to be<br />
crushed and then to load <strong>in</strong>to trucks or use as back fill<strong>in</strong>g<br />
on site. The reduction <strong>in</strong> outlay costs is clear because this<br />
system makes it possible to reuse <strong>in</strong>ert materials without<br />
hav<strong>in</strong>g to take them to a landfill, while the ability to crush<br />
different types of materials makes it possible to use them<br />
directly on site.<br />
The areas of application of these tools are numerous<br />
and <strong>in</strong>clude demolition, build<strong>in</strong>g construction, earthmov<strong>in</strong>g,<br />
excavation, road works, quarry<strong>in</strong>g and m<strong>in</strong><strong>in</strong>g, land<br />
reclamation and trench<strong>in</strong>g and rock break<strong>in</strong>g or crush<strong>in</strong>g<br />
of quarry material.<br />
Upgraded model from Trevi Benne<br />
The Italian manufacturer Trevi Benne is now strengthen its<br />
position as supplier of crush<strong>in</strong>g buckets by <strong>in</strong>troduc<strong>in</strong>g an<br />
upgrade version of their crush<strong>in</strong>g bucket series BM. The<br />
Crusher Bucket BM Series is available <strong>in</strong> two different<br />
models. The BM 25 weighs 2.5t and BM 35 3.5 t. They<br />
are designed for crush<strong>in</strong>g <strong>in</strong>ert materials from demolitions<br />
and build<strong>in</strong>g renovations such as concrete, asphalt, waste<br />
material from storage centres and debris <strong>in</strong> quarries, to<br />
provide a f<strong>in</strong>ished product for use as backfill.<br />
The Crusher Bucket allows on the spot recycl<strong>in</strong>g of<br />
waste material for immediate reuse on the site. The power<br />
is produced from the eccentricity of the pound<strong>in</strong>g unit<br />
for crush<strong>in</strong>g the material <strong>in</strong> the bucket. The <strong>in</strong>terchangeable<br />
plate system reduces ma<strong>in</strong>tenance costs and limits<br />
downtime.<br />
www.trevibenne.it<br />
Allu a truly global player<br />
There are just a few manufacturers of crush<strong>in</strong>g buckets<br />
with global sales. One of the companies is Allu F<strong>in</strong>land<br />
Ltd, which was founded <strong>in</strong> 1985 by Markku Jonn<strong>in</strong>en. The<br />
company was first called Ideachip Ltd, but it changed its<br />
name to Allu F<strong>in</strong>land Ltd <strong>in</strong> 2007. The new name stems<br />
from the company’s globally recognised trademark Allu.<br />
Allu F<strong>in</strong>land Ltd created the Screener Crusher method <strong>in</strong><br />
1991. To date, their sales constitute over 80% of the world<br />
market for Screener Crushers.<br />
Last year Allu released their Allu SCH Screener<br />
Crusher for heavy applications. Allu SCH Heavy series<br />
are suitable for 20–34t excavators and 12–24t wheel loaders.<br />
In this series, the frame is re<strong>in</strong>forced and the eng<strong>in</strong>e<br />
is a heavy-duty model. The maximum driv<strong>in</strong>g output of
WELCOME TO<br />
OUR KIND OF PLAYGROUND<br />
OUR KIND OF PLAYGROUND is often<br />
a very dangerous environment and<br />
there are no good arguments for expos<strong>in</strong>g<br />
you or your staff to fall<strong>in</strong>g debris<br />
or dangerous vibrations. Our demolition<br />
mach<strong>in</strong>es, from the small Brokk 50<br />
which is perfect for limited spaces, to<br />
the big and powerful Brokk 400 have<br />
certa<strong>in</strong> th<strong>in</strong>gs <strong>in</strong> common: they are radio<br />
controlled and electrically driven so<br />
that you are not exposed to dangerous<br />
fumes. Another th<strong>in</strong>g which makes the<br />
mach<strong>in</strong>es even better is that you can<br />
demolish up to 5 times quicker than<br />
traditional saw<strong>in</strong>g and cutt<strong>in</strong>g methods.<br />
Time is,as we all know money!<br />
Visit www.brokk.com or your local dealer<br />
for more <strong>in</strong>formation!<br />
Brokk AB | PO Box 730 | SE-931 27 Skellefteå | SWEDEN | Tel +46 910 711 800 | Fax +46 910 711 811 | www.brokk.com | <strong>in</strong>fo@brokk.com
14 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Heavy series Screener Crushers is 80 kW. The Allu Heavy<br />
Series functions well for crush<strong>in</strong>g light to medium heavy<br />
demolition debris.<br />
In addition Allu has the stronger Monster Series suitable<br />
for 22–40t excavators and 13–26t wheel loaders. The maximum<br />
driv<strong>in</strong>g output of Monster series Screener Crushers is<br />
140 kW. The features also <strong>in</strong>clude double power transmission<br />
and two heavy-duty eng<strong>in</strong>es. The range can take on heavier<br />
demolition debris then the Heavy Series.<br />
www.allu.fi<br />
MB first with the Bucket Crusher<br />
Another manufacturer that has proven to be a world-class<br />
supplier of crush<strong>in</strong>g buckets for heavy use <strong>in</strong> demolition<br />
and recycl<strong>in</strong>g applications is the Italian company Meccanica<br />
Breganzese. MB has specialised <strong>in</strong> construction and sales<br />
of jaw-action bucket crushers and manufactures four basic<br />
models. These are BF 60.1, the smallest <strong>in</strong> the range, suitable<br />
for excavators <strong>in</strong> the 8-14t class, BF 70.2 for excavators from<br />
14-20t, BF 90.3 for excavators from 20-28t, and the largest<br />
model, BF 120.4, for excavators weigh<strong>in</strong>g more than 28t.<br />
Accord<strong>in</strong>g to MB they produced the world’s very first bucket<br />
crusher. By us<strong>in</strong>g an MB crusher the crushed material can be<br />
recycled directly on site result<strong>in</strong>g <strong>in</strong> a significant reduction<br />
of costs. The equipment is versatile and all that is needed is<br />
a standard excavator <strong>in</strong> order to work efficiently.<br />
The benefits with the MB crushers are the facility to<br />
crush any type of material <strong>in</strong>situ and <strong>in</strong> any type of situation,<br />
with a significant reduction of operat<strong>in</strong>g costs. Thanks<br />
to their production capacity, MB bucket crushers can be<br />
utilised <strong>in</strong> small, medium-sized and large worksites, thus<br />
dispens<strong>in</strong>g with both plant hire and transport costs. The<br />
bucket crush<strong>in</strong>g solution elim<strong>in</strong>ates the problem of waste<br />
disposal. Product output can be received <strong>in</strong> the required size<br />
just like a standard crusher.<br />
MB’s models<br />
The smallest BF60.1 <strong>in</strong> the range weighs 1.5t and is recommended<br />
for excavators <strong>in</strong> the 8-12t class. Crusher jaw<br />
open<strong>in</strong>g is 600 x 450 mm and bucket capacity is 0.5m 3 . The<br />
material size is adjustable between 20 and 100mm, while<br />
average hourly production is between 9.1 and 19.8 m3,<br />
depend<strong>in</strong>g on the required product size.<br />
The second smallest model, BF 70.2, weighs 2.25t and<br />
is recommended for excavators weigh<strong>in</strong>g between 14 and<br />
20t. Crusher jaw open<strong>in</strong>g is 700 x 550 mm and bucket<br />
capacity is 0.6m 3 . The output size is adjustable between<br />
20 and 120mm, with average hourly output of between<br />
12 and 30m 3 , depend<strong>in</strong>g on the required product size.<br />
The first bucket crusher to be manufactured and<br />
marketed was the Bf 90.3 weigh<strong>in</strong>g 3.5t and recommended<br />
for excavators of 20-28t. Crusher jaw open<strong>in</strong>g<br />
is 900 x 450mm and bucket capacity is 0.75m 3 . The<br />
output size is adjustable from 20 to 120mm, with average<br />
hourly output of between 18 and 40m 3 , depend<strong>in</strong>g on<br />
the required product size.<br />
The largest bucket <strong>in</strong> the range is BF 120.4. It weighs<br />
4.9t and recommended for excavators from 28t. Crusher<br />
jaw open<strong>in</strong>g is 1200 x 450mm and bucket capacity is 1m 3 .<br />
The output size is adjustable between 20 and 120mm<br />
with average hourly output between 25 and 50m 3 , depend<strong>in</strong>g<br />
on the required product size.<br />
MB has also an iron separator system that was<br />
unveiled at the end of 2007 at the SAIE trade fair <strong>in</strong><br />
Bologna. Available for all MB bucket crusher models,<br />
this device is composed of a 250kg magnet, a magnet<br />
support, and an <strong>in</strong>stallation kit. The device is easy to<br />
<strong>in</strong>stall on the bucket and allows the separation of ferrous<br />
materials from <strong>in</strong>ert material to be crushed.<br />
www.mbcrusher.com<br />
VTN Europe - Three different series<br />
The Italian manufacturer VTN Europe is manufactur<strong>in</strong>g<br />
three series of crush<strong>in</strong>g and screen<strong>in</strong>g equipment, the SB, FB<br />
and SR series. The SB Series is commonly used for screen<strong>in</strong>g<br />
demolition material and quarry residues. The material<br />
is screened us<strong>in</strong>g the <strong>in</strong>novative vibrat<strong>in</strong>g and alternat<strong>in</strong>g<br />
movement of the screens fitted longitud<strong>in</strong>ally <strong>in</strong>side the<br />
bucket. Thanks to the vast range of screen sizes available<br />
and their <strong>in</strong>terchangeability, the same model of bucket can<br />
be used to screen materials of different sizes.<br />
The heavier FB series is a full size crush<strong>in</strong>g bucket,<br />
which has been designed and built to meet the <strong>in</strong>creas<strong>in</strong>g<br />
necessity for immediate on-site recycl<strong>in</strong>g and reuse of waste<br />
material deriv<strong>in</strong>g from construction and demolition work.<br />
The high performance levels of the FB crush<strong>in</strong>g bucket,<br />
available <strong>in</strong> two models, make it the ideal solution, not<br />
only for small and medium-sized construction sites with<br />
limited amounts of waste material, but also for extremely<br />
demand<strong>in</strong>g work conditions, such as quarries. It is made<br />
entirely of Hardox 400 and equipped with a fixed and a<br />
mov<strong>in</strong>g jaw. The adjustment of the mov<strong>in</strong>g jaw allows the<br />
size of the crushed material to be adapted to the different<br />
operat<strong>in</strong>g needs.<br />
VTN also produce a rotary screen<strong>in</strong>g bucket called SR.<br />
The SR series is made <strong>in</strong> five models for use on excavators<br />
with capacities rang<strong>in</strong>g from 7-35t and has widespread application<br />
<strong>in</strong> screen<strong>in</strong>g natural material, such as river beds,<br />
quarry residues, sand and dry soil, as well as all situations<br />
where f<strong>in</strong>e screen<strong>in</strong>g is required.<br />
www.vtneurope.com<br />
The CB-l<strong>in</strong>e from Simex<br />
Simex has expanded its operations <strong>in</strong>to produc<strong>in</strong>g crush<strong>in</strong>g<br />
buckets, which were shown for the first time at the exhibition<br />
SAIE <strong>in</strong> 2006. The new Simex CB l<strong>in</strong>e of crush<strong>in</strong>g<br />
buckets, conta<strong>in</strong> n<strong>in</strong>e different models <strong>in</strong> sizes from 1.4 to<br />
2.4m <strong>in</strong> width, bucket weights from 800 to 3500kg and<br />
crush<strong>in</strong>g sizes of the material from 10 to 80mm. They are<br />
suitable for use on wheel loaders and skid steers. What makes<br />
the Simex crush<strong>in</strong>g buckets different from other brands<br />
is the rotat<strong>in</strong>g function <strong>in</strong>stead of jaw crush<strong>in</strong>g. As <strong>in</strong> all<br />
other Simex products the ma<strong>in</strong> details and the functions are<br />
patented. The body of the teeth <strong>in</strong> the rotat<strong>in</strong>g crush<strong>in</strong>g<br />
unit is made of Hardox.<br />
www.simex.it
Two models from Italdem<br />
Italdem has been mak<strong>in</strong>g two models of jaw-crush<strong>in</strong>g buckets<br />
for several years. The GF 35 weighs 3.5t and has a feeder<br />
dimension of 800 x 700mm and a material output size of<br />
30 to 150mm. The GF 35 has a volume size of 0.7m 3 and<br />
is designed for carriers between 20 to 28t. The oil flow is<br />
150 - 160l/m<strong>in</strong> and the work<strong>in</strong>g pressure 180 - 200bar.<br />
The bigger model GF 45 has a weight of 4.5t and a<br />
feeder dimension of 900 x 700mm. The material output<br />
size is 30 to 150mm and volume of 1m 3 . It is designed for<br />
carriers between 28 to 40t. Oil flow and work<strong>in</strong>g pressure<br />
is the same as for GF 35.<br />
www.italdem.com<br />
�������������������������������������������������������������<br />
The Dust-Fighter, part of the Gladiator Range from Towerlight is<br />
synonymous with <strong>in</strong>novation, quality and environmentally friendly<br />
products for both construction and <strong>in</strong>dustrial applications.<br />
The Dust-Fighter is a Particle Dampen<strong>in</strong>g System that creates a<br />
forceful yet f<strong>in</strong>e mist that attracts dust which is harmful to both operator<br />
and mach<strong>in</strong>ery, and drives it <strong>in</strong>to the ground. Covers a distance of 20-60m.<br />
Gladiator by Towerlight Srl<br />
Via Stazione, 3 Bis 27030 Villanova d'Ardenghi (PV) - <strong>Italy</strong><br />
Tel. +39.0382.400.246 Fax +39.0382.400.247 email: <strong>in</strong>fo@towerlight.it<br />
www.towerlight.it www.gladiatorl<strong>in</strong>e.it<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 15
World of Concrete<br />
vendors and attendees<br />
keep a brave<br />
face despite uncerta<strong>in</strong><br />
times. Much the way<br />
celebrities and average<br />
citizens alike<br />
have used Las Vegas<br />
as a spr<strong>in</strong>gboard for<br />
re<strong>in</strong>vent<strong>in</strong>g themselves,<br />
WOC may want<br />
to consider adopt<strong>in</strong>g a<br />
new slogan: size isn’t<br />
everyth<strong>in</strong>g.<br />
The dual-head floor<br />
gr<strong>in</strong>der, 1500 ixT, from HTC Sweden.<br />
16 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
The 2009 edition of the US construction <strong>in</strong>dustry’s premier<br />
annual trade show saw a 23% drop <strong>in</strong> attendance from last<br />
year, with most of the blame directed at the global economic<br />
upheaval that has slowed or halted build<strong>in</strong>g activity <strong>in</strong> nearly<br />
every market sector.<br />
The decision-makers came<br />
But although the 65,287 who attended WOC may not match<br />
previous shows, they were, for the most part, the people that the<br />
concrete cutt<strong>in</strong>g, demolition and floor prep <strong>in</strong>dustry vendors<br />
wanted to see. “These are the decision-makers, the people who<br />
have needs and are ready to buy,” observed Greg Smith of Allied<br />
Construction Products, which was show<strong>in</strong>g its TotalBreakerBits<br />
l<strong>in</strong>e of replacement tools for hydraulic hammers. Smith added<br />
that while many organizations may have been unable to afford<br />
dispatch<strong>in</strong>g large cont<strong>in</strong>gents to Las Vegas, <strong>in</strong>dustry vendors<br />
couldn’t afford to stay away. “It’s important to be here and be<br />
noticed regardless of the turnout,” he said. “If you’re <strong>in</strong>visible or<br />
pull back, no one will remember you when they are <strong>in</strong> position<br />
to buy new equipment.”<br />
Many exhibitors chose a more austere approach to tell<strong>in</strong>g<br />
their stories, even though exhibition space was only 2% off 2008’s<br />
total. “The one-upmanship among vendors isn’t here, someth<strong>in</strong>g<br />
that is probably long overdue,” said Stihl sales representative<br />
Hugh Munn.<br />
And while vendors may have come to WOC 2009<br />
with lowered expectations, a hopeful worker at Stanley Tools<br />
aptly observed that, “we just need that one visitor to make it<br />
all worthwhile.”<br />
A field day for concrete floors<br />
WOC’s attendance may have been down, but the proportion<br />
of concrete floor gr<strong>in</strong>d<strong>in</strong>g and preparation equipment was substantially<br />
higher. Among the many products vy<strong>in</strong>g for attendees’<br />
attention were DITEQ’s 762mm and 660mm planetary floor<br />
preparation and polish<strong>in</strong>g system, SASE Company’s EDGE<br />
Pro 180 variable-speed edger with pivot<strong>in</strong>g wheels,<br />
Terrco, Inc.’s direct-drive edger with adjustable<br />
depth-sett<strong>in</strong>g rollers, and HTC’s dual-head 1500<br />
ixT ride-on gr<strong>in</strong>der.<br />
Blastrac cont<strong>in</strong>ued to boost the profile of its<br />
US built Diamatic l<strong>in</strong>e with products such as the<br />
584mm BMGP 600-R gr<strong>in</strong>der, which uses the<br />
company’s po<strong>in</strong>t of development technology to collect<br />
dust and debris through the mach<strong>in</strong>e, result<strong>in</strong>g<br />
<strong>in</strong> a cleaner work path and cooler diamond and<br />
polish<strong>in</strong>g heads. “POD offers benefits on many<br />
different levels, such as cleaner, healthier work<br />
environments, longer tool life and reduced labour<br />
and equipment costs,” says<br />
Blastrac spokesman Jason<br />
Root.<br />
The proliferation of<br />
floor preparation and polish<strong>in</strong>g<br />
equipment comes<br />
as no surprise to ON-<br />
FLOOR Technologies,<br />
Tom Francis.<br />
“It’s all part of the<br />
<strong>in</strong>dustry’s current green<br />
consciousness,” said ON-<br />
FLOOR Technologies<br />
Floor gr<strong>in</strong>ders from US company SASE.<br />
representative Tom Francis. “On 90% of <strong>in</strong>dustrial floors, the<br />
surfaces are man made and will ultimately end up <strong>in</strong> landfills.<br />
Polished concrete floors elim<strong>in</strong>ate the need for chemicals to<br />
clean crevasses and improve reflectivity, which cuts energy costs,<br />
improves employee health, and makes for a brighter, more <strong>in</strong>vit<strong>in</strong>g<br />
environment.”<br />
Concrete polish<strong>in</strong>g also presents opportunities to apply<br />
alternative energy sources, such as propane, which powers Eagle<br />
Solutions’ EnviroPro WA27 burnisher, and Concrete Polish<strong>in</strong>g<br />
Technologies’ 27-hp alum<strong>in</strong>ium-bodied G320 PRO gr<strong>in</strong>der.<br />
CPT vice president Dave Padgett said that although a lot of<br />
companies are jump<strong>in</strong>g <strong>in</strong>to the surface preparation market, the<br />
ones who will make it are more <strong>in</strong> touch with needs of contractor<br />
and their customers’ market trends. They are also the ones<br />
who know how to provide smaller contractors with technical<br />
support.<br />
Greater awareness of risks with dust<br />
More gr<strong>in</strong>d<strong>in</strong>g of floors and other surface types also means more<br />
dust to control. Dust Collection Products president John Buser<br />
said that awareness across the <strong>in</strong>dustry of silicosis and associated<br />
health risks is grow<strong>in</strong>g, albeit slowly. “Many contractors just don’t<br />
realize that silicosis has cumulative effects, and that they need to<br />
be consistent about protective measures,” said Buser. “OSHA’s<br />
<strong>in</strong>volvement has put pressure on contractors to take action, and<br />
we’re gradually see<strong>in</strong>g more <strong>in</strong>terest <strong>in</strong> th<strong>in</strong>gs that will help.”<br />
Dust control solutions on display at WOC ranged from KHK<br />
Diamond Products’ polycrystall<strong>in</strong>e diamond blades for reduc<strong>in</strong>g<br />
material to larger chunks, to Dustless Technology’s ToolSynch<br />
mechanism for remotely operat<strong>in</strong>g its vacuums, provid<strong>in</strong>g convenience<br />
and energy sav<strong>in</strong>gs as well as improved productivity.<br />
Dust Control Technology also featured its new DustBoss DB-45<br />
mid-range sprayer, which can control dust and odour particulates<br />
across an area of 1,115m 2 .<br />
Metabo Corporation executive vice<br />
president Dave Smith said that contractors<br />
should also be th<strong>in</strong>k<strong>in</strong>g about protect<strong>in</strong>g<br />
their workers from excess vibration from<br />
gr<strong>in</strong>ders, hammers, and other equipment.<br />
“Though not yet a major concern <strong>in</strong> the<br />
US, it is very big <strong>in</strong> Europe where EU<br />
regulations are already <strong>in</strong> place,” says<br />
Smith. “But contractors will soon have<br />
US manufacturer Blastrac made a<br />
strong promotion of their floor gr<strong>in</strong>d<strong>in</strong>g<br />
mach<strong>in</strong>e brand Diamatic.
Pentruder wallsaws from Tractive <strong>in</strong> action.<br />
to study vibration data on equipment to determ<strong>in</strong>e how long<br />
workers can safely use equipment.”<br />
Several products at WOC emphasized their vibration control<br />
qualities. Metabo’s new WEO-125 125mm angle gr<strong>in</strong>der<br />
has electronic speed stabilization and auto balance features that<br />
m<strong>in</strong>imize user fatigue, while Hilti’s new TE60 Combihammer<br />
features a built-<strong>in</strong> mass damper system that produces only a<br />
third of the vibration of the company’s TE70, but delivers 15%<br />
more performance.<br />
Saws <strong>in</strong> the spotlight<br />
The cutt<strong>in</strong>g side of concrete work also figured prom<strong>in</strong>ently at<br />
the show. ICS Blount, Inc., announced the beg<strong>in</strong>n<strong>in</strong>g of full<br />
production of its FORCE4 diamond cha<strong>in</strong>, which has 50%<br />
more tensile strength to deliver more power with less risk of<br />
breakage. ICS market<strong>in</strong>g director Ed Hanson expla<strong>in</strong>ed that its<br />
expanded manufactur<strong>in</strong>g facilities for the FORCE4 l<strong>in</strong>e will not<br />
only provide a price po<strong>in</strong>t below its PRO series cha<strong>in</strong>s, but also<br />
A Husqvarna floor gr<strong>in</strong>der show<strong>in</strong>g the dual drive system<br />
clearly which is a Husqvarna patent.<br />
allows the company to offer an expanded product l<strong>in</strong>e with five<br />
bar lengths from 250mm to 635mm, and new cha<strong>in</strong> options to<br />
handle a wider range of materials.<br />
FORCE4 is also the foundation for a new track-mounted<br />
hydraulic wall saw that ICS plans to <strong>in</strong>troduce to the rental market<br />
later this year. “This concept has been around for 10 years,<br />
but FORCE4 made it possible,” says Hanson. “It’s particularly<br />
helpful for production open<strong>in</strong>gs <strong>in</strong> limited access areas, and<br />
elim<strong>in</strong>ates a lot of hassles and conflicts for contractors.”<br />
Also tout<strong>in</strong>g wall saw expertise was Husqvarna, which<br />
demonstrated its WS440 HF with a water-cooled 400-hz electric<br />
motor that generates up to 17 hp. Husqvarna also launched a<br />
new dust suppression system that uses a m<strong>in</strong>imum of water<br />
mist and is developed to be used among other together with<br />
their series of hand held electric power cutters. More about this<br />
novelty <strong>in</strong> the next issue of PDi.<br />
In Diamond B’s booth it was crowded as usual with concrete<br />
cutters wait<strong>in</strong>g for a test drive of the latest from the Pentruder<br />
l<strong>in</strong>e of high frequency wallsaws, wiresaws and core drills.<br />
Tractive, the manufacturer of the Pentruder series announced<br />
<strong>in</strong>troduction of a new wall saw, a completely new core drill<strong>in</strong>g<br />
system and a new contact system that will simplify the work.<br />
Onfloor’s new mach<strong>in</strong>e CreteBoss.<br />
Blastrac-Diamatics new BMGP-600R.<br />
The efficient outdoor dust control<br />
device DustBoss from Dustcontrol<br />
Technology.<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 17
The new <strong>Core</strong> Bore drill rig from Diamond<br />
Products.<br />
HTC’s gr<strong>in</strong>der 1500 ixT.<br />
Efficient dust vacs from Dustcontrol.<br />
The new attachment from Genesis.<br />
A lot of demonstrations took place among others <strong>in</strong> the<br />
Husqvarna booth.<br />
Another high-cycle cutt<strong>in</strong>g option on display was Sanders<br />
Saws’ new lightweight BRAXX 1,000-hz wall saw system that<br />
supports both wire and blade saw<strong>in</strong>g operations. “At 43hp, the<br />
BRAXX can handle up to 1.5m diameter blades,” said spokesman<br />
Mike Horan. “The wire saw version features a number of<br />
add-on components for extra versatility that take advantage of<br />
high-cycle’s improved dependability.”<br />
Also anticipat<strong>in</strong>g a spike <strong>in</strong> demand for alternative power<br />
cutt<strong>in</strong>g was MK Diamond Products with the <strong>in</strong>troduction of its<br />
MK-4000 and MK-3000 series self-propelled saws that utilize<br />
three-phase totally enclosed fan-cooled motors. The 30 hp MK-<br />
4000B series provides 89Nm of torque at the blade shaft while<br />
the 20 hp MK-3000B series provides 69Nm. MK Diamond<br />
vice president and general manager Brian Delahut said that the<br />
new products meet the US Environmental Protection Agency’s<br />
Tier 3 emissions standards, which may be a requirement for<br />
contractors seek<strong>in</strong>g <strong>in</strong>frastructure work funded by the recently<br />
enacted stimulus programme. “If they have a lot of old saws,<br />
they’ll need to replace them with compliant equipment,” says<br />
Delahut. “We expect there’ll be high demand <strong>in</strong> the rental market<br />
for these k<strong>in</strong>ds of products.”<br />
The pursuit of productivity<br />
One quality never <strong>in</strong> short supply at WOC is <strong>in</strong>novation. For<br />
example, Genesis Attachments displayed its new GDR 200<br />
demolition recycler. Designed to work with 20t class mach<strong>in</strong>es,<br />
the fully rotatable recycler delivers 115t of crush<strong>in</strong>g power and<br />
features three jaw set configurations. “We drew on a lot of<br />
contractor <strong>in</strong>put and ideas to make an attachment that is light,<br />
powerful, and <strong>in</strong>expensive,” said Genesis southwest regional<br />
manager Bla<strong>in</strong>e Archibald.<br />
For all-<strong>in</strong>-one core drill<strong>in</strong>g, Diamond Products presented<br />
its Ultimate Drill<strong>in</strong>g Mach<strong>in</strong>e; a self-conta<strong>in</strong>ed mobile unit for<br />
electric and hydraulic powered drill<strong>in</strong>g of 100mm to 610mm<br />
diameter cores through asphalt and concrete up to 300mm thick.<br />
Attendees explor<strong>in</strong>g remotely controlled demolition options<br />
evaluated Husqvarna’s 29.5-hp DXR 310 robot, scheduled to<br />
Big jaws from Allied-Gator.<br />
18 PDi • Is s u e 1 - 2009 • Fe b - ap r I l<br />
A smart gyro stand that makes core drill<strong>in</strong>g so much easier<br />
were demonstrated <strong>in</strong> the Dibo Mach<strong>in</strong>e booth.<br />
Hydrodemolition equipment manufacturer Conjet showed their<br />
remote controlled diesel power robot Conjet Robot 432.<br />
Hilti brought and impressive whole build<strong>in</strong>g to the show<br />
which, among others, <strong>in</strong>cluded their professional l<strong>in</strong>e of<br />
concrete cutt<strong>in</strong>g equipment.<br />
Dust extraction equipment is grow<strong>in</strong>g <strong>in</strong> importance and<br />
a good example of that is Pullman Ermator and its new<br />
partnership with US company Pullman-Holt.<br />
make its US debut later this year. The DXR 310 was <strong>in</strong>troduced<br />
on the European market dur<strong>in</strong>g the fall of 2008. Brokk’s brand<br />
new 260 robot with its 1,900Nm hammer and 7m reach (see<br />
article on page 20) were shown for the first time ever at the Las<br />
Vegas show. In door the manufacturer also showed another<br />
novelty, their largest mach<strong>in</strong>e Brokk 400.<br />
Despite offer<strong>in</strong>g aisle upon aisle of <strong>in</strong>terest<strong>in</strong>g products,<br />
however, WOC could not totally <strong>in</strong>sulate attendees and ven-
Husqvarna’s new demolition robot DXR 310 was <strong>in</strong>troduced<br />
to the US market at World of Concrete. Above two mach<strong>in</strong>es<br />
do<strong>in</strong>g demos <strong>in</strong> a pile of concrete. To the right Husqvarna<br />
Thomas NIlsson, responsible for the development of the new<br />
DXR 310 and Product Manager Johan Ekström, both very<br />
satisfied with the response to the new mach<strong>in</strong>e.<br />
The new Brokk 400, which is the world’s heaviest remote<br />
controlled demolition mach<strong>in</strong>e of this type.<br />
dors from the economic uncerta<strong>in</strong>ty await<strong>in</strong>g them back home.<br />
Metabo’s Smith noted that the outlook had seemed even bleaker<br />
at the 2002 show <strong>in</strong> <strong>New</strong> Orleans, which took place just five<br />
months after the 9/11 attacks. This time, it’s a matter of the<br />
bus<strong>in</strong>ess cycle need<strong>in</strong>g some upward traction. “Until consumer<br />
spend<strong>in</strong>g <strong>in</strong>creases and credit loosens, we can’t say what will<br />
happen,” said Smith.<br />
Dixie Diamond Manufactur<strong>in</strong>g’s Greg Wolters added that many<br />
people were p<strong>in</strong>n<strong>in</strong>g their hopes on President Obama’s stimulus<br />
programme, which was still be<strong>in</strong>g formulated dur<strong>in</strong>g the show. “I’m<br />
not sure how it will turn out, but at this po<strong>in</strong>t, any k<strong>in</strong>d of stimulus<br />
will be good,” said<br />
Wolters.<br />
Any respite<br />
from the str<strong>in</strong>g<br />
of bad news was<br />
welcome, accord<strong>in</strong>g<br />
to CS Unitec<br />
president Tom Carroll.<br />
“People here<br />
are talk<strong>in</strong>g about<br />
bus<strong>in</strong>ess and do<strong>in</strong>g<br />
bus<strong>in</strong>ess,” said Carroll.<br />
“They are look<strong>in</strong>g<br />
for equipment,<br />
and new ways to do<br />
th<strong>in</strong>gs. That’s what<br />
shows like this are<br />
all about.”<br />
www.worldofconcrete.com<br />
To the right a<br />
wallsaw from<br />
Sanders Saws.<br />
Is s u e 1 - 2009 • Fe b - ap r I l • PDi 19
<strong>New</strong> Brokk launched at<br />
World of Concrete<br />
A proud team <strong>in</strong> front of Brokk 260. From the left Brokk AB President Per Waldemarson, Brokk Inc’s Lars L<strong>in</strong>dgren, August “Auggie” Scalici, Henrik Sundgren and Tony Marlow.<br />
In PDi issue 5-2008 we revealed<br />
the new Brokk 400, the<br />
4.8 t and largest Brokk mach<strong>in</strong>e,<br />
which replaced the exist<strong>in</strong>g<br />
Brokk 330. At that time<br />
Brokk was also develop<strong>in</strong>g<br />
another new model the Brokk<br />
260, which was subsequently<br />
<strong>in</strong>troduced at the World of Concrete<br />
exhibition <strong>in</strong> January to<br />
replace the popular Brokk 250.<br />
The design might not be the same as the forerunner<br />
but <strong>in</strong> terms of capacity the Brokk 260 has been developed<br />
to take up where Brokk 250 f<strong>in</strong>ished. “S<strong>in</strong>ce<br />
Brokk 250 went out of production <strong>in</strong> 2000 we have<br />
often heard our clients speak<strong>in</strong>g about it with great<br />
admiration. So dur<strong>in</strong>g the past couple of years time<br />
we have developed a new and better version of Brokk<br />
250 which we call Brokk 260,” says Brokk President<br />
Per Waldemarson when PDi met him at World of<br />
Concrete.<br />
20 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
A Brokk 250 with modern techniques<br />
Brokk had previously shown the new Brokk 260<br />
as a sort of appetiser at the Scand<strong>in</strong>avian show,<br />
Build<strong>in</strong>g Mach<strong>in</strong>ery, <strong>in</strong> early January. The reaction<br />
from the <strong>in</strong>dustry has been very encourag<strong>in</strong>g, even<br />
though there have been few opportunities to test it.<br />
S<strong>in</strong>ce the <strong>in</strong>ternational launch at WOC a number<br />
of mach<strong>in</strong>es have been sold <strong>in</strong> Europe and the <strong>New</strong><br />
York demolition contractor Robo Break<strong>in</strong>g, known<br />
to be a big supporter and specialist <strong>in</strong> operat<strong>in</strong>g the<br />
former Brokk 250, has tested the first mach<strong>in</strong>e <strong>in</strong><br />
the US.<br />
Brokk 260 completes the mach<strong>in</strong>e programme.<br />
It is similar <strong>in</strong> weight and size<br />
to the Brokk 250, but Brokk 260 is<br />
also a lot different from its forerunner,<br />
especially with the new technical<br />
solutions it is equipped with. This is<br />
an all-round mach<strong>in</strong>e <strong>in</strong> which<br />
Brokk has optimized power,<br />
capacity and size for use<br />
<strong>in</strong> precise demolition of<br />
build<strong>in</strong>gs and for demolition<br />
jobs with<strong>in</strong> the concrete and process<br />
<strong>in</strong>dustry. Brokk 260 is based on the vast Brokk knowledge,<br />
but is at the same time built for new construction<br />
solutions. “Brokk 260 is a mach<strong>in</strong>e that is built for use<br />
<strong>in</strong> even tougher environments then its forerunner. A<br />
huge amount of effort has been made to design a well<br />
balanced mach<strong>in</strong>e that is stable dur<strong>in</strong>g operation as<br />
well as transportation,” says Brokk Technical Manager<br />
Gunnar Bystedt. The mach<strong>in</strong>e weighs only 3050 kg<br />
and has a reach of 5.8m. Equipped with Atlas Copco´s<br />
new hydraulic breaker SB 302 the mach<strong>in</strong>e and the<br />
breaker establish a powerful comb<strong>in</strong>ation.<br />
“Our favourite mach<strong>in</strong>e is back!”<br />
A wide range of performance and quality tests has<br />
preceded the launch of the Brokk 260. The test work<br />
has <strong>in</strong>cluded a range of field trials<br />
by Brokk´s designers and also by<br />
external well experienced operators.<br />
The Swedish demolish<strong>in</strong>g<br />
company Rivners AB was<br />
given the opportunity to<br />
test the mach<strong>in</strong>e on a<br />
large job <strong>in</strong> Stockholm.<br />
A satisfied project manager,<br />
Kent W<strong>in</strong>borg, says<br />
“F<strong>in</strong>ally our favourite size<br />
of Brokk mach<strong>in</strong>e is back.<br />
We are very impressed by<br />
its large capacity comb<strong>in</strong>ed<br />
with flexibility and efficiency.”<br />
Production of the Brokk 260<br />
has started and the first units<br />
were delivered <strong>in</strong> March.<br />
www.brokk<strong>in</strong>c.com<br />
Technical Facts Brokk 260<br />
Weight, kg 3050<br />
Width mm 1200<br />
Height mm 1530<br />
Motor output, kW 22<br />
Energy breaker, SB 450/SB 552 610 J<br />
Recommenderad max. weight attachment 395
<strong>Core</strong> <strong>Drills</strong><br />
There are many<br />
manufacturers of<br />
professional core<br />
drill<strong>in</strong>g systems.<br />
Several new models<br />
were launched last<br />
year, but so far this<br />
year very few suppliers<br />
have announced<br />
new products. Atlas<br />
Copco has relaunched<br />
its LCD series and<br />
there are <strong>in</strong>dustry rumours<br />
that the manufacturer<br />
of Pentruder<br />
is about to launch a<br />
completely new pr<strong>in</strong>ciple<br />
for high frequency<br />
core drill<strong>in</strong>g.<br />
The remodelled handheld and hydraulic<br />
core drill<strong>in</strong>g system LCD from Atlas<br />
Copco Construction Tools.<br />
22 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Last year saw the release of several new core drill<strong>in</strong>g systems, but<br />
with the current economic crisis there are many core drill<strong>in</strong>g systems<br />
on suppliers’ shelves wait<strong>in</strong>g to be purchased. This lack of demand<br />
has possibly delayed the release of new models, but maybe later <strong>in</strong><br />
the year there will be some new products on the market. However,<br />
with the next Bauma construction equipment show scheduled for<br />
spr<strong>in</strong>g 2010, manufacturers may decide to wait for the exhibition<br />
to <strong>in</strong>troduce new products.<br />
<strong>New</strong>s from Tractive and Atlas Copco<br />
But there are <strong>in</strong>dications of some activity, as PDi understands<br />
that Tractive is develop<strong>in</strong>g a new Pentruder high frequency core<br />
drill<strong>in</strong>g system. The new system is expected to be officially announced<br />
dur<strong>in</strong>g the second half of 2009 and will be based on a<br />
completely new pr<strong>in</strong>ciple.<br />
Manufacturer Atlas Copco is launch<strong>in</strong>g their handheld<br />
hydraulic core drill<strong>in</strong>g system LCD. Although hydraulic equipment<br />
may no longer be that popular among professional concrete<br />
cutters, there are still applications where hydraulic devices still<br />
work.<br />
Operational safety, high performance and long life have<br />
been the ma<strong>in</strong> targets for the designers of Atlas Copco’s two<br />
relaunched handheld hydraulic core drills. At hydraulic torque<br />
control reduces kickback to a low level and operators will always<br />
be <strong>in</strong> control, even when drill<strong>in</strong>g holes of 200mm diameter. For<br />
operator comfort, the Atlas Copco core drills have low or nearly no<br />
vibration and the core drill fits <strong>in</strong> standard drill stands, whenever<br />
the space conditions allow.<br />
The power-to-weight ratio is optimized compared to the<br />
previous range. “The surpris<strong>in</strong>gly lightweight core drills conv<strong>in</strong>ce<br />
any customer after drill<strong>in</strong>g the first large hole,” says motor drills,<br />
breakers and handheld hydraulics product l<strong>in</strong>e manager Jan<br />
Byrresen. “Customers comment that they had not believed that<br />
this is possible by hand drill<strong>in</strong>g and so safe and fast. The LCD<br />
500 and LCD 1500 is a useful core drill for any job where quick<br />
and safe operation is needed <strong>in</strong> often difficult to access, wet and<br />
muddy work sites.”<br />
The drills offer spark free operations s<strong>in</strong>ce there are no electrical<br />
components. There is cont<strong>in</strong>uous lubrication and cool<strong>in</strong>g<br />
through the power pack. Lifetime of power pack and core drill<br />
are protected through the closed hydraulic system, which prevents<br />
dust or slurry enter<strong>in</strong>g the <strong>in</strong>ternal parts.<br />
Handheld hydraulic core drills are universal tools for all hand<br />
drill<strong>in</strong>g jobs, even <strong>in</strong> conf<strong>in</strong>ed spaces, where there is no room for<br />
drill stands. <strong>Core</strong> drills are used <strong>in</strong> a wide range of applications,<br />
<strong>in</strong>clud<strong>in</strong>g build<strong>in</strong>g renovation and utility works.<br />
Technical Data Atlas Copco LCD series<br />
Weight without hoses and drill bit, kg 7<br />
Oil flow range, l/m<strong>in</strong> 20-30<br />
Pressure relief valve sett<strong>in</strong>g (max.), bar 150<br />
E.H.T.M.A. category: C and D<br />
Max. back pressure <strong>in</strong> return l<strong>in</strong>e, bar 14<br />
Oil work<strong>in</strong>g temperature , ˚C 30-70<br />
Required cool<strong>in</strong>g capacity, kW ~2<br />
20 l.p.m. 30 l.p.m.<br />
<strong>Core</strong> drill type rpm Drill bit diameter rpm Drill bit diameter<br />
LCD 500 600 75-202 mm 900 50-100 mm<br />
LCD 1500 1500 25-75 mm 2250 12-30 mm<br />
The new handheld core drill from Multiquip.<br />
Recent <strong>in</strong>troductions<br />
Last year Hilti launched their compact drill<strong>in</strong>g system DD120 that<br />
can take core bits with diameters between 37-120mm. Hilti has<br />
received a lot of credit for their l<strong>in</strong>e of professional drill systems and<br />
the range conta<strong>in</strong>s five electric models and one hydraulic.<br />
Also last year Husqvarna launched their DM 330, which<br />
weigh<strong>in</strong>g only 13kg, features an ergonomic handle that makes<br />
the drill easy to carry. The controls are designed and positioned to<br />
further enhance ergonomics and to facilitate drill<strong>in</strong>g.<br />
Last year Multiquip launched their CDM1H <strong>Core</strong> Drill.<br />
This s<strong>in</strong>gle-speed model excels <strong>in</strong> wet drill<strong>in</strong>g applications up to<br />
75mm diameter or it can be used with Multiquip’s Cobra dry<br />
drill<strong>in</strong>g bits up to 125mm diameter. The Cobra is made specifically<br />
for dry drill<strong>in</strong>g re<strong>in</strong>forced concrete. The CDM-1H hand core<br />
drill is ideal for electrical and plumb<strong>in</strong>g jobs where operators need<br />
to drill through walls and floors. The 11A, 115V hand-held core<br />
drill operates at 0-1,800 rpm. This unit weighs only 20kg and<br />
comes with an adjustable shoulder rest, a three-position handgrip,<br />
and it’s designed with an <strong>in</strong>ternal water feed feature. For operator<br />
convenience a carry<strong>in</strong>g case and tools are also <strong>in</strong>cluded.
Hilti diamond systems<br />
<strong>in</strong> atomic power plants<br />
The controlled demolition of<br />
atomic power plants is a complex<br />
and demand<strong>in</strong>g operation.<br />
Projects of this k<strong>in</strong>d often have<br />
to be undertaken by companies<br />
with specific experience <strong>in</strong> this<br />
field.<br />
Hilti has decades of experience with diamond systems<br />
for cutt<strong>in</strong>g, gr<strong>in</strong>d<strong>in</strong>g and cor<strong>in</strong>g. But controlled demolition<br />
<strong>in</strong> atomic power plants not only demands<br />
comprehensive know-how, contractors also often need<br />
special solutions for complex tasks that cannot be carried<br />
out us<strong>in</strong>g standard tools and equipment.<br />
One example of a job that required a specially<br />
manufactured solution was a project carried out by<br />
the company Norbert Braun GmbH of Münster,<br />
Germany. A sta<strong>in</strong>less steel vapour drier <strong>in</strong> a reactor had<br />
to be cut <strong>in</strong>to several sections to allow it to be packed<br />
<strong>in</strong> radiation-tight conta<strong>in</strong>ers. Braun’s concept <strong>in</strong>volved<br />
plac<strong>in</strong>g the vapour drier <strong>in</strong>side formwork and fill<strong>in</strong>g<br />
the formwork with a special low-viscosity concrete<br />
before subsequently us<strong>in</strong>g a wire saw for the cutt<strong>in</strong>g<br />
process. The water-cooled saw<strong>in</strong>g operation was<br />
monitored by cameras and remotely controlled so that<br />
the time spent by the workforce with<strong>in</strong> the hazardous<br />
radiation zone could be kept to a m<strong>in</strong>imum. This was<br />
an extremely demand<strong>in</strong>g and <strong>in</strong>novative procedure,<br />
for which Norbert Braun GmbH recently received<br />
the “Diamond Award 2009” from the International<br />
Association of Concrete Drillers.<br />
Hilti supplied a special high-capacity diamond<br />
wire saw system for the project, featur<strong>in</strong>g a higher<br />
power output, a pneumatic wire tension<strong>in</strong>g system<br />
and cont<strong>in</strong>uously adjustable wire speed control. With<br />
this equipment Braun was able to prevent sudden<br />
rises <strong>in</strong> the tension on the wire and greatly reduce the<br />
risk of wire breakage. In addition, Braun used special<br />
diamond wires supplied by Hilti <strong>in</strong> three different<br />
diameters, which allowed trouble-free completion<br />
of each cut.<br />
Pioneer<strong>in</strong>g role <strong>in</strong> dry cutt<strong>in</strong>g<br />
Project eng<strong>in</strong>eer<strong>in</strong>g with tailor-made<br />
solutions makes Hilti a reliable partner<br />
for controlled demolition <strong>in</strong> atomic power<br />
plants. The photo shows an automatic<br />
drill<strong>in</strong>g system developed by Hilti <strong>in</strong> use<br />
on a concrete conta<strong>in</strong>er.<br />
Other methods of controlled demolition <strong>in</strong> atomic<br />
power plants make use of dry cutt<strong>in</strong>g techniques.<br />
In 2002, Hilti was one of the first companies to<br />
supply dry-cutt<strong>in</strong>g wire saw<strong>in</strong>g solutions for demolition<br />
work <strong>in</strong> atomic power stations. This technique<br />
allowed considerable cost-sav<strong>in</strong>gs when remov<strong>in</strong>g<br />
contam<strong>in</strong>ated concrete or steel structures as the costly<br />
and time-consum<strong>in</strong>g task of seal<strong>in</strong>g off the cutt<strong>in</strong>g<br />
area and the evaporation processes required for the<br />
disposal of contam<strong>in</strong>ated concrete slurry were no<br />
longer necessary.<br />
As part of a demolition project <strong>in</strong> 2008 at a reactor<br />
<strong>in</strong> Germany a Hilti dry-cutt<strong>in</strong>g diamond wire saw was<br />
used to cut an access open<strong>in</strong>g <strong>in</strong> a curved concrete wall<br />
to allow removal of material from the reactor core.<br />
Comprehensive range of products<br />
Hilti diamond systems provide a broad range of<br />
solutions <strong>in</strong>corporat<strong>in</strong>g dry-cutt<strong>in</strong>g techniques for<br />
use on re<strong>in</strong>forced concrete and steel. These <strong>in</strong>clude<br />
diamond wire saws with cont<strong>in</strong>uously variable speed<br />
control, adjustable wire guidance systems and highperformance<br />
diamond wires.<br />
The know-how <strong>in</strong>corporated <strong>in</strong> Hilti diamond systems<br />
is <strong>in</strong> big demand for technical demolition <strong>in</strong><br />
atomic power plants, especially with the dry-cutt<strong>in</strong>g<br />
technique.<br />
Hilti also supplies a range of core drill<strong>in</strong>g mach<strong>in</strong>es<br />
and dry-cutt<strong>in</strong>g core bits featur<strong>in</strong>g the <strong>in</strong>novative polycrystall<strong>in</strong>e<br />
diamond technology. <strong>Core</strong> bits of this type<br />
achieve higher cor<strong>in</strong>g performance than conventional<br />
segment-type core bits, and only one specification is<br />
required for use on various types of concrete.<br />
For surface decontam<strong>in</strong>ation Hilti recommends<br />
hand-guided diamond gr<strong>in</strong>d<strong>in</strong>g systems <strong>in</strong> conjunction<br />
with the appropriate vacuum removal system for dry<br />
dust. These power tools, discs and appliances have been<br />
developed together to form matched systems provid<strong>in</strong>g<br />
high suction performance.<br />
Individual solutions<br />
Hilti is also a source of support provided by teams of<br />
eng<strong>in</strong>eers with experience of controlled demolition<br />
projects <strong>in</strong> atomic power plants. The manufactur<strong>in</strong>g<br />
of special solutions and customization of standard<br />
tools and equipment for special jobs is also a field <strong>in</strong><br />
which Hilti excels. Hilti’s specialists can also provide<br />
technical advice, tra<strong>in</strong><strong>in</strong>g and repairs where protective<br />
measures aga<strong>in</strong>st radiation are essential.<br />
www.hilti.com<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 23
“A Profitable<br />
In the US the Oakland<br />
based demolition firm<br />
Alarcon Bohm Corporation<br />
<strong>in</strong> California has<br />
s<strong>in</strong>ce the start <strong>in</strong> 1989<br />
always been a hallmark<br />
for a successful<br />
bus<strong>in</strong>ess and once<br />
ranked one of the fastest<br />
grow<strong>in</strong>g companies<br />
<strong>in</strong> the greater San<br />
Francisco Bay Area.<br />
Three years ago its<br />
President Kev<strong>in</strong> Bohm<br />
took it to a new level<br />
with the move <strong>in</strong>to the<br />
new service of demolition<br />
with remotely<br />
controlled robots from<br />
Brokk.<br />
Kev<strong>in</strong> Bohm and his wife Patricia’s<br />
company went from haul<strong>in</strong>g construction<br />
waste to become a fully<br />
specialised demolition contractor<br />
us<strong>in</strong>g among others remote controlled<br />
demolition techniques.<br />
24 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Kev<strong>in</strong> Bohm is one of those self-made entrepreneurs that started<br />
with noth<strong>in</strong>g and has built his way up. He is proof that the<br />
American dream still exists and that you can set out your m<strong>in</strong>d<br />
and fulfill your dreams.<br />
Haul<strong>in</strong>g construction refuse<br />
Kev<strong>in</strong> Bohm is the President of the demolition and recycl<strong>in</strong>g<br />
firm Alarcon Bohm Corporation, a company he founded<br />
together with his wife Patricia <strong>in</strong> 1989. Bohm started at the<br />
age of 19 <strong>in</strong> the tow<strong>in</strong>g bus<strong>in</strong>ess when he got a used tow truck<br />
from his father. Some years later he changed his profession and<br />
became an apprentice carpenter and moved to the Bay Area<br />
<strong>in</strong> California. It was here he got the idea to start us<strong>in</strong>g trucks<br />
as a work tool aga<strong>in</strong>. But he changed tow<strong>in</strong>g for haul<strong>in</strong>g as he<br />
found out that there was more money to make <strong>in</strong> transport<strong>in</strong>g<br />
construction waste. This became the <strong>in</strong>itial foundation of the<br />
company Alarcon Bohm Corporation with one hauler truck<br />
and three dumpsters.<br />
With the right strategy and determ<strong>in</strong>ed m<strong>in</strong>ds the bus<strong>in</strong>ess<br />
got a good start and has constantly been grow<strong>in</strong>g ever s<strong>in</strong>ce.<br />
After some years the company developed to provide soft demolition<br />
and renovation service, which today has become the<br />
core bus<strong>in</strong>ess. In the beg<strong>in</strong>n<strong>in</strong>g of 2000 the bus<strong>in</strong>ess took off<br />
and dur<strong>in</strong>g a three-year period it was one of the fastest grow<strong>in</strong>g<br />
companies <strong>in</strong> the region with a growth of over 450%. Today<br />
Alarcon Bohm has annual revenue of US$15 millions and<br />
about 60 employees, which can vary up to well over 100<br />
depend<strong>in</strong>g on the workload.<br />
Demolition robots best<br />
choice for Alarcon Bohm<br />
Kev<strong>in</strong> Bohm has always been alert at f<strong>in</strong>d<strong>in</strong>g and<br />
try<strong>in</strong>g new methods for improv<strong>in</strong>g his services and<br />
new bus<strong>in</strong>ess ideas that generate a good return.<br />
Some years ago he learned about a method for<br />
br<strong>in</strong>g<strong>in</strong>g down structures us<strong>in</strong>g electrically powered,<br />
remotely controlled demolition mach<strong>in</strong>es.<br />
In the environmentally conscious Bay Area of<br />
California a device that does not pollute and that<br />
can, due to its compact size, access weak concrete<br />
floors and very conf<strong>in</strong>ed areas still with a lot<br />
of power would be a success. The safety<br />
of the operator us<strong>in</strong>g the mach<strong>in</strong>e’s remote control far away<br />
from the demolition area was another advantage. First Kev<strong>in</strong><br />
rented a mach<strong>in</strong>e from Brock Inc, a demolition robot rental<br />
firm <strong>in</strong> Monroe, Wash<strong>in</strong>gton. “Demolition robots became<br />
a great open<strong>in</strong>g for us as soon as I realized what a profitable<br />
complement they were for our bus<strong>in</strong>ess. We could take on a lot<br />
more jobs then before due to the efficiency the robots provided.<br />
We could also do other types of jobs thanks to what the Brokk<br />
robots added to our services,” says Kev<strong>in</strong> Bohm.<br />
It was at World of Concrete 2006 Kev<strong>in</strong> bought his first<br />
demolition robot, a Brokk 180. Shortly after he bought his<br />
second 180 and after that a Brokk 90 was added. “I am very<br />
satisfied with Brokk, but tra<strong>in</strong><strong>in</strong>g of the operators is an absolute<br />
necessity <strong>in</strong> order to operate the mach<strong>in</strong>es correctly and get<br />
the maximum out of them. Our operators are well tra<strong>in</strong>ed by<br />
Brokk <strong>in</strong> Seattle, which also put us <strong>in</strong> a unique competitive<br />
situation. The right type of equipment and the right person<br />
beh<strong>in</strong>d the joysticks,” says Kev<strong>in</strong>.<br />
Kev<strong>in</strong> estimates that Alarcon Bohm is six to seven times<br />
more efficient with their Brokk robots compared to conventional<br />
methods. Today the Brokk mach<strong>in</strong>es are used at least<br />
<strong>in</strong> one of five jobs and Kev<strong>in</strong> can see a constant <strong>in</strong>crease of the<br />
Brokk operations. But there is some scepticism from clients<br />
who have not seen the equipment before. “When I said to<br />
a client that we were go<strong>in</strong>g to br<strong>in</strong>g the demolition robot<br />
through the stair case he questioned if that was a good idea.<br />
But when he saw the mach<strong>in</strong>e crawl<strong>in</strong>g up the stairs he<br />
was conv<strong>in</strong>ced <strong>in</strong> a couple of seconds,” says Kev<strong>in</strong>. “As<br />
soon as our clients see the robots <strong>in</strong> action any shred<br />
of doubt is blown away.”<br />
Increased work<strong>in</strong>g territory<br />
Almost 90% of all Alarcon Bohm’s jobs come<br />
from public clients like banks, federal <strong>in</strong>stitutions<br />
and departments, airports, jails and schools. Very<br />
few jobs come from the private sector. Accord<strong>in</strong>g<br />
to Kev<strong>in</strong> this is an advantage as the private<br />
sector is much more unstable to work with.<br />
Alarcon Bohm has also started to take<br />
on more clean<strong>in</strong>g jobs like removal<br />
of asbestos and other hazardous<br />
materials and hope to<br />
<strong>in</strong>crease this service <strong>in</strong><br />
the future.<br />
About 90% of<br />
the jobs are carried<br />
out <strong>in</strong> the greater<br />
San Francisco<br />
bay area but the<br />
company is aim<strong>in</strong>g<br />
to widen its<br />
work<strong>in</strong>g territory.<br />
They are<br />
licensed to<br />
carry out demolition<br />
work<br />
<strong>in</strong> the states<br />
of California,<br />
Wash<strong>in</strong>gton,<br />
Oregon and<br />
Nevada. One
Open<strong>in</strong>g”<br />
goal is to widen the work<strong>in</strong>g area cover<strong>in</strong>g Hawaii, Alaska<br />
and Arizona.<br />
Besides the demolition robots Alarcon Bohm has a wide<br />
range of mach<strong>in</strong>ery, which also <strong>in</strong>cludes several types of handheld<br />
equipment, excavators and a number of compact mach<strong>in</strong>es<br />
like skid steers, dumpers and haulers and dumpsters. They are<br />
also look<strong>in</strong>g at the possibility to acquire a Brokk 400 <strong>in</strong> order<br />
to take on heavier demolitions jobs but still with<strong>in</strong> the soft<br />
demolition and renovation segment.<br />
“Our Brokk operation is def<strong>in</strong>itely an area we want to<br />
develop <strong>in</strong> the future and we have got a very good start dur<strong>in</strong>g<br />
these past three years that we have been offer<strong>in</strong>g Brokk services.<br />
There will also be a lot of state <strong>in</strong>vestments <strong>in</strong> terms of renovations<br />
<strong>in</strong> the near future and with our demolition robots and<br />
well-tra<strong>in</strong>ed operators we will have a good chance to be part<br />
of that,” says Kev<strong>in</strong> Bohm.<br />
Alarcon Bohm is currently negotiat<strong>in</strong>g with the US Army<br />
Corps of Eng<strong>in</strong>eers about a long-term contract to handle demolition<br />
and renovation jobs on army bases <strong>in</strong> western USA.<br />
Brokk <strong>in</strong> the United States<br />
Brokk is the biggest manufacturer of this k<strong>in</strong>d of equipment and has been present <strong>in</strong><br />
the US market s<strong>in</strong>ce the mid 1980s and a lot of mach<strong>in</strong>es have been sold. But there<br />
are still few contractors us<strong>in</strong>g Brokk mach<strong>in</strong>es and not so many <strong>in</strong> each state.<br />
One of Alarcon Bohm’s Brokk 180s set out for a new mission.<br />
The roll-off truck system that Alarcon Bohm is us<strong>in</strong>g is<br />
rather unique <strong>in</strong> the US but a common system for haul<strong>in</strong>g<br />
all sorts of waste <strong>in</strong> Europe. The system that uses a hook to<br />
pull the dumpster off and on the truck makes the handl<strong>in</strong>g<br />
quick and easy.<br />
From the left to right: Kev<strong>in</strong> Bohm,<br />
Hilario Madrigal and Just<strong>in</strong> Hoge at<br />
Alarcon Bohm.<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 25
Double Nordic Victory<br />
International Cutt<strong>in</strong>g P<br />
Ever before has anyone<br />
been able to gather the<br />
European concrete saw<strong>in</strong>g<br />
and drill<strong>in</strong>g <strong>in</strong>dustry<br />
<strong>in</strong> the way the manufacturer<br />
Tyrolit has<br />
accomplished dur<strong>in</strong>g<br />
2008. The <strong>in</strong>ternational<br />
concrete cutt<strong>in</strong>g championships<br />
became a<br />
real hit which was<br />
even more strengthened<br />
dur<strong>in</strong>g the Grand<br />
F<strong>in</strong>ale i January. More<br />
then 600 people gathered<br />
<strong>in</strong> Innsbruck to see<br />
the f<strong>in</strong>alen which was<br />
won by Denmark’s Kim<br />
Guldbæk.<br />
26 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
The European Championship of the TYROLIT Cutt<strong>in</strong>g Pro<br />
Competition was the crown<strong>in</strong>g f<strong>in</strong>ale of the 2008 event. On<br />
22 January 2009 more than 600 visitors experienced a brilliant<br />
f<strong>in</strong>al <strong>in</strong> the Messehalle Innsbruck. In the end, the result was<br />
extremely close: Kim Guldbæk (Nordjysk Diamantbor<strong>in</strong>g og<br />
Skær) from Denmark won just one po<strong>in</strong>t ahead of Paul Maurer<br />
(Meister Betontrenn-Technik) from Switzerland.<br />
Inspir<strong>in</strong>g supporters<br />
Cheered on by the fan clubs from their home countries, the<br />
16 national Cutt<strong>in</strong>g Pro champions showed their exceptional<br />
skills <strong>in</strong> the three exercises wall saw<strong>in</strong>g, core drill<strong>in</strong>g and hand<br />
saw<strong>in</strong>g. It was clear from the beg<strong>in</strong>n<strong>in</strong>g that superior proficiency,<br />
know-how and experience would not be sufficient to<br />
w<strong>in</strong> this championship. The fastest athletes were those who<br />
mastered the given conditions, live on stage, <strong>in</strong> the limelight<br />
and <strong>in</strong> front of fans go<strong>in</strong>g wild by keep<strong>in</strong>g cool and concentrat<strong>in</strong>g<br />
on their task, whilst be<strong>in</strong>g encouraged by the TV presenter<br />
Charlotte Engelhardt.<br />
In the visitor’s area, the excitement was close to boil<strong>in</strong>g:<br />
Vik<strong>in</strong>gs blew their horns for the Norwegian Sve<strong>in</strong> Roger Bye<br />
(Moby). Cow bells chim<strong>in</strong>g <strong>in</strong> a sea of Swiss fans, each dressed<br />
<strong>in</strong> T-Shirts <strong>in</strong> their national colours, motivated Paul Maurer<br />
(Meister) and Urs Birrer (Bibi Betonbohrungen). Enthusiastic<br />
Spaniards drove their Spanish Champion Miguel Zollo Sevilla<br />
(Perforación y Corte Saldaña) to an outstand<strong>in</strong>g performance.<br />
The Austrian Markus Netztaler (Schaidraiter) made use of his<br />
home advantage and the wave of excitement.<br />
Dur<strong>in</strong>g the award ceremony, the enthusiasm of the athletes<br />
came through and turned this last part of the competition<br />
<strong>in</strong>to the emotional climax of the even<strong>in</strong>g. The spectacle faded<br />
out with a great party. An essential part <strong>in</strong> the success of the<br />
event was the enterta<strong>in</strong>ment provided by the Cheerleaders of<br />
the Swarco Raiders, the drummers of Beats & Noises as well<br />
as the rock band Groovebreakers.<br />
Below Swiss supporters back<strong>in</strong>g up their Paul Maurer.<br />
First prize w<strong>in</strong>ner was Kim Guldbæk from Denmark. Second plac<br />
just one po<strong>in</strong>t less then Kim. Third place w<strong>in</strong>ners were Miguel Zo<br />
from Norway and Markus Netztaler from Austria.<br />
Construction competition<br />
The wealth of knowledge that the construction professionals<br />
possess <strong>in</strong> the use of Tyrolit technology, gave the Tyrolean<br />
abrasives manufacturer the idea for a competition. The Cutt<strong>in</strong>g<br />
Pro Competition was the first <strong>in</strong>ternational competition<br />
for concrete cutt<strong>in</strong>g and drill<strong>in</strong>g. The 16 heat w<strong>in</strong>ners and<br />
runners-up from a total of 10 countries have honed their<br />
skill, speed, strength and spirit to a f<strong>in</strong>e art. The f<strong>in</strong>alist
<strong>in</strong> Tyrolit’s<br />
ro Competition<br />
e w<strong>in</strong>ner (to the right of Kim) Paul Maurer from Switzerland had<br />
llo Sevilla (left of the w<strong>in</strong>ner) from Spa<strong>in</strong> followed by Roger Bye<br />
who makes the most efficient use of wall saws, core drills<br />
and hand-held saws will be crowned European champion.<br />
The Tyrolit Cutt<strong>in</strong>g Pro Competition was presented by TV<br />
host Charlotte Engelhardt and was scheduled to take place<br />
<strong>in</strong> the Messehalle <strong>in</strong> Innsbruck on January 22nd, start<strong>in</strong>g<br />
at 6 p.m. Information on the f<strong>in</strong>alists and their m<strong>in</strong>imum<br />
times can be found on the dedicated homepage at www.<br />
cutt<strong>in</strong>gprocompetition.com.<br />
Tyrolit Schleifmittelwerke Swarovski KG<br />
Tyrolit is a lead<strong>in</strong>g global supplier for every conceivable abrasives<br />
application and solution and, with its 80,000 different<br />
products, has long been a Champions League player among<br />
the abrasives manufacturers. Today, no challenge is too great<br />
for the Tyrolit experts, one of the reasons why they are now so<br />
much <strong>in</strong> demand <strong>in</strong>ternationally for their <strong>in</strong>novative solutions.<br />
Applications range from precision bor<strong>in</strong>g to nanometre levels,<br />
to the use of diamond wire saws for the decommission<strong>in</strong>g of<br />
North Sea drill<strong>in</strong>g rigs. Every major <strong>in</strong>ternational <strong>in</strong>dustry<br />
puts its faith <strong>in</strong> Tyrolit products and processes and gr<strong>in</strong>ds,<br />
cuts and drills practically every material, no matter how<br />
hard, with products and technology supplied by this member<br />
of the Swarovski Group. Tyrolit can be found wherever<br />
concrete, stone, glass, metal or plastics has to be processed,<br />
mean<strong>in</strong>g that everyone comes <strong>in</strong>to contact with products of<br />
the Tyrol-based company every day, even if only <strong>in</strong>directly.<br />
A total of 4,580 employees work for Tyrolit at 25 locations<br />
around the world and <strong>in</strong> 2008 achieved a turnover of more<br />
than EUR 504 million.<br />
Tyrolit’s market<strong>in</strong>g Manager Wolfgang Keckeis thanked<br />
the contestants, the audience, the sponsors and the people<br />
beh<strong>in</strong>d the stage that organised the competition. We as<br />
magaz<strong>in</strong>e also would like to take the opportunity and that<br />
Tyrolits for a great <strong>in</strong>itiative and arrangement.<br />
The results of the TYROLIT Cutt<strong>in</strong>g<br />
Pro European Championship<br />
Rank Name Company Country Total po<strong>in</strong>ts<br />
1 Kim GULDBAEK Nordjysk Diamantbor<strong>in</strong>g og Skær DAN 38<br />
2 Paul MAURER Meister Betontrenn-Technik SUI 37<br />
3 Markus NETZTALER Schaidraiter AUT 33<br />
3 Sve<strong>in</strong> ROGER BYE Moby NOR 33<br />
3 Miguel ZOLLO SEVILLA Perforacion y Corte Saldaña SPA 33<br />
6 Duncan WOODWARD K<strong>in</strong>gstar GBR 31<br />
7 Urs BIRRER Bibi Betonbohrungen SUI 27<br />
8 Riccardo GARELLI Garelli Tagli ITA 25<br />
9 James EVANS Britannia Cutt<strong>in</strong>g Services GBR 24<br />
9 Wilhelm SCHIKOWSKI He<strong>in</strong>z W<strong>in</strong>kler GER 24<br />
9 Conny SVANBORG Gustav R Johansson SWE 24<br />
12 Antonio CUEVAS P. Moyano SLU SPA 22<br />
12 Andrea CECCHET Ellettrotermoidraulica Cecchet ITA 22<br />
14 Mart<strong>in</strong> SPONRING Heiss AUT 21<br />
14 Olivier GIRARD FDB FRA 21<br />
16 Fabrice VANDERBECQUE Diam CSD FRA 14<br />
The Tyrolit top executives from the left<br />
Wolfgang Keckeis, Alfonso Marra and<br />
Christan Koidl.<br />
The Norwegian Vik<strong>in</strong>gs had good reasons<br />
to celebrate this even<strong>in</strong>g.<br />
“Viva Italia” was shouted out several<br />
times dur<strong>in</strong>g the even<strong>in</strong>g similar to a<br />
world cup football game.<br />
The band “Groovebreakers” enterta<strong>in</strong>ed<br />
with some good old rock’n roll dur<strong>in</strong>g<br />
the even<strong>in</strong>g.<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 27
SPECIAL DE<br />
When it comes to<br />
diamond tools and<br />
equipment, there’s<br />
always someth<strong>in</strong>g new<br />
at US Diteq.<br />
Text: Jim Parsons • Foto: Diteq<br />
Dan Ste<strong>in</strong>er, President of Diteq.<br />
28 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Diteq president Dan Ste<strong>in</strong>er readily admits that his<br />
company is not the biggest manufacturer <strong>in</strong> the diamond<br />
tools and equipment bus<strong>in</strong>ess. But if a construction or<br />
demolition contractor is look<strong>in</strong>g for a specific tool to fit a<br />
specific need, chances are Diteq has it.<br />
“We’re try<strong>in</strong>g to put our mark on the <strong>in</strong>dustry by be<strong>in</strong>g<br />
a one-stop shop for fill<strong>in</strong>g a lot of niches,” says Ste<strong>in</strong>er.<br />
“When people buy one type of product from us, they often<br />
f<strong>in</strong>d that we have other tools and equipment that they’re<br />
look<strong>in</strong>g for.”<br />
More then two centuries of experience<br />
Such a broad product range is rather remarkable consider<strong>in</strong>g<br />
that the company, with 35 employees, has been <strong>in</strong> existence<br />
for only six years. Yet despite its relative youth, Diteq’s core<br />
management team has more than two centuries of comb<strong>in</strong>ed<br />
<strong>in</strong>dustry experience.<br />
“Though our beg<strong>in</strong>n<strong>in</strong>gs are rather humble, our experience<br />
has helped us grow quickly,” says Ste<strong>in</strong>er, who jo<strong>in</strong>ed<br />
DITEQ <strong>in</strong> 2005 after spend<strong>in</strong>g more than 30 years at<br />
Husqvarna. “We have a good understand<strong>in</strong>g of what contractors<br />
look for <strong>in</strong> tools and equipment, and the resources<br />
to quickly roll out new products or ref<strong>in</strong>e exist<strong>in</strong>g ones to<br />
meet those requirements.”<br />
The depth and breadth of experience has enabled DITEQ<br />
to identify and forge strategic alliances with other manu-<br />
facturers<br />
around<br />
the globe.<br />
Among the<br />
company’s<br />
key partners are<br />
Shibuya, Dustless Technology,<br />
Keyang, Powers Fasteners,<br />
Subaru, and EMAK. The<br />
alliances provide production resources that complement<br />
Diteq’s US based light manufactur<strong>in</strong>g and warehouse capabilities,<br />
which <strong>in</strong>clude its headquarters 1,400m 2 facility <strong>in</strong><br />
Lees Summit, Missouri and a 2,300m 2 facility <strong>in</strong> Anaheim,<br />
California.<br />
Another advantage of Diteq’s niche philosophy is that it<br />
creates a wider range of opportunities to reach prospective<br />
buyers. Distributors range from the traditional channels of<br />
concrete equipment and supply dealers, rental distributors,<br />
and specialty trade suppliers to hardware stores and fire and<br />
rescue supply houses. Diteq also sells directly to Concrete<br />
Saw<strong>in</strong>g and Drill<strong>in</strong>g Association members.<br />
“We try to be as discrim<strong>in</strong>at<strong>in</strong>g as our customers when it<br />
comes to select<strong>in</strong>g quality tools to offer,” says Ste<strong>in</strong>er. “That’s<br />
why we work only with partners who have a proven commitment<br />
to quality manufactur<strong>in</strong>g. As a result, customers<br />
aren’t left wonder<strong>in</strong>g whether a product will meet a par-
LIVERY<br />
ticular need or be a worthwhile<br />
<strong>in</strong>vestment.”<br />
But Diteq is more than just a<br />
matchmaker for products and niche<br />
needs. From the very beg<strong>in</strong>n<strong>in</strong>g, the<br />
company built its reputation based on the<br />
<strong>in</strong>novative diamond blades and related tools that<br />
feature Diteq’s proprietary ARIX diamond arrangement<br />
technology. Compar<strong>in</strong>g the blades with high-quality<br />
tyres used by rac<strong>in</strong>g cars, Ste<strong>in</strong>er says the precise alignment<br />
of ARIX blades <strong>in</strong>creases their cutt<strong>in</strong>g speed by 50%, and<br />
extends their life by 30%.<br />
Ste<strong>in</strong>er adds that ARIX technology’s complexity has so<br />
far frustrated any attempts to decipher its secrets. “There<br />
is truly noth<strong>in</strong>g else like it, both <strong>in</strong> terms of its design and<br />
the performance it provides users,” he says.<br />
Diteq is now implement<strong>in</strong>g ARIX technology <strong>in</strong>to small<br />
diameter blades, core bits, and stone cutt<strong>in</strong>g fabrication<br />
tools. The company has also recently<br />
<strong>in</strong>troduced a new l<strong>in</strong>e of 100mm to<br />
406mm vacuum bonded utility blades<br />
that can cut both metal and concrete.<br />
This has attracted <strong>in</strong>terest not only<br />
from its traditional construction<br />
and demolition customers, but also<br />
emergency services professionals.<br />
“Up to now, us<strong>in</strong>g a diamond<br />
blade to cut metal has been unheard,”<br />
says Ste<strong>in</strong>er. “Because<br />
seconds count when it comes to<br />
sav<strong>in</strong>g lives, many fire departments<br />
and rescue squads are now discover<strong>in</strong>g the value of these<br />
versatile, time sav<strong>in</strong>g blades.”<br />
Although DITEQ’s ARIX blades are produced <strong>in</strong> Korea,<br />
they will not be severely affected by the outcome of the antidump<strong>in</strong>g<br />
suit aga<strong>in</strong>st Ch<strong>in</strong>ese and Korean made blades.<br />
“Prices on diamond blades across the <strong>in</strong>dustry will likely<br />
go up, but we’re glad to see this issue resolved because it was<br />
gett<strong>in</strong>g out of hand,” says Ste<strong>in</strong>er. “Too many contractors<br />
were treat<strong>in</strong>g blades like commodities and try<strong>in</strong>g to cut their<br />
costs for the wrong reasons.”<br />
Diteq’s expertise <strong>in</strong> diamond blade applications is pay<strong>in</strong>g<br />
off <strong>in</strong> other ways. The company’s newest partnership with<br />
Card<strong>in</strong>al Saws and Blades of Conshohocken, Pennsylvania,<br />
has yielded new opportunities <strong>in</strong> the green concrete market.<br />
Among the recently <strong>in</strong>troduced products are the new<br />
G-TEQ lightweight saw, the Liberty Bell blade, with its<br />
dist<strong>in</strong>ctively shaped arbour hole that fits all Soff-Cut® saws,<br />
and the C-TEQ crack chaser that can smoothly handle even<br />
the most erratic fissures.<br />
F<strong>in</strong>d<strong>in</strong>g such synergy <strong>in</strong> products and equipment<br />
provides <strong>in</strong>numerable benefits <strong>in</strong> the field. At the World<br />
Trade Centre site <strong>in</strong> <strong>New</strong> York City, CSDA contractor J.P.<br />
Hogan of Staten Island, <strong>New</strong> York, is us<strong>in</strong>g the Shibuya<br />
402 core drills and Diteq C-52 core bits to remove exist<strong>in</strong>g<br />
east wall <strong>in</strong>frastructure and make way for construction of<br />
the new Freedom Tower. Hogan, a subcontractor for the<br />
mult<strong>in</strong>ational Phoenix Group construction consortium,<br />
uses a specially crafted diamond wire saw, then core-drills<br />
The Diteq headquarters <strong>in</strong> Lee’s Summit, Missouri, USA.<br />
the panels for lift-out and removal.<br />
Hogan quote about the project, and how the core drills<br />
and bits have contributed.<br />
Beyond cutt<strong>in</strong>g and drill<strong>in</strong>g<br />
Ste<strong>in</strong>er notes that as a full-l<strong>in</strong>e supplier to CSDA, the company<br />
supports all phases of a contractor’s operation. “We<br />
also supply heavy-duty electrical cord, battery powered spray<br />
systems, high-quality pump sprayers, and carbide drill<strong>in</strong>g<br />
steel and hammer bits,” he says, cit<strong>in</strong>g the new Concrete Destroyer<br />
as an example. “This non-toxic, environmentally safe<br />
biodegradable liquid dissolves Portland cement on contact,<br />
mak<strong>in</strong>g it ideal for clean<strong>in</strong>g up equipment and tools. It can<br />
even remove concrete that is years old,” says Ste<strong>in</strong>er.<br />
So too is Diteq’s support of the concrete preparation<br />
<strong>in</strong>dustry. The company’s expanded product l<strong>in</strong>e <strong>in</strong>cludes<br />
200mm to 460mm gr<strong>in</strong>ders with diamond gr<strong>in</strong>d<strong>in</strong>g heads<br />
and Teq-Lok diamond <strong>in</strong>serts, and special diamond buttons<br />
and PCD (Polycristal<strong>in</strong>e Diamonds)<br />
heads. “We also stock a full l<strong>in</strong>e of<br />
abrasive blades, gr<strong>in</strong>d<strong>in</strong>g wheels, and<br />
sandpaper products,” adds Ste<strong>in</strong>er.<br />
Diversity and an eye for detail<br />
will likely serve both Diteq and its<br />
customers well as economic uncerta<strong>in</strong>ty<br />
shrouds what was already<br />
shap<strong>in</strong>g up to be an uncerta<strong>in</strong> market<br />
for construction and demolition<br />
services. “Money for construction<br />
loans is only go<strong>in</strong>g to get tighter,”<br />
says Ste<strong>in</strong>er. “One hopeful sign<br />
is that almost everyone agrees upgrad<strong>in</strong>g roads, bridges,<br />
sewers, and other public <strong>in</strong>frastructure will be critical to<br />
keep<strong>in</strong>g the US economy go<strong>in</strong>g.”<br />
Other issues are far more certa<strong>in</strong>, such as the need for<br />
contractors to take greater care <strong>in</strong> safeguard<strong>in</strong>g their workers<br />
and the environment from silicosis. “It’s a huge safety<br />
concern that will receive much more attention, particularly<br />
when work<strong>in</strong>g <strong>in</strong> conf<strong>in</strong>ed spaces,” says Ste<strong>in</strong>er. “We’ll also<br />
see more manufacturers develop ways to separated slurry<br />
<strong>in</strong>to a material that can be safely disposed or reused.”<br />
Regardless of what opportunities and issues<br />
contractors are presented with, Ste<strong>in</strong>er<br />
has no doubts that Diteq has products<br />
to help meet them. “We<br />
want people to come to us<br />
first,” he says. “We may<br />
not immediately become<br />
their primary tool and<br />
equipment supplier,<br />
but we’ll be happy to<br />
be their number two or<br />
number three supplier.<br />
As they get experience<br />
with our products and<br />
learn more about what<br />
we offer, we’re confident<br />
they’ll keep com<strong>in</strong>g back<br />
for more.”<br />
www.diteq.com<br />
Below Bob Coats, VP Sales & Market<strong>in</strong>g<br />
and Kev<strong>in</strong> Wilson, VP Operations.<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 29
UK based concrete<br />
drill<strong>in</strong>g and saw<strong>in</strong>g<br />
specialist Holemasters<br />
Demtech Ltd were<br />
chosen to undertake<br />
a large stitch drill<strong>in</strong>g<br />
job <strong>in</strong> <strong>New</strong> York Street,<br />
Manchester.<br />
Property developers Bruntwood Estates embarked on<br />
a redevelopment project <strong>in</strong> the commercial centre of<br />
Manchester, York Street. This <strong>in</strong>volved demolish<strong>in</strong>g the<br />
old build<strong>in</strong>g and construct<strong>in</strong>g a new state of the art office<br />
block. To make way for the new development, the<br />
basement of the old build<strong>in</strong>g had to be drilled and piled.<br />
Contractor Sir Robert McAlp<strong>in</strong>e called <strong>in</strong> drill<strong>in</strong>g and<br />
saw<strong>in</strong>g specialists Holemasters Demtech Ltd to cut pockets<br />
out of the concrete basement slab so pil<strong>in</strong>g could beg<strong>in</strong>.<br />
Extensive Concrete Cutt<strong>in</strong>g<br />
When it came to drill<strong>in</strong>g thousands of holes 112mm<br />
diameter, 1.2m deep, <strong>in</strong> re<strong>in</strong>forced concrete, Holemasters<br />
Demtech Ltd had to get the best diamond core drill for<br />
the job. A few less m<strong>in</strong>utes per hole, and a couple more<br />
holes per core drill, would make a huge difference to<br />
keep<strong>in</strong>g with<strong>in</strong> the budget, and hitt<strong>in</strong>g the completion<br />
date of the large project.<br />
Heavy Steel<br />
Drillers soon found 60mm and 100mm thick steel<br />
plates runn<strong>in</strong>g through some of the cutt<strong>in</strong>g area, which<br />
looked to be a big problem early on <strong>in</strong> the job. However,<br />
Holemasters Demtech found the AERO® <strong>Core</strong> Drill was<br />
quick, even when drill<strong>in</strong>g pure steel, and a lot faster than<br />
at first expected.<br />
<strong>Core</strong> Drill Trials<br />
Test<strong>in</strong>g to f<strong>in</strong>d the best bit was not a problem as Holemasters<br />
had more than eight hydraulic drill set-ups on<br />
the site, alongside each other, each with the same motor<br />
speed, and all drill<strong>in</strong>g the same concrete. Each set up had<br />
a hydraulic autofeed. These conditions ensured there were<br />
few variables <strong>in</strong> the test<strong>in</strong>g process. Holemasters tested<br />
core drills from six different companies and it soon became<br />
clear that the AERO® <strong>Core</strong> Drill came out on top as the<br />
best product, on speed and life.<br />
<strong>New</strong> York Stree<br />
30 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h
Progress to date<br />
Holemasters Demtech completed most of the basement<br />
slab drill<strong>in</strong>g <strong>in</strong> eight weeks to specification and with<br />
maximum efficiency, fulfill<strong>in</strong>g Sir Robert McAlp<strong>in</strong>e’s<br />
requirements and leav<strong>in</strong>g Bruntwood Estates happy with<br />
the progress on the project.<br />
Strong Market Presence<br />
Diaquip, manufacturers and suppliers of the AERO®<br />
<strong>Core</strong> <strong>Drills</strong>, were very impressed with the professionalism<br />
and thoroughness of the trials Holemasters Demtech<br />
carried out. The consistency of the AERO® was proven<br />
throughout the project. Well over 3,000m of drill<strong>in</strong>g with<br />
the AERO® <strong>Core</strong> <strong>Drills</strong> were completed on the job.<br />
The concrete slab stretched to 2 metres <strong>in</strong> depth <strong>in</strong> places.<br />
Some of the cores extracted from the basement.<br />
UK Holemasters Demtech cut the slab <strong>in</strong>to liftable sections.<br />
100mm steel plate drilled with an AERO® <strong>Core</strong> Drill.<br />
t Stitched Up!<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 31
The UK diamond drill<strong>in</strong>g specialist, D-Drill Master<br />
Drillers was the first drill<strong>in</strong>g contractor to be <strong>in</strong>volved<br />
<strong>in</strong> the Shard London Bridge project <strong>in</strong> the centre of<br />
London. Subcontracted directly by Barhale, the D-Drill<br />
team was brought <strong>in</strong> to help establish the make up<br />
of the ground underneath the 28 year old Southwark<br />
Tower before demolition work could start.<br />
Operatives tra<strong>in</strong>ed to work <strong>in</strong> conf<strong>in</strong>ed<br />
spaces, us<strong>in</strong>g breath<strong>in</strong>g apparatus and escape<br />
kit, conducted <strong>in</strong>verted and horizontal drill<strong>in</strong>g at<br />
the bottom of an 18m deep shaft, which was<br />
Drill<strong>in</strong>g to the <strong>Core</strong> at<br />
Shard London Bridge<br />
part of a World War II shelter and long redundant<br />
underground station. Drill<strong>in</strong>g depths of 3m and<br />
150mm diameter through re<strong>in</strong>forced concrete<br />
and cast iron l<strong>in</strong>ers were conducted to obta<strong>in</strong><br />
core samples for material test<strong>in</strong>g, necessary for<br />
the predemolition plann<strong>in</strong>g.<br />
“It was great to be one of the first contractors<br />
on the Shard project, work<strong>in</strong>g on an old London<br />
site,” says D-Drill south branch manager John<br />
Barber. “D-Drill was brought <strong>in</strong> because of our<br />
experience and ability to drill <strong>in</strong> conf<strong>in</strong>ed spaces<br />
Retipp<strong>in</strong>g saves costs<br />
For more than 15 years the Swedish company<br />
Midhage Diatip has been a supplier of equipment<br />
for re-braz<strong>in</strong>g segments onto diamond tools. In<br />
the beg<strong>in</strong>n<strong>in</strong>g the range focused on equipment for<br />
the retipp<strong>in</strong>g of diamond core bits, but recently the<br />
range has been supplemented with mach<strong>in</strong>es for the<br />
production of diamond blades. The bus<strong>in</strong>ess idea is<br />
not to compete with suppliers of mach<strong>in</strong>es for the big<br />
professional diamond tool manufacturers, but rather<br />
offer low price options for the small manufacturers or<br />
the service shops. The founder of the company, Jack<br />
Midhage, was a well-known name <strong>in</strong> the diamond tool<br />
bus<strong>in</strong>ess. In spite of his age Jack Midhage took part<br />
<strong>in</strong> the development of new products and <strong>in</strong> sales<br />
and market<strong>in</strong>g. Today the late Mr Midhage´s son<br />
and daughter are directors and <strong>in</strong>volved <strong>in</strong> runn<strong>in</strong>g<br />
the bus<strong>in</strong>ess <strong>in</strong> co-operation with the different<br />
manufacturers.<br />
Car<strong>in</strong>a Midhage, who is do<strong>in</strong>g most of the<br />
customer contacts, is happy to be able to cont<strong>in</strong>ue<br />
her father’s work sell<strong>in</strong>g mach<strong>in</strong>es for retipp<strong>in</strong>g and<br />
manufactur<strong>in</strong>g of diamond tools all<br />
over the world and says that there<br />
has been an <strong>in</strong>creas<strong>in</strong>g <strong>in</strong>terest <strong>in</strong><br />
the company’s products <strong>in</strong> recent<br />
years. As a result of the bad<br />
times there is a need to repair<br />
<strong>in</strong>stead of always buy<strong>in</strong>g new<br />
and Midhage Diatip can offer<br />
the equipment and auxiliaries<br />
that make the job easier. “And for<br />
the moment our export customers<br />
can also take benefit of extra<br />
discounts because of the low currency rate on<br />
the Swedish Krona,” says Car<strong>in</strong>a Midhage.<br />
The company’s growth has benefited from a<br />
32 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
number of trends. Previously the cost of the diamond<br />
segments constituted a major part of the total tool<br />
cost. Now other costs have become more significant,<br />
particularly those of steel centres and barrels, as well<br />
as transportation.<br />
The retipp<strong>in</strong>g range<br />
The top sell<strong>in</strong>g model is still the CD 7-28 for retipp<strong>in</strong>g<br />
core bits. The mach<strong>in</strong>e cuts off the worn end of the<br />
used barrel at the same time as it cuts neat and accurately<br />
positioned seats for the new segments. The<br />
seats make it easier to braze the new segments and<br />
make the whole bit stronger. It is also available as a<br />
smaller model, the CD 600, which is lower<br />
<strong>in</strong> price and easier to take to site. These<br />
are manual models that work without<br />
electrical power but they can also<br />
be supplemented with hydraulic<br />
motors for the cutt<strong>in</strong>g. In addition there<br />
are also fully automatic models controlled<br />
by a CPU. For fix<strong>in</strong>g the segments while<br />
braz<strong>in</strong>g the company’s braz<strong>in</strong>g magnets<br />
have become very popular. They are<br />
available <strong>in</strong> different types and with different<br />
dimensions to suit all bits.<br />
Beside this range of mach<strong>in</strong>es for the core bits<br />
there is also a full range of mach<strong>in</strong>es for the repair<br />
or manufactur<strong>in</strong>g of diamond blades, braz<strong>in</strong>g<br />
mach<strong>in</strong>es, a dress<strong>in</strong>g and gr<strong>in</strong>d<strong>in</strong>g mach<strong>in</strong>e and a<br />
tension<strong>in</strong>g mach<strong>in</strong>e. These mach<strong>in</strong>es are<br />
designed to suit repair shops or the<br />
small series production. The braz<strong>in</strong>g<br />
mach<strong>in</strong>e, HFCS-1600 SA, is semiautomatic<br />
that brazes the segments<br />
onto the blades with a high frequency generator.<br />
The preparations and the rotation of the blade are<br />
and our understand<strong>in</strong>g of demolition requirements.<br />
We are now expect<strong>in</strong>g to be <strong>in</strong>volved <strong>in</strong> more<br />
drill<strong>in</strong>g and saw<strong>in</strong>g projects as the construction of<br />
the Shard cont<strong>in</strong>ues.”<br />
Shard London Bridge is set to become the<br />
UK’s & Western Europe’s tallest build<strong>in</strong>g stand<strong>in</strong>g<br />
at 310m and spann<strong>in</strong>g over 72 floors. The<br />
bra<strong>in</strong>child of Italian architect Renzo Piano, this<br />
prestigious project is set to be complete by the<br />
end of 2011.<br />
www.d-drill.co.uk<br />
In charge of sales, Car<strong>in</strong>a Midhage.<br />
manual, but the feed<strong>in</strong>g of the segment <strong>in</strong> position for<br />
the braz<strong>in</strong>g is controlled by a pneumatic system.<br />
Also the dress<strong>in</strong>g mach<strong>in</strong>e, SD 1200, works half<br />
manually. The gr<strong>in</strong>d<strong>in</strong>g heads are fed by hand wheels,<br />
but the oscillat<strong>in</strong>g movements for an even wear of<br />
the gr<strong>in</strong>d<strong>in</strong>g wheels are automatically performed.<br />
On the tension<strong>in</strong>g mach<strong>in</strong>e, T 1600,<br />
an electric motor does the rotation<br />
of the blade, but the pressure is<br />
manually controlled.<br />
The company is flexible and<br />
many of the mach<strong>in</strong>es are specially<br />
designed by request from<br />
customers. Morgan Midhage, who<br />
has been <strong>in</strong> the diamond bus<strong>in</strong>ess<br />
for 20 years, noticed that as the floor<br />
gr<strong>in</strong>d<strong>in</strong>g market has expanded there has been an<br />
<strong>in</strong>creased <strong>in</strong>terest for equipment that can make<br />
the retipp<strong>in</strong>g of floor gr<strong>in</strong>d<strong>in</strong>g plates<br />
easier. This demand resulted <strong>in</strong> the<br />
new GH 15 <strong>in</strong> the programme for<br />
braz<strong>in</strong>g segments onto discs, plates<br />
and cup wheels. The mach<strong>in</strong>e works<br />
with a high frequency generator and<br />
can braze material up to 15mm <strong>in</strong><br />
total thickness.<br />
www.diatip.com<br />
Correct mark<strong>in</strong>g of<br />
abrasives – a must<br />
for oSa-members<br />
There is a huge range of tools <strong>in</strong> use today that<br />
are easy to operate, bear little or no mark<strong>in</strong>g<br />
and do not come with an <strong>in</strong>struction manual.<br />
This is the case for simple hand tools, such as<br />
hammers and screwdrivers, but for abrasive<br />
products the requirements are much different.<br />
Abrasive wheels <strong>in</strong>correctly selected or misused<br />
can be very dangerous, caus<strong>in</strong>g serious <strong>in</strong>juries.<br />
The range of products <strong>in</strong> terms of size, shape,<br />
specification and operat<strong>in</strong>g requirements require<br />
explicit mark<strong>in</strong>g regulations. International and<br />
European standards of abrasives therefore<br />
require that the maximum permissible operat<strong>in</strong>g<br />
speed (<strong>in</strong> m/s and RPM), the dimensions and<br />
any particular restrictions to its use be marked<br />
directly on the abrasive wheel. And this mark<strong>in</strong>g<br />
must be legible and permanent. Unfortunately<br />
many products do not meet these requirements<br />
and, therefore, give rise to great safety risks.<br />
Consequently, the message from oSa to all users<br />
of abrasives is “Don’t use a product if its mark<strong>in</strong>g<br />
is illegible, <strong>in</strong>complete or miss<strong>in</strong>g!”<br />
Almost every week the oSa-headquarters<br />
receive <strong>in</strong>formation on <strong>in</strong>sufficiently or <strong>in</strong>correctly<br />
labelled products marked with the oSa®-logo.<br />
If these are manufactured by an oSa-member,<br />
a phone call usually helps to clarify the case<br />
and admonish the member to mark correctly <strong>in</strong><br />
future. If however we have to deal with a counterfeit<br />
or private label product, a lawyer will be<br />
used. A severe <strong>in</strong>fr<strong>in</strong>gement of oSa-regulations<br />
is the miss<strong>in</strong>g 5-digit private label number, as<br />
this number safeguards traceability from the<br />
user/dealer/importer back to the manufacturer.<br />
The counterfeiter will <strong>in</strong> such cases have to<br />
sign a cease and desist letter and cover the<br />
legal costs. Further possible legal steps are the<br />
destruction of the counterfeits and compensation<br />
dependent on the turnover. Members of oSa are<br />
totally committed to the correct mark<strong>in</strong>g of their<br />
products. To help members <strong>in</strong> the correct mark<strong>in</strong>g<br />
of abrasives, <strong>in</strong>structions for the different abrasive<br />
products will shortly be provided <strong>in</strong> the <strong>in</strong>ternal<br />
member section of the oSa website.<br />
www.osa-abrasives.org
Mäss<strong>in</strong>formation:<br />
Promosalons Sverige AB<br />
Tel: 08-660 40 11<br />
56 PDi • Is s u e 5 - 2008 • De c 08 - Ja n 09<br />
sweden@promosalons.com<br />
A trade show organized by<br />
International Exhibition of Equipment,<br />
Mach<strong>in</strong>ery and Techniques for the<br />
Construction and Build<strong>in</strong>g Materials Industry<br />
2009<br />
From 20 to 25 April<br />
PARIS-NORD EXHIBITION CENTRE - FRANCE<br />
Build<strong>in</strong>g<br />
the future<br />
1,500<br />
exhibitors 210,000<br />
visitors<br />
200,000 m 2<br />
exhibition<br />
www.<strong>in</strong>termat.fr<br />
INFOLINE :+33 (0)1 55 23 71 73
Trevi Benne dealers gathered <strong>in</strong> <strong>Italy</strong><br />
On 14-15 December the Italian manufacturer<br />
Trevi Benne organised a meet<strong>in</strong>g for their <strong>in</strong>ternational<br />
dealers. Staff from 18 companies<br />
represent<strong>in</strong>g Trevi Benne abroad gathered at<br />
34 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
the Trevi Benne premises <strong>in</strong> Noventa Vicent<strong>in</strong>a.<br />
Presentations and onsite demonstrations<br />
where held on the new Trevi Benne crush<strong>in</strong>g<br />
bucket series BM. Accord<strong>in</strong>g to Trevi Benne<br />
market<strong>in</strong>g manager Christian Tadiotto the new<br />
crush<strong>in</strong>g bucket range was very well received<br />
by the attendees. The dealer conference<br />
f<strong>in</strong>ished with a gala d<strong>in</strong>ner at the Bevilacqua<br />
Castle near Noventa Vicent<strong>in</strong>a. See more on<br />
the new Trevi Benne BM series on page 12<br />
<strong>in</strong> this issue.<br />
www.trevibenne.it<br />
Among others a fire eater enterta<strong>in</strong>ed<br />
the audience.<br />
At the gala d<strong>in</strong>ner Trevi Benne President<br />
Luca Vaccaro call<strong>in</strong>g his herd of<br />
dealers.<br />
EDT Eurodima’s<br />
pursuit of top<br />
tool quality<br />
Concrete drill<strong>in</strong>g and saw<strong>in</strong>g operators need the<br />
best and reliable tools to accomplish challeng<strong>in</strong>g<br />
assignments fast and precisely. The tools must be<br />
compatible with the mach<strong>in</strong>es they are work<strong>in</strong>g with<br />
and the right quality to cope with the smooth saw<strong>in</strong>g<br />
and drill<strong>in</strong>g of concrete and re<strong>in</strong>forcement.<br />
After EDT Eurodima has done pioneer<strong>in</strong>g work<br />
<strong>in</strong> high frequency mach<strong>in</strong>e technology and improved<br />
the product range, the focus has now shifted to<br />
diamond tools. The exist<strong>in</strong>g production facilities and<br />
processes have been improved with new quality and<br />
<strong>in</strong>novative technologies and the range of diamond<br />
tools for drill<strong>in</strong>g and saw<strong>in</strong>g enhanced.<br />
Duramant is the <strong>in</strong>novative diamond segment<br />
for both drill bits and saw blades. EDT Eurodima<br />
developed a new bond<strong>in</strong>g that reta<strong>in</strong>s the diamond<br />
longer <strong>in</strong> the segment. Cutt<strong>in</strong>g speed <strong>in</strong> concrete<br />
was <strong>in</strong>creased by up to 30% and tool life by approximately<br />
25%. The special drill spikes ease the<br />
centr<strong>in</strong>g and the start of drill<strong>in</strong>g, so the edg<strong>in</strong>g of the<br />
diamond tool becomes obsolete, sav<strong>in</strong>g time and<br />
work. Duramant segments can be used for braz<strong>in</strong>g<br />
as well as for Space Weld<strong>in</strong>g.<br />
Space Weld<strong>in</strong>g is a technology that comes from<br />
the automotive <strong>in</strong>dustry. EDT Eurodima is the first to<br />
apply this weld<strong>in</strong>g method <strong>in</strong> diamond technology<br />
for concrete drill<strong>in</strong>g. It generates a high-strength<br />
jo<strong>in</strong> of diamond segment and tube. The jo<strong>in</strong><strong>in</strong>g<br />
process does not imply heat development, so the<br />
positive characteristics of material are prevented<br />
from be<strong>in</strong>g damaged, which would happen when<br />
us<strong>in</strong>g other methods, such as braz<strong>in</strong>g and laser<br />
weld<strong>in</strong>g. This technology guarantees highest tool<br />
quality for users.<br />
The Precision Tension Guarantee is the newest<br />
of a series of <strong>in</strong>vestments <strong>in</strong> tool quality. For a<br />
diamond saw blade, one key quality <strong>in</strong>dicator is the<br />
tension of the blade. The bigger the size, the more<br />
tension is needed to cut a straight l<strong>in</strong>e. There are different<br />
ways to tension a blade. These are the manual<br />
method, where the operator adjusts and tensions<br />
the blade or with the EDT Eurodima fully automatic<br />
tension<strong>in</strong>g mach<strong>in</strong>e. The mach<strong>in</strong>e produces a tension<br />
quality sheet, where all the technical data are<br />
<strong>in</strong>dicated. So customers get the perfect blade and<br />
relevant documentation as the Precision Tension<br />
Guarantee. A perfectly tensioned blade avoids<br />
side friction, so potential damage and decrease of<br />
performance are m<strong>in</strong>imised. The tool life can be<br />
<strong>in</strong>creased by a double-digit percentage.<br />
www.eurodima.com
<strong>New</strong> Bobcat Products Shown<br />
for First Time at Intermat<br />
Intermat will provide the platform for a number of<br />
product launches from Bobcat with new compact<br />
excavators and compact loaders be<strong>in</strong>g shown for<br />
the first time at the exhibition.<br />
On the company’s Stand No 6 C 081, Bobcat’s<br />
first ever wheeled excavator, the new E55W<br />
model and the E60, a new 6t crawler excavator<br />
are just two models on display from the Bobcat<br />
excavator range from 1 to 12.5t. A presentation<br />
of Bobcat compact loaders will <strong>in</strong>clude the new<br />
S70 and S330 skid steer loaders and the T320<br />
compact tracked loader, which will all be shown<br />
for the first time at Intermat.<br />
Complement<strong>in</strong>g these products will be the<br />
first appearance at Intermat of the compact,<br />
multi-functional T2250 model, part of the new<br />
range of Bobcat telehandlers cover<strong>in</strong>g maximum<br />
lift<strong>in</strong>g heights from 5.2 to 17.4m. Bobcat will<br />
36 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
also be attachments for use on Bobcat loaders,<br />
telehandlers and excavators for work <strong>in</strong> a wide<br />
variety of <strong>in</strong>dustries from construction and equipment<br />
rental to recycl<strong>in</strong>g, landscap<strong>in</strong>g, forestry,<br />
quarry<strong>in</strong>g, ground care, horticulture and estates<br />
management.<br />
The E55W wheeled excavator is powered<br />
by a 40.8 kW Yanmar liquid-cooled diesel<br />
eng<strong>in</strong>e. Electronic <strong>in</strong>jection together with automatic<br />
idle ensures optimum fuel efficiency at all<br />
times. The 120 l fuel tank allows the excavator<br />
to work normally for more than 2 days without<br />
refill<strong>in</strong>g.<br />
The new S70 skid-steer loader, weigh<strong>in</strong>g<br />
1291 kg, is the smallest model <strong>in</strong> the Bobcat<br />
loader range. The rated operat<strong>in</strong>g capacity of<br />
the S70 is 343 kg. With its small dimensions,<br />
the S70 model can access sites with narrow<br />
open<strong>in</strong>gs and is ideal for work <strong>in</strong> tight areas where<br />
larger mach<strong>in</strong>es cannot manoeuvre.<br />
The highest perform<strong>in</strong>g Bobcat skid-steer<br />
loader is, the 4.2t S330 powered by a 62.5<br />
kW (84 hp) Kubota V3800-DI-T-E3 4-cyl<strong>in</strong>der<br />
Stage IIIA liquid-cooled diesel eng<strong>in</strong>e. It has a<br />
rated operat<strong>in</strong>g capacity of more than 1.5t. High<br />
breakout forces and two-speed travel, with a<br />
maximum speed of 19.1km/h, enable the S330<br />
to be highly productive <strong>in</strong> every application.<br />
The new 4.4t T320 compact tracked loader<br />
is a vertical lift path loader with a capacity of 1.46t<br />
and the highest power-to-weight ratio <strong>in</strong> its class,<br />
whilst be<strong>in</strong>g one of the most compact mach<strong>in</strong>es at<br />
this weight. Driven by a 67.6kW Kubota V3800-<br />
DI-T turbo-charged, liquid-cooled diesel eng<strong>in</strong>e,<br />
the T320 is designed to meet the demand for<br />
<strong>in</strong>creased productivity and an enhanced capability<br />
to run a wider range of attachments, <strong>in</strong>clud<strong>in</strong>g the<br />
most demand<strong>in</strong>g high flow attachments.<br />
www.bobcat.com<br />
<strong>New</strong> robot from F<strong>in</strong>mac to<br />
be launched at Intermat<br />
This summer F<strong>in</strong>mac Demolition will cont<strong>in</strong>ue their<br />
march onto the demolition and refractory world stage<br />
with the launch of F<strong>in</strong>mac F18R.“We won’t stop here,”<br />
says, CEO of F<strong>in</strong>mac Demolition chief executive officer<br />
Paavo Salonen. “We have many ideas and we have<br />
the resources we need. Our close relationship with<br />
customers means that many of<br />
the solutions for F<strong>in</strong>mac F18R<br />
have come directly from the<br />
dirty, dusty worksites that the<br />
mach<strong>in</strong>es will be used on. With<br />
our customers’ ideas, our team<br />
of designers have made a really<br />
powerful mach<strong>in</strong>e.”<br />
F<strong>in</strong>mac F18R –<br />
Small and Strong<br />
The F<strong>in</strong>mac F18R promises super<br />
strong, over dimensioned hoods,<br />
hydraulic cyl<strong>in</strong>der and arm protection<br />
to m<strong>in</strong>imize damage to the mach<strong>in</strong>e<br />
when work<strong>in</strong>g <strong>in</strong> kilns and ovens. The<br />
hydraulic oil coolers and <strong>in</strong>creased<br />
ground clearance are ideal for<br />
cont<strong>in</strong>uous operation <strong>in</strong> high<br />
temperatures. The optional<br />
telescope <strong>in</strong>creases the<br />
reach and makes the<br />
F<strong>in</strong>mac F18R perfect<br />
for all <strong>in</strong>dustries. Delivery<br />
will start <strong>in</strong><br />
May 2009.<br />
The new<br />
small and<br />
strong F<strong>in</strong>mac<br />
F 1 8 R h a s<br />
many features,<br />
such as radio<br />
control, rubber<br />
or steel tracks,<br />
a transport<br />
speed of 2.8km/h, cont<strong>in</strong>uous 360° rotation on the<br />
tower and is available <strong>in</strong> 15/18.5/ 22 kW electric<br />
motor options. It is smooth to start, has a heavy<br />
duty hydraulic oil cooler and a tool quick hitch.<br />
Options available are telescopic crane, bucket, extra<br />
wide undercarriage, steel shoes for outriggers and<br />
attachments like hammer, cutter<br />
and crusher.<br />
F<strong>in</strong>mac Demolition Oy, located<br />
<strong>in</strong> Vaasa, F<strong>in</strong>land, is a young<br />
company formed <strong>in</strong> 2006. After<br />
an <strong>in</strong>tensive research and design<br />
period, the F<strong>in</strong>mac F16 was<br />
<strong>in</strong>troduced <strong>in</strong> 2007 and production<br />
started <strong>in</strong> 2008. F<strong>in</strong>mac<br />
mach<strong>in</strong>es are already operat<strong>in</strong>g<br />
<strong>in</strong> F<strong>in</strong>land, Sweden, France, Switzerland, the<br />
Netherlands and Australia. F<strong>in</strong>mac will be<br />
represented at Intermat by Paavo Salonen, his<br />
team and a F<strong>in</strong>mac F16 with a Stanley MB356<br />
Breaker, at stand E6A001.<br />
www.f<strong>in</strong>mac.fi<br />
A determ<strong>in</strong>ed F<strong>in</strong>mac<br />
President and<br />
Jiu-Jitsu athlete<br />
Paavo Salonen<br />
will cont<strong>in</strong>ue<br />
strengthen F<strong>in</strong>macs<br />
position<br />
on the market.
Intermat L<br />
Up a Shadowe<br />
Intermat 2009 is<br />
upon us and the<br />
French show on<br />
20-25 April <strong>in</strong><br />
Paris, is set to<br />
defy the<br />
recession <strong>in</strong><br />
Europe.<br />
©Forgiss/Dreamstime Will<br />
38 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Every third year the French construction<br />
mach<strong>in</strong>ery show Intermat is held at the Nord<br />
Villep<strong>in</strong>te Exhibition Centre <strong>in</strong><br />
Paris and is recognised as the<br />
second largest <strong>in</strong>ternational<br />
show <strong>in</strong> Europe after the German<br />
exhibition Bauma.<br />
Record year <strong>in</strong> 2006<br />
In 2006 Intermat had<br />
1,500 exhibitors and attracted<br />
209,000 visitors<br />
from 127 countries.<br />
More then 45% of the<br />
visitors came from outside<br />
France. The show<br />
attracted 16% more<br />
visitors then <strong>in</strong> 2003<br />
but at that time 160<br />
nationalities were represented.<br />
But Intermat<br />
is truly an <strong>in</strong>ternational show<br />
although some critics believe it<br />
has developed <strong>in</strong>to more of a<br />
national show.<br />
Good hope for 2009<br />
But 2006 was another<br />
time, and then the<br />
show conveyed an atmosphere<br />
of economic<br />
and construction<br />
growth <strong>in</strong> Europe<br />
and for the years<br />
ahead. We know<br />
that 2007 was<br />
an even better year and the first half of 2008 was also good.<br />
The figures for Intermat 2009 are different and the number<br />
of exhibitors<br />
has decl<strong>in</strong>ed by<br />
about 200 down<br />
to around 1,300<br />
companies. Several<br />
of the big<br />
manufacturers<br />
have withdrawn<br />
from the show,<br />
but Intermat does<br />
not appear to be<br />
that affected by<br />
the recession. This<br />
Intermat covers<br />
350,000m2 of<br />
exhibition space,<br />
<strong>in</strong>clud<strong>in</strong>g a<br />
10,000m2 open-air<br />
demonstration area,<br />
which is almost double that of 2006. Some 70% of the<br />
exhibitors come from outside France. There will be eight<br />
national pavilions represented by Algeria, Ch<strong>in</strong>a, Korea,<br />
Spa<strong>in</strong>, United States, Great Brita<strong>in</strong>, India and <strong>Italy</strong>. The<br />
organiser is expect<strong>in</strong>g more than 200,000 visitors with 45%<br />
from outside of France.<br />
Maryvonne Lanoë, Intermat Exhibition Manager<br />
Confident organiser<br />
Intermat exhibition manager Maryvonne Lanoë says, “We<br />
are proud to observe that despite the current<br />
economic crisis that is affect<strong>in</strong>g us<br />
all, Intermat will send a<br />
clear sign of
ighten<br />
d Europe?<br />
<strong>in</strong>dustry players’ anticipation of the recovery. The manufacturers<br />
tak<strong>in</strong>g part <strong>in</strong> the event are mak<strong>in</strong>g a w<strong>in</strong>n<strong>in</strong>g <strong>in</strong>vestment<br />
for the long term. Three months before the 2009 edition, we<br />
have recorded a 10% <strong>in</strong>crease <strong>in</strong> registrations <strong>in</strong> comparison<br />
with the previous event, which is a sign of the <strong>in</strong>dustry’s confidence<br />
<strong>in</strong> its exhibition. Intermat 2009 will br<strong>in</strong>g together<br />
manufacturers represent<strong>in</strong>g a major proportion of a global<br />
market worth US$80billion. In terms of jobs, the market is<br />
still buoyant, <strong>in</strong> particular <strong>in</strong> France where 600,000 people are<br />
employed <strong>in</strong> the areas of public works and build<strong>in</strong>g structural<br />
works, not forgett<strong>in</strong>g a further 100,000 jobs <strong>in</strong> the materials<br />
<strong>in</strong>dustry. In Europe, this amounts to 11 million people, and<br />
550,000 <strong>in</strong> the materials sector. The promised mobilization<br />
of key economic and political actors over the next few months<br />
demonstrates the importance of this sector whose trade fair<br />
is a symbol of global and French excellence.”<br />
Hopefully Mrs Lanoë’s predictions will prevail and<br />
Intermat will be the start of such a change.<br />
Director of the National Federation of Public Works<br />
Jacques Allemand, who is also chairman of the materials<br />
delegation and executive president of the Innovation Awards<br />
Jury, added, “While market conditions undeniably<br />
worsened at the end of last year, we are still<br />
optimistic with regard to the future<br />
and the development of the<br />
construction sector.<br />
We are<br />
Exhibitor list<br />
Below a list<strong>in</strong>g of the most relevant companies<br />
to the demolition and recycl<strong>in</strong>g<br />
<strong>in</strong>dustries exhibit<strong>in</strong>g at Intermat.<br />
Company Stand No.<br />
Action Tools Corp. 3 D 064<br />
All-kor 5B G 002<br />
ALLU 5A J 086<br />
Amman Yanmar 5B F 002,<br />
5B F020, E4 C 020<br />
Astec Mobile Screens 2 C 040<br />
Avant Tecno E5 J011<br />
Bergerat Monnoyeur - 5B J 001<br />
Caterpillar 5B J 021, E7 001<br />
Bergman 5B F 002, 5B F 020,<br />
E4 C 020<br />
Black Cat Blades Ltd 5A F 001<br />
Bobcat 6 C 081<br />
Boohung Heavy Industries 5A K 060<br />
Brokk AB E4 B 004<br />
BTI Breaker Technology<br />
Caldervale Forge 6 J 020<br />
Cang<strong>in</strong>i Benne 6 K 050<br />
Case 5A J 100,<br />
5A J 101, E7 003<br />
Caterpillar – see Bergerat Monnoyeur<br />
Combi Wear Parts 5A F 021<br />
Cormidi 5B F 002,<br />
E4 C 020<br />
Cukurova Mak<strong>in</strong>a 5A F 011<br />
D & A Heavy Industries 5A E 040<br />
Daeduk Heavy Ind. 5A L 063<br />
Daemo 6 M 090<br />
Daewoon Breaker 5A L 066<br />
Darda AB E4 B 004<br />
Demarec 5A F 039<br />
Ditch Witch E9 D 038<br />
Dongyang Heavy In. 5A M 063<br />
Doosan Infracore Eu. 6 H 081<br />
Dow<strong>in</strong> International 5A F 041<br />
Dust Suppression S. 3 E 090<br />
Edilgrappa srl 4 J 039<br />
Eurocomach 5A E 061<br />
Eusiti 6 J 085<br />
Everdigm Corp 4 L 048<br />
F Weyhausen 5B J 018<br />
Fares<strong>in</strong> Handlers E5 G 011<br />
F<strong>in</strong>mac Demolition E6 A 001<br />
Gaspar<strong>in</strong> Impianti 3 C 089<br />
GB Industries 5A B 010<br />
Gehl 5B F 002,<br />
E4 C 020<br />
Genesis Europe GmbH 6 N 050<br />
GF Gord<strong>in</strong>i 5A D 018<br />
Guidetti 3 C 079<br />
Hammer srl 6 M 098<br />
Hazemag 3 C 060<br />
Hensley Industrie INC 5A F 008<br />
Hidromek 5A C 061<br />
Hitachi Construction 6 K 030, 6 M 030,<br />
Mach<strong>in</strong>ery (Europe) E6 E 050<br />
HKL Baumasch<strong>in</strong>en 2 A 005<br />
Hydrokit 5A J 098<br />
Hyundai Heavy 6 K 080, 6 M 080<br />
Industries Europe<br />
Idromeccanica Ital. 5A M 030<br />
Inan Mak<strong>in</strong>a AS 5A E 039<br />
Indeco 6 M 071JAB 5A M 057<br />
JCB 5B N 018, E5 E 002<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 39
Jisung Heavy Ind. 5A C 038<br />
Josef Mart<strong>in</strong> GmbH 5A H 039<br />
Kawasaki Heavy Ind. 5A K 098<br />
Keestrack 3 B 081<br />
K<strong>in</strong>shofer GmbH 5A F 039<br />
Kleeman 2 B 011<br />
Komac 6 H 027<br />
Komatsu 6 H 030<br />
Komplet Italia 3 B 010<br />
Korota 6 K 060<br />
KPI-JCI<br />
K-TEC Earthmovers 5A K 058<br />
Kwanglim SG Co. 6 K 098<br />
Kubota Europe 5A C 090<br />
L.G.R. Demolition 5A G 111<br />
Liebherr E6 A 050<br />
Magotteaux 3 C 080<br />
Mantovanibenne srl 6 H 090<br />
Maverick Hammers 5A J 054<br />
Mecalec-Ahlmann 6 H 078,<br />
6 H 080<br />
Messersi 5A A 060<br />
Misk<strong>in</strong> Scraper Works 5A J 048<br />
Montabert 6 H 088<br />
MSB Corporation 5A K 066<br />
MTS GmbH E5 G 018<br />
Mustang MFG E6 B 061<br />
Myungsan Heavy Ind. 6 P 068<br />
<strong>New</strong> Holland Constr. 5A C 070,<br />
5A C 071<br />
Nonex 5A K 025<br />
NPK France 6 M 078<br />
OM Offic<strong>in</strong>e Mecc. 3 E 080,<br />
di Ponzano 3 E 088<br />
OMES srl 4 H 090<br />
One-TP.COM 6 G 071<br />
P.C. Produzioni 5A H 002<br />
Padley & Venables 5B C 010<br />
Paus 5B F 002,<br />
E4 C 020<br />
Poqutec Co. Ltd 5A L 062<br />
Powercrusher 3 D 091<br />
Powertilt 5A M 048<br />
Promove 6 H 049<br />
RAM Environnement 3 B 070<br />
Ramtec E9 E 033<br />
REV srl 2 A 025<br />
Rubble Master 3 C 078,<br />
E4 A 019<br />
Samep Tools 6 N 070<br />
SBM M<strong>in</strong>eral Proc. 3 E 064<br />
Sennebogen Masch. E6 D 070<br />
Socomec 6 H 031<br />
Soosan Heavy Ind. 5A C 021<br />
Stanley Hydraulic T. 5A H 025<br />
Stanley LaBounty E6 A 001<br />
Sunward 5A C 110<br />
Tabe 6 C 060<br />
Takeuchi 5A J 091<br />
Telsmith 2 C 040<br />
Thwaites E5 E 010<br />
Trevi Benne spa 6 M 060<br />
VF Venieri spa 6K 085, 6 K 091<br />
Volvo 6 C 030,<br />
6 C 031, 6 C 079<br />
VTN Europe 6 P 078<br />
Vulcan Corporation 6 E 011<br />
Wimmer International E9 D 030<br />
Xia Men Wheel 5A K 041<br />
Yanmar 5B F 002,<br />
5B F 020, E4 C 020<br />
40 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
conv<strong>in</strong>ced that 2009 will be a critical year for companies such<br />
as ours, and it is to prepare for tomorrow that we are tak<strong>in</strong>g<br />
part <strong>in</strong> Intermat 2009. We are demonstrat<strong>in</strong>g that without<br />
equipment there can be no construction sites, and if there are<br />
no construction sites then there can be no recovery.”<br />
Demolition but no concrete cutt<strong>in</strong>g<br />
The list of suppliers of mach<strong>in</strong>es for demolition and recycl<strong>in</strong>g,<br />
Useful <strong>in</strong>formation<br />
Dates: Monday 20 to Saturday 25 April 2009<br />
Location: Nord Villep<strong>in</strong>te Exhibition Centre - France<br />
Open<strong>in</strong>g hours: 9 am to 6 pm every day<br />
INTERMAT, which takes place every three years, is an event for professionals,<br />
students and tra<strong>in</strong>ees work<strong>in</strong>g for companies and organizations <strong>in</strong> the construction<br />
sector. For more <strong>in</strong>formation, <strong>in</strong>fol<strong>in</strong>e + 33 (0)1 55 23 71 73, e-mail:<br />
<strong>in</strong>termat2009@ubiqus-event.com
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FROM 10 TILL 110 TON<br />
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as well as attachments, is not very different from Intermat<br />
2006. It is a bit shorter and some of the big names<br />
are not exhibit<strong>in</strong>g this year. The remotely controlled<br />
demolition mach<strong>in</strong>e manufacturer Brokk will be exhibit<strong>in</strong>g<br />
and show<strong>in</strong>g its two new models launched<br />
at the end of last year and <strong>in</strong> the beg<strong>in</strong>n<strong>in</strong>g of this.<br />
Also F<strong>in</strong>nish remotely controlled demolition mach<strong>in</strong>e<br />
manufacturer F<strong>in</strong>mac Demolition will exhibit and<br />
they are launch<strong>in</strong>g a new mach<strong>in</strong>e at the show. There<br />
are also new mach<strong>in</strong>es and attachments from Allu,<br />
Mechanicca Breganzese, Bobcat, Doosan, Caterpillar,<br />
Cat Work Tools, Trevi Benne, Mantovanibenne,<br />
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VTN Europe, Indeco, JCB, Ramtec,<br />
Socomec, Stanley, Genesis and Promove<br />
to mention a few.<br />
What is a bit surpris<strong>in</strong>g is the absence<br />
of concrete saw<strong>in</strong>g and drill<strong>in</strong>g<br />
equipment, floor gr<strong>in</strong>ders and <strong>in</strong>door<br />
dust extraction equipment. Although<br />
Intermat has not been a traditional<br />
show for this k<strong>in</strong>d of equipment, there<br />
have been several manufacturers <strong>in</strong><br />
these product segments exhibit<strong>in</strong>g <strong>in</strong><br />
the past.<br />
www.<strong>in</strong>termat.fr<br />
Demolition & Sort<strong>in</strong>g Grabs<br />
Polyp Grabs<br />
Pulverisers<br />
Shears<br />
Hammers<br />
Multi-Quick Processors<br />
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Is s u e 1 - 2009 • Fe b - M a r c h • PDi 41
MB at<br />
Intermat<br />
The Italian manufacturer Meccanica Breganzese<br />
S.p.A. was formed eight years ago <strong>in</strong> a<br />
small town <strong>in</strong> the Italian prov<strong>in</strong>ce of Vicenza. It<br />
was the realisation of a project developed by<br />
the Azzol<strong>in</strong> brothers, who have brought specific<br />
technological expertise to the group, mak<strong>in</strong>g its<br />
market position ever more competitive.<br />
The company has developed and expanded<br />
s<strong>in</strong>ce the start and has found good<br />
market potential <strong>in</strong> France. MB visited France<br />
dur<strong>in</strong>g Intermat 2006 with a small team ma<strong>in</strong>ly<br />
for exploratory purposes. The results were<br />
pretty impressive, with more than 15 units<br />
sold <strong>in</strong> the period immediately after the event.<br />
The <strong>in</strong>itial surprise period of <strong>in</strong>terest proved to<br />
be a major <strong>in</strong>centive and persuaded MB to set<br />
up a permanent team <strong>in</strong> France. The French<br />
operation started <strong>in</strong> 2007 and sales gradually<br />
started to rise.<br />
MB currently exports to more than 100<br />
countries, always apply<strong>in</strong>g an attentive commercial<br />
strategy and always responsive to<br />
42 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
the technical and economic requirements of<br />
its customers. In l<strong>in</strong>e with this approach the<br />
company has set up a nationwide after-sales<br />
network and is currently <strong>in</strong> the process of<br />
sett<strong>in</strong>g up a specific service branch to further<br />
enhance the effectiveness of its operations<br />
<strong>in</strong> the market.<br />
Four basic models<br />
MB manufactures four basic models. The BF<br />
60.1 is the smallest <strong>in</strong> the range and suitable<br />
for excavators <strong>in</strong> the 8 to 14t class. The next<br />
is the BF 70.2, for excavators from 14 to<br />
20t, followed by the BF 90.3, for excavators<br />
from 20 to 28t, and the largest BF 120.4, for<br />
excavators weigh<strong>in</strong>g more than 28t.<br />
MB produced the world’s very first<br />
bucket crusher, thus creat<strong>in</strong>g a niche market<br />
as crush<strong>in</strong>g and recycl<strong>in</strong>g were hitherto the<br />
doma<strong>in</strong> of leviathan dedicated mobile crushers.<br />
Productivity is high as the crushed material<br />
can be recycled directly on site result<strong>in</strong>g <strong>in</strong> a<br />
significant reduction of costs. The equipment<br />
is also very versatile as all that is needed is a<br />
standard excavator for operation. The areas of<br />
application of these tools are numerous.<br />
www.mbcrusher.com<br />
Two new breakers<br />
from Promove on<br />
display at<br />
Intermat<br />
Italian manufacturer Promove cont<strong>in</strong>ues its<br />
policy to expand and will use Intermat to present<br />
two new hydraulic breakers. The XP300 will fill<br />
the gap <strong>in</strong> the compact range, while the giant<br />
XP7000 is for heavy break<strong>in</strong>g <strong>in</strong> quarry<strong>in</strong>g and<br />
other severe applications.<br />
These new products represent Promove’s<br />
idea of high quality demolition equipment:<br />
the perfect comb<strong>in</strong>ation of high break<strong>in</strong>g<br />
performance, outstand<strong>in</strong>g reliability and low<br />
ma<strong>in</strong>tenance requirements and real-time support<br />
to dealers and customers. XP7000 is the<br />
answer to the trend <strong>in</strong> the <strong>in</strong>creas<strong>in</strong>g sizes of<br />
excavators. Carriers over 60t are becom<strong>in</strong>g<br />
more and more popular <strong>in</strong> quarry<strong>in</strong>g because of<br />
the severe limitation <strong>in</strong> blast<strong>in</strong>g and <strong>in</strong> tunnell<strong>in</strong>g,<br />
as the width of roads and tunnels <strong>in</strong>crease and<br />
therefore large-sized excavators can be used<br />
to advance more quickly.<br />
When high productivity becomes a key<br />
driver, <strong>in</strong>creased size of mach<strong>in</strong>es used on the<br />
front l<strong>in</strong>e is the only way to get adequate production<br />
and keep costs under control.<br />
The new mass break<strong>in</strong>g hammer has been<br />
accurately tested for a long time before official<br />
launch, show<strong>in</strong>g very positive features <strong>in</strong> terms<br />
of productivity and noise and vibration level the<br />
lowest on the market. No spare parts other<br />
than ord<strong>in</strong>ary consumables, like chisels and<br />
reta<strong>in</strong><strong>in</strong>g bars, were necessary dur<strong>in</strong>g the long<br />
test<strong>in</strong>g period, <strong>in</strong>dicat<strong>in</strong>g Promove breakers<br />
to be extremely reliable even <strong>in</strong> the toughest<br />
conditions.<br />
Technical features of the XP range of hammers<br />
are extended to this model, <strong>in</strong>clud<strong>in</strong>g the<br />
comb<strong>in</strong>ed gas and oil work<strong>in</strong>g pr<strong>in</strong>ciple, blankfir<strong>in</strong>g<br />
prevention system, auto-greas<strong>in</strong>g pump,<br />
adjustable frequency/energy,<br />
full square-section<br />
percussion body with tierods<br />
completely encased<br />
for extra long life, high back<br />
pressure and underwater<br />
operation kit as on option.<br />
XP7000 can also be equipped<br />
with the optional tunnell<strong>in</strong>g kit,<br />
featur<strong>in</strong>g especially hardened<br />
bush<strong>in</strong>gs and dust-protect<strong>in</strong>g<br />
systems.<br />
Promove is conscious of<br />
the importance of cost-control<br />
on job sites. Thanks to an<br />
accurate study of the hydraulics’<br />
efficiency, XP7000 operation requires<br />
less oil flow than any other competitor<br />
breaker <strong>in</strong> its class, result<strong>in</strong>g <strong>in</strong> less<br />
fuel consumption and less cost/m 3<br />
of broken rock.<br />
The smaller XP300 will fit on 5 to 6t excavators<br />
and on a range of skid-steer<br />
loaders, also more and more<br />
popular and requir<strong>in</strong>g bigger<br />
hammers than the XP250.<br />
The new model is closer to<br />
XP400, shar<strong>in</strong>g the same 80mm<br />
chisel, and deliver<strong>in</strong>g superior<br />
class break<strong>in</strong>g performance. Like all<br />
other XPs, it has an anti blank fir<strong>in</strong>g<br />
system, square section percussion<br />
body. Vibration and noise <strong>in</strong>sulation<br />
is particularly accurate <strong>in</strong> order to<br />
allow operat<strong>in</strong>g under strict urban<br />
regulations.<br />
www.promove.it<br />
Technical Specifications<br />
XP700 XP300<br />
Service Weight, Kg 6800 300<br />
Height total, mm 3800 1500<br />
Tool diameter, mm 210 80<br />
Useful tool length, mm 1050 415<br />
Oil flow, l/m<strong>in</strong> 320/400 50/75<br />
Work<strong>in</strong>g Pressure, Bar 180/200 110/130<br />
Pressure Relief Valve, Bar 260 180<br />
Number of blows, 1/m<strong>in</strong> 280/580 560/860<br />
Piston energy max, joule 17700 865<br />
Tool energy max, joule 12744 623<br />
Carrier weight, Ton 60/120 4,0/8,5<br />
Max back pressure, bar 25 25
PROMOVE HYDRAULIC HAMMERS<br />
A complete range of breakers up to 10,000 lbs operat<strong>in</strong>g<br />
through nitrogen and oil to deliver very high energy and<br />
productivity along with recognized reliability and low oil flow<br />
requirements.<br />
The high back-pressure allowed makes <strong>in</strong>itial <strong>in</strong>stallation and<br />
work<strong>in</strong>g set-up very easy.<br />
Easy regulation of the work<strong>in</strong>g conditions:<br />
blow energy vs. frequency, work<strong>in</strong>g pressure are easily<br />
adjustable to meet optimal break<strong>in</strong>g performance.<br />
Low vibrations and noise level:<br />
a sophisticated system of <strong>in</strong>ternal<br />
shock absorbers completely isolate the<br />
gun from the external cas<strong>in</strong>g.<br />
Promove s.r.l. - Z.I. Lotto CA2<br />
70056 - Molfetta (Bari) - Italia<br />
Tel. +39 080.3387054<br />
Telefax +39 080.3387004<br />
<strong>in</strong>fo@pmvpromove.it<br />
www.pmvpr0move.it
Cat’s new S300B<br />
scrap shear series<br />
Caterpillar Work Tools B.V. has <strong>in</strong>troduced<br />
the new mobile scrap and demolition shears<br />
S320B, S325B and S340B series for hydraulic<br />
excavators. These shears extend the range of<br />
B-series to the previously released S365B and<br />
S385B shears.<br />
“The performance and durability improvements<br />
will further build on the already excellent<br />
reputation of the S300 B shears,” said Caterpillar<br />
Work Tools B.V. commercial manager Dave<br />
Becktel. “With an emphasis on quality, value and<br />
safety Caterpillar has improved on our already<br />
excellent l<strong>in</strong>e of scrap shears.”<br />
The shear and knife design improves cutt<strong>in</strong>g<br />
performance and the hardened pierc<strong>in</strong>g tip of the<br />
upper jaw maximizes productivity when pierc<strong>in</strong>g<br />
is required. All S300 shear models are equipped<br />
with 360° rotators ensur<strong>in</strong>g a quick and precise<br />
placement of the jaws <strong>in</strong> a cutt<strong>in</strong>g position without<br />
mov<strong>in</strong>g the excavator. The high force-to-weight<br />
ratio enhances faster cycle times, result<strong>in</strong>g <strong>in</strong><br />
more cuts per hour.<br />
Cat shears are designed to cut and reduce<br />
the size of metal items commonly found <strong>in</strong> scrap<br />
yards and demolition sites. The straight lower jaw<br />
works with the apex of the upper jaw, compress<strong>in</strong>g<br />
and flatten<strong>in</strong>g the steel before the cut. The<br />
straight lower jaw maximizes shear force and<br />
Technical specifications<br />
44 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
creates a more efficient cut.<br />
The new shape of the hous<strong>in</strong>g provides<br />
improved protection for shear components and<br />
better positions the jaw relative to the stick.<br />
The cutt<strong>in</strong>g edge design greatly improves the<br />
protection of the cyl<strong>in</strong>der that elim<strong>in</strong>ates the use<br />
of a cyl<strong>in</strong>der guard by extend<strong>in</strong>g the hous<strong>in</strong>g to<br />
cover the cyl<strong>in</strong>der rod. A new hub design is better<br />
protected aga<strong>in</strong>st damage.<br />
Large access panels on the top, bottom<br />
and sides of the shear hous<strong>in</strong>g make it easier<br />
to service. The unique hub adjustment quickly<br />
compensates knife wear. The threaded pivot-p<strong>in</strong><br />
holds the jaw <strong>in</strong> positive alignment without the<br />
need for external retention. The gap between<br />
upper and lower jaw can be easily adjusted,<br />
keep<strong>in</strong>g cutt<strong>in</strong>g capability high, even as blades<br />
wear. The pierc<strong>in</strong>g tip <strong>in</strong> the upper jaw is made<br />
of hardened steel and can be repeatedly hard<br />
faced, help<strong>in</strong>g <strong>in</strong>crease the <strong>in</strong>tervals between<br />
tip replacements.<br />
Safety dur<strong>in</strong>g ma<strong>in</strong>tenance work is enhanced<br />
with improved jaw and rotation service locks. A<br />
standard flagged p<strong>in</strong> is used to secure the cyl<strong>in</strong>der<br />
rod to the mov<strong>in</strong>g jaw. This p<strong>in</strong> design is very<br />
similar to those used elsewhere on a Caterpillar<br />
excavator and makes ma<strong>in</strong>tenance more <strong>in</strong>tuitive<br />
and lets technicians use standard tool<strong>in</strong>g.<br />
<strong>New</strong> special demolition recycl<strong>in</strong>g<br />
mach<strong>in</strong>e from Sennebogen<br />
Sennebogen is offer<strong>in</strong>g the new 830 R-HD<br />
Special of the D Series for demolition works.<br />
The 830 R-HD Special is a materials handl<strong>in</strong>g<br />
mach<strong>in</strong>e that meets the heavy-duty requirements<br />
of work<strong>in</strong>g all day. Due to the <strong>in</strong>creas<strong>in</strong>g<br />
size of many projects the work<strong>in</strong>g height of<br />
up to 17m comb<strong>in</strong>ed with 3t lift<strong>in</strong>g capacity<br />
is a core advantage. This ensures that heavy<br />
demolition tools can be handled easily at long<br />
reach. Apart from the strong boom system the<br />
special demolition equipment of the 830 also<br />
<strong>in</strong>cludes the heavy-duty undercarriage.<br />
For stability the undercarriage can be<br />
hydraulically extended from 3m to 4.5m. The<br />
360° rotat<strong>in</strong>g upper structure with position<strong>in</strong>g<br />
brake, a special pipel<strong>in</strong>e protection on the jib<br />
and piston rod protection on the ULM cyl<strong>in</strong>der,<br />
are further equipment characteristics of the<br />
Sennebogen 830 R-HD Special. Another useful<br />
addition is the automatic high-pressure spray<strong>in</strong>g<br />
pump to m<strong>in</strong>imise dust at the demolition tool.<br />
Another standard feature is the tiltable<br />
maXcab comfort cab<strong>in</strong>, which can be raised<br />
to 4m for safe work<strong>in</strong>g and a perfect overview.<br />
The Sennebogen 830 D Series can be very<br />
quickly equipped with a grab or dipper shovel<br />
and used as a fully function<strong>in</strong>g materials handl<strong>in</strong>g<br />
mach<strong>in</strong>e. The longitud<strong>in</strong>al <strong>in</strong>stallation of the<br />
eng<strong>in</strong>e, provides excellent accessibility of the air<br />
filter and batteries and all daily servic<strong>in</strong>g can be<br />
done from the ground.<br />
www.sennebogen.com<br />
Pictures show<strong>in</strong>g the new Sennebogen<br />
830 R-HD Special for toughest demolition<br />
requirements.<br />
The S320B, S325B and S340B series fit Cat<br />
excavators weigh<strong>in</strong>g from 10t to over 60t. The<br />
shears can be mounted on either the boom or<br />
stick, and cater to all needs for scrap process<strong>in</strong>g<br />
and demolition applications.<br />
Caterpillar supports its work tools with a<br />
comprehensive range of before and aftersales<br />
services that cover everyth<strong>in</strong>g from advice on<br />
work tool selection to operator tra<strong>in</strong><strong>in</strong>g, equipment<br />
management, and a range of f<strong>in</strong>ancial and<br />
<strong>in</strong>surance products.<br />
www.cat-worktools.com<br />
<strong>New</strong> S320B, S325B, S340B-series<br />
scrap shears provide contractors<br />
with enhanced process<strong>in</strong>g time and<br />
improved durability
<strong>New</strong> pulveriser from<br />
Mantovanibenne<br />
Mantovanibenne adds a new Pulveriser <strong>in</strong> its range:<br />
RP80 is the new Rotat<strong>in</strong>g Pulveriser, 8200 kg weight<br />
suitable for 60 - 90 ton excavators. The RP80 with<br />
its impressive dimensions has a special feature:<br />
the mobile jaw is composed of a plate completely<br />
<strong>in</strong>terchangeable. The plate is available <strong>in</strong> two different<br />
options: one suitable for primary demolition (1<br />
front tooth) and the other for secondary demolition<br />
(2 front teeth). In this way, the Pulveriser jaw can be<br />
adapted to the k<strong>in</strong>d of work that has to be carried<br />
out. The replacement of the plate can be done <strong>in</strong> a<br />
short time. Once the plate has been changed, the RP<br />
jaw is as new. This new solution avoids the cont<strong>in</strong>uous<br />
change of s<strong>in</strong>gle teeth, reduc<strong>in</strong>g the mach<strong>in</strong>e<br />
standstill. Furthermore, the jaws’ compactness<br />
makes the crush<strong>in</strong>g work more effective. RP80 is<br />
now work<strong>in</strong>g on an important Italian job site and its<br />
performances are amaz<strong>in</strong>g.<br />
www.mantovanibenne.com<br />
WALLSAWING-SYSTEMS<br />
THE RIGHT PRODUCT FOR EACH APPLICATION<br />
– Mach<strong>in</strong>e and diamond tools one-stop<br />
– Electric and hydraulic versions<br />
– Modular system components<br />
A Company with<strong>in</strong> the SWAROVSKI Group<br />
www.tyrolit.com<br />
<strong>New</strong> multi-process<strong>in</strong>g crusher from Promove<br />
Promove manufactures and distributes a<br />
complete range of demolition attachments,<br />
<strong>in</strong>clud<strong>in</strong>g hydraulic hammers, multiprocess<strong>in</strong>g<br />
crushers, scrap shears<br />
and concrete pulverizes.<br />
All products and components<br />
are designed and produced <strong>in</strong> its<br />
factories <strong>in</strong> <strong>Italy</strong> us<strong>in</strong>g 3-D parametric<br />
software like Pro-Eng<strong>in</strong>eer<br />
and Pro-Mechanica and the<br />
most advanced CNC mach<strong>in</strong>e<br />
tools. All processes are to ISO<br />
9001/2000 requirements,<br />
with the company be<strong>in</strong>g certified<br />
for over 10 years.<br />
Today Promove can<br />
be considered a full-l<strong>in</strong>er,<br />
offer<strong>in</strong>g hydraulic hammers<br />
rang<strong>in</strong>g from 70<br />
to 4500kg, and multiprocess<strong>in</strong>g<br />
crushers<br />
CP series, with many<br />
models to fit 2 to 50t<br />
excavators.<br />
Ma<strong>in</strong> technical features<br />
<strong>in</strong>clude Hardox-built frame and jaws, one frame<br />
and different sets of jaws, primary break<strong>in</strong>g<br />
operations, secondary demolition and cutt<strong>in</strong>g<br />
metal structures. The hydraulic scrap shears<br />
SC series from 1.9 to 9t are specifically for<br />
steelwork demolition.<br />
Promove’s policy is directed<br />
to maximize customers’ satisfaction<br />
by <strong>in</strong>vest<strong>in</strong>g <strong>in</strong> research and<br />
development at a high pace.<br />
Cont<strong>in</strong>uous improvement <strong>in</strong><br />
processes and production time,<br />
product <strong>in</strong>novation and launch of<br />
new products are the answers<br />
to meet requirements from<br />
International customers.<br />
The launch of the new<br />
multi-process<strong>in</strong>g crusher<br />
CP1510 R is the product of<br />
this philosophy.<br />
The new model has not<br />
been officially launched, but<br />
it is already work<strong>in</strong>g <strong>in</strong> some<br />
jobs <strong>in</strong> <strong>Italy</strong> and other European<br />
Countries.<br />
Ma<strong>in</strong> difference from<br />
the previous model is the<br />
s<strong>in</strong>gle-p<strong>in</strong> frame that is now<br />
common to all other CP models. It has the<br />
advantage of optimis<strong>in</strong>g the action of cyl<strong>in</strong>ders’<br />
power, synchronized clos<strong>in</strong>g of the two jaws and<br />
<strong>in</strong>creased speed <strong>in</strong> chang<strong>in</strong>g the sets of jaws.<br />
In addition the cyl<strong>in</strong>ders’ oscillation <strong>in</strong> the new<br />
geometry is limited with<strong>in</strong> a few degrees to keep<br />
momentum and clos<strong>in</strong>g power as constant as<br />
possible through the break<strong>in</strong>g cycle.<br />
www.promove.it<br />
CP1510R technical specifications<br />
Carrier’s weight, t 15-27<br />
Crusher’s service weight, Kg 1600<br />
Cyl<strong>in</strong>der Force (x2), t 76<br />
Work<strong>in</strong>g Pressure, bar 320<br />
Requested Oil Flow, l/m<strong>in</strong> 100-180<br />
Rotation work<strong>in</strong>g pressure, bar 100<br />
Rotation Oil Flow, l/m<strong>in</strong><br />
Max Jaws Open<strong>in</strong>g:<br />
10-12<br />
* Primary Break<strong>in</strong>g Jaws, mm 800<br />
* Cutt<strong>in</strong>g Jaws, mm 320<br />
* Pulveriz<strong>in</strong>g Pads, mm 800<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 45
Dustboss valuable<br />
at mall demolition<br />
In the US one of the Wash<strong>in</strong>gton, D.C. area’s most<br />
experienced demolition contractors has successfully<br />
controlled extensive dust while tak<strong>in</strong>g down the old<br />
Waterside Mall, a 4-storey, heavily re<strong>in</strong>forced concrete<br />
structure totall<strong>in</strong>g approximately 111,500m 3 . Crews<br />
were able to suppress surface dust and airborne<br />
particles with portable high performance mist<strong>in</strong>g<br />
equipment, despite the crowded urban location<br />
and close proximity to the local Metro station tunnel<br />
entrance <strong>in</strong> what has been called a surgical demolition<br />
project.<br />
Eng<strong>in</strong>eers from Wreck<strong>in</strong>g Corporation of America<br />
knew that the densely populated area and close proximity<br />
to rema<strong>in</strong><strong>in</strong>g structures would require extraord<strong>in</strong>ary<br />
precautions. “The Metro station entrance has a<br />
Buy well, crush<br />
well, Downwell<br />
A UK based demolition contractor has reaffirmed<br />
its faith <strong>in</strong> Extec with the purchase of a new C-10+<br />
track-mounted mobile crusher. Replac<strong>in</strong>g an exist<strong>in</strong>g<br />
C-10, the unit jo<strong>in</strong>s an Extec C-12, itself a replacement<br />
for an earlier model, <strong>in</strong> the grow<strong>in</strong>g fleet of<br />
Downwell Demolition.<br />
The C-10+ was purchased to allow the company<br />
to work efficiently on <strong>in</strong>ner city sites, particularly<br />
<strong>in</strong> and around London, where space is at a premium.<br />
“I must admit I was nervous about tak<strong>in</strong>g on another<br />
crusher <strong>in</strong> the present economic climate, but we are<br />
lucky enough to have a comb<strong>in</strong>ation of a very loyal<br />
client base and a good bus<strong>in</strong>ess reputation, which<br />
has enabled Downwell to cont<strong>in</strong>ually expand. We<br />
have plenty of work and projects on the books for<br />
2009, and I am <strong>in</strong> no doubt that the Extec crushers<br />
will play a big part <strong>in</strong> that cont<strong>in</strong>ued success,” says<br />
Downwell Demolition founder Matt Phillips.<br />
The C-10+ was commissioned on site at the<br />
Quantum House redevelopment <strong>in</strong> Croydon, Surrey,<br />
a four-month contract to demolish and recycle a<br />
seven storey office block. The C-10+ was then<br />
sent to K<strong>in</strong>gsnorth Power Station <strong>in</strong> Kent where it<br />
processed a mixture of concrete and slag on a seven<br />
week contract. “Almost without exception, demolition<br />
waste is now processed on site and left for future<br />
46 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
way of creat<strong>in</strong>g a vacuum,” says Wreck<strong>in</strong>g Corporation<br />
of America executive vice president Terry Anderson.<br />
“If the w<strong>in</strong>d is blow<strong>in</strong>g the wrong way, the dust gets<br />
sucked right down. The site was also hemmed <strong>in</strong> on<br />
three sides by structures that needed to be preserved,<br />
so we had to do a very selective removal, while protect<strong>in</strong>g<br />
the entire surround<strong>in</strong>g area from the nuisance<br />
and potential hazard of airborne dust.”<br />
After research<strong>in</strong>g possible solutions, Anderson<br />
decided to rent a DustBoss DB-60. As the largest of<br />
the suppression designs from Dust Control Technology,<br />
the unit atomizes water droplets to the optimum<br />
size for particle capture, launch<strong>in</strong>g them 60m or<br />
more with a powerful 25 HP fan that generates nearly<br />
850m 3 /m<strong>in</strong>. With its built-<strong>in</strong> oscillation, the DB-60<br />
Atlas Copco renovation <strong>in</strong> Mumbai<br />
An Atlas Copco CC 2500 U was <strong>in</strong>volved <strong>in</strong> the<br />
renovation of the Wankhede Cricket Stadium <strong>in</strong><br />
development,” says Matt Phillips. “The two Extec<br />
mach<strong>in</strong>es enable us to process all construction and<br />
demolition waste <strong>in</strong>to Type 1 or 6F2 very efficiently,<br />
which makes them not only environmentally friendly<br />
but also extremely cost effective.”<br />
www.extec.eu<br />
can effectively cover nearly 2,000m 2 with a f<strong>in</strong>e,<br />
dust-trapp<strong>in</strong>g mist.<br />
The DB-60 is a fully automatic ducted fan<br />
mounted on a wheeled carriage so it can be easily<br />
located to accommodate w<strong>in</strong>d direction or specific<br />
work areas. The unit delivers adjustable elevation<br />
from 0-50° and a 40° oscillation range, provid<strong>in</strong>g<br />
crews with outstand<strong>in</strong>g coverage.<br />
“The droplet size is critical to effective suppression,”<br />
says Dust Control Technology chief executive<br />
Mumbai, India. The stadium needs to be renovated<br />
for the 2011 Cricket World Cup f<strong>in</strong>als.<br />
Shri Ganesh Construction, a subcontractor<br />
of Supreme Infrastructure India Pvt Ltd, Mumbai,<br />
was carry<strong>in</strong>g out the necessary demolition<br />
works. The Mumbai Cricket Association decided<br />
to demolish most of the northern and western<br />
stands of the stadium and improve the dra<strong>in</strong>age<br />
of the ground. The capacity of the stadium will<br />
be <strong>in</strong>creased from 35,000 to 39,000 seats and<br />
the entrance will be enlarged to make access<br />
and departure of spectators safe and easy. The<br />
ma<strong>in</strong> aim is to give every spectator a clear view<br />
of the match apart from comfort and world class<br />
facilities. Any corner of the stadium will have free<br />
view of the ball cross<strong>in</strong>g the boundary l<strong>in</strong>e.<br />
Wankhede Stadium was built <strong>in</strong> 1975 and is<br />
surrounded by residential build<strong>in</strong>gs and skyscrapers<br />
and the Mumbai western railway track passes<br />
close to the stadium. Due to noise and vibration<br />
levels the use of hydraulic breakers was prohibited.<br />
The authorities <strong>in</strong>stead accepted the use of<br />
a CombiCutter for the demolition work.<br />
officer Edw<strong>in</strong> Peterson. “Dust particles tend to be<br />
<strong>in</strong> a fairly narrow size range, so the water should be<br />
atomized to droplets near that same size for maximum<br />
attraction. Our standard models produce droplets<br />
from 50-200 microns, but all of our units are designed<br />
to be easily customized for target<strong>in</strong>g specific particle<br />
sizes or for cool<strong>in</strong>g applications.”<br />
The takedown<br />
WCA began the project <strong>in</strong> November of 2007, and<br />
the old structure did not go easily. “This was one of<br />
the more difficult build<strong>in</strong>gs we’ve taken down <strong>in</strong> some<br />
time,” says Anderson. “We had to fight down every<br />
step.” WCA employed a high-reach excavator for<br />
the general demolition work, a 45t Komatsu PC400<br />
with a 26m boom. K<strong>in</strong>shofer dedicated shears with<br />
360º rotation were used for cutt<strong>in</strong>g the approximate<br />
5,000t of re<strong>in</strong>forc<strong>in</strong>g.<br />
Anderson’s crews also made extensive use of a<br />
90t truck crane and wreck<strong>in</strong>g ball. “It’s a technology<br />
that virtually never breaks down,” he said. “And it<br />
leaves a small carbon footpr<strong>in</strong>t.” WCA also used a 63t<br />
Caterpillar 365 excavator to take down the structures,<br />
along with three Hitachi 450 excavators with bucket<br />
attachments and four Hitachi 330 excavators with a<br />
variety of attachments that <strong>in</strong>cluded concrete pulverisers<br />
and demolition hammers.<br />
WCA performed all concrete crush<strong>in</strong>g and<br />
recycl<strong>in</strong>g on-site, with an Extec C10 crusher used<br />
to process approximately 53,500m 3 of material.<br />
The crushed product was used for non-structural<br />
fill and backfill<strong>in</strong>g.<br />
“By nature, concrete work generates a lot of<br />
dust,” says Anderson. “We felt we had to take<br />
strong measures for control on this project. The<br />
DustBoss did such a good job that we decided to<br />
purchase the unit.”<br />
www.dustboss.com<br />
About 7,000m 3 of re<strong>in</strong>forced concrete had<br />
to be demolished with<strong>in</strong> a project time of three<br />
months. “I completed the job on time and am very<br />
satisfied with the performance of the CombiCutter<br />
CC 2500 U. I am happy with sales and service<br />
support given by Atlas Copco,” says Shri Ganesh<br />
Construction owner Phoolchand Jaiswal.<br />
The CC 2500 was equipped with universal<br />
jaws, which are fitted with teeth for break<strong>in</strong>g concrete<br />
and with blades for steel cutt<strong>in</strong>g. All blades<br />
and teeth are replaceable. It fits on carriers from<br />
22-35t and weighs 2,640 kg. With maximum<br />
oil flow of 250 l/m<strong>in</strong> the cutter achieves open<strong>in</strong>g<br />
cycles of 3 sec and clos<strong>in</strong>g cycles of 2.8 sec.<br />
www.atlascopco.com
Dry cutt<strong>in</strong>g and cor<strong>in</strong>g<br />
<strong>in</strong> atomic power plants.<br />
Hilti. Outperform. Outlast.<br />
Hilti Corporation I 9494 Schaan I Liechtenste<strong>in</strong> I www.hilti.com<br />
Hilti diamond<br />
systems<br />
Benefit from our experience <strong>in</strong><br />
dry cor<strong>in</strong>g and wire saw<strong>in</strong>g <strong>in</strong><br />
re<strong>in</strong>forced concrete, dry saw<strong>in</strong>g<br />
through steel structures and<br />
surface decontam<strong>in</strong>ation.
The International Association of Concrete Drillers<br />
and Sawers, IACDS proudly announced the<br />
w<strong>in</strong>ners of the Diamond Award competition at<br />
a press conference on 4th February dur<strong>in</strong>g the<br />
World of Concrete 2009 <strong>in</strong> Las Vegas, Nevada.<br />
President of IACDS, Patrick O’Brien presented the<br />
gold, silver and bronze awards to the w<strong>in</strong>ners from<br />
Germany, <strong>Italy</strong> and Mexico.<br />
Gold Award to Braun<br />
The gold award <strong>in</strong> this competition was awarded<br />
to Braun of Germany for the company’s outstand<strong>in</strong>g<br />
work dismantl<strong>in</strong>g a highly-contam<strong>in</strong>ated<br />
steam dryer at a nuclear power plant. The<br />
project <strong>in</strong>volved putt<strong>in</strong>g the steam dryer <strong>in</strong> a steel<br />
formwork for radiation shield<strong>in</strong>g, encas<strong>in</strong>g it with<br />
concrete, and cutt<strong>in</strong>g it <strong>in</strong>to pieces via remote<br />
control us<strong>in</strong>g diamond wire saw<strong>in</strong>g techniques.<br />
The cut parts were dismantled us<strong>in</strong>g the wire saw<br />
and packed <strong>in</strong> Type IV Konrad conta<strong>in</strong>ers suitable<br />
for f<strong>in</strong>al disposal.<br />
Silver to Tond<strong>in</strong><br />
Tak<strong>in</strong>g the silver award was Tond<strong>in</strong> srl, for their<br />
work on the project to consolidate the foundation<br />
of the Loggia Palace <strong>in</strong> Brescia, <strong>Italy</strong>. Tond<strong>in</strong> was<br />
able to devise a high speed drill<strong>in</strong>g system with<br />
micro bits to fit <strong>in</strong>to conf<strong>in</strong>ed spaces to restore<br />
the foundation.<br />
Bronce to Mexico and Germany<br />
The bronze award was won jo<strong>in</strong>tly by ADRA<br />
Tecnologia en Servicio of Mexico and by Germany’s<br />
BWW. ADRA’s job on a crucible Mittal<br />
Steel repair project where diamond tools were<br />
required to cut graphite without the use of water.<br />
BWW’s job <strong>in</strong>volved a large roll mill replacement<br />
project with severe time constra<strong>in</strong>ts to f<strong>in</strong>ish the<br />
job <strong>in</strong> only 120 hours.<br />
Entries from all<br />
corners of the world<br />
The Diamond Award competition allows concrete<br />
saw<strong>in</strong>g and drill<strong>in</strong>g <strong>in</strong>dustry professionals to present<br />
their most complex and <strong>in</strong>novative projects.<br />
Entries were judged on the degree of difficulty,<br />
plann<strong>in</strong>g, complexity, <strong>in</strong>novation and the quality<br />
The results of a CSDA contractor member survey<br />
<strong>in</strong> the US conducted by an <strong>in</strong>dependent research<br />
firm have proven to be very enlighten<strong>in</strong>g.<br />
The survey, which was completed at the end of<br />
2008 by MemberScope, was conducted to collect<br />
operat<strong>in</strong>g and f<strong>in</strong>ancial data from contractor<br />
members to provide a profile of the membership.<br />
“The survey is a great tool for CSDA contractors<br />
to gauge how their bus<strong>in</strong>ess is do<strong>in</strong>g compared<br />
to the <strong>in</strong>dustry,” said Patrick O’Brien<br />
The survey is very comprehensive and<br />
<strong>in</strong>cludes <strong>in</strong>formation about operations <strong>in</strong>clud<strong>in</strong>g<br />
company background, personnel, account<strong>in</strong>g<br />
and f<strong>in</strong>ance, and sales and operations, and with<br />
a response rate of almost 40%, the f<strong>in</strong>d<strong>in</strong>gs are<br />
2009 Diamond Award W<strong>in</strong>ners<br />
Announced at World of Concrete<br />
Peter White delegate of the GB-association DSA; Patrick O’Brien, president IACDS; Georg Rachor, representative<br />
of Norbert Braun GmbH, Germany (First Prize); Tiziano Tond<strong>in</strong>, Tond<strong>in</strong> Srl from <strong>Italy</strong> (Second Prize); Rupert Marko,<br />
Bohrtechnik Westerwald Gmbh from Germany (Third prize tie); Raul Bracamontes, ADRA tecnologia en Servicios S.A.<br />
de C.V., Mexico (Third prize tie).<br />
of the work produced to ensure project success.<br />
Follow<strong>in</strong>g a detailed review of each entry, the<br />
judg<strong>in</strong>g panel represent<strong>in</strong>g members of various<br />
country-wide saw<strong>in</strong>g and drill<strong>in</strong>g association,<br />
chose the w<strong>in</strong>n<strong>in</strong>g projects.<br />
Entries for the award came from all four<br />
corners of the globe, <strong>in</strong>clud<strong>in</strong>g saw<strong>in</strong>g and drill<strong>in</strong>g<br />
projects from Japan, Egypt, Russia, Canada, the<br />
UK and the US among others. This was the first<br />
time the awards were presented outside Germany,<br />
where the competition began <strong>in</strong> 2000. Future<br />
award competitions will be rotated around the<br />
globe <strong>in</strong> conjunction with major exhibitions.<br />
Valuable sponsors<br />
The 2009 Diamond Award was only possible<br />
because of the many sponsors who supported<br />
the competition. The award was sponsored by<br />
Cedima, Germany, Diamond Products, USA, Hilti,<br />
Liechtenste<strong>in</strong>, Husqvarna Construction Products,<br />
solid. Most respondents are S-Corporations<br />
and 25.6% have one or more branch locations.<br />
Nearly one third of the members who<br />
responded are located <strong>in</strong> the Midwest. More<br />
than half of their work is performed <strong>in</strong> build<strong>in</strong>g<br />
renovation with 23% <strong>in</strong> new construction and<br />
20% <strong>in</strong> <strong>in</strong>frastructure, highway, airport, bridge,<br />
dams and power plants.<br />
With regards to personnel, there are an<br />
average of 25 full-time-equivalent employees<br />
at members’ companies with 12.6 of these<br />
employees be<strong>in</strong>g saw<strong>in</strong>g and drill<strong>in</strong>g operators.<br />
The hourly wage for a typical operator who<br />
works 40.9 hours per week is US$20.29.<br />
Dispatchers make an average hourly wage of<br />
The Diamond Award ceremony attracted a large audience.<br />
Belgium, Hydro-Tec, Germany, Nestag, Switzerland,<br />
Sa<strong>in</strong>t-Goba<strong>in</strong> Abrasives, Luxemburg,<br />
Tyrolit, Austria and World of Concrete, USA.<br />
For more <strong>in</strong>formation about the 2009 Diamond<br />
Award please visit the www.iacds.org web site.<br />
US$22.53 and estimators make US$26.33.<br />
A typical manager works an average of 49.8<br />
hours a week. An impressive n<strong>in</strong>e out of ten<br />
companies responded that they have a safety<br />
supervisor and written safety and environmental<br />
health programs <strong>in</strong> place.<br />
The average estimated sales volume for respondents’<br />
companies <strong>in</strong> 2008 is US$2,663,690,<br />
up from an average of US$2,394,578 reported<br />
by these companies for 2005, the first year<br />
reported <strong>in</strong> this survey. The average amount of<br />
a company’s sales per truck was US$201,155<br />
with a median of US$199,000. Flat saw<strong>in</strong>g accounts<br />
for 27.8% of total sales with core drill<strong>in</strong>g<br />
close beh<strong>in</strong>d at 25.8%. Additional services be<strong>in</strong>g<br />
A detailed presentation you f<strong>in</strong>d at the l<strong>in</strong>k<br />
http://www.iacds.org/diamondaward/<strong>in</strong>dex.<br />
html. Here you can also study all the entries<br />
for 2009.<br />
www.iacds.org<br />
CSDA Contractor Survey Results Offer Real Insight<br />
48 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
offered <strong>in</strong>clude selective demolition, decorative<br />
cutt<strong>in</strong>g, ground penetrat<strong>in</strong>g radar and surface<br />
preparation.<br />
Operat<strong>in</strong>g statement <strong>in</strong>formation showed<br />
direct operat<strong>in</strong>g costs which ranged from an<br />
average of US$987,634 for operator/labour<br />
costs to US$194,631 for diamond tools. Sell<strong>in</strong>g<br />
expenses <strong>in</strong>clud<strong>in</strong>g salaries, advertis<strong>in</strong>g and<br />
travel expenses averaged US$163,171 while<br />
general and adm<strong>in</strong>istrative expenses, <strong>in</strong>clud<strong>in</strong>g<br />
managers, office and dispatch wages, averaged<br />
US$617,468. The average profit among all<br />
companies comb<strong>in</strong>ed was US$209,388 with a<br />
median of US$80,000.<br />
www.csda.org
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� Yes, I wish to receive PDi Magaz<strong>in</strong>e<br />
Signature Date _________<br />
1. What is your company´s primary<br />
bus<strong>in</strong>ess activity?<br />
� Concrete cutt<strong>in</strong>g<br />
� General demolition<br />
� Demolition by explosives<br />
� Highrise demolition<br />
� Hazardous materials<br />
� Landfill<br />
� Re-use of demolition waste<br />
� Recycl<strong>in</strong>g services<br />
� General contractor<br />
� Floor gridn<strong>in</strong>g<br />
� Hydrodemolition<br />
� Insurance<br />
� Safety and project plann<strong>in</strong>g<br />
� Architect<br />
� Eng<strong>in</strong>eer<br />
� Distributor/sales representative<br />
� Other, specify<br />
________________________<br />
2. What is your function?<br />
� Contractor<br />
� Architect<br />
� Eng<strong>in</strong>eer<br />
� Distributor/sales representative<br />
� Purchase<br />
� Estimator<br />
� Management<br />
� Operator<br />
� Other, specify<br />
________________________<br />
3. Reason for <strong>in</strong>quiry?<br />
� Immediate need<br />
� Future job<br />
� General <strong>in</strong>formation<br />
4. Reason for <strong>in</strong>quiry?<br />
� Immediate need<br />
� Future job<br />
� General <strong>in</strong>formation<br />
5. Size of your company?<br />
� Less then 5 employees<br />
� 6-20 employees<br />
� 21-50 employees<br />
� 51 or more employees<br />
6. Do you recommend, specify, approve or<br />
perform concrete cutt<strong>in</strong>g services?<br />
� Recommend<br />
� Specify<br />
� Approve<br />
� Perform<br />
� None<br />
7. Do you recommend, specify, approve or<br />
perform demolition services?<br />
� Recommend<br />
� Specify<br />
� Approve<br />
� Perform<br />
� None<br />
8. Do you recommend, specify, approve or<br />
perform recycl<strong>in</strong>g services?<br />
� Recommend<br />
� Specify<br />
� Approve<br />
� Perform<br />
� None<br />
9. Do your company plan to buy any of the<br />
follow<strong>in</strong>g <strong>in</strong> the next 12 months?<br />
Concrete Cutt<strong>in</strong>g<br />
� Wire saw<br />
� Wall saw<br />
� Flat/Floor saw<br />
� Diamond cha<strong>in</strong> saw<br />
� <strong>Core</strong> drill<br />
� Diamond blades/ bits or wires<br />
� Other_________________________<br />
Demolition<br />
� Excavator/carrier for demolition<br />
� Long reach demolition boom<br />
� Compact equipment<br />
� Load<strong>in</strong>g equipment<br />
� Hydraulic breaker<br />
� Concrete crusher<br />
� Pulveriser<br />
� Sort<strong>in</strong>g grab<br />
� Steel shear<br />
� Other_________________________<br />
Recycl<strong>in</strong>g<br />
� Mobile recycl<strong>in</strong>g equipment<br />
� Stationary recycl<strong>in</strong>g equipment<br />
� Screens<br />
� Screeders<br />
� Crush<strong>in</strong>g buckets<br />
Other equipment<br />
� Floor gr<strong>in</strong>d<strong>in</strong>g equipment<br />
� Dust extractor equipment<br />
� Wet vacuum equipment<br />
� Air clean<strong>in</strong>g equipment<br />
� Hydrodemolition equipment<br />
� Implosion appareal<br />
� Other__________________________<br />
Is s u e 1 - 2009 • Fe b - M a r c h • PDi 49
CSDA on the Cutt<strong>in</strong>g<br />
Edge with <strong>New</strong><br />
Tra<strong>in</strong><strong>in</strong>g DVD<br />
US CSDA cont<strong>in</strong>ues to develop, improve and expand<br />
its range of tra<strong>in</strong><strong>in</strong>g materials, and is pleased to announce<br />
the release of a new <strong>in</strong>structional DVD and<br />
video on the subject of Flat Saw<strong>in</strong>g and Blade Safety.<br />
The CSDA has been quick to respond to advancements<br />
<strong>in</strong> saw<strong>in</strong>g and drill<strong>in</strong>g equipment, such as<br />
electric and diesel power saws, and how they can<br />
affect the daily work<strong>in</strong>g practices of operators. By<br />
stay<strong>in</strong>g <strong>in</strong> tune with all the latest saw<strong>in</strong>g and drill<strong>in</strong>g<br />
developments, CSDA ensures it rema<strong>in</strong>s on the cutt<strong>in</strong>g<br />
edge of the <strong>in</strong>dustry.<br />
“There is far greater use of electric and diesel<br />
saws today than there were 10 years ago, and this<br />
DVD was upgraded to meet the technical challenges<br />
that operators face today,” says CSDA Safety Committee<br />
chairman Skip Aston.<br />
The Flat Saw<strong>in</strong>g and Blade Safety Video helps<br />
to provide operators with the skills and knowledge<br />
required for safe and effective flat saw<strong>in</strong>g, along<br />
with address<strong>in</strong>g important issues like proper blade<br />
tighten<strong>in</strong>g techniques. This was a necessity, as CSDA<br />
had become aware of some dangerous situations with<br />
blades com<strong>in</strong>g loose and separat<strong>in</strong>g from the saw.<br />
“Operator safety is paramount, and safe work<strong>in</strong>g<br />
practices and precautions relat<strong>in</strong>g to this type of work<br />
are highlighted and re<strong>in</strong>forced. The video encourages<br />
operators and employers to refer to ANSI regulations<br />
and adhere to them. Safety is not only a matter of<br />
knowledge, but of attitude,” says lead <strong>in</strong>structor for<br />
CSDA tra<strong>in</strong><strong>in</strong>g classes Rick Norland.<br />
Tra<strong>in</strong><strong>in</strong>g not only benefits the employee but<br />
employers as well. Many companies will testify that<br />
the rewards associated with employ<strong>in</strong>g highly skilled,<br />
well-tra<strong>in</strong>ed teams outweigh the costs of tra<strong>in</strong><strong>in</strong>g<br />
courses and materials through the quality of their work<br />
and the satisfaction of clients.<br />
This new video is also available as an onl<strong>in</strong>e<br />
course, along with many others, via the CSDA<br />
website.<br />
www.csda.org<br />
CSDA/OSHA Alliance<br />
Focus on Defensive<br />
Driv<strong>in</strong>g<br />
Through their Alliance, the Concrete Saw<strong>in</strong>g and<br />
Drill<strong>in</strong>g Association (CSDA) and the Occupational<br />
Safety and Health Adm<strong>in</strong>istration (OSHA) provide vital<br />
materials to advance the safety and tra<strong>in</strong><strong>in</strong>g of saw<strong>in</strong>g<br />
and drill<strong>in</strong>g professionals and to help foster a safe<br />
work environment. A major focus of the Alliance is to<br />
develop Best Practices (tip sheets) for the saw<strong>in</strong>g and<br />
drill<strong>in</strong>g <strong>in</strong>dustry. A new Best Practice entitled Defensive<br />
Driv<strong>in</strong>g (CSDA-OBP-1003) has just been developed<br />
and released <strong>in</strong> an effort to educate drivers and prevent<br />
on-the-job road accidents and <strong>in</strong>juries.<br />
Cities and towns everywhere are experienc<strong>in</strong>g<br />
<strong>in</strong>creased traffic due to the ever-grow<strong>in</strong>g numbers<br />
of vehicles on the road, and it is important to take all<br />
necessary precautions to avoid collisions with other<br />
vehicles or pedestrians. The Defensive Driv<strong>in</strong>g Best<br />
50 PDi • Is s u e 1 - 2009 • Fe b - Ma r c h<br />
Practice provides saw<strong>in</strong>g and drill<strong>in</strong>g operators with<br />
advice and tips that will help them to rema<strong>in</strong> vigilant<br />
beh<strong>in</strong>d the wheel and ensure their vehicles are roadworthy.<br />
Adherence to the <strong>in</strong>formation provided could<br />
literally be the difference between life and death for<br />
drivers and passengers.<br />
CSDA and OSHA have worked together on<br />
safety and health issues for the country’s concrete<br />
saw<strong>in</strong>g and drill<strong>in</strong>g <strong>in</strong>dustry for almost three years, and<br />
have also released Best Practice documents on the<br />
subjects of Highway Work Zone Safety and Reduc<strong>in</strong>g<br />
Silica Exposure. All of these Best Practices are also<br />
available <strong>in</strong> Spanish.<br />
OSHA will be shar<strong>in</strong>g the CSDA booth at the<br />
2009 World of Concrete, 2 – 6 February <strong>in</strong> Las Vegas.<br />
Representatives from OSHA will be present to answer<br />
any questions attendees have that relate to the health<br />
and safety of workers, specifically those employed <strong>in</strong><br />
the saw<strong>in</strong>g and drill<strong>in</strong>g <strong>in</strong>dustry segment.<br />
To view this Best Practice document, visit www.<br />
csda.org and click on the OSHA Alliance logo towards<br />
the bottom of the home page.<br />
US Demolition Association’s<br />
new brand<strong>in</strong>g<br />
<strong>in</strong>itiative <strong>in</strong>cludes revitalised<br />
website, logo<br />
and tagl<strong>in</strong>e promise<br />
Demolition contractors, eng<strong>in</strong>eers, general contractors,<br />
government regulators, the public, and the media<br />
now have a new authoritative source of <strong>in</strong>formation<br />
of all th<strong>in</strong>gs <strong>in</strong>volved with the demolition process at<br />
the National Demolition Association’s redesigned and<br />
revitalized website www.demolitionassociation.com.<br />
As part of its strategic growth plan for the future,<br />
the Association is accompany<strong>in</strong>g the unveil<strong>in</strong>g of the<br />
massively upgraded website with the <strong>in</strong>troduction<br />
of a new logo and a new organizational tagl<strong>in</strong>e,<br />
“Mak<strong>in</strong>g Way,” to communicate the promise that<br />
progress accompanies the demolition process. “The<br />
demolition <strong>in</strong>dustry has evolved <strong>in</strong>to a very diverse<br />
and sophisticated bus<strong>in</strong>ess s<strong>in</strong>ce the found<strong>in</strong>g of our<br />
Association 37 years ago. Today it <strong>in</strong>cludes not only<br />
demolition contractors, but also companies <strong>in</strong>volved<br />
<strong>in</strong> the broad spectrum of demolition-related services,”<br />
expla<strong>in</strong>ed Michael R. Taylor, CAE, Executive Director.<br />
“We want our website to be the foremost source of<br />
<strong>in</strong>formation for all of these constituents, which is why<br />
we completely revamped it to put everyth<strong>in</strong>g visitors<br />
need at their f<strong>in</strong>gertips. It’s now the gateway to all<br />
<strong>in</strong>formation needed on the demolition process, on<br />
a worldwide basis.” The fresh, concise redesign and<br />
the enhanced, simplified navigation system enable<br />
visitors to quickly f<strong>in</strong>d what they are search<strong>in</strong>g for on<br />
the site. One of the most noteworthy additions to the<br />
site is a series of new videos, which answer questions<br />
such as “When is Demolition Needed?” “What is<br />
the Process of Demolition?” “How Does our Work<br />
Benefit Society?” and “How Does the NDA Supports<br />
its Members?” Other features of the website will be<br />
safety-tra<strong>in</strong><strong>in</strong>g courses, a member or supplier locator,<br />
access to the Demolition Safety Manual, or downloads<br />
of the tra<strong>in</strong><strong>in</strong>g videos.<br />
The new logo found on the National Demolition<br />
Association site – a stylized wreck<strong>in</strong>g ball with<strong>in</strong> a<br />
box – presents a streaml<strong>in</strong>ed look of commitment<br />
and competency. The simple, bold statement represents<br />
the past, present, and future of the demolition<br />
process.<br />
Develop<strong>in</strong>g an appropriate tagl<strong>in</strong>e to convey the<br />
value of the demolition process led to the choice of<br />
“Mak<strong>in</strong>g Way.” “This short, bold statement captures<br />
everyth<strong>in</strong>g <strong>in</strong>volved <strong>in</strong> demolition from demolish<strong>in</strong>g<br />
structures to abat<strong>in</strong>g asbestos, clean<strong>in</strong>g up weapons<br />
site or remediat<strong>in</strong>g Brownfields,” Taylor said. He<br />
po<strong>in</strong>ted out that many of today’s demolition firms are<br />
vertically <strong>in</strong>tegrated, own<strong>in</strong>g their downstream buyers.<br />
“Many of our current members also provide services<br />
that may <strong>in</strong>clude construction and demolition debris<br />
recycl<strong>in</strong>g, landfill operations, and salvag<strong>in</strong>g, while<br />
others perform hazardous material management<br />
and remediation which often precedes the actual<br />
structure take-down,” he added. These bus<strong>in</strong>esses,<br />
as well as civil eng<strong>in</strong>eer<strong>in</strong>g, architectural, and general<br />
contract<strong>in</strong>g firm, are all viewed as be<strong>in</strong>g part of the<br />
demolition process.<br />
Accord<strong>in</strong>g to Taylor, the phrase “Mak<strong>in</strong>g Way”<br />
conveys the fact that demolition professionals<br />
make way for the future, for new development,<br />
for historic preservation, for better schools, safer<br />
factories, and more jobs. “We ‘make way’ for a<br />
safer environment, cleaner streams, better public<br />
service, and economic progress.”<br />
For more <strong>in</strong>formation about membership<br />
<strong>in</strong> the National Demolition Association, go to<br />
www.demolitionassociation.com or call 1-800-<br />
541-2412.<br />
The National Demolition Association is a<br />
non-profit trade organization represent<strong>in</strong>g more<br />
than 1,100 U.S. and Canadian companies and<br />
many <strong>in</strong>ternational firms that are <strong>in</strong>volved <strong>in</strong><br />
the demolition process. Membership <strong>in</strong>cludes<br />
demolition contractors, general contractors,<br />
civil eng<strong>in</strong>eer<strong>in</strong>g firms, and recycl<strong>in</strong>g, landfill, and<br />
salvage operations. The Association’s efforts help<br />
members stay abreast of environmental, regulatory<br />
and safety matters, keep regulators <strong>in</strong>formed<br />
about issues fac<strong>in</strong>g the <strong>in</strong>dustry, <strong>in</strong>crease public<br />
and <strong>in</strong>dustry awareness, and provide members<br />
with network<strong>in</strong>g opportunities and <strong>in</strong>formation<br />
on the latest technical advances <strong>in</strong> equipment<br />
and services. The website is www.demolitionassociation.com.<br />
2009 Demolition<br />
Summit<br />
In l<strong>in</strong>e with the EDA strategy of revitalis<strong>in</strong>g the<br />
organisation is the planned Demolition Summit,<br />
a major new event for the world-wide demolition<br />
<strong>in</strong>dustry. The event will take place <strong>in</strong> November<br />
this year <strong>in</strong> the Okura Hotel, Amsterdam. The<br />
summit – which is expected to attract more<br />
than 400 people from lead<strong>in</strong>g firms and suppliers<br />
– will <strong>in</strong>clude a top-level conference and<br />
the <strong>in</strong>augural Demolition Awards gala d<strong>in</strong>ner, a<br />
celebration of the very best <strong>in</strong> the <strong>in</strong>dustry from<br />
around the globe.<br />
The whole event will be open to all demolition<br />
companies and the relevant manufacturers and<br />
suppliers. The conference programme has yet to<br />
be f<strong>in</strong>alised but topics be<strong>in</strong>g discussed <strong>in</strong>clude:<br />
the latest economic forecast for the <strong>in</strong>dustry;<br />
case studies of notable projects; issues <strong>in</strong> waste,<br />
recycl<strong>in</strong>g and the environment; developments<br />
<strong>in</strong> high reach excavators; and improv<strong>in</strong>g safety<br />
standards.<br />
Demolition awards<br />
The Demolition Awards will be the first such event<br />
to be dedicated to and judged by this specialised<br />
sector of the construction <strong>in</strong>dustry. Chairman of<br />
the jury is the EDA President. The awards are <strong>in</strong>tended<br />
to recognise those demolition contractors,<br />
large and small, who have displayed excellence<br />
over the course of their demolition activities by<br />
apply<strong>in</strong>g best practices, ensur<strong>in</strong>g health and safety<br />
dur<strong>in</strong>g their work, display<strong>in</strong>g <strong>in</strong>novation <strong>in</strong> terms<br />
of demolition techniques and <strong>in</strong> their attitude to<br />
the environment <strong>in</strong> which they operate.<br />
Entries will be judged by a panel of lead<strong>in</strong>g<br />
demolition and C&D recycl<strong>in</strong>g experts from<br />
around Europe, and is open to all. Contractors<br />
and manufacturers do not have to be members of<br />
their particular national association or of the EDA<br />
to enter. The awards categories are as follows:<br />
• Demolition Job of the Year<br />
• Demolition Company of the Year<br />
• Demolition Safety Award<br />
• Demolition Tra<strong>in</strong><strong>in</strong>g Award<br />
• Demolition and Recycl<strong>in</strong>g Environmental Award<br />
• Best Explosive Demolition Award<br />
• Best Industrial Demolition Award<br />
• Best Conf<strong>in</strong>ed Space/Urban Demolition Award<br />
• Manufacturers Innovation Award<br />
• Best Customer Support Award<br />
The summit will open on the even<strong>in</strong>g of November<br />
5 with a dr<strong>in</strong>ks reception, open to all, hosted by<br />
the EDA. The conference and awards d<strong>in</strong>ner will<br />
take place on the follow<strong>in</strong>g day, November 6. The<br />
Demolition Summit is besides EDA Demolition<br />
Association organised by KHL Group.<br />
www.eda-demolition.com
Mobile Crush<strong>in</strong>g and Screen<strong>in</strong>g<br />
<strong>in</strong> Action<br />
The unification of the Extec and F<strong>in</strong>tec brands <strong>in</strong>to the Sandvik group of companies has<br />
created the world’s largest, most comprehensive, and dynamic l<strong>in</strong>e-up of mobile crush<strong>in</strong>g<br />
and screen<strong>in</strong>g equipment <strong>in</strong> the world. The Sandvik Mobile Screens and Crushers range<br />
now delivers all the familiar characteristics of productivity, versatility and exceptionally low<br />
runn<strong>in</strong>g costs comb<strong>in</strong>ed with levels of durability and aftersales support that are synonymous<br />
with the Sandvik name. <strong>New</strong> name, improved service, same great product.<br />
SANDVIK MOBILE CRUSHERS AND SCREENS HEARTHCOTE ROAD SWADLINCOTE DERBYSHIRE DE11 9DU ENGLAND TEL +44 (0)1283 212121 FAX +44 (0) 1283 217342 <strong>in</strong>fo.extec-f<strong>in</strong>tec@sandvik.com www.extec.eu www.f<strong>in</strong>tec.com
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