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Reciprocating Compressors for industrial refrigeration<br />

Series (S)<strong>AC</strong>80R<br />

<strong>Parts</strong> List (PL)<br />

ca0192_0089000_pl_sac_v006_gbr_.pdf<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

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Copyright<br />

All Rights reserved. No part of this publication may be<br />

copied or published by means of printing, photocopying,<br />

microfilm or otherwise without prior written consent of<br />

<strong>Grasso</strong>.<br />

This restriction also applies to the corresponding<br />

drawings and diagrams.<br />

Legal Notice<br />

This publication has been written in good faith.<br />

However, <strong>Grasso</strong> cannot be held responsible, neither for<br />

any errors occurring in this publication nor for their<br />

consequences.<br />

This manual must be carefully read and understood prior<br />

to installing and servicing the compressor (package)<br />

General Safety<br />

All service operations described in this servicemanual are<br />

only to be carried out by well-trained/qualified<br />

personnel and even then only after this service manual<br />

has been read carefully and is fully understood.<br />

Personal safety<br />

Observe all (inter)national and/or local safety standards,<br />

measures and regulations during reinstalling, repairing<br />

and connecting the compressor (package).<br />

Mechanical safety<br />

If the compressor does not have to be removed from its<br />

base, it is advisable to put warning labels on vital parts<br />

of the compressor saying that the plant is<br />

out-of-operation and must not be started up.<br />

If the compressor has to be opened for service,the<br />

refrigerant has to be pumped down and the electric<br />

supply has to be cut off.<br />

After having run the initial 100 operating hours,it is<br />

essential (in both new and modified plants) to replace<br />

the red running-in discharge oil filter element with the<br />

permanent grey filter element. Also replace the<br />

running-in suction gas filter element.<br />

Check the direction of rotation is correct before<br />

re-starting the compressor.<br />

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Table of Contents<br />

Section Title Page<br />

1 PARTS COMPRESSOR 9<br />

2 HISTORY PARTS 47<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

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- 4- Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R PL0611/v006


Preface<br />

This preface gives a survey of the types of<br />

documentation and software available for this <strong>Grasso</strong><br />

compressor series.<br />

All <strong>Grasso</strong> documentation and <strong>Grasso</strong> selection software<br />

of is available on CD-Roms (Consult <strong>Grasso</strong>).<br />

1) <strong>Parts</strong> <strong>list</strong> (PL)<br />

Contents<br />

All current parts of the compressor and accessories<br />

together with the design changes applicable to previous<br />

supplied components ("History").<br />

User group<br />

Service and parts department for both end-sure and<br />

contractor.<br />

Distribution<br />

Service and <strong>Parts</strong> Department of <strong>Grasso</strong>.<br />

2) Installation and maintenance manual (IMM)<br />

Contents<br />

This manual will provide information on how to<br />

transport, install, start-up and maintain the compressor<br />

(package). It also contains a number of "Engineering<br />

Data Sheets" and the current "<strong>Parts</strong> List"<br />

User group<br />

To be used in the field by qualified personnel for both<br />

end-user and contractor.<br />

Distribution<br />

Supplied together with the compressor.<br />

3) <strong>Grasso</strong> CD-ROM ´<strong>Grasso</strong> Software´<br />

Contents<br />

COMSEL programme (the <strong>Grasso</strong> COMpressor SELection<br />

programme), PURGER programme (to calculate energy<br />

savings and pay-back time) and REVALCO software (to<br />

select Revalco valves, check valves, Revalco parts etc.).<br />

User group<br />

Project engineers, application engineers, sales managers,<br />

product managers for both end-users and contractors.<br />

Distribution<br />

Sales Department of <strong>Grasso</strong>.<br />

PL0611/v006<br />

4) <strong>Grasso</strong> CD-ROM ´Documentation Navigator´<br />

Contents<br />

All <strong>Grasso</strong> documentation including a user friendly<br />

navigation system.<br />

With this CD-rom it is possible to re-use all text, graphics,<br />

tables, etc. for various purposes (presentations, reports,<br />

...)<br />

User group<br />

Project engineers, application engineers, sales managers,<br />

product managers for both end-users and contractors.<br />

Distribution<br />

Sales Department of <strong>Grasso</strong>.<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

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- 6- Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R PL0611/v006


Cylinder numbering<br />

Fig. 1 Cylinder numbering <strong>Grasso</strong> reciprocating compressors<br />

Legend<br />

1, 2, 3, ... Cylinder numbers<br />

T Top view of compressor<br />

M Motor/Drive end of compressor<br />

O Oil pump of compressor<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

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1. PARTS COMPRESSOR<br />

Table of Contents<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

<strong>Parts</strong> List Page Figure<br />

COMPRESSOR HOUSING AND GENERAL PARTS 10 S<strong>AC</strong>80R-01<br />

COMPRESSOR HOUSING AND GENERAL PARTS (continued) 14 S<strong>AC</strong>80R-02<br />

BEARING COVERS, INTERMEDIATE BEARING AND OIL PUMP 16 S<strong>AC</strong>80R-03<br />

CYLINDER LINER AND VALVES 20 S<strong>AC</strong>80R-04<br />

PISTON AND CONNECTING ROD 22 S<strong>AC</strong>80R-05<br />

OIL PRESSURE REGULATOR ASSEMBLY G21 24 S<strong>AC</strong>80R-06<br />

CYLINDER COVERS 26 S<strong>AC</strong>80R-07<br />

ROTARY SHAFT SEAL 28 S<strong>AC</strong>80R-08<br />

OIL DISCHARGE FILTER 30 S<strong>AC</strong>80R-09<br />

SAFETY BY-PASS VALVE 27G27 (1249327) 32 S<strong>AC</strong>80R-10<br />

OIL LINES 34 S<strong>AC</strong>80R-11a<br />

STANDARD SETS OF GASKETS AND SPARE PARTS 36 S<strong>AC</strong>80R-11b<br />

TYPICAL PARTS OF S<strong>AC</strong>80R-COMPRESSORS 38 S<strong>AC</strong>80R-12a<br />

TYPICAL PARTS OF S<strong>AC</strong>80R - COMPRESSORS (continued) 42 S<strong>AC</strong>80R-12b<br />

ELECTRICALLY OPERATED CAP<strong>AC</strong>ITY CONTROL 220V / 50Hz ONLY (other voltages/frequencies can be supplied on<br />

request)<br />

44 S<strong>AC</strong>80R-13<br />

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Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-01 COMPRESSOR HOUSING AND GENERAL PARTS<br />

1a CRANKSHAFT <strong>AC</strong>480R 2227401 1<br />

1b CRANKSHAFT <strong>AC</strong>680R 2227601 1<br />

1c CRANKSHAFT <strong>AC</strong>880R 2227801 1<br />

1d CRANKSHAFT <strong>AC</strong>1080R 2227101 1<br />

1e CRANKSHAFT <strong>AC</strong>1280R 2227201 1<br />

1f CRANKSHAFT <strong>AC</strong>1680R 2227301 1<br />

2 BY PASS SAFETY VALVE 27G27 1249327 -<br />

3 ALU.SEALING RING 27x34x1 0912027 -<br />

4a WELDING FLANGE 60/108 0503408 1<br />

4b WELDING FLANGE 76/10 0503308 1<br />

4c WELDING FLANGE 89/10B 0503208 1<br />

4d WELDING FLANGE 114B Sp. 0503114 1<br />

5 GASKET 117x131x1.5 0903117 1<br />

6a WELDING FLANGE 48B 0501048 1<br />

6b WELDING FLANGE 60B 0501060 1<br />

6c WELDING FLANGE 76B 0501076 1<br />

6d WELDING FLANGE 89B Sp. 0503589 1<br />

7a GASKET 55x65x1.5 0903055 1<br />

7b GASKET 67x81x1.5 0903067 1<br />

7c GASKET 84x98x1.5 0903084 1<br />

7d GASKET 99x19x1.5 0903099 1<br />

8a HEXAGON HEAD BOLT M10x35 0110535 4 8 for GR47 / 12 for GR67 / 16 for GR87<br />

8b HEXAGON HEAD BOLT M12x35 0110635 4<br />

8c STUD M16x40 0151840 4<br />

9 HEXAGON NUT M16 0115810 4<br />

10a OIL PRESSURE LINE 2xG23x209 * 1<br />

10b OIL PRESSURE LINE 2xG23x234 * 1<br />

10c OIL PRESSURE LINE 2xG23x259 * 1<br />

10d OIL PRESSURE LINE 2xG23x309 * 1<br />

10e OIL PRESSURE LINE 2xG23x610 * 1<br />

10f OIL PRESSURE LINE 2xG23x685 * 1<br />

11 OIL PRESSURE LINE 162x82 * 1<br />

12 OIL RETURN LINE <strong>AC</strong>80R * 1<br />

13 GAUZE STRAINER ELEMENT 310x16R 0716311 1<br />

14 KEY 16x10x70 1102670 1<br />

15 SUCTION COVER <strong>AC</strong>70 2124850 1<br />

16 STRAINER DISC 410x638 0717064 1<br />

17 LOCKING RING 417x12 1104417 1<br />

18 NIPPLE COUPLING 6G13 0338136 1<br />

19 ALU SEALING RING 13.5x20x1 0912014 1<br />

20 HEXAGON HEAD BOLT M20x60 0110160 4<br />

PL0611/v006


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-01 COMPRESSOR HOUSING AND GENERAL PARTS<br />

21 GASKET 443x462x1.5 0903443 1<br />

22 STUD M16x40 0151840 17<br />

23 HEXAGON NUT M16 0115810 17<br />

24 NON-RETURN VALVE 5K 0627506 1<br />

25 ALU SEALING RING 21.5x27x1 0912022 2<br />

26 PLUG G21 0136216 2<br />

27<br />

PL0611/v006<br />

CYLINDER LINER, PISTON AND CON<br />

ROD<br />

<strong>AC</strong>80R * -<br />

28<br />

BEARING COVERS, INTERMEDIATE<br />

BEARING AND OIL PUMP<br />

<strong>AC</strong>80R * -<br />

29 ROTARY SHAFT SEAL <strong>AC</strong>80R * -<br />

30 NIPPLE G10xG13 0368610 1<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

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Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-1 S<strong>AC</strong>80R-01<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

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Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-02 COMPRESSOR HOUSING AND GENERAL PARTS (continued)<br />

- 14-<br />

31<br />

CYLINDER HEAD (WITH BY-PASS VALVE<br />

AND NON-RETURN VALVE - IF FITTED)<br />

<strong>AC</strong>80R * -<br />

32<br />

SUCTION AND DISCHARGE VALVE<br />

ASSEMBLY<br />

<strong>AC</strong>80R * -<br />

33 OIL DISCHARGE FILTER <strong>AC</strong>80R * -<br />

34 GASKET 95x109x2 0904095 2<br />

35 FLAT COVER 194x375 0530194 4<br />

36 HEXAGON HEAD BOLT M12x30 0110630 15<br />

37 SIGHT GLASS 46X80 1224046 1<br />

38 O-RING 2.5X52 0952256 1<br />

39 HEXAGON HEAD BOLT M6x20 0110320 4<br />

40 ALU SEALING RING 13.5x20x1 0912014 1<br />

41 NIPPLE COUPLING 6G13 0338136 1<br />

42 COVER 66x66 0533600 -<br />

43 O-RING 3.5x44 0952350 1<br />

44 HEXAGON HEAD BOLT M8x25 0110425 4<br />

45 COVER Dia 80x6.8 0530080 1<br />

46 O-RING 2.5X52 0952256 1<br />

47 HEXAGON HEAD BOLT M6x25 0110325 4<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

RC12(E) 2112/ 3112/ 4212/ 5112/ 6312/ 7212/<br />

8412/ 9312/ 10212<br />

PL0611/v006


Fig. 1-2 S<strong>AC</strong>80R-02<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

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Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-03 BEARING COVERS, INTERMEDIATE BEARING AND OIL PUMP<br />

1 BEARING COVER <strong>AC</strong>80RS * 1<br />

1 BEARING COVER <strong>AC</strong>80R 2124911 1<br />

2 BEARING BUSH 65x72x60 1146764 1<br />

3 BEARING COVER (COMPLETE) S<strong>AC</strong>80RS 2125861 1<br />

3 S<strong>AC</strong>80R S<strong>AC</strong>80R 2124921 1<br />

4 BEARING BUSH 65x72x60 1146764 1<br />

5 HEXAGON HEAD BOLT M12x35 0110635 12<br />

6 BEARING COVER <strong>AC</strong>80R * 1<br />

6 BEARING COVER <strong>AC</strong>80R 2124915 1<br />

6.1 DOWEL PIN 4x8 1106408 1<br />

7 BEARING BUSH 65x72x65 1146766 1<br />

8 PUMP HOUSING <strong>AC</strong>80R 2624510 1<br />

8 PUMP HOUSING <strong>AC</strong>80R * 1<br />

9 BEARING BUSH 44.5x12.7 1146412 1<br />

10 BEAMING BALL W16 1119010 1<br />

- 16-<br />

11 PRESSURE SPRING<br />

1.25x14x9x35<br />

.5<br />

1131134 1<br />

12 PRESS. REGULATOR SET G21 1241021 1<br />

13 NIPPLE COUPLING 6G10 0338106 1<br />

14 ALU SEALING RING 10x18x1 0912010 1<br />

15 GASKET 115x136 0907115 1<br />

16 O-RING 3x195 0952319 1<br />

17 HEXAGON HEAD BOLT M12x35 0110635 12<br />

18 FLAT WASHER M12 1113601 12<br />

19 OIL PUMP ELEMENT <strong>AC</strong>70 2625600 1<br />

20 GASKET 45.5x80x0.5 0905045 1<br />

21 HEXAGON HEAD BOLT M8x25 0110425 6<br />

22 CARRIER DISC 8x55x8 1125108 1<br />

23 CARRIER DISC 100M6 1125100 1<br />

24 THRUST RING <strong>AC</strong>80R 1142080 1<br />

25 CAP SCREW M8x30 0104430 4<br />

26 HEXAGON HEAD BOLT M12x55 0110655 8<br />

27 FLAT WASHER M12 1113601 8<br />

28 BEARING BLOCK (COMPLETE) 65 1169650 1<br />

28 BEARING BLOCK HALVES * 1 in two pieces<br />

29 BEARING SHELL 65x60 1144665 1<br />

30 CONNECTING ROD BOLT MF12 0111601 2<br />

31 FLAT WASHER M12 1113601 2<br />

32 LOCKING NUT MF12x1.5 0145605 2<br />

33 FLAT WASHER M16 1113801 3<br />

34 LOCKING PLATE M16S 1114152 3<br />

35 HEXAGON HEAD BOLT M16x40 0110840 3<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-03 BEARING COVERS, INTERMEDIATE BEARING AND OIL PUMP<br />

36 SEALING RING 65 2626565 1<br />

37 O-RING 1.78x8.73 0952184 1<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

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- 18-<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-3 S<strong>AC</strong>80R-03<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 19-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-04 CYLINDER LINER AND VALVES<br />

1 CYLINDER LINER <strong>AC</strong>80A 2326101 1<br />

2 DISCHARGE VALVE ASSEMBLY <strong>AC</strong>80R 2725103 1<br />

2.1 VALVE SEAT 70CE * 1<br />

2.2 LOCKING RING 2.5x2.8 * 1<br />

2.3 VALVE RING 75x1.25 1134072 1<br />

2.4 VALVE RING 72x0.5 1134073 1<br />

2.5 SPRING DISC 72x0.8 1133072 2<br />

2.6 STROKE LIMITOR 70CE * 1<br />

2.7 WASHER M10 * 1<br />

2.8 LOCKING NUT M10 0145550 1<br />

3 SUCTION VALVE RING 98x115x1 1134098 1<br />

4 SINUSOIDAL SPRING 98x115 1133098 2<br />

5 SINUSOIDAL SPRING 87x125x4 1133087 1<br />

6 PRESSURE RING <strong>AC</strong>80RV 2726411 1<br />

7 FLAT WASHER M8 1113401 4<br />

8 HEXAGON HEAD BOLT M8x40 0110440 4<br />

- 20-<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-4 S<strong>AC</strong>80R-04<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 21-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-05 PISTON AND CONNECTING ROD<br />

1 CYLINDER LINER <strong>AC</strong>80R * -<br />

2 PISTON ASSY <strong>AC</strong>80RS 2427011 1<br />

2.- PISTON <strong>AC</strong>80R * 1<br />

3 PISTON RING SET <strong>AC</strong>80R 0974080 1<br />

4 GUDGEON PIN <strong>AC</strong>80R 2424301 1<br />

5 LOCKING RING 30 1104030 2<br />

- 22-<br />

6 CONNECTING ROD<br />

65x180<br />

<strong>AC</strong>80R<br />

2427502 1<br />

7 CONNECTING ROD BOLT MF8 0111401 1<br />

8 LOCKING RING SET M8 1139400 2<br />

9 HEXAGON NUT MF8x1 0147405 2<br />

10 SP<strong>AC</strong>ER ASSY 65x120x25 1112165 1<br />

11 FITTED BOLT M10x12x25 0124501 2<br />

12 LOCKING NUT (ZINC PLATED) M10 0145500 2<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-5 S<strong>AC</strong>80R-05<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 23-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-06 OIL PRESSURE REGULATOR ASSEMBLY G21<br />

1 PRESS. REGULATOR SET G21 1241021 1<br />

1.1 CAP NUT GK21R 0117021 1<br />

1.2 ALU SEALING RING 10x18x1 0912010 1<br />

1.3 THRUST BOLT G21x60S 0135218 1<br />

1.4 ALU SEALING RING 21.5x27x1 0912022 1<br />

1.5 O-RING 1.78x8.73 0952184 1<br />

1.6 NIPPLE G21CxG21 0304921 1<br />

- 24-<br />

2 PRESSURE SPRING<br />

1.25x14x9x35<br />

.5<br />

1131134 1<br />

3 BEAMING BALL W16 1119010 1<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-6 S<strong>AC</strong>80R-06<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 25-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-07 CYLINDER COVERS<br />

1a CYLINDER COVER (S)<strong>AC</strong>80R 2324500 -<br />

1b CYLINDER COVER (S)<strong>AC</strong>80R 2324510 -<br />

1c CYLINDER COVER (S)<strong>AC</strong>80R 2324520 -<br />

1d CYLINDER COVER (S)<strong>AC</strong>80R 2324530 -<br />

1e CYLINDER COVER (S)<strong>AC</strong>80R 2324540 -<br />

1f CYLINDER COVER (S)<strong>AC</strong>80R 2324550 -<br />

1g CYLINDER COVER (S)<strong>AC</strong>80R 2324600 -<br />

1h CYLINDER COVER (S)<strong>AC</strong>80R 2324640 -<br />

2 PISTON BY-PASS VALVE <strong>AC</strong>70 2724360 1<br />

3 PISTON RING 35x30x3 0970036 1<br />

4 EXPANDER SPRING 30x28.7x2.6 1136030 1<br />

5 PISTON FITTING RING 35x41x3 2724365 1<br />

- 26-<br />

6 PRESSURE SPRING<br />

2x37.5x4.5x<br />

97<br />

1131207 1<br />

7 O-RING 3.5x44 0952350 2<br />

8 COVER G13x74 0530600 1<br />

11a SWIVEL COUPLING 6G13 0339136 1 total quantity: 5<br />

11b PLUG G13 0136136 1 total quantity: 5<br />

12 PISTON NON RETURN VALVE <strong>AC</strong>70 2724370 1<br />

13 PRESSURE SPRING<br />

1.9x29x8.5x<br />

76.5<br />

1131193 1<br />

14 COVER 66x66 0533600 1<br />

15 HEXAGON HEAD BOLT M8x25 0110425 4<br />

16a GASKET 0907093 1<br />

16b GASKET 0907094 1<br />

16c GASKET 194x375x1.0C 0907095 1<br />

16d GASKET 0907096 1<br />

16e GASKET 0907097 1<br />

17 HEXAGON HEAD BOLT M12x90 0110690 -<br />

18 FLAT WASHER M12 1113601 -<br />

19 HEXAGON HEAD BOLT M12X120 0110612 3<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-7 S<strong>AC</strong>80R-07<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

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Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-08 ROTARY SHAFT SEAL<br />

1 SHAFT SEAL HOUSING <strong>AC</strong>70 2624100 1<br />

2 ALU SEALING RING 13.5x20x1 0912014 1<br />

3 PLUG G13S 0136134 1<br />

4 O-RING 142.47x3.53 0952389 1<br />

5 O-RING 110x3.5 0952382 1<br />

6 SHAFT SEAL ASSEMBLY 060-B 0962065 1<br />

6.1 SLIP RING ASSEMBLY * 1<br />

6.1.1 O-RING 3.53x59.72 0952359 1<br />

6.2 COUNTER SLIP RING ASSEMBLY * 1<br />

6.2.1 O-RING 3.53x69.44 0952318 1<br />

7 HEXAGON HEAD BOLT M8x25 0110425 8<br />

8 NIPPLE COUPLING 12G13 0338131 1<br />

9 STEEL PRECISION PIPE 12x1.5 * 1<br />

- 28-<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


7<br />

3<br />

2<br />

1<br />

8<br />

9<br />

Fig. 1-8 S<strong>AC</strong>80R-08<br />

PL0611/v006<br />

6<br />

6.2 6.1<br />

6.2.1 6.1.1<br />

4 5<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 29-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-09 OIL DISCHARGE FILTER<br />

1 O-RING 3.5x26 0952354 2<br />

2 PAPER FILTER 1700x15 0711170 1<br />

3 LOCKING DISC M24x38 1113738 1<br />

- 30-<br />

4 PRESSURE SPRING<br />

1.9x29x8.5x<br />

76.5<br />

1131193 1<br />

5 COVER 120P12 0530125 1<br />

6 O-RING 85x3.5 0952378 1<br />

7 HEXAGON HEAD BOLT M8x25 0110425 6<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


2<br />

1<br />

Fig. 1-9 S<strong>AC</strong>80R-09<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

1<br />

7<br />

6<br />

3<br />

4<br />

5<br />

- 31-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-10 SAFETY BY-PASS VALVE 27G27 (1249327)<br />

1 VALVE HOUSING G27x119 4804929 1<br />

2 TEFLON RING 0x15x10 0942150 1<br />

3 PISTON 18x21 4828219 1<br />

- 32-<br />

4 PRESSURE SPRING<br />

2.8x14x11.5x<br />

59<br />

1131285 1<br />

5 SET SCREW G21x10 0123215 1<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-10 S<strong>AC</strong>80R-10<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 33-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-11a OIL LINES<br />

A GAUZE STRAINER ELEMENT 310x16R 0716311 1<br />

B OIL PRESSURE LINE M24x160 * 1<br />

- 34-<br />

C OIL PRESSURE LINE<br />

2xG23x209.....<br />

..........685<br />

* 1<br />

D OIL RETURN LINE * 1<br />

1 BENT TUBE 162x82 0438555 1<br />

2a BENT STEEL TUBE<br />

2b BENT STEEL TUBE<br />

2c BENT STEEL TUBE<br />

2d BENT STEEL TUBE<br />

2e BENT STEEL TUBE<br />

137x234x16<br />

(S)<strong>AC</strong>480<br />

137x234x16<br />

(S)<strong>AC</strong>580/680<br />

137x259x16<br />

(S)<strong>AC</strong>780/880<br />

137x309x16<br />

(S)<strong>AC</strong>1080<br />

137x610x16<br />

(S)<strong>AC</strong>1280<br />

0438500 1<br />

0438510 1<br />

0438520 1<br />

0438540 1<br />

0438530 1<br />

2f BENT STEEL TUBE<br />

137x685x16<br />

<strong>AC</strong>1680<br />

0438545 1<br />

3 STEEL PRECISION PIPE 16x2 * 1<br />

4 GAUZE STRAINER ELEMENT 310x16R 0716311 1<br />

5 COUPLING RING S16 0334116 -<br />

6 GLAND 16G23 0344223 -<br />

7 UNION NUT MF24x1.5 0351012 -<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-11 S<strong>AC</strong>80R-11a<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 35-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-11b STANDARD SETS OF GASKETS AND SPARE PARTS<br />

1a GASKETS (STANDARD SET) (S)<strong>AC</strong>480R 0990048 1<br />

- 36-<br />

1b GASKETS (STANDARD SET)<br />

(S)<strong>AC</strong>580R/68<br />

0R<br />

0990068 1<br />

1c GASKETS (STANDARD SET)<br />

(S)<strong>AC</strong>780R/88<br />

0R<br />

0990088 1<br />

1d GASKETS (STANDARD SET) (S)<strong>AC</strong>1080R 0990108 1<br />

1e GASKETS (STANDARD SET) (S)<strong>AC</strong>1280R 0990128 1<br />

1f GASKETS (STANDARD SET) <strong>AC</strong>1680R 0990168 1<br />

2a BASIC SET OF SPARE PARTS <strong>AC</strong>80 2026020 1<br />

2b ADDITIONAL SET OF SPARE PARTS <strong>AC</strong>80R 1134881 -<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-12 S<strong>AC</strong>80R-11b<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 37-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-12a TYPICAL PARTS OF S<strong>AC</strong>80R-COMPRESSORS<br />

1a CRANKSHAFT S<strong>AC</strong>480R 2227451 1<br />

1b CRANKSHAFT S<strong>AC</strong>680R 2227651 1<br />

1c CRANKSHAFT S<strong>AC</strong>880R 2227851 1<br />

1d CRANKSHAFT S<strong>AC</strong>1080R 2227151 1<br />

1e CRANKSHAFT S<strong>AC</strong>1280R 2227251 1<br />

2a ROTOR 140-S<strong>AC</strong>80R 3019014 1<br />

2b ROTOR 160-S<strong>AC</strong>80R 3019016 1<br />

2c ROTOR 180-S<strong>AC</strong>80R 3019018 1<br />

2d ROTOR 220-S<strong>AC</strong>80R 3019022 1<br />

2e ROTOR 250-S<strong>AC</strong>80R 3019025 1<br />

2f ROTOR 280-S<strong>AC</strong>80R 3019028 1<br />

2g ROTOR 340-S<strong>AC</strong>80R 3019034 1<br />

- 38-<br />

3a STATOR HOUSING<br />

3b STATOR HOUSING<br />

3c STATOR HOUSING<br />

4a STATOR<br />

4b STATOR<br />

4c STATOR<br />

4d STATOR<br />

4e STATOR<br />

4f STATOR<br />

4g STATOR<br />

5a MAIN TERMINAL BOX<br />

355x<br />

380S<strong>AC</strong>70<br />

355x<br />

500S<strong>AC</strong>70<br />

355x<br />

560S<strong>AC</strong>70<br />

140-380<br />

50S<strong>AC</strong>80R<br />

160-380<br />

50S<strong>AC</strong>80R<br />

180-380<br />

50S<strong>AC</strong>80R<br />

220-380<br />

50S<strong>AC</strong>80R<br />

250-380<br />

50S<strong>AC</strong>80R<br />

280-380<br />

50S<strong>AC</strong>80R<br />

340-380<br />

50S<strong>AC</strong>80R<br />

200x240x115<br />

x34<br />

3249073 1<br />

3249085 1<br />

3249056 1<br />

3039014 1<br />

3039016 1<br />

3039018 1<br />

3039022 1<br />

3039025 1<br />

3039028 1<br />

3039034 1<br />

1365311 1<br />

5b MAIN TERMINAL BOX<br />

200x240x115<br />

x43<br />

1365411 1<br />

5c MAIN TERMINAL BOX 200x240x49 1365511 1<br />

6a SCREWED CABLE ENTRY PG29Ex19 0965129 2<br />

6b SCREWED CABLE ENTRY PG36Ex25 0965237 2<br />

6c SCREWED CABLE ENTRY PG42Ex35.5 0965342 2<br />

8 SCREWED CABLE ENTRY G17x13 0965176 1<br />

9 HEXAGON NUT G17 0148173 1<br />

10 SOCKET HEAD SCREW M10x16 0104516 1<br />

10A FLAT WASHER M10 1113501 2<br />

11 O-RING 5x175 0952506 1<br />

11A GASKET 143x161x1.5 0903143 1<br />

12 SOCKET HEAD SCREW M12x50 0104650 4<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-12a TYPICAL PARTS OF S<strong>AC</strong>80R-COMPRESSORS<br />

13 RUBBER W-GASKET 208x250x2 0928278 1<br />

14 CYLINDER HEAD SCREW M6x25 0168325 4<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 39-


- 40-<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-13 S<strong>AC</strong>80R-12a<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 41-


Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-12b TYPICAL PARTS OF S<strong>AC</strong>80R - COMPRESSORS (continued)<br />

15 BOARD 185x30A 1351186 1<br />

15.-26 TERMINAL BOARD 6x25 1350607 1<br />

- 42-<br />

16 PILAR STUD<br />

M10xM10x14<br />

2<br />

0176515 3<br />

17 PILAR STUD<br />

M10xM10x11<br />

2<br />

0176512 3<br />

18 PILAR STUD M5xM5x80 0176280 3<br />

19 O-RING 2.5x10 0952252 6<br />

20 O-RING 1.5x5 0952155 3<br />

21 FLAT WASHER M10 1113501 18<br />

22 HEXAGON NUT 0115515 18<br />

23 LOCKING NUT (ZINC PLATED) M10 0145500 6<br />

24 FLAT WASHER M 5B 1113001 9<br />

25 HEXAGON NUT (ZINC PLATED) M5 0115915 9<br />

26 LOCKING NUT M5 0145250 3<br />

27 BEARING COVER (COMPLETE) S<strong>AC</strong>80RS 2125861 1<br />

27 KEY 14x9x80 1102580 1<br />

28 KEY 14x9x140 1102514 1<br />

29 SEALING RING 65 2626565 1<br />

30 ROTOR LOCKING DISC/SUCTION PIPE 200x2 1843202 1<br />

31a HEXAGON HEAD BOLT M16x70 0110870 1<br />

31b HEXAGON HEAD BOLT M16x90 0110890 1<br />

31c HEXAGON HEAD BOLT M16x120 0110812 1<br />

31d HEXAGON HEAD BOLT M16x150 0110815 1<br />

31e HEXAGON HEAD BOLT M16x180 0110818 1<br />

32 LOCKING PLATE M8xM16 1114841 1<br />

33 HEXAGON HEAD BOLT M8x25 0110425 6<br />

34 SUCTION COVER S<strong>AC</strong>70 2124860 1<br />

35 STRAINER DISC 410x638x16 0717132 1<br />

36 LOCKING RING 417x12 1104417 1<br />

37 WASHER M10x160 1113517 1<br />

38 HEXAGON HEAD BOLT M10x20 0110520 1<br />

39 GASKET 443x462x1.5 0903443 1<br />

40a HEXAGON HEAD BOLT M16x65 0110865 17<br />

40b STUD M16x45 0151845 1<br />

41 HEXAGON NUT M16 0115810 18<br />

42 O-RING 7x430 0952743 1<br />

43 PLUG G13 0365213 1<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


Fig. 1-14 S<strong>AC</strong>80R-12b<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 43-


- 44-<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

Item Description Dims. Ref. No. Qty Remarks<br />

Fig. S<strong>AC</strong>80R-13 ELECTRICALLY OPERATED CAP<strong>AC</strong>ITY CONTROL 220V / 50Hz ONLY (other<br />

voltages/frequencies can be supplied on request)<br />

1 SUPPORT T112x185A * 1<br />

2 THREE-WAY SOLENOID VALVE 220HB 0680410 - normally closed (capacity control)<br />

3 SOCKET HEAD SCREW M5x8 0104208 2 for each valve<br />

4 SOCKET COUPLING 6G10 0337106 1 quantities per valve<br />

5 NIPPLE COUPLING 6G10 0338106 2<br />

6 ANGLE COUPLING EV6X6 0352006 2 quantities per valve<br />

7 STEEL PRECISION PIPE DN 6x1 * - quantities per valve<br />

8 TEE-COUPLING EV6X6X6 0354006 4<br />

9a CONNECTOR DIN 1316610 - without LED<br />

9b CONNECTOR<br />

220/240 V<br />

<strong>AC</strong>/DC, DIN<br />

incl. LED<br />

1316611 -<br />

PL0611/v006


Fig. 1-15 S<strong>AC</strong>80R-13<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

- 45-


- 46-<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

1. PARTS COMPRESSOR<br />

PL0611/v006


2. HISTORY PARTS<br />

PL0611/v006<br />

Reciprocating Compressors for industrial refrigeration / Series (S)<strong>AC</strong>80R<br />

2. HISTORY PARTS<br />

- 47-

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