Ecocut - Drilling and turning with only one tool

EcoCut - Drilling and turning 

with only one tool

2 

CERATIZIT - the parent companies 

Headquarters and parent company in MAMER / Luxembourg 

North America 

• USA 

Direct sales and distribution partners 

Parent company in REUTTE / Austria 

Europe 

• Austria 

• Bulgaria 

• France 

• Germany 

• Italy 

• Luxembourg 

• Netherlands 

• Switzerland 

• Spain 

• United Kingdom 

Asia 

• China 

• India 

• Japan

EcoCut benefits 

Productivity 

EcoCut Mini - drilling depth / feed rate 

EcoCut Mini Ø .157-.315 

EcoCut Mini adapters 

EcoCut Mini application advantages 

EcoCut Classic - drilling depth / feed rate 

EcoCut Classic Ø .315-1.260 

EcoCut Classic UTS 40/50/63 

EcoCut Classic UTS MIY 

EcoCut Rebore Ø 1.575-2.362 

EcoCut Rebore UTS MIY 

Adapters - UTS 40/50/63 (for metric tooling only) 

Adapters - UTS MIY (for metric tooling only) 

EcoCut inserts Ø .315-1.260 

MasterGuide 

Grade description 

Grade overview 

Cutting data 

EcoCut Mini depth of cut / feed rate 

EcoCut Classic depth of cut / feed rate 

EcoCut Rebore depth of cut / feed rate 

Application recommendations 

Densimet 

UTS tool connection 

Problems / corrective measures 

Machining examples 

Special application 

Contents 

4 

7 

8 

9-13 

14 

15 

16 

17-21 

22-23 

24 

26 

27 

28-30 

31 

33-35 

36-37 

38-40 

41 

42-43 

44-45 

46-48 

51 

52-55 

56 

57 

58 

60 

61 

3

4 

Four machining operations 

with only one tool 

Conventional 

EcoCut 

Internal turning applications 

Drilling into solid material with flat 

bottom holes 

External turning applications 

Turning of face profiles 

Drilling into solid material with flat 

bottom holes 

Internal turning applications 

Turning of face profiles 

External turning applications 

Reverse direction 

of rotation

Benefits 

Conventional EcoCut 

Problem solver for 

insufficient tool storage 

Less programming effort 

Produces a flat bottom hole 

Reduced stock-keeping 

costs for tools and indexable 

inserts 

Considerable cost savings 

concerning tool acquisition 

Shorter set-up times 

Reduced pre-setting times 

5

Turn the cost screw together with CERATIZIT 

Tooling costs 

2 - 6% 

Material costs 

14 - 18% 

Increase in productivity (parts produced per time unit): 

Increased tool life: 

Due to improved utilization 

of the available machine 

capacity considerable cost 

reduction per workpiece 

becomes possible. 

In this context CERATIZIT 

EcoCut makes a decisive 

contribution through: 

- Fewer tool changes 

- Increased v c 

- Increased f 

- Increased a p 

EcoCut 

Productivity 

Break-down of workpiece costs 

As the average tool costs 

amount to only 2 - 6% of the 

workpiece costs, prolonging 

tool life typically can only 

reduce total costs minimally. 

Increase in 

productivity by 

+30% 

results in 

reduction of 

workpiece costs by 

-19% 

Increase of tool life 

by +30% 

results in 

reduction of 

workpiece costs by 

-1% 

Manufacturing costs 

(machine / manpower) 

78 - 82% 

7

8 

Drilling depth L 

L (inch) 

1.969 

1.772 

1.575 

1.378 

1.181 

.984 

.787 

.591 

.394 

.197 

2,25 x D 

4,0xD 

.630 

.354 

D 

D 

.787 

.443 

4,0 D 

2,25 D 

.945 

.531 

1.102 

.620 

1.260 

.709 

EC 04 EC 05 EC 06 EC 07 EC 08 

Drilling feed rate f 

f (inch/rev.) 

.0031 

.0028 

.0024 

.0020 

.0016 

.0012 

.0010 

.0004 

2,25 x D 

4,0 x D 

EC 04 

EC 05 

EC 06 

D 

D 

4,0 D 

EcoCut Mini 

Drilling depth / feed rate 

2,25 D 

EC 07 EC 08 

1.969 

1.772 

1.575 

1.378 

1.181 

.984 

.787 

.591 

.394 

.197 

.0031 

.0028 

.0024 

.0020 

.0016 

.0012 

.0010 

Page 44-45 

.0004

Page Page 42-43 

Uncoated Coated 

CM45 

TSM30 

D 

inch 

Type, 

description 

d A 

inch 

l 1 

inch 

l 2 

inch 

f 

inch 

r 

inch 

0.157 EC 04L-2.25D L ● 0.236 1.378 0.354 0.079 0.008 

0.157 EC 04L-2.25D-27 L ● 0.236 1.378 0.354 0.079 0.008 

0.157 EC 04L-4.00D L ● 0.236 1.614 0.630 0.079 0.008 

0.157 EC 04L-4.00D-27 L ● 0.236 1.614 0.630 0.079 0.008 

0.157 EC 04R-2.25D R ● 0.236 1.378 0.354 0.079 0.008 

0.157 EC 04R-2.25D-27 R ● 0.236 1.378 0.354 0.079 0.008 

0.157 EC 04R-4.00D R ● 0.236 1.614 0.630 0.079 0.008 

0.157 EC 04R-4.00D-27 R ● 

Steel 

Stainless 

Cast iron ○ 

Non ferrous metals ● 

● 

● 

0.236 1.614 0.630 0.079 0.008 

Hard materials 

Main application 

Extended application 

Stock item 

Heat resistant ○ ○ 

Ordering example: 10 pieces EC 04L-2.25D CM45 

Page 

Solid carbide 

EC-AD...06 

14 

EcoCut Mini Ø .157 inch 

Tools 

Page 44-45 

Picture shows right-hand version 

9

10 

Page 42-43 


CM45 

TSM30 

D 

inch 

Type, 

description 

dA inch 

l1 inch 

l2 inch 

f 

inch 

r 

inch 

0.197 EC 05L-2.25D L ● 0.236 1.457 0.443 0.098 0.008 

0.197 EC 05L-2.25D-27 L ● 0.236 1.457 0.443 0.098 0.008 

0.197 EC 05L-4.00D L ● 0.236 1.772 0.787 0.098 0.008 

0.197 EC 05L-4.00D-27 L ● 0.236 1.772 0.787 0.098 0.008 

0.197 EC 05R-2.25D R ● 0.236 1.457 0.443 0.098 0.008 

0.197 EC 05R-2.25D-27 R ● 0.236 1.457 0.443 0.098 0.008 

0.197 EC 05R-4.00D R ● 0.236 1.772 0.787 0.098 0.008 

0.197 EC 05R-4.00D-27 R ● 0.236 1.772 0.787 0.098 0.008 

Steel ● 

Stainless ● 

Cast iron ○ 






Stock item 


Page 


Tools 

Solid carbide 

EC-AD...06 

14 

Page 44-45 

Picture shows right-hand version

Page 42-43 


CM45 

TSM30 

D 

inch 

Type, 

description 

dA inch 

l1 inch 

l2 inch 

f 

inch 

r 

inch 

0.236 EC 06L-2.25D L ● 0.315 1.496 0.531 0.118 0.008 

0.236 EC 06L-2.25D-27 L ● 0.315 1.496 0.531 0.118 0.008 

0.236 EC 06L-4.00D L ● 0.315 1.929 0.945 0.118 0.008 

0.236 EC 06L-4.00D-27 L ● 0.315 1.929 0.945 0.118 0.008 

0.236 EC 06R-2.25D R ● 0.315 1.496 0.531 0.118 0.008 

0.236 EC 06R-2.25D-27 R ● 0.315 1.496 0.531 0.118 0.008 

0.236 EC 06R-4.00D R ● 0.315 1.929 0.945 0.118 0.008 

0.236 EC 06R-4.00D-27 R ● 0.315 1.929 0.945 0.118 0.008 

Steel ● 

Stainless ● 

Cast iron ○ 






Stock item 


Page 

Solid carbide 

EC-AD...08 

14 


Tools 

Page 44-45 


11

12 

Page 42-43 


CM45 

TSM30 

D 

inch 

Type, 

description 

dA inch 

l1 inch 

l2 inch 

f 

inch 

r 

inch 

0.276 EC 07L-2.25D L ● 0.315 1.654 0.620 0.138 0.008 

0.276 EC 07L-2.25D-27 L ● 0.315 1.654 0.620 0.138 0.008 

0.276 EC 07L-4.00D L ● 0.315 2.087 1.102 0.138 0.008 

0.276 EC 07L-4.00D-27 L ● 0.315 2.087 1.102 0.138 0.008 

0.276 EC 07R-2.25D R ● 0.315 1.654 0.620 0.138 0.008 

0.276 EC 07R-2.25D-27 R ● 0.315 1.654 0.620 0.138 0.008 

0.276 EC 07R-4.00D R ● 0.315 2.087 1.102 0.138 0.008 

0.276 EC 07R-4.00D-27 R ● 0.315 2.087 1.102 0.138 0.008 

Steel ● 

Stainless ● 

Cast iron ○ 






Stock item 


Page 


Tools 

Solid carbide 

EC-AD...08 

14 

Page 44-45 


Page 42-43 


CM45 

TSM30 

D 

inch 

Type, 

description 

dA inch 

l1 inch 

l2 inch 

f 

inch 

r 

inch 

0.315 EC 08L-2.25D L ● 0.315 1.772 0.709 0.157 0.008 

0.315 EC 08L-2.25D-27 L ● 0.315 1.772 0.709 0.157 0.008 

0.315 EC 08L-4.00D L ● 0.315 2.244 1.260 0.157 0.008 

0.315 EC 08L-4.00D-27 L ● 0.315 2.244 1.260 0.157 0.008 

0.315 EC 08R-2.25D R ● 0.315 1.772 0.709 0.157 0.008 

0.315 EC 08R-2.25D-27 R ● 0.315 1.772 0.709 0.157 0.008 

0.315 EC 08R-4.00D R ● 0.315 2.244 1.260 0.157 0.008 

0.315 EC 08R-4.00D-27 R ● 0.315 2.244 1.260 0.157 0.008 

Steel ● 

Stainless ● 

Cast iron ○ 






Stock item 


Page 

Solid carbide 

EC-AD...08 

14 


Tools 

Page 44-45 


13

14 

Type, 

description 

d 1 d A d 3 l 1 l 2 A 

inch inch inch inch inch 

EC-ADX12-08-E 0.315 0.750 0.984 2.500 0.550 1/8"-27 NPT 

EC-ADX12-06-E 0.236 0.750 0.984 2.500 0.550 1/8"-27 NPT 

EC-AD12-08-E 0.315 0.750 0.984 2.500 0.550 1/8"-27 NPT 

Ordering example: 1 piece EC-ADX12-08-E 

ADX = improved coolant supply 

d1 inch 1 piece 

0.315 7897990/M8X1X8 DIN913 

0.236 7897990/M8X1X8 DIN913 

Page 

EC..04-05 EC..06-08 

9-10 11-13 

EcoCut Mini 

Adapters

Solid carbide 

EcoCut Mini 

Application advantages 

Longitudinal abutment face 

(permits exact positioning of the cutting 

edge) 

In order to be able to benefit from all EcoCut advantages (boring 

with flat bottom hole, face turning, longitudinal turning with only 

one tool) at smaller bore diameters we also offer EcoCut tools 

Ø .157, .197, .236, .276, .315 inch in solid carbide. 

Internal coolant 

supply 

15

16 

Drilling depth L 

L (inch) 

3.937 

3.543 

3.150 

2.756 

2.362 

1.969 

1.575 

1.181 

.787 

.394 

.945 

.709 

.472 

3,0xD 

2,25 x D 

1,5xD 

1.181 

.886 

.590 

Drilling feed rate f 

feed ipr 

.0063 

.0055 

.0047 

.0039 

.0031 

.0024 

.0016 

.0008 

D 

D 

D 

3,0 D 

1,5 D 

2,25 D 

1.417 

1.063 

.709 

1.654 

1.240 

.827 

1.890 

1.417 

.944 

2.126 

1.594 

1.063 

2.362 

1.772 

1.181 

2.953 

2.224 

1.476 

3.780 

2.953 

1.890 

EC 08 EC 10 EC 12 EC 14 EC 16 EC 18 EC 20 EC 25 EC 32 

3,0xD 

2,25 x D 

1,5xD 

D 

D 

D 

3,0 D 

1,5 D 

EcoCut Classic 

Drilling depth / feed rate 

2,25 D 

EC 08 EC 10 EC 12 EC 14 EC 16 EC 18 EC 20 EC 25 EC 32 

3.937 

3.543 

3.150 

2.756 

2.362 

1.969 

1.575 

1.181 

.787 

.394 

.0063 

.0055 

.0047 

.0039 

.0031 

.0024 

.0016 

.0008 

Page 46-48

Type, 

D dAd2 l1 l2 l3 f A 

description inch inch inch inch inch inch inch 

EC 08L-1.5D 04-E L 0.315 0.500 3.15 0.47 0.157 1/16" -27 NPT XC.. 0401.. 

EC 08L-2.25D 04-E L 0.315 0.375 0.472 2.37 0.71 0.870 0.157 1/8" XC.. 0401.. 

EC 08L-3.0D 04 H-E L 0.315 0.500 3.15 0.94 0.157 1/16" -27 NPT XC.. 0401.. 

EC 08R-1.5D 04-E R 0.315 0.500 3.15 0.47 0.157 1/16" -27 NPT XC.. 0401.. 

EC 08R-2.25D 04-E R 0.315 0.375 0.472 2.37 0.71 0.870 0.157 1/8" XC.. 0401.. 

EC 08R-3.0D 04 H-E R 0.315 0.500 3.15 0.94 0.157 1/16" -27 NPT XC.. 0401.. 

EC 10L-1.5D 05-E L 0.394 0.500 3.54 0.59 0.197 1/16" -27 NPT XC.. 0502.. 

EC 10L-2.25D 05-E L 0.394 0.500 0.630 2.71 0.89 1.085 0.197 1/16" -27 NPT XC.. 0502.. 

EC 10L-3.0D 05 H-E L 0.394 0.500 3.35 1.18 0.197 1/16" -27 NPT XC.. 0502.. 

EC 10R-1.5D 05-E R 0.394 0.500 3.54 0.59 0.197 1/16" -27 NPT XC.. 0502.. 

EC 10R-2.25D 05-E R 0.394 0.500 0.630 2.71 0.89 1.085 0.197 1/16" -27 NPT XC.. 0502.. 

EC 10R-3.0D 05 H-E R 0.394 0.500 3.35 1.18 0.197 1/16" -27 NPT XC.. 0502.. 

Ordering example: 1 piece EC 08L-1.5D 04-E 

supply details: basic body fitted with 1 piece of clamping screw and 2 pieces of spare screws, but without indexable insert 

and screw driver 

1/8" = through hole only 

D 

inch 10 pieces 1 piece 

XC.. 0401.. 0.315 7815108/M1,8X3,4/T06 7883305/TORX T06 

XC.. 0502.. 0.394 7815110/M2,0X4,0/T06 7883305/TORX T06 

Page 

Page 42-43 

EcoCut Classic Ø .315 - .394 inch 

Tools 

XC.. 0401.. XC.. 0502.. 

33 33 

Page 46-48 H = heavy metal 

(Densimet) 

Page 56 


17

18 

Type, 



EC 12L-1.5D 06-E L 0.472 0.625 3.94 0.71 0.236 1/8"-27 NPT XC.. 0602.. 

EC 12L-2.25D 06-E L 0.472 0.625 0.787 3.05 1.06 1.300 0.236 1/8"-27 NPT XC.. 0602.. 

EC 12L-3.0D 06 H-E L 0.472 0.625 3.74 1.42 0.236 1/8"-27 NPT XC.. 0602.. 

EC 12R-1.5D 06-E R 0.472 0.625 3.94 0.71 0.236 1/8"-27 NPT XC.. 0602.. 

EC 12R-2.25D 06-E R 0.472 0.625 0.787 3.05 1.06 1.300 0.236 1/8"-27 NPT XC.. 0602.. 

EC 12R-3.0D 06 H-E R 0.472 0.625 3.74 1.42 0.236 1/8"-27 NPT XC.. 0602.. 

EC 14L-1.5D 07-E L 0.551 0.625 4.33 0.83 0.276 1/8"-27 NPT XC.. 0703.. 

EC 14L-2.25D 07-E L 0.551 0.625 0.787 3.27 1.24 1.520 0.276 1/8"-27 NPT XC.. 0703.. 

EC 14L-3.0D 07 H-E L 0.551 0.625 3.94 1.65 0.276 1/8"-27 NPT XC.. 0703.. 

EC 14R-1.5D 07-E R 0.551 0.625 4.33 0.83 0.276 1/8"-27 NPT XC.. 0703.. 

EC 14R-2.25D 07-E R 0.551 0.625 0.787 3.27 1.24 1.520 0.276 1/8"-27 NPT XC.. 0703.. 

EC 14R-3.0D 07 H-E R 0.551 0.625 3.94 1.65 0.276 1/8"-27 NPT XC.. 0703.. 




D 


XC.. 0602.. 0.472 7722113/M2,2X5/T07 7724105/TORX T07 

XC.. 0703.. 0.551 7815101/M2,5X6,0/T08 7724106/TORX T08 

Page 


Tools 

Page 42-43 

XC.. 0602.. XC.. 0703.. 

34 34 


(Densimet) 

Page 56 


Type, 



EC 16L-1.5D 08-E L 0.630 0.750 4.92 0.94 0.315 1/8"-27 NPT XC.. 0803.. 

EC 16L-2.25D 08-E L 0.630 0.750 0.984 3.73 1.42 1.730 0.315 1/8"-27 NPT XC.. 0803.. 

EC 16L-3.0D 08 H-E L 0.630 0.750 4.33 1.89 0.315 1/8"-27 NPT XC.. 0803.. 

EC 16R-1.5D 08-E R 0.630 0.750 4.92 0.94 0.315 1/8"-27 NPT XC.. 0803.. 

EC 16R-2.25D 08-E R 0.630 0.750 0.984 3.73 1.42 1.730 0.315 1/8"-27 NPT XC.. 0803.. 

EC 16R-3.0D 08 H-E R 0.630 0.750 4.33 1.89 0.315 1/8"-27 NPT XC.. 0803.. 

EC 18L-1.5D 09-E L 0.709 1.000 5.31 1.06 0.354 1/4"-18 NPT XC.. 09T3.. 

EC 18L-2.25D 09-E L 0.709 1.000 1.260 4.36 1.59 2.110 0.354 1/4"-18 NPT XC.. 09T3.. 

EC 18L-3.0D 09 H-E L 0.709 1.000 5.05 2.12 0.354 1/4"-18 NPT XC.. 09T3.. 

EC 18R-1.5D 09-E R 0.709 1.000 5.31 1.06 0.354 1/4"-18 NPT XC.. 09T3.. 

EC 18R-2.25D 09-E R 0.709 1.000 1.260 4.36 1.59 2.110 0.354 1/4"-18 NPT XC.. 09T3.. 

EC 18R-3.0D 09 H-E R 0.709 1.000 5.04 2.12 0.354 1/4"-18 NPT XC.. 09T3.. 




D 


XC.. 0803.. 0.630 7883203/M3,0X7,3/T08 7724106/TORX T08 

XC.. 09T3.. 0.709 7883203/M3,0X7,3/T08 7724106/TORX T08 

Page 

Page 42-43 


Tools 

XC.. 0803.. XC.. 09T3.. 

34 34 


(Densimet) 

Page 56 


19

20 

Type, 



EC 20L-1.5D 10-E L 0.787 1.000 5.91 1.18 0.394 1/4"-18 NPT XC.. 10T3.. 

EC 20L-2.25D 10-E L 0.787 1.000 1.260 4.42 1.77 2.170 0.394 1/4"-18 NPT XC.. 10T3.. 

EC 20L-3.0D 10 H-E L 0.787 1.000 5.12 2.36 0.394 1/4"-18 NPT XC.. 10T3.. 

EC 20R-1.5D 10-E R 0.787 1.000 5.91 1.18 0.394 1/4"-18 NPT XC.. 10T3.. 

EC 20R-2.25D 10-E R 0.787 1.000 1.260 4.42 1.77 2.170 0.394 1/4"-18 NPT XC.. 10T3.. 

EC 20R-3.0D 10 H-E R 0.787 1.000 5.12 2.36 0.394 1/4"-18 NPT XC.. 10T3.. 

EC 25L-1.5D 13-E L 0.984 1.250 7.09 1.48 0.492 1/4"-18 NPT XC.. 1304.. 

EC 25L-2.25D 13-E L 0.984 1.250 1.575 5.09 2.22 2.715 0.492 1/4"-18 NPT XC.. 1304.. 

EC 25L-3.0D 13 H-E L 0.984 1.250 5.91 2.95 0.492 1/4"-18 NPT XC.. 1304.. 

EC 25R-1.5D 13-E R 0.984 1.250 7.09 1.48 0.492 1/4"-18 NPT XC.. 1304.. 

EC 25R-2.25D 13-E R 0.984 1.250 1.575 5.09 2.22 2.715 0.492 1/4"-18 NPT XC.. 1304.. 

EC 25R-3.0D 13 H-E R 0.984 1.250 5.91 2.95 0.492 1/4"-18 NPT XC.. 1304.. 




D 


XC.. 10T3.. 0.787 7883209/M3,5X8,6/T15 7724103/TORX T15 

XC.. 1304.. 0.984 7822114/M4,5X10,5/T20 7724104/TORX T20 

Page 


Tools 

Page 42-43 

XC.. 10T3.. XC.. 1304.. 

35 35 


(Densimet) 

Page 56 


Type, 



EC 32L-1.5D 17-E L 1.260 1.500 7.87 1.89 0.630 1/4"-18 NPT XC.. 1705.. 

EC 32L-2.25D 17-E L 1.260 1.500 1.969 6.21 2.83 3.460 0.630 1/4"-18 NPT XC.. 1705.. 

EC 32L-3.0D 17 H-E L 1.260 1.500 7.28 3.78 0.630 1/4"-18 NPT XC.. 1705.. 

EC 32R-1.5D 17-E R 1.260 1.500 7.87 1.89 0.630 1/4"-18 NPT XC.. 1705.. 

EC 32R-2.25D 17-E R 1.260 1.500 1.969 6.21 2.83 3.460 0.630 1/4"-18 NPT XC.. 1705.. 

EC 32R-3.0D 17 H-E R 1.260 1.500 7.28 3.78 0.630 1/4"-18 NPT XC.. 1705.. 




D 


XC.. 1705.. 1.260 7822114/M4,5X10,5/T20 7724104/TORX T20 

Page 

Page 42-43 

EcoCut Classic Ø 1.260 inch 

Tools 

XC.. 1705.. 

35 


(Densimet) 

Page 56 


21

22 

2.25D (=l 2 ) 

Type, 

D dA l1 l2 f 

description inch mm inch inch inch 

UT40-EC 16L-2.25D 08 L 0.630 40 2.362 1.417 0.315 XC.. 0803.. 

UT40-EC 16R-2.25D 08 R 0.630 40 2.362 1.417 0.315 XC.. 0803.. 

UT40-EC 18L-2.25D 09 L 0.709 40 2.560 1.594 0.354 XC.. 09T3.. 

UT40-EC 18R-2.25D 09 R 0.709 40 2.560 1.594 0.354 XC.. 09T3.. 

UT40-EC 20L-2.25D 10 L 0.787 40 2.756 1.772 0.394 XC.. 10T3.. 

UT40-EC 20R-2.25D 10 R 0.787 40 2.756 1.772 0.394 XC.. 10T3.. 

UT40-EC 25L-2.25D 13 L 0.984 40 3.150 2.224 0.492 XC.. 1304.. 

UT40-EC 25R-2.25D 13 R 0.984 40 3.150 2.224 0.492 XC.. 1304.. 

UT40-EC 32L-2.25D 17 L 1.260 40 3.740 2.835 0.630 XC.. 1705.. 

UT40-EC 32R-2.25D 17 R 1.260 40 3.740 2.835 0.630 XC.. 1705.. 

Ordering example: 1 piece UT40-EC 16L-2.25D 08 



D dA inch mm 10 pieces 1 piece 1 piece 

XC.. 0803.. 0.630 40 7883203/M3,0X7,3/T08 7724106/TORX T08 7896900/O-RING 40 

XC.. 09T3.. 0.709 40 7883203/M3,0X7,3/T08 7724106/TORX T08 7896900/O-RING 40 




Page 

Page 42-43 

EcoCut Classic UTS 40 

Tools 

Page 47 


XC.. 0803.. XC.. 09T3.. XC.. 10T3.. XC.. 1304.. XC.. 1705.. 

34 34 35 35 35

2.25D (=l 2 ) 

Type, 

D dA l1 l2 f 


UT50-EC 16L-2.25D 08 L 0.630 50 2.756 1.417 0.315 XC.. 0803.. 

UT50-EC 16R-2.25D 08 R 0.630 50 2.756 1.417 0.315 XC.. 0803.. 

UT50-EC 18L-2.25D 09 L 0.709 50 2.953 1.594 0.354 XC.. 09T3.. 

UT50-EC 18R-2.25D 09 R 0.709 50 2.953 1.594 0.354 XC.. 09T3.. 

UT50-EC 20L-2.25D 10 L 0.787 50 3.150 1.772 0.394 XC.. 10T3.. 

UT50-EC 20R-2.25D 10 R 0.787 50 3.150 1.772 0.394 XC.. 10T3.. 

UT50-EC 25L-2.25D 13 L 0.984 50 3.543 2.224 0.492 XC.. 1304.. 

UT50-EC 25R-2.25D 13 R 0.984 50 3.543 2.224 0.492 XC.. 1304.. 

UT63-EC 25L-2.25D 13 L 0.984 63 3.740 2.224 0.492 XC.. 1304.. 

UT63-EC 25R-2.25D 13 R 0.984 63 3.740 2.224 0.492 XC.. 1304.. 

UT50-EC 32L-2.25D 17 L 1.260 50 3.937 2.835 0.630 XC.. 1705.. 

UT50-EC 32R-2.25D 17 R 1.260 50 3.937 2.835 0.630 XC.. 1705.. 

UT63-EC 32L-2.25D 17 L 1.260 63 4.134 2.835 0.630 XC.. 1705.. 

UT63-EC 32R-2.25D 17 R 1.260 63 4.134 2.835 0.630 XC.. 1705.. 

Ordering example: 1 piece UT50-EC 16L-2.25D 08 









Page 

Page 42-43 

EcoCut Classic UTS 50 + UTS 63 

Tools 

Page 47 


supply details: basic body fitted with 1 piece of clamping 

screw and 2 pieces of spare screws, but without indexable 

insert and screw driver 

XC.. 0803.. XC.. 09T3.. XC.. 10T3.. XC.. 1304.. XC.. 1705.. 

34 34 35 35 35 

23

24 

2.25D (=l 2 ) 

Page 42-43 

D 

Type, 

D dA l1 l2 f 


UT63-EC 25L-2.25D 13-MIY L 0.984 63 3.740 2.224 0.492 XC.. 1304.. 

UT63-EC 25R-2.25D 13-MIY R 0.984 63 3.740 2.224 0.492 XC.. 1304.. 

UT63-EC 32L-2.25D 17-MIY L 1.260 63 4.134 2.835 0.630 XC.. 1705.. 

UT63-EC 32R-2.25D 17-MIY R 1.260 63 4.134 2.835 0.630 XC.. 1705.. 

Ordering example: 1 piece UT63-EC 25L-2.25D 13-MIY 






Page 

EcoCut Classic UTS MIY 

Tools for Mazak Integrex 

Page 47 

XC.. 1304.. XC.. 1705.. 

35 35 

f 

90 

° 

l2 

l 1 

dA 


26 

Type, 

D D1dA d2 l1 l2 l3 f 

description inch inch inch inch inch inch inch inch 

ECR 4020L03-2.25D 10 L 1.575 0.787 1.575 1.969 6.890 3.543 4.134 0.787 XC.. 10T3.. 

ECR 4020R03-2.25D 10 R 1.575 0.787 1.575 1.969 6.890 3.543 4.134 0.787 XC.. 10T3.. 

ECR 6032L03-2.25D 17 L 2.362 1.260 1.575 2.756 9.134 5.314 6.378 1.181 XC.. 1705.. 

ECR 6032R03-2.25D 17 R 2.362 1.260 1.575 2.756 9.134 5.314 6.378 1.181 XC.. 1705.. 

Ordering example: 1 piece ECR 4020L03-2.25D 10 



D 


XC.. 10T3.. 1.575 7883209/M3,5X8,6/T15 7724103/TORX T15 

XC.. 1705.. 2.362 7822114/M4,5X10,5/T20 7724104/TORX T20 

Page 

EcoCut Rebore Ø 1.575 - 2.362 inch 

Tools 

2.25D (=l 2 ) 

Page 42-43 

XC.. 10T3.. XC.. 1705.. 

35 35 

1 

Initial bore 

Page 50-51 Page 50 

necessary. 

A 

2

2.25D (=l 2 ) 

Type, 

D D1dA l1 l2 f 

description inch inch mm inch inch inch 

UT63-ECR40L3-2.25D-MIY L 1.575 0.787 63 6.230 3.543 0.787 XC.. 10T3.. 

UT63-ECR40R3-2.25D-MIY R 1.575 0.787 63 6.230 3.543 0.787 XC.. 10T3.. 

Page 42-43 

D 

Ordering example: 1 piece UT63-ECR40L3-2.25D-MIY 



D 

inch 10 pieces 1 piece 1 piece 

XC.. 10T3.. 1.575 7883209/M3,5X8,6/T15 7724103/TORX T15 7896941/O-RING 63 

Page 

XC.. 10T3.. 

35 

EcoCut Rebore UTS MIY 

Tools for Mazak Integrex 

f 

D1 

l2 

l1 Initial bore 

Page 50-51 Page 50 

necessary. 

dA 


27

28 

Adapter for metric 

- tooling only 

Type, 

description 

d 1 d A D l 1 

mm mm mm mm 

UT40-AD-ZYL 06 6 40 25 40 

UT40-AD-ZYL 08 8 40 28 40 

UT40-AD-ZYL 10 10 40 35 45 

UT40-AD-ZYL 12 12 40 40 50 

UT40-AD-ZYL 16 16 40 40 55 

UT40-AD-ZYL 20 20 40 40 60 

UT40-AD-ZYL 25 25 40 40 75 

Ordering example: 1 piece UT40-AD-ZYL 06 

UTS 40 

Adapters 

d1 mm 1 piece 1 piece 

6 62 950 006/M6X10 7896900/O-RING 40 

8 62 950 008/M8x10 7896900/O-RING 40 

10 62 950 010/M10x12 7896900/O-RING 40 

12 62 950 012/M12x16 7896900/O-RING 40 

16 62 950 016/M14x16 7896900/O-RING 40 

20 62 950 020/M16X16 7896900/O-RING 40 

25 62 950 025/M18x2x20 7896900/O-RING 40



Type, 

description 

d 1 d A D l 1 

mm mm mm mm 

UT50-AD-ZYL 10 10 50 35 45 

UT50-AD-ZYL 12 12 50 42 50 

UT50-AD-ZYL 16 16 50 48 55 

UT50-AD-ZYL 20 20 50 50 60 

UT50-AD-ZYL 25 25 50 50 80 

UT50-AD-ZYL 32 32 50 50 85 


UTS 50 

Adapters 


10 62 950 010/M10x12 7896940/O-RING 50 

12 62 950 012/M12x16 7896940/O-RING 50 

16 62 950 016/M14x16 7896940/O-RING 50 

20 62 950 020/M16X16 7896940/O-RING 50 

25 62 950 025/M18x2x20 7896940/O-RING 50 

32 62 950 032/M20x2x20 7896940/O-RING 50 

29

30 



Type, 

description 

d 1 d A D l 1 

mm mm mm mm 

UT63-AD-ZYL 16 16 63 49 55 

UT63-AD-ZYL 20 20 63 52 60 

UT63-AD-ZYL 25 25 63 63 80 

UT63-AD-ZYL 32 32 63 63 85 

UT63-AD-ZYL 40 40 63 63 95 


UTS 63 

Adapters 


16 62 950 016/M14x16 7896941/O-RING 63 

20 62 950 020/M16X16 7896941/O-RING 63 

25 62 950 025/M18x2x20 7896941/O-RING 63 

32 62 950 032/M20x2x20 7896941/O-RING 63 

40 62 950 032/M20x2x20 7896941/O-RING 63



Type, 

description 

d 1 d A D l 1 

mm mm mm mm 

UT63-WE06-80-MIY 6 63 25 80 

UT63-WE08-80-MIY 8 63 28 80 

UT63-WE10-80-MIY 10 63 35 80 

UT63-WE12-80-MIY 12 63 42 80 

UT63-WE14-80-MIY 14 63 44 80 

UT63-WE16-80-MIY 16 63 48 80 

UT63-WE18-80-MIY 18 63 50 80 

UT63-WE20-80-MIY 20 63 52 80 

UT63-WE25-80-MIY 25 63 65 80 

UT63-WE32-80-MIY 32 63 72 80 

UT63-WE40-95-MIY 40 63 63 95 

Ordering example: 1 piece UT63-WE06-80-MIY 

UTS MIY 

Adapters for Mazak Integrex 


6 62 950 006/M6X10 7896941/O-RING 63 

8 62 950 008/M8x10 7896941/O-RING 63 

10 62 950 010/M10x12 7896941/O-RING 63 

12 62 950 012/M12x16 7896941/O-RING 63 

14 62 950 012/M12x16 7896941/O-RING 63 

16 62 950 016/M14x16 7896941/O-RING 63 

18 62 950 016/M14x16 7896941/O-RING 63 

20 62 950 020/M16X16 7896941/O-RING 63 

25 62 950 025/M18x2x20 7896941/O-RING 63 

32 62 950 032/M20x2x20 7896941/O-RING 63 

31

-27P EN 

L N R 

H216T 


r Type, 

l1 d s d1 inch description 

inch inch inch inch 

0.008 XCET 040102FL-27P L ● 0.157 0.177 0.071 0.083 

0.008 XCET 040102FR-27P R ● 0.157 0.177 0.071 0.083 

S40T 

SR226 

0.008 XCNT 040102EL L ● ● ● ● 0.157 0.177 0.071 0.083 

0.008 XCNT 040102ER R ● ● ● ● 0.157 0.177 0.071 0.083 

0.016 XCET 040104FL-27P L ● 0.157 0.177 0.071 0.083 

0.016 XCET 040104FR-27P R ● 0.157 0.177 0.071 0.083 

0.016 XCNT 040104EL L ● ● ● ● 0.157 0.177 0.071 0.083 

0.016 XCNT 040104ER R ● ● ● ● 0.157 0.177 0.071 0.083 

0.008 XCET 050202FN-27P N ● 0.197 0.228 0.083 0.089 

0.008 XCNT 050202EN N ● ● ● ● 0.197 0.228 0.083 0.089 

0.016 XCET 050204FN-27P N ● 0.197 0.228 0.083 0.089 

0.016 XCNT 050204EN N ● ● ● ● 0.197 0.228 0.083 0.089 

Steel ● ○●○ 

Stainless ○ ○● 

Cast iron ○ ● 


Heat resistant ○ 




Stock item 

Ordering example: 10 pieces XCET 040102FL-27P H216T 

Page 

EC.. 

17 

EcoCut 

Inserts Ø .315 - .394 inch 

GM40 

CM40 

33

34 

-27P EN 

L N R 

H216T 


r Type, 



0.008 XCET 060202FN-27P N ● 0.236 0.256 0.094 0.098 

S40T 

SR226 

0.008 XCNT 060202EN N ● ● ● ● 0.236 0.256 0.094 0.098 

0.016 XCET 060204FN-27P N ● 0.236 0.256 0.094 0.098 

0.016 XCNT 060204EN N ● ● ● ● 0.236 0.256 0.094 0.098 

0.016 XCET 070304FN-27P N ● 0.276 0.299 0.125 0.110 

0.016 XCNT 070304EN N ● ● ● ● 0.276 0.299 0.125 0.110 

0.016 XCET 080304FN-27P N ● 0.315 0.335 0.125 0.134 

0.016 XCNT 080304EN N ● ● ● ● 0.315 0.335 0.125 0.134 

0.016 XCET 09T304FN-27P N ● 0.354 0.378 0.156 0.134 

0.016 XCNT 09T304EN N ● ● ● ● 0.354 0.378 0.156 0.134 









Stock item 

Ordering example: 10 pieces XCET 060202FN-27P H216T 

Page 

EcoCut 

Inserts Ø .472 - .709 inch 

EC.. UT..EC.. 

18-19 22-23 

GM40 

CM40

-27P EN 

L N R 

H216T 


r Type, 



0.016 XCET 10T304FN-27P N ● 0.394 0.417 0.156 0.173 

S40T 

SR226 

0.016 XCNT 10T304EN N ● ● ● ● 0.394 0.417 0.156 0.173 

0.031 XCET 10T308FN-27P N ● 0.394 0.417 0.156 0.173 

0.031 XCNT 10T308EN N ● ● ● ● 0.394 0.417 0.156 0.173 

0.016 XCET 130404FN-27P N ● 0.492 0.531 0.187 0.209 

0.016 XCNT 130404EN N ● ● ● ● 0.492 0.531 0.187 0.209 

0.031 XCET 130408FN-27P N ● 0.492 0.531 0.187 0.209 

0.031 XCNT 130408EN N ● ● ● ● 0.492 0.531 0.187 0.209 

0.031 XCET 170508FN-27P N ● 0.630 0.689 0.219 0.209 

0.031 XCNT 170508EN N ● ● ● ● 0.630 0.689 0.219 0.209 









Stock item 

Ordering example: 10 pieces XCET 10T304FN-27P H216T 

Page 

EcoCut 

Inserts Ø .787 - 1.260 inch 

EC.. UT..EC.. ECR.. UT..ECR.. 

20-21 22-24 26 27 

GM40 

CM40 

35

36 

Material 

Blue: Steel 

Machining, cementation, 

tempered and constructional 

steels 

Green: Non ferrous metals 

and non metals 

Al wrought and Al cast alloys, 

copper, copper alloys, non 

metal materials 

Machining application type 

R = rough machining 

MasterGuide 

Based on VDI 3323 CERATIZIT's MasterGuide divides 

materials into six main groups. 

Each is given a colour, according to the system partly 

adopted in ISO 513. 

Yellow: Stainless steel 

Ferritic Cr-steels, austenitic 

CrNi-steels, martensitic Crsteels, 

duplex steels 

Orange: Heat resistant 

alloys / titanium 

Ni/Co-base alloys, Ti alloys 

Each coloured segment is divided into three sections, and 

each section indicates the relevant machining application 

type: 

M = medium machining 

Red: Cast iron 

Cast iron, grey cast iron, 

tempered iron, spheroidal 

cast iron, CGI, sintered iron 

White: Hard materials 

Hardened steels (≥ 45 HRC), 

chilled castings, hard cast 

irons 

F = fine machining

Application 

The right indexable insert at a glance 

MasterGuide 

The ideal application area for the insert is indicated by a black 

circle. Extended applications are indicated by an open circle. 

The CERATIZIT MasterGuide provides you with an easily 

understandable structure for choosing a product and enables 

you to reduce grade and geometry stocks. 

● Main application 

○ Extended application 

Main application: 

Medium and fine machining of non ferrous metals 

and non metals 

Extended application: 

Fine machining of cast iron 

37

38 

S40T 

(P40, M40) 

SR226 

(P25, K20) 

GM40 

(P35, M30) 

CM45 

(P45, M40) 

Toughness: 

Wear resistance: 

Toughness: 


Toughness: 


Toughness: 



Steel 

Composition: 

Co 11.0%; composite carbides 12.0%; WC rest 

Grain size: 

1-2 µm 

Hardness: 

HV 1420 

0 

0 

0 

0 

0 

0 

0 

0 

2 4 6 

2 4 6 

Composition: 


Coating specification: 

CVD 

Ti (C,N) + TiN + Al 2 O 3 

Coating thickness: 

6 µm 

2 4 6 

2 4 6 

Composition: 



CVD 

TiC, Ti (C,N) + TiN 


5,5 µm 

2 4 6 

2 4 6 

Composition: 

Co 10.0%; WC rest 

Grain size: 

0.7 µm (submicron grade) 


PVD 

TiAIN 


2-4 µm 

2 4 6 

2 4 6 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10

S40T 

(P40, M40) 

GM40 

(P35, M30) 

CM40 

(P40, M35) 

CM45 

(P45, M40) 

Toughness: 


Toughness: 


Toughness: 


Toughness: 



Stainless steel 

Composition: 


Grain size: 

1-2 µm 

Hardness: 

HV 1420 

0 

0 

0 

0 

0 

0 

0 

0 

2 4 6 

2 4 6 

Composition: 



CVD 

TiC, Ti (C,N) + TiN 


5,5 µm 

2 4 6 

2 4 6 

Composition: 



PVD 

TiAIN 


2-4 µm 

2 4 6 

2 4 6 

Composition: 


Grain size: 



PVD 

TiAIN 


2-4 µm 

2 4 6 

2 4 6 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10 

39

40 

H216T 

(K15) 

SR226 

(P25, K20) 

H216T 

(K15) 

TSM30 

(K30) 


Cast iron / non ferrous metals 

Toughness: 


Toughness: 


Toughness: 


Toughness: 


Composition: 


Grain size: 

1 µm 

Hardness: 

HV 1630 

0 

0 

0 

0 

0 

0 

0 

0 

2 4 6 

2 4 6 

Composition: 



CVD 

Ti (C,N) + TiN + Al 2 O 3 


6 µm 

Composition: 


Grain size: 

1 µm 

Hardness: 

HV 1630 

Composition: 

Co 10,0%; WC Rest 

2 4 6 

2 4 6 

2 4 6 

2 4 6 

Grain size: 


Hardness: 

HV 1550 

2 4 6 

2 4 6 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10 

8 10

Grade 

description 

H216T 

S40T 

GM40 

SR226 

CM40 

Grade 

description 

TSM30 

CM45 

Standard 

designation 

HW-K15 

HW-P40 

HW-M40 

HC-P35 

HC-M30 

HC-P25 

HC-K20 

HC-P40 

HC-M35 

Standard 

designation 

HW-K30 

HC-P45 

HC-M40 

Grade overview 

Application range Material group 

05 15 25 35 45 

01 10 20 30 40 50 

01 10 20 30 40 50 

05 15 25 35 45 

05 15 25 35 45 

01 10 20 30 40 50 

01 10 20 30 40 50 

05 15 25 35 45 

A R F N S H 

Steel 

Stainless 

Cast iron 

Non ferrous 

metals 

Heat resistant 

materials 

Main application range 


Application range Material group 


A R F N S H 

Steel 

Stainless 

Cast iron 

Non ferrous 

metals 

Heat resistant 

materials 

Main application range 



41

42 

Workpiece material Type of treatment / alloy VDI 3323 

A 

R 

F 

N 

S 

H 

EcoCut 

Cutting data 

H216T 

annealed ≤ 0,15% C 1 125 

– 

Non alloyed steel 

annealed 0,15% - 0,45% C 2 150 - 250 – 

tempered ≥ 0,45% C 3 300 

– 

annealed 6 180 

– 

Low alloyed steel tempered 7 / 8 250 - 300 – 

tempered 9 350 

– 

High alloyed steel 

annealed 

tempered 

10 

11 

200 

350 

– 

– 


annealed 

tempered 

ferritic 

martensitic 

12 

13 

200 

325 

– 

– 

annealed ferritic / martensitic 14 200 

– 


quenched 

quenched 

austenitic 

duplex 

14 

14 

180 

230 - 260 

– 

– 

hardened martensitic / austenitic 14 330 

– 

Grey cast iron 

perlitic / ferritic 

perlitic / martensitic 

15 

16 

180 

260 

328 - 492 

328 - 492 

Grey cast iron with 

ferritic 17 160 328 - 459 

spheroidal graphite 

perlitic 18 – 328 - 459 

Tempered iron 

ferritic 

perlitic 

19 

20 

130 

230 

328 - 525 

328 - 525 

Aluminium wrought alloys 

non hardened 

hardened 

21 

22 

60 

100 

328 - 1640 

328 - 984 

non hardened < 12% Si 23 80 328 - 1640 

Aluminium cast alloys hardened < 12% Si 24 90 328 - 984 

non hardened > 12% Si 25 130 328 - 984 

machining alloy stock (1% Pb) 26 – 328 - 1640 

Copper and copper 

brass, red bronze 27 – 328 - 1640 

alloys (bronze, brass) 

bronze 28 90 328 - 984 

lead-free copper and electrolytic copper 29 100 328 - 984 

thermosetting plastics 29 100 262 - 590 

Non metal materials 

fi bre reinforced plastics 29 – 197 - 492 

hard rubber 30 – 328 - 820 

annealed Fe-base 31 200 

– 

hardened Fe-base 32 280 

– 

Heat resistant alloys annealed Ni or Co-base 33 250 

– 

hardened Ni or Co-base 30 - 58 HRC 34 – 

– 

cast Ni or Co-base 1500 - 2000 N/mm 35 – 

36 

37 

R 440* m 

R 1050* 

m 

38 

39 

55 HRC 

60 HRC 

40 400 

40 55 HRC 

2 

– 

Titanium alloys 

pure titanium 

alpha + beta alloys 

164 - 694 

98 - 164 

Tempered steel 

hardened and tempered 

hardened and tempered 

– 

– 

Chilled castings cast – 

Tempered cast iron hardened and tempered – 

* Rm = maximum strength, measured in MPa 

Group 

Hardness 

v c 

HB [sfm]

Cutting data 

TSM30 SR226 GM40 CM40 CM45 S40T 

v c v c v c v c v c v c 

[sfm] [sfm] [sfm] [sfm] [sfm] [sfm] 

– 492 - 918 459 - 820 120 - 754 262 - 754 262 - 459 

– 394 - 656 328 - 590 262 - 525 262 - 525 230 - 328 

– 328 - 590 262 - 492 195 - 426 197 - 426 197 - 328 

– 394 - 656 328 - 590 262 - 525 262 - 525 197 - 328 

– 295 - 525 262 - 492 195 - 426 197 - 426 164 - 295 

– 262 - 459 230 - 394 195 - 328 197 - 328 164 - 262 

– 361 - 590 328 - 525 262 - 459 262 - 459 197 - 262 

– 262 - 459 195 - 394 164 - 328 164 - 328 – 

– – 328 - 590 164 - 656 164 - 656 – 

– – 262 - 492 164 - 492 164 - 492 – 

– – 328 - 656 164 - 656 164 - 656 164 - 525 

– – 328 - 590 164 - 590 164 - 590 164 - 426 

– – – 164 - 328 164 - 328 131 - 328 

– – – 164 - 262 164 - 262 131 - 262 

328 - 492 394 - 656 – – – – 

328 - 492 394 - 656 – – – – 

328 - 459 361 - 656 – – – – 

328 - 459 361 - 656 – – – – 

328 - 525 328 - 656 – – – – 

328 - 525 328 - 656 – – – – 

328 - 1640 – – – – – 

328 - 984 – – – – – 

328 - 1640 – – – – – 

328 - 984 – – – – – 

328 - 984 – – – – – 

328 - 1640 – – – – – 

328 - 1640 – – – – – 

328 - 984 – – – – – 

328 - 984 – – – – – 

262 - 590 – – – – – 

197 - 492 – – – – – 

328 - 820 – – – – – 

– – – 66 - 164 66 - 164 – 

– – – 66 - 131 66 - 131 – 

– – – 49 - 82 49 - 82 – 

– – – 33 - 66 33 - 66 – 

– – – 33 - 66 33 - 66 – 

164 - 394 – – 164 - 394 164 - 394 – 

98 - 164 – – 98 - 164 98 - 164 – 

– – – – – – 

– – – – – – 

– – – – – – 

– – – – – – 

43

44 

a (inch) 

p 

a (mm) 

Longitudinal turning 

.315 

.276 

.236 

.197 

.157 

.118 

.079 

.039 

Face turning 

p 

.0630 

.0551 

.0472 

.0394 

.0315 

.0236 

.0157 

.0079 

EC 08 

EC 07 

EC 06 

EC 05 

EC 04 

EcoCut Mini 

Depth of cut / feed rate 

2,25D 

.0008 .0016 .0024 .0032 .0039 .0047 .0055 

EC 07 

EC 08 

EC 06 

EC 05 

EC 04 

2,25D 

feed ipr 

.0008 .0016 .0024 .0031 .0039 .0047 .0055 

feed ipr 

.315 

.276 

.236 

.197 

.157 

.118 

.079 

.039 

.0630 

.0551 

.0472 

.0394 

.0315 

.0236 

.0157 

.0079


a (inch) 

p 

.315 

.276 

.236 

.197 

.157 

.118 

.079 

.039 


a (mm) 

p 

.0630 

.0551 

.0472 

.0394 

.0315 

.0236 

.0157 

.0079 

EC 08 

EC 07 

EC 05 + 06 

EC 04 

4,0D 

.0008 .0016 .0024 .0032 .0039 .0047 .0055 

EC 07 

EC 08 

EC 06 

EC 05 

EC 04 

EcoCut Mini 


4,0D 

feed ipr 

.0008 .0016 .0024 .0031 .0039 .0047 .0055 

feed ipr 

.315 

.276 

.236 

.197 

.157 

.118 

.079 

.039 

.0630 

.0551 

.0472 

.0394 

.0315 

.0236 

.0157 

.0079 

45

46 


a (inch) 

p 

.630 

.551 

.472 

.394 

.118 

.315 

.157 

.079 


a (inch) 

p 

.630 

.551 

.472 

.394 

.118 

.315 

.157 

.079 

EC 08 

1,5D 

EC 20 

EC 18 

EC 16 

EC 14 

EC 12 

EC 10 

EC 25 

EC 32 

.0020 .0039 .0059 .0079 .0098 .0118 .0138 

EC 08 



1,5D 

20 

18EC 

16EC 

EC 14EC 

EC 12 

EC 10 

EC 25 

EC 32 

feed ipr 

.0020 .0039 .0059 .0079 .0098 .0118 .0138 

feed ipr 

.630 

.551 

.472 

.394 

.118 

.315 

.157 

.079 

.630 

.551 

.472 

.394 

.118 

.315 

.157 

.079


a (inch) 

p 

.315 

.276 

.236 

.197 

.157 

.115 

.079 

.039 


a (inch) 

p 

.315 

.276 

.236 

.197 

.157 

.115 

.079 

.039 

EC 10 

EC 08 

2,25D 

EC 20 

EC 18 

EC 16 

EC 14 

EC 12 

EC 25 

EC 32 

.0020 .0039 .0059 .0079 .0098 .0118 .0138 

EC 08 

EC 10 



2,25D 

EC 14 

EC 12 

EC 16 

EC 20 

EC 18 

EC 25 

EC 32 

feed ipr 

.0020 .0039 .0059 .0079 .0098 .0118 .0138 

feed ipr 

.315 

.276 

.236 

.197 

.157 

.115 

.079 

.039 

.315 

.276 

.236 

.197 

.157 

.115 

.079 

.039 

47

48 

a (inch) 

p 

a (inch) 


.315 

.276 

.236 

.197 

.157 

.115 

.079 

.039 


p 

.315 

.276 

.236 

.197 

.157 

.115 

.079 

.039 

EC 10 

EC 08 

3,0D 

EC 20 

EC 18 

EC 16 

EC 14 

EC 12 

EC 25 

EC 32 

.0020 .0039 .0059 .0079 .0098 .0118 .0138 

EC 20 

EC 18 

EC 16 

EC 14 

EC 12 

EC 10 

EC 08 



3,0D 

EC 32 

EC 25 

feed ipr 

.0020 .0039 .0059 .0079 .0098 .0118 .0138 

feed ipr 

.315 

.276 

.236 

.197 

.157 

.115 

.079 

.039 

.315 

.276 

.236 

.197 

.157 

.115 

.079 

.039

50 

Counterboring 

a (inch) 

p 

3.150 

2.756 

2.362 

1.969 

1.575 

1.181 

.787 

.394 

EcoCut Rebore 


ECR 40 

ECR 60 

.0079 .1575 .0236 .0315 .0393 .0472 .0551 

Tools Initial bore (D ) 2 

ECR 40 Ø 1.575 inch Ø min. = .787 inch 

ECR 60 Ø 2.362 inch Ø min. = 1.260 inch 

feed ipr 

3.150 

2.756 

2.362 

1.969 

1.575 

1.181 

.787 

.394

a (inch) 


p 

.630 

.551 

.472 

.394 

.315 

.197 

.157 

.079 

ECR 60 

ECR 40 


a (inch) 

p 

.157 

.138 

.118 

.098 

.079 

.059 

.039 

.020 

ECR 60 

ECR 40 

EcoCut Rebore 


.0039 .0079 .0118 .0157 .0197 .0236 .0276 

feed ipr 

.0020 .0039 .0059 .0079 .0098 .0118 .0138 

feed ipr 

.630 

.551 

.472 

.394 

.315 

.197 

.157 

.079 

.157 

.138 

.118 

.098 

.079 

.059 

.039 

.020 

51

52 

Mounting of the insert 

For tools Ø 8 inch right-hand or 

left-hand inserts are required. From 

Ø 10-32 inch neutral inserts are 

utilised. 

EcoCut 


Axial displacement of the machine 

Displacement in x-direction 

Through hole 

Left-hand tool Right-hand tool 

Angular error 

Turret position error 

With through holes a sharp-edged disk is created 

as tool break-out occurs. 

Safety measures are necessary.

Off-centre drilling 

Nominal tool ∅ (inch) Workpiece bore diameter (inch) 

Type of tool D (inch) D (inch) min D (inch) 

max 

EC 04 L/R - 2.25D 

.157 .154 .166 

EC 05 L/R - 2.25D 

.197 .193 .205 

EC 06 L/R - 2.25D 

.236 .232 .244 

EC 07 L/R - 2.25D 

.276 .272 .283 

EC 08 L/R - 2.25D 

.315 .311 .323 

EC 08 L/R - ... 04 

.315 .309 .327 

EC 10 L/R - ... 05 

.394 .388 .413 

EC 12 L/R - ... 06 

.472 .467 .492 

EC 14 L/R - ... 07 

.551 .546 .571 

EC 16 L/R - ... 08 

.630 .624 .650 

EC 18 L/R - ... 09 

.709 .703 .728 

EC 20 L/R - ... 10 

.787 .780 .807 

EC 25 L/R - ... 13 

.984 .976 1.016 

EC 32 L/R - ... 17 

1.260 1.252 1.299 

Solid carbide 

EcoCut 


Due to the special construction of EcoCut 

tools and inserts off-centre drilling is 

possible. Thus desired devations from the 

tool's nominal diameter can be obtained 

(see table below). 

53

54 

Machining across centre line 

EcoCut 


Situation: 

In case of insufficient movement of the machine across the centre line 

the external diameter can not be machined with the same tool. 

Maximum movement 

across centre line 

Solution: 

Use a right-hand EcoCut tool.

Chip booster / coolant pressure 

Deep bores up to 3xD 

EcoCut 


Internal coolant supply (chip booster) 

Helical chip pocket (stability) 

Axial abutment face (stability) 

EcoCut offers an innovative detail solution for 

range 2.25D, namely additional bidirectional 

coolant supply for better chip evacuation. An 

additional backwards directed coolant stream 

improves chip transportation from the flute area. 

Minimum coolant pressure required 1.5-3 bar. 

If the necessary coolant pressure is not available, it can be 

advantageous to interrupt the cutting action in order to clear the bore. 

With a stepped bore approach EcoCut tools 

EC.. 1.5D can be machined with holes of up to 

three times the nominal diameter (see picture). 

Operation sequences 1, 2 and 3 respectively 

should be followed. 

55

56 

EcoCut 

Densimet 

The advantages of DENSIMET compared to steel 

The new generation of our EcoCut 3.0D series with the new designation offers maximised performance. 

The tools are classified with the new designation "EC .. R/L-3.0D .. H" and have particularly been 

developed for bigger drilling depths and maximum precision requirements. The material used here is 

DENSIMET, a PLANSEE tungsten heavy metal alloy. The high modulus of elasticity as well as its density 

give this alloy very good vibration-damping properties. The result is highest precision, excellent surface 

quality and improved tool life. 

Material Modulus of elasticity (N/mm 2 ) Density (g/mm 3 ) 

Steel 

210 000 7,85 

DENSIMET 360 000 17,50 

Vibration-damping 

40% lower deflection than steel 

The new chip flute design 

Version with straight chip flute 

Version with helical chip flute 

Maximum tension 

Up to 50% reduced tensions 

in the tool through Finite 

Element Modelling (FEM), 

optimised chip pocket 

design

EcoCut with direct UTS connection 

The preferred solution is using EcoCut 

with a direct UTS connection. 

Even under difficult conditions the low 

weight and high stability obtained by 

compact construction make maximum 

cutting data possible. 

Page 42-43 

Possibilities of tool connection 

Additional advantages can also be obtained by applying the universal quick change tooling system 

CERATIZIT Maxiflex UTS. Maxiflex UTS is characterised by a short taper and axial abutment construction 

with high stability and accurate repeatability. 

Combination with UTS adapters 

Additionally, the application of 

standard tools is possible in 

conjunction with UTS adapters. 

Due to increased tool size, 

this combination is applied for 

machining operations where 

size / surface quality allow a 

larger tolerance. 

UTS MIY 

Depending on the stability of the system - machinery, 

workpiece, clamping - it is necessary to reduce the depth of 

cut and / or feed. 

L 

Overhang length 

L 

Overhang length 

57

58 

Edge chipping 

Built-up edge 

Corrective measures in the case 

of application problems 

Wear type Workpiece 

problems 

Swarf control 

Wear on clearance face 

raise, increase, 

large infl uence 

raise, increase 

low infl uence 

Type of problem 

Plastic deformation 

Vibrations 

Surface finish 

Chip too long (snarl chip) 

Chip too short (fragmented chip) 

Cutting speed 

Feed 

avoid, reduce 

large infl uence 

avoid, reduce 

low infl uence 

Corrective 

measures 

Corner radius 

Cutting material 

Tool clamping 

Workpiece clamping 

Overhang 

Tip height 

Cooling lubricant 

larger 

smaller 

wear resistance 

toughness 

check, 

optimize 

use 

Cutting values 

Insert selection 

General criteria

60 

ø .630 

ø .472 H7 

ø 1.890 

.354 

ø .709 

ø 1.539 

.118 

1.575 

EcoCut 

Machining examples 

Technical data: 

Workpiece: Bush 

Material: Sae 1045 

Tensile strength: 730 - 900 N/mm 2 

Tool: EC 16L-3.0D 08 H 

Insert: XCNT 080304EN GM40 

Competitor: 2 tools 

Technical data: 

Workpiece: Flange 

Material: 16 MnCr5 / 1.7131 

Tool: EC 12L-1.5D 06 

Insert: XCNT 060204EN GM40 

Competitor: 3 tools 

Criteria: 

> Deep hole with 90° shoulder with only 

one tool 

Result: 

> Machining time reduced by 50% 

compared to original machining method 

Cutting data: 

> Drilling 

v c = 577 sfm 

f = .0024 inch 

a p = Ø .630 inch 

Criteria: 

> Increase in productivity 

> Fewer tools in the turret 

> Reduction of tooling costs 

Result: 

> 1 tool instead of 3 

> Machining time reduced by 45% 

> 2 additional tools in the turret 

Cutting data: 

> Drilling > Face turning 

v c = 492 sfm v c = 656 sfm 

f = .0012 inch f = .0039 inch 

> Boring > External turning 

v c = 492 sfm v c = 492 sfm 

f = .0039 inch f = .0039 inch

Material: 

Machining steel 9SMn20 

Insert: 

XCNT080304EN GM40 

Cutting data: 

n = 1500 min -1 (rev./min) 

f = .0020 inch/rev. 

D 

d 

EcoCut 

Special application / axial grooving 

Special tool 

Machining time: 

CERATIZIT EcoCut 

Machining time: 

Vc 

Vc 

1.260 

120 s 

20 s 

Left-hand tool 

Right-hand tool 

Ø1.102 

Ø2.362 

Time saving: 83% 

Turret 1 

Turret 2 

EC16L-2,25D08 

v c = 928 sfm 

EC16R-2,25D08 

v c = 433 sfm 

61

62 

Europe 

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Sales companies worldwide 

A CERATIZIT contact person is always close by! 

“Just in time“ delivery 

service from the new central 

CERATIZIT logistics centre.

Headquarters: CERATIZIT S.A. 

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E-Mail:info@ceratizit.com 

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282/ 0 

CERATIZIT USA, INC. 

777 Old Clemson Road 

COLUMBIA 

SOUTH CAROLINA 29229 

USA 

Tel.: +1 (803) 736 1900 

Fax: +1 (803) 736 1902 

Order line : +1 (800) 334 1165 

282 US 11.04 

We reserve the right to make technical 

changes for improvement of the product.

Ecocut - Drilling and turning with only one tool

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