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Welding Fabrication Standards - EWF

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<strong>Welding</strong> <strong>Fabrication</strong> <strong>Standards</strong> Page 83<br />

Therefore CEN TC 256 WG 31 has started working on the development of a new European<br />

standard for design, fabrication and maintenance of railway vehicles and components, which has<br />

been developed as prEN 15085 in 2005 13 .<br />

This document has been produced considering the commonly agreed best practice fabrication<br />

criteria, as the main Customers (the national railway Companies) and Manufacturers were strongly<br />

represented in this standardisation phase.<br />

The standard will be composed by several parts, as follows:<br />

- prEN15085 – 1: general guidelines and definitions;<br />

- prEN15085 – 2: requirements for the Manufacturer;<br />

- prEN15085 – 3: design requirements;<br />

- prEN15085 – 4: production requirements;<br />

- prEN15085 – 5: the guidelines of inspection, testing and documentation.<br />

In the next paragraph only the requirements for the welding Manufacturer (as relates to part 2) will<br />

be described.<br />

9.2 prEN 15085-2 Requirements for the Manufacturer<br />

Differently from other standards, this standard requires that the Manufacturer complies with<br />

specific technical requirements, in order to demonstrate its capability to fabricate railway vehicles<br />

and components. Such a capability must be evaluated and assessed by an authorised body<br />

(“recognition of a welding Manufacturer”).<br />

The standards defines different Manufacturer certification levels, taking into consideration the type<br />

of product manufactured and the “safety relevance”, intended as complexity of the design and the<br />

consequence of failure. Precise criteria for the definition of the safety relevance are still under<br />

discussion.<br />

Next table shortly summarizes the criteria for the identification of those levels.<br />

Level Definition<br />

New build, conversion and repair of rail vehicles and relevant components with high safety<br />

1<br />

relevance<br />

2 New production of parts of railway vehicles with medium safety relevance<br />

3 New production of parts of railway vehicles with low safety relevance<br />

4 Design and/or assembly of railway vehicles and relevant components with High, medium or<br />

low safety relevance, when welding activities are sub-contracted and not performed.<br />

Table 23 – Identification of the level of the Manufacturer of railway vehicles and components<br />

13 Because of the early stage of development of this standard, some of the information contained can be<br />

subject to changes in the future. However the general approach to the standard should not be changed in<br />

the future.<br />

Istituto Italiano della Saldatura Lungobisagno Istria, 15 - 16141 Genova (I) - Tel. 01083411 - Fax 0108367780

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