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Annual Report 2005/06 - voestalpine

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Additionally, a new generation of the<br />

so-called corrosion protection primer, a special<br />

coating for plates, is being developed.<br />

More than 500,000 tons of these highly processed<br />

and refined products have already<br />

been supplied – primarily to the automotive<br />

industry.<br />

<strong>voestalpine</strong> Stahl GmbH, the main divisional<br />

company of the Division Steel, is the<br />

first European company to supply hot-dip<br />

galvanized strip that has been passivated in<br />

a process that is entirely chromium-free.<br />

Since the beginning of the 20<strong>06</strong> calendar<br />

year, all customers in the automotive, household<br />

appliance, and building industries<br />

are being supplied exclusively with these<br />

products which are manufactured according<br />

to this environmentally safe method.<br />

By using scrap metal in the steel manufacturing<br />

process, <strong>voestalpine</strong> Stahl GmbH is already<br />

making a significant contribution toward<br />

fulfilling the material recycling quota<br />

of 78%. However, an increase to the 85%<br />

quota required by the EU by the year 2015<br />

is economically and ecologically expedient<br />

only if defined and quality-assured plastic<br />

fractions from the processing of shredder<br />

residues are used. These secondary raw<br />

materials replace primary raw materials,<br />

such as coal, coke, and heavy oil in the<br />

production of crude steel in the blast furnace<br />

process, thus sustainably conserving limited<br />

non-renewable resources. The Division Steel<br />

is a European pioneer in the development<br />

of this process.<br />

A major development project in the Division<br />

Railway Systems is the realization and<br />

market launch of the “installation-ready<br />

switches (turnout systems),” and now that<br />

the component development has been<br />

completed, the project’s momentum is on a<br />

fast track. These completely pre-installed<br />

switches have a number of advantages, such<br />

as shorter idle periods and improved installation<br />

modalities. With this development,<br />

the Division Railway Systems again confirms<br />

its worldwide technology leadership<br />

in the switches and turnout systems sector.<br />

Additionally, <strong>voestalpine</strong> Schienen GmbH<br />

will play an important role in the EU project<br />

“Quiet City Transport” (QCITY). The goal<br />

of the project, which was started in the first<br />

half of <strong>2005</strong>, is the reduction of noise<br />

pollution from street and railway traffic in<br />

cities and suburbs.<br />

In the Division Profilform, a major R&D focus<br />

is on the custom roll forming segment.<br />

Together with customers, development<br />

projects for the automotive industry, particularly<br />

for commercial vehicles/cab construction,<br />

are being carried out using new<br />

high- and highest-strength steels for cold<br />

(rolled) profiles.<br />

Management <strong>Report</strong><br />

<strong>Annual</strong> <strong>Report</strong> <strong>2005</strong>/<strong>06</strong><br />

1

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