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Defense logistics agency issue - KMI Media Group

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At first glance, the containers used to ship<br />

military equipment and supplies around the<br />

world appear not to have changed much over<br />

the past half-century. Walk into any shipyard<br />

and the same cranes seem to be moving the<br />

same containers they moved roughly 60 years<br />

ago when container sizes became standardized<br />

worldwide.<br />

A closer look, however, will reveal some<br />

significant evolutions in these containers as<br />

well as in the hard cases used to transport<br />

everything from weapons and electronics<br />

to medical supplies. Many of them have<br />

chemical agent resistant coatings on them.<br />

A growing number have electromagnetic<br />

interference (EMI)/radio frequency interference<br />

(RFI) protection to keep signals from<br />

emanating outside or coming into the container.<br />

Some have been cleverly engineered<br />

into energy-efficient shelters while others,<br />

through high-tech GPS tags, can be tracked<br />

and inventoried anywhere in the world.<br />

As of May 2012, the Department of<br />

<strong>Defense</strong> owned 333,486 registered containers,<br />

according to the Military Surface Deployment<br />

and Distribution Command’s (SDDC)<br />

Global Container Management (GCM)<br />

branch. Between 7,000 and 10,000 of that<br />

total were added in the last five years. Just<br />

under half the total inventory is comprised of<br />

the 20-foot container, by far the most common<br />

container in the system.<br />

“The 20-foot container is number one<br />

because of its ease of use,” said Thomas<br />

Catchings, programs, systems and training<br />

lead for SDDC’s GCM branch. “It can be<br />

moved by a large or small element. You can<br />

stack them, you can put them on a truck.<br />

When we ship equipment overseas, once the<br />

20-foot container gets there, it can be used<br />

for force protection, for storage and more.<br />

That kind of agility is what we’re looking for.”<br />

GCM is currently working with other<br />

military organizations to create a comprehensive,<br />

single-source solution for tracking<br />

how packages, cases and shipping<br />

containers are evoLving in today’s<br />

agiLe, energy-conscious<br />

miLitary.<br />

By heather BaLdwin<br />

mLf correspondent<br />

all containers in the DoD system throughout<br />

their life cycles, from procurement to<br />

disposal. “It will be a system for anyone in<br />

DoD to go into and have total visibility on<br />

a container—where it is, the maintenance<br />

cycle, the money owed on it,” said Catchings.<br />

“Today, we have different buckets for all that<br />

information with different people covering<br />

different lanes throughout the container life<br />

cycle.” Catchings expects funding for this<br />

program to begin flowing in fiscal year 2013.<br />

The complexities of creating such a system<br />

are apparent when one considers the<br />

overwhelming number of variables in today’s<br />

container designs. Sea Box Inc., for instance,<br />

currently offers hundreds of designs and is<br />

adding three or four new ones every week in<br />

response to customer requests, said Sea Box<br />

President Jim Brennan.<br />

While most of these designs are one-time<br />

custom builds, Brennan has observed several<br />

overarching trends, mostly related to the<br />

military’s efforts to go green. For instance,<br />

sandwich panel construction is increasingly<br />

popular. Unlike corrugated steel, sandwich<br />

paneling is built using multiple layers of<br />

foam, fiberglass and other insulating materials<br />

bonded together. “It’s equally as strong as<br />

corrugated, but it’s insulated,” said Brennan.<br />

“So you can get more insulation in the same<br />

amount of space [as corrugated], or you can<br />

get the same insulation in less space. You then<br />

use less energy and that’s the trend—moving<br />

toward more energy efficiency.”<br />

A similar shift is occurring in the area of<br />

insulating paint, which uses thermally reflective<br />

materials to reduce heat transfer through<br />

the coating, thereby reducing the energy<br />

needed to cool a container’s interior. Sea Box<br />

has offered this option for about five years but<br />

only recently has Brennan noticed an uptick<br />

in interest. “It’s been growing slowly because<br />

it’s expensive,” he said, “but people are starting<br />

to look more at their total energy life cycle<br />

costs and the reflective paint reduces those<br />

costs over the long term.”<br />

In response to the U.S. Army’s efforts<br />

to reduce energy usage housing soldiers in<br />

Afghanistan and elsewhere, Sea Box recently<br />

rolled out the Collapsible Re-deployable Shelter<br />

(CRS). The CRS is built from a shipping<br />

container with high-grade insulation in the<br />

walls and roof. It includes LED lighting and<br />

an electrical package, and it collapses to 2 feet<br />

in height for shipping. When four collapsed<br />

shelters are stacked, they are the same size<br />

and shape as a standard cargo container, making<br />

them easy to move via ship, truck and rail.<br />

The Army recently finished six months of<br />

testing the CRS and other similar solutions at<br />

Fort Devens, Mass. Brennan anticipates the<br />

written results of that testing to be delivered<br />

in June. In the meantime, a major defense<br />

contractor just ordered a CRS complex with<br />

EMI shielding. “EMI-shielded collapsible shelters<br />

are brand new,” said Brennan, adding that<br />

the shelter will be complete by August.<br />

“More customers are asking for EMI/<br />

RFI shielding and chem/bio features,” echoed<br />

Jason Raffaele, director of engineering at AAR<br />

Mobility Systems. “Our customers are putting<br />

more people and electronics in shelters<br />

deployed to austere environments, requiring<br />

ever-increasing cooling capacity and dehumidification.”<br />

AAR Mobility Systems traces its history of<br />

providing turn-key mobility and sustainment<br />

solutions to 1963 when it began manufacturing<br />

aluminum cargo pallets for the U.S.<br />

Air Force. Today, it continues to support the<br />

defense marketplace via the prototype, design,<br />

manufacture, integration and life cycle support<br />

of a wide variety of shelters, containers,<br />

CROPs and flat racks, pallets and palletized<br />

systems, and integrated platforms.<br />

Beyond the growing number of requests<br />

for EMI/RFI shielding, Raffaele said the military<br />

is placing increased emphasis on weight<br />

and energy efficiency. “Lighter systems mean<br />

more payload and less fuel,” explained Mark<br />

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