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and similar chemical substances. The coating consists of a multi-layer, 500 nm composite<br />

coating with incorporated immobilized enzymes in polycationic/polyanionic polymer<br />

layers. The reactive layers benefit from high stability and can destroy hazardous<br />

chemicals for long periods of time. Pesticide tests using natural and synthetic textile<br />

fibres coated with the NRL catalytic enzyme system demonstrate its high neutralization<br />

capability and robustness in comparison with traditional chemical decontamination<br />

systems. Substantial R&D efforts are currently striving towards an additional increase in<br />

the stability of the system and the realization of suitable industrial procedures for the<br />

coating of various fibre materials and the consequent mass production of protective<br />

clothing.<br />

Figure 3.5 From left to right: A cotton thread coated with the NRL enzyme catalytic system (A)<br />

and woven into a piece of textile fabric (B). Following contact with a pesticide solution, the textile<br />

takes on a yellowish colour (C) that is characteristic of the completed neutralization process<br />

(source: Naval Research Laboratory)<br />

At the Nanotech Institute of the University of Texas in Dallas, researchers have<br />

developed a method for creating a multi-layer, tear-proof yarn from multi-walled carbon<br />

nanotubes. The yarn has a tensile strength of more than 460 MPa and has cushioning<br />

properties that approach those of materials used for bullet-proof vests, such as Kevlar.<br />

The nanotubes, which are grown individually on a substrate in a ‘nanotube forest’, are<br />

mechanically extracted and twisted into yarn at the same time (see Figure 3.6). Unlike<br />

normal fibres and yarns, the strength of these nanotube yarns is not decreased by<br />

knotting, and their flexibility and strength is retained even after heating them to 450°C<br />

for an hour or immersing them in liquid nitrogen. The mechanical properties of the<br />

nanotube fibres can be further improved by combining them with polymer fibres —<br />

without impeding electrical conductivity. The main focus of further development efforts is<br />

on the production of longer yarn lengths for industrial production. To date, yarn lengths<br />

have reached 50 m with a diameter of 2 µm at a production speed of 80,000 turns per<br />

minute. In comparison, conventional textile fibres with a diameter 80 times larger have a<br />

production speed of 1,000 turns per minute.<br />

Figure 3.6 Dry spinning of a carbon nanotube yarn from the edge of a multi wall carbon<br />

nanotube forest (source: Baughman/University of Texas)<br />

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