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ENGINE - Royal Australian Navy

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6 Future Environmental Policy Trends<br />

to 2020, Impact on Ship Design and<br />

Operation, Edited by Glenn Kerr and<br />

Barry Snushall, Sea power Centre,<br />

Australia, page 1.<br />

to keep up with the mod status of<br />

their parent European product line.<br />

In practice, Incremental Component<br />

Replacement is likely to be highly<br />

applicable to the building blocks<br />

of computer based control circuitry<br />

(such as software enhancements<br />

and printed logic cards). In the<br />

LHD, this type of control circuitry is<br />

all pervasive. Examples include the<br />

Communications suite, the Integrated<br />

Platform Management System<br />

(IPMS), High Voltage switching and<br />

conversion equipment and local<br />

control circuitry for hull, mechanical<br />

and electrical equipment. Based on<br />

current manufacturing trends, spare<br />

parts for this type of equipment are<br />

expected to be obsolete within two<br />

to five years of fit out.<br />

Apart from software based systems,<br />

the LHD's main power generation<br />

and propulsion systems are<br />

equally suited to the Incremental<br />

Component Replacement process.<br />

Equipped with three prime movers<br />

(1 x LM2500 and 2 x MAN Diesels)<br />

and two podded propulsors, the<br />

LHD's power plant resembles that<br />

of a modern cruise ship. Upgrades<br />

to these systems usually stem from<br />

a combination of OEM research and<br />

a steady stream of performance<br />

feedback from commercia l<br />

operators. From a supportability<br />

perspective, compliance with the<br />

OEM 's performance upgrade<br />

schedule can prevent major systems<br />

from morphing into logistic orphans,<br />

thereby ensuring commonality<br />

is maintained with the broader<br />

commercial fleet.<br />

But component replacement is<br />

not a panacea for all forms of<br />

obsolescence. For example, unless<br />

a combat system is designed for<br />

progressive software enhancements,<br />

system integration issues may lead<br />

to block upgrades or new fits which<br />

may be more cost effective.<br />

Similarly, in cases where<br />

obsolescence stems from regulatory<br />

forces, such as major changes<br />

to environmental legislation,<br />

incremental replacement may not<br />

be feasible. With the exception<br />

of control and monitoring<br />

software, COTS environmental<br />

systems are typically large, bulky<br />

treatment and processing plants.<br />

As these systems are engineered<br />

to meet specific legislative<br />

requirements, modification is<br />

often highly problematic and<br />

costly. Consequently, replacing<br />

these systems with an updated<br />

COTS model may be the most cost<br />

effective situation.<br />

To manage the Incremental<br />

Component Replacement process,<br />

one option which will be explored<br />

is Full Service Contracts with OEMs.<br />

Full Service Contracts target asset<br />

management rather than simply<br />

system maintenance, and are often<br />

used in the commercial maritime<br />

sector for systems which underscore<br />

ship availability. Configuration<br />

change to cope with obsolescence<br />

is seen as an ongoing process,<br />

with inventory managed by the OEM<br />

and maintained at the appropriate<br />

mod status. Possible LHD candidate<br />

systems for Full Service Contracts<br />

are the power plant, the podded<br />

propulsors, the IPMS, the combat<br />

system and the communications<br />

suite. For systems at high risk<br />

of regulatory obsolescence, an<br />

expansion of the services provided<br />

by the Classification Society is<br />

considered a viable strategy and<br />

is discussed in further detail in the<br />

next section.<br />

MAINTENANCE IN CLASS<br />

The third aspect of the LHD 's<br />

Sustain ment Strategy is Maintenance<br />

in Class. Maintenance in Class is<br />

the term used to describe a ship<br />

which is maintained in accordance<br />

with the rules and regulations set<br />

down by a Classification Society.<br />

In practice, Maintenance in Class<br />

means that the hull structure and<br />

a range of specific systems are<br />

regularly surveyed and inspected by<br />

a Classification Society. Inspections<br />

are also conducted on occurrence<br />

in the event of a major defect<br />

or system modification. Safety<br />

of Life at Sea (SaLAS) systems<br />

(e.g. firefighting, navigation, life<br />

saving), main propulsion and power<br />

generation systems, environmental<br />

systems and lifting appliances (boat<br />

cranes, lifts, hoists etc) are the<br />

mainstay of a ship's Master List of<br />

Surveyable Items. Combat systems<br />

and other military specific systems<br />

are not normally addressed by a<br />

Classification Society.<br />

In common with other ships in class,<br />

the primary benefit of maintaining<br />

the LHD in Class is that it offers the<br />

RAN third party external assurance<br />

regarding the fitness for purpose<br />

and safety of its equipment. As<br />

such, it can be a powerful tool in<br />

maintaining configuration control<br />

and in managing OEM relationships<br />

during repair and modification<br />

activities.<br />

However, beyond this shared benefit,<br />

Maintenance in Class is particularly<br />

relevant for the LHD given its large<br />

amount of COTS marine equipment,<br />

most notably SaLAS systems, the<br />

power plant and environmental<br />

systems. For example, the LHD is the<br />

first ship in the RAN that eschews<br />

the traditional 25 man canister life<br />

rafts and instead uses a commercial<br />

Mass Evacuation System (MES -<br />

trademarked as Marin Ark). The<br />

MES consists of just six 430 man<br />

life raft packs (three each side)<br />

which are accessed via a spiral<br />

chute. An additional two 109 man<br />

rafts are also fitted in the event of<br />

over capacity. As the RAN has no<br />

corporate knowledge or experience<br />

in maintaining or deploying aMES,<br />

a Classification Society could assist<br />

with developi ng this knowledge by<br />

providing the appropriate linkages<br />

to the commercial sector.<br />

In a similar vein, the RAN has<br />

no experience in operating and<br />

maintaining a large scale integrated<br />

full electric podded propu lsion<br />

plant. Given this is the marine<br />

power plant of choice for many<br />

cruise ships, access to commercial<br />

best operating and maintenance<br />

practices via a Classification Society<br />

could again assist the RAN in<br />

building its corporate knowledge and<br />

in reducing the costs of ownership of<br />

these systems.<br />

Furthermore, given the sizea ble<br />

environmental footprint of the<br />

LHD together with national and<br />

international trends towards<br />

more stringent environmental<br />

protection regulations' , access<br />

to a Classification Society's<br />

environmental services could assist

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