K nz Aktiv RZ E 6/04
K nz Aktiv RZ E 6/04
K nz Aktiv RZ E 6/04
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Issue 20<strong>04</strong>/1<br />
Contents:<br />
Editorial<br />
Lötschberg Tunnel<br />
in Switzerland<br />
Storage yard crane in Chile<br />
Special cranes for<br />
Hindustan Zinc Ltd.<br />
News from the World of Kü<strong>nz</strong><br />
Focus on:<br />
Special cranes<br />
www.kue<strong>nz</strong>.com
Special cranes<br />
Success trough innovation<br />
Kü<strong>nz</strong> is the European market leader in the container<br />
crane segment. One of the decisive factors in the company’s<br />
success is the capacity for innovation it has<br />
developed over many years. This capacity for innovation<br />
is particularly required in the special crane segment,<br />
in which effective and innovative solutions are required.<br />
In order to do justice to the outstanding achievements<br />
of Kü<strong>nz</strong> co-workers in this area, which is less familiar<br />
to our customers, this issue is devoted to the subject<br />
of special cranes. Kü<strong>nz</strong> recently delivered a special<br />
crane to Rhomberg Bau, a construction company with<br />
its headquarters in Vorarlberg in Austria; this crane is<br />
designed for laying pre-assembled rail tracks 18 metres<br />
in length and is to be used in the Lötschberg Tunnel in<br />
Switzerland. And a gantry crane with a lifting capacity of<br />
2 x 80 tonnes and a width of 14 metres was delivered in<br />
December 2002 to the AGN company for erection work<br />
in the Gotthard Base Tunnel.<br />
Internationally, Kü<strong>nz</strong> is a specialist in fully automatic<br />
electrolysis cranes. Two special cranes for zinc electrolysis<br />
are currently being commissioned for Hindustan Zinc Ltd<br />
in India. The cranes have a lifting capacity of 11.5 tonnes<br />
and a width of 14.56 metres. Two 2 x 10 t gantry cranes<br />
have also been delivered to Chuciquamata in Chile.<br />
Railway technology / Tunnel<br />
construction<br />
Lötschberg Tunnel / Switzerland<br />
At the end of the 2003, the construction company RHOMBERG BAU AG contacted our company. Rhomberg required<br />
a machine for the construction of the Lötschberg Tunnel in Switzerland that fulfilled the following requirements:<br />
transport of prefabricated rail tracks 18 metres in<br />
length<br />
transport of filled concrete mixer drums<br />
very high alignment accuracy for track installation<br />
while at the same maintaining high terminal velocity<br />
very high operational availability<br />
independent power supply<br />
control via radio and on-board control position<br />
compensation for variable crane rail elevations on<br />
both sides of the crane track<br />
Michael Geiger<br />
Working closely with the customer, KÜNZ developed a<br />
crane that meets these requirements. The crane consists<br />
essentially of two gantries connected to each other by a<br />
clasp. It is powered by a diesel unit mounted on the<br />
gantry. The four hoists can be operated individually and<br />
together. The drive mechanisms are located on the gantry<br />
and can be telescoped hydraulically. The crane is currently<br />
being tested on RHOMBERG’s premises.<br />
Technical data – Gantry crane<br />
Lifting capacity: 4 x 7 tonnes<br />
Auxiliary hoist: 2 x 2 tonnes<br />
Track gauge: 5.18/4.75 metres<br />
Working speed, drive mechanism<br />
Up to 1.5% gradient 0-200 metres/min<br />
From 1.5% gradient upwards 0-60 metres/min<br />
Hoist: 1/6.3 metres/min<br />
Issue 20<strong>04</strong>/1 www.kue<strong>nz</strong>.com
Special cranes<br />
Chuciquamata in Chile<br />
Storage yard crane for copper electrolysis<br />
Technical data – Gantry crane<br />
Lifting capacity: 2 x 10 tonnes<br />
Auxiliary hoist: 5 tonnes<br />
Track gauge: 16/7 metres<br />
Lifting/lowering: 0-25 metres/min<br />
Crane drive mechanism: 0-135 metres/min<br />
Crane trolley: 0-50 metres/min<br />
Following the modernisation and extension of one of the world’s largest copper electrolysis plants at Chuciquamata<br />
in Chile, Coldelco ordered two gantry cranes for the loading of anodes and cathodes. Cathodes, anodes and tray<br />
containers are handled by the cranes.<br />
The challenge in designing this crane was to combine 3 functions in one grab with the smallest possible external<br />
dimensions. The trolley is equipped with slewing gear that enables +/- 90º positioning of the load. The crane cabin<br />
can travel freely along the main beam. In addition, the crane operator can monitor the picking up and lowering of<br />
loads by means of cameras.<br />
Hindustan – India<br />
Fully automatic electrolysis tank house cranes<br />
Technical data – Tank house crane<br />
Lifting capacity: 11.5 tonnes<br />
Auxiliary hoist: 1.5 tonnes<br />
Track gauge: 14.56 metres<br />
Lifting/lowering: 0-18 metres/min<br />
Crane travel: 0-100 metres/min<br />
The cranes were delivered in April 20<strong>04</strong>.<br />
Assembly was undertaken by a Kü<strong>nz</strong> supervisor.<br />
Kü<strong>nz</strong> cranes are used throughout the world. Two special cranes for a new zinc electrolysis plant are currently being<br />
commissioned for Hindustan Zinc Ltd. in India. The crane is used for the fully automatic manipulation of cathodes<br />
and anodes in the electrolysis cells with an alignment accuracy of +/-2 mm.<br />
Issue 20<strong>04</strong>/1 www.kue<strong>nz</strong>.com
Wolfgang Rohner and Michael Geiger<br />
Marketing and sales in new hands<br />
Wolfgang Rohner has set himself a new challenge and left Kü<strong>nz</strong> on 31.03.20<strong>04</strong>.<br />
We would like to thank Herr Rohner for the excellent contribution he made<br />
during his time at Kü<strong>nz</strong> and wish him every success in his new job.<br />
Michael Geiger took over responsibility for marketing and sales with effect<br />
from 01.05.20<strong>04</strong>.<br />
Herr Geiger has worked in the international crane industry and brings considerable<br />
experience in the sale of cranes to his new post. We look forward to<br />
working with him.<br />
Kundendienst@Kü<strong>nz</strong>:<br />
Prompt, reliable and unbureaucratic service:<br />
Crane installations serviced over<br />
their entire operational life<br />
Support from trained technicians<br />
in the event of concerns or ques<br />
tions about installations<br />
All spare parts delivered to site<br />
Repairs and troubleshooting<br />
coordinated and carried out<br />
Conversion and/or updating of<br />
existing installations planned,<br />
coordinated and carried out<br />
Christian Immler and Wolfgang Fink<br />
News – Sales – Customer service<br />
Tailor-made service packages put<br />
together to cover all aspects of<br />
installation maintenance. These<br />
packages can involve partial or<br />
complete maintenance, including<br />
full maintenance over the entire<br />
lifespan of the installation in<br />
order to optimise costs over the<br />
operating life.<br />
Current crane operating data is<br />
fed back into the engineering<br />
process.<br />
Main Office<br />
Hans Kü<strong>nz</strong> GmbH, A 6971 Hard,<br />
Tel + 43 5574 68 83 0, Fax + 43 5574 68 83 19<br />
sales@kue<strong>nz</strong>.com, service@kue<strong>nz</strong>.com<br />
www.kue<strong>nz</strong>.com<br />
North America Office<br />
Kue<strong>nz</strong> America Inc.<br />
8625-B Barefoot Industrial Rd. Raleigh<br />
NC 27613, USA<br />
Phone 919 783 8427, Fax 919 783 88<strong>04</strong><br />
kue<strong>nz</strong>america@kue<strong>nz</strong>.com<br />
www. kue<strong>nz</strong>america.com<br />
www.kue<strong>nz</strong>.com<br />
www.hk-werbung.com