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K nz Aktiv RZ E 6/04

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Issue 20<strong>04</strong>/1<br />

Contents:<br />

Editorial<br />

Lötschberg Tunnel<br />

in Switzerland<br />

Storage yard crane in Chile<br />

Special cranes for<br />

Hindustan Zinc Ltd.<br />

News from the World of Kü<strong>nz</strong><br />

Focus on:<br />

Special cranes<br />

www.kue<strong>nz</strong>.com


Special cranes<br />

Success trough innovation<br />

Kü<strong>nz</strong> is the European market leader in the container<br />

crane segment. One of the decisive factors in the company’s<br />

success is the capacity for innovation it has<br />

developed over many years. This capacity for innovation<br />

is particularly required in the special crane segment,<br />

in which effective and innovative solutions are required.<br />

In order to do justice to the outstanding achievements<br />

of Kü<strong>nz</strong> co-workers in this area, which is less familiar<br />

to our customers, this issue is devoted to the subject<br />

of special cranes. Kü<strong>nz</strong> recently delivered a special<br />

crane to Rhomberg Bau, a construction company with<br />

its headquarters in Vorarlberg in Austria; this crane is<br />

designed for laying pre-assembled rail tracks 18 metres<br />

in length and is to be used in the Lötschberg Tunnel in<br />

Switzerland. And a gantry crane with a lifting capacity of<br />

2 x 80 tonnes and a width of 14 metres was delivered in<br />

December 2002 to the AGN company for erection work<br />

in the Gotthard Base Tunnel.<br />

Internationally, Kü<strong>nz</strong> is a specialist in fully automatic<br />

electrolysis cranes. Two special cranes for zinc electrolysis<br />

are currently being commissioned for Hindustan Zinc Ltd<br />

in India. The cranes have a lifting capacity of 11.5 tonnes<br />

and a width of 14.56 metres. Two 2 x 10 t gantry cranes<br />

have also been delivered to Chuciquamata in Chile.<br />

Railway technology / Tunnel<br />

construction<br />

Lötschberg Tunnel / Switzerland<br />

At the end of the 2003, the construction company RHOMBERG BAU AG contacted our company. Rhomberg required<br />

a machine for the construction of the Lötschberg Tunnel in Switzerland that fulfilled the following requirements:<br />

transport of prefabricated rail tracks 18 metres in<br />

length<br />

transport of filled concrete mixer drums<br />

very high alignment accuracy for track installation<br />

while at the same maintaining high terminal velocity<br />

very high operational availability<br />

independent power supply<br />

control via radio and on-board control position<br />

compensation for variable crane rail elevations on<br />

both sides of the crane track<br />

Michael Geiger<br />

Working closely with the customer, KÜNZ developed a<br />

crane that meets these requirements. The crane consists<br />

essentially of two gantries connected to each other by a<br />

clasp. It is powered by a diesel unit mounted on the<br />

gantry. The four hoists can be operated individually and<br />

together. The drive mechanisms are located on the gantry<br />

and can be telescoped hydraulically. The crane is currently<br />

being tested on RHOMBERG’s premises.<br />

Technical data – Gantry crane<br />

Lifting capacity: 4 x 7 tonnes<br />

Auxiliary hoist: 2 x 2 tonnes<br />

Track gauge: 5.18/4.75 metres<br />

Working speed, drive mechanism<br />

Up to 1.5% gradient 0-200 metres/min<br />

From 1.5% gradient upwards 0-60 metres/min<br />

Hoist: 1/6.3 metres/min<br />

Issue 20<strong>04</strong>/1 www.kue<strong>nz</strong>.com


Special cranes<br />

Chuciquamata in Chile<br />

Storage yard crane for copper electrolysis<br />

Technical data – Gantry crane<br />

Lifting capacity: 2 x 10 tonnes<br />

Auxiliary hoist: 5 tonnes<br />

Track gauge: 16/7 metres<br />

Lifting/lowering: 0-25 metres/min<br />

Crane drive mechanism: 0-135 metres/min<br />

Crane trolley: 0-50 metres/min<br />

Following the modernisation and extension of one of the world’s largest copper electrolysis plants at Chuciquamata<br />

in Chile, Coldelco ordered two gantry cranes for the loading of anodes and cathodes. Cathodes, anodes and tray<br />

containers are handled by the cranes.<br />

The challenge in designing this crane was to combine 3 functions in one grab with the smallest possible external<br />

dimensions. The trolley is equipped with slewing gear that enables +/- 90º positioning of the load. The crane cabin<br />

can travel freely along the main beam. In addition, the crane operator can monitor the picking up and lowering of<br />

loads by means of cameras.<br />

Hindustan – India<br />

Fully automatic electrolysis tank house cranes<br />

Technical data – Tank house crane<br />

Lifting capacity: 11.5 tonnes<br />

Auxiliary hoist: 1.5 tonnes<br />

Track gauge: 14.56 metres<br />

Lifting/lowering: 0-18 metres/min<br />

Crane travel: 0-100 metres/min<br />

The cranes were delivered in April 20<strong>04</strong>.<br />

Assembly was undertaken by a Kü<strong>nz</strong> supervisor.<br />

Kü<strong>nz</strong> cranes are used throughout the world. Two special cranes for a new zinc electrolysis plant are currently being<br />

commissioned for Hindustan Zinc Ltd. in India. The crane is used for the fully automatic manipulation of cathodes<br />

and anodes in the electrolysis cells with an alignment accuracy of +/-2 mm.<br />

Issue 20<strong>04</strong>/1 www.kue<strong>nz</strong>.com


Wolfgang Rohner and Michael Geiger<br />

Marketing and sales in new hands<br />

Wolfgang Rohner has set himself a new challenge and left Kü<strong>nz</strong> on 31.03.20<strong>04</strong>.<br />

We would like to thank Herr Rohner for the excellent contribution he made<br />

during his time at Kü<strong>nz</strong> and wish him every success in his new job.<br />

Michael Geiger took over responsibility for marketing and sales with effect<br />

from 01.05.20<strong>04</strong>.<br />

Herr Geiger has worked in the international crane industry and brings considerable<br />

experience in the sale of cranes to his new post. We look forward to<br />

working with him.<br />

Kundendienst@Kü<strong>nz</strong>:<br />

Prompt, reliable and unbureaucratic service:<br />

Crane installations serviced over<br />

their entire operational life<br />

Support from trained technicians<br />

in the event of concerns or ques<br />

tions about installations<br />

All spare parts delivered to site<br />

Repairs and troubleshooting<br />

coordinated and carried out<br />

Conversion and/or updating of<br />

existing installations planned,<br />

coordinated and carried out<br />

Christian Immler and Wolfgang Fink<br />

News – Sales – Customer service<br />

Tailor-made service packages put<br />

together to cover all aspects of<br />

installation maintenance. These<br />

packages can involve partial or<br />

complete maintenance, including<br />

full maintenance over the entire<br />

lifespan of the installation in<br />

order to optimise costs over the<br />

operating life.<br />

Current crane operating data is<br />

fed back into the engineering<br />

process.<br />

Main Office<br />

Hans Kü<strong>nz</strong> GmbH, A 6971 Hard,<br />

Tel + 43 5574 68 83 0, Fax + 43 5574 68 83 19<br />

sales@kue<strong>nz</strong>.com, service@kue<strong>nz</strong>.com<br />

www.kue<strong>nz</strong>.com<br />

North America Office<br />

Kue<strong>nz</strong> America Inc.<br />

8625-B Barefoot Industrial Rd. Raleigh<br />

NC 27613, USA<br />

Phone 919 783 8427, Fax 919 783 88<strong>04</strong><br />

kue<strong>nz</strong>america@kue<strong>nz</strong>.com<br />

www. kue<strong>nz</strong>america.com<br />

www.kue<strong>nz</strong>.com<br />

www.hk-werbung.com

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