Advant Controller 450

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Use of,,, and This publication includes, , , , and information where appropriate to point out safety related or other important information. Hazards which could result in severe personal injury or death Hazards which could result in personal injury Hazards which could result in equipment or property damage Alerts user to pertinent facts and conditions. Although and hazards are related to personal injury, and hazards are associated with equipment or property damage, it should be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process performance leading to personal injury or death. Therefore, comply fully with all , , and notices. Advant, AdvaBuild, Advant Controller, Advant Fieldbus, Advant Station, MasterBatch, MasterGate, MasterBus, MasterFieldbus, ABB Master, ABB MasterNet, ABB MasterPiece and ABB MasterView registered trademarks of ABB Asea Brown Boveri Ltd. Switzerland. Allan-Bradley is a trademark of Allan-Bradley Inc. CardTalk is a trademark of Microsoft Corporation. Epson is a registered trademark of Epson Corporation. HART is a trademark of Rosemount Inc. Master Safeguard is a trademark of ABB Industri AS, Norway. Mannesmann Tally is a trademark of Mannesmann Tally Limited. MC 68040 is a registered trademark of MOTOROLA Inc. MODBUS is a registered trademark of Gould Electronics. PROFIBUS-DP is a trademark of the international organization PROFIBUS INTERNATIONAL (PI). Echelon, LON, LonTalk, LONWORKS, and Neuron are registered trademarks of Echelon Corporation. Siemens and all Siemens-products mentioned in this publication are trademarks of Siemens AG. UDPCE is a trademark of ABB Industri AS, Norway. VT100 is a trademark of Digital Equipment Corporation. The information in this document is subject to change without notice and should not be construed as a commitment by ABB Automation Products AB. ABB Automation Products AB assumes no responsibility for any errors that may appear in this document. In no event shall ABB Automation Products AB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB Automation Products AB be liable for incidental or consequential damages arising from use of any software or hardware described in this document. This document and parts thereof must not be reproduced or copied without ABB Automation Products AB’s written permission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. The software described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. This product meets the requirements specified in EMC Directive 89/336/EEC and in Low Voltage Directive 73/23/EEC. Copyright © ABB Automation Products AB 2000. Template: 3BSE001286/E 3BSE 002 415R701 Rev A 3BSE001264/E
Chapter 1 - Introduction TABLE OF CONTENTS Advant ® Controller 450 User’s Guide Table of Contents 1.1 General Information................................................................................................. 1-1 1.2 Manual Organization ............................................................................................... 1-2 1.3 Conventions ............................................................................................................. 1-5 1.4 Related Documentation............................................................................................ 1-5 1.5 Release History........................................................................................................ 1-9 1.6 Terminology........................................................................................................... 1-12 1.7 Product Overview .................................................................................................. 1-16 1.7.1 Product Versions ................................................................................... 1-18 1.7.1.1 Version Designation ....................................................... 1-19 1.7.2 Product Structure .................................................................................. 1-19 1.7.3 General System Utilities ....................................................................... 1-24 1.7.3.1 CPU................................................................................ 1-24 1.7.3.2 Memory.......................................................................... 1-25 1.7.3.3 Program Module Contents ............................................. 1-27 1.7.3.4 System Clock, External Clock Synchronization ............ 1-35 1.7.3.5 Configuration ................................................................. 1-35 1.7.3.6 Execution ....................................................................... 1-35 1.7.3.7 Start-up........................................................................... 1-36 1.7.4 Free-Programmable Module................................................................. 1-36 1.7.5 Power Supply........................................................................................ 1-36 1.7.6 Process Interface................................................................................... 1-45 1.7.6.1 S100 I/O ......................................................................... 1-54 1.7.6.2 S400 I/O ......................................................................... 1-68 1.7.6.3 S800 I/O ......................................................................... 1-70 1.7.7 Communication..................................................................................... 1-80 1.7.7.1 Provided Link Types ...................................................... 1-80 1.7.7.2 Applied Communication................................................ 1-90 1.7.8 Process Control..................................................................................... 1-92 1.7.8.1 Application Language .................................................... 1-92 1.7.8.2 Principles of Application Building ................................ 1-95 1.7.8.3 Control Functions........................................................... 1-97 1.7.9 Operator’s Interface ............................................................................ 1-103 1.7.9.1 Maintenance Personnel ................................................ 1-103 1.7.9.2 Local Operator ............................................................. 1-104 1.7.9.3 Central Operator........................................................... 1-105 1.7.9.4 Printer........................................................................... 1-106 1.7.10 Availability and Security .................................................................... 1-106 3BSE 002 415R701 Rev A i
Page 1: Advant ® OCS with Master software
Page 5 and 6: Advant ® Controller 450 User’s G
Page 21 and 22: ILLUSTRATIONS Advant ® Controller
Page 27 and 28: TABLES Advant ® Controller 450 Use
Page 31 and 32: Advant OCS is a system for industri
Page 33 and 34: (this chapter) provides introductor
Page 35 and 36: A variety of information which does
Page 37 and 38: Environmental Immunity for ABB Adva
Page 39 and 40: Advant Station 100 Series Engineeri
Page 41 and 42: New highlights in the ∗, include:
Page 43 and 44: In the context of a process control
Page 45 and 46: , andom ccess emory Redundancyin g
Page 47 and 48: The system can handle thousands of
Page 49 and 50: The software included, which is of
Page 51 and 52: The process I/O dedicated to an Adv
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Terminal for MasterView 320 Printer
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The Processor Module PM511 contains
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The program function library, among
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Fault elements Printing and text ge
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DRICONE Integration to engineered D
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Elements for functional units Self-
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Advant Fieldbus 100 communication e
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Common to all alternatives is an op
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I/O subrack 1 Regulators Voting Uni
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The CE-marked design provides a mai
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Terminal blocks for connection of 2
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An Advant Controller 450 communicat
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Connection unit Parallel data bus
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The process cables are connected to
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I/O boards convert incoming electri
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Intelligent transducer using the HA
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DSDI 110A 32 (4 x 8) channels, 24 V
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Table 1-14 presents available digit
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• Each board has built-in referen
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DSAI 155A 14 channels (+ two ref. c
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• Analog outputs are available fo
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Program Data base • Puls
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For further information on position
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DSDX 452 DSDX 452L DSDX 454 DSDX 45
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A S800 I/O Station can consist of a
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All I/O modules are supervised at s
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The analog I/O modules all have gal
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Compact MTUs are 58 mm (2.3”) wid
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SD811 SD811 Power Supply 100-240 V
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GCOM is a data link protocol used f
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Advant Controller 450 ‘Bus contro
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With modem TC515V2 you can extend t
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LONWORKS Outline Description LONWOR
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RCOM functions in accordance with t
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(explanations below) Advant Control
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=DI1.1/START =DI1.6/MOTOR_STOP =DI1
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Figure 1-42 illustrates how process
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The main built-in control functions
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PC program DATE TIME PC program Tot
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Powerful functions for feedback con
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Variable-speed motor drives can be
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Figure 1-46 below shows a monochrom
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For further discussion of various a
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Most of the replaceable hardware mo
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In general, the following subsystem
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The principle of fault tolerance in
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The Advant Fieldbus 100 redundancy
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Figure 1-50 shows a cabinet of the
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Controller Subrack Modem Subrack Po
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Pos: 1 2.... .... 20 21 Position re
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Submodule carriers are modules whic
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Chapter 2 Installation 2.1 Site Pla
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2.1.3 Electromagnetic Compatibility
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2.1.4 Standard Layout and Dispositi
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Advant ® Controller 450 User’s G
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2.1.6 Cables 2.1.7 Power Supply and
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2.1.8 Process Connection Advant ®
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2.1.9 Hazardous Applications Advant
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2.1.13 Transportation and Storing 2
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2.2.1.2 Machine Safety Advant ® Co
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2.2.5 Grounding 2.2.5.1 General 2.2
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Capacitive Decoupling Unit, TX507 A
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2.2.5.7 Grounding of Process Signal
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Mounting bar Cabinet seen from abov
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. Mains net filter (CE-marked desig
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2.2.8 Controller External alarm ann
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2.2.9 Bus Extension to S100 I/O Adv
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2.2.10 S100 I/O Advant ® Controlle
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Table 2-3. Functional Jumpering Boa
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Advant Controller N L PE a.c. mains
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Advant Controller Comm. module CI53
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2.2.14 Engineering Station 2.2.15 C
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2.2.15.3 Supply 2.2.15.4 Lightning
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2.2.15.6 Cabinets, Internal Cables
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2.2.15.9 Miscellaneous 2.2.16 Final
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2.4.1 Safety Regulations 2.4.2 Cont
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2.4.2.4 Controller System Configura
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Function/ occurrence The controller
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2.4.2.5 Configuration/Application B
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2.4.2.7 Summary of the Controller S
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2.4.3.1 Printer Power-up Turn on th
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2.5.1 Safety Regulations 2.5.2 Serv
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2.5.3.5 List of some Test Facilitie
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2.5.3.8 Listing of Executing Unit S
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2.5.4 Final Control Advant ® Contr
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2.6.4 Additional I/O Boards Advant
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Back plane for parallel communicati
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2.6.5 Extension with Redundant Proc
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This section tells you some of the
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No extra hardware or software is ne
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- the need for current is small - t
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The system is protected with adequa
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Distribution board Distribution b
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Each board/unit/module is normally
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General DSAI 130 DSTA 131, DSTK 221
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DSAX 110 DSTA 001A, DSTK 223L3 DSAX
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DSTD 197 (replacing DSTD W120) A co
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DSTD 108LP Same as DSTD 108P but fo
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The general information given by wa
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Communication among different compu
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Advant Controller 410/450 MasterBus
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Data Sets (DS) are used with signal
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Writing to the data base continues
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. In the most critical applications
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When cabinets are installed in grou
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Advant Controller 450 provides suff
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PIDCON Excluding I/O signals x 1.50
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This section deals with the program
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With certain heavy load situations
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First analyze the application to de
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The load from cyclic functions in A
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Use the following execution times a
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The load in an Advant Controller 45
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Load (%) 4 3 2 1 The load in
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( ) 2.0 1.5 1.0 0.5 The load
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Load (%) 6 5 4 3 2 1 Load (%) 6 5 4
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Load (%) 3 2 1 Load (%) 4 3 2 1 (5
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Use empirical formulae to permit pr
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DI 200 events AI 40 events PIDCON 9
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Please note that you must consider
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No. of I/O modules per cluster 12 (
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Primarily, an application program f
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The number of local operator statio
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Not applicable. See Chapter 2, Inst
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Main points in the definition of a
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Type circuit building is a very imp
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Chapter 4 Runtime Operation 4.1 Pro
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4.1.5.1 First Power-up Advant ® Co
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4.1.6.2 ECONFIG Starting-point: Eve
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4.1.7 Programmed Start Advant ® Co
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Starting-point: Event : Start mode
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4.1.8 System Program Advant ® Cont
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4.1.8.1 Operating System Interprete
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4.1.9 Application Program 4.1.9.1 D
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4.1.10 Execution 4.1.10.1 Interpret
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4.1.10.2 Execution Sequence within
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4.1.10.5 Execution Sequence of PC E
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4.1.11.2 Reading-out Phase Advant
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Chapter 5 Maintenance • 5.1 Preve
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5.2.1.2 Machine Safety Advant ® Co
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5.4 Error Messages 5.4.1 Halt Codes
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5.5.2.1 System Status and Plain Lan
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Reference in Advant Cont roller 400
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DIAGN DIAGN DIAGN n 2 1 Advant ® C
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Reference in Advant Controller 400
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Function: Actions at fault: Block D
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S100 I/O 2 Name Name Board 1 Board
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Advant Fieldbus 100 Stat 1 2 Bus St
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LONWORKS Stat 1 2 Bus Stn Name 5 10
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MasterFieldbus Figure 5-10. System
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Block Diagram: I/O Module DIAGN. CI
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L R S100 I/O Bus Extender Status Na
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System Status Documentation Present
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5.5.4 Fault Classification and Sche
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5.5.8 Connection of Engineering Sta
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5.5.9.5 Check of Power Supply Advan
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5.5.9.6 Check of Backup Power Suppl
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5.5.10 User Repair 5.5.10.1 Board a
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Table 5-1. Replacement Aspects of I
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PM511V08 PM511V16 (PM511V on the fr
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5.5.10.5 Replacement of 5 V Regulat
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5.5.10.8 Replacement of Connection
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5.5.11.1 Channel Adjustment on DSAI
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5.5.11.2 Adjustment of A/D Converte
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5.5.12.2 Adjustment of the Gain, Ch
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5.5.16 System Restart, INIT Advant
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By way of introduction, see below a
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DSTA xxx Connection Units, for anal
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TC516 Advant Fieldbus 100 Twisted P
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5 V typical 400 mA max. 670 mA
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Width 482 mm (19”) Height 177 mm
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LEDs on module front: F (red) Modul
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8 or 16 Mbyte dynamic RAM for syste
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• High performance, three fans
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• 19-inch standard width • Heig
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(1.5”) 37.7 (8.8”) 222.25 57.2
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Dimension: Width measurement for th
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Class I according to IEC 536 (earth
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Module included in backup power sup
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Block Diagram Mains Supply a.c. or
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Output voltage at normal operation:
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Technical Data Nominal battery vol
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Technical Data LED RUN (green) on
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Technical Data Class I according
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Dual 24 V d.c. inputs Rated input p
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: TN defined by standard EN 60 950.
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F1 1 3 X1PE F2 1 3 X1PE X1 L N PE
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S1 L+ 1 L- 3 X1PE S1 F1, F2 X1PE S1
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LED LIVE (green) on module front. I
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5 V d.c. typical 5 0 mA Module size
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Appendix B RM500 Cabinet - Data She
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Figure B-2. Mounting Cabinets toget
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B.5 Protection Rating Cabinet with
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Appendix C Delivery Documentation C
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Appendix D Item Designations D.1 Ge
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D.3 Controller Subracks Advant ® C
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D.4 I/O Subracks Advant ® Controll
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D.6 Circuit Boards and Units X1 X2
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D.7 Mains Units This connection is
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No. Instar. (1) x stands for 1, 2,
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Appendix E Current Consumption and
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Type Designation Advant ® Controll
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Type Designation Advant ® Controll
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Appendix F Load Calculation F.1 Loa
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Function Table F-3. Calculation of
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Appendix G Memory Calculation G.1 F
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(1) The figures are calculated for
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Appendix H Halt Codes H.1 Example o
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Halt Code Table H-1. List of Halt C
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Halt Code Table H-1. List of Halt C
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Appendix I System Messages I.1 Mess
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I.3 List of System Messages and Cor
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17 8 Hardware error 02 H’CCSSTT00
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11 1 Advant ® Controller 450 User
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22 12 110 111 112 113 114 115 116 1
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28 21 Concept, instance No. H’011
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28 74 Concept, instance No. H’015
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28 -5 Concept, instance No H’0145
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Type 30 MasterBus (Data Set, EXCOM)
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Appendix J Hexadecimal to Decimal R
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A Address D-4 Advant Station 500 Se
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V Valve control 1-102 VT100 termina
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3BSE 002 415R701 Rev A March, 2000
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Advant Controller 450

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