Advant Controller 450

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Introduction Installation General Information Manual Organization Conventions Related Documentation Release History Terminology Product Overview User Interface Site Planning Environment Setup Shut-down Procedures Start-up Procedures Product Verification Figure 1-2 shows the basic structure of the Advant System’s various documentation. Each document, whether it is describing and referencing hardware or software, is built around this one structure to make it easy for you to locate related information in any of the documents. Since this one structure is not completely applicable to both hardware and software, certain sections contain only very brief statements in some documents. Small divergences from the standard structure are given in italics in Figure 1-2. Configuration/ Application Building Design Considerations Capacity & Performance Application Start-up Tutorial Application Procedures Configuration/ Application Building Menus Runtime Operation Product Operation Operating Overview Runtime Tutorial Operating Instructions Runtime Operation Menus Maintenance Preventive Maintenance Hardware Indicators Error Messages Fault Finding & User Repair Appendices Index The substructure followed in the product description in Section 1.7, Product Overview is also followed in other sections describing, for example, Design Considerations and Capacity & Performance. This is done to make it easy for you to find the information you need about different activities. Because of the activity-oriented structure of the document, you may find information regarding an actual function distributed to, for example Overview, Configuration, Operation, and so on. Sometimes you can find device information gathered in the hardware descriptions in the appendices. 1-2 3BSE 002 415R701 Rev A
(this chapter) provides introductory and background information, including: • Guidelines on how you can find information in this manual. • This manual’s relationship to other Advant Controller 450 documents. • A glossary defining terms frequently used in this manual. • A product and functional overview. Read this to get an idea of what the Advant Controller 450 can do and how it works. guides you through various installation activities: • Section 2.1, Site Planning Environment. This section contains guidelines for planning installation of the product, outlining what you need to think about when you plan an installation. It does not, however, provide the complete list of measures to take. You can find descriptions of alternative solutions, design considerations elsewhere in this manual. • Section 2.2, Setup. This section gives you concrete information on how to set up the product. It includes safety regulations, handling and unpacking instructions, inspection and assembly procedures, cable routing and connections, switch settings and jumper positions, setup procedures, and so on. You can find common instructions as well as instructions for specific subsystems in this section. Activities prior to power-up are also described. • Section 2.3, Shut-down Procedures. This section provides, in addition to some safety regulations, basic shut-down procedures. You should know how to shut down the product if there is a problem with initial power-up. • Section 2.4, Start-up Procedures. In Section 2.2, Setup, the conditions and the preparation necessary to begin are discussed. In Section 2.4, Start-up Procedures, you can find basic power-up procedures, that is how to apply power to and initialize the system. Information is also given on how you can verify a correct start. You can find information on activities up to “ready for application program loading” in this section. • Section 2.5, Product Verification. This section tells you how to make an initial determination that the product is functional. This includes application program loading as well as commissioning information. • Section 2.6, Implementation of Functions in Systems Already Operating. This section gives you the information you need to determine when, for example, to add an I/O board to a running system. Important on-line, off-line aspects are discussed. 3BSE 002 415R701 Rev A 1-3
Page 1 and 2: Advant ® OCS with Master software
Page 3 and 4: Chapter 1 - Introduction TABLE OF C
Page 5 and 6: Advant ® Controller 450 User’s G
Page 21 and 22: ILLUSTRATIONS Advant ® Controller
Page 27 and 28: TABLES Advant ® Controller 450 Use
Page 31: Advant OCS is a system for industri
Page 35 and 36: A variety of information which does
Page 37 and 38: Environmental Immunity for ABB Adva
Page 39 and 40: Advant Station 100 Series Engineeri
Page 41 and 42: New highlights in the ∗, include:
Page 43 and 44: In the context of a process control
Page 45 and 46: , andom ccess emory Redundancyin g
Page 47 and 48: The system can handle thousands of
Page 49 and 50: The software included, which is of
Page 51 and 52: The process I/O dedicated to an Adv
Page 53 and 54: Terminal for MasterView 320 Printer
Page 55 and 56: The Processor Module PM511 contains
Page 57 and 58: The program function library, among
Page 59 and 60: Fault elements Printing and text ge
Page 61 and 62: DRICONE Integration to engineered D
Page 63 and 64: Elements for functional units Self-
Page 65 and 66: Advant Fieldbus 100 communication e
Page 67 and 68: Common to all alternatives is an op
Page 69 and 70: I/O subrack 1 Regulators Voting Uni
Page 71 and 72: The CE-marked design provides a mai
Page 73 and 74: Terminal blocks for connection of 2
Page 75 and 76: An Advant Controller 450 communicat
Page 77 and 78: Connection unit Parallel data bus
Page 79 and 80: The process cables are connected to
Page 81 and 82: I/O boards convert incoming electri
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Intelligent transducer using the HA
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DSDI 110A 32 (4 x 8) channels, 24 V
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Table 1-14 presents available digit
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• Each board has built-in referen
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DSAI 155A 14 channels (+ two ref. c
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• Analog outputs are available fo
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Program Data base • Puls
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For further information on position
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DSDX 452 DSDX 452L DSDX 454 DSDX 45
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A S800 I/O Station can consist of a
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All I/O modules are supervised at s
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The analog I/O modules all have gal
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Compact MTUs are 58 mm (2.3”) wid
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SD811 SD811 Power Supply 100-240 V
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GCOM is a data link protocol used f
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Advant Controller 450 ‘Bus contro
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With modem TC515V2 you can extend t
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LONWORKS Outline Description LONWOR
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RCOM functions in accordance with t
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(explanations below) Advant Control
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=DI1.1/START =DI1.6/MOTOR_STOP =DI1
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Figure 1-42 illustrates how process
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The main built-in control functions
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PC program DATE TIME PC program Tot
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Powerful functions for feedback con
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Variable-speed motor drives can be
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Figure 1-46 below shows a monochrom
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For further discussion of various a
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Most of the replaceable hardware mo
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In general, the following subsystem
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The principle of fault tolerance in
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The Advant Fieldbus 100 redundancy
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Figure 1-50 shows a cabinet of the
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Controller Subrack Modem Subrack Po
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Pos: 1 2.... .... 20 21 Position re
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Submodule carriers are modules whic
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Chapter 2 Installation 2.1 Site Pla
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2.1.3 Electromagnetic Compatibility
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2.1.4 Standard Layout and Dispositi
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Advant ® Controller 450 User’s G
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2.1.6 Cables 2.1.7 Power Supply and
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2.1.8 Process Connection Advant ®
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2.1.9 Hazardous Applications Advant
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2.1.13 Transportation and Storing 2
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2.2.1.2 Machine Safety Advant ® Co
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2.2.5 Grounding 2.2.5.1 General 2.2
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Capacitive Decoupling Unit, TX507 A
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2.2.5.7 Grounding of Process Signal
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Mounting bar Cabinet seen from abov
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. Mains net filter (CE-marked desig
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2.2.8 Controller External alarm ann
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2.2.9 Bus Extension to S100 I/O Adv
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2.2.10 S100 I/O Advant ® Controlle
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Table 2-3. Functional Jumpering Boa
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Advant Controller N L PE a.c. mains
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Advant Controller Comm. module CI53
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2.2.14 Engineering Station 2.2.15 C
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2.2.15.3 Supply 2.2.15.4 Lightning
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2.2.15.6 Cabinets, Internal Cables
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2.2.15.9 Miscellaneous 2.2.16 Final
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2.4.1 Safety Regulations 2.4.2 Cont
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2.4.2.4 Controller System Configura
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Function/ occurrence The controller
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2.4.2.5 Configuration/Application B
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2.4.2.7 Summary of the Controller S
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2.4.3.1 Printer Power-up Turn on th
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2.5.1 Safety Regulations 2.5.2 Serv
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2.5.3.5 List of some Test Facilitie
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2.5.3.8 Listing of Executing Unit S
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2.5.4 Final Control Advant ® Contr
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2.6.4 Additional I/O Boards Advant
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Back plane for parallel communicati
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2.6.5 Extension with Redundant Proc
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This section tells you some of the
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No extra hardware or software is ne
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- the need for current is small - t
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The system is protected with adequa
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Distribution board Distribution b
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Each board/unit/module is normally
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General DSAI 130 DSTA 131, DSTK 221
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DSAX 110 DSTA 001A, DSTK 223L3 DSAX
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DSTD 197 (replacing DSTD W120) A co
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DSTD 108LP Same as DSTD 108P but fo
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The general information given by wa
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Communication among different compu
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Advant Controller 410/450 MasterBus
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Data Sets (DS) are used with signal
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Writing to the data base continues
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. In the most critical applications
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When cabinets are installed in grou
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Advant Controller 450 provides suff
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PIDCON Excluding I/O signals x 1.50
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This section deals with the program
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With certain heavy load situations
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First analyze the application to de
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The load from cyclic functions in A
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Use the following execution times a
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The load in an Advant Controller 45
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Load (%) 4 3 2 1 The load in
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( ) 2.0 1.5 1.0 0.5 The load
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Load (%) 6 5 4 3 2 1 Load (%) 6 5 4
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Load (%) 3 2 1 Load (%) 4 3 2 1 (5
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Use empirical formulae to permit pr
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DI 200 events AI 40 events PIDCON 9
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Please note that you must consider
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No. of I/O modules per cluster 12 (
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Primarily, an application program f
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The number of local operator statio
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Not applicable. See Chapter 2, Inst
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Main points in the definition of a
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Type circuit building is a very imp
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Chapter 4 Runtime Operation 4.1 Pro
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4.1.5.1 First Power-up Advant ® Co
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4.1.6.2 ECONFIG Starting-point: Eve
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4.1.7 Programmed Start Advant ® Co
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Starting-point: Event : Start mode
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4.1.8 System Program Advant ® Cont
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4.1.8.1 Operating System Interprete
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4.1.9 Application Program 4.1.9.1 D
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4.1.10 Execution 4.1.10.1 Interpret
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4.1.10.2 Execution Sequence within
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4.1.10.5 Execution Sequence of PC E
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4.1.11.2 Reading-out Phase Advant
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Chapter 5 Maintenance • 5.1 Preve
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5.2.1.2 Machine Safety Advant ® Co
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5.4 Error Messages 5.4.1 Halt Codes
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5.5.2.1 System Status and Plain Lan
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Reference in Advant Cont roller 400
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DIAGN DIAGN DIAGN n 2 1 Advant ® C
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Reference in Advant Controller 400
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Function: Actions at fault: Block D
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S100 I/O 2 Name Name Board 1 Board
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Advant Fieldbus 100 Stat 1 2 Bus St
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LONWORKS Stat 1 2 Bus Stn Name 5 10
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MasterFieldbus Figure 5-10. System
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Block Diagram: I/O Module DIAGN. CI
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L R S100 I/O Bus Extender Status Na
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System Status Documentation Present
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5.5.4 Fault Classification and Sche
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5.5.8 Connection of Engineering Sta
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5.5.9.5 Check of Power Supply Advan
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5.5.9.6 Check of Backup Power Suppl
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5.5.10 User Repair 5.5.10.1 Board a
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Table 5-1. Replacement Aspects of I
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PM511V08 PM511V16 (PM511V on the fr
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5.5.10.5 Replacement of 5 V Regulat
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5.5.10.8 Replacement of Connection
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5.5.11.1 Channel Adjustment on DSAI
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5.5.11.2 Adjustment of A/D Converte
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5.5.12.2 Adjustment of the Gain, Ch
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5.5.16 System Restart, INIT Advant
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By way of introduction, see below a
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DSTA xxx Connection Units, for anal
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TC516 Advant Fieldbus 100 Twisted P
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5 V typical 400 mA max. 670 mA
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Width 482 mm (19”) Height 177 mm
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LEDs on module front: F (red) Modul
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8 or 16 Mbyte dynamic RAM for syste
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• High performance, three fans
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• 19-inch standard width • Heig
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(1.5”) 37.7 (8.8”) 222.25 57.2
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Dimension: Width measurement for th
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Class I according to IEC 536 (earth
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Module included in backup power sup
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Block Diagram Mains Supply a.c. or
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Output voltage at normal operation:
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Technical Data Nominal battery vol
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Technical Data LED RUN (green) on
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Technical Data Class I according
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Dual 24 V d.c. inputs Rated input p
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: TN defined by standard EN 60 950.
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F1 1 3 X1PE F2 1 3 X1PE X1 L N PE
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S1 L+ 1 L- 3 X1PE S1 F1, F2 X1PE S1
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LED LIVE (green) on module front. I
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5 V d.c. typical 5 0 mA Module size
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Appendix B RM500 Cabinet - Data She
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Figure B-2. Mounting Cabinets toget
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B.5 Protection Rating Cabinet with
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Appendix C Delivery Documentation C
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Appendix D Item Designations D.1 Ge
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D.3 Controller Subracks Advant ® C
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D.4 I/O Subracks Advant ® Controll
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D.6 Circuit Boards and Units X1 X2
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D.7 Mains Units This connection is
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No. Instar. (1) x stands for 1, 2,
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Appendix E Current Consumption and
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Type Designation Advant ® Controll
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Type Designation Advant ® Controll
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Appendix F Load Calculation F.1 Loa
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Function Table F-3. Calculation of
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Appendix G Memory Calculation G.1 F
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(1) The figures are calculated for
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Appendix H Halt Codes H.1 Example o
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Halt Code Table H-1. List of Halt C
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Halt Code Table H-1. List of Halt C
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Appendix I System Messages I.1 Mess
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I.3 List of System Messages and Cor
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17 8 Hardware error 02 H’CCSSTT00
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11 1 Advant ® Controller 450 User
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22 12 110 111 112 113 114 115 116 1
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28 21 Concept, instance No. H’011
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28 74 Concept, instance No. H’015
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28 -5 Concept, instance No H’0145
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Type 30 MasterBus (Data Set, EXCOM)
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Appendix J Hexadecimal to Decimal R
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A Address D-4 Advant Station 500 Se
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V Valve control 1-102 VT100 termina
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3BSE 002 415R701 Rev A March, 2000
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Advant Controller 450

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