Advant Controller 450

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New highlights in the ∗, include: • LONWORKS Network Interface • INSUM Switchgear integration • PROFIBUS-DP, enhanced functionality • HART data routing support • Extended range of S800 I/O modules. • New S100 I/O bus extender, DSBC 176. For single S100 I/O bus. Regarding version designations, see Section 1.7.1, Product Versions. The BB aster rogramming anguage is used for application programming. An application program is a general concept of an assembly of program functions aimed at realizing and automating an addressed process control function. (user-built) An application is a user-implemented configuration of standard hardware and software units. It is the solution to the user’s problem. A backplane is part of a subrack which interconnects inserted electronics with the help of a communication bus. Basic system is the abstract name of a minimal composition of functional units forming a system. Basic unit is used for ordering purposes (for example in the Price Book) as a name for the smallest unit to be ordered or a platform for further enlargement with alternatives and options. A board is usually a hardware component of a . Boot refers to the (re)start of nodes. Phases of the boot process include, for example power-up diagnostics, software download, data base download and node initialization. During the initialization phase of booting, control applications directly interfacing to process outputs perform a or . The cabinet is the outer case of a piece of equipment (a packaging option), for example Controller cabinet, I/O cabinet. entral rocessing nit A CPU is a functional unit consisting primarily of a microprocessor and memory. 1-12 3BSE 002 415R701 Rev A
In the context of a process control system, a circuit breaker is a device designed to open and close a circuit by nonautomatic means and to open the circuit automatically on a predetermined overload of current, without injury to itself. Cold start is a kind of booting of a (or ). This means: – Erasing the user-built – Transition to working mode CONFIGURATION. Controller is a descriptive name for Advant Controller products. A controller is an entity in which control applications are running. From the product viewpoint, a controller consists of , communication and certain auxiliary equipment such as power supply. It also includes the functionality of process I/O (the process data communication software). It does include process I/O hardware (and firmware as applicable). The structure of (for example controllers and operator stations) linked together via MasterNet is called a control network (DCN). It provides real time communication. stands forlectrotatic ischarge. A functional unit is an ABB Master specified denomination. It is a “package” of different software functions such as PC elements, data base elements and man-machine interface for an operator station. A protocol for connection of intelligent transducers (ighwayddressableemote ransducer). For example, measuring range, calibration and other maintenance data can be transferred. Hot stand-by redundancy is redundancy where a system component is backed up by identical hardware and software in the event of any failure. The backup components do not load-share with primary components. I/O is process nput or utput. From the functional and geographical distribution viewpoint, process I/O is distinguished into two main categories: – Central (located close to the controller) – Distributed (in the process environment). nformation anagement An IMS is a station executing information management applications such as statistical control, production control, and so on. Initialization sets a starting position. 3BSE 002 415R701 Rev A 1-13
Page 1 and 2: Advant ® OCS with Master software
Page 3 and 4: Chapter 1 - Introduction TABLE OF C
Page 5 and 6: Advant ® Controller 450 User’s G
Page 21 and 22: ILLUSTRATIONS Advant ® Controller
Page 27 and 28: TABLES Advant ® Controller 450 Use
Page 31 and 32: Advant OCS is a system for industri
Page 33 and 34: (this chapter) provides introductor
Page 35 and 36: A variety of information which does
Page 37 and 38: Environmental Immunity for ABB Adva
Page 39 and 40: Advant Station 100 Series Engineeri
Page 41: New highlights in the ∗, include:
Page 45 and 46: , andom ccess emory Redundancyin g
Page 47 and 48: The system can handle thousands of
Page 49 and 50: The software included, which is of
Page 51 and 52: The process I/O dedicated to an Adv
Page 53 and 54: Terminal for MasterView 320 Printer
Page 55 and 56: The Processor Module PM511 contains
Page 57 and 58: The program function library, among
Page 59 and 60: Fault elements Printing and text ge
Page 61 and 62: DRICONE Integration to engineered D
Page 63 and 64: Elements for functional units Self-
Page 65 and 66: Advant Fieldbus 100 communication e
Page 67 and 68: Common to all alternatives is an op
Page 69 and 70: I/O subrack 1 Regulators Voting Uni
Page 71 and 72: The CE-marked design provides a mai
Page 73 and 74: Terminal blocks for connection of 2
Page 75 and 76: An Advant Controller 450 communicat
Page 77 and 78: Connection unit Parallel data bus
Page 79 and 80: The process cables are connected to
Page 81 and 82: I/O boards convert incoming electri
Page 83 and 84: Intelligent transducer using the HA
Page 85 and 86: DSDI 110A 32 (4 x 8) channels, 24 V
Page 87 and 88: Table 1-14 presents available digit
Page 89 and 90: • Each board has built-in referen
Page 91 and 92: DSAI 155A 14 channels (+ two ref. c
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• Analog outputs are available fo
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Program Data base • Puls
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For further information on position
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DSDX 452 DSDX 452L DSDX 454 DSDX 45
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A S800 I/O Station can consist of a
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All I/O modules are supervised at s
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The analog I/O modules all have gal
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Compact MTUs are 58 mm (2.3”) wid
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SD811 SD811 Power Supply 100-240 V
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GCOM is a data link protocol used f
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Advant Controller 450 ‘Bus contro
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With modem TC515V2 you can extend t
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LONWORKS Outline Description LONWOR
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RCOM functions in accordance with t
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(explanations below) Advant Control
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=DI1.1/START =DI1.6/MOTOR_STOP =DI1
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Figure 1-42 illustrates how process
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The main built-in control functions
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PC program DATE TIME PC program Tot
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Powerful functions for feedback con
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Variable-speed motor drives can be
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Figure 1-46 below shows a monochrom
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For further discussion of various a
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Most of the replaceable hardware mo
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In general, the following subsystem
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The principle of fault tolerance in
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The Advant Fieldbus 100 redundancy
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Figure 1-50 shows a cabinet of the
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Controller Subrack Modem Subrack Po
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Pos: 1 2.... .... 20 21 Position re
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Submodule carriers are modules whic
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Chapter 2 Installation 2.1 Site Pla
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2.1.3 Electromagnetic Compatibility
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2.1.4 Standard Layout and Dispositi
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Advant ® Controller 450 User’s G
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2.1.6 Cables 2.1.7 Power Supply and
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2.1.8 Process Connection Advant ®
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2.1.9 Hazardous Applications Advant
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2.1.13 Transportation and Storing 2
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2.2.1.2 Machine Safety Advant ® Co
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2.2.5 Grounding 2.2.5.1 General 2.2
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Capacitive Decoupling Unit, TX507 A
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2.2.5.7 Grounding of Process Signal
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Mounting bar Cabinet seen from abov
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. Mains net filter (CE-marked desig
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2.2.8 Controller External alarm ann
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2.2.9 Bus Extension to S100 I/O Adv
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2.2.10 S100 I/O Advant ® Controlle
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Table 2-3. Functional Jumpering Boa
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Advant Controller N L PE a.c. mains
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Advant Controller Comm. module CI53
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2.2.14 Engineering Station 2.2.15 C
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2.2.15.3 Supply 2.2.15.4 Lightning
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2.2.15.6 Cabinets, Internal Cables
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2.2.15.9 Miscellaneous 2.2.16 Final
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2.4.1 Safety Regulations 2.4.2 Cont
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2.4.2.4 Controller System Configura
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Function/ occurrence The controller
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2.4.2.5 Configuration/Application B
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2.4.2.7 Summary of the Controller S
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2.4.3.1 Printer Power-up Turn on th
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2.5.1 Safety Regulations 2.5.2 Serv
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2.5.3.5 List of some Test Facilitie
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2.5.3.8 Listing of Executing Unit S
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2.5.4 Final Control Advant ® Contr
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2.6.4 Additional I/O Boards Advant
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Back plane for parallel communicati
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2.6.5 Extension with Redundant Proc
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This section tells you some of the
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No extra hardware or software is ne
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- the need for current is small - t
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The system is protected with adequa
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Distribution board Distribution b
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Each board/unit/module is normally
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General DSAI 130 DSTA 131, DSTK 221
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DSAX 110 DSTA 001A, DSTK 223L3 DSAX
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DSTD 197 (replacing DSTD W120) A co
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DSTD 108LP Same as DSTD 108P but fo
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The general information given by wa
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Communication among different compu
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Advant Controller 410/450 MasterBus
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Data Sets (DS) are used with signal
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Writing to the data base continues
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. In the most critical applications
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When cabinets are installed in grou
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Advant Controller 450 provides suff
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PIDCON Excluding I/O signals x 1.50
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This section deals with the program
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With certain heavy load situations
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First analyze the application to de
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The load from cyclic functions in A
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Use the following execution times a
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The load in an Advant Controller 45
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Load (%) 4 3 2 1 The load in
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( ) 2.0 1.5 1.0 0.5 The load
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Load (%) 6 5 4 3 2 1 Load (%) 6 5 4
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Load (%) 3 2 1 Load (%) 4 3 2 1 (5
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Use empirical formulae to permit pr
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DI 200 events AI 40 events PIDCON 9
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Please note that you must consider
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No. of I/O modules per cluster 12 (
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Primarily, an application program f
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The number of local operator statio
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Not applicable. See Chapter 2, Inst
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Main points in the definition of a
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Type circuit building is a very imp
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Chapter 4 Runtime Operation 4.1 Pro
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4.1.5.1 First Power-up Advant ® Co
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4.1.6.2 ECONFIG Starting-point: Eve
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4.1.7 Programmed Start Advant ® Co
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Starting-point: Event : Start mode
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4.1.8 System Program Advant ® Cont
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4.1.8.1 Operating System Interprete
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4.1.9 Application Program 4.1.9.1 D
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4.1.10 Execution 4.1.10.1 Interpret
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4.1.10.2 Execution Sequence within
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4.1.10.5 Execution Sequence of PC E
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4.1.11.2 Reading-out Phase Advant
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Chapter 5 Maintenance • 5.1 Preve
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5.2.1.2 Machine Safety Advant ® Co
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5.4 Error Messages 5.4.1 Halt Codes
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5.5.2.1 System Status and Plain Lan
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Reference in Advant Cont roller 400
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DIAGN DIAGN DIAGN n 2 1 Advant ® C
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Reference in Advant Controller 400
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Function: Actions at fault: Block D
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S100 I/O 2 Name Name Board 1 Board
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Advant Fieldbus 100 Stat 1 2 Bus St
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LONWORKS Stat 1 2 Bus Stn Name 5 10
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MasterFieldbus Figure 5-10. System
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Block Diagram: I/O Module DIAGN. CI
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L R S100 I/O Bus Extender Status Na
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System Status Documentation Present
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5.5.4 Fault Classification and Sche
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5.5.8 Connection of Engineering Sta
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5.5.9.5 Check of Power Supply Advan
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5.5.9.6 Check of Backup Power Suppl
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5.5.10 User Repair 5.5.10.1 Board a
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Table 5-1. Replacement Aspects of I
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PM511V08 PM511V16 (PM511V on the fr
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5.5.10.5 Replacement of 5 V Regulat
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5.5.10.8 Replacement of Connection
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5.5.11.1 Channel Adjustment on DSAI
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5.5.11.2 Adjustment of A/D Converte
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5.5.12.2 Adjustment of the Gain, Ch
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5.5.16 System Restart, INIT Advant
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By way of introduction, see below a
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DSTA xxx Connection Units, for anal
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TC516 Advant Fieldbus 100 Twisted P
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5 V typical 400 mA max. 670 mA
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Width 482 mm (19”) Height 177 mm
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LEDs on module front: F (red) Modul
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8 or 16 Mbyte dynamic RAM for syste
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• High performance, three fans
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• 19-inch standard width • Heig
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(1.5”) 37.7 (8.8”) 222.25 57.2
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Dimension: Width measurement for th
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Class I according to IEC 536 (earth
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Module included in backup power sup
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Block Diagram Mains Supply a.c. or
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Output voltage at normal operation:
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Technical Data Nominal battery vol
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Technical Data LED RUN (green) on
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Technical Data Class I according
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Dual 24 V d.c. inputs Rated input p
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: TN defined by standard EN 60 950.
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F1 1 3 X1PE F2 1 3 X1PE X1 L N PE
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S1 L+ 1 L- 3 X1PE S1 F1, F2 X1PE S1
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LED LIVE (green) on module front. I
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5 V d.c. typical 5 0 mA Module size
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Appendix B RM500 Cabinet - Data She
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Figure B-2. Mounting Cabinets toget
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B.5 Protection Rating Cabinet with
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Appendix C Delivery Documentation C
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Appendix D Item Designations D.1 Ge
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D.3 Controller Subracks Advant ® C
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D.4 I/O Subracks Advant ® Controll
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D.6 Circuit Boards and Units X1 X2
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D.7 Mains Units This connection is
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No. Instar. (1) x stands for 1, 2,
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Appendix E Current Consumption and
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Type Designation Advant ® Controll
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Type Designation Advant ® Controll
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Appendix F Load Calculation F.1 Loa
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Function Table F-3. Calculation of
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Appendix G Memory Calculation G.1 F
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(1) The figures are calculated for
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Appendix H Halt Codes H.1 Example o
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Halt Code Table H-1. List of Halt C
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Halt Code Table H-1. List of Halt C
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Appendix I System Messages I.1 Mess
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I.3 List of System Messages and Cor
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17 8 Hardware error 02 H’CCSSTT00
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11 1 Advant ® Controller 450 User
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22 12 110 111 112 113 114 115 116 1
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28 21 Concept, instance No. H’011
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28 74 Concept, instance No. H’015
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28 -5 Concept, instance No H’0145
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Type 30 MasterBus (Data Set, EXCOM)
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Appendix J Hexadecimal to Decimal R
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A Address D-4 Advant Station 500 Se
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V Valve control 1-102 VT100 termina
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3BSE 002 415R701 Rev A March, 2000
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Advant Controller 450

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