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Design of LCOS Microdisplay Backplanes for Projection Applications

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Chapter 2: Constraints from lcos technology CH2 - 45<br />

With full custom design, the layout is constructed through manual placement <strong>of</strong><br />

devices, interconnections (arrow 2). It is needless 3 to say that even <strong>for</strong> moderately<br />

complex circuits, the layout job quickly becomes tedious. Three different (Cadence)<br />

tools speed up the layout job, especially <strong>for</strong> circuits involving large amounts <strong>of</strong><br />

repetition. A first tool is the 'structure compiler’, which helps generating aligned<br />

arrays <strong>of</strong> cells through parameterization <strong>of</strong> the arrays. The second tool comes with<br />

parameterized cells – the so-called pCells. Pcells represent programmable layout<br />

blocks. The third tool is the Skill ® language interpreter that allows to access, to<br />

modify and to create data directly in the design database. Section 5.3 gives scores <strong>of</strong><br />

examples. Yet another tool is the verification s<strong>of</strong>tware; it can automatically generate<br />

some (parts <strong>of</strong>) mask layouts from the data <strong>for</strong> other masks and/or from data on extra<br />

help layers.<br />

The basis <strong>for</strong> the creation <strong>of</strong> a mask layout is the schematic circuit description. Spice<br />

netlists are systematic textual description <strong>of</strong> a circuit (arrow 1). Graphical editors<br />

like Cadence-Composer or simple text editors are used to create spice netlists. A<br />

spice circuit simulator checks the intended behavior <strong>of</strong> the schematic. At this<br />

simulation stage, it is necessary to evaluate the behavior taking into account the<br />

tolerances that exist on component values, on component models, on temperature...<br />

Moreover, eventually be<strong>for</strong>e anything can start, a sound set <strong>of</strong> technical<br />

specifications is the ultimate input to start up the whole design cycle. One last point<br />

is missing: the design cycle is used both <strong>for</strong> sub-blocks <strong>of</strong> the chip circuit as <strong>for</strong> the<br />

entire chip circuit. In other words, this cycle is repeated again and again, starting<br />

with small sub-blocks and ending with the complete chip layout.<br />

2.2 Lcos cell assembly technology highlights<br />

This section describes design restrictions imposed by the cell assembly processes.<br />

The first paragraph presents an lcos cell cross section along with the issues <strong>of</strong> spacer<br />

technology and chip planarity. The second paragraph gives a quick look at the ways<br />

reflective LC cells can be packaged and how electrical contact can be established.<br />

The last paragraph collects a set <strong>of</strong> mask design rules intended to prevent design<br />

errors that would jeopardize the yield <strong>of</strong> the panel assembly process.<br />

2.2.1 The lcos cell structure<br />

2.2.1.1 Cell cross section<br />

Cell cross sections tell a lot about the structure <strong>of</strong> lcos panels. The cross sections<br />

include cross sections <strong>of</strong> the silicon backplane; the text however must not disclose<br />

3 not the ones from the haystack<br />

CH2 - 45

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