NTRD-02 Final Project Report The Effects of Low Rolling Resistance ...
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<strong>NTRD</strong>-<strong>02</strong> <strong>Final</strong> <strong>Project</strong> <strong>Report</strong><br />
<strong>The</strong> <strong>Effects</strong> <strong>of</strong> <strong>Low</strong> <strong>Rolling</strong> <strong>Resistance</strong> Tires<br />
on the NOx Emissions and Fuel Economy <strong>of</strong><br />
Drayage Trucks<br />
by<br />
Tim Diller and Ron Matthews<br />
Engines Research Program, <strong>The</strong> University <strong>of</strong> Texas<br />
Cynthia Palacios and Timothy H. DeFries<br />
Eastern Research Group, Inc.<br />
and<br />
Brent Sh<strong>of</strong>fner, Hector DeLaFuente, and Mark Kasper<br />
Southwest Research Institute<br />
submitted by<br />
Ron Matthews<br />
Pr<strong>of</strong>essor <strong>of</strong> Mechanical Engineering<br />
Head, Engines Research Program<br />
<strong>The</strong> University <strong>of</strong> Texas MC C2200<br />
1 University Station<br />
Austin, TX 78712-<strong>02</strong>92<br />
<strong>The</strong> preparation <strong>of</strong> this report is based on work funded<br />
by the State <strong>of</strong> Texas<br />
through a grant from the Texas Environmental Research Consortium,<br />
with funding provided by the Texas Commission on Environmental Quality.<br />
July 2, 2007
Table <strong>of</strong> Contents<br />
Executive Summary........................................................................................................................ 1<br />
1 INTRODUCTION .................................................................................................................... 3<br />
2 PROJECT OBJECTIVES ......................................................................................................... 4<br />
3 DATA LOGGING .................................................................................................................... 4<br />
3.1 Truck Selection ............................................................................................................... 4<br />
3.2 Data Logging Instrumentation ........................................................................................ 5<br />
3.3 Data Logging Results...................................................................................................... 7<br />
4 DEVELOPMENT OF THE TEXAS DRAYAGE TRUCK TEST CYCLE ............................ 7<br />
4.1 Preparation <strong>of</strong> Raw Data for Cycle Building.................................................................. 8<br />
4.2 Cycle Development......................................................................................................... 9<br />
4.2.A General Methodology ............................................................................................. 9<br />
4.2.B Specific Details <strong>of</strong> Non-Idle Cycle Generation ...................................................... 9<br />
4.2.C Idle Periods in the Cycle....................................................................................... 12<br />
4.3 Evaluation <strong>of</strong> the Candidate Cycle ............................................................................... 13<br />
5 J1321 TRACK TESTS AND RESULTS................................................................................ 15<br />
5.1 Program Setup............................................................................................................... 15<br />
5.2 Test Phase ..................................................................................................................... 19<br />
5.2.A Texas Drayage Truck Driving Cycle .................................................................... 19<br />
5.2.B Test Method .......................................................................................................... 19<br />
5.3 Track Test Results......................................................................................................... 20<br />
6 DISCUSSION AND CONCLUSIONS .................................................................................. 25<br />
Acknowledgements....................................................................................................................... 27<br />
References..................................................................................................................................... 27<br />
Appendix A - Drayage Operator Inventory .................................................................................. 28<br />
Appendix B - J1321 Tire Information .......................................................................................... 31<br />
Appendix C - Detailed J1321 Fuel Consumption and NOx Results............................................. 33<br />
i
List <strong>of</strong> Figures<br />
Figure 1. Trucks A & B operating at the Port <strong>of</strong> Houston............................................................. 5<br />
Figure 2. Trucks C and D operating for Double G Transportation in the DFW area. ................... 5<br />
Figure 3. Accelerator pedal and engine driveshaft sensors............................................................ 6<br />
Figure 4. Hall-effect sensor for driveshaft revolution counting. .................................................... 6<br />
Figure 5. 5-second smoothing <strong>of</strong> the speed signal (the speed history from the data is the grey<br />
line; the smoothed speed history is in black).......................................................................... 8<br />
Figure 6. Speed history <strong>of</strong> the first non-idle portion <strong>of</strong> the cycle................................................ 11<br />
Figure 7. Speed h tory <strong>of</strong> the second non-idle portion <strong>of</strong> the cycle............................................. 12<br />
Figure 8. <strong>The</strong> Texas Drayage Truck Test Cycle.......................................................................... 14<br />
Figure 9. Truck rig used for track testing. ................................................................................... 16<br />
Figure 10. (a)Semtech-D PEMS unit (b)mass airflow sensor.................................................. 16<br />
Figure 11. Mounting <strong>of</strong> the removable weigh fuel tank. ............................................................. 17<br />
Figure 12. Wide-single wheels and tires installed on the test truck drive axles. ......................... 18<br />
Figure 13. (a) 10-bolt pattern wheel (b) “spider hub” as used on chassis trailers. ...................... 19<br />
Figure 14. Fuel consumption T/C ratios from the track tests (Segments 1 and 4 are comparisons<br />
between nominally identical vehicles).................................................................................. 22<br />
Figure 15. NOX emission T/C ratios from the track tests (Segments 1 and 4 are comparisons<br />
between nominally identical vehicles).................................................................................. 23<br />
List <strong>of</strong> Tables<br />
Table 1. Comparison <strong>of</strong> Data Set and Test Cycle Characteristics. .............................................. 13<br />
Table 2. Specifications <strong>of</strong> the Control and Test Rigs. ................................................................. 15<br />
Table 3. Axle Loads for Test Rigs............................................................................................... 17<br />
Table 4. Test Segments for SAE J1321 Testing. ......................................................................... 20<br />
ii
EXECUTIVE SUMMARY<br />
Trucks operating dray duty, i.e. transporting “cargo containers” in inter-modal operation in and<br />
around port and rail terminals, are responsible for a large proportion <strong>of</strong> the emissions <strong>of</strong> the<br />
oxides <strong>of</strong> nitrogen (NOx), which are problematic for the air quality <strong>of</strong> such Texas metropolitan<br />
areas as Houston and Dallas/Ft. Worth. <strong>The</strong> University <strong>of</strong> Texas at Austin lead a program, with<br />
the Eastern Research Group and the Southwest Research Institute as subcontractors, to develop a<br />
standardized test cycle, called the Texas Drayage Truck Cycle, which would adequately<br />
represent the operation <strong>of</strong> heavy-duty diesel trucks in dray operations at the Port <strong>of</strong> Houston and<br />
the freight train terminals in Dallas-Ft. Worth, and to use this cycle to quantify the effects <strong>of</strong> use<br />
<strong>of</strong> wide-single tires on fuel economy and NOX emissions.<br />
Data logged from the operations <strong>of</strong> two trucks operating in the Port <strong>of</strong> Houston and one in the<br />
Dallas-Ft. Worth area revealed that dray trucks spend about 45% <strong>of</strong> their engine-on time at idle,<br />
and the rest <strong>of</strong> the time in relatively short but high intensity (with many accelerations) trips (
owner/operator, as motivated by the fuel savings our research team measured for use <strong>of</strong> widesingle<br />
tires. Unfortunately, the majority <strong>of</strong> chassis trailers in use are owned by the steam lines,<br />
which have no incentive to retr<strong>of</strong>it with expensive wide-single tires and corresponding wheels<br />
and hubs. Thus, an alternative arrangement, with possible state funding, would have to be made<br />
for full conversion <strong>of</strong> dray trucking operations.<br />
2
1 INTRODUCTION<br />
Through <strong>Project</strong> <strong>NTRD</strong>-<strong>02</strong>, the Houston Advanced Research Center (HARC) funded research<br />
under TCEQ’s New Technology Research and Development (<strong>NTRD</strong>) program to evaluate the<br />
emission reduction potential <strong>of</strong> a specific fuel-saving technology selected from the U.S.<br />
Environmental Protection Agency (EPA) SmartWay Transport Partnership. <strong>The</strong> SmartWay<br />
program is aimed at reducing emissions and improving fuel economy in the transportation sector.<br />
Of specific interest for this grant was the application <strong>of</strong> SmartWay technologies to drayage<br />
trucks operating in the two major non-attainment areas within Texas. Drayage operations in the<br />
Port <strong>of</strong> Houston and at a freight locomotive terminal in the Dallas-Fort Worth are believed to be<br />
significant sources <strong>of</strong> emissions <strong>of</strong> the oxides <strong>of</strong> nitrogen (NOx).<br />
Drayage operations include inter-modal haulage between shipping and rail operators and their<br />
warehouses and customers. A large proportion <strong>of</strong> the cargo is in shipping (<strong>of</strong>ten called “cargo”)<br />
containers, and much <strong>of</strong> the remainder is in box vans. Most <strong>of</strong> the trips are less than 30 miles in<br />
length and include long periods <strong>of</strong> stop-and-creep, idling, and short bursts on the highways. As<br />
such, the range <strong>of</strong> loading on the trucks is broad and, up to the present, there has not been a<br />
standard characterization for operations in the major air-quality non-attainment areas in Texas.<br />
<strong>The</strong> first part <strong>of</strong> this project was to characterize the operation <strong>of</strong> drayage trucks in Texas at the<br />
Port <strong>of</strong> Houston and the freight rail terminals <strong>of</strong> the Dallas-Ft. Worth metroplex. Specifically,<br />
we logged data from drayage truck operations in and around the Port <strong>of</strong> Houston and the Dallas-<br />
Ft. Worth freight rail terminals and used this logged data to develop a standardized Texas<br />
Drayage Truck Cycle.<br />
<strong>The</strong> second part <strong>of</strong> the project was to use the new standardized test cycle to characterize a<br />
particular technology for reductions in fuel consumption and NOx emissions: the Michelin X-<br />
One tire, which is designed to reduce a vehicle’s rolling resistance and inertial mass, resulting in<br />
improved fuel economy and reduced tailpipe emissions. With sponsorship from TCEQ/HARC,<br />
the University <strong>of</strong> Texas (UT) undertook a study to determine whether the new tires result in<br />
reduced NOx emissions when used on drayage trucks. During the final task <strong>of</strong> this project,<br />
drayage trucks were driven on a test track with the new low rolling resistance tires and with<br />
standard tires to quantify the effects on tailpipe emissions and fuel economy.<br />
At the time <strong>of</strong> this study, the Michelin X-One wide-single tires were unique in the market due to<br />
their combination <strong>of</strong> light-weight and low rolling resistance compared to conventional dual tires.<br />
Michelin X-One wide-single tires have already been the subject <strong>of</strong> Phase I and Phase 2 testing by<br />
the EPA for Class 8 line-haul trucks (Bachman et al., 2005; Bachman et al., 2006). Michelin has<br />
shown that these tires provide a fuel economy benefit for a variety <strong>of</strong> heavy-duty truck<br />
applications and that these wide-single tires do not damage the roadway, unlike earlier attempts<br />
(in the 1980s) at introducing such tires. Michelin has also shown that these tires provide<br />
improved emergency maneuvering capabilities. In fact, the improved fuel economy from use <strong>of</strong><br />
these tires should <strong>of</strong>fset the cost <strong>of</strong> the tires and corresponding wheels within a reasonable payback<br />
period. By itself, this should result in the widespread use <strong>of</strong> these tires by commercial<br />
heavy-duty fleets.<br />
3
2 PROJECT OBJECTIVES<br />
This project had three major objectives, each <strong>of</strong> which is briefly discussed below.<br />
<strong>The</strong> first objective was the development <strong>of</strong> a Texas Drayage Truck Test Cycle that represents<br />
drayage operations in the Houston-Galveston-Brazoria (HGB) and Dallas-Fort Worth (DFW)<br />
areas. This objective required two tasks. <strong>The</strong> first task was data logging on drayage trucks in<br />
these two regions, as discussed in Section 3. <strong>The</strong> second task was to use the logged data to<br />
develop a driving cycle that represents drayage operations in the HGB and DFW areas, as<br />
discussed in Section 4.<br />
<strong>The</strong> second objective was to use this cycle to quantify the fuel economy and emissions benefits<br />
<strong>of</strong> use <strong>of</strong> wide-single tires via SAE J1321 track testing. <strong>The</strong> track tests, including the results<br />
from these tests, are discussed in Section 5.<br />
<strong>The</strong> third objective was to develop an inventory <strong>of</strong> drayage truck operators in the Houston-<br />
Galveston-Brazoria and Dallas-Fort Worth areas. This inventory is provided in Appendix A.<br />
3 DATA LOGGING<br />
Collecting data for the project consisted <strong>of</strong> three phases: identifying the trucks, building and<br />
installing the data logging equipment, and recording the data on trucks in service.<br />
3.1 Truck Selection<br />
Drayage firms operating in the Port <strong>of</strong> Houston in Dallas-Ft. Worth typically provide dispatching<br />
and logistical service to truck owner-operators who work for them under contract. As such, the<br />
drayage firms do not typically own their own fleets. <strong>The</strong>refore, in order to install equipment on<br />
the trucks, approval was needed both from the owner-operator and from the ownership <strong>of</strong> the<br />
drayage operation. For those trucks operating from the Barbour’s Cut Container Terminal, it was<br />
critical to minimize downtime since the port operates from 7:00 to 4:00 only.<br />
Drivers at two firms operating in the Port <strong>of</strong> Houston and two drivers at a drayage firm operating<br />
in Dallas agreed to allow us to install data loggers on their trucks<br />
Figure 1 shows Trucks A and B operating at the Port <strong>of</strong> Houston. Truck A is a 2003 model<br />
Freightliner sleeper-cab 4X6 tractor with a Detroit Diesel Series 60 engine and automatic<br />
transmission. Truck B is a 1994 Kenworth sleeper cab 4X6 tractor with a Cummins N14 engine<br />
and manual transmission (5-speed with low and high range) and operates in and around the Port<br />
<strong>of</strong> Houston.<br />
4
Figure 1. Trucks A & B operating at the Port <strong>of</strong> Houston.<br />
Trucks C and D (shown in Figure 2) operated in and around the Dallas-Ft. Worth metroplex<br />
providing inter-modal container and van transport between rail terminals and warehouses. Truck<br />
C is a 1994 model year International sleeper cab-type 4X6 tractor with a manual transmission<br />
and a Detroit Diesel Series 60 engine. Truck D was a 1993 model year International cab-over<br />
type 4X6 tractor with a manual transmission and a Detroit Diesel Series 60 engine.<br />
Figure 2. Trucks C and D operating for Double G Transportation<br />
in the DFW area.<br />
3.2 Data Logging Instrumentation<br />
Each <strong>of</strong> the trucks was fitted with a data logger designed to record the accelerator pedal position<br />
and the rotational speeds <strong>of</strong> the engine and drive shaft every second. A photo <strong>of</strong> the accelerator<br />
pedal position sensor for Truck B is shown in Figure 3(a).<br />
5
(a) (b)<br />
Figure 3. Accelerator pedal and engine driveshaft sensors.<br />
Engine speed was measured by fixing a retro-reflective tape to the harmonic balancer and<br />
mounting an infrared photo emitter-detector close by to view it. In this way, the photo emitterdetector<br />
returned a square wave signal to the data logger, which counted the rising edges. <strong>The</strong><br />
installation <strong>of</strong> the engine speed detector is illustrated in Figure 3(b).<br />
Driveshaft revolutions were measured with a Hall-effect sensor mounted above the driveshaft, as<br />
illustrated in Figure 4. A steel socket-head cap screw was filed so that it would lie flat and was<br />
held to the driveshaft under the Hall-effect sensor with a hose clamp. In this configuration, as the<br />
driveshaft rotated, the head <strong>of</strong> the screw passed under the Hall-effect sensor, inducing it to send<br />
one square wave signal per revolution <strong>of</strong> the driveshaft to the data logger, which counted the<br />
number <strong>of</strong> pulses each second. Because the final drive ratio <strong>of</strong> the differential gear was constant,<br />
this served as a measurement <strong>of</strong> vehicle speed.<br />
Figure 4. Hall-effect sensor for driveshaft revolution counting.<br />
6
After having the data loggers installed, the trucks were operated for at least a week to record<br />
their movements in and around the study areas. <strong>The</strong> number <strong>of</strong> driveshaft revolutions per mile<br />
was determined by plotting the most recent trip on a map and matching it to the data-logging file.<br />
<strong>The</strong> trip distance was divided by the total number <strong>of</strong> driveshaft revolutions to determine the final<br />
drive ratio. Thus, the number <strong>of</strong> driveshaft revolutions per second could be turned into vehicle<br />
speed for use in the cycle development.<br />
3.3 Data Logging Results<br />
For several <strong>of</strong> the trucks, we experienced scheduling and technical difficulties, and in order to<br />
get a whole week's worth <strong>of</strong> data, the equipment had to remain in place for several weeks. In the<br />
end, Truck A returned six days <strong>of</strong> useful information; however, the NOx sensor did not function<br />
properly, and no useful data from the NOx signal was retained. For Truck A, the other three<br />
channels worked well, and the number <strong>of</strong> driveshaft revolutions per mile was 1887. During the<br />
operation <strong>of</strong> Truck B, the optical sensor recording engine RPM ceased to function, but the<br />
driveshaft signal remained good, and a total <strong>of</strong> nine useful days was obtained. <strong>The</strong> revolutions<br />
per mile for Truck B was 36<strong>02</strong>. For Truck C, unfortunately, the driver was ill for part <strong>of</strong> the<br />
period, and after three days <strong>of</strong> driving, he accidentally unplugged the power from the data logger<br />
while cleaning his cab. Thus, only three days <strong>of</strong> data was available for Truck C. Its number <strong>of</strong><br />
driveshaft revolutions per mile was 2031. <strong>The</strong> Hall-effect sensor was knocked loose from Truck<br />
D shortly after installation, and there was not enough data to show a single complete trip. <strong>The</strong>re<br />
was not enough time for a re-installation, so no useful data was obtained from Truck D.<br />
4 DEVELOPMENT OF THE TEXAS DRAYAGE TRUCK TEST CYCLE<br />
In order to develop a usable drive cycle, we broke the entire drayage truck operation data set into<br />
individual micro-trips (a period <strong>of</strong> driving that begins and ends with an idle). We chose the<br />
subset <strong>of</strong> micro-trips that best matched the speed and acceleration characteristics <strong>of</strong> the entire set<br />
<strong>of</strong> micro-trips. Speed and acceleration were chosen for matching purposes because they largely<br />
influence the emissions behavior <strong>of</strong> a given vehicle. In spite <strong>of</strong> their known effects on emissions,<br />
vehicle weight and road grade were not included in developing these cycles, because those<br />
parameters do not influence the cycle and can be accounted for in the track tests.<br />
Because the cycle developed in this study was to be used to test vehicle emissions and fuel<br />
economy during test-track driving, a short cycle was desirable. However, SAE standards<br />
required consumption <strong>of</strong> at least six gallons <strong>of</strong> fuel in the truck being tested, so the cycle was<br />
developed to contain just over 30 miles <strong>of</strong> driving.<br />
<strong>The</strong> data revealed that the trucks were at idle about 45% <strong>of</strong> the time they were turned on;<br />
however, this full idle period is not represented in the driving cycle but is accounted for via<br />
“weighting”. <strong>Final</strong>ly, we considered all <strong>of</strong> the data to be driving under warmed-up, running<br />
operating conditions, and did not build different “phases” for cold starts and hot starts.<br />
Section 4.1 describes the preparation <strong>of</strong> the raw data for cycle building. It includes a discussion<br />
<strong>of</strong> the quality checks and edits that were made to the hundreds <strong>of</strong> thousands <strong>of</strong> second-by-second<br />
7
observations in the datasets. Section 4.2 describes the general methodology and the specific<br />
details <strong>of</strong> building the cycle, and post-processing <strong>of</strong> the selected cycle. A comparison <strong>of</strong><br />
statistics for the cycle and the dataset on which it was built is presented in Subsection 4.3. A<br />
complete record <strong>of</strong> the cycle development is available in Palacios and DeFries (2007).<br />
4.1 Preparation <strong>of</strong> Raw Data for Cycle Building<br />
Data logging operations provided second-by-second driving data for three drayage trucks. <strong>The</strong><br />
data was processed by smoothing and removing errors and electronic artifacts.<br />
For the purpose <strong>of</strong> cycle-building, vehicle speeds were smoothed using a weighted average speed<br />
over nine seconds:<br />
Speedn,9s Smooth=(1*Speedn-4 + 2*Speedn-3 + 3*Speedn-2 + 4*Speedn-1 + 5*Speedn +<br />
4*Speedn+1 + 3*Speedn+2 + 2*Speedn+3 + 1*Speedn+4)/25<br />
where Speedn is the speed for the current second, and the other speeds are for the 4 seconds<br />
before and after the current second. New acceleration values were then calculated from the<br />
smoothed speeds. Figure 5 shows a sample <strong>of</strong> the smoothed speed trace for a single micro-trip<br />
superimposed over the raw speed trace from which it was derived. <strong>The</strong> smoothed speed and<br />
acceleration values were used for building the driving cycle.<br />
Figure 5. 5-second smoothing <strong>of</strong> the speed signal (the speed<br />
history from the data is the grey line; the smoothed speed<br />
history is in black).<br />
<strong>The</strong> cycle was created by concatenating the micro-trips the with speed and acceleration<br />
characteristics that best matched the speed and acceleration <strong>of</strong> driving in the entire dataset. A<br />
8
micro-trip was defined as a contiguous speed trace <strong>of</strong> vehicle driving and is made up <strong>of</strong> an idle<br />
followed by all non-idle driving until the next idle begins. A single vehicle trip, defined as the<br />
period from engine-on to engine-<strong>of</strong>f, typically comprised numerous micro-trips. <strong>The</strong>refore, the<br />
driving was divided into trips and sub-divided into micro-trips before the cycle was built.<br />
Each trip was assigned a unique trip number, and each micro-trip was assigned a unique microtrip<br />
number. <strong>The</strong> smoothing <strong>of</strong> the raw data using a five second average, as described above,<br />
eliminated any idle periods that were less than five seconds long, since the zero speeds just<br />
before and just after non-zero speeds were averaged to became non-zero speeds during<br />
smoothing. As a result, some micro-trips based on the smoothed data are longer than they would<br />
have been if they had been based on the raw data.<br />
<strong>The</strong> second-by-second observations for all <strong>of</strong> the micro-trips in the edited dataset were placed<br />
into bins according to speed and acceleration. Only those longer than 20 seconds were used to<br />
eliminate repetitive non-representative operation <strong>of</strong> the vehicle.<br />
4.2 Cycle Development<br />
To develop the drayage cycle we used pieces <strong>of</strong> real driving, the micro-trips from the drayage<br />
truck activity database, which when connected together would exhibit emissions behavior similar<br />
to a drayage truck driving on the road. <strong>The</strong> cycle was built around parameters <strong>of</strong> vehicle<br />
operation and usage that were known to be important to exhaust emissions. By using the<br />
approach <strong>of</strong> matching vehicle operation between measured driving behavior and the candidate<br />
cycle, the emissions behavior <strong>of</strong> vehicles over the cycle would be similar to the emissions<br />
behavior <strong>of</strong> drayage trucks on the road. Vehicle speed and acceleration were chosen as the<br />
variables most important to exhaust emissions. <strong>The</strong>se variables together provided a measure <strong>of</strong><br />
the load on the engine, which is an important variable associated with exhaust emissions. <strong>The</strong><br />
cycle was developed only for warmed up operation <strong>of</strong> drayage trucks. That is, we assumed that<br />
all data in the datasets represent warmed-up driving and did not build special cycles for cold<br />
starts and warm starts.<br />
4.2.A General Methodology<br />
<strong>The</strong> cycle was created by combining micro-trips taken from the recorded operation <strong>of</strong> Trucks A-<br />
C. <strong>The</strong> two critical variables (speed and acceleration) were used for selection <strong>of</strong> micro-trips for<br />
the cycle. To identify specific segments <strong>of</strong> vehicle driving for inclusion in the cycle, the entire<br />
activity dataset was converted to a set <strong>of</strong> micro-trips as described in the previous section. A<br />
strategy based on a minimizing the difference between a cycle vector C representing the driving<br />
in the candidate cycle and a target vector T representing the driving in the activity database was<br />
used to select micro-trips from the database for inclusion in the cycle. Enough micro-trips were<br />
used to build-up a candidate cycle so that the difference between the two vectors was minimized<br />
to an acceptable level; the two vectors were substantially the same, and the duration <strong>of</strong> the cycle<br />
met the length criterion for SAE J1321 testing. For full details on the building process and the<br />
multi-dimensional vectors space used to build the cycle, see Palacios and DeFries (2007).<br />
4.2.B Specific Details <strong>of</strong> Non-Idle Cycle Generation<br />
After the dataset containing all <strong>of</strong> the second-by-second driving activity for the three drayage<br />
trucks was edited and prepared, the micro-trip information was used to find those micro-trips<br />
9
which, when concatenated, best described the drayage truck driving activity. We matched the<br />
non-idle portions <strong>of</strong> the cycle to the non-idle driving in the activity dataset in the process <strong>of</strong><br />
selecting micro-trips to build the cycle. Each micro-trip was converted into a vector and the<br />
entire set <strong>of</strong> micro-trips into the target vector T. We then found the micro-trip with the smallest<br />
sum <strong>of</strong> the squared differences between the cumulative normalized elements <strong>of</strong> the micro-trip<br />
with the corresponding elements <strong>of</strong> the target. This corresponded to finding the micro-trip such<br />
that the T-C vector was the smallest. This became the first micro-trip in the cycle. <strong>The</strong>n microtrips<br />
were chosen from those remaining micro-trips and added to the first, minimizing the T-C<br />
vector length at each iteration. This process was repeated until 25 micro-trips were added to the<br />
cycle. As each micro-trip was added, the square <strong>of</strong> the length <strong>of</strong> the vector dropped to a<br />
minimum at micro-trip 10. As additional micro-trips beyond the 10 th were added, they did not<br />
substantially improve the match <strong>of</strong> the cycle to the target vector, but rather were necessary to<br />
meet the 30-mile goal.<br />
<strong>The</strong>refore, it was decided to create a composite cycle with two separate non-idle sub-cycles. <strong>The</strong><br />
first non-idle portion <strong>of</strong> the composite cycle would be the first 10 micro-trips that were chosen.<br />
<strong>The</strong>n the process was repeated, excluding the first 10 that had already been chosen, to obtain the<br />
second non-idle portion <strong>of</strong> the composite cycle. <strong>The</strong> square <strong>of</strong> the length <strong>of</strong> the second T-C<br />
vector reached a minimum at 13 micro-trips, so these 13 micro-trips were selected to make up<br />
the second sub-cycle <strong>of</strong> the composite cycle.<br />
In this composite cycle, either half <strong>of</strong> the cycle represents the target vector almost as well as the<br />
composite. <strong>The</strong>refore, if equipment or other problems invalidated emissions concentration<br />
results from one sub-cycle, results from the other sub-cycle could still be used, and a whole test<br />
run would not be lost. Also, since the two sub-cycles represent the same target vector, the<br />
measured emissions concentrations should be similar for each.<br />
10
Figure 6. Speed history <strong>of</strong> the first non-idle portion <strong>of</strong> the<br />
cycle.<br />
Speed versus time plots <strong>of</strong> the micro-trips that make up the first and second non-idle sub-cycles<br />
are shown in Figure 6 and Figure 7. <strong>The</strong> small circles on the plot indicate the beginning <strong>of</strong> each<br />
micro-trip. <strong>The</strong>se candidate cycle plots were used to examine the overall appearance <strong>of</strong> the cycle<br />
and to show the duration <strong>of</strong> the cycle.<br />
11
Figure 7. Speed history <strong>of</strong> the second non-idle portion <strong>of</strong> the<br />
cycle.<br />
4.2.C Idle Periods in the Cycle<br />
According to the drayage truck activity database, the trucks were at idle for approximately 45%<br />
<strong>of</strong> the time that they were turned on. Since it was not desirable to require the test truck driver to<br />
sit at idle for that length <strong>of</strong> time, a ten-minute idle period was added to the beginning <strong>of</strong> the<br />
composite cycle before the first non-idle sub-cycle, and another ten-minute idle period was<br />
placed between the two non-idle sub-cycles. <strong>The</strong> emissions concentrations for the ten-minute<br />
idle periods must be multiplied by a scale factor to increase their weight to 45% <strong>of</strong> all driving in<br />
the composite. <strong>The</strong> final cycle consists <strong>of</strong> four components:<br />
Phase 1: 10-minute idle period,<br />
Phase 2: the first non-idle sub-cycle, 2000 seconds <strong>of</strong> driving,<br />
Phase 3: 10-minute idle period, and<br />
Phase 4: the second non-idle sub-cycle, 2600 seconds <strong>of</strong> driving.<br />
To combine Phases 1 and 2, emissions results from Phase 1 must be multiplied by 2.7, so that<br />
they comprise 45% <strong>of</strong> the total time for Phases 1 and 2 (600 seconds*2.7=1620 seconds, or 45%<br />
<strong>of</strong> 1620+2000 seconds). <strong>The</strong> scaled result for Phase 1 may then be added to Phase 2, for a<br />
combined idle/non-idle result. Similarly, Phases 3 and 4 may be combined by multiplying<br />
results from Phase 3 by 3.6 and then adding Phase 4. All parts <strong>of</strong> the cycle may be combined by<br />
adding Phases 1 and 3, multiplying the result by 3.2, and then adding Phases 2 and 4.<br />
12
4.3 Evaluation <strong>of</strong> the Candidate Cycle<br />
After synthesizing the composite cycle, several evaluations were made, including comparisons <strong>of</strong><br />
the cycle to the target dataset. Analysis <strong>of</strong> speed v. acceleration distributions for the composite<br />
cycle and the raw data showed a good match; a few outlying points in the raw data were not<br />
included in the micro-trips used in the cycle, and thus the representation is good from that<br />
standpoint. <strong>The</strong> speed histogram <strong>of</strong> the composite cycle matches the speed histogram from the<br />
raw data, showing that the time-at-speed for the cycle is representative <strong>of</strong> the raw data. Full<br />
details can be seen in the detailed report on the cycle development (Palacios and DeFries, 2007).<br />
A number <strong>of</strong> statistics were calculated so that the characteristics <strong>of</strong> the cycle could be compared<br />
to the characteristics <strong>of</strong> the target dataset (see Table 1). Because the micro-trips in the cycle<br />
were selected for their non-idle speed and acceleration characteristics, other statistics that are<br />
calculated and compared do not necessarily reflect as close a match between the test cycle and<br />
the raw data.<br />
Table 1 shows that the average second-by-second speeds <strong>of</strong> the selected cycle and target<br />
database are similar, although the cycle speeds are slightly lower than those in the target dataset.<br />
<strong>The</strong> difference results from high-speed trips in the target dataset, which were few in number but<br />
very long. Also, the micro-trips selected for the cycle have a longer average length (duration in<br />
seconds and distance traveled) compared to the average for the target vector. This is due to the<br />
exclusion <strong>of</strong> all-idle micro-trips and micro-trips <strong>of</strong> less than 20 seconds for cycle building.<br />
<strong>Final</strong>ly, Table 1 shows that the square <strong>of</strong> the length <strong>of</strong> T-C was very low, both for the two subcycles<br />
separately and for the two when combined. This indicates a good fit <strong>of</strong> the driving<br />
conditions (speed and acceleration) in the selected cycle, compared to the target database.<br />
Table 1. Comparison <strong>of</strong> Data Set and Test Cycle Characteristics.<br />
Total Time<br />
(s)<br />
Average sxs<br />
Speed<br />
(mph)<br />
Total<br />
Distance<br />
(miles)<br />
13<br />
Average<br />
Micro-Trip<br />
Time<br />
(s)<br />
Average<br />
Micro-Trip<br />
Distance<br />
(miles)<br />
Micro-<br />
Trips<br />
(count)<br />
Target 242,724 26.2 1767.2 139.2 1.0 1744 -<br />
<strong>Final</strong><br />
Square<br />
<strong>of</strong> L.<br />
<strong>of</strong> T-C<br />
Sub-Cycle 1 2,594 24.5 13.6 259.4 1.4 10 0.21<br />
Sub-Cycle 2 3,186 24.8 18.0 289.6 1.6 11 0.20<br />
Sub-Cycles<br />
1&2 5,780 24.7 31.6 275.2 1.5 21 0.19<br />
<strong>The</strong> final version <strong>of</strong> the Texas Drayage Truck Test Cycle is illustrated in Figure 8.
Figure 8. <strong>The</strong> Texas Drayage Truck Test Cycle.<br />
14
5 J1321 TRACK TESTS AND RESULTS<br />
<strong>The</strong> new Texas Drayage Truck Test Cycle was used to evaluate low-mass low-rolling resistance<br />
tires on representative trucks in the SAE J1321 “Joint TMC/SAE Fuel Consumption Test<br />
Procedure Type II”. <strong>The</strong> test program was designed to evaluate both the fuel economy and the<br />
NOx impact <strong>of</strong> using the wide-single tires on drayage trucks while hauling chassis with<br />
corresponding containers. <strong>The</strong> test trucks were model year 2006 Freightliner Class 8 trucks with<br />
Detroit Diesel engines. In addition to gravimetric fuel tanks for measuring fuel economy, a<br />
Portable Emissions Monitoring System (PEMS) was installed in each truck to measure NOx.<br />
<strong>The</strong> PEMS units were Sensors, Inc. SEMTECH-D instruments.<br />
<strong>The</strong> J1321 recommended practice provides a standard test procedure for comparing the inservice<br />
fuel consumption <strong>of</strong> a vehicle operating under two conditions: a test and a baseline. An<br />
unchanging control vehicle is run in tandem with a test vehicle to provide an unchanging<br />
reference. <strong>The</strong> result <strong>of</strong> a test using this procedure is the percentage difference in fuel<br />
consumption or NOx emissions <strong>of</strong> the test vehicle in two different test configurations.<br />
<strong>The</strong> program setup is discussed in Section 5.1, the testing is discussed in Section 5.2, and the<br />
results from the track tests are presented in Section 5.3. A complete record <strong>of</strong> the track testing is<br />
available in Sh<strong>of</strong>fner et al. (2007).<br />
5.1 Program Setup<br />
Two truck and chassis/container combinations (each one designated a truck and trailer “rig”)<br />
were used for testing. <strong>The</strong> trucks were chosen to be as close to each other as possible in<br />
construction, age, and usage history. Note the similar VIN numbers and engine serial numbers in<br />
the specifications and data for the trucks, chassis trailers, and containers shown in Table 2. A<br />
photograph <strong>of</strong> one <strong>of</strong> the truck and trailer rigs is provided in Figure 9.<br />
Table 2. Specifications <strong>of</strong> the Control and Test Rigs.<br />
Name “Control” “Test”<br />
Truck Ser. No. 509338 509340<br />
Truck VIN 1FUJA6CK87DX33832 1FUJA6CK17DX33834<br />
Truck manufacturer Freightliner Freightliner<br />
Engine manufacturer Detroit Diesel Detroit Diesel<br />
Engine<br />
Series 60/14.0 L Series 60/14.0 L<br />
model/displacement<br />
Engine emissions family 6DDXH14.0ELY 6DDXH14.0ELY<br />
Engine Ser. No. 06R09<strong>02</strong>859 06R0904064<br />
PEMS No. SEMTEC-D-G04-SD03 SEMTEC-DS E06-SDS01<br />
Chassis (trailer) No. FLXZ4<strong>02</strong>881 FLXZ401251<br />
Container No. 5877886 5069635<br />
15
Figure 9. Truck rig used for track testing.<br />
Figure 10 shows (a) an installed PEMS unit and (b) the associated mass air-flow sensor. <strong>The</strong><br />
PEMS unit was mounted in the sleeper cab, and the mass air-flow sensor was mounted in-line<br />
with the exhaust stream, directly downstream <strong>of</strong> the muffler.<br />
Figure 10. (a)Semtech-D PEMS unit (b)mass airflow sensor.<br />
Each container was ballasted with eight concrete blocks for a total load in each container <strong>of</strong><br />
approximately 43,000 lb. <strong>The</strong> truck and trailer rig weights by axle are provided in Table 3.<br />
<strong>The</strong>se weights were measured with the fuel tanks ¾-full, the PEMS installed, no driver or<br />
passenger, and without the auxiliary fuel tank that was used for the fuel consumption<br />
measurements. Note that the weight savings <strong>of</strong> the wide-single tires, hubs, and wheels compared<br />
to the as-received test tires, hubs, and wheels was approximately 1,236 lb.<br />
16
Table 3. Axle Loads for Test Rigs.<br />
During the setup the wheels <strong>of</strong> the tractors and trailers were aligned, and a removable weigh tank<br />
with quick-disconnect hose couplings was mounted on each truck. <strong>The</strong> fuel supply and return<br />
lines were modified with quick-disconnect couplings to facilitate switching from the truck tanks<br />
to the weigh tank. A photograph <strong>of</strong> an auxiliary tank is shown in Figure 11.<br />
Figure 11. Mounting <strong>of</strong> the removable weigh fuel tank.<br />
For the baseline configuration <strong>of</strong> the test truck, the steer axle was fitted with 11R22.5<br />
BFGoodrich ST234’s, and the drive axles were fitted with11R22.5 BFGoodrich DR675’s. <strong>The</strong>se<br />
tires represented a typical new-purchased tire designed for optimal performance in high scrub<br />
environments and with moderate to high rolling resistance. In the baseline configuration, the<br />
trailer tires were left as received on the container chassis (see Appendix B for details), which<br />
included a mix <strong>of</strong> re-treaded and original tread tube-type tires. This was appropriate since the<br />
chassis are typically owned by the steam-ship or rail lines, and tire choices are out <strong>of</strong> the control<br />
<strong>of</strong> the truck owner/operator.<br />
For the test condition <strong>of</strong> the test truck, Michelin provided a set <strong>of</strong> 445/50R22.5 X-One XDA tires<br />
for the drive axles and 445/50R22.5 X-One XTA tires for the trailer axles. <strong>The</strong> X-One XDA and<br />
XTA tires are optimized for low-rolling resistance and, when mounted to an aluminum rim, are<br />
about 100 lb lighter per axle-end than the conventional dual arrangement. <strong>The</strong> steer tires from<br />
the baseline configuration were used in the test condition. <strong>The</strong> X-One XDA wide-singles are<br />
shown installed on the drive axles in Figure 12.<br />
17
Figure 12. Wide-single wheels and tires installed on the test<br />
truck drive axles.<br />
<strong>The</strong> control truck was run throughout the program with the tires as received on both the tractor<br />
and chassis trailer. Between Segments 2 and 3, the control truck trailer had a flat tire. Two tires<br />
with similar tread depth from the baseline configuration <strong>of</strong> the test trailer were used during<br />
Segment 3 while the flat was repaired, and for Segment 4, the tires were all returned to their<br />
original positions. Details <strong>of</strong> the tire fitments are provided in Appendix B.<br />
<strong>The</strong> chassis trailers used by the shipping industry use a “spider hub” design on the axles. Figure<br />
13 compares photographs <strong>of</strong> the 10-bolt wheels used on modern trucks and trailers with the 5bolt<br />
wheels used on older trucks and on chassis trailers. <strong>The</strong> wide-single trailer tires mounted on<br />
wheels with a 10-bolt pattern would not fit on these spider hubs. No adapters for the 10-bolt<br />
pattern wheels to the hubs were available, so we modified the test trailer axles before fitting the<br />
wide-single tires in the test configuration. <strong>The</strong> 10-bolt hubs were installed with new bearings<br />
and seals, and the axles were charged with Service Pro 80W-90 gear oil.<br />
For Segment 4, the final repetition <strong>of</strong> the baseline configuration, the spider-hubs were installed in<br />
their original locations on the test trailer with new seals and a fresh charge <strong>of</strong> axle gear oil.<br />
18
Figure 13. (a) 10-bolt pattern wheel (b) “spider hub” as used on<br />
chassis trailers.<br />
5.2 Test Phase<br />
5.2.A Texas Drayage Truck Driving Cycle<br />
Track testing <strong>of</strong> the tires was done on an 8.5-mile oval track at the Continental-General Proving<br />
Grounds (CCPG) in Uvalde, TX. <strong>The</strong> Texas Drayage Truck Driving Cycle was adapted for use<br />
at the CGPG. Signs were placed at locations where the vehicle started, stopped, or made a<br />
significant change in acceleration rate. <strong>The</strong> drivers used the GPS speed from the PEMS rather<br />
than the speedometer to drive the route to ensure the truck speed pr<strong>of</strong>ile was as close as possible<br />
in all laps regardless <strong>of</strong> potential differences in rolling radius <strong>of</strong> the drive tires. In-cab observers<br />
aided the drivers with time-keeping and speed matching.<br />
<strong>The</strong> track surface was asphalt and generally flat with a few rolling hills. <strong>The</strong> total distance <strong>of</strong> the<br />
cycle (31.69 miles, or approximately 3.75 times around the track) was designated one lap<br />
according to SAE J1321. <strong>The</strong> approximate average speed for a lap was 20.75 mph.<br />
5.2.B Test Method<br />
Prior to each day <strong>of</strong> operation, tire inflation pressures were checked and adjusted to a pressure <strong>of</strong><br />
100 psi. <strong>The</strong> truck fuel tanks were filled, and a separate removable weigh-tank was filled and<br />
installed on each truck. <strong>The</strong> trucks were driven around the 8.5-mile oval track three times at a<br />
constant speed <strong>of</strong> 65 mph as a warm-up each day before testing.<br />
According to SAE J1321, one test lap consisted <strong>of</strong> simultaneous operation <strong>of</strong> the test truck and<br />
the control truck. After completion <strong>of</strong> a test lap, the weigh tanks were removed and weighed,<br />
and the mass <strong>of</strong> fuel consumed by the test truck (T) was compared to the mass <strong>of</strong> fuel consumed<br />
in the control truck (C). <strong>The</strong>se were combined in a T/C ratio according to SAE J1321 procedure.<br />
Prior to each test lap, the engine was stopped, and the fuel supply and return lines were switched<br />
from the truck tank to the weigh-tank. <strong>The</strong> trucks started each lap with a five to ten minute<br />
separation. <strong>The</strong> engine was restarted and the truck was idled for 10 minutes to start the Texas<br />
Drayage Truck Driving Cycle. After the driving cycle was completed, the truck was decelerated<br />
19
to a stop. <strong>The</strong> engine was allowed to idle for approximately 60 seconds and then stopped to<br />
switch fuel lines from the weigh tank to the truck tank. <strong>The</strong> weigh-tanks were removed and<br />
weighed to determine the fuel consumed.<br />
To maintain consistent operation during a driving cycle sequence, the trucks were operated with<br />
the headlights on and the air conditioning and the blower fan controls in the same position. An<br />
observer in each truck recorded driving times at key mile markers. <strong>The</strong> total time for each lap<br />
had to match the appropriate target times within +/-0.5% for that lap to be considered<br />
operationally valid.<br />
According to SAE J1321, one test segment consisted <strong>of</strong> three valid test laps where the spread in<br />
T/C ratios <strong>of</strong> the three laps did not exceed 2.00%. <strong>The</strong> T/C ratios for the three laps were then<br />
averaged to obtain a T/C ratio for the segment. <strong>The</strong> control truck and trailer rig remained in the<br />
same configuration throughout testing, and the test tires were added or removed from the test<br />
truck rig by segment.<br />
Four segments were tested, as outlined in Table 4. <strong>The</strong> order <strong>of</strong> the segments was designed to<br />
ensure repetition <strong>of</strong> each configuration with a minimum number <strong>of</strong> setup changes.<br />
Table 4. Test Segments for SAE J1321 Testing.<br />
Segment<br />
Number<br />
1<br />
(baseline)<br />
2<br />
(test)<br />
3<br />
(baseline)<br />
4<br />
(test)<br />
Test Trailer<br />
As-received trailer spider hubs,<br />
rims, and tires<br />
10-bolt hubs, wide-single rims,<br />
and wide-single tires<br />
10-bolt hubs, wide-single rims,<br />
and wide-single tires<br />
Original trailer spider hubs,<br />
rims, and tires<br />
20<br />
Test tractor drive tires<br />
BF Goodrich tires supplied by<br />
Michelin North America<br />
Wide-single tires on the drive<br />
locations<br />
Wide-single tires on the drive<br />
locations<br />
BF Goodrich tires supplied by<br />
Michelin North America<br />
5.3 Track Test Results<br />
Fuel consumption was measured by weighing the weigh-tanks after each completed run and<br />
subtracting the initial value. In order to account for the fuel consumed during the idle period, the<br />
data log was examined, and the values commanded by the engine controller were noted. An<br />
appropriate calibration factor was formed by forming a ratio <strong>of</strong> the total fuel consumed according<br />
to the engine control bus to the total fuel consumed as measured by the weigh tanks. This<br />
correction factor was then applied to the idle-period data recorded by the engine control bus, and<br />
the appropriate weighting factors were applied according to the test cycle specifications. In this<br />
way, the fuel consumption for each segment was determined, and a T/C ratio could be formed.<br />
By comparing the T/C ratio for each test segment, the fuel economy improvement (percent fuel<br />
saved in the test versus the baseline configurations) was calculated.
NOx in grams per mile was recorded from the PEMS data for the SAE J1321 laps. <strong>The</strong> NOx<br />
emissions for the idle periods were summed and multiplied by the appropriate weighting factors<br />
as specified by the test cycle. An average NOx mass emissions rate (grams per mile) was<br />
calculated for each segment using the weighted values. Similar to the J1321 fuel savings<br />
calculation, a NOx_T/C ratio was calculated for a simultaneous lap by dividing the NOx in<br />
grams per mile for the test truck by the NOx in grams per mile for the control truck. <strong>The</strong> NOx<br />
reduction was determined via the following equation:<br />
<strong>The</strong> detailed results for NOx emissions (in grams per mile) and fuel consumed in each lap are<br />
provided in Appendix C. <strong>The</strong> laps chosen to calculate the SAE J1321 average T/C ratio for a<br />
segment are also identified in Appendix C.<br />
Figures 14 and 15 present the ratios <strong>of</strong> fuel consumption and NOx emissions, respectively, from<br />
the valid laps. Note that Segments 1 and 4 are comparisons <strong>of</strong> nominally identical vehicles<br />
(truck and trailer combination).<br />
21
Figure 14. Fuel consumption T/C ratios from the track tests<br />
(Segments 1 and 4 are comparisons between nominally identical<br />
vehicles).<br />
22
Figure 15. NO X emission T/C ratios from the track tests<br />
(Segments 1 and 4 are comparisons between nominally identical<br />
vehicles).<br />
A summary <strong>of</strong> the results from the J1321 track tests is provided in Table 5, which shows that the<br />
low rolling-resistance wide-single tires provide a reduction in fuel consumption <strong>of</strong> 8.7% and a<br />
reduction in NOx emissions <strong>of</strong> 3.75%. <strong>The</strong>se improvements are statistically significant.<br />
23
Table 5. Summary <strong>of</strong> Track Test Results.<br />
SAE NOx<br />
Segment Segment J1321 Ratio<br />
Number Description T/C<br />
Ratio<br />
Segment 1 Baseline 1 1.0354 1.0463<br />
Segment 2 Test 1 0.9415 0.9844<br />
Segment 3 Test 2 0.9391 0.9666<br />
Segment 4 Baseline 2 1.<strong>02</strong>45 0.9821<br />
SAE J1321 Evaluation 1<br />
SAE J1321 Evaluation 2<br />
Average <strong>of</strong> two J1321<br />
Evaluations<br />
Fuel NOx<br />
Saved Reduction<br />
9.07% 5.92%<br />
8.34% 1.58%<br />
8.71%<br />
3.75%<br />
It is interesting to note that calculating the values without weighting the idle periods results in a<br />
higher reduction in fuel consumption <strong>of</strong> 9.3% and a reduction in NOx emissions <strong>of</strong> 7.4%, as<br />
shown Table 6.<br />
Table 6. Summary <strong>of</strong> Track Test Results Without Weighting the<br />
Idle Periods.<br />
24
6 DISCUSSION AND CONCLUSIONS<br />
Based on in-service measurements <strong>of</strong> trucks operating in dray service in the Port <strong>of</strong> Houston and<br />
in the rail terminals <strong>of</strong> Dallas-Ft. Worth, we developed a new Texas Drayage Truck Test Cycle,<br />
which allows drayage truck operation to be simulated on a chassis dynamometer or on a test<br />
track under controlled conditions. <strong>The</strong> Texas Drayage Truck Test Cycle is 31.6 miles in length,<br />
has an average speed <strong>of</strong> 24.7 mph, consists <strong>of</strong> 21 micro-trips (where a micro-trip begins with a<br />
stationary idle followed by an acceleration transient and ends with a deceleration back to a<br />
stationary idle), and 45% <strong>of</strong> the total test time is stationary idle.<br />
We used this new test cycle to evaluate the use <strong>of</strong> wide-single (also called super wide and singlewide)<br />
tires for use on the non-steered axles <strong>of</strong> heavy-duty trucks. <strong>The</strong>se are single tires designed<br />
to replace the two tires conventionally fitted to each non-steered axle end. One design, recently<br />
introduced to the Market by Michelin North America, optimizes each wide-single tire for lower<br />
rolling-resistance and lighter weight than the pair <strong>of</strong> tires it replaces in a conventional setup.<br />
<strong>The</strong>se tires, branded Michelin X-One TM , have already been the subject <strong>of</strong> Phase I and Phase 2<br />
testing by the EPA.<br />
Our research team examined the NOx emissions reduction and fuel economy benefits that are<br />
realized through the use <strong>of</strong> these tires on drayage trucks, including trailers hauling shipping<br />
containers. As a result <strong>of</strong> this study the final EPA Technology Verification will include the use<br />
<strong>of</strong> wide-single heavy truck tires for an additional category <strong>of</strong> Class 8 trucks: those used in<br />
drayage operations.<br />
We found that fitting wide-single tires with low rolling resistance to trucks and trailers in<br />
drayage operation reduced the emissions <strong>of</strong> NOx by 3.8% and reduced the consumption <strong>of</strong> fuel<br />
by 8.7%. As such, low-rolling resistance, lightweight wide-single tires represent a viable retr<strong>of</strong>it<br />
solution for the reduction <strong>of</strong> NOx emissions in those fleets. By not weighting the idle periods<br />
according to the test cycle specification, higher reductions <strong>of</strong> 7.4% for NOx emissions and 9.3%<br />
for fuel consumption were seen, and this leads to questions about the effects <strong>of</strong> idling trucks. A<br />
rule regarding idling at the ports could possibly have an impact similar to an equipment retr<strong>of</strong>it.<br />
In a 2005 study carried out by the US EPA, the effects <strong>of</strong> wide-single tires and aerodynamic<br />
devices on NOx emissions and fuel consumption were measured for heavy-duty trucks operating<br />
on three types <strong>of</strong> highway cycles. Both the wide-single tires and the aerodynamic devices were<br />
found to reduce fuel consumption and NOx emissions. <strong>The</strong> reductions in fuel consumption were<br />
found to correlate well with reductions in NOx emissions, which tended to be disproportionately<br />
higher than the improvements in fuel economy. In the highway cycles, the tires were found to be<br />
responsible for reductions in fuel consumption <strong>of</strong> about 7% for a 55 mph highway cycle, 13% for<br />
a 65 mph highway cycle, and 10% for a suburban stop-and-go cycle. NOx reductions were<br />
found to be about 30% for the highway cycles and about 10% for the suburban stop-and-go<br />
cycle. Due to various factors, the confidence interval for the reductions in the EPA study was<br />
somewhat high but still statistically significant (Bachman et al., 2005).<br />
<strong>The</strong> suburban stop-and-go cycle <strong>of</strong>fers the most similar comparison to the Texas Drayage Truck<br />
Test Cycle, and we find that the reductions seen in the Texas Drayage Truck Test Cycle are <strong>of</strong> a<br />
similar magnitude. This is what we expected: because the effect <strong>of</strong> speed on tire rolling<br />
resistance is weak (LaClair and Truemner, 2005), so we would expect to see a small reduction in<br />
25
the effect <strong>of</strong> the tires at higher speeds, but a majority <strong>of</strong> the production <strong>of</strong> NOx happens during<br />
accelerations when the engine is running at high loads. In the stop-and-go cycles there are many<br />
accelerations, where the load on the engine is determined primarily by the inertia <strong>of</strong> the vehicle.<br />
Reduction in mass and rotational inertia <strong>of</strong> the tires affect this directly, but the effect is limited<br />
because, relative to the overall inertia <strong>of</strong> the vehicle, the reduction is small. In a highway cycle,<br />
the load on the engine is primarily due to aerodynamic drag and tire rolling resistance, and the<br />
reduction in rolling resistance covers a much greater portion <strong>of</strong> the engine load pr<strong>of</strong>ile. Thus, we<br />
conclude that because the highway cycles tested by the EPA are more steady-state in nature than<br />
the Texas Drayage Truck Test Cycle or the suburban stop-and-go cycle, the effect <strong>of</strong> the lighter,<br />
lower rolling resistance tires would be greater on highway-type cycles. Nevertheless, the<br />
reductions in fuel consumption and NOx emissions in the Texas Drayage Truck Test Cycle are<br />
significant and warrant follow-up action.<br />
<strong>The</strong> test configuration in this study was not a strictly “clean” comparison <strong>of</strong> the effect <strong>of</strong> the tires<br />
alone, but was a real-world comparison. <strong>The</strong> tires that were found on the chassis trailer were<br />
tube-type and <strong>of</strong> bias-ply construction, and several <strong>of</strong> them had recapped treads. <strong>The</strong>se three<br />
changes alone would account for some reduction in rolling resistance. In addition, it is evident<br />
from the difference in fuel consumption between the repetitions <strong>of</strong> the baseline configuration that<br />
the change <strong>of</strong> bearing lubricant had some effect on the rolling resistance and thus the emissions<br />
and fuel consumption. However, budgetary limitations restricted us from a complete analysis <strong>of</strong><br />
the independent effect <strong>of</strong> all <strong>of</strong> the factors. Instead, we chose to examine a case that might<br />
reasonably be expected to occur in the field. Thus, our baseline configuration had the trailer in<br />
the “as-found” condition and the tractor with new but non-optimal tires, and the test condition<br />
demonstrated the effect <strong>of</strong> new tires and the accompanying good maintenance on the hubs. This<br />
suggests that future studies should examine the effects <strong>of</strong> maintenance and retr<strong>of</strong>its on just the<br />
chassis trailers: tires, hubs, lubricants, regular pressure monitoring, etc.<br />
It should be noted, however, that implementation may not be straightforward. In our study, we<br />
tested the truck and trailer (chassis plus cargo container) as a unit, whereas, in real operation, the<br />
tractor is owned and operated by an independent driver working under contract with a drayage<br />
company. In general, the owner/operator is responsible for maintaining and upgrading his/her<br />
own equipment. An owner/operator will be motivated by the fuel savings (which he/she will<br />
realize as a reduction in operating costs) to make the upgrade.<br />
<strong>The</strong> container chassis, however, are generally owned by the steamship lines, which have no<br />
motivation to install more expensive equipment for the sake <strong>of</strong> fuel savings since that is not their<br />
cost. It will be the job <strong>of</strong> the State <strong>of</strong> Texas to either delegate to TCEQ the work <strong>of</strong> upgrading<br />
for the steamship lines their chassis pools (buying and installing the tires, wheels, and hubs) or to<br />
establish a state-owned chassis pool with upgraded hubs, rims, and tires. A per-unit calculation<br />
<strong>of</strong> conversion cost should include the costs <strong>of</strong> four new tires, four new rims, four new hubs, and<br />
the disposal <strong>of</strong> eight old tires, rims, and hubs per container chassis.<br />
That is, if the State <strong>of</strong> Texas is to enjoy the NOx emissions benefits <strong>of</strong> use <strong>of</strong> these wide-single<br />
tires for drayage operations, it will require a new policy.<br />
26
Acknowledgements<br />
<strong>The</strong> preparation <strong>of</strong> this report is based on work funded by the State <strong>of</strong> Texas through a grant<br />
from the Texas Environmental Research Consortium with funding provided by the Texas<br />
Commission on Environmental Quality.<br />
<strong>The</strong> Michelin Americas Research and Development Corporation and the Truck Tire Marketing<br />
Group at Michelin North America provided material support in the form <strong>of</strong> tire sizing and<br />
selection and two complete sets <strong>of</strong> tires for the test trucks.<br />
<strong>The</strong> U.S. Environmental Protection Agency (EPA) provided the aluminum wide-single wheels at<br />
no cost for testing. <strong>The</strong> wheels had been formerly used for the EPA SmartWay Transport<br />
Partnership Program conducted from October 2005 to April 2006.<br />
References<br />
Bachman, L.J.., A. Erb, and C.L. Bynum (2005), “Effect <strong>of</strong> Single Wide Tires and Trailer<br />
Aerodynamics on Fuel Economy and NOx Emissions <strong>of</strong> Class 8 Line-Haul Tractor-Trailers”,<br />
U.S. Environmental Protection Agency, SAE Paper 2005-01-3551.<br />
Bachman, L.J.., A. Erb, C.L. Bynum, B. Sh<strong>of</strong>fner, H. DeLa Fuent, and C. Ensfield (2006), “Fuel<br />
Economy Improvements and NOx Reduction by Reduction <strong>of</strong> Parasitic Losses: Effect <strong>of</strong><br />
Engine Design”, SAE Paper 2006-01-3474.<br />
LaClair, T. J., and R. Truemner (2005), “Modeling <strong>of</strong> Fuel Consumption for Heavy-Duty Trucks<br />
and the Impact <strong>of</strong> Tire <strong>Rolling</strong> <strong>Resistance</strong>”, SAE Paper 2005-01-3550.<br />
Palacios, C., and T.H. DeFries (2007), “Driving Schedule for Drayage Trucks”, <strong>Final</strong> <strong>Report</strong><br />
from Eastern Research Group to UT, ERG <strong>Report</strong> No. 3616.00.001.001, April 30.<br />
SAE J1321 (1986), “Joint TMC/SAE Fuel Consumption Test Procedures – Type II”, SAE<br />
International<br />
Sh<strong>of</strong>fner, B., H. DeLaFuente, and M. Kasper (2007), “SAE J1321 Evaluations <strong>of</strong> Drayage<br />
Trucks”, <strong>Final</strong> <strong>Report</strong> from Southwest Research Institute to UT, SwRI <strong>Report</strong> No. 08.13084,<br />
June 20.<br />
27
Appendix A - Drayage Operator Inventory<br />
Company Contact Phone No./FAX No. URL or e-mail<br />
Port <strong>of</strong> Houston<br />
270 Cheetah Transportation Van 713-671-<strong>02</strong>29/713-671-0752<br />
Adams Warehouse & Delivery Al Adams 713-699-3515/713-694-7510 www.adamsdist.com<br />
AllTrans Port Trucking Donna Rains 713-673-7180/713-674-3684<br />
www.alltransportservices.com<br />
Bay Water Trucking Delmas W. Heinke 713-678-4141/713-678-4087 baywatertrans@aol.com<br />
BDS Port Services Fred Dole 281-842-7040/281-842-1328 www.bds-solutions.com<br />
Best Delivery Systems Frieda Lolley (sales) 713-741-8530/713-749-5906<br />
www.best-transportation.com<br />
Bethel Enterprises <strong>of</strong> Texas Rhonda Bertling ----/713-673-5219<br />
Bridge Terminal Transport Don Smith 800-279-3305/----- www.bttinc.com<br />
Bryan Logistics Ted Gaze 281-291-7771/281-291-7776<br />
Canal Cartage Rick Maddox 713-762-1779/------ www.canalcartage.com<br />
Caribou International Brian J. Mensi 281-528-0720/832-201-9743<br />
www.caribouinternational.com<br />
Carolina National Transportation Julio Magaña 713-554-0563/713-554-0567<br />
juliojr@carolinanational.biz<br />
Century Transportation John 713-224-2121/713-224-1177<br />
Champion Cartage John Champman, Jr. -----/713-676-1335 www.ChampionCartage.com<br />
28<br />
jp.chapman@championcartage.com<br />
Clark Freight Lines John Patteson 281-487-3160/------ www.clarkfreight.com<br />
Commercial Cartage James Adair 713-643-1010/713-643-8762<br />
Container and Trailer Marrying Co Cynthia Keel 713-674-7290/------- www.contramar.com<br />
Double G Transportation Jim Gillis 713-514-8181/713-514-81<strong>02</strong><br />
www.globalgrouplogistics.com<br />
Empire Truck Lines Stacey <strong>Low</strong>e 713-672-7403/ 713-672-1203 www.emtl.com<br />
Excargo Service Marcia Faschingbauer 713-921-7700/713-921-0099 www.excargo.com<br />
Frontier Logistics John Vossler 800-610-6808/------- www.frontierlogistics.com<br />
Global Group Logistics Jim Gillis 713-514-8077/713-514-81<strong>02</strong><br />
www.globalgrouplogistics.com<br />
Gulf Winds 713-747-4909/----- www.gwii.com<br />
Houston Central Industries Sean Harmon 713-225-2081/713-225-4451 www.houcent.com<br />
Houston Transfer & Storage Jim Walt 281-291-7666/281-291-7744 www.teamlogisco.com<br />
Intermodal Cartage Jim Gillis 713-675-4600/713-675-0435 www.imcg.com
J&G Transport Gerardo Escamilla 713-450-4829/713-450-4910 www.jngtransport.com<br />
Land Transportation LLC Ken Palm 281-9<strong>02</strong>-5500 www.slg.com<br />
LOGISCO Dan Verburg 281-291-9494 www.teamlogisco.com<br />
Marko Transportation Doyle Martin 713-729-9500<br />
NOCS Transport , Ltd. Cathy Nagin 504-944-4400<br />
O. B. Transport, Inc. Nanette Garcia 713-672-2382<br />
Overland Express Co. Cecil Simmons 713-672-6161 www.overlandexp.com<br />
Overland Distribution Mark Taylor 713-672-2464 www.overlandexp.com<br />
Palletized Jaime 713-672-7403<br />
Patriot Logistics, Inc. Edwis L. Selph Jr. 713-590-4041 www.patriot-logistics.com<br />
Pinch Transportation Brooks Elliott 713-674-4766 www.pinchtransport.com<br />
Pioneer Freight Bill Burnash 713-860-0343 www.pioneerfrt.com<br />
Port Dispatch service Connie 713-675-6835<br />
Powers Transportation (Schneider) Gary Harbin 713-675-9100 http://www.ptran.com/<br />
Richway Cartage & Richway Transportation Services, Inc.<br />
Don Taylor 713-673-1110 www.richwaycartage.com<br />
Roadmaster Trucking Inc., Carlos Musetti 713-672-0100<br />
Roll-Ex Freight Ways, Inc. Carla McLeod 281-456-8899 rolxfrtwys.com<br />
S & S Traffic Management Corp Barbara O. Wirth 281-9<strong>02</strong>-5500 www.slg.com<br />
SilverTrans, Inc. Earl Silver/Willie Baker 713-455-4411 www.silvertrans.com<br />
Southwest Freight, Inc Michael Johnson 713-633-8889 www.Southwestfreight.com<br />
St. George Warehouse John M. Kanai 713-674-3030 www.stgwarehouse.com<br />
Trans Gulf Transportation Inc Ted Trascher 281-470-0500 www.transgulftrans.com<br />
VersaCold Joe Peraza 281-867-2613 www.versacold.com<br />
W W. Rowland Trucking Co. Gary Conner 713-675-1200 www.wwrowland.com<br />
Walton Barge Terminal Mike <strong>The</strong>beau 713-453-6311<br />
Wm. Morris Enterprises Bill Morris 281-487-4148<br />
World Trade CES Jeff Joaquim 713-672-7295 www.wtcfs.com/contact/contact.htm<br />
Dallas/Ft. Worth Area<br />
Company Name City Contact Phone Fax<br />
Asset Based Intermodal Garland Randall Waldon 972-487-9900 972-487-9901<br />
C & K Trucking, LLC Dallas Matt Schriener 817-652-1490 817-652-6068<br />
Comtrak Logistics Dallas Garland Davis 214-330-6856 214-330-8272<br />
Empire Truck Lines Irving NA 972-870-9455 972-870-9456<br />
Genesis Intermodal Delivery, Inc Dallas Richard Wallace 214-540-5380 214-540-5381<br />
29
Geo-Lesco Inc Garland NA 972-205-0560 972-205-0737<br />
Double G Transportation Dallas Chad Jackson 214-206-7095<br />
Intermodal Bridge Transport, Inc Grand Prarie NA 972-522-2233 972-522-1205<br />
Knight Transportation Inc Texarkana Randell McKnight 870-773-0511 870-773-0661<br />
LAS Trucking Plano Lucky Osa 214-718-<strong>02</strong>60 214-474-1389<br />
Midwest Intermodal Services Inc Haslet Corey Pate 817-439-0635 817-439-8304<br />
Morgan Southern - DAL Seagoville John Hammett 972-287-6060 972-287-6078<br />
Patriot Logistics, Inc. Irving Art Padilla 972-438-4050 972-438-5<strong>02</strong>2<br />
Richard Daniels Transportation Dallas KC Stephenson 214-341-6759 214-341-2160<br />
Spring Valley Cartage Garland Aaron Wolfe 972-272-2565 972-494-6497<br />
TCI Trucking & Warehousing, Inc. Dallas Mitch Fussell 214-428-0560 214-421-7901<br />
30
Appendix B - J1321 Tire Information<br />
31
Segment<br />
No. Lap<br />
2.7 Times<br />
Ten<br />
Minute<br />
Idle one<br />
(lbs)<br />
3.6 Times<br />
Ten<br />
Minute<br />
Idle two<br />
(lbs)<br />
Appendix C - Detailed J1321 Fuel Consumption and NOx Results<br />
<strong>The</strong><br />
remainder<br />
<strong>of</strong> the test<br />
(lbs)<br />
Total Fuel<br />
Consumed<br />
(lbs)<br />
2.7 Times<br />
Ten<br />
Minute<br />
Idle one<br />
(grams)<br />
3.6 Times<br />
Ten<br />
Minute<br />
Idle two<br />
(grams)<br />
<strong>The</strong><br />
remainder<br />
<strong>of</strong> the test Total NOx<br />
(grams) (grams)<br />
2.7 Times<br />
Ten<br />
Minute<br />
Idle one<br />
(lbs)<br />
3.6 Times<br />
Ten<br />
Minute<br />
Idle two<br />
(lbs)<br />
<strong>The</strong><br />
remainder<br />
<strong>of</strong> the test<br />
(lbs)<br />
Total Fuel<br />
Consumed<br />
(lbs)<br />
2.7 Times<br />
Ten<br />
Minute<br />
Idle one<br />
(grams)<br />
3.6 Times<br />
Ten<br />
Minute<br />
Idle two<br />
(grams)<br />
<strong>The</strong><br />
remainder<br />
<strong>of</strong> the test Total NOx<br />
(grams) (grams)<br />
1 2* 2.71 3.36 57.83 63.9 62.07 56.77 375.38 494.22 2.39 2.99 59.79 65.2 53.97 45.13 410.18 509.28<br />
1 3* 2.57 3.49 58.04 64.1 60.28 57.16 374.46 491.90 2.33 3.18 61.23 66.7 48.28 50.05 418.13 516.46<br />
1 4* 2.87 3.45 57.58 63.9 63.31 57.67 4<strong>02</strong>.43 523.41 2.38 3.09 61.35 66.8 52.64 53.70 447.47 553.81<br />
2 1* 2.65 3.29 60.36 66.3 51.54 48.27 366.16 465.97 2.30 2.88 56.45 61.6 44.90 43.<strong>02</strong> 350.76 438.68<br />
2 2* 2.76 3.28 56.46 62.5 56.49 42.85 338.98 438.32 2.18 2.91 54.<strong>02</strong> 59.1 42.99 43.81 340.48 427.28<br />
2 3<br />
2 4* 2.52 3.27 57.51 63.3 51.00 47.40 342.49 440.89 2.35 2.95 54.83 60.1 48.29 50.12 358.52 456.93<br />
3 1* 2.75 3.27 58.08 64.1 53.09 47.27 336.50 436.86 2.22 2.93 54.59 59.7 42.13 41.17 327.09 410.39<br />
3 2* 2.31 3.27 59.32 64.9 42.38 40.84 357.82 441.04 2.33 2.96 55.71 61.0 41.47 42.88 357.04 441.39<br />
3 3<br />
3 4* 2.77 3.23 55.50 61.5 56.35 44.08 351.60 452.03 2.08 2.71 53.28 58.1 41.44 43.79 348.67 433.90<br />
4 1 63.00 53.27 363.76 480.03 42.95 49.51 379.83 472.29<br />
4 2 50.82 56.04 336.97 443.83 53.71 44.88 347.44 446.03<br />
4 3* 2.69 3.32 55.99 62.0 45.31 45.50 322.56 413.37 2.27 2.93 58.36 63.6 41.30 43.16 317.09 401.55<br />
4 4* 2.69 3.32 57.99 64.0 59.03 43.<strong>02</strong> 310.63 412.68 2.36 3.<strong>02</strong> 59.89 65.3 41.48 40.29 321.12 4<strong>02</strong>.89<br />
4 5* 2.69 3.32 57.99 64.0 57.10 39.94 324.39 421.43 2.40 3.01 60.28 65.7 43.39 41.16 326.04 410.59<br />
* Laps used for SAE J1321 calculation<br />
Truck 338<br />
Truck 340<br />
Fuel Consumed NOX Fuel Consumed NOX<br />
33