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Newsletter - PFI Germany Start

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28<br />

<strong>Newsletter</strong><br />

The protective toe caps of safety shoes offer protection<br />

against injuries caused by trapping and by impact.<br />

However, when employees work with handling<br />

vehicles such as fork lift trucks or pallet jacks accidents<br />

often occur in which the feet of the driver or<br />

operator are run over by a wheel of the vehicle. The<br />

consequences are frequently complex fractures which<br />

may heal only with diffi culty, if at all, and may impose<br />

serious life-long restrictions on the injured person.<br />

A new <strong>PFI</strong> research project will therefore<br />

examine how protective<br />

toe caps of safety shoes<br />

can be optimised specifi<br />

cally for cases in<br />

which the foot is<br />

run over.<br />

In addition to the standardised tests covered by DIN<br />

EN 20344 and DIN EN 20345, accident scenarios can occur<br />

in the everyday world of work that are simply not<br />

yet covered by any existing standard – the above-mentioned<br />

run-over accidents are an appropriate example.<br />

It is unclear whether today’s protective toe caps are<br />

designed to withstand the forces arising in run-over<br />

accidents and whether the protective function of the<br />

safety shoe is actually assured. This question is of particular,<br />

but not exclusive, relevance for protective toe<br />

caps made of plastic. The extent of injury sustained by<br />

a foot in a safety shoe with a protective toe cap is critically<br />

dependent upon the deformation of this toe cap<br />

under load.<br />

RESEARCH<br />

Adequate Protection in Run-over Accidents?<br />

Toe Cap Optimisation<br />

In a new AiF research project <strong>PFI</strong> will undertake studies<br />

to specify the loads occurring, their direction of action,<br />

and the damage to the toe cap when it is run over, as<br />

well as the limit values and requirements. The goal is<br />

to improve protective toe caps by adopting design and<br />

material measures which also offer protection in a runover<br />

accident. Moreover, the necessary test equipment<br />

should be listed and the test requirements formulated<br />

in preparation for standardisation of the protective<br />

function of protective toe caps in the case of run-over<br />

accidents. The results to be obtained in this research<br />

project should contribute to the further development<br />

of present-day protective toe caps and thus to further improvements<br />

in the protective function of safety shoes.<br />

The two-year project began on 1 January 2013. This<br />

project is funded by the German Industrial Research<br />

Alliance (AiF – Allianz Industrie Forschung) – Grant No.<br />

AiF 17636 N.<br />

Further Information<br />

<strong>PFI</strong> Engineering<br />

Dipl.-Ing. Peter Schultheis<br />

Phone: +49 (0)6331 249040<br />

E-Mail: peter.schultheis@pfi -germany.de

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