System Manual SIMOCODE pro Edition 03/2007

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System Description 1.1 Introduction Description Device series SIMOCODE pro (SIRIUS Motor Management and Control Devices) is a system of motor management and control devices with a PROFIBUS DP interface. SIMOCODE pro is a further development of the SIMOCODE DP system. SIMOCODE pro is a flexible, modular motor management system combining all functions necessary for a motor feeder. Only the switching and short-circuit protection mechanisms of the main circuit (contactors, circuit breakers, fuses) are additionally needed. SIMOCODE pro replaces large sections of the control circuit and also automatically implements all necessary interlockings. It provides a considerable amount of operating-, service and diagnostic data, thus increasing the outward transparency of the motor feeder. It completely integrates the motor feeder into a main automation system, via PROFIBUS DP. SIMOCODE pro can be subdivided into two device series: SIMOCODE pro C - a compact system for direct and reversing starters and SIMOCODE pro V - a variable system, which also offers numerous additional functions in addition to all of the SIMOCODE pro C functions. Additional control programs are integrated in SIMOCODE pro V for star-delta starters, Dahlanders, pole-changing starters, soft starters - each also in combination with reversal of the direction of rotation, as well as valves and positioners. SIMOCODE pro V is also particularly versatile. Its functionality can be extended, if required, for example – the number and type of binary inputs and outputs can be increased in stages and adapted – a current/voltage measuring module can be used for additional voltage measurement and for monitoring power-related measured values (power management) – a temperature module enables the evaluation of several analog temperature sensors – An earth-fault detection system can be integrated together with a summation current transformer – an analog module extends the system by additional analog inputs and outputs, for example, for fill-level or flow-rate monitoring. SIMOCODE pro C is upwards-compatible with SIMOCODE pro V. This means both ranges can be used simultaneously in your plant according to requirements. SIMOCODE pro 1-2 GWA 4NEB 631 6050-22 DS 02
Independent operation Typical configuration System Description SIMOCODE pro C and pro V protect and control the motor feeder independently of the automation system. Even if the automation system (PLC) fails, or if communication is disrupted, the motor feeder remains fully protected and controllable. SIMOCODE pro can be used without being connected to PROFIBUS DP. This can easily be connected later, if required. The following schematic shows a typical SIMOCODE pro C and SIMOCODE pro V hardware configuration: SIMOCODE pro C Current measuring module (IM) Fig. 1-1: Typical SIMOCODE pro hardware configurations Basic unit (BU1) SIMOCODE pro V Basic unit (BU2) Current/voltage measuring module (UM) Operator panel (OP) Digital module (DM) Analog module (AM) Additional optional expansions are possible System components: See Chapter 1.7 "Description of System Components". SIMOCODE pro GWA 4NEB 631 6050-22 DS 02 1-3 UF-01129 Operator panel (OP) UF-01130
Page 1: System Manual Edition 03/2007 siriu
Page 4 and 5: Safety Information This manual cont
Page 6 and 7: Table Of Contents 4 Motor Control .
Page 8 and 9: Table Of Contents 12 Communication
Page 10 and 11: Table Of Contents B.20.3 Reversing
Page 12 and 13: Table Of Contents E.9.2 "Dahlander
Page 14 and 15: Table Of Contents SIMOCODE pro x GW
Page 16 and 17: Important Information Scope of Appl
Page 18 and 19: Important Information SIMOCODE pro
Page 22 and 23: System Description 1.2 Simplifying
Page 24 and 25: System Description 1.3 Application
Page 26 and 27: System Description 1.4 Check List f
Page 28 and 29: System Description 1.5 Overview of
Page 30 and 31: System Description Monitoring opera
Page 32 and 33: System Description 1.5.4 Communicat
Page 34 and 35: System Description 1.5.7 Operating,
Page 36 and 37: System Description 1.6 Overview of
Page 38 and 39: System Description Accessories For
Page 40 and 41: System Description 1.7 Description
Page 42 and 43: System Description 1.7.2 Operator P
Page 44 and 45: System Description Unused labeling
Page 46 and 47: System Description The operator pan
Page 48 and 49: System Description Displays of the
Page 50 and 51: System Description Menu of the oper
Page 52 and 53: System Description Warnings The "Wa
Page 54 and 55: System Description Imax [%] (exampl
Page 56 and 57: System Description Temperatures °F
Page 58 and 59: System Description Display of measu
Page 60 and 61: System Description Time to Trip Dis
Page 62 and 63: System Description Interlocking Tim
Page 64 and 65: System Description Display of stati
Page 66 and 67: System Description Number of Parame
Page 68 and 69: System Description Status display f
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System Description 3UF50 Basic Type
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System Description Current Measurin
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System Description Sensor Type Pt10
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System Description Profiles See Sec
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System Description Resetting, testi
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System Description Display of all p
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System Description Basic Unit MLFB
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System Description Timestamp (examp
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System Description 1.7.5 Current/Vo
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System Description 1.7.6 Decoupling
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System Description Digital module (
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System Description Earth-fault modu
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System Description 1.7.8 Configurat
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System Description 1.7.9 Accessorie
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System Description 1.7.10 Software
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System Description 1.8 Structural C
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System Description Connecting plugs
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System Description Acyclic Send Byt
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System Description Calculator (Calc
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System Description Extended Control
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System Description Non-Volatile Ele
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System Description Current Limits F
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System Description Monitoring 0/4 -
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System Description Temperature Moni
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System Description Watchdog Fig. 1-
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System Description SIMOCODE pro 1-1
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Short Instructions for Configuring
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Motor Protection 3.1 Introduction D
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Motor Protection Adjustable respons
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Motor Protection Is1 Transformation
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Motor Protection Class The class (t
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Motor Protection Response to Overlo
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Motor Protection Pre-alarm Delay Re
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Motor Protection 3.4 Stalled Rotor
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Motor Protection Sensor Fault (Sens
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Motor Control 4.1 Control Stations
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Motor Control Control Station - PC
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Motor Control Operating Mode Select
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Motor Control Example for operator
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Motor Control 4.2 Control Functions
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Motor Control General representatio
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Motor Control Extent and applicatio
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Motor Control Parameters Parameters
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Motor Control Faults Parameters Des
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Motor Control 4.2.4 "Direct Starter
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Motor Control 4.2.5 "Reversing Star
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Motor Control Settings You will fin
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Motor Control Schematic Settings Fi
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Motor Control Change-over Pause Sch
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Motor Control 4.2.8 "Star-Delta Rev
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Motor Control Schematic Control Com
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Motor Control 4.2.9 "Dahlander" Con
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Motor Control Change-over Pause Saf
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Motor Control 4.2.12 "Pole-Changing
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Motor Control Schematic Control Com
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Motor Control 4.2.13 "Solenoid Valv
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Motor Control 4.2.14 "Positioner" C
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Motor Control Schematic * Abbreviat
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Motor Control Making internal assig
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Motor Control 4.3 Active Control St
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Monitoring Functions 5.1 Earth-Faul
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Monitoring Functions 5.1.3 External
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Monitoring Functions 5.2.2 I> (Uppe
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Monitoring Functions 5.3 Voltage Mo
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Monitoring Functions 5.4 Cos Phi Mo
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Monitoring Functions 5.5 Active Pow
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Monitoring Functions 5.6 Monitoring
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Monitoring Functions Response when
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Monitoring Functions Response Table
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Monitoring Functions Response at Pr
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Monitoring Functions Trip Level and
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Monitoring Functions SIMOCODE pro 5
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Outputs 6.1 Introduction Descriptio
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Outputs 6.2 Basic Unit Outputs Desc
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Outputs 6.3 Operator Panel LEDs Des
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Outputs Application examples Settin
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Outputs Settings In many cases, the
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Outputs Note The Outputs of the ana
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Outputs 2) Output of the Effective
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Outputs 6.6 Cyclic Send Description
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Outputs 6.7 Acyclic Send Descriptio
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Inputs 7.1 Introduction Description
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Inputs 7.2 Basic Unit Inputs Descri
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Inputs 7.3 Operator Panel Buttons D
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Inputs Schematic The following sche
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Inputs Application examples Supplyi
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Inputs Application examples Setting
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Inputs Application examples Setting
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Inputs 7.8 Acyclic Receive Descript
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Analog Value Recording Description
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Analog Value Recording SIMOCODE pro
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3UF50 Compatibility Mode Descriptio
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3UF50 Compatibility Mode Diagram of
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3UF50 Compatibility Mode Byte Bit 1
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Standard Functions 10.1 Introductio
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Standard Functions Testing Reset Fu
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Standard Functions Acknowledgement
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Standard Functions Cold Starting If
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Standard Functions Special reset op
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Standard Functions Settings Operati
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Standard Functions 10.6 Power Failu
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Standard Functions 10.7 Emergency S
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Standard Functions Settings Watchdo
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Standard Functions Schematic Settin
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Logic Modules 11.1 Introduction Des
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Logic Modules Example You want to i
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Logic Modules 11.3 Truth Table for
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Logic Modules 11.5 Counters Descrip
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Logic Modules 11.6 Timer Descriptio
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Logic Modules Output Response of th
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Logic Modules Settings Timers 1 to
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Logic Modules Types of Signals/Outp
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Logic Modules 11.8 Non-Volatile Ele
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Logic Modules NOR function Settings
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Logic Modules 11.10 Flickering Desc
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Logic Modules Functional principle
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Logic Modules Examples of typical u
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Logic Modules Operating Modes for C
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Logic Modules Examples Example 1 Ex
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Communication 12.1 Definitions PROF
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Communication 12.2 Data Transfer Op
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Communication 12.3.2 Diagnosis Data
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Communication Station Status - Defi
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Communication Identification-relate
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Communication Channel-related Diagn
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Communication Alarms - Process Alar
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Communication 12.4.3 Integration of
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Communication 12.4.5 Integration of
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Communication of the device are tra
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Communication 12.6 Data Records Dat
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Communication 12.7.3 Parameter Data
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Mounting, Wiring, Interfaces 13.1 G
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Mounting, Wiring, Interfaces 13.2.2
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Mounting, Wiring, Interfaces 13.3 W
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Mounting, Wiring, Interfaces Basic
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Mounting, Wiring, Interfaces Supply
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Mounting, Wiring, Interfaces Earth-
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Mounting, Wiring, Interfaces Temper
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Mounting, Wiring, Interfaces Analog
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Mounting, Wiring, Interfaces Decoup
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Mounting, Wiring, Interfaces Exampl
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Mounting, Wiring, Interfaces Fig. 1
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Mounting, Wiring, Interfaces Notice
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Mounting, Wiring, Interfaces Sequen
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Mounting, Wiring, Interfaces Front
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Mounting, Wiring, Interfaces 13.6 I
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Commissioning and Service 14.1 Gene
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Commissioning and Service 14.2.2 Se
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Commissioning and Service 14.3 Serv
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Commissioning and Service Saving pa
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Commissioning and Service Replacing
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Commissioning and Service 14.3.4 Re
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Commissioning and Service Example:
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Alarm, Fault and System Events Even
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Tables A.1 Active Control Stations,
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Tables Specifications The following
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Tables No. Designation Designation
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Tables A.4 Socket Assignment Table
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Tables A.5 Detailed Events of the S
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Tables Byte.Bit Status Information
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Data Formats and Data Records Data
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Data Formats and Data Records B.1.2
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Data Formats and Data Records Byte
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Data Formats and Data Records B.5 D
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Data Formats and Data Records Byte.
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Data Formats and Data Records B.10
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Data Formats and Data Records B.20.
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Dimension Drawings C.1 3UF70 Basic
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Dimension Drawings C.2.2 Current Me
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Dimension Drawings C.2.4 Current Me
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Dimension Drawings C.3 Current/Volt
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Dimension Drawings C.3.3 Current/Vo
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Dimension Drawings C.3.5 Current/Vo
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Dimension Drawings C.5 Expansion Mo
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Dimension Drawings SIMOCODE pro C-1
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Technical Data D.1 Common Technical
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Technical Data Relay Outputs: Numbe
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Technical Data Notes on voltage mea
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Technical Data D.5 Technical Data o
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Technical Data D.5.3 Technical Data
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Technical Data D.6 Technical Data o
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Technical Data D.7 Short-Circuit Pr
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Technical Data SIMOCODE pro D-16 GW
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Example Circuits E.1 General Object
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Example Circuits E.2.1 "Overload Re
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Example Circuits E.3 "Direct Starte
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Example Circuits E.4 "Reversing Sta
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Example Circuits E.5 "Molded Case C
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Example Circuits E.6 "Star-Delta St
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Example Circuits E.6.3 "Star-Delta
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Example Circuits E.7 "Star-Delta Re
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Example Circuits E.8 "Dahlander" Ci
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Example Circuits E.9 "Dahlander Rev
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Example Circuits Fig. E-19: "Dahlan
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Example Circuits E.10.1 "Pole-Chang
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Example Circuits E.11 "Pole-Changin
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Example Circuits Fig. E-24: "Pole-C
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Example Circuits E.12.1 "Solenoid V
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Example Circuits E.13 "Positioner"
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Example Circuits E.13.3 "Positioner
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Example Circuits E.14 "Soft Starter
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Example Circuits E.14.2 "Soft Start
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Example Circuits E.16.1 Direct Star
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Example Circuits E.16.2 Direct Star
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Example Circuits E.16.3 Reversing S
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Example Circuits E.16.4 Reversing S
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Example Circuits E.16.5 Star-Delta
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Example Circuits E.16.6 Pole-Changi
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Example Circuits E.16.7 Pole-Changi
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Example Circuits E.16.8 Dahlander,
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Example Circuits SIMOCODE pro E-66
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Safety and Commissioning Informatio
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Index Binary inputs for 110... 240
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Index Data record 92 - device diagn
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Index I I max 1-40 I> (upper limit)
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Index Open circuit 1-55 Operating d
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Index Replacing an expansion module
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Index Standard diagnosis 12-6, 12-1
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Index works) in connection with an
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List of Abbreviations SIMOCODE pro
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Glossary Baud Rate Bus Bus Segment
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Glossary Current Measuring Module (
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Glossary Factory Settings Function
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Glossary Monitoring the Current Lim
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Glossary PROFIBUS PROFIBUS DP PROFI
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Glossary Standard Function Station
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Glossary SIMOCODE pro Glossary-14 G
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