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System Manual SIMOCODE pro Edition 03/2007

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<strong>System</strong> <strong>Manual</strong> <strong>Edition</strong> <strong>03</strong>/<strong>2007</strong><br />

sirius<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Totally<br />

Integrated<br />

Automation<br />

MOTOR MANAGEMENT


<strong>SIMOCODE</strong> <strong>pro</strong><br />

<strong>System</strong> <strong>Manual</strong><br />

Order Number: 3UF7970-0AA00-0<br />

<strong>Edition</strong> <strong>03</strong>/<strong>2007</strong><br />

GWA 4NEB 631 6050-22 DS 02<br />

Safety Guidelines<br />

Table of Contents<br />

Important Notes<br />

<strong>System</strong> Description 1<br />

Short Instructions for<br />

Configuring a Reversing Starter 2<br />

Motor Protection 3<br />

Motor Control 4<br />

Monitoring Functions 5<br />

Outputs 6<br />

Inputs 7<br />

Analog Value Recording 8<br />

3UF50 Compatibility Mode 9<br />

Standard Functions 10<br />

Logic Modules 11<br />

Communication 12<br />

Mounting, Wiring, Interfaces 13<br />

Commissioning and Servicing 14<br />

Alarm, Faults and <strong>System</strong><br />

Messages 15<br />

Tables A<br />

Data Formats and Data Records B<br />

Dimension Drawings C<br />

Technical Data D<br />

Example Circuits E<br />

Safety and Commissioning Information<br />

for EEx Areas F<br />

Index<br />

List of Abbreviations<br />

Glossary<br />

To


Safety Information<br />

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent<br />

damage to <strong>pro</strong>perty. The notices referring to your personal safety are highlighted in the manual by a safety alert<br />

symbol, notices referring only to <strong>pro</strong>perty damage have no safety alert symbol. These notices shown below are<br />

graded according to the degree of danger.<br />

Danger<br />

indicates that death or severe personal injury will result if <strong>pro</strong>per precautions are not taken.<br />

Warning<br />

indicates that death or severe personal injury may result if <strong>pro</strong>per precautions are not taken.<br />

Caution<br />

with a safety alert symbol, indicates that minor personal injury can result if <strong>pro</strong>per precautions are not taken.<br />

Caution<br />

without a safety alert symbol, indicates that <strong>pro</strong>perty damage can result if <strong>pro</strong>per precautions are not taken.<br />

Notice<br />

indicates that an unintended result or situation can occur if the corresponding information is not taken into account.<br />

If more than one degree of danger is present, the warning notice representing the highest degree of danger will<br />

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to<br />

<strong>pro</strong>perty damage.<br />

Qualified Personnel<br />

The device/system may only be set up and used in conjunction with this documentation. Commissioning and<br />

operation of a device/system may only be performed out by qualified personnel. Within the context of the safety<br />

notes in this documentation qualified persons are defined as persons who are authorized to commission, ground<br />

and label devices, systems and circuits in accordance with established safety practices and standards.<br />

Prescribed Usage<br />

Note the following:<br />

Warning<br />

This device may only be used for the applications described in the catalog or the technical description and only in<br />

connection with devices and components from other manufacturers which have been ap<strong>pro</strong>ved or recommended<br />

by Siemens. Correct, relaible operation of the <strong>pro</strong>duct requires <strong>pro</strong>per transport, storage, positioning and assembly<br />

as well as careful operation and maintenance.<br />

Trademarks<br />

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication<br />

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.<br />

Disclaimer of Liability<br />

We have reviewed the contents of this publication to ensure consistency with the hardware and software described.<br />

Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this<br />

publication is reviewed regularly and any necessary corrections are included in subsequent editions.<br />

Siemens AG<br />

Automation and Drives<br />

Postfach 48 48<br />

D-90437 NÜRNBERG<br />

GERMANY<br />

Order No.: 3UF7970-0AA00-0<br />

<strong>Edition</strong> <strong>03</strong>/<strong>2007</strong><br />

Copyright © Siemens AG<br />

Technical data subject to change


Table Of Contents<br />

1 <strong>System</strong> Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1<br />

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2<br />

1.2 Simplifying <strong>SIMOCODE</strong> <strong>pro</strong> Configuration . . . . . . . . . . . . . . . . . . . 1-4<br />

1.3 Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6<br />

1.4 Check List for Selecting a Device Series. . . . . . . . . . . . . . . . . . . . . 1-8<br />

1.5 Overview of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10<br />

1.5.1 Protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10<br />

1.5.2 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10<br />

1.5.3 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13<br />

1.5.4 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14<br />

1.5.5 Standard Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14<br />

1.5.6 Additional Signal Processing with Freely-Programmable Logic Modules. . 1-15<br />

1.5.7 Operating, Service and Diagnostic Data . . . . . . . . . . . . . . . . . . . . . 1-16<br />

1.6 Overview of <strong>System</strong> Components . . . . . . . . . . . . . . . . . . . . . . . . 1-18<br />

1.7 Description of <strong>System</strong> Components . . . . . . . . . . . . . . . . . . . . . . . 1-22<br />

1.7.1 Basic units (BU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22<br />

1.7.2 Operator Panel (OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24<br />

1.7.3 Operator Panel with Display (OPD) for <strong>SIMOCODE</strong> <strong>pro</strong> V . . . . . . . . . . 1-27<br />

1.7.4 Current Measuring Modules (IM) . . . . . . . . . . . . . . . . . . . . . . . . . 1-67<br />

1.7.5 Current/Voltage Measuring Modules (UM) for the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> Device Series. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68<br />

1.7.6 Decoupling Module (DCM) for Current/Voltage Measuring Modules . . . . 1-70<br />

1.7.7 Expansion Modules for the <strong>SIMOCODE</strong> <strong>pro</strong> V Device Series . . . . . . . . 1-71<br />

1.7.8 Configuration Information for Using an Operator Panel with Display<br />

and/or a Decoupling Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76<br />

1.7.9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78<br />

1.7.10 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80<br />

1.8 Structural Configuration of <strong>SIMOCODE</strong> <strong>pro</strong> . . . . . . . . . . . . . . . . . . . 1-82<br />

1.8.1 Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82<br />

1.9 Overview of Function Blocks (Alphabetical) . . . . . . . . . . . . . . . . . . . 1-85<br />

2 Short Instructions for Configuring a Reversing Starter . . . . . . . . . . 2-1<br />

2.1 Introduction and Objective of the Example . . . . . . . . . . . . . . . . . . . 2-2<br />

2.2 Reversing Starter with Motor Feeder and Local Control Station. . . . . . . 2-3<br />

2.3 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6<br />

2.4 Extending the Reversing Starter with a Control Station via PROFIBUS DP 2-10<br />

3 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1<br />

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2<br />

3.2 Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5<br />

3.3 Unbalance Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13<br />

3.4 Stalled Rotor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14<br />

3.5 Thermistor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB631 6050-22 DS 02 i


Table Of Contents<br />

4 Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1<br />

4.1 Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2<br />

4.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2<br />

4.1.2 Operating Modes and Operating Mode Selectors . . . . . . . . . . . . . . . 4-5<br />

4.1.3 Releases and Enabled Control Command . . . . . . . . . . . . . . . . . . . . 4-7<br />

4.1.4 Control Station Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9<br />

4.2 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10<br />

4.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10<br />

4.2.2 General Settings and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . 4-15<br />

4.2.3 "Overload Relay" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-19<br />

4.2.4 "Direct Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-20<br />

4.2.5 "Reversing Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . 4-22<br />

4.2.6 "Molded Case Circuit Breaker (MCCB)" Control Function . . . . . . . . . . . 4-25<br />

4.2.7 "Star-delta Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . 4-27<br />

4.2.8 "Star-Delta Reversing Starter" Control Function . . . . . . . . . . . . . . . . . 4-30<br />

4.2.9 "Dahlander" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34<br />

4.2.10 "Dahlander Reversing Starter" Control Function. . . . . . . . . . . . . . . . . 4-37<br />

4.2.11 "Pole-Changing Starter" Control Function . . . . . . . . . . . . . . . . . . . . 4-41<br />

4.2.12 "Pole-Changing Reversing Starter" Control Function . . . . . . . . . . . . . . 4-44<br />

4.2.13 "Solenoid Valve" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-48<br />

4.2.14 "Positioner" Control Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50<br />

4.2.15 "Soft Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55<br />

4.2.16 "Soft Starter with Reversing Contactor" Control Function . . . . . . . . . . . 4-57<br />

4.3 Active Control Stations, Contactor & Lamp Controls and<br />

Status Information for the Control Functions . . . . . . . . . . . . . . . . . . 4-60<br />

5 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1<br />

5.1 Earth-Fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2<br />

5.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2<br />

5.1.2 Internal Earth-fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3<br />

5.1.3 External Earth-fault Monitoring (with Summation Current Transformer) . . 5-4<br />

5.2 Current Limit Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5<br />

5.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5<br />

5.2.2 I> (Upper Limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6<br />

5.2.3 I< (Lower Limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7<br />

5.3 Voltage Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8<br />

5.4 Cos Phi Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10<br />

5.5 Active Power Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12<br />

5.6 Monitoring 0/4-20 mA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14<br />

5.7 Operation Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17<br />

5.7.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17<br />

5.7.2 Motor Operating Hours Monitoring. . . . . . . . . . . . . . . . . . . . . . . . 5-18<br />

5.7.3 Motor Stop Time Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18<br />

5.7.4 Monitoring the Number of Starts . . . . . . . . . . . . . . . . . . . . . . . . . 5-19<br />

5.8 Analog Temperature Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . 5-21<br />

5.9 Hysteresis for Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . 5-23<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

ii GWA 4NEB 631 6050-22 DS 02


Table Of Contents<br />

6 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1<br />

6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2<br />

6.2 Basic Unit Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4<br />

6.3 Operator Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6<br />

6.4 Digital Module Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9<br />

6.5 Analog Module Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11<br />

6.6 Cyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16<br />

6.7 Acyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18<br />

7 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1<br />

7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2<br />

7.2 Basic Unit Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4<br />

7.3 Operator Panel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6<br />

7.4 Digital Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9<br />

7.5 Temperature Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11<br />

7.6 Analog Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13<br />

7.7 Cyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15<br />

7.8 Acyclic Receive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16<br />

8 Analog Value Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1<br />

9 3UF50 Compatibility Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1<br />

10 Standard Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1<br />

10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2<br />

10.2 Test/Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3<br />

10.3 Test Position Feedback (TPF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7<br />

10.4 External Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9<br />

10.5 Operational Protection OFF (OPO) . . . . . . . . . . . . . . . . . . . . . . . . 10-11<br />

10.5.1 Response for Positioner Control Function . . . . . . . . . . . . . . . . . . . . 10-11<br />

10.5.2 Response to other Control Functions. . . . . . . . . . . . . . . . . . . . . . . 10-13<br />

10.6 Power Failure Monitoring (UVO). . . . . . . . . . . . . . . . . . . . . . . . . . 10-14<br />

10.7 Emergency Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16<br />

10.8 Watchdog (Bus Monitoring, PLC/PCS Monitoring) . . . . . . . . . . . . . . . 10-17<br />

10.9 Timestamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19<br />

11 Logic Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1<br />

11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2<br />

11.2 Truth Table for 3I/1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3<br />

11.3 Truth Table for 2I/1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6<br />

11.4 Truth Table for 5I/2O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7<br />

11.5 Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8<br />

11.6 Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10<br />

11.7 Signal Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15<br />

11.8 Non-Volatile Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18<br />

11.9 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21<br />

11.10 Flickering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22<br />

11.11 Limit Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23<br />

11.12 Calculators (Calculation Modules) . . . . . . . . . . . . . . . . . . . . . . . . . 11-27<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 iii


Table Of Contents<br />

12 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1<br />

12.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2<br />

12.2 Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4<br />

12.3 Telegram Description and Data Access . . . . . . . . . . . . . . . . . . . . . 12-5<br />

12.3.1 Cyclic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5<br />

12.3.2 Diagnosis Data and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6<br />

12.3.3 Configuration of the Slave Diagnosis . . . . . . . . . . . . . . . . . . . . . . . 12-7<br />

12.4 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> in the DP Master <strong>System</strong>s . . . . . . . . . . 12-15<br />

12.4.1 Slave Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15<br />

12.4.2 Preparing the Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15<br />

12.4.3 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as a DPV1 Slave via GSD<br />

in the Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16<br />

12.4.4 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as SIMATIC PDM Object<br />

(DPV-1 Slave via GSD) in STEP7-HW Config. . . . . . . . . . . . . . . . . . . 12-17<br />

12.4.5 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as S7 Slave via OM <strong>SIMOCODE</strong> <strong>pro</strong> . . . . 12-18<br />

12.5 Evaluating Diagnosis Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19<br />

12.5.1 <strong>SIMOCODE</strong> <strong>pro</strong> Integrated with GSD . . . . . . . . . . . . . . . . . . . . . . 12-19<br />

12.5.2 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> in SIMATIC S7 with OM <strong>SIMOCODE</strong> ES . 12-20<br />

12.6 Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22<br />

12.7 Parameterization via PROFIBUS. . . . . . . . . . . . . . . . . . . . . . . . . . 12-23<br />

12.7.1 <strong>SIMOCODE</strong> ES Professional . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23<br />

12.7.2 SIMATIC PDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23<br />

12.7.3 Parameter Data During Startup . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24<br />

12.8 Timestamping/Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . 12-24<br />

13 Mounting, Wiring, Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1<br />

13.1 General Information about Mounting and Wiring . . . . . . . . . . . . . . . 13-2<br />

13.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3<br />

13.2.1 Basic Units, Expansion Modules and Decoupling Module . . . . . . . . . . 13-3<br />

13.2.2 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4<br />

13.2.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-5<br />

13.2.4 Operator Panel and Operator Panel with Display. . . . . . . . . . . . . . . . 13-6<br />

13.2.5 Exchanging a 3UF52 Operator Panel for a 3UF720 Operator Panel . . . . . 13-8<br />

13.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10<br />

13.3.1 Basic Units, Expansion Modules and Decoupling Module . . . . . . . . . . 13-10<br />

13.3.2 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23<br />

13.3.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-24<br />

13.3.4 Current Measuring with an External Current Transformer<br />

(Interposing Transformer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26<br />

13.4 <strong>System</strong> Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29<br />

13.4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29<br />

13.4.2 <strong>System</strong> Interfaces on Basic Units, Expansion Modules,<br />

Decoupling Module, Current Measuring Modules and<br />

Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . 13-32<br />

13.4.3 <strong>System</strong> Interfaces on the Operator Panel and the Operator Panel<br />

with Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35<br />

13.5 PROFIBUS DP to a 9-Pole SUB-D Socket . . . . . . . . . . . . . . . . . . . . 13-39<br />

13.6 Installation Guidelines for the PROFIBUS DP. . . . . . . . . . . . . . . . . . 13-40<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

iv GWA 4NEB 631 6050-22 DS 02


Table Of Contents<br />

14 Commissioning and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1<br />

14.1 General Information about Commissioning and Service . . . . . . . . . . . 14-2<br />

14.2 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3<br />

14.2.1 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3<br />

14.2.2 Setting the PROFIBUS DP Address . . . . . . . . . . . . . . . . . . . . . . . 14-4<br />

14.2.3 Diagnosis via LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5<br />

14.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6<br />

14.3.1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6<br />

14.3.2 Securing and Saving Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 14-7<br />

14.3.3 Replacing <strong>SIMOCODE</strong> <strong>pro</strong> Components . . . . . . . . . . . . . . . . . . . . . 14-9<br />

14.3.4 Resetting the Factory Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12<br />

14.4 Error Buffer / Error Protocol Read-Out . . . . . . . . . . . . . . . . . . . . . . 14-13<br />

15 Alarm, Fault and <strong>System</strong> Events . . . . . . . . . . . . . . . . . . . . . . . . 15-1<br />

A Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1<br />

A.1 Active Control Stations, Contactor/Lamp Controls and Status Information<br />

for the Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2<br />

A.2 Abbreviations and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-3<br />

A.3 Socket Assignment Table - Digital. . . . . . . . . . . . . . . . . . . . . . . . . A-5<br />

A.4 Socket Assignment Table - Analog . . . . . . . . . . . . . . . . . . . . . . . . A-12<br />

A.5 Detailed Events of the Slave Diagnostics . . . . . . . . . . . . . . . . . . . . A-14<br />

B Data Formats and Data Records. . . . . . . . . . . . . . . . . . . . . . . . . B-1<br />

B.1 Handling Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3<br />

B.1.1 Writing/Reading Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3<br />

B.1.2 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4<br />

B.1.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4<br />

B.2 Data Record 0/1 - S7 <strong>System</strong> Diagnosis . . . . . . . . . . . . . . . . . . . . . B-5<br />

B.3 Data Record 63 - Analog Value Recording . . . . . . . . . . . . . . . . . . . . B-7<br />

B.4 Data Record 67 - Process Image of the Outputs. . . . . . . . . . . . . . . . B-7<br />

B.5 Data Record 69 - Process Image of the Inputs . . . . . . . . . . . . . . . . . B-8<br />

B.6 Data Record 72 - Error Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9<br />

B.7 Data Record 92 - Device Diagnosis. . . . . . . . . . . . . . . . . . . . . . . . B-10<br />

B.8 Data Record 94 - Measured Values. . . . . . . . . . . . . . . . . . . . . . . . B-16<br />

B.9 Data Record 95 - Service Data / Statistical Data . . . . . . . . . . . . . . . . B-17<br />

B.10 Data Record 130 - Basic Device Parameters 1 . . . . . . . . . . . . . . . . . B-18<br />

B.11 Data Record 131 - Basic Device Parameter 2 (Plug) . . . . . . . . . . . . . . B-23<br />

B.12 Data Record 132 - Extended Device Parameter 1 . . . . . . . . . . . . . . . B-27<br />

B.13 Data Record 133 - Extended Device Parameter 2 (Plug) . . . . . . . . . . . B-33<br />

B.14 Data Record 139 - Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36<br />

B.15 Data Record 160 - Communication Parameters. . . . . . . . . . . . . . . . . B-37<br />

B.16 Data Record 165 - Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . B-37<br />

B.17 Data Record 202 - Acyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . B-38<br />

B.18 Data Record 2<strong>03</strong> - Acyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . B-39<br />

B.19 Data Record 224 - Password Protection . . . . . . . . . . . . . . . . . . . . . B-40<br />

B.20 Assignment of Cyclic Receive and Send Data<br />

for Predefined Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . B-41<br />

B.20.1 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41<br />

B.20.2 Direct Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

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Table Of Contents<br />

B.20.3 Reversing Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43<br />

B.20.4 Molded Case Circuit Breaker (MCCB) . . . . . . . . . . . . . . . . . . . . . . B-44<br />

B.20.5 Star-Delta Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-45<br />

B.20.6 Star-Delta Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46<br />

B.20.7 Dahlander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47<br />

B.20.8 Dahlander Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48<br />

B.20.9 Pole-Changing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49<br />

B.20.10 Pole-Changing Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . B-50<br />

B.20.11 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51<br />

B.20.12 Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52<br />

B.20.13 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-53<br />

B.20.14 Soft Starter with Reversing Contactor . . . . . . . . . . . . . . . . . . . . . . B-54<br />

C Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1<br />

C.1 3UF70 Basic Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2<br />

C.1.1 <strong>SIMOCODE</strong> <strong>pro</strong> C 3UF7000 Basic Unit . . . . . . . . . . . . . . . . . . . . . C-2<br />

C.1.2 <strong>SIMOCODE</strong> <strong>pro</strong> V 3UF7010 Basic Unit. . . . . . . . . . . . . . . . . . . . . . C-2<br />

C.2 3UF710 Current Measuring Module . . . . . . . . . . . . . . . . . . . . . . . C-3<br />

C.2.1 Current Measuring Module (Through-Hole Converter)<br />

3UF7100, 0.3 A to 3 A, 3UF7101, 2.4 A to 25 A . . . . . . . . . . . . . . . . C-3<br />

C.2.2 Current Measuring Module (Through-Hole Converter)<br />

3UF7102, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4<br />

C.2.3 Current Measuring Module (Through-Hole Converter)<br />

3UF71<strong>03</strong>, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5<br />

C.2.4 Current Measuring Module (Bus Connection)<br />

3UF71<strong>03</strong>, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6<br />

C.2.5 Current Measuring Module (Bus Connection)<br />

3UF7104, 63 A to 630 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7<br />

C.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . C-8<br />

C.3.1 Current/Voltage Measuring Module (Through-Hole Converter)<br />

3UF7110, 0.3 A to 3 A, 3UF7111, 2.4 A to 25 A . . . . . . . . . . . . . . . . . C-8<br />

C.3.2 Current/Voltage Measuring Module (Through-Hole Converter)<br />

3UF7112, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9<br />

C.3.3 Current/Voltage Measuring Module (Through-Hole Converter)<br />

3UF7113-1AA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10<br />

C.3.4 Current/Voltage Measuring Module (Bus Connection)<br />

3UF7113-1BA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11<br />

C.3.5 Current/Voltage Measuring Module (Bus Connection)<br />

3UF7114, 63 A to 630 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12<br />

C.4 3UF7200 and 3UF7210 Operator Panels . . . . . . . . . . . . . . . . . . . . . C-13<br />

C.4.1 3UF7200 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13<br />

C.4.2 3UF7200 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13<br />

C.5 Expansion Modules / Decoupling Module . . . . . . . . . . . . . . . . . . . . C-14<br />

C.6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15<br />

C.6.1 Door Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15<br />

C.6.2 Operator Panel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

vi GWA 4NEB 631 6050-22 DS 02


Table Of Contents<br />

D Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1<br />

D.1 Common Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2<br />

D.2 Technical Data of the Basic Units . . . . . . . . . . . . . . . . . . . . . . . . . D-3<br />

D.3 Technical Data of the Current Measuring Modules or<br />

Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . D-5<br />

D.4 Technical Data of the Decoupling Module . . . . . . . . . . . . . . . . . . . . D-7<br />

D.5 Technical Data of the Expansion Modules. . . . . . . . . . . . . . . . . . . . D-8<br />

D.5.1 Technical Data of the Digital Modules . . . . . . . . . . . . . . . . . . . . . . D-8<br />

D.5.2 Technical Data of the Analog Module. . . . . . . . . . . . . . . . . . . . . . . D-9<br />

D.5.3 Technical Data of the Earth-Fault Module . . . . . . . . . . . . . . . . . . . . D-10<br />

D.5.4 Technical Data of the Temperature Module . . . . . . . . . . . . . . . . . . . D-10<br />

D.6 Technical Data of the Operator Panels . . . . . . . . . . . . . . . . . . . . . . D-12<br />

D.6.1 Technical Data of the Operator Panel . . . . . . . . . . . . . . . . . . . . . . . D-12<br />

D.6.2 Technical Data of the Operator Panel with Display . . . . . . . . . . . . . . . D-12<br />

D.7 Short-Circuit Protection with Fuses for Motor Feeders<br />

for Short-Circuit Currents up to 50 kA and 690 V . . . . . . . . . . . . . . . D-14<br />

D.8 Typical Response Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-15<br />

D.8.1 <strong>SIMOCODE</strong> <strong>pro</strong> C device series . . . . . . . . . . . . . . . . . . . . . . . . . D-15<br />

D.8.2 <strong>SIMOCODE</strong> <strong>pro</strong> V 1) device range . . . . . . . . . . . . . . . . . . . . . . . . D-15<br />

E Example Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1<br />

E.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2<br />

E.2 "Overload Relay" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . E-3<br />

E.2.1 "Overload Relay" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . E-4<br />

E.2.2 "Overload Relay" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . E-5<br />

E.3 "Direct Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . E-6<br />

E.3.1 "Direct Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . E-6<br />

E.3.2 "Direct Starter" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . E-7<br />

E.4 "Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . E-8<br />

E.4.1 "Reversing Starter" Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . E-8<br />

E.4.2 "Reversing Starter" Function Circuit Diagram . . . . . . . . . . . . . . . . . . E-9<br />

E.5 "Molded Case Circuit Breaker (MCCB) 3VL" Example Circuit. . . . . . . . . E-10<br />

E.5.1 "Molded Case Circuit Breaker (MCCB) 3VL" Circuit Diagram . . . . . . . . . E-10<br />

E.5.2 "Molded Case Circuit Breaker (MCCB) 3VL" Function Circuit Diagram . . . E-11<br />

E.6 "Star-Delta Starter" Example Circuit. . . . . . . . . . . . . . . . . . . . . . . . E-12<br />

E.6.1 "Star-Delta Starter" Circuit Diagram (Current Measuring in Delta) . . . . . . E-12<br />

E.6.2 "Star-Delta Starter" Function Circuit Diagram<br />

(Current Measuring in Delta). . . . . . . . . . . . . . . . . . . . . . . . . . . . E-13<br />

E.6.3 "Star-Delta Starter" Circuit Diagram<br />

(Current Measuring in Incoming Cable) . . . . . . . . . . . . . . . . . . . . . E-14<br />

E.6.4 "Star-Delta Starter" Function Circuit Diagram<br />

(Current Measuring in Incoming Cable) . . . . . . . . . . . . . . . . . . . . . E-15<br />

E.7 "Star-Delta Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . E-16<br />

E.7.1 "Star-Delta Reversing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . E-16<br />

E.7.2 "Star-Delta Reversing Starter" Function Circuit Diagram . . . . . . . . . . . E-17<br />

E.8 "Dahlander" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18<br />

E.8.1 "Dahlander" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18<br />

E.8.2 "Dahlander" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . E-19<br />

E.9 "Dahlander Reversing Starter" Example Circuit . . . . . . . . . . . . . . . . . E-20<br />

E.9.1 "Dahlander Reversing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . E-20<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 vii


Table Of Contents<br />

E.9.2 "Dahlander Reversing Starter" Function Circuit Diagram . . . . . . . . . . . E-21<br />

E.10 "Pole-Changing Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . E-23<br />

E.10.1 "Pole-Changing Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-24<br />

E.10.2 "Pole-Changing Starter" Function Circuit Diagram . . . . . . . . . . . . . . . E-25<br />

E.11 "Pole-Changing Reversing Starter" Example Circuit . . . . . . . . . . . . . . E-26<br />

E.11.1 "Pole-Changing Reversing Starter" Circuit Diagram. . . . . . . . . . . . . . . E-26<br />

E.11.2 "Pole-Changing Reversing Starter" Function Circuit Diagram . . . . . . . . . E-27<br />

E.12 "Solenoid Valve" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . E-29<br />

E.12.1 "Solenoid Valve" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . E-30<br />

E.12.2 "Solenoid Valve" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . E-31<br />

E.13 "Positioner" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32<br />

E.13.1 "Positioner 1" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32<br />

E.13.2 "Positioner 1" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-33<br />

E.13.3 "Positioner 2" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34<br />

E.13.4 "Positioner 2" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-35<br />

E.13.5 "Positioner 3" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36<br />

E.13.6 "Positioner 3" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-37<br />

E.13.7 "Positioner 4" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-38<br />

E.13.8 "Positioner 4" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-39<br />

E.13.9 "Positioner 5" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-40<br />

E.13.10 "Positioner 5" Function Circuit Diagram . . . . . . . . . . . . . . . . . . . . . E-41<br />

E.14 "Soft Starter" Example Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42<br />

E.14.1 "Soft Starter" Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42<br />

E.14.2 "Soft Starter" Function Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . E-44<br />

E.15 "Soft Starter with Reversing Contactor" Example Circuit . . . . . . . . . . . E-45<br />

E.15.1 "Soft Starter with Reversing Contactor" Circuit Diagram . . . . . . . . . . . E-46<br />

E.15.2 "Soft Starter with Reversing Contactor" Function Circuit Diagram . . . . . E-48<br />

E.16 Safety-Oriented Tripping with Emergency STOP . . . . . . . . . . . . . . . . E-49<br />

E.16.1 Direct Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50<br />

E.16.2 Direct Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-52<br />

E.16.3 Reversing Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-54<br />

E.16.4 Reversing Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-56<br />

E.16.5 Star-Delta Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . E-58<br />

E.16.6 Pole-Changing Starter, Category 2 . . . . . . . . . . . . . . . . . . . . . . . . E-60<br />

E.16.7 Pole-Changing Starter, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . E-62<br />

E.16.8 Dahlander, Category 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-64<br />

F Safety and Commissioning Information for EEx Areas . . . . . . . . . . F-1<br />

F.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2<br />

F.2 Set-up and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3<br />

F.2.1 Setting the Rated Motor Current . . . . . . . . . . . . . . . . . . . . . . . . . F-3<br />

F.2.2 <strong>SIMOCODE</strong> <strong>pro</strong> with thermistor input . . . . . . . . . . . . . . . . . . . . . . F-5<br />

F.2.3 Sensor Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6<br />

F.2.4 Short-Circuit Protection according to IEC 60947-4-1,<br />

Type of Coordination 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6<br />

F.2.5 Cable Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7<br />

F.2.6 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7<br />

F.2.7 Further Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9<br />

F.2.8 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9<br />

F.3 Maintenance and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9<br />

F.4 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

viii GWA 4NEB 631 6050-22 DS 02


Table Of Contents<br />

F.5 Further Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-10<br />

Index<br />

List of Abbreviations<br />

Glossary<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 ix


Table Of Contents<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

x GWA 4NEB 631 6050-22 DS 02


Important Information<br />

Purpose of this manual<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> system manual describes in detail the motor<br />

management system and its functions. It contains information about<br />

configuring, commissioning, service and maintenance. The user is<br />

introduced to the system quickly and practically using a typical reversing<br />

starter application as an example.<br />

In addition to <strong>pro</strong>viding assistance for troubleshooting and fault elimination,<br />

this manual also contains information of special importance to service and<br />

maintenance personnel.<br />

To assist in configuration, this manual also contains circuit diagrams,<br />

dimension drawings and technical data of system components.<br />

Required basic knowledge<br />

Topics<br />

To understand this manual you will require basic knowledge of low-voltage<br />

controls and distribution, digital circuit engineering and automation<br />

technology.<br />

This manual consists of instructional chapters for reference purposes. The<br />

following table lists the most relevant topics. Topics with a gray background<br />

correspond largely with the contents of the "<strong>SIMOCODE</strong> ES"<br />

parameterization and service software:<br />

Topic Target group<br />

<strong>System</strong> Description Configurators, planners<br />

Short Instructions for Configuring a Configurators, planners, technicians,<br />

Reversing Starter<br />

commissioners<br />

Motor Protection Configurators, commissioners<br />

Motor Control Configurators, PLC <strong>pro</strong>grammers<br />

Monitoring Functions Configurators, <strong>pro</strong>grammers,<br />

commissioners, service personnel<br />

Outputs Configurators, planners, <strong>pro</strong>grammers<br />

Inputs Configurators, planners, <strong>pro</strong>grammers<br />

Analog Value Recording Configurators, <strong>pro</strong>grammers,<br />

commissioners, service personnel<br />

3UF50 Compatibility Mode Configurators, PLC <strong>pro</strong>grammers<br />

Standard Functions Configurators, <strong>pro</strong>grammers<br />

Logic Modules Configurators, <strong>pro</strong>grammers<br />

Communication Configurators, PLC <strong>pro</strong>grammers<br />

Mounting, Wiring and Interfaces Mechanics, electricians, maintenance and<br />

service personnel<br />

Commissioning and Servicing Commissioners, electricians, maintenance<br />

and service personnel<br />

Alarm, Faults and <strong>System</strong> Messages Commissioners, maintenance and service<br />

personnel, configurators, PLC<br />

<strong>pro</strong>grammers<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 xi


Important Information<br />

Scope of Application<br />

This manual is applicable to the listed <strong>SIMOCODE</strong> <strong>pro</strong> system components.<br />

It contains a description of the components applicable at the time of printing<br />

the document. We reserve the right to include updated information about<br />

new components or new versions of components in a <strong>pro</strong>duct information.<br />

Further documentation<br />

• Please read the operating instructions of the respective components.<br />

In addition to this system manual, the manual of the deployed DP master will<br />

also be required.<br />

Definitions<br />

When "<strong>SIMOCODE</strong> <strong>pro</strong>" is referred to, both the "<strong>SIMOCODE</strong> <strong>pro</strong> C" and the<br />

"<strong>SIMOCODE</strong> <strong>pro</strong> V" series are meant.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> response tables<br />

Specific responses (Disabled, Signalling, Warning, Tripping) can be<br />

parameterized for various <strong>SIMOCODE</strong> <strong>pro</strong> functions. These are always<br />

displayed in tabular form:<br />

"X" = Applicable<br />

"-" = Not applicable<br />

Preset values are underlined.<br />

Response Function 1 Function 2 Function 3<br />

Switch off - X X<br />

Warning X X -<br />

Signalling X X -<br />

Deactivated X X X<br />

Delay 0 - 25.5 s - -<br />

Short description of the responses:<br />

Switch off: The contactor controls QE* are switched off. An error message is<br />

generated which is available as diagnosis via PROFIBUS DP. The error<br />

message and the device-internal signal remain on until the ap<strong>pro</strong>priate<br />

amount of time has elapsed or the cause of the error has been eliminated and<br />

acknowledged.<br />

Warning: In addition to the device-internal signal, a warning signal is<br />

generated that is available as diagnosis via PROFIBUS DP.<br />

Signalling: Only a device-internal signal is generated, which can be further<br />

<strong>pro</strong>cessed as required.<br />

Deactivated: The ap<strong>pro</strong>priate function is switched off, no signals are<br />

generated.<br />

A delay time can also be set for specific responses.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

xii GWA 4NEB 631 6050-22 DS 02


Correction sheet<br />

Important Information<br />

A correction sheet is included at the end of this manual. Please use it to<br />

enter suggestions for im<strong>pro</strong>vements, additions and corrections and send it<br />

back to us. This will help us to im<strong>pro</strong>ve the next edition.<br />

Disclaimer<br />

The <strong>pro</strong>ducts described here have been developed to carry out safety<br />

oriented functions as part of a complete plant or machine. In general, a<br />

complete safety system consists of sensors, evaluation units, signalling<br />

devices and methods for safe switching off. The manufacturer is responsible<br />

for ensuring safe functioning of the complete plant or machine.<br />

Siemens AG, its subsidiaries and associated companies (herein referred to<br />

as "Siemens") are not in a position to guarantee every characteristic of a<br />

complete plant or machine not designed by Siemens.<br />

Siemens also denies all responsibility for any recommendations that are<br />

made or implied in the following description. No new guarantee, warranty or<br />

liability above those standard to Siemens can be derived from the following<br />

description.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 xiii


Important Information<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

xiv GWA 4NEB 631 6050-22 DS 02


<strong>System</strong> Description 1<br />

In this chapter<br />

Target groups<br />

In this chapter you will find an introduction and general information about<br />

the <strong>SIMOCODE</strong> <strong>pro</strong> system including e.g.<br />

Characteristics of both the <strong>SIMOCODE</strong> <strong>pro</strong> C and the <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

device series<br />

Simplification of <strong>SIMOCODE</strong> <strong>pro</strong> circuits<br />

Overview of functions<br />

An overview of system components.<br />

Necessary knowledge<br />

This chapter is intended for the following target groups:<br />

Planners and configurators<br />

People who are now using <strong>SIMOCODE</strong> DP but wish to use <strong>SIMOCODE</strong> <strong>pro</strong><br />

as a replacement or additional system in the future<br />

Optional for commissioners, maintenance and service personnel as additional<br />

information "about <strong>SIMOCODE</strong> <strong>pro</strong>"<br />

<strong>System</strong> integrators / <strong>pro</strong>cess technology.<br />

You will require the following knowledge:<br />

Basic knowledge about load feeders<br />

Basic knowledge about motor <strong>pro</strong>tection<br />

Basic knowledge of control engineering<br />

Basic knowledge of industrial bus technology.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-1


<strong>System</strong> Description<br />

1.1 Introduction<br />

Description<br />

Device series<br />

<strong>SIMOCODE</strong> <strong>pro</strong> (SIRIUS Motor Management and Control Devices) is a<br />

system of motor management and control devices with a PROFIBUS DP<br />

interface. <strong>SIMOCODE</strong> <strong>pro</strong> is a further development of the <strong>SIMOCODE</strong> DP<br />

system.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> is a flexible, modular motor management system<br />

combining all functions necessary for a motor feeder. Only the switching<br />

and short-circuit <strong>pro</strong>tection mechanisms of the main circuit (contactors,<br />

circuit breakers, fuses) are additionally needed. <strong>SIMOCODE</strong> <strong>pro</strong> replaces<br />

large sections of the control circuit and also automatically implements all<br />

necessary interlockings. It <strong>pro</strong>vides a considerable amount of operating-,<br />

service and diagnostic data, thus increasing the outward transparency of<br />

the motor feeder. It completely integrates the motor feeder into a main<br />

automation system, via PROFIBUS DP.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can be subdivided into two device series:<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C - a compact system for direct and reversing starters<br />

and<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V - a variable system, which also offers numerous additional<br />

functions in addition to all of the <strong>SIMOCODE</strong> <strong>pro</strong> C functions.<br />

Additional control <strong>pro</strong>grams are integrated in <strong>SIMOCODE</strong> <strong>pro</strong> V for star-delta<br />

starters, Dahlanders, pole-changing starters, soft starters - each also in<br />

combination with reversal of the direction of rotation, as well as valves and<br />

positioners. <strong>SIMOCODE</strong> <strong>pro</strong> V is also particularly versatile. Its functionality can<br />

be extended, if required, for example<br />

– the number and type of binary inputs and outputs can be increased in stages<br />

and adapted<br />

– a current/voltage measuring module can be used for additional voltage<br />

measurement and for monitoring power-related measured values (power<br />

management)<br />

– a temperature module enables the evaluation of several analog temperature<br />

sensors<br />

– An earth-fault detection system can be integrated together with a summation<br />

current transformer<br />

– an analog module extends the system by additional analog inputs and<br />

outputs, for example, for fill-level or flow-rate monitoring.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C is upwards-compatible with <strong>SIMOCODE</strong> <strong>pro</strong> V. This<br />

means both ranges can be used simultaneously in your plant according to<br />

requirements.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-2 GWA 4NEB 631 6050-22 DS 02


Independent operation<br />

Typical configuration<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C and <strong>pro</strong> V <strong>pro</strong>tect and control the motor feeder<br />

independently of the automation system. Even if the automation system<br />

(PLC) fails, or if communication is disrupted, the motor feeder remains fully<br />

<strong>pro</strong>tected and controllable. <strong>SIMOCODE</strong> <strong>pro</strong> can be used without being<br />

connected to PROFIBUS DP. This can easily be connected later, if required.<br />

The following schematic shows a typical <strong>SIMOCODE</strong> <strong>pro</strong> C and<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V hardware configuration:<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C<br />

Current measuring<br />

module (IM)<br />

Fig. 1-1: Typical <strong>SIMOCODE</strong> <strong>pro</strong> hardware configurations<br />

Basic unit (BU1)<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V Basic unit (BU2)<br />

Current/voltage<br />

measuring module (UM)<br />

Operator panel (OP)<br />

Digital module (DM)<br />

Analog module (AM)<br />

Additional optional expansions are possible<br />

<strong>System</strong> components: See Chapter 1.7 "Description of <strong>System</strong> Components".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-3<br />

UF-01129<br />

Operator panel (OP)<br />

UF-01130


<strong>System</strong> Description<br />

1.2 Simplifying <strong>SIMOCODE</strong> <strong>pro</strong> Configuration<br />

Conventional configuration without <strong>SIMOCODE</strong> <strong>pro</strong><br />

Individual components are used for the entire control, monitoring and signal<br />

pre-<strong>pro</strong>cessing. The following components are to be used and the following<br />

wiring is to be carried out:<br />

Insertion and wiring of overload relays, thermistor evaluation devices, current<br />

transformers and analog/digital converters<br />

Wiring of the control circuit<br />

Connection of start/stop control devices<br />

The contactor must be brought into locking mode via the auxiliary switches<br />

Wiring of the interlocks.<br />

The following figure illustrates the conventional configuration of a direct<br />

starter:<br />

3/N/PE ~ 50/60 Hz 400/230 V1L1<br />

L1<br />

L2<br />

-F4<br />

L3<br />

N<br />

PE<br />

-Q1<br />

PE<br />

Q1<br />

- K1<br />

- F2<br />

1 3 5<br />

2 4 6<br />

1 3 5<br />

2 4 6<br />

-F2-<br />

-K11<br />

<strong>Manual</strong><br />

-K1<br />

-F3<br />

-X1<br />

1 3 5<br />

-X2<br />

Local stop<br />

2 4 6<br />

S1<br />

Local start<br />

U V W<br />

2<br />

4 A - 20 mA S2<br />

M<br />

3~<br />

ϑ 1<br />

1N<br />

-K1<br />

Auto<br />

PLC<br />

Start/stop<br />

-K12<br />

-X3 -F3<br />

Thermistor<br />

evaluation<br />

Fig. 1-2: Conventional configuration of a motor feeder (direct starter)<br />

1<br />

-K1 -K1 -F2 -F3<br />

Switchgear<br />

Control<br />

commands<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-4 GWA 4NEB 631 6050-22 DS 02<br />

ON<br />

OFF<br />

Feedback<br />

Overload<br />

Automation level / I/O module<br />

Thermistor<br />

-Q1 open<br />

-Q1<br />

Current<br />

D<br />

A<br />

<strong>Manual</strong>/automatic<br />

-K11 -K12<br />

2<br />

N<br />

ON/OFF


Configuration with <strong>SIMOCODE</strong> <strong>pro</strong><br />

<strong>System</strong> Description<br />

Only <strong>SIMOCODE</strong> <strong>pro</strong> is used for the entire control, monitoring and signal<br />

pre-<strong>pro</strong>cessing.<br />

This has the following advantages:<br />

Additional overload relays, thermistor evaluation devices, current<br />

transformers and analog/digital converters are not necessary<br />

The wiring of the control circuit (interlocking) is simplified<br />

The start and stop switches are wired directly to the inputs of the basic unit<br />

The contactor coil is activated via the output of the basic unit. An auxiliary<br />

contact for locking is not required.<br />

The following figure illustrates configuration with <strong>SIMOCODE</strong> <strong>pro</strong>:<br />

3/N/PE ~ 50/60 Hz 400/230 V<br />

L1<br />

L2<br />

L3<br />

N<br />

PE<br />

Q1<br />

- K1<br />

1 3 5<br />

2 4 6<br />

1 3 5<br />

2 4 6<br />

PE U V W<br />

M<br />

3~<br />

J<br />

Current measuring<br />

module (IM)<br />

T1<br />

Thermistor<br />

T2<br />

L+<br />

L1/L+<br />

Fig. 1-3: Configuration of a load feeder (direct starter) with <strong>SIMOCODE</strong> <strong>pro</strong><br />

F11<br />

A2 A1<br />

N/L–<br />

T1 T2<br />

PROFIBUS DP<br />

Control station<br />

Local control station [LC]<br />

S0 S1<br />

IN1 IN2 24 V<br />

Basic unit (BU)<br />

OUT 1 1<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-5<br />

K1


<strong>System</strong> Description<br />

1.3 Application Example<br />

Description<br />

Controlling the pump<br />

Schematic<br />

3/N/PE ~ 50/60 Hz 400/230 V<br />

L1<br />

L2<br />

L3<br />

N<br />

PE<br />

Q1<br />

- K1<br />

1 3 5<br />

2 4 6<br />

1 3 5<br />

2 4 6<br />

Pump<br />

PE U V W<br />

M<br />

3~<br />

ϑ<br />

The fill level of a liquid container is being monitored. A pump keeps the<br />

liquid level (reference value) almost constant by pumping more liquid into<br />

the container. The fill level (actual value) is measured by the fill-level<br />

indicator and outputted as an analog signal. When the fill level sinks below a<br />

specific level, the pump is switched on by <strong>SIMOCODE</strong> <strong>pro</strong>. Liquid is<br />

pumped in until the reference value is reattained. The pump is then<br />

switched off.<br />

The pump can be controlled as follows:<br />

Locally: local control station [LC] for manual switching on and off (by visual<br />

contact)<br />

LC in the switchgear cabinet door: Control station operator panel [OP] for<br />

switching on and off manually<br />

At automation level: Control station PLC/PCS [DP] for remote-controlled<br />

switching on and off (automatic operation) via PROFIBUS DP<br />

Via <strong>SIMOCODE</strong> <strong>pro</strong>: Via local mode fill level monitoring and/or limit value<br />

monitoring.<br />

Current measuring<br />

module (IM)<br />

<strong>System</strong><br />

interface<br />

T1<br />

Thermistor<br />

T2<br />

L1/L+<br />

Fig. 1-4: Schematic of a typical application example<br />

F11<br />

Connecting cable<br />

N/L–<br />

A2 A1<br />

T1 T2<br />

S0 S1<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-6 GWA 4NEB 631 6050-22 DS 02<br />

K1<br />

PROFIBUS DP<br />

Control station<br />

Local control station [LC]<br />

IN1 IN2 24 V<br />

Basic unit (BU 2)<br />

OUT 1 1<br />

PLC/PCS<br />

In+ In–<br />

Analog module(AM)<br />

Out+ Out–<br />

Optional:<br />

laptop with<br />

<strong>SIMOCODE</strong> ES<br />

Control station<br />

PLC/PCS [DP]<br />

Fill-level indicator<br />

Liquid container<br />

Control station<br />

Operator panel<br />

Display<br />

Motor current<br />

(unit: % of Is)<br />

L+<br />

L–


Recording, displaying and evaluating measured values<br />

<strong>System</strong> Description<br />

The following measured values are required for monitoring the <strong>pro</strong>cess:<br />

The pump motor current, which is measured by the current measuring<br />

module<br />

The analog value of the fill-level indicator, which is measured by the analog<br />

module.<br />

The measured values are evaluated directly by <strong>SIMOCODE</strong> <strong>pro</strong> and/or<br />

transferred via PROFIBUS DP to the PLC/PCS.<br />

Any measured value can be outputted via the analog module, e.g. the<br />

effective motor current on a connected pointer instrument.<br />

Optionally, a laptop, for example, can be connected to the operator panel<br />

with the <strong>SIMOCODE</strong> ES software so that further <strong>pro</strong>cess data can be locally<br />

evaluated.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-7


<strong>System</strong> Description<br />

1.4 Check List for Selecting a Device Series<br />

The following check list should help you decide upon the optimum device<br />

series for your requirements:<br />

Requirements <strong>pro</strong> C<br />

(BU1)<br />

Standard motor feeders (4 inputs, 3 outputs)<br />

with control functions for direct starters,<br />

reversing starters, intelligent overload relays<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

(BU2)<br />

✓ ✓<br />

Monitoring of stalled rotor, unbalance, phase<br />

failure ✓ ✓<br />

Current measuring, current limit monitoring,<br />

overload <strong>pro</strong>tection ✓ ✓<br />

Earth-fault monitoring via the current<br />

measuring module (internal) ✓ ✓<br />

Thermistor motor <strong>pro</strong>tection with PTC (binary)<br />

Motor feeder with control function:<br />

Star-delta starters, Dahlanders, pole-changing<br />

starters, soft starters – each also possible in<br />

combination with reversal of the direction of<br />

rotation –, solenoid valves, positioners<br />

Measuring, <strong>pro</strong>cessing and outputting analog<br />

values e.g. flow rate, fill level, etc.<br />

(if necessary via an analog module)<br />

✓ ✓<br />

— ✓<br />

— ✓<br />

Current measurement and voltage<br />

measurement — ✓<br />

Voltage monitoring for undervoltage<br />

Power management, implementing power<br />

considerations (power, cos phi), power<br />

monitoring<br />

Footnote<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-8 GWA 4NEB 631 6050-22 DS 02<br />

1)<br />

1)<br />

1)<br />

1)<br />

1)<br />

2)<br />

3)<br />

— ✓ 3)<br />

— ✓ 3)<br />

More than 4 binary inputs required (maximum<br />

12) — ✓ 2)<br />

Table 1-1: Check list for selecting a device series<br />

1) Via current measuring module<br />

2) With expansion modules<br />

3) Via current/voltage measuring modules


More than 3 relay outputs required (maximum<br />

7) — ✓<br />

Earth-fault monitoring with external<br />

summation current transformer via the earthfault<br />

module<br />

— ✓<br />

Binary inputs for 110 - 240 V AC/DC<br />

(max. 8) — ✓<br />

Bistable relay outputs (max. 4)<br />

Requirements <strong>pro</strong> C<br />

(BU1)<br />

— ✓<br />

Analog temperature monitoring with NTC,<br />

PT100, PT1000 and KTY 83/84 sensor types — ✓<br />

Table 1-1: Check list for selecting a device series (Cont.)<br />

1) Via current measuring module<br />

2) With expansion modules<br />

3) Via current/voltage measuring modules<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

(BU2)<br />

Footnote<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-9<br />

2)<br />

2)<br />

2)<br />

2)<br />

2)


<strong>System</strong> Description<br />

1.5 Overview of Functions<br />

1.5.1 Protection functions<br />

Detailed description: See Chapter 3 "Motor Protection".<br />

Electronic overload <strong>pro</strong>tection<br />

Stalled rotor<br />

The basic unit has several <strong>pro</strong>tection mechanisms for current-dependent<br />

motor <strong>pro</strong>tection:<br />

Overload <strong>pro</strong>tection<br />

Phase unbalance<br />

Phase Failure.<br />

Thermistor <strong>pro</strong>tection<br />

See Chapter 3 "Motor Protection".<br />

The basic units (BU1 and BU2) enable connection of thermistor sensors<br />

(binary PTC) for monitoring motor temperature.<br />

1.5.2 Monitoring functions<br />

Earth-fault monitoring<br />

Detailed description: See Chapter 5 "Monitoring Functions".<br />

Basic units have<br />

Monitoring current limits<br />

Internal earth-fault monitoring:<br />

For motors with a 3-cable connection, the basic unit calculates a possible<br />

fault current/earth-fault current from the total current via a current measuring<br />

module or a current/voltage measuring module. Internal earth-fault<br />

monitoring is only possible for motors with a 3-phase connection in networks<br />

that are either grounded directly or grounded with low impedance.<br />

External earth-fault monitoring by <strong>SIMOCODE</strong> <strong>pro</strong> V 1) 5) :<br />

In the case of networks that are grounded with a higher impedance, it may be<br />

necessary to set up the earth-fault monitoring for smaller earth-fault currents<br />

using a summation current transformer instead of carrying out internal earthfault<br />

monitoring via a current measuring module or a current/voltage<br />

measuring module. A maximum of one earth-fault module can be used to<br />

create an additional input on basic unit 2 to connect a 3UL22 summation<br />

current transformer. Rated fault currents of 0.3 A/ 0.5 A/ 1 A can be evaluated<br />

with the summation current transformer.<br />

Current limit monitoring facilitates <strong>pro</strong>cess monitoring. Thus, impending<br />

irregularities in the system can be detected in good time: Exceeding of a<br />

current limit that is still below the overload limit can, for example, indicate a<br />

dirty filter on a pump, or an increasingly sluggish motor bearing. Dropping<br />

below a current limit can be the first sign of a worn-out drive motor belt.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-10 GWA 4NEB 631 6050-22 DS 02


Voltage monitoring 2)<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V allows voltage monitoring of a three-phase current<br />

network or a one-phase network for undervoltage or further availability:<br />

Monitoring for undervoltage:<br />

Two-phase monitoring for freely-selectable limits. The <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

response can be freely parameterized upon reaching a particular pre-warning<br />

or trip level.<br />

Monitoring for further availability:<br />

Even when the motor is switched off, <strong>SIMOCODE</strong> <strong>pro</strong> can display the further<br />

availability of the feeder by measuring the voltage directly at the circuit<br />

breaker or fuses.<br />

Temperature monitoring<br />

1) 3)<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> V temperature module allows analog temperature<br />

monitoring of, for example, the motor windings or the bearings of up to 3<br />

sensor measuring circuits.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V supports two-phase monitoring of overtemperature for<br />

freely-selectable limits. The <strong>SIMOCODE</strong> <strong>pro</strong> response can be freely<br />

parameterized and delayed upon reaching a pre-warning or trip level.<br />

Temperature monitoring takes into account the highest temperature of all<br />

the sensor measuring circuits in use.<br />

Active power monitoring 2)<br />

Cos phi monitoring 2)<br />

The active power curve of a motor reflects its actual load. Excess load<br />

results in increased wear of the motor and, thus, may lead to premature<br />

motor failure. Insufficient active power can, for example, be a sign of nonload<br />

motor operation.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V allows two-phase active power monitoring for freelyselectable<br />

upper and lower limits. The <strong>SIMOCODE</strong> <strong>pro</strong> V response can be<br />

freely parameterized and delayed upon reaching a pre-warning or trip level.<br />

The power factor fluctuates more than either the motor current or the active<br />

power does, particularly in the low-end performance area of a motor.<br />

Therefore, power factor monitoring is particularly suitable for distinguishing<br />

between non-load operation and faults, e.g. a broken drive belt or drive<br />

shaft.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V enables two-phase monitoring of cos phi undershooting<br />

for freely-selectable limits. The <strong>SIMOCODE</strong> <strong>pro</strong> V response can be freely<br />

parameterized and delayed upon reaching a pre-warning or trip level.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-11


<strong>System</strong> Description<br />

Monitoring operating hours, motor stop time and number of starts<br />

In order to avoid plant downtimes due to failed motors that were either<br />

running too long (wear) or stopped for too long, both <strong>SIMOCODE</strong> <strong>pro</strong> C and<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V can monitor operating hours and motor stop times.<br />

For example, if an adjustable limit value is exceeded, a signal indicating that<br />

the relevant motor requires maintenance or replacement can be generated.<br />

After replacing the motor, the operating hours and motor stop times can be<br />

reset.<br />

In order to avoid excessive thermal strain and premature aging on a motor,<br />

the number of motor starts in a selected time frame can be limited. The<br />

limited number of possible starts can be indicated by pre-warnings.<br />

Monitoring additional <strong>pro</strong>cess variables via the analog module<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V allows measuring and monitoring of any other <strong>pro</strong>cess<br />

variables via the analog module.<br />

For example, the fill level can be monitored to <strong>pro</strong>tect a pump against dry<br />

operation, or a differential pressure transducer can be used to monitor the<br />

degree of pollution in a filter. If the fill level undershoots a specified level,<br />

the pump can be switched off and, if a specific differential pressure value is<br />

exceeded, the filter is to be cleaned.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V supports two-phase monitoring of the corresponding<br />

<strong>pro</strong>cess variables for freely-selectable upper and lower limits. The<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V response can be freely parameterized and delayed upon<br />

reaching a pre-warning or trip level.<br />

Phase sequence identification 2)<br />

<strong>SIMOCODE</strong> <strong>pro</strong> allows the direction of rotation of a motor to be determined<br />

by identification of the phase sequence. If the direction of rotation is wrong,<br />

a signal can be generated or the motor switched off.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-12 GWA 4NEB 631 6050-22 DS 02<br />

1) 4)<br />

Monitoring any measured values using unrestricted limit monitors 1)<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can monitor every measured value in the system for<br />

undershooting or overshooting a set threshold value by means of<br />

unrestricted limit monitors.<br />

See Chapter 11.11 "Limit Monitor".<br />

1) When using basic unit 2<br />

2) When using basic unit 2 with current/voltage measuring module<br />

3) Additional temperature module required<br />

4) Additional analog module required<br />

5) Additional earth-fault module and summation current transformer required.


1.5.3 Control Functions<br />

<strong>System</strong> Description<br />

Depending on the device series, the following parameterizable control<br />

functions are available:<br />

Control function <strong>pro</strong> C<br />

(BU1)<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

(BU2)<br />

Overload relay ✓ ✓<br />

Direct starter ✓ ✓<br />

Reversing starter ✓ ✓<br />

Circuit breaker (MCCB) ✓ ✓<br />

Star-delta starters,<br />

combinable with reversal of the direction of<br />

rotation<br />

— ✓<br />

Dahlanders,<br />

combinable with reversal of the direction of<br />

rotation<br />

— ✓<br />

Pole-changing starters<br />

combinable with reversal of the direction of<br />

rotation<br />

— ✓<br />

Solenoid valve — ✓<br />

Positioner — ✓<br />

Soft starters,<br />

combinable with reversal of the direction of<br />

rotation<br />

— ✓<br />

Table 1-2: Control functions<br />

1) Due to additional requirements (e.g. power measuring), it may be necessary<br />

to select the BU2 device version.<br />

All the necessary <strong>pro</strong>tection functions and interlocks are already available<br />

and can be flexibly adapted and expanded.<br />

For a detailed description of the individual control functions:<br />

See Chapter 4 "Motor Control".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-13<br />

1)<br />

1)<br />

1)<br />

1)


<strong>System</strong> Description<br />

1.5.4 Communication<br />

PROFIBUS DP<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has an integrated PROFIBUS DP interface (SUB-D socket or<br />

terminal connection on the basic units).<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supports, for example, the following services:<br />

Detailed description: See Chapter 12 "Communication".<br />

1.5.5 Standard Functions<br />

Standard functions are predefined functions that can be easily activated,<br />

e.g. time-staggered restart of the drives after a power failure.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has the following standard functions:<br />

Table 1-4: Standard functions<br />

Detailed description: See Chapter 10 "Standard Functions".<br />

<strong>SIMOCODE</strong><br />

Service <strong>pro</strong> C (BU1) <strong>pro</strong> V (BU2)<br />

Baud rates up to 12 MBit/s ✓ ✓<br />

Automatic baud rate recognition ✓ ✓<br />

Cyclic services (DPV0) and<br />

acyclic services (DPV1)<br />

✓ ✓<br />

Operation as DPV1 slave downstream from the<br />

Y link<br />

✓ ✓<br />

Alarms according to DPV1 ✓ ✓<br />

Time synchronization via PROFIBUS DP — ✓<br />

3UF50 Compatibility mode — ✓<br />

Table 1-3: PROFIBUS DP services<br />

<strong>SIMOCODE</strong><br />

Standard function <strong>pro</strong> C (BU1) <strong>pro</strong> V (BU2)<br />

Number<br />

Number<br />

Test 2 2<br />

Reset 3 3<br />

Test position feedback (TPF) 1 1<br />

External fault 4 6<br />

Operational <strong>pro</strong>tection OFF (OPO) — 1<br />

Power failure monitoring (UVO) — 1<br />

Emergency start 1 1<br />

Watchdog (PLC/PCS Monitoring) 1 1<br />

Timestamping — 1<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-14 GWA 4NEB 631 6050-22 DS 02


<strong>System</strong> Description<br />

1.5.6 Additional Signal Processing with Freely-Programmable Logic Modules<br />

If you need any other additional functions for your application, you can use<br />

the freely-<strong>pro</strong>grammable logic modules. These can be used, for example, to<br />

implement logical functions, time relay functions and counter functions.<br />

Furthermore, limit monitors can monitor any value in <strong>SIMOCODE</strong> <strong>pro</strong> for<br />

undershooting or overshooting of a freely selected limit.<br />

Depending on the device series, the system offers several, freelyparameterizable<br />

logic modules:<br />

Logic module <strong>pro</strong> C (BU1)<br />

1) Only for basic unit 2 from <strong>pro</strong>duct version *E<strong>03</strong>*<br />

Detailed description: See Chapter 11 "Logic Modules".<br />

Number<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V (BU2)<br />

Number<br />

Truth tables 3 inputs / 1 output 3 6<br />

Truth tables 2 inputs / 1 output — 2<br />

Truth tables 5 inputs / 2 outputs — 1<br />

Timer 2 4<br />

Counter 2 4<br />

Signal conditionings 2 4<br />

Non-volatile elements 2 4<br />

Flashing 3 3<br />

Flickering 3 3<br />

Limit monitor — 4<br />

Calculation module (calculator) 1)<br />

Table 1-5: Freely-<strong>pro</strong>grammable logic modules<br />

— 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-15


<strong>System</strong> Description<br />

1.5.7 Operating, Service and Diagnostic Data<br />

Operating data<br />

Service data<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supplies a large amount of detailed operating, service and<br />

diagnostic data:<br />

Motor switching state (ON, OFF, LEFT, RIGHT, SLOW, QUICK), derived from<br />

the current flow in the main circuit; thus, feedback via auxiliary contacts of<br />

circuit breakers and contactors is not necessary<br />

Current in phases 1, 2 and 3 and maximum current in % of set current<br />

Voltage in phases 1, 2 and 3 in V 2)<br />

Active power in W 2)<br />

Apparent power in VA 2)<br />

Power factor in % 2)<br />

Phase unbalance in %<br />

Phase sequence 2)<br />

Temperature in the sensor measuring circuits 1, 2 and 3, and maximum<br />

temperature in K 1) 4)<br />

1) 5)<br />

Actual analog signal values<br />

Time to trip in s<br />

Heating motor model in %<br />

Remaining cooling down period of the motor in s, etc.<br />

It is possible to adapt the units via the device-internal conversion of<br />

individual measured values with the help of the logic modules (calculators)<br />

<strong>pro</strong>vided by <strong>SIMOCODE</strong> <strong>pro</strong> V. For example: the temperature recorded by<br />

<strong>SIMOCODE</strong> can be calculated in either °F or °C and be transmitted to the<br />

automation system via PROFIBUS.<br />

Among other things, <strong>SIMOCODE</strong> <strong>pro</strong> <strong>pro</strong>vides the following for the<br />

maintenance of relevant data:<br />

Number of motor operating hours, also resettable<br />

Motor stop times, also resettable<br />

Number of motor starts, also resettable<br />

Number of permissible starts remaining<br />

Number of overload trippings, also resettable<br />

Feeder power consumption in kWh, also resettable 3)<br />

Internal feeder comments stored in the device, e.g. information regarding<br />

maintenance events, etc.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-16 GWA 4NEB 631 6050-22 DS 02


<strong>System</strong> Description<br />

Diagnostic Data<br />

Numerous detailed early warning and fault signals, also for further <strong>pro</strong>cessing<br />

in the device or in the control system<br />

Internal device error <strong>pro</strong>tocolling with timestamp<br />

Value of the last trip current<br />

Feedback faults (e.g. no current flow in the main circuit after switch-on<br />

command), etc.<br />

1) When using basic unit 2<br />

2) When using basic unit 2 with current/voltage measuring module<br />

3) When using basic unit 2 (from <strong>pro</strong>duct version *E<strong>03</strong>*) with current/voltage measuring<br />

module<br />

4) Additional temperature module required<br />

5) Additional analog module required<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-17


<strong>System</strong> Description<br />

1.6 Overview of <strong>System</strong> Components<br />

Devices<br />

Connectable<br />

system components<br />

<strong>pro</strong> C<br />

(BU1)<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

(BU2)<br />

Application<br />

Operator panel (OP) Installation in the<br />

switchgear cabinet<br />

door. Additional<br />

control station and<br />

display. With system<br />

interface for<br />

connecting a PC<br />

Operator panel with display (OPD)<br />

Installation in the<br />

—<br />

switchgear cabinet<br />

door. Additional<br />

control station and<br />

display. With system<br />

interface for<br />

connecting a PC<br />

Current measuring modules (IM)<br />

0.3 A - 3 A<br />

2.4 A - 25 A<br />

Current measuring modules (IM)<br />

10 A - 100 A<br />

Current measuring modules (IM)<br />

20 A - 200 A<br />

Current measuring modules (IM)<br />

63 A - 630 A<br />

Current/voltage measuring modules<br />

(UM) 1)<br />

0.3 A - 3 A<br />

2.4 A - 25 A<br />

Table 1-6: <strong>System</strong> components, devices<br />

Current measuring<br />

with through-hole<br />

technology. Basic unit<br />

can be snapped on<br />

Current measuring<br />

with through-hole<br />

technology or bus<br />

connection system<br />

Current measuring via<br />

bus connection<br />

system<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-18 GWA 4NEB 631 6050-22 DS 02<br />

—<br />

Mounting only<br />

possible next to the<br />

basic unit, otherwise<br />

like current measuring<br />

modules, also:<br />

- Voltage<br />

measurement<br />

- Power measurement<br />

- Cos phi<br />

measurement<br />

- Phase sequence


Connectable<br />

system components<br />

Current/voltage measuring modules<br />

(UM) 1)<br />

10 A - 100 A<br />

Current/voltage measuring modules<br />

(UM) 1)<br />

20 A - 200 A<br />

Current/voltage measuring modules<br />

(UM) 1)<br />

63 A - 630 A<br />

Decoupling module (DCM)<br />

Digital modules (DM)<br />

24 V DC monostable<br />

110 V - 240 V AC/DC monostable<br />

24 V DC bistable<br />

110 V - 240 V AC/DC bistable<br />

Analog module (AM)<br />

Earth-fault module (EM)<br />

Temperature module (TM)<br />

Table 1-6: <strong>System</strong> components, devices (Cont.)<br />

<strong>pro</strong> C<br />

(BU1)<br />

<strong>System</strong> Description<br />

1) Depending on the type of network (main voltage) in ungrounded networks,<br />

combinable with decoupling module (DCM)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-19<br />

—<br />

—<br />

—<br />

—<br />

Mounting only<br />

possible next to the<br />

basic unit, otherwise<br />

like current measuring<br />

modules, also:<br />

- Voltage<br />

measurement<br />

- Power measurement<br />

- Cos phi<br />

measurement<br />

- Phase sequence<br />

For connection in<br />

series upstream from<br />

a current/voltage<br />

measuring module at<br />

the system interface<br />

when used in<br />

ungrounded networks<br />

— Additional binary<br />

inputs and outputs.<br />

Max. 2 DM possible<br />

—<br />

—<br />

—<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

(BU2)<br />

Application<br />

Additional inputting,<br />

outputting and<br />

monitoring of analog<br />

values<br />

Max. 1 AM possible.<br />

For connecting a<br />

3UL22 external<br />

summation current<br />

transformer for earthfault<br />

monitoring.<br />

Max. 1 EM possible.<br />

For temperature<br />

monitoring via<br />

additional sensors<br />

(PT100, PT1000,<br />

KTY83/KTY84, NTC).<br />

Max. 1 TM possible.


<strong>System</strong> Description<br />

Accessories<br />

For a detailed description of the system components: See Chapter 1.7<br />

"Description of <strong>System</strong> Components".<br />

Dimension drawings: See Chapter C "Dimension Drawings".<br />

Installation instructions: See Chapter 13 "Mounting, Wiring, Interfaces".<br />

Connectable<br />

system components<br />

Connecting cable in various<br />

lengths, ranging from 0.025 m up<br />

to 2.5 m<br />

<strong>SIMOCODE</strong> basic unit<br />

<strong>pro</strong> C (BU1) <strong>pro</strong> V (BU2) Application<br />

For connecting<br />

system components<br />

via system interfaces<br />

<strong>System</strong> interface cover For covering unused<br />

system interfaces<br />

Memory module Saving device<br />

parameters. If a<br />

device is replaced,<br />

parameter transfer<br />

without PC<br />

Addressing plug Configuring the<br />

PROFIBUS DP<br />

address without a PC<br />

PC cable Connecting<br />

<strong>SIMOCODE</strong> <strong>pro</strong> to<br />

a PC<br />

Door adapter Only for leading out<br />

the system interface,<br />

e.g. from a switchgear<br />

cabinet<br />

Adapter for operator panel Enables the use of the<br />

smaller 3UF720<br />

operator panel in the<br />

front panel cut-out of<br />

the 3UF52 operator<br />

panel or the 3UF721<br />

operator panel with<br />

display.<br />

Table 1-7: <strong>System</strong> components, accessories<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-20 GWA 4NEB 631 6050-22 DS 02


Software<br />

For parameterization, control, diagnostics and testing<br />

<strong>SIMOCODE</strong> basic unit<br />

<strong>System</strong> Description<br />

Software components <strong>pro</strong> C (BU1) <strong>pro</strong> V (BU2) Application<br />

<strong>SIMOCODE</strong> ES Smart Access via the system<br />

interface on the<br />

device<br />

<strong>SIMOCODE</strong> ES Professional<br />

with Object Manager<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong><br />

<strong>SIMOCODE</strong> ES Graphic 1)<br />

Table 1-8: <strong>System</strong> components, software<br />

1) Optional software package for <strong>SIMOCODE</strong> ES Smart or<br />

<strong>SIMOCODE</strong> ES Professional<br />

Access via the system<br />

interface on the<br />

device and<br />

PROFIBUS DP<br />

Graphical<br />

parameterization per<br />

"Drag&Drop"<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-21


<strong>System</strong> Description<br />

1.7 Description of <strong>System</strong> Components<br />

1.7.1 Basic units (BU)<br />

The basic units are the fundamental components of the <strong>SIMOCODE</strong> <strong>pro</strong><br />

system. Basic units are always necessary when using <strong>SIMOCODE</strong> <strong>pro</strong>. They<br />

have a standard enclosure width of 45 mm and are equipped with<br />

detachable terminals:<br />

Basic unit 1 (BU1) Basic unit 2 (BU2)<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C device series <strong>SIMOCODE</strong> <strong>pro</strong> V device series<br />

Fig. 1-5: Basic units<br />

Basic unit 1 (BU1)<br />

Basic unit 1 is the basic component of the <strong>SIMOCODE</strong> <strong>pro</strong> C device series<br />

and is used in combination with a current measuring module and optional<br />

operator panels. Die following motor control functions are supported:<br />

Overload relay<br />

Direct starters and reversing starters<br />

Circuit breaker control.<br />

Basic unit 2 (BU2)<br />

Basic unit 2 is the basic component of the <strong>SIMOCODE</strong> <strong>pro</strong> V device series<br />

and is used in combination with a current measuring module or current/<br />

voltage measuring module and optional operator panels.<br />

The following motor control functions are supported:<br />

Overload relay<br />

Direct and reversing starters<br />

Star-delta starter, also with reversal of the direction of rotation<br />

Two speeds, motors with separate windings (pole-changing starters), also<br />

with reversal of the direction of rotation<br />

2 speeds, motors with separate Dahlander windings, also with reversal of the<br />

direction of rotation<br />

Positioner control<br />

Solenoid valve control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-22 GWA 4NEB 631 6050-22 DS 02


Input supply<br />

<strong>System</strong> Description<br />

Circuit breaker (MCCB) control<br />

Soft starter control, also with reversal of the direction of rotation<br />

In contrast to basic unit 1, basic unit 2 offers the following expansion<br />

options:<br />

Increased device functionality via various expansion modules according to<br />

need<br />

Implementation of a current/voltage measuring module in place of a current<br />

measuring module<br />

Additional inputs and outputs, as required.<br />

Use of an operator panel with display in place of a standard operator panel<br />

LEDs for device diagnosis (device, bus, gen. fault):<br />

These LEDs on the front of the device are used for device and fault<br />

diagnosis, and indicate the basic status<br />

Of the device itself via the device LED<br />

About PROFIBUS communication via the bus LED<br />

About any motor feeder faults via the gen. fault LED<br />

For more information see Chapter 14.2.3 "Diagnosis via LED Display".<br />

Test/Reset button:<br />

Enables the device to be reset after tripping or after a fault has occurred and<br />

makes it possible to test the device/motor feeder with or without tripping<br />

the contactor control. If a memory module or addressing plug is plugged in,<br />

the PROFIBUS address can be parameterized or adopted via the Test/Reset<br />

button.<br />

For more information see Chapter 10 "Standard Functions", Chapter 14.2.2<br />

"Setting the PROFIBUS DP Address" and Chapter 14.3.2 "Securing and<br />

Saving Parameters".<br />

See Chapter 13 "Mounting, Wiring, Interfaces".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-23


<strong>System</strong> Description<br />

1.7.2 Operator Panel (OP)<br />

The operator panel is often integrated into the front panels of motor control<br />

centers, thus, enabling the motor feeder to be controlled from the<br />

switchgear cabinet.<br />

It can be used with both the <strong>SIMOCODE</strong> <strong>pro</strong> C and the <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

device series. It contains all the basic device status LEDs and the<br />

TEST/RESET button, and facilitates access to the system interface outside<br />

the switchgear cabinet.<br />

The following are available:<br />

5 buttons, of which 4 are freely-parameterizable<br />

10 LEDs, of which 7 are freely-parameterizable<br />

The following figure shows an operator panel:<br />

Fig. 1-6: Operator panel<br />

Operator panel<br />

Device series<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

The operator panel can be connected to the basic unit or an expansion<br />

module via the rear system interface. Voltage is supplied by the basic unit.<br />

A PC, the memory module or the addressing plug can be connected to<br />

<strong>SIMOCODE</strong> ES using the PC cable via the front system interface (with a<br />

cover for IP54).<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-24 GWA 4NEB 631 6050-22 DS 02


Labeling strips:<br />

<strong>System</strong> Description<br />

Labeling strips are enclosed for designating buttons 1 to 4 and the yellow<br />

LEDs 1 to 3:<br />

Buttons 1 to 4:<br />

6 pre-assigned and 1 individually inscribable labeling strips<br />

LEDs 1 to 3:<br />

1 individually inscribable labeling strip.<br />

ZU<br />

CLOSE<br />

AUF<br />

OPEN<br />

AUF<br />

OPEN<br />

I<br />

STOP<br />

ZU<br />

CLOSE<br />

Fig. 1-7: Labeling strips for operator panel buttons and LEDs<br />

0<br />

0<br />

0<br />

0<br />

Button 1 Button 2 Button 3 Button 4<br />

DEVICE BUS GEN. FAULT<br />

LED 1 LED 2 LED 3<br />

Note:<br />

Labeling software for customized labeling of the <strong>SIMOCODE</strong> <strong>pro</strong> operator<br />

panel control buttons and LEDs is available at<br />

www.siemens.com/simocode. For printing purposes, three different types<br />

of pre-cut, transparent labeling strips can be ordered as accessories.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-25<br />

TEST/<br />

RESET


<strong>System</strong> Description<br />

Unused labeling strips can be stored on the back of the operator panel:<br />

Storage clips<br />

Fig. 1-8: Storage clips for labeling strips<br />

Memory module "park position":<br />

The memory module can be <strong>pro</strong>tected from unauthorized use by "parking" it<br />

on the rear of the operator panel inside the switchgear cabinet.<br />

In this case, the storage clips for the labeling strips cannot be used.<br />

Fig. 1-9: Memory module "park position"<br />

Labeling strips<br />

Memory module in the "park position"<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-26 GWA 4NEB 631 6050-22 DS 02


1.7.3 Operator Panel with Display (OPD) for <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

<strong>System</strong> Description<br />

Apart from the standard operator panel (OP), an optional operator panel with<br />

display (OPD) is also available for <strong>SIMOCODE</strong> <strong>pro</strong> V. This operator panel can<br />

display current measured values, operating data, diagnostic data or status<br />

information of the motor feeder on the switchgear cabinet. The operator<br />

panel can only be used with a basic unit 2 (<strong>SIMOCODE</strong> <strong>pro</strong> V) from <strong>pro</strong>duct<br />

version *E<strong>03</strong>*. It contains all the basic device status LEDs and facilitates<br />

access to the system interface outside the switchgear cabinet. The motor<br />

can be controlled via the buttons on the operator panel. Current measured<br />

values, status information, fault messages or the device-internal error<br />

<strong>pro</strong>tocol are simultaneously shown on the display.<br />

Notice:<br />

The operator panel can only be used with a basic unit 2 (<strong>SIMOCODE</strong> <strong>pro</strong> V)<br />

from <strong>pro</strong>duct version *E<strong>03</strong>*.<br />

The following are available:<br />

4 freely parameterizable buttons for controlling the motor feeder<br />

4 buttons for display menu navigation, 2 of these are softkeys with various<br />

functions (e.g. Test/Reset)<br />

1 graphic display<br />

7 LEDs, 4 of which are freely-parameterizable (4 green LEDs integrated in the<br />

motor control, primarily for feedback regarding the switching state, e.g. ON,<br />

OFF, LEFT, RIGHT, etc.)<br />

The following figure shows an operator panel with display:<br />

Operator panel with display<br />

Fig. 1-10: Operator panel with display<br />

Device series<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-27


<strong>System</strong> Description<br />

The operator panel with display can be connected directly to the basic unit 2<br />

or an expansion module via the rear system interface. Voltage is supplied by<br />

the basic unit. A PC, the memory module or the addressing plug can be<br />

connected to <strong>SIMOCODE</strong> ES using the PC cable via the front system<br />

interface (with a cover for IP54).<br />

Caution<br />

The operator module with display may not be removed or plugged in during<br />

operation!<br />

Note<br />

When using an operator panel with display, the type and number of<br />

expansion modules that can be connected to a basic device must be<br />

limited! See Chapter 1.7.8.<br />

Labeling strips:<br />

Labeling strips for labeling buttons 1 to 4 are included:<br />

6 pre-assigned and 1 individually inscribable labeling strips<br />

Button 1<br />

Button 2<br />

Button 3<br />

Button 4<br />

Fig. 1-11: Labeling strips for the buttons of the operator panel with display<br />

I<br />

0<br />

0 0<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-28 GWA 4NEB 631 6050-22 DS 02<br />

0<br />

ZU<br />

CLOSE<br />

AUF<br />

OPEN<br />

STOP<br />

AUF<br />

OPEN<br />

ZU<br />

CLOSE


<strong>System</strong> Description<br />

Note:<br />

Labeling software for customized labeling of the <strong>SIMOCODE</strong> <strong>pro</strong> operator<br />

panel control buttons and LEDs is available at<br />

www.siemens.com/simocode.<br />

For printing purposes, three different types of pre-cut, transparent labeling<br />

strips can be ordered as accessories.<br />

Unused labeling strips can be stored on the back of the operator panel with<br />

display:<br />

Fig. 1-12: Storage clips for labeling strips<br />

Memory module "park position":<br />

The memory module can be "parked" on the front of the operator panel with<br />

display beneath the system interface:<br />

Fig. 1-13: Memory module "park position"<br />

Storage clips<br />

Labeling strips<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-29


<strong>System</strong> Description<br />

Displays of the operator panel with display<br />

The display shows current measured values, operating data and diagnostic<br />

data as well as the status information of the motor feeder in plain text or<br />

with the aid of symbols.<br />

Fig. 1-14: Displays<br />

IL1<br />

IL2<br />

IL3<br />

8.00A/5/T<br />

1 23<br />

2.80 A<br />

2.16 A<br />

2.00 A<br />

1<br />

Shows the set current Is / nominal motor current in A.<br />

The corresponding set current ls1 or ls2 is always shown for motors with<br />

two speeds, independent of whether the current speed is slow or fast,<br />

e.g. 2.35 A.<br />

For motors with two speeds, the left-hand softkey can be used when the<br />

motor is stopped to alternate between both set currents. When running, the<br />

set current for the active motor speed is always displayed.<br />

2<br />

Shows the set class interval of the overload <strong>pro</strong>tection,<br />

e.g.: 10 = Class 10 (class = tripping class)<br />

3<br />

Indicates that temperature monitoring is taking place, e.g. the temperature<br />

monitoring of the motor via thermistors or analog temperature sensors<br />

(Pt100, Pt1000, KTY, NTC). T = Temperature monitoring taking place.<br />

4<br />

The main display enables customized depiction of different measured<br />

values when running. This is the standard display at the topmost menu<br />

level. Predefined <strong>pro</strong>files in the display settings can be selected for this<br />

purpose. When the "Menu" softkey is pressed, the submenus of the main<br />

display can be navigated (see "Read and adapt main display").<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-30 GWA 4NEB 631 6050-22 DS 02<br />

Menu<br />

4


Operational controls of the operator module with display<br />

1<br />

Fig. 1-15: Operational controls of the operator module with display<br />

2<br />

<strong>System</strong> Description<br />

1<br />

Four freely-parameterizable control buttons.<br />

These control buttons are used to control the motor with integrated status<br />

LEDs for any status feedback. The functions can be user-defined. Labeling<br />

can be either as desired or via the labeling strips incldued in the scope of<br />

supply (see also Chapter 7.3 "Operator Panel Buttons" and/or<br />

Chapter 6.3 "Operator Panel LEDs")<br />

2<br />

Two softkeys.<br />

These softkeys can have different functions, depending upon the menu<br />

depicted (e.g. Open Menu, Leave Menu, Test/Reset). The currently assigned<br />

functions are shown on the lower left or right edge of the display.<br />

3<br />

Two arrow keys (up and down).<br />

These arrows keys can be used for menu navigation or for changing the display<br />

settings, e.g. contrast adjustment or selection of the main display <strong>pro</strong>file.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-31<br />

3


<strong>System</strong> Description<br />

Menu of the operator panel with display and menu navigation<br />

Navigation is possible by means of the arrow buttons and softkey. Each<br />

menu item may have one or more submenus. The menu structure and<br />

display are, in part, directly dependent upon device parameterization (e.g.<br />

selected control function) and hardware configuration (e.g. type and number<br />

of expansion modules used).<br />

Main display The "Main display" is the default <strong>SIMOCODE</strong> <strong>pro</strong> display. It displays<br />

the current measured values, which can be selected via predefined<br />

<strong>pro</strong>files according to user requirements (see also "Read and adapt<br />

main display")<br />

Measured value display The "Measured value display" gives an overview of all values<br />

measured by <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

For example, all phase currents, phase voltages, power-related<br />

measured values or temperatures. For detailed information: See<br />

"Display of measured values in the measured value indicator".<br />

Status display The "Status display" shows all higher-level status information, i.e. all<br />

status information relevant to <strong>pro</strong>tection and controlling of the<br />

motor.<br />

For detailed information: See: "Motor <strong>pro</strong>tection and motor control<br />

status".<br />

Statistics/Maintenance The "Statistics/Maintenance" menu item gives an overview of all<br />

<strong>SIMOCODE</strong> <strong>pro</strong> information relevant to maintenance.<br />

For detailed information: See: "Display of statistical and<br />

maintenance-relevant information on the Statistics/Maintenance<br />

display"<br />

Table 1-9: Operator panel with display: menu and menu navigation<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-32 GWA 4NEB 631 6050-22 DS 02


<strong>System</strong> Description<br />

Communication The "Communication" menu item displays all important information<br />

concerning PROFIBUS communication.<br />

For detailed information: See: "Status display for PROFIBUS<br />

communication"<br />

Device I/Os The "Device I/Os" menu item gives a complete overview of the<br />

current status of all inputs and outputs of the basic device as well<br />

as any connected expansion modules.<br />

For detailed information: See: "Display of the current status of all<br />

device I/Os"<br />

Display Settings All settings relevant to the operator panel with display can be<br />

carried out via "Display Settings". In addtion to selecting the<br />

language and adjusting the contrast or lighting, it is also possible to<br />

select the <strong>pro</strong>files here which are relevant for adjusting the main<br />

display.<br />

For detailed information: See: "Adapt display settings"<br />

Commands The "Commands" menu item contains all commands relating to<br />

<strong>SIMOCODE</strong> <strong>pro</strong> e.g. for testing the feeder, resetting after tripping<br />

and/or adopting the parameters in the memory module or<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

For detailed information: See: "Resetting, testing and<br />

parameterizing via commands"<br />

Status Information The "Status Information" menu item gives an overview of all<br />

pending status information.<br />

For detailed information: See: "Display of all pending status<br />

information"<br />

Table 1-9: Operator panel with display: menu and menu navigation (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-33


<strong>System</strong> Description<br />

Warnings The "Warnings" menu item gives an overview of all pending<br />

warnings.<br />

For detailed information: See: "Display of all pending status<br />

information"<br />

Faults The "Faults" menu item gives an overview of all pending faults.<br />

For detailed information: See: "Display of all pending faults"<br />

Fault memory The "Fault Memory" menu item displays the <strong>SIMOCODE</strong> <strong>pro</strong> deviceinternal<br />

fault memory.<br />

For detailed information: See: "Reading out the device-internal error<br />

buffer"<br />

Identification In the "Identification" menu item you will find detailed information<br />

about <strong>SIMOCODE</strong> <strong>pro</strong> hardware components (basic unit, operator<br />

panel with display) respectively labeling.<br />

For detailed information: See: "Identification of the motor feeder<br />

and the <strong>SIMOCODE</strong> <strong>pro</strong> components"<br />

About <strong>SIMOCODE</strong> The "About <strong>SIMOCODE</strong>" menu item displays further information<br />

about <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Table 1-9: Operator panel with display: menu and menu navigation (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-34 GWA 4NEB 631 6050-22 DS 02


Read and adapt main display<br />

<strong>System</strong> Description<br />

To enable users speedy viewing of the measured values typically shown on<br />

their switchgear, various <strong>pro</strong>files are deposited in the operator panel with<br />

display that enable user-specific adaption of the standard measured values<br />

displayed in the <strong>SIMOCODE</strong> <strong>pro</strong> operation indicator. The <strong>pro</strong>file can be<br />

selected in "Display settings" -> "Profile" (see Chapter "Adapt display<br />

settings" on page 1-57).<br />

If available, the effective set current, the set class interval for the overload<br />

<strong>pro</strong>tection and the use of temperature monitoring with the help of<br />

thermistors or analog temperature sensors are displayed in the lower left of<br />

the main display.<br />

Navigation in the submenus of the main display is via the right-hand softkey.<br />

For motors with two speeds it is possible to switch between the indication<br />

of the two set currents using the left-hand softkey.<br />

IL1, IL2, IL3 [A] (example) Displays the currents in all three phases in amperes<br />

Note:<br />

Only possible if a current measuring module or current/voltage<br />

measuring module is being used.<br />

IL1, IL2, IL 3 [%] (example) Displays the currents in all three phases in % of set current<br />

Note:<br />

Only possible if a current measuring module or current/voltage<br />

measuring module is being used.<br />

Imax [A] (example) Displays the maximum current of all three phases in amperes<br />

Table 1-10: Read and adapt main display<br />

Note:<br />

Only possible if a current measuring module or current/voltage<br />

measuring module is being used.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-35


<strong>System</strong> Description<br />

Imax [%] (example) Displays the maximum current of all three phases in % of set<br />

current<br />

Note:<br />

Only possible if a current measuring module or current/voltage<br />

measuring module is being used.<br />

Imax, Cos (example) Displays the maximum current of all three phases in amperes and<br />

the power factor<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

Imax, UL1, Cos, S (example) Displays the maximum current of all three phases in amperes, the<br />

phase voltage UL1 in V, the power factor and the apparent power<br />

in kVA<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

Imax, UL1, Cos, P (example) Displays the maximum current of all three phases in amperes, the<br />

phase voltage UL1 in V, the power factor and the active power<br />

in kW<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

[mA] In1/Output (example) Displays the current value at Input 1 of the analog module and at<br />

the output of the analog module in mA<br />

Note:<br />

Only possible if a analog module is being used.<br />

Table 1-10: Read and adapt main display (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-36 GWA 4NEB 631 6050-22 DS 02


<strong>System</strong> Description<br />

[mA] In2/Output ((example) Displays the current value at Input 2 of the analog module and at<br />

the output of the analog module in mA<br />

Note:<br />

Only possible if an analog module is being used.<br />

[mA] Inputs (example) Diplays the current value at both inputs of the analog module<br />

in mA<br />

Note:<br />

Only possible if an analog module is being used.<br />

max. Temp. °C (example) Displays the maximum temperature of all used sensor measuring<br />

circuits of the temperature module in °C<br />

Note:<br />

Only possible if a temperature module is being used.<br />

Temperatures °C (example) Displays the individual temperatures of all used sensor measuring<br />

circuits of the temperature module in °C<br />

Note:<br />

Only possible if a temperature module is being used.<br />

Max. Temp. °F (example) Displays the maximum temperature of all used sensor measuring<br />

circuits of the temperature module in °F<br />

Note:<br />

Only possible if a temperature module is being used.<br />

Table 1-10: Read and adapt main display (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-37


<strong>System</strong> Description<br />

Temperatures °F (example) Displays the individual temperatures of all used sensor measuring<br />

circuits of the temperature module in °F<br />

Note:<br />

Only possible if a temperature module is being used.<br />

UL1, UL2, UL3 (example) Displays all phase voltages in V<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

Imax, UL1, Cos (example) Displays the maximum current of all three phases in amperes, the<br />

phase voltage UL1 in V, and the power factor absolute<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

Imax, UL1 °C (example) Displays the maximum current of all three phases in amperes, the<br />

phase voltage UL1 in V, and the maximum temperature of all used<br />

sensor measuring circuits of the temperature module in °C<br />

Note:<br />

Only possible if a current/voltage measuring module and<br />

temperature module are being used.<br />

Imax, UL1 °F (example) Displays the maximum current of all three phases in amperes, the<br />

phase voltage UL1 in V, and the maximum temperature of all used<br />

sensor measuring circuits of the temperature module in °F<br />

Note:<br />

Only possible if a current/voltage measuring module and<br />

temperature module are being used.<br />

Table 1-10: Read and adapt main display (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-38 GWA 4NEB 631 6050-22 DS 02


<strong>System</strong> Description<br />

Calculator 1 (example) Displays the calculated result that the function block Calculator 1<br />

<strong>pro</strong>vides, unitless in the range of 0 to 65535<br />

Note:<br />

Enables, for example, the depiction on the switchgear display of a<br />

2-byte value sent directly from the automation system, i.e. the<br />

unitless depiction of all 2-byte values available in <strong>SIMOCODE</strong> <strong>pro</strong><br />

Calculator 2 (example) Displays the calculated result that the function block Calculator 2<br />

<strong>pro</strong>vides, unitless in the range of 0 to 65535<br />

Note:<br />

Enables, for example, the depiction on the switchgear display of a<br />

2-byte or 4-byte value sent directly from the automation system, i.e.<br />

the unitless depiction of all 2 or 4-byte values available in<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Table 1-10: Read and adapt main display (Cont.)<br />

Note<br />

If measured values are not depicted on the main display for a sustained<br />

period of time, a <strong>pro</strong>file has been selected in the display settings that is no<br />

longer supported, due, for example, to a changed system expansion or<br />

changed hardware configuration. The <strong>pro</strong>file must be reselected.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-39


<strong>System</strong> Description<br />

Display of measured values in the measured value indicator<br />

The "Measured value" menu item displays all current <strong>SIMOCODE</strong> <strong>pro</strong><br />

measured values.<br />

Depending upon the type of expansion modules used, all or only some of<br />

the values listed here will be available.<br />

Here are the most important menus:<br />

I max (example) Displays the maximum current of all three phases, switchable<br />

between amperes or % of ls<br />

Note:<br />

Only possible if a current measuring module or current/voltage<br />

measuring module is being used.<br />

IL1, IL2, IL3 (example) Displays the maximum current of all three phases, switchable<br />

between amperes or % of ls<br />

Note:<br />

Only possible if a current measuring module or current/voltage<br />

measuring module is being used.<br />

Phase Unbalance (example) Displays current phase unbalance in %.<br />

UL1, UL2, UL3 (example) Displays all phase voltages in V<br />

Note:<br />

Only possible if a current measuring module or current/voltage<br />

measuring module is being used.<br />

Note:<br />

Only possible if a current/voltage measuring module is being used<br />

Table 1-11: Display of measured values in the measured value indicator<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-40 GWA 4NEB 631 6050-22 DS 02


<strong>System</strong> Description<br />

Cos phi, P, S (example) Displays the power factor (0...100% or absolute, switchable via the<br />

right-hand softkey), the active power in kW and the apparent power<br />

in kVA<br />

Analog Input 1,<br />

Analog Input 2,<br />

Analog Output (example)<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

Displays the current values at both inputs and the current value at<br />

the output of the analog module, switchable between mA or %<br />

Note:<br />

Only possible if an analog module is being used.<br />

max. Temperature (example) Displays the maximum temperature of all used sensor measuring<br />

circuits of the temperature module in °C (switchable to °F)<br />

Note:<br />

Only possible if a temperature module is being used<br />

T1, T2, T3 (example) Displays the maximum temperature of all used sensormeasuring<br />

circuits of the temperature module in °C (or switchable to °F)<br />

Note:<br />

Only possible if a temperature module is being used<br />

Heating Motor Model (example) Displays the current heating of the internal motor model in %<br />

Table 1-11: Display of measured values in the measured value indicator (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-41


<strong>System</strong> Description<br />

Time to Trip Displays the estimated time to trip<br />

Cooling Down Period (example) Displays the cooling down period remaining before the motor can<br />

be switched on again after an overload trip<br />

Last Trip Current (example) Displays the strength of the current that was measured at the<br />

moment of the overload trip, switchable between A or % of ls<br />

Table 1-11: Display of measured values in the measured value indicator (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-42 GWA 4NEB 631 6050-22 DS 02


Motor <strong>pro</strong>tection and motor control status<br />

General<br />

<strong>System</strong> Description<br />

The status display shows all higher-level status information, i.e. all status<br />

information relevant to the <strong>pro</strong>tection and controlling of the motor. The type<br />

of status information depicted is, therefore, in part directly dependent upon<br />

the parameterized control function and the hardware configuration of<br />

<strong>SIMOCODE</strong> <strong>pro</strong>, and may vary.<br />

Here are the most important menus:<br />

General Fault, General Warning<br />

Current Flowing, Device ok<br />

Bus ok, PLC/PCS in Run<br />

Control: The display of the status information can vary according to the control function.<br />

ON,<br />

Start Active<br />

Table 1-12: Motor <strong>pro</strong>tection and motor control status<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-43


<strong>System</strong> Description<br />

Interlocking Time Active,<br />

Change-Over Pause Active<br />

OPO, Remote, TPF<br />

FC, FO, TC, TO Only for "positioner" control functions,<br />

can vary according to the actual postioner function<br />

Postioner runs in Close direction<br />

Positioner runs in Open direction<br />

Non-Maintained Command Mode<br />

Only for "positioner" control functions<br />

Table 1-12: Motor <strong>pro</strong>tection and motor control status (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-44 GWA 4NEB 631 6050-22 DS 02


Protection<br />

Cooling Down Period Active,<br />

Pause Time Active,<br />

Emergency Start Executed<br />

Other<br />

Device Test Active<br />

Phase Sequence 1-2-3,<br />

Phase Sequence 3-2-1<br />

<strong>System</strong> Description<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

Table 1-12: Motor <strong>pro</strong>tection and motor control status (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-45


<strong>System</strong> Description<br />

Display of statistical and maintenance-relevant information on the Statistics/<br />

Maintenance display<br />

General<br />

Number of Overload Trips<br />

Motor Operating Hours<br />

The "Statistics/Maintenance" menu item gives an overview of all<br />

<strong>SIMOCODE</strong> <strong>pro</strong> information that is primarily relevant to maintenance. The<br />

statuses of the timer and counter, etc. are displayed, as well as operating<br />

hours, motor stop times and the number of starts.<br />

Here are the most important menus:<br />

Motor Operating Hours > Displays exceedance of the stipulated limit for monitoring operating<br />

hours<br />

Number of Starts - Actual Value<br />

(example)<br />

Table 1-13: Display of statistical and maintenance-relevant information in the Statistics/Maintenance<br />

display<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-46 GWA 4NEB 631 6050-22 DS 02


Permissible Starts - Actual Value<br />

(example)<br />

One More Start Only, No Start<br />

Motor Stop Time (example)<br />

<strong>System</strong> Description<br />

Motor Stop Time > Displays exceedance of the stipullated limit for monitoring motor<br />

stop time<br />

Consumed Energy (example)<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

Table 1-13: Display of statistical and maintenance-relevant information in the Statistics/Maintenance<br />

display (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-47


<strong>System</strong> Description<br />

Number of Parameterizations (ex.)<br />

Operating Hours BU (example)<br />

Timer<br />

Timer 1 (2, 3, 4) Actual Value<br />

(example)<br />

Timer 1 (2, 3, 4) Output<br />

Table 1-13: Display of statistical and maintenance-relevant information in the Statistics/Maintenance<br />

display (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-48 GWA 4NEB 631 6050-22 DS 02


Counter 1 (2, 3, 4) Actual<br />

Value(example)<br />

Counter 1 (2, 3, 4) Output<br />

<strong>System</strong> Description<br />

Table 1-13: Display of statistical and maintenance-relevant information in the Statistics/Maintenance<br />

display (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-49


<strong>System</strong> Description<br />

Status display for PROFIBUS communication<br />

The "Communication" menu item displays all important information<br />

concerning PROFIBUS communication. In addition to the current PROFIBUS<br />

device address, the baud rate or PROFIBUS-relevant settings concerning<br />

<strong>pro</strong>cess alarms and diagnostic alarms for the automation system are also<br />

displayed.<br />

Here are the most important menus:<br />

PROFIBUS Address (example)<br />

Bus o.k.<br />

Bus Monitoring<br />

PLC/PCS in Run<br />

PLC/PCS Monitoring<br />

Bus/PLC Fault Reset<br />

Table 1-14: Status display for PROFIBUS communication<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-50 GWA 4NEB 631 6050-22 DS 02


Starting Parameter Lock<br />

Timestamping Active<br />

Compatibility Mode<br />

Compatibility Mode 1<br />

3UF50 Mode<br />

3UF50 Operating Mode<br />

DPV0, DPV1<br />

Table 1-14: Status display for PROFIBUS communication (Cont.)<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-51


<strong>System</strong> Description<br />

3UF50 Basic Type<br />

Diagnosis Device Fault<br />

Diagnosis Status Info<br />

Diagnosis Warning<br />

Diagnosis Fault<br />

Displays the diagnosis information sent by <strong>SIMOCODE</strong> <strong>pro</strong> to a<br />

higher-level automation system via PROFIBUS<br />

Displays the diagnosis information sent by <strong>SIMOCODE</strong> <strong>pro</strong> to a<br />

higher-level automation system via PROFIBUS<br />

Table 1-14: Status display for PROFIBUS communication (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-52 GWA 4NEB 631 6050-22 DS 02


Display of the current status of all device I/Os<br />

Basic Unit<br />

Inputs 1 (2, 3, 4)<br />

Outputs 1 (2, 3)<br />

<strong>System</strong> Description<br />

"Device I/Os" gives a complete overview of the current status of all inputs<br />

and outputs of the basic device as well as any connected expansion<br />

modules (exception: earth-fault module).<br />

The type of status information displayed is, therefore, directly dependent<br />

upon the <strong>SIMOCODE</strong> <strong>pro</strong> hardware configuration.<br />

Here are the most important menus:<br />

PTC High Resistance / Not Present<br />

PTC ok, PTC Short Circuit<br />

Table 1-15: Display of the current status of all device I/Os<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-53


<strong>System</strong> Description<br />

Current Measuring<br />

I L1, I L2, I L3<br />

Voltage Measurement<br />

U L1, U L2, U L3<br />

Digital Module 1, Digital Module 2<br />

Inputs 1 (2, 3, 4)<br />

Outputs 1 (2)<br />

Monostable Outputs<br />

Bistable Outputs<br />

Note:<br />

Only possible if a current measuring module or current/voltage<br />

measuring module is being used.<br />

Note:<br />

Only possible if a current/voltage measuring module is being used.<br />

Note:<br />

Only possible if a digital module is being used<br />

Table 1-15: Display of the current status of all device I/Os (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-54 GWA 4NEB 631 6050-22 DS 02


Analog Module<br />

Input 1, Input 2 (example)<br />

Output (example)<br />

Open Circuit<br />

Temperature Module<br />

Max. Temperature (example)<br />

T1, T2, T3 (example)<br />

Note:<br />

Only possible if an analog module is being used.<br />

Note:<br />

Only possible if a temperature module is being used.<br />

Table 1-15: Display of the current status of all device I/Os (Cont.)<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-55


<strong>System</strong> Description<br />

Sensor Type<br />

Pt100<br />

Pt1000<br />

NTC<br />

KTY83<br />

KTY85<br />

Sensor Fault<br />

Sensor Out Of Range<br />

Table 1-15: Display of the current status of all device I/Os (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-56 GWA 4NEB 631 6050-22 DS 02


Adapt display settings<br />

Languages<br />

<strong>System</strong> Description<br />

All settings relevant to the operator panel with display can be carried out via<br />

the display settings. In addtion to selecting the language and adjusting the<br />

contrast or lighting, it is also possible to select the <strong>pro</strong>files here which are<br />

relevant for adjusting the main display. The display settings can be<br />

completely reset to the factory settings via the corresponding menu item.<br />

Here are the most important menus:<br />

Example: English<br />

German<br />

French<br />

Polish<br />

Spanish<br />

Portuguese<br />

Italian<br />

Finnish<br />

Contrast<br />

Example: 0 %<br />

5 %<br />

10 %<br />

15 %<br />

20 %<br />

25 %<br />

30 %<br />

35 %<br />

40 %<br />

45 %<br />

50 %<br />

55 %<br />

60 %<br />

65 %<br />

70 %<br />

75 %<br />

80 %<br />

85 %<br />

90 %<br />

95 %<br />

100 %<br />

Illumination<br />

Example: Stipulates how long the background illumination remains on after a<br />

button has been pushed on the operator panel with display, i.e. it<br />

enables the illumination to be switched off permanently:<br />

OFF<br />

3_s<br />

10_s<br />

1_min<br />

5_min<br />

Table 1-16: Displays the current status of all device I/Os<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-57


<strong>System</strong> Description<br />

Profiles<br />

See Section<br />

"Menu of the operator panel<br />

with display and menu<br />

navigation" Main Display<br />

Warnings<br />

Faults<br />

Enables selection of the display <strong>pro</strong>files for the main display.<br />

If a defined <strong>pro</strong>file is no longer supported by <strong>SIMOCODE</strong> <strong>pro</strong>, for<br />

example, due to a changed hardware configuration, the start display<br />

is shown instead of the default main display.<br />

IL1, IL2, IL3 [A]<br />

Imax [A]<br />

IL1, IL2, IL3 [%]<br />

Imax [%]<br />

Imax, Cos<br />

Imax, UL1, Cos, S<br />

Imax, UL1, Cos, P<br />

[mA] In1/Output<br />

[mA] In2/Output<br />

[mA] Inputs<br />

max. Temp. °C<br />

Temperatures °C<br />

max. Temp. °F<br />

Temperatures °F<br />

UL1, UL2, UL3<br />

Imax, UL1, Cos<br />

Imax, UL1, °C (max. Temp.)<br />

Imax, UL1, °F (max. Temp.)<br />

Calculator 1<br />

Calculator 2<br />

Determines whether, in the case of a pending general warning, the<br />

display should switch over to the menu item "Warnings" so that<br />

details are displayed (not switched on as standard)<br />

Do Not Display<br />

Display<br />

Determines whether, in the case of a pending general fault, the<br />

display should switch over to the menu item "Faults" so that details<br />

are displayed (switched on as standard, higher priority than<br />

pending warnings)<br />

Do Not Display<br />

Display<br />

Table 1-16: Displays the current status of all device I/Os (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-58 GWA 4NEB 631 6050-22 DS 02


Return to Main Display<br />

Factory Settings<br />

<strong>System</strong> Description<br />

Determines whether and when to return from the current menu to<br />

the main display.<br />

<strong>Manual</strong><br />

3_s<br />

10_s<br />

1_min<br />

5_min<br />

Enables resetting the display settings (not to the factory settings<br />

of <strong>SIMOCODE</strong> <strong>pro</strong>!)<br />

Table 1-16: Displays the current status of all device I/Os (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-59


<strong>System</strong> Description<br />

Resetting, testing and parameterizing via commands<br />

The "Commands" menu item contains all commands relating to<br />

<strong>SIMOCODE</strong> <strong>pro</strong> e.g. for testing the feeder, resetting after tripping and/or<br />

adopting parameters into the memory module or into <strong>SIMOCODE</strong> <strong>pro</strong>. By<br />

safeguarding the device-internal parameterization against external access,<br />

e.g. via a password stipulated in <strong>SIMOCODE</strong> <strong>pro</strong>, individual commands and/<br />

or even the entire "Commands" menu item can be blocked.<br />

Test/Reset Only if Test/Reset has not been blocked<br />

Adopt address Only if the Test/Reset button has not been blocked and a password<br />

has not been stipulated.<br />

Program Only if Test/Reset has not been blocked<br />

Clear Always possible<br />

Reading in Only if the Test/Reset button has not been blocked and a password<br />

has not been stipulated.<br />

Restart Only if Test/Reset has not been blocked<br />

Factory settings Only if Test/Reset has not been blocked<br />

Table 1-17: Resetting, testing and parameterizing via commands<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-60 GWA 4NEB 631 6050-22 DS 02


Display of all pending status information<br />

<strong>System</strong> Description<br />

This menu item gives an overview of all pending status information. A<br />

detailed description of pending status information can be found in<br />

Chapter 15 "Alarm, Fault and <strong>System</strong> Events".<br />

Fig. 1-16: Display of all pending status information (examples)<br />

Display of all pending warnings<br />

This menu item gives an overview of all pending warnings. In the case of a<br />

newly pending general warning, it is possible to switch to this menu item via<br />

the display settings so that the exact cause of the general warning can be<br />

displayed. A detailed description of pending warnings can be found in<br />

Chapter 15 "Alarm, Fault and <strong>System</strong> Events".<br />

Fig. 1-17: Display of all pending warnings (examples)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-61


<strong>System</strong> Description<br />

Display of all pending faults<br />

This menu item gives an overview of all pending faults. In the case of a<br />

newly pending general fault, it is possible to switch to this menu item via<br />

the display settings so that the exact cause of the general fault can be<br />

displayed. A detailed description of pending faultss can be found in<br />

Chapter 15 "Alarm, Fault and <strong>System</strong> Events".<br />

h<br />

Fig. 1-18: Display of all pending faults<br />

Reading out the device-internal error buffer<br />

The "Errror Buffer" menu item enables access to the <strong>SIMOCODE</strong> <strong>pro</strong> deviceinternal<br />

error buffer. The time and cause of the last 21 faults are displayed<br />

here. See also Chapter 14.4 "Error Buffer / Error Protocol Read-Out". A<br />

detailed description of the faults can be found in Chapter 15 "Alarm, Fault<br />

and <strong>System</strong> Events".<br />

Fig. 1-19: Reading out the device-internal error buffer (examples)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-62 GWA 4NEB 631 6050-22 DS 02


Identification of the motor feeder and the <strong>SIMOCODE</strong> <strong>pro</strong> components<br />

Marking<br />

Plant Identifier<br />

Location Designation<br />

Date<br />

Comment<br />

<strong>System</strong> Description<br />

In the "Identification" menu item you will find detailed information about<br />

<strong>SIMOCODE</strong> <strong>pro</strong> hardware components, e.g. hardware and firmware<br />

statuses. Furthermore, this dialog enables the identification of the motor<br />

feeder via a plant identifier stored in <strong>SIMOCODE</strong> <strong>pro</strong>, as well as a request<br />

for the location designation and display of the device-internal comment.<br />

Here are the most important menus:<br />

Table 1-18: Identification of the motor feeder and the <strong>SIMOCODE</strong> <strong>pro</strong> components<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-63


<strong>System</strong> Description<br />

Basic Unit<br />

MLFB (order number) (example)<br />

Short Code<br />

Manufacturer<br />

Device Family (example)<br />

Device Subfamily (example)<br />

Table 1-18: Identification of the motor feeder and the <strong>SIMOCODE</strong> <strong>pro</strong> components (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-64 GWA 4NEB 631 6050-22 DS 02


Device Class (example)<br />

<strong>System</strong><br />

Identification Number (example)<br />

HW Version<br />

FW Version (example)<br />

<strong>System</strong> Description<br />

Table 1-18: Identification of the motor feeder and the <strong>SIMOCODE</strong> <strong>pro</strong> components (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-65


<strong>System</strong> Description<br />

Timestamp (example)<br />

Display<br />

MFLB (order number)<br />

HW Version<br />

FW Version<br />

Table 1-18: Identification of the motor feeder and the <strong>SIMOCODE</strong> <strong>pro</strong> components (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-66 GWA 4NEB 631 6050-22 DS 02


1.7.4 Current Measuring Modules (IM)<br />

<strong>System</strong> Description<br />

Current measuring modules are used together with the basic units of the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C and <strong>SIMOCODE</strong> <strong>pro</strong> V device series.<br />

The current measuring module must be selected according to the set<br />

current to be monitored (rated operating current of the motor). The current<br />

measuring modules cover current ranges between 0.3 A and 630 A, with<br />

interposing transformers up to 820 A.<br />

The following figure shows the various current measuring modules:<br />

Fig. 1-20: Current measuring modules<br />

Current measuring modules<br />

0.3 A - 3 A<br />

2.4 A - 25 A<br />

Device series<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

10 A - 100 A<br />

20 A - 200 A 63 A - 630 A<br />

The current measuring module is connected to the basic unit via a<br />

connecting cable, which also supplies the power. Current measuring<br />

modules up to 100 A are suitable for standard rail mounting or can be fixed<br />

directly to the mounting plate using additional push-in lugs. Basic units can<br />

be snapped directly onto the current measuring modules. The current<br />

measuring modules up to 200 A can also be mounted on the standard<br />

mounting rail or, optionally, they can be fixed directly to the mounting plate<br />

with the screw attachments that are integrated in the enclosure. The current<br />

measuring module up to 630 A can only be mounted using the integrated<br />

screw attachments.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-67


<strong>System</strong> Description<br />

1.7.5 Current/Voltage Measuring Modules (UM) for the <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

Device Series<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> V device allows use of a current/voltage measuring<br />

module instead of a current measuring module. In addition to measuring the<br />

motor current, current/voltage measuring modules also enable<br />

Monitoring of voltages up to 690 V<br />

Calculation and monitoring of power and cos phi<br />

Monitoring of thephase sequence.<br />

The following figure shows the various current/voltage measuringmodules:<br />

Current/voltage measuring modules<br />

Monitoring voltages up to 690 V<br />

0.3 A - 3 A<br />

2.4 A - 25 A<br />

Fig. 1-21: Current/voltage measuring modules<br />

Device series<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

10 A - 100 A<br />

20 A - 200 A 63 A - 630 A<br />

The current/voltage measuring module is connected to the basic device via<br />

a connecting cable, which also supplies electric power. Current/voltage<br />

measuring modules up to 100 A are suitable for standard rail mounting or<br />

can be fixed directly to the mounting plate using additional push-in lugs. The<br />

current/voltage measuring modules up to 200 A can also be mounted on the<br />

standard mounting rail or, optionally, they can be fixed directly to the<br />

mounting plate with the screw attachments that are integrated in the<br />

enclosure. The current/voltage measuring module up to 630 A can only be<br />

mounted using the integrated screw attachments. Basic units can only be<br />

mounted separately next to current/voltage measuring modules.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-68 GWA 4NEB 631 6050-22 DS 02


<strong>System</strong> Description<br />

For calculating or monitoring performance variables, current/voltage<br />

measuring modules have additional, detachable terminals that can be fed<br />

with all three phase voltages of the main circuit.<br />

Note<br />

Utilization of a current/voltage measuring module requires a basic unit 2,<br />

<strong>pro</strong>duct version *E02* (from 04/2005) or later.<br />

Note<br />

When using current/voltage measuring modules in ungrounded networks<br />

and/or when using insulation monitors for earth-fault / fault current<br />

detection, each current/voltage measuring module should have an<br />

decoupling module (DCM) connected upstream in series at the system<br />

interface.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-69


<strong>System</strong> Description<br />

1.7.6 Decoupling Module (DCM) for Current/Voltage Measuring Modules<br />

When measuring voltage and power with <strong>SIMOCODE</strong> <strong>pro</strong> in ungrounded<br />

networks, each current/voltage measuring module must have a decoupling<br />

module connected upstream in series.<br />

If using the 3UF710 current measuring module in these networks, it is<br />

imperative that an additional decoupling module is not used.<br />

1 Decoupling module for switching in series upstream from a current/voltage<br />

measuringmodule at the system interface<br />

Fig. 1-22: Decoupling module<br />

Decoupling module<br />

Device series<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

Note<br />

When using a decoupling module, the type and number of expansion<br />

modules that can be connected to a basic device must be limited! See<br />

Chapter 1.7.8 "Configuration Information for Using an Operator Panel with<br />

Display and/or a Decoupling Module".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-70 GWA 4NEB 631 6050-22 DS 02


1.7.7 Expansion Modules for the <strong>SIMOCODE</strong> <strong>pro</strong> V Device Series<br />

<strong>System</strong> Description<br />

Expansion modules are intended as optional additions for the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V device series. The following expansion modules are<br />

available:<br />

Digital modules (DM)<br />

Analog module (AM)<br />

Earth-fault module (EM)<br />

Temperature module (TM).<br />

All expansion modules have the same design with an enclosure width of<br />

22.5 mm. They are equipped with 2 system interfaces (incoming/outgoing),<br />

and removable terminals.<br />

The following figure shows an expansion module:<br />

Fig. 1-23: Expansion module<br />

Expansion module<br />

Device series<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-71


<strong>System</strong> Description<br />

Digital module (DM)<br />

Digital modules allow the type and number of binary inputs and relay<br />

outputs on basic unit 2 to be further increased, if required.<br />

The following digital modules are available for basic unit 2:<br />

Inputs Supply Outputs<br />

4 inputs 24 V DC, external 2 monostable relay outputs<br />

4 inputs 110 - 240 V AC/DC, external 2 monostable relay outputs<br />

4 inputs 24 V DC, external 2 bistable relay outputs<br />

4 inputs 110 - 240 V AC/DC, external 2 bistable relay outputs<br />

Table 1-19: Versions of digital modules<br />

A maximum of 2 digital modules can be connected to basic unit 2.<br />

Thus, 4 additional binary inputs and 2 additional binary outputs are available.<br />

In this way, all versions can be combined with each other. <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

can thus be extended to a maximum of 12 binary inputs and 7 relay outputs.<br />

In the case of the monostable version, the relay outputs open after<br />

switching off/failure/interruption of the supply voltage. With the bistable<br />

version, the switching state of the relay outputs remains intact even after<br />

switching off/failure/interruption of the supply voltage.<br />

If required, you can set a delay for the digital module inputs (see<br />

Chapter 7.4 "Digital Module Inputs").<br />

Supplying the inputs: See Chapter 13.3 "Wiring".<br />

Note<br />

If two digital modules are being used, the digital module connected the<br />

closest to the basic unit via the system interface will be identified as Digital<br />

Module 1. The digital module that follows behind will be identified as Digital<br />

Module 2. If one digital module is connected to the front side and another to<br />

the lower system interface of the basic unit, the digital module on the front<br />

system interface of the basic unit will always be identified as Digital<br />

Module 1.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-72 GWA 4NEB 631 6050-22 DS 02


Analog module (AM)<br />

<strong>System</strong> Description<br />

By means of the analog module, basic unit 2 can be optionally expanded by<br />

analog inputs and outputs (0/4 mA to 20 mA). As a result, it is possible to<br />

measure and monitor any <strong>pro</strong>cess variable that can be mapped on to a<br />

0/4 mA - 20-mA signal.<br />

Typical applications would be, for example, fill-level monitoring for<br />

<strong>pro</strong>tecting pumps from dry operation, or the monitoring of pollution in a<br />

filter using a differential pressure transducer. The automation system has<br />

free access to the measured <strong>pro</strong>cess variables. The analog output can, for<br />

example, be used for the visualization of any <strong>pro</strong>cess variables on a pointer<br />

instrument. The automation system can also freely access the output via<br />

PROFIBUS.<br />

1 analog module can be connected to BU2<br />

2 analog inputs (passive) for detecting signals from 0/4 mA - 20 mA.<br />

Both inputs are set to either 0 - 20 mA or 4 mA - 20 mA<br />

1 output for outputting a 0/4 mA - 20 mA signal.<br />

Attention<br />

The inputs of the analog module are passive inputs that have to be supplied<br />

by an external, isolated current source (e.g. isolating transducer). If the<br />

output of the analog module is not being utilized, it can be used as current<br />

source for an input.<br />

Note<br />

The use of an analog module requires basic unit 2, <strong>pro</strong>duct version *E02*<br />

(from 04/2005) or later.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-73


<strong>System</strong> Description<br />

Earth-fault module (EM)<br />

For networks grounded with a higher impedance it may be necessary to set<br />

up the earth-fault monitoring for smaller earth-fault currents using a 3UL22<br />

summation current transformer, instead of carrying out earth-fault<br />

monitoring via a current measuring module or current/voltage measuring<br />

module. Rated fault currents of 0.3 A, 0.5 A, and 1 A can be evaluated with<br />

the summation current transformer.<br />

In addition to the internal earth-fault monitoring supported by both device<br />

series, <strong>SIMOCODE</strong> <strong>pro</strong> V can thus be expanded by a more precise,<br />

additional external earth-fault monitoring system.<br />

The earth-fault module adds an additional input for connecting a summation<br />

current transformer to basic unit 2.<br />

1 Earth-fault module connectable to BU2.<br />

Note<br />

The use of an earth-fault module requires basic unit 2, <strong>pro</strong>duct version<br />

*E02* (from 04/2005) or later.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-74 GWA 4NEB 631 6050-22 DS 02


Temperature module (TM)<br />

<strong>System</strong> Description<br />

The temperature module allows expansion of the <strong>SIMOCODE</strong> <strong>pro</strong> V device<br />

series with an analog temperature monitoring system. In addition to the<br />

thermistor monitoring of the basic units, up to 3 analog sensor measuring<br />

circuits (in two or three-wire systems) can be connected, the temperatures<br />

in the 3 sensor measuring circuits can be measured, and the highest<br />

temperature in all sensor measuring circuits can be determined. The<br />

measured temperatures can be fully integrated into the <strong>pro</strong>cess, and they<br />

can be further monitored and also made available for a higher-level<br />

automation system via PROFIBUS.<br />

This makes it possible, for example, to implement analog temperature<br />

monitoring of the motor windings, bearings, the coolant temperature and<br />

the gearoil temperature.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V supports various sensor types (NTC,<br />

KTY83/84, PT100 and PT1000) for use in hard, fluid or gaseous media.<br />

Notice<br />

The same sensor type must be used in all sensor measuring circuits.<br />

1 Temperature module connectable to BU2<br />

3 Sensor measuring circuits in 2 or 3-wire systems<br />

Note<br />

The use of a temperature module requires basic unit 2, <strong>pro</strong>duct version<br />

*E02* (from 04/2005) or later.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-75


<strong>System</strong> Description<br />

1.7.8 Configuration Information for Using an Operator Panel with Display<br />

and/or a Decoupling Module<br />

If a Decoupling Module and/or an Operator Panel with Display is to be used<br />

in the <strong>SIMOCODE</strong> <strong>pro</strong> system, the following configuration information<br />

regarding the type and number of expansion modules must be observed.<br />

The following table shows the maximum expansion with expansion modules<br />

for the various combinations:<br />

Using an operator panel with display<br />

Only Operator panel with display:<br />

Digital module Digital module Analog<br />

module<br />

Table 1-20: Maximum expansion with expansion modules when using an operator panel with display<br />

Operator panel with display and current/voltage measuring module with basic<br />

unit 2 (110 V - 240 V AC/DC):<br />

Table 1-21: Maximum expansion with expansion modules when using an operator panel with display<br />

and current/voltage measuring with basic unit 2 (110 V - 240 V AC/DC):<br />

Using a decoupling module (voltage measurement in isolated networks)<br />

Basic unit 2 (24 V DC):<br />

Table 1-22: Maximum expansion with expansion modules when using a decoupling module (voltage<br />

measurement in isolated networks) and basic unit 2 (24 V DC)<br />

Basic unit 2 (110 V - 240 V AC/DC):<br />

Temperature<br />

module<br />

Max. 4 expansion modules applicable<br />

Digital module Digital module Analog<br />

module<br />

Temperature<br />

module<br />

Max. 3 expansion modules applicable, or<br />

X X<br />

Digital module Digital module Analog<br />

module<br />

X 1)<br />

X 1)<br />

Digital module Digital module Analog<br />

module<br />

Temperature<br />

module<br />

Earth-fault<br />

module<br />

Earth-fault<br />

module<br />

Earth-fault<br />

module<br />

X X X<br />

Temperature<br />

module<br />

Earth-fault<br />

module<br />

X X X X<br />

X 1) X 1) X X<br />

X X X<br />

X X X<br />

Table 1-23: Maximum expansion with expansion modules when using a decoupling module (voltage<br />

measurement in isolated networks) and basic unit 2 (110 V - 240 V AC/DC)<br />

1) No bistabile relay outputs and maximally 5 of 7 relay outputs at the same<br />

time (> 3 s) active<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-76 GWA 4NEB 631 6050-22 DS 02


Using a decoupling module (voltage measurement in isolated networks) in<br />

connection with an operator panel with display<br />

Basic unit 2 (24 V DC):<br />

Digital module Digital module Analog<br />

module<br />

<strong>System</strong> Description<br />

Table 1-24: Maximum expansion with expansion modules when using a decoupling module (voltage<br />

measurement in isolated networks) in connection with an operator panel with display<br />

and basic unit 2 (24 V DC)<br />

Basic unit 2 (110 V - 240 V AC/DC):<br />

Temperature<br />

module<br />

Earth-fault<br />

module<br />

X X X X<br />

X X X X<br />

Digital module<br />

X<br />

Digital module Analog<br />

module<br />

2)<br />

X X<br />

X 1)<br />

X 1)<br />

X 3)<br />

Temperature<br />

module<br />

Earth-fault<br />

module<br />

X X X<br />

X X X<br />

Table 1-25: Maximum expansion with expansion modules when using a decoupling module (voltage<br />

measurement in isolated networks) in connection with an operator panel with display<br />

and basic unit 2 (110 V - 240 V AC/DC)<br />

1) No bistabile relay outputs and maximally 5 of 7 relay outputs at the same<br />

time (> 3 s) active<br />

2) No bistabile relay outputs and maximally 3 of 5 relay outputs at the same<br />

time (> 3 s) active<br />

3) Analog module output not used<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-77


<strong>System</strong> Description<br />

1.7.9 Accessories<br />

PC cable<br />

Memory module<br />

Addressing plug<br />

Connecting cable<br />

The following figure shows accessories that are independent of the device<br />

series:<br />

<strong>System</strong> interface<br />

cover<br />

Memory module<br />

Fig. 1-24: Accessories<br />

PC cable<br />

Connecting cable<br />

Addressing plug<br />

Device series<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

Door adapter Adapter for operator panel<br />

For device parameterization, for connecting a PC to the system interface of<br />

a basic unit via theserial interface of the PC.<br />

For plugging onto the system interface and fast reading in or out of the<br />

entire <strong>SIMOCODE</strong> <strong>pro</strong> parameterization, e.g. if a device is replaced (see<br />

Chapter 14.3.3 "Replacing <strong>SIMOCODE</strong> <strong>pro</strong> Components").<br />

For the hardware-related allocation of the PROFIBUS DP address to<br />

<strong>SIMOCODE</strong> <strong>pro</strong> without a PC/<strong>pro</strong>gramming device via the system interface.<br />

Setting the PROFIBUS DP address with an addressing plug:<br />

See Chapter 14.2.2 "Setting the PROFIBUS DP Address".<br />

In various designs and lengths. These are required to connect the basic unit<br />

to its current measuring module and, if applicable, to its expansion modules<br />

or the operator panel. The total length of all connecting cables must not<br />

exceed 3 m per system!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-78 GWA 4NEB 631 6050-22 DS 02


Door adapter<br />

<strong>System</strong> Description<br />

To faciliate access (e.g. front panel) to the system interface of a system<br />

(<strong>SIMOCODE</strong> <strong>pro</strong>), thus ensuring fast parameterization.<br />

<strong>System</strong> interface cover<br />

To <strong>pro</strong>tect and/or seal the system interfaces against soiling. In normal<br />

operation, unused system interfaces must be closed.<br />

Adapter for operator panel<br />

Enables the use of the <strong>SIMOCODE</strong> <strong>pro</strong> 3UF720 operator panel in a front<br />

panel cut-out in which a <strong>SIMOCODE</strong> DP 3UF52 operator panel (IP54 degree<br />

of <strong>pro</strong>tection) was previously used, e.g. after a system change. Can also be<br />

used when replacing a 3UF721 operator panel with display with a 3UF720<br />

standard operator panel.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-79


<strong>System</strong> Description<br />

1.7.10 Software<br />

<strong>SIMOCODE</strong> ES<br />

<strong>SIMOCODE</strong> <strong>pro</strong> offers various software tools for thorough, time-saving<br />

parameterization, configuration and diagnostics:<br />

<strong>SIMOCODE</strong> ES is the standard parameterization software for<br />

<strong>SIMOCODE</strong> <strong>pro</strong>, and is runnable on a PC/<strong>pro</strong>gramming device under<br />

Windows 2000 or Windows XP.<br />

It is available in two versions:<br />

<strong>SIMOCODE</strong> ES Smart, for direct connection of the PC/<strong>pro</strong>gramming device<br />

(serial interface) to <strong>SIMOCODE</strong> <strong>pro</strong> with a PC cable via the system interface<br />

on the device (point to point)<br />

<strong>SIMOCODE</strong> ES Professional, for connecting one or more devices via<br />

PROFIBUS DP and/or with a PC cable via the system interface on the device.<br />

You will find a demo and latest updates on the Internet at<br />

http://www.siemens.com/simocode -> Support -> Tools & Downloads.<br />

<strong>SIMOCODE</strong> ES Graphic is an optional software package for<br />

<strong>SIMOCODE</strong> ES Smart or <strong>SIMOCODE</strong> ES Professional. It extends the user<br />

interface by a graphics editor and, as a result, allows very ergonomic and<br />

user-friendly parameterization per "Drag & Drop".<br />

“Drag & Drop”. Inputs and outputs of function blocks can be graphically<br />

linked and the parameters set. The device parameterization can be<br />

graphically documented.<br />

See also Chapter 1.9 "Overview of Function Blocks (Alphabetical)".<br />

Note<br />

Prerequisite for the installation of <strong>SIMOCODE</strong> ES Graphic is an installed<br />

version of <strong>SIMOCODE</strong> ES Smart 2004 + Service Pack 1 or<br />

<strong>SIMOCODE</strong> ES Professional + Service Pack 1 on the PC/<strong>pro</strong>gramming<br />

device.<br />

Note<br />

<strong>SIMOCODE</strong> ES is subject to continual maintenance and im<strong>pro</strong>vement.<br />

Current Service Packs and Hotfixes can be downloaded at<br />

http://www.siemens.com/simocode -> Support -> Tools & Downloads.<br />

Object Manager OM <strong>SIMOCODE</strong> <strong>pro</strong><br />

Part of <strong>SIMOCODE</strong> ES Professional. When <strong>SIMOCODE</strong> ES Professional and<br />

the OM <strong>SIMOCODE</strong> <strong>pro</strong> are installed on a PC/<strong>pro</strong>gramming device,<br />

<strong>SIMOCODE</strong> ES Professional can be called up directly from Step7 HW<br />

configuration. This enables simple and thorough SIMATIC-S7 configuration.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-80 GWA 4NEB 631 6050-22 DS 02


<strong>SIMOCODE</strong> <strong>pro</strong> PCS 7 library<br />

GSD File<br />

<strong>System</strong> Description<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> PCS 7 library is used to simply and conveniently<br />

connect <strong>SIMOCODE</strong> <strong>pro</strong> to the SIMATIC PCS 7 <strong>pro</strong>cess control system.<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> PCS 7 library contains<br />

the diagnostic and driver blocks that correspond to the diagnostic and driver<br />

concept of SIMATIC PCS 7<br />

The elements (symbols and faceplate) necessary for operating and<br />

monitoring.<br />

Note<br />

The PCS 7 library is subject to continual maintenance and im<strong>pro</strong>vement.<br />

Current Service Packs and Hotfixes can be downloaded at<br />

www.siemens.com/simocode -> Support -> Tools & Downloads<br />

Notice<br />

Observe the respective system versions!<br />

For integration into SIMATIC S7 or any DP standard mastersystem<br />

(automation system). The latest version can be found on the internet at<br />

http://www.siemens.com/<strong>pro</strong>fibus-gsd.<br />

Further information about the integration of DP slaves can be found in the<br />

automation system documentation.<br />

Win <strong>SIMOCODE</strong> DP Converter<br />

This is a software tool for converting "old" Win <strong>SIMOCODE</strong> DP parameter<br />

files (3UF5 device series) into <strong>SIMOCODE</strong> ES parameter files for<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-81


<strong>System</strong> Description<br />

1.8 Structural Configuration of <strong>SIMOCODE</strong> <strong>pro</strong><br />

1.8.1 Function Blocks<br />

Properties<br />

See also Chapter 1.9 "Overview of Function Blocks (Alphabetical)".<br />

Function blocks are deposited in the <strong>SIMOCODE</strong> <strong>pro</strong> system, e.g., for the<br />

administration of various control stations, for the configured control<br />

function, or for motor <strong>pro</strong>tection. Every function block has a name and may<br />

be equipped with inputs and outputs. The inputs and outputs are used for<br />

the internal connection of the various funcion blocks and, thus, the setup of<br />

a device-internal logic instead of an externally wired logic in the control<br />

circuit.<br />

The following table shows the possible input and output types of the<br />

internal function blocks of <strong>SIMOCODE</strong> <strong>pro</strong>:<br />

Input Symbol Example<br />

Plugs<br />

(binary)<br />

Plugs<br />

(analog)<br />

Screw<br />

terminals<br />

Control data<br />

from<br />

PROFIBUS DP<br />

Output<br />

Sockets<br />

(binary)<br />

Sockets<br />

(analog)<br />

Screw<br />

terminals<br />

DP<br />

Function blocks in the basic unit may have binary<br />

plugs. These are connected via software to binary<br />

sockets. They are relevant for parameterization, e.g.<br />

with <strong>SIMOCODE</strong> ES.<br />

Function blocks in the basic unit may have analog<br />

plugs. These are connected via software to analog<br />

sockets. They are relevant for parameterization, e.g.<br />

with <strong>SIMOCODE</strong> ES. Example: 2-byte word for cyclic<br />

send data.<br />

Screw terminals are outside, e.g. function block<br />

"BU - Input". Control devices and auxiliary switches<br />

arenormally connected there.<br />

From the DP master to <strong>SIMOCODE</strong> <strong>pro</strong>,<br />

e.g. function block "Cyclic Control".<br />

Function blocks in the basic devices may have binary<br />

sockets. These are assigned via software to binary<br />

plugs.<br />

They are relevant for parameterization e.g. with<br />

<strong>SIMOCODE</strong> ES.<br />

Function blocks in the basic devices may have analog<br />

sockets. Sockets are assigned via software to analog<br />

plugs.<br />

They are relevant for parameterization, e.g. with<br />

<strong>SIMOCODE</strong> ES.<br />

Example: 2-byte word max. current I_max.<br />

Screw terminals are outside, e.g. function block<br />

"BU - Output". Contactors, for example, are<br />

connected there.<br />

Table 1-26: Input and output types of the internal function blocks of <strong>SIMOCODE</strong> <strong>pro</strong><br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-82 GWA 4NEB 631 6050-22 DS 02


Output Symbol Example<br />

Send data to<br />

PROFIBUS DP<br />

Binary terminal<br />

block<br />

Analog terminal<br />

block<br />

Schematic of principle structural configuration<br />

<strong>System</strong> Description<br />

The following function block diagram shows the principal configuration of<br />

<strong>SIMOCODE</strong> <strong>pro</strong> with its external inputs and outputs and internally stored<br />

function blocks:<br />

Fig. 1-25: Principal configuration of <strong>SIMOCODE</strong> <strong>pro</strong><br />

DP<br />

From <strong>SIMOCODE</strong> <strong>pro</strong> to the DP-Master,<br />

e.g. function block "Cyclic Send Data".<br />

Internal binary signals (binary sockets) that are not<br />

assigned to a function block (fault, status, other),<br />

e.g. "Status - Device o.k." (in the graphics editor).<br />

Internal analog signals (analog sockets) that are not<br />

assigned to a function block, e.g. "Phase Unbalance"<br />

(in the graphics editor).<br />

Table 1-26: Input and output types of the internal function blocks of <strong>SIMOCODE</strong> <strong>pro</strong> (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong> (external) <strong>SIMOCODE</strong> <strong>pro</strong> (internal)<br />

Inputs<br />

(terminals) Sockets Plugs Sockets<br />

BU Inputs<br />

Function block A<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

From DP<br />

Master<br />

1<br />

2<br />

3<br />

4<br />

Standard function<br />

Function block C<br />

Standard function<br />

Cyclic<br />

Function block B<br />

Cyclic<br />

control<br />

Send<br />

Bit 0.0<br />

Bit 0.1<br />

Control function<br />

Function block D<br />

Bit 0.0<br />

Bit 0.1<br />

To DP<br />

Master<br />

DP Bit 0.2<br />

Bit 0.2<br />

DP<br />

Logic function<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-83<br />

1<br />

2<br />

3<br />

BU Outputs<br />

PROFIBUS DP PROFIBUS DP<br />

Plugs<br />

4<br />

Outputs<br />

(terminals)<br />

OUT1<br />

OUT2<br />

OUT3


<strong>System</strong> Description<br />

Connecting plugs with sockets<br />

Note<br />

The plugs and sockets of the function blocks have not already been<br />

connected at the factory with the binary inputs and the relay outputs of the<br />

basic unit.<br />

Internal wiring (connection of plugs and sockets) is determined by the<br />

selected application. 1)<br />

Note<br />

If external wiring has already been carried out, but <strong>SIMOCODE</strong> <strong>pro</strong> has not<br />

yet been parameterized:<br />

If you now press a button, the contactors will not be activated! 1)<br />

1) If you select and load a preset application (e.g. the reversing starter) in<br />

<strong>SIMOCODE</strong> ES, all links and interlocks for the reversing starter arecreated in<br />

the basic unit.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-84 GWA 4NEB 631 6050-22 DS 02


1.9 Overview of Function Blocks (Alphabetical)<br />

Analog Value Recording (Record)<br />

Fig. 1-26: Analog value recording<br />

See Chapter 8.<br />

AM Output<br />

Fig. 1-27: AM output<br />

See Chapter 6.5.<br />

AM Inputs<br />

Fig. 1-28: AM inputs<br />

See Chapter 7.6.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-85


<strong>System</strong> Description<br />

Acyclic Send Byte 0 (1)<br />

Fig. 1-29: Acyclic Send<br />

See Chapter 6.7.<br />

Acyclic Receive Byte 0 (1, 2/3)<br />

Fig. 1-30: Acyclic Receive<br />

See Chapter 7.8.<br />

OP-LED<br />

Fig. 1-31: OP-LED<br />

See Chapter 6.3.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-86 GWA 4NEB 631 6050-22 DS 02


OP Buttons<br />

Fig. 1-32: OP buttons<br />

See: Chapter 7.3<br />

Operation Monitoring<br />

Fig. 1-33: Operation monitoring<br />

See Chapter Chapter 5.7.<br />

Flashing 1 (2, 3)<br />

Fig. 1-34: Flashing 1<br />

See Chapter 11.9.<br />

OPO<br />

Fig. 1-35: OPO<br />

See Chapter 10.5.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-87


<strong>System</strong> Description<br />

Calculator (Calculation Module) 1<br />

Fig. 1-36: Calculator (calculation module) 1<br />

See Chapter 11.12<br />

Calculator (Calculation Module) 2<br />

Fig. 1-37: Calculator (calculation module) 2<br />

See Chapter 11.12.<br />

DM1(2) Outputs<br />

Fig. 1-38: DM1(2) outputs<br />

See Chapter 6.4.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-88 GWA 4NEB 631 6050-22 DS 02


DM1(2) Inputs<br />

Fig. 1-39: DM1(2) inputs<br />

See Chapter 7.4.<br />

Extended Protection<br />

Fig. 1-40: Extended <strong>pro</strong>tection<br />

See Chapter 3.1.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-89


<strong>System</strong> Description<br />

Extended Control<br />

Fig. 1-41: Extended control<br />

See Chapter 4.1.2.<br />

External Fault 1 (and 2, 3, 4, 5, 6)<br />

Fig. 1-42: External fault 1<br />

See Chapter 10.4.<br />

Flickering 1 (2, 3)<br />

Fig. 1-43: Flickering 1<br />

See Chapter 11.10.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-90 GWA 4NEB 631 6050-22 DS 02


BU Outputs<br />

Fig. 1-44: BU outputs<br />

See Chapter 6.2.<br />

BU Inputs<br />

Fig. 1-45: BU inputs<br />

See Chapter 7.2.<br />

Limit Monitor 1 (2, 3, 4)<br />

Fig. 1-46: Limit Monitor 1<br />

See Chapter 11.11.<br />

Emergency Start<br />

Fig. 1-47: Emergency Start<br />

See Chapter 10.7.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-91


<strong>System</strong> Description<br />

Non-Volatile Element 1 (2, 3, 4)<br />

Fig. 1-48: Non-volatile element 1<br />

See Chapter 11.8.<br />

TPF<br />

Fig. 1-49: TPF<br />

See Chapter 10.3.<br />

Protection/Control<br />

Fig. 1-50: Protection/control<br />

See Chapter 4.1.2.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-92 GWA 4NEB 631 6050-22 DS 02


Signal Conditioner 1 (and 2, 3, 4)<br />

Fig. 1-51: Signal conditioner 1<br />

See Chapter 11.7.<br />

Control Stations<br />

Fig. 1-52: Control stations<br />

See Chapter 4.1.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-93


<strong>System</strong> Description<br />

Current Limits<br />

Fig. 1-53: Current limits<br />

See Chapter 5.2.<br />

Test 1 (2) and Reset 1 (2, 3)<br />

Fig. 1-54: Test 1, Reset 1<br />

See Chapter 10.2.<br />

Thermistor<br />

Fig. 1-55: Thermistor<br />

See Chapter 3.5.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-94 GWA 4NEB 631 6050-22 DS 02


Timer 1 (and 2, 3, 4)<br />

Fig. 1-56: Timer 1<br />

See Chapter 11.6.<br />

TM Inputs<br />

Fig. 1-57: TM inputs<br />

See Chapter 7.2.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-95


<strong>System</strong> Description<br />

Monitoring 0/4 - 20 mA<br />

Fig. 1-58: Monitoring 0/4 - 20 mA<br />

See Chapter Chapter 5.2.<br />

Cos phi Monitoring<br />

Fig. 1-59: Cos phi monitoring<br />

See Chapter Chapter 5.4.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-96 GWA 4NEB 631 6050-22 DS 02


Earth-Fault Monitoring<br />

Fig. 1-60: Earth-fault monitoring<br />

See Chapter 5.1.<br />

Power Monitoring<br />

Fig. 1-61: Power monitoring<br />

See Chapter Chapter 5.5.<br />

Voltage Monitoring<br />

Fig. 1-62: Voltage monitoring<br />

See Chapter 5.3.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-97


<strong>System</strong> Description<br />

Temperature Monitoring<br />

Fig. 1-63: Temperature monitoring<br />

See Chapter 5.8.<br />

UVO<br />

Fig. 1-64: UVO<br />

See Chapter 10.6.<br />

Truth Table TT 1 3I/1O (TT 2, 3, 4, 5, 6 3I/1O)<br />

Fig. 1-65: Truth table 1 3I/1O<br />

See Chapter 11.2.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-98 GWA 4NEB 631 6050-22 DS 02


Truth Table TT 7 2I/1O (TT 8 2I/1O)<br />

Fig. 1-66: Truth table TT 7 2I/1O<br />

See Chapter 11.3.<br />

Truth Table TT 9 5I/2O<br />

Fig. 1-67: Truth table TT 9 5I/2O<br />

See Chapter 11.4.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-99


<strong>System</strong> Description<br />

Watchdog<br />

Fig. 1-68: Watchdog<br />

See Chapter 10.8.<br />

Counter 1 (2, 3, 4)<br />

Fig. 1-69: Counter 1<br />

See Chapter 11.5.<br />

Timestamping<br />

Fig. 1-70: Timestamping<br />

See Chapter 10.9.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-100 GWA 4NEB 631 6050-22 DS 02


Cyclic Send Byte 0 (1, 2/9)<br />

Fig. 1-71: Cyclic Send<br />

See Chapter 6.6.<br />

Cyclic Receive Byte 0 (1, 2/3)<br />

Fig. 1-72: Cyclic Receive<br />

See Chapter 7.7.<br />

<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 1-101


<strong>System</strong> Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

1-102 GWA 4NEB 631 6050-22 DS 02


Short Instructions for Configuring<br />

2<br />

a Reversing Starter<br />

In this chapter<br />

Target groups<br />

In this chapter you will find short instructions for configuring a reversing<br />

starter, with the aid of a practical example. The majority of the parameters<br />

have been ap<strong>pro</strong>priately preset at the factory for most applications.<br />

You only need to set a few parameters.<br />

This chapter is addressed to the following target groups:<br />

Planners<br />

Configurators<br />

Technicians<br />

Electricians<br />

Commissioners.<br />

Necessary knowledge<br />

You will require the following knowledge:<br />

Basic <strong>SIMOCODE</strong> <strong>pro</strong> knowledge (see Chapter 1 "<strong>System</strong> Description")<br />

Basic knowledge of <strong>SIMOCODE</strong> ES parameterization software.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 2-1


Short Instructions for Configuring a Reversing Starter<br />

2.1 Introduction and Objective of the Example<br />

Introduction<br />

The following simple example of a reversing starter demonstrates step-bystep<br />

how to commission <strong>SIMOCODE</strong> <strong>pro</strong>. In this context, the reversing<br />

starter will be equipped with<br />

Initially, a local control station - Local Control<br />

Followed by a second control station with PROFIBUS DP.<br />

<strong>SIMOCODE</strong> ES software is used for parameterization.<br />

The PC/<strong>pro</strong>gramming device is connected to the Basic Unit via PC cable.<br />

Objective of the example<br />

Fundamental steps<br />

Prerequisites<br />

This example is intended to<br />

1. Show you how to implement a standard switching operation with a reversing<br />

starter using<br />

<strong>SIMOCODE</strong> <strong>pro</strong> in just a few steps<br />

2. Help you modify this example for your respective application<br />

3. Help you implement other applications easily.<br />

The two fundamental <strong>SIMOCODE</strong> <strong>pro</strong> steps are always:<br />

Implementation of external wiring (for control and feedback of main current<br />

switching devices and control and signaling devices)<br />

Implementation/activation of internal <strong>SIMOCODE</strong> <strong>pro</strong> functions (function<br />

blocks), with control and evaluation of the <strong>SIMOCODE</strong> <strong>pro</strong> inputs/outputs<br />

(internal <strong>SIMOCODE</strong> <strong>pro</strong> wiring).<br />

Load feeder/motor is present<br />

PLC/PCS control with PROFIBUS DP interface is present<br />

The main circuit of the reversing circuit, including the current measuring<br />

module, has already been wired. In this case, the 3 cables leading to the<br />

motor must be led through the through-hole openings of the current<br />

measuring module.<br />

PC/<strong>pro</strong>gramming device is present<br />

<strong>SIMOCODE</strong> ES software is installed<br />

The Basic Unit has the basic factory settings. You can find out how to<br />

implement the basic factory settings in .<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

2-2 GWA 4NEB 631 6050-22 DS 02


Short Instructions for Configuring a Reversing Starter<br />

2.2 Reversing Starter with Motor Feeder and Local Control<br />

Station<br />

Necessary components<br />

The following table lists the components required for<br />

this example:<br />

Item Ordering data Order number<br />

1 Basic Unit <strong>SIMOCODE</strong> <strong>pro</strong> C,<br />

(<strong>SIMOCODE</strong> <strong>pro</strong> V also possible)<br />

3UF7000-1AU00-0<br />

(3UF7010-1AU00-0)<br />

2 Current Measuring Module 0.3 A up to 3 A 3UF7000-1AU00-0<br />

3 Connecting cable for connecting the Basic Unit to<br />

the Current Measuring Module, depending on<br />

length<br />

4 "<strong>SIMOCODE</strong> ES Smart" software for parameterization<br />

via the system interface or<br />

"<strong>SIMOCODE</strong> ES Professional" software<br />

for parameterization via the PROFIBUS DP and<br />

system interface, including STEP-7 Object Manager<br />

possible<br />

5 PC cable for connecting the Basic Unit to a PC/<br />

<strong>pro</strong>gramming device<br />

6 PROFIBUS DP cable<br />

Table 2-1: Components required for this example<br />

3UF793.-1AA00-0<br />

3ZS1 312-1CC10-0YA0<br />

3ZS1 312-2CC10-0YA0<br />

3UF7940-0AU00-0<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 2-3


Short Instructions for Configuring a Reversing Starter<br />

Reversing starter circuitry with <strong>SIMOCODE</strong> <strong>pro</strong><br />

The following schematic shows the circuitry of the main circuit and the<br />

control circuit:<br />

3 through-hole<br />

openings<br />

Main circuit Control circuit<br />

3/N/PE ~ 50/60 Hz 400/230 V<br />

L1<br />

L2<br />

L3<br />

N<br />

PE<br />

Q1<br />

PE<br />

- K1<br />

1 3 5<br />

2 4 6<br />

1 3 5 1 3 5<br />

- K2<br />

2 4 6 2 4 6<br />

U V W<br />

M<br />

3~<br />

J<br />

Current Measuring<br />

Module (IM)<br />

<strong>System</strong><br />

interface<br />

Fig. 2-1: Wiring of the main circuit and the control circuit with <strong>SIMOCODE</strong> <strong>pro</strong><br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

2-4 GWA 4NEB 631 6050-22 DS 02<br />

L1/L+<br />

Motor, motor rated current e.g. 3 A<br />

CLASS 10<br />

Optional: Thermistor<br />

F11<br />

Connecting cable<br />

A2 A1<br />

N/L–<br />

K1<br />

S0 S1<br />

IN1 IN2 IN3 24 V<br />

Basic Unit (BU)<br />

<strong>System</strong><br />

interface<br />

S2<br />

OUT1 OUT2 1<br />

K2


Circuit diagram of a reversing starter control circuit<br />

Short Instructions for Configuring a Reversing Starter<br />

The following schematic shows the circuit diagram of the control circuit with<br />

a Local Control Station for the commands<br />

LEFT<br />

OFF<br />

RIGHT.<br />

Displays, events, etc., have not been taken into account.<br />

Standard reversing starter Reversing starter with <strong>SIMOCODE</strong> <strong>pro</strong><br />

L1/L+<br />

N/L–<br />

S0<br />

S1<br />

K1<br />

K2<br />

K1<br />

S0: "LEFT" button<br />

S1: "OFF" button<br />

S2: "RIGHT" button<br />

Necessary interlocks<br />

and connections<br />

S2<br />

K2<br />

Fig. 2-2: Circuit diagram of a reversing starter control circuit<br />

K1<br />

K2<br />

K1: Contactor clockwise rotation<br />

K2: Contactor counterclockwise rotation<br />

The necessary interlocks and connections are carried out in the Basic Unit<br />

via software.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 2-5<br />

L1/L+<br />

F11<br />

N/L–<br />

A2 A1<br />

K1<br />

S0 S1<br />

Basic Unit (BU)<br />

K2<br />

S2<br />

IN1 IN2 IN3 24 V<br />

OUT1 OUT2 1


Short Instructions for Configuring a Reversing Starter<br />

2.3 Parameterization<br />

The basics of parameterization<br />

After the external wiring has been carried out (contactor coils connected,<br />

current measuring module integrated in the main circuit), <strong>SIMOCODE</strong> <strong>pro</strong> is<br />

then parameterized.<br />

For this you need to know the following points:<br />

Point Description<br />

1 Function blocks are stored internally in the <strong>SIMOCODE</strong> <strong>pro</strong> system, e.g. for<br />

control stations, control functions and motor <strong>pro</strong>tection.<br />

2 Function blocks have names.<br />

3 Function blocks may have set values, e.g. the type of control function and the<br />

set current for overload <strong>pro</strong>tection.<br />

4 Function blocks are equipped with plugs and sockets. These, in turn, are<br />

clearly designated.<br />

5 To achieve the desired functionality, <strong>pro</strong>ceed as follows:<br />

Connect the function blocks by connecting specific plugs to specific<br />

sockets (i.e "plug the plugs into the sockets")<br />

If required, set values in the function blocks, e.g. the set current, type of<br />

control function.<br />

6 The inputs of the function blocks in the Basic Unit are designated as plugs<br />

and labeled accordingly:<br />

7 The outputs of the function blocks in the Basic Unit are designated as<br />

sockets and labelled accordingly:<br />

8 The plugs and sockets of the device inputs and outputs are not connected as<br />

factory defaults. If you press a button now, the contactors will not be<br />

activated.<br />

Table 2-2: Schematic of the various <strong>SIMOCODE</strong> <strong>pro</strong> function blocks<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

2-6 GWA 4NEB 631 6050-22 DS 02


General <strong>pro</strong>cedure for parameterizing a reversing starter<br />

Short Instructions for Configuring a Reversing Starter<br />

Parameterization means:<br />

1. Setting values<br />

2. Connecting function blocks<br />

Where this example is concerned, this means:<br />

Select the control function "Reversing Starter". This establishes all the<br />

interlockings and connections for the reversing starter in the Basic Unit.<br />

Determine the set current Is for the motor <strong>pro</strong>tection. In this case, the set<br />

current corresponds to the motor rated current, i.e. 3 A.<br />

The "BU Outputs" function block must be connected to the sockets of the<br />

"Protection/Control" function block via the software, i.e.<br />

– "BU Output 1" plug to "Contactor Control QE1" socket (right)<br />

– "BU Output 2" plug to "Contactor Control QE2" socket (left).<br />

The plugs on the "Protection/Control" function block must be connected via<br />

software to the sockets on the "BU Inputs" function block, i.e.<br />

– Control station plug - Local Control [LC] ON< to "BU Input 1" socket<br />

– Control station plug - Local Control [LC] OFF to "BU Input 2" socket<br />

– Control station plug - Local Control [LC] ON> to "BU Input 3"socket.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Connect<br />

digital inputs<br />

"BU Inputs"<br />

Fig. 2-3: Schematic of a parameterization example<br />

1<br />

2<br />

3<br />

ON<<br />

Off<br />

ON><br />

Select reversing starter<br />

Determine Is<br />

Protection/Control QE1<br />

I s = 3 A<br />

Control station - Local Control [LC] Contactor controls<br />

Connect<br />

relay outputs<br />

The assignment of the contactor controls QE depends on the parameterized<br />

control function. See Chapter 4.3 "Active Control Stations, Contactor &<br />

Lamp Controls and Status Information for the Control Functions".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 2-7<br />

QE2<br />

1<br />

2<br />

"BU Outputs"<br />

Right<br />

Left


Short Instructions for Configuring a Reversing Starter<br />

Concrete <strong>pro</strong>cedure for parameterization with <strong>SIMOCODE</strong> ES<br />

Proceed as follows:<br />

Step Description<br />

1 Start <strong>SIMOCODE</strong> ES on your PC/<strong>pro</strong>gramming device.<br />

2 Select the control function "Reversing Starter" as application. When you<br />

select this application, a range of presettings will be automatically carried out<br />

that you will have to check later.<br />

3 In the "Device Configuration" menu item, select <strong>SIMOCODE</strong> <strong>pro</strong> C or<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V. Deactivate the operator panel if this is not available.<br />

4 Open the dialog Device Parameters > Motor Protection > Overload/<br />

Unbalance/Stalled Rotor. Set the set current Is1 to 3 A.<br />

5 Open the dialog Further Function Blocks > Outputs > Basic Unit and check<br />

the following settings:<br />

• BU Output 1 > Contactor Control QE1<br />

BU Output 2 > Contactor Control QE2<br />

The relay outputs are connected<br />

Protection/Control<br />

to the contactor controls. QE1<br />

6 Open the dialog Device Parameters> Motor Control > Control Stations<br />

and check the following settings:<br />

Local Control [LC] ON: BU Input 3<br />

Check whether the releases for "ON" and "OFF" for operating mode "Local2"<br />

are set.<br />

7 Parameterization is complete. Save the parameter file on your PC/<br />

<strong>pro</strong>gramming device using Device > Save.<br />

Table 2-3: Parameterization with <strong>SIMOCODE</strong> ES<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

2-8 GWA 4NEB 631 6050-22 DS 02<br />

QE2<br />

1<br />

2<br />

"BU Outputs"<br />

Note<br />

By choosing a preset application (Step 2), other presettings might be made<br />

when assigning the BU outputs to the contactor controls.<br />

"BU Inputs"<br />

1<br />

2<br />

3<br />

ON<<br />

OFF<br />

ON><br />

Protection/Control<br />

The control station "Local Control"<br />

is now connected with the binary<br />

inputs of the Basic Unit.


Short Instructions for Configuring a Reversing Starter<br />

Transferring parameters to the Basic Unit and commissioning<br />

After creating the parameter file, you can transfer it to <strong>SIMOCODE</strong> <strong>pro</strong> and<br />

commission the reversing starter.<br />

Proceed as follows:<br />

Step Description<br />

1 Switch on the voltage supply of the Basic Unit.<br />

2 Connect the serial interface of the PC/<strong>pro</strong>gramming device and the system<br />

interface of the Basic Unit using the PC cable.<br />

3 Observe the status LED on the Basic Unit. The "Device" LED should light up<br />

green. <strong>SIMOCODE</strong> <strong>pro</strong> can be started up.<br />

4 Transfer the parameter file to the Basic Unit via the menu, e.g. using Target<br />

<strong>System</strong> > Download to Device. Select the RS232 interface with which<br />

<strong>SIMOCODE</strong> <strong>pro</strong> is connected to the PC via the PC cable.<br />

5 After transferring the data to the Basic Unit, you will receive the message<br />

"Download to device successfully accomplished".<br />

Table 2-4: Transferring the parameters to the Basic Unit and commissioning<br />

Attention<br />

Switching between "RIGHT" and "LEFT" is only possible via "OFF" after the<br />

preset, 5-second interlocking time has expired.<br />

Configuration with local control station completed<br />

Configuration with <strong>SIMOCODE</strong> <strong>pro</strong> is now completed. You now have a<br />

functional reversing starter with a local control station.<br />

If the wiring and parameterization are correct, the contactors for clockwise<br />

and counterclockwise rotation will be activated when the corresponding<br />

buttons are pushed.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 2-9


Short Instructions for Configuring a Reversing Starter<br />

2.4 Extending the Reversing Starter with a Control Station<br />

via PROFIBUS DP<br />

In this section<br />

Prerequisites<br />

In this section you will find out how the previously configured example can<br />

be extended by one control station via PROFIBUS DP. You can switch<br />

between the Local Control control stations (local) and PLC/ PCS (remote).<br />

Thus, <strong>SIMOCODE</strong> <strong>pro</strong> can be controlled via the Local Control buttons, as<br />

well as via PLC/ PCS.<br />

The necessary connections are preset as factory defaults in<br />

<strong>SIMOCODE</strong> <strong>pro</strong>. Therefore, you only have to set the PROFIBUS DP address<br />

for <strong>SIMOCODE</strong> <strong>pro</strong> so that it can be recognized correctly as a DP slave on<br />

the PROFIBUS DP.<br />

The following prerequisites must be fulfilled:<br />

The motor is switched off<br />

The supply voltage for the Basic Unit is switched on. The “Device” LED lights<br />

up green<br />

You have connected the Basic Unit to the PROFIBUS DP. The PROFIBUS DP<br />

interface is on the front side (9-pole SUB-D- socket)<br />

You have integrated <strong>SIMOCODE</strong> <strong>pro</strong> into your automatization system.<br />

Further information about the integration of DP slaves can be found in the<br />

automation system documentation.<br />

Setting the PROFIBUS DP address<br />

First, set the PROFIBUS DP address of the Basic Unit.<br />

The following options are available:<br />

Via the addressing plug<br />

Via <strong>SIMOCODE</strong> ES.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

2-10 GWA 4NEB 631 6050-22 DS 02


Setting the PROFIBUS DP address via <strong>SIMOCODE</strong> ES<br />

Proceed as follows:<br />

Step Description<br />

Table 2-5: Setting the PROFIBUS DP address via <strong>SIMOCODE</strong> ES<br />

Setting the PROFIBUS DP address via the addressing plug<br />

Proceed as follows:<br />

Short Instructions for Configuring a Reversing Starter<br />

1 Plug the PC cable into the system interface.<br />

2 Start <strong>SIMOCODE</strong> ES.<br />

3 Open the menu Device > Open Online<br />

4 Select RS232 and the corresponding COM interface.<br />

Confirm with OK.<br />

5 Open the dialog Device Parameters> Bus Parameters<br />

6 Select the DP address.<br />

7 Save the data in the Basic Unit with Target <strong>System</strong> > Download to Device.<br />

The address is set. Confirm the change of address.<br />

Step Description<br />

1 Set the desired valid address on the DIP switch.<br />

The switches are numbered.<br />

For example, address 21: Put switches "16"+"4"+"12" in the "ON position".<br />

2 If necessary, remove the PC cable from the system interface.<br />

3 Plug the addressing plug into the system interface.<br />

The "Device" LED lights up yellow.<br />

4 Press the Test/Reset button briefly. The set address is accepted. The<br />

"Device" LED blinks yellow for ap<strong>pro</strong>x. 3 seconds.<br />

5 Remove the addressing plug from the system interface.<br />

Table 2-6: Setting the PROFIBUS DP address via the addressing plug<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 2-11


Short Instructions for Configuring a Reversing Starter<br />

Additional, internal components of the Basic Unit<br />

The Local Control [LC] control station is already wired, the external<br />

components are connected and the necessary internal connections have<br />

been made.<br />

The following additional internal components, which have already been<br />

connected as factory defaults and do not have to be parameterized, are now<br />

required:<br />

PROFIBUS DP bit 0.0, bit 0.1 and bit 0.2 for the commands "LEFT", "OFF" and<br />

"RIGHT"<br />

PROFIBUS DP bit 0.5 for switching between the control stations Local<br />

Control [LC] (local) and PLC/PCS [DP] (remote)<br />

– Bit 0.5 = 0: Control Station Local Control [LC] active<br />

– Bit 0.5=1: PLC/ PCS [DP] control station active.<br />

The PLC/PCS [DP] control station and the change-over (plug S1) have<br />

already been connected as factory default with the bits (sockets) of the<br />

PROFIBUS DP Cyclic Send Data. The assignment can be found in<br />

<strong>SIMOCODE</strong> ES under Device Parameters > Motor Control > Control<br />

Stations.<br />

PROFIBUS DP<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

"BU Inputs"<br />

Cyclic<br />

Receive<br />

DP<br />

Fig. 2-4: Schematic of Basic Unit internal components for this example<br />

Not all pre-assigned cyclic send data is shown.<br />

The assignment can be found in <strong>SIMOCODE</strong> ES under Further Function<br />

Modules > Outputs > Cyclic Send Data.<br />

Configuration with PLC/PCS [DP] control station is complete<br />

1<br />

2<br />

3<br />

Bit 0.0<br />

Bit 0.1<br />

Bit 0.2<br />

Bit 0.5w<br />

Control Stations<br />

The configuration with <strong>SIMOCODE</strong> <strong>pro</strong> is now complete. You now have a<br />

reversing starter with an additional control station via PROFIBUS DP.<br />

The contactors for clockwise and counterclockwise rotation are controlled<br />

by setting the corresponding bits.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

2-12 GWA 4NEB 631 6050-22 DS 02<br />

LEFT<br />

OFF<br />

RIGHT<br />

LEFT<br />

OFF<br />

RIGHT<br />

S1<br />

QE1<br />

QE2<br />

Status -<br />

ON<<br />

OFF<br />

ON><br />

1<br />

2<br />

Bit 0.0<br />

Bit 0.1<br />

Bit 0.2<br />

"BU Outputs"<br />

Cyclic<br />

Send<br />

DP<br />

Right<br />

Left


Motor Protection 3<br />

In this chapter<br />

Target groups<br />

In this chapter you will find information about Motor Protection.<br />

Motor Protection includes<br />

Overload Protection<br />

Unbalance Protection<br />

Stalled Rotor Protection<br />

Thermistor Protection.<br />

Motor Protection operates alongside Motor Control "at a higher level in the<br />

background". All Motor Protection parameters are explained here. They can<br />

be active or not, according to the control function selected.<br />

Necessary knowledge<br />

This chapter is aimed at the following target groups:<br />

Configurators<br />

Commissioners.<br />

You will require the following knowledge:<br />

Good knowledge of <strong>SIMOCODE</strong> <strong>pro</strong><br />

The principle of connecting plugs to sockets<br />

Knowledge of electrical drive engineering.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under<br />

Device Parameters > Motor Protection.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 3-1


Motor Protection<br />

3.1 Introduction<br />

Description<br />

The motor <strong>pro</strong>tection functions "Overload Protection", "Unbalance<br />

Protection",<br />

"Stalled Rotor Protection" and "Thermistor Protection" are described in<br />

Chapters 3.2 to 3.4<br />

Schematic<br />

The following schematic diagram shows the "Ext. Protection" function block<br />

("Overload Protection", "Unbalance Protection" and "Stalled Rotor Protection")<br />

with optional parameter settings and events.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

3-2 GWA 4NEB 631 6050-22 DS 02


Current from<br />

Current<br />

Measuring<br />

Module<br />

Set Current Is1<br />

Set Current Is2<br />

Overload Protection<br />

Is1 Transformation Ratio -<br />

Active 1)<br />

Is1 Transformation Ratio -<br />

Counter 1)<br />

Is1 Transformation Ratio -<br />

Denominator 1)<br />

Is2 Transformation Ratio -<br />

Active 1)<br />

Is2 Transformation Ratio -<br />

Counter 1)<br />

Is2 Transformation Ratio -<br />

Denominator 1)<br />

Class 5,10, to 40<br />

Response at Pre-warning Level<br />

Extended parameters:<br />

Reset (manual, auto)<br />

Type of Load (3-ph., 1-ph.)<br />

Pause Time<br />

Cooling Down Period<br />

Response at Trip Level<br />

Unbalance Protection<br />

Unbalance Protection Level<br />

Stalled Rotor Protection<br />

Stalled Rotor Protection Level<br />

Protection/Control<br />

See<br />

Table 3-1<br />

See<br />

Table 3-1<br />

See<br />

Table 3-1<br />

See<br />

Table 3-1<br />

Tripping<br />

Event/Warning/Fault:<br />

- Overload<br />

- Overload + Phase Failure<br />

- Overload Operation<br />

Fig. 3-1: "Ext. Protection" function block (Overload Protection, Unbalance Protection and<br />

Stalled Rotor Protection)<br />

Motor Protection<br />

- Cooling Down Period Active<br />

- Pause Time Active<br />

- Time to Trip (analog)<br />

- Thermal motor model (analog)<br />

- Remaining Cool. Down Per. (analog)<br />

- Last Trip Current (analog)<br />

- Unbalance<br />

- Stalled Rotor<br />

1) Adjustable transformation ratio when using interposing current transformers<br />

with <strong>SIMOCODE</strong> <strong>pro</strong> V for Basic Unit 2 from <strong>pro</strong>duct version *E<strong>03</strong>*<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 3-3<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5


Motor Protection<br />

Adjustable responses "Overload Protection", "Unbalance Protection" and "Stalled<br />

Rotor Protection"<br />

Response At Prewarning<br />

Level<br />

At Trip<br />

Level<br />

"Unbalance"<br />

Level<br />

"Stalled Rotor<br />

Protection"<br />

Level<br />

Deactivated X X X X<br />

Signaling X X X X<br />

Warning X X X X<br />

Tripping - X X X<br />

Delay 0-25.5 s (0.5 s) - 0-25.5 s (0.5 s) 0-25.5 s (0.5 s)<br />

Table 3-1: Responses for "Overload Protection", "Unbalance Protection" and "Stalled Rotor Protection"<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Notice<br />

Deactivate the Unbalance Protection in <strong>SIMOCODE</strong> ES when the Type of<br />

Load is set for 1-phase!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

3-4 GWA 4NEB 631 6050-22 DS 02


3.2 Overload Protection<br />

Description<br />

Set Current ls1<br />

Motor Protection<br />

<strong>SIMOCODE</strong> <strong>pro</strong> <strong>pro</strong>tects three-phase and AC motors in compliance with<br />

IEC 60947-4-1. The tripping class can be set to 8 different settings, ranging<br />

from Class 5 to Class 40. Thus, the tripping time can be adapted precisely to<br />

the power-up behavior of the motor, im<strong>pro</strong>ving performance. Additionally,<br />

the "Thermal Motor Model" and the time to overload tripping are calculated<br />

and can be placed at the disposal of the control system. After an overload<br />

trip, the remaining Cooling Down Period is displayed. The Overload Trip<br />

Motor Current is saved in the case of an overload trip.<br />

Depending on the control function, the Set Current ls is separately<br />

parameterizable for one or two speeds (Is1 and Is2).<br />

The Motor Rated Current is usually set with the Set Current Is1. This value<br />

can be found on the type plate of the motor. It is the basis for calculating the<br />

overload trip characteristic curve.<br />

Set Current Is2 is only necessary for motors with 2 speeds so that<br />

adequate overload <strong>pro</strong>tection for the higher speed is also ensured.<br />

Generally, ls2 should be set higher than ls1.<br />

Range: depends upon the selected Current Measuring Module or<br />

Current/Voltage Measuring Module.<br />

Set Current Is1: 0.3 A up to 3 A<br />

2.4 A up to 25 A<br />

10 A up to 100 A<br />

20 A up to 200 A<br />

63 A up to 630 A<br />

Is1 Transformation Ratio - Active<br />

When using an interposing transformer, or if there is multiple looping of the<br />

main current cables through the Current Measuring Module or the Current/<br />

Voltage Measuring Module, you can enter the Transformation Ratio of the<br />

interposing transformer.<br />

Activate the checkbox if you wish to use this option.<br />

The parameterized Set Current thus continues to correspond to the actual<br />

Nominal Motor Current and does not have to be converted.<br />

The Transformation Ratio is calculated from the ratio between Nominal<br />

Motor Current [A] and Measuring Current [A] or any multiple of this ratio.<br />

Note<br />

This parameter is only available when using Basic Unit 2 from <strong>pro</strong>duct<br />

version *E<strong>03</strong>*.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 3-5


Motor Protection<br />

Is1 Transformation Ratio - Counter<br />

Enter the Transformation Ratio of the interposing transformer (primary)<br />

here, with the "Is1 Transformation Ratio - Active" checkbox activated.<br />

Range: 0 - 8191,875.<br />

Is1 Transformation Ratio - Denominator<br />

Set Current Is2<br />

Enter the Transformation Ratio of the interposing transformer (secondary)<br />

here, with the "Is1 Transformation Ratio - Active" checkbox activated.<br />

Range: 0 - 15.<br />

Range: Depends on the selected Current Measuring Module or Current/<br />

Voltage Measuring Module.<br />

Set Current Is2 0.3 A up to 3 A<br />

2.4 A up to 25 A<br />

10 A up to 100 A<br />

20 A up to 200 A<br />

63 A up to 630 A<br />

Ie2 Transformation Ratio - Active<br />

When using an interposing transformer, or if there is multiple looping of the<br />

main current cables through the Current Measuring Module or the Current/<br />

Voltage Measuring Module, you can enter the Transformation Ratio of the<br />

interposing transformer.<br />

Activate the checkbox if you wish to use this option.<br />

The parameterized Set Current thus continues to correspond to the actual<br />

Nominal Motor Current and does not have to be converted.<br />

The Transformation Ratio is calculated from the ratio between Nominal<br />

Motor Current [A] and Measuring Current [A] or any multiple of this ratio.<br />

Note<br />

This parameter is only available when using Basic Unit 2 from <strong>pro</strong>duct<br />

version *E<strong>03</strong>*.<br />

Ie2 Transformation Ratio - Counter<br />

Enter the transformation ratio of the interposing transformer (primary) here,<br />

with the "Is2 Transformation Ratio - Active" checkbox activated.<br />

Range: 0 - 8191.875.<br />

Is2 Transformation Ratio - Denominator<br />

Enter the Transformation Ratio of the interposing transformer (secondary)<br />

here, with the "Is2 Transformation Ratio - Active" checkbox activated.<br />

Range: 0 - 15.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

3-6 GWA 4NEB 631 6050-22 DS 02


Application examples<br />

Motor Protection<br />

Note:<br />

In the case of motors with two speeds, the same or different Transformation<br />

Ratios can be set for each speed, depending upon whether the same or two<br />

different interposing transformers is/are used for each speed.<br />

Example 1:<br />

Motor Rated Current: 700 A.<br />

A 3UF18 68-3G current transformer (205 to 820 A) is used as interposing<br />

transformer (transformation ratio 820 : 1), the secondary side is carried out<br />

via a Current Measuring Module 0.3 up to 3 A: Transformation Ratio for as =<br />

820: 1; ls = 700 A<br />

Settings:<br />

Set Current Is1: 700 A<br />

Is1 Transformation Ratio - Counter 820<br />

Is1 Transformation Ratio - Denominator: 1<br />

Example 2:<br />

Motor Rated Current: 225 A.<br />

A 3UF18 68-3G current transformer (205 to 820 A) is used as interposing<br />

transformer (Transformation Ratio 820 : 1), the secondary side is carried out<br />

twice via a Current Measuring Module 0.3 up to 3 A: Transformation Ratio<br />

for ls = 820 : 2; ls = 225 A<br />

Settings:<br />

Set Current Is1: 225 A<br />

Is1 Transformation Ratio - Counter: 820<br />

Is1 Transformation Ratio - Denominator: 2.<br />

Example 3:<br />

The motor rating is carried out twice via a Current Measuring Module 0.3 up<br />

to 3 A for a motor with rated motor current 0.25 A: Transformation Ratio for<br />

ls = 1: 2; Is = 0.25 A<br />

Settings:<br />

Set Current Is1: 0.25 A<br />

Is1 Transformation Ratio - Counter: 1<br />

Is1 Transformation Ratio - Denominator: 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 3-7


Motor Protection<br />

Class<br />

The class (tripping class) indicates the maximum tripping time within which<br />

<strong>SIMOCODE</strong> <strong>pro</strong> must trip cold at 7.2 times the Set Current Is (motor<br />

<strong>pro</strong>tection according to IEC 60947). Please take into account that with startups<br />

> "Class 10", the admissible AC3 current of the contactor may have to<br />

be reduced (derating), i.e. a larger contactor selected.<br />

The following figure shows Tripping Classes 5, 10, 15, 20, 25, 30, 35 and 40<br />

for 3-pole symmetrical loads:<br />

1.15<br />

Fig. 3-2: Tripping Classes for 3-pole symmetrical loads<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

3-8 GWA 4NEB 631 6050-22 DS 02


Motor Protection<br />

The following figure shows Tripping Classes 5, 10, 15, 20, 25, 30, 35 and 40<br />

for 2-pole loads:<br />

0,85<br />

Fig. 3-3: Tripping Classes for 2-pole loads<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 3-9


Motor Protection<br />

Response to Overload<br />

Cooling Down Period<br />

In the case of overload, the <strong>SIMOCODE</strong> <strong>pro</strong> response can be additionally<br />

adjusted here:<br />

For further information: See "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in<br />

Chapter "Important Information" and the "Responses" table in<br />

Chapter 3.1 "Introduction".<br />

Attention<br />

With motors for EEx e applications, the response must remain set to<br />

"Tripping"!<br />

The Cooling Down Period is the amount of time that must elapse before an<br />

overload trip can be reset. This is usually five minutes. The Thermal Memory<br />

(Motor Model) (see below) is deleted after the Cooling Down Period expires.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supply voltage failures during this time extend the specified<br />

time accordingly.<br />

Range:<br />

Thermal Motor Model (Thermal Memory)<br />

Pause Time<br />

Cooling Down<br />

Period:<br />

60 to 6553.5 seconds<br />

Default: 300 s<br />

At a Motor Rated Current (Is) of 100%, the "Thermal Motor Model" value is<br />

87% (1/1.15 x 100%) in a steady state and 100% at the moment of overload<br />

tripping.<br />

The Pause Time is the specified time for the cooling response of the motor<br />

when switched off under normal operating conditions (not in the case of an<br />

overload trip!). After this interval, the Thermal Memory in <strong>SIMOCODE</strong> <strong>pro</strong> is<br />

deleted and a new cold start is possible. This makes frequent start-ups<br />

possible within a short period of time.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

3-10 GWA 4NEB 631 6050-22 DS 02


Type of Load<br />

Motor Protection<br />

The following schematic shows the Cooling Off Response with and without<br />

Pause Time:<br />

Motor<br />

ON<br />

OFF<br />

Thermal Memory (Motor Model)<br />

Without Pause Time<br />

100 %<br />

100 %<br />

With Pause Time<br />

Fig. 3-4: Cooling Down Response with and without Pause Time<br />

Attention<br />

Both the motor and the switching devices must be dimensioned specifically<br />

for this load!<br />

Pause Time: 0 to 6553.5 seconds<br />

You can select whether <strong>SIMOCODE</strong> <strong>pro</strong> is to <strong>pro</strong>tect a 1-phase or a 3-phase<br />

load.<br />

For a "1-phase" Type of Load, <strong>pro</strong>ceed as follows:<br />

The Internal Earth-fault Monitoring and the Unbalance Protection must be<br />

deactivated<br />

Only one of the two cables is to be fed through any through-hole opening in<br />

the Current Measuring Module.<br />

Phase Failure Monitoring is deactivated automatically.<br />

Type of Load: 1-phase, 3-phase<br />

Trip Level<br />

Pause Time<br />

t<br />

Thermal Memory will be deleted after the Pause Time<br />

elapses<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 3-11<br />

t<br />

t<br />

Overload Trip<br />

Trip Level<br />

No Overload Trip


Motor Protection<br />

Pre-alarm Delay<br />

Reset<br />

The "Delay" parameter (default: 0.5 s) determines the amount of time that<br />

the Pre-warning Level (1.15 x Is) must be constantly exceeded before<br />

<strong>SIMOCODE</strong> <strong>pro</strong> executes the desired response. Otherwise there will be no<br />

reaction.<br />

In the case of phase failure or > 50 % unbalance, this pre-warning will<br />

already be issued at ap<strong>pro</strong>x. 0.85 x Is.<br />

If the "Reset" parameter is set to "Auto", the "Overload", "Overload +<br />

Unbalance" and "Thermistor" faults will be acknowledged automatically<br />

When the Cooling Down Period has expired<br />

When the thermistor value has dropped back down to the specified resetting<br />

value.<br />

If the "Reset" parameter is set to "<strong>Manual</strong>", the faults must be acknowledged<br />

by a reset signal:<br />

"Reset" button on the Basic Unit<br />

"Reset" button on the operator panel.<br />

Standard functions "Reset".<br />

For this, the "Reset - Input" (plugs) must be connected to the corresponding<br />

sockets, e.g. using Reset via the bus.<br />

Reset: <strong>Manual</strong>, Auto<br />

Warning<br />

The "Auto-Reset" mode must not be used for applications where an<br />

unexpected motor restart may cause personal injury or damage to <strong>pro</strong>perty.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

3-12 GWA 4NEB 631 6050-22 DS 02


3.3 Unbalance Protection<br />

Description<br />

Level<br />

Response<br />

Delay<br />

Motor Protection<br />

The extent of phase unbalance can be monitored and transmitted to the<br />

control system. A definable and delayable response can be tripped when an<br />

adjustable limit has been overshot. If phase unbalance is greater than 50%,<br />

a reduction in the tripping time according to the overload characteristic<br />

curve takes place automatically, as the heat development in motors<br />

increases under asymmetrical conditions.<br />

The level of unbalance to which <strong>SIMOCODE</strong> <strong>pro</strong> should react when overshot<br />

is set here.<br />

Level: 0 to 100%<br />

Default: 40%<br />

Here you can choose the response of <strong>SIMOCODE</strong> <strong>pro</strong> in case of Phase<br />

Unbalance:<br />

See "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information" and the "Responses" table in Chapter 3.1 "Introduction".<br />

The unbalance level must be exceeded for the period of the set delay time<br />

before <strong>SIMOCODE</strong> <strong>pro</strong> executes the desired response. Otherwise there will<br />

be no reaction.<br />

Setting range: 0 - 25.5 s (default: 0.5 s).<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 3-13


Motor Protection<br />

3.4 Stalled Rotor Protection<br />

Description<br />

Level<br />

Response<br />

Delay<br />

After the motor current exceeds an adjustable Stalled Rotor Level (Current<br />

Limit), a definable and delayable response can be parameterized in<br />

<strong>SIMOCODE</strong> <strong>pro</strong>. For example, the motor can quickly be set to trip,<br />

independent of the Overload Protection. The Stalled Rotor Protection is only<br />

active after the parameterized Class Time has elapsed (e.g. for Class 10<br />

after 10 seconds), and prevents unnecessarily high thermal and mechanical<br />

loads, as well as premature aging of the motor.<br />

Upon exceeding the Stalled Rotor Level, <strong>SIMOCODE</strong> <strong>pro</strong> reacts according to<br />

the selected response.<br />

Range:<br />

Level: 0 to 1020% of ls<br />

Here you can determine the response when the Stalled Rotor Level is<br />

exceeded:<br />

See "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information" and the "Responses" table in Chapter 3.1 "Introduction".<br />

The "Delay" parameter determines the amount of time that the Stalled Rotor<br />

Level must be constantly exceeded before <strong>SIMOCODE</strong> <strong>pro</strong> executes the<br />

desired response. Otherwise there will be no reaction.<br />

Setting range: 0 - 25.5 s (default: 0.5 s).<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

3-14 GWA 4NEB 631 6050-22 DS 02


3.5 Thermistor Protection<br />

Description<br />

Motor Protection<br />

Thermistor Protection is based on a direct temperature measurement in the<br />

motor via binary PTC thermistors which can be connected to either Basic<br />

Unit 1 (BU1) or Basic Unit 2 (BU2).<br />

Thermistor Protection is used for:<br />

Motors with high switching frequencies<br />

Converter operation<br />

Intermittent and/or braking operation<br />

Restricted air supply<br />

Speeds below the rated speed.<br />

In this case, the sensors are mounted in the winding slot or bearings of the<br />

motor.<br />

Schematic and characteristic curve<br />

Response<br />

The resistance of the thermistors increases very rapidly (erratically) when<br />

the Limit Temperature is reached.<br />

R<br />

Thermistor<br />

Input<br />

BU<br />

υ<br />

T1<br />

T2<br />

Thermistor<br />

Response at Trip Level<br />

Response to Sensor Fault<br />

Fig. 3-5: Thermistor (Thermistor Protection) Function Block<br />

See<br />

Table 3-2<br />

See<br />

Table 3-2<br />

Tripping<br />

Overtemperature:<br />

Here you can select the <strong>SIMOCODE</strong> <strong>pro</strong> response if the temperature exceeds<br />

the trip level.<br />

Attention<br />

For motors for EEx e applications, the response must be set to "Tripping"!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 3-15<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5<br />

Event<br />

- Thermistor Trip Level<br />

- Thermistor Short Circuit<br />

- Thermistor Open Circuit


Motor Protection<br />

Sensor Fault (Sensor Circuit Fault):<br />

Here you can select the <strong>SIMOCODE</strong> <strong>pro</strong> response in the case of a short<br />

circuit or an open circuit in the thermistor sensor cable.<br />

Response Trip Level Sensor Fault<br />

Deactivated - X<br />

Signaling X X<br />

Warning X X<br />

Tripping X X<br />

Table 3-2: "Thermistor Protection, Binary" response<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

3-16 GWA 4NEB 631 6050-22 DS 02


Motor Control 4<br />

In this chapter<br />

Target groups<br />

In this chapter you will find information on<br />

Control stations which you can select and enable according to need. The<br />

following related topics are explained:<br />

– How Control Stations, operating modes and Releases work together,<br />

– How Ccontrol commands, e.g. "ON", "OFF", are switched through to the<br />

control function.<br />

Control functions you can select according to need. The following related<br />

topics are explained:<br />

– How control commands, e.g. "ON", "OFF", are switched through from<br />

the Control Stations to the Contactor Controls/Relay Outputs<br />

– Which parameters apply depending on the control function chosen.<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

Necessary knowledge<br />

PLC <strong>pro</strong>grammers.<br />

You will require the following knowledge:<br />

The principle of connecting plugs to sockets<br />

Electrical drive engineering<br />

Motor <strong>pro</strong>tection.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under<br />

Device parameter > Motor Control.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 4-1


Motor Control<br />

4.1 Control Stations<br />

4.1.1 Description<br />

Control stations are places from which control commands can be given to<br />

the motor. The "Control Stations" function block is used for administration,<br />

switching and prioritization of these different Control Stations. With this,<br />

<strong>SIMOCODE</strong> <strong>pro</strong> allows the parallel administration of up to four different<br />

Control Stations. Dependent on the specified control function, up to 5<br />

different control commands can be transmitted from every Control Station<br />

to <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Local, in the direct vicinity of the motor. Control commands are issued via<br />

pushbutton.<br />

PLC/PCS, switching commands are issued by the automation system<br />

(remote).<br />

PC, control commands are issued via an Operator Control Station or via<br />

PROFIBUS DPV1 with the <strong>SIMOCODE</strong> ES software.<br />

Operator Panel, control commands are issued via the buttons of the<br />

Operator Panel in the switchgear cabinet door.<br />

Control commands can be, e.g:<br />

– Motor ON (ON>), Motor OFF (OFF) for a direct starter<br />

– Motor LEFT (ON) for a reversing<br />

starter<br />

– Motor SLOW (ON>), Motor FAST (ON>>), Motor OFF (OFF) for a Dahlander<br />

circuit.<br />

The plugs of the "Control Stations" function block must be connected to<br />

arbitrary sockets (e.g. binary inputs on the Basic Unit, control bits from<br />

PROFIBUS DP, etc.) for the control commands to take effect.<br />

Up to 5 different control commands can be sent from each Control Station.<br />

Up to 5 plugs (plug ON) are available on the<br />

function block per Control Station. The number of active plugs depends on<br />

the chosen control function. With a direct starter, for example, only the<br />

plugs "ON>" and "OFF" are active.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-2 GWA 4NEB 631 6050-22 DS 02


Control Stations<br />

Motor Control<br />

Control Station - Local Control<br />

In this case, the control devices are usually in the direct vicinity of the motor<br />

and are wired to the inputs of <strong>SIMOCODE</strong> <strong>pro</strong>. The plugs of the "Control<br />

Stations" function block must be connected to arbitrary sockets (normally the<br />

function blocks for the Basic Units or the Digital Module Inputs, Basic Unit<br />

Inputs, DM Inputs) for the control commands to take effect.<br />

Notice<br />

The OFF command "LC OFF" is 0-active. This ensures that <strong>SIMOCODE</strong> <strong>pro</strong><br />

switches off the motor safely e.g. if a wire break occurs in the supply cable.<br />

The precondition is that the control station is active.<br />

Pushbutton BU Inputs<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

Fig. 4-1: Control Station - Local Control<br />

Control Station - PLC/PCS<br />

This Control Station is primarily intended for control commands from the<br />

automation system (PLC/PCS) via the cyclic control telegram of<br />

PROFIBUS DP.<br />

The plugs of the "Control Stations" function block must be connected to<br />

arbitrary sockets, normally the function blocks for the cyclic PROFIBUS DP<br />

bits (cyclic control) for the control commands to take effect.<br />

PLC<br />

DP<br />

Cycl. Receive<br />

Fig. 4-2: Control Station - PLC/PCS<br />

1<br />

2<br />

3<br />

4<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-3<br />

Bit 0.0<br />

Number: 16<br />

Bit 1.7<br />

ON <br />

ON >><br />

ON ><br />

ON <br />

ON >><br />

ON


Motor Control<br />

Control Station - PC<br />

This Control Station is primarily intended for switching commands on an<br />

arbitrary PC which, along with the automation system, is used as a second<br />

master on the PROFIBUS DP. The control commands are sent via the<br />

Acyclic Receive telegram from PROFIBUS DPV1.<br />

Note<br />

If the <strong>SIMOCODE</strong> ES Professional/SIMATIC PDM PC software is connected to<br />

<strong>SIMOCODE</strong> <strong>pro</strong> via PROFIBUS DP, its control commands automatically take<br />

effect via the PC[DPV1] Control Station. In this case connection is not required!<br />

PC<br />

DP<br />

Fig. 4-3: Control Station - PC<br />

Acycl. Receive<br />

/<br />

Op. Panel [OP]<br />

Control Station - Operator Panel<br />

This Control Station is primarily intended for control commands issued via the<br />

buttons of the 3UF72 Operator Panel which is, e.g., mounted in a switchgear<br />

cabinet door. The plugs of the "Control Stations" function block must be<br />

connected to arbitrary sockets (normally with the function block for the<br />

buttons of the Operator Panel - OP Buttons) for the control commands to take<br />

effect.<br />

Notice<br />

Since the Operator Panel only has four buttons for controlling the motor<br />

feeder, one button must be used as a speed switch button for control<br />

functions with two rotational speeds and two directions of rotation.<br />

For this purpose, the button must be assigned to the internal control<br />

command "[OP]/ ".<br />

Notice<br />

If the <strong>SIMOCODE</strong> ES PC software on a <strong>pro</strong>gramming device is connected to<br />

<strong>SIMOCODE</strong> <strong>pro</strong> via the system interface, the control commands<br />

automatically take effect via the Control Station Operator Panel (OP) and<br />

must also be enabled here as applicable.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-4 GWA 4NEB 631 6050-22 DS 02<br />

Bit 0.0<br />

Number: 16<br />

Bit 1.7<br />

ON <br />

ON >><br />

PC [DPV1]<br />

Releases<br />

Rl<br />

ON<br />

OFF


Fig. 4-4: Control Station - Operator Panel<br />

4.1.2 Operating Modes and Operating Mode Selectors<br />

Operating modes<br />

O perator<br />

Panel<br />

Motor Control<br />

You can use the Control Stations either individually or in combination. There<br />

are four different operating modes you can switch between:<br />

Local 1<br />

Local 2<br />

Local 3<br />

Remote/Automatic: In this operating mode, the communication must be<br />

carried out via PLC.<br />

Not all Control Stations are usually connected. If more than one Control<br />

Station (e.g local and PLC/PCS) is connected, it makes sense and is also<br />

mandatory to operate the Control Stations selectively. Four operating<br />

modes are <strong>pro</strong>vided for this purpose which can be selected via two control<br />

signals (mode selectors). For each individual Control Station in every<br />

operating mode, it can be stipulated if "ON commands" and/or "OFF<br />

commands" are to be used. The operating modes are so controlled that only<br />

one operating mode is active at any one time.<br />

Example: There are three operating modes in a system:<br />

Operating Mode Description<br />

Key-operated Switch<br />

Operation, e.g. Local 1<br />

<strong>Manual</strong> Operation,<br />

e.g. Local 3<br />

Remote Operation,<br />

e.g. Remote/Automatic<br />

Table 4-1: Operating modes<br />

OP Buttons<br />

/<br />

Only local control entries are admissible!<br />

All other Control Stations are locked.<br />

Only operator panel control commands and local control<br />

commands can be issued.<br />

Only PLC/PCS control commands are permitted; locally, only<br />

OFF commands are permitted.<br />

The Key-operated Switch must be read in via an input to select these<br />

operating modes. The Remote Switching Operation should be controlled via<br />

the bus. The Key-operated Switching operation has priority over all other<br />

operating modes.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-5<br />

ON <<br />

OFF<br />

ON ><br />

ON >><br />

Op. Panel [OP]<br />

Releases<br />

ON<br />

OFF


Motor Control<br />

Operating Mode Selectors<br />

The S1/S2 Mode Selectors are used to switch between the operating<br />

modes "Local 1", "Local 2", "Local 3" and "Remote/Automatic". The S1 and S2<br />

plugs must be connected to arbitrary sockets (e.g. device inputs, control<br />

bits from PROFIBUS DP, etc.) for this.<br />

The following table shows the operating modes, depending on the signal<br />

status of the S1 and S2 mode selectors:<br />

Table 4-2: Operating modes depending on S1 and S2<br />

The different operating modes for enabling the Control Stations can be used<br />

to specify the switch authorizations for the individual Control Stations<br />

Local Control Station [LC]<br />

PLC/PCS [DP]<br />

PC [DPV1]<br />

Operator Panel (OP).<br />

Only the following are active:<br />

The operating mode set by the plugs S1 and S2 of the "Control Stations"<br />

function block<br />

And the releases selected there.<br />

Example for a dynamic operating mode in relationship to time:<br />

S1<br />

S2<br />

Input<br />

Fig. 4-5: Example - operating modes<br />

Operating Mode<br />

Local 1 Local 2 Local 3<br />

Remote/<br />

Automatic<br />

S1 0 0 1 1<br />

S2 0 1 0 1<br />

0<br />

0<br />

1<br />

1<br />

1<br />

0<br />

Key-operated Remote operation <strong>Manual</strong> operation Remote operation Key-operated<br />

Switch Switch<br />

0<br />

Local 1 Remote Local 3 Remote Local 1<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-6 GWA 4NEB 631 6050-22 DS 02<br />

1<br />

1<br />

0<br />

0<br />

Time t


4.1.3 Releases and Enabled Control Command<br />

Releases<br />

Motor Control<br />

Releases for the control commands "ON" and "OFF", which must be<br />

activated, are assigned to each operating mode or every single Control<br />

Station. This means that depending on the operating mode, it can be<br />

specified for each Control Station whether the motor may only be switched<br />

on, off or both on and off. The corresponding checkbox is activated in the<br />

"Control Stations" dialog in <strong>SIMOCODE</strong> ES.<br />

Releases and enabled control command schematic<br />

The following schematic shows the "Control Stations" function block and the<br />

operating modes:<br />

S1<br />

S2<br />

ON <br />

ON >><br />

ON <br />

ON >><br />

ON <br />

ON >><br />

/<br />

ON <<br />

OFF<br />

ON ><br />

ON >><br />

Local Control<br />

Station [LC]<br />

PLC/PCS [DP]<br />

PC [DPV1]<br />

Op. Panel [OP]<br />

Operating Mode Selector<br />

Releases<br />

ON<br />

OFF<br />

Releases<br />

ON<br />

OFF<br />

Releases<br />

ON<br />

OFF<br />

Releases<br />

ON<br />

OFF<br />

Fig. 4-6: "Control Stations" function block"<br />

0<br />

Control Stations<br />

0<br />

0 1 0 1<br />

Local1 Local2 Local3 Remote<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-7<br />

1<br />

1<br />

Enabled<br />

control<br />

command<br />

Activation of releases for<br />

control commands "ON" and<br />

"OFF" in <strong>SIMOCODE</strong> ES<br />

ON <br />

ON >><br />

Enabled<br />

Disabled<br />

To the control function<br />

"Protection/Control"


Motor Control<br />

Example for operator enable<br />

The following diagram shows an example of operator enable for the "Local 2"<br />

operating mode, "Dahlander Reversing Starter" control function:<br />

Fig. 4-7: Example for operator enable<br />

Control commands "ON" (ON)"<br />

enabled<br />

Control command "OFF" enabled<br />

To the control function<br />

"Protection/Control"<br />

In the example, the motor can only be switched on and off in the "Local 2"<br />

operating mode via the buttons (local) connected to the inputs of the Basic<br />

Unit and the Digital Module.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-8 GWA 4NEB 631 6050-22 DS 02


4.1.4 Control Station Settings<br />

Motor Control<br />

Control Stations Description<br />

LC Activates the Control Station via an arbitrary signal<br />

ON <br />

ON >><br />

PLC/PCS [DP] Activates the Control Station via an arbitrary signal<br />

ON <br />

ON >><br />

PC [DPV1] Activates the Control Station via an arbitrary signal<br />

ON <br />

ON >><br />

Operator Panel [OP] Activates the Control Station via an arbitrary signal<br />

/<br />

ON <<br />

(arbitrary sockets<br />

buttons)<br />

, but usually Operator Panel<br />

OFF<br />

ON ><br />

ON >><br />

Operating Mode Selectors For switching between the 4 operating modes Local 1,<br />

S1<br />

Local 2, Local 3 and remote with arbitrary signals<br />

(arbitrary sockets , e.g. device inputs, control bits<br />

S1<br />

from PROFIBUS DP, etc.)<br />

Table 4-3: Control Station settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-9


Motor Control<br />

4.2 Control Functions<br />

4.2.1 Description<br />

Control functions (e.g. direct starters, reversing starters) are used for<br />

controlling load feeders.<br />

They have the following important features:<br />

Monitoring the switch-on/switch-off sequence<br />

Monitoring the ON/OFF status<br />

For monitoring these statuses, <strong>SIMOCODE</strong> <strong>pro</strong> uses the auxiliary control<br />

input "Feedback ON", which is usually derived directly from the current flow<br />

in the main circuit via the current measuring modules.<br />

All necessary interlocks and connections for the corresponding applications<br />

are already implemented in the control functions.<br />

Control functions contain:<br />

Plugs for<br />

– control commands (ON ) that are usually<br />

connected with the "Enabled Control Command" sockets.<br />

Auxiliary control inputs (plug ), e.g. Feedback ON<br />

Sockets for<br />

– Contactor controls QE1 to QE5.<br />

– Displays (lamp controls) QL, QLS.<br />

– Statuses, e.g. "Status - ON ".<br />

– Faults, e.g. "Trip - Feedback (F) ON",<br />

"Trip - Antivalence".<br />

Settings, e.g. Interlocking Time, Non-maintained Command Mode ON/OFF,<br />

etc.<br />

A logic component with all necessary interlockings and connections for the<br />

control function<br />

Like control functions, the motor <strong>pro</strong>tection with its parameters and signals is<br />

active "at a higher level in the background". Motor <strong>pro</strong>tection and thermistor<br />

<strong>pro</strong>tection are independent functions that switch off the motor when<br />

activated via the control functions. For a more detailed description, see<br />

Chapter 3 "Motor Protection".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-10 GWA 4NEB 631 6050-22 DS 02


Control function schematic<br />

Motor Control<br />

The following schematic shows the general representation of the control<br />

function ("Protection/Control", "Extended Control" and "Extended Protection"<br />

function blocks):<br />

Plugs of the control commands are usually<br />

connected with the "Enabled Control<br />

Command" sockets<br />

Control Commands Contactor Controls<br />

Control Stations<br />

ON ><br />

Enabled<br />

control command<br />

*) Abbreviations<br />

FB ON Feedback ON<br />

FC Feedback CLOSED<br />

FO Feedback OPEN<br />

TC Torque CLOSED<br />

TO Torque OPEN<br />

**) See also Chapter 3 "Motor<br />

Protection"<br />

ON <<br />

OFF<br />

ON ><br />

ON >><br />

Aux. Control Inputs *)<br />

FB ON<br />

FC<br />

FO<br />

TC<br />

TO<br />

Control Function<br />

Motor Protection **)<br />

Settings:<br />

Control Commands<br />

Auxiliary Control Inputs<br />

Pos. OPEN<br />

Pos. CLOSED<br />

Fig. 4-8: General representation of the control function ("Protection/Control" function block)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-11<br />

QE2<br />

QE3<br />

QE4<br />

QE5<br />

QLE <br />

QLE >><br />

QLS<br />

ON <br />

ON >><br />

Displays (Lamp<br />

Control)<br />

(ON )<br />

(Fault)<br />

Status Information<br />

e.g. for PROFIBUS DP


Motor Control<br />

General representation of the control function ("Extended Control" function block)<br />

Fig. 4-9: General representation of the control function ("Extended Control" function block)<br />

Contactor controls:<br />

Extended Control<br />

Settings:<br />

Timings<br />

Operating Mode<br />

Star-delta<br />

Status - Start Active<br />

Status - Interlocking Time Active<br />

FB CLOSED<br />

FB OPEN<br />

TQ CLOSED<br />

TQ OPEN<br />

Trip - Execution ON command<br />

Trip - Execution OFF command<br />

Trip - FB ON<br />

Trip - FB OFF<br />

Status - Change-over Pause Active<br />

Trip - Stalled Positioner<br />

Trip - Double 0<br />

Trip - Double 1<br />

Trip - End Position<br />

Trip - Antivalence<br />

The QE contactor controls are switched dependent on the incoming control<br />

commands and taking the specified control function into consideration<br />

including all corresponding interlocks, feedbacks, corresponding parameters<br />

and the higher-level motor <strong>pro</strong>tection. In general, the QE contactor controls<br />

are directly connected to the outputs of the Basic Unit or the Digital<br />

Modules and switch the connected contactors using relays. The number of<br />

usable QE contactor controls is directly dependent on the specified control<br />

function.<br />

Lamp controls and status information:<br />

The feeder status feedback is signaled via the status information or the<br />

QL lamp controls. They are all directly dependent on the status of the<br />

auxiliary control input "FB ON". The number of usable lamp controls and<br />

status information is directly dependent on the specified control function.<br />

Feeder status feedback:<br />

Status information, e.g. "Status ON


Motor Control<br />

Note<br />

If the motor is running in test operation, the QLE.../QLA lamp outputs show a<br />

different response (e.g. flashing).<br />

In addition to the status signals, the "QL..." lamp controls additionally<br />

indicate the following:<br />

– Unacknowledged fault (lamp output general fault QLS is flashing)<br />

– Saving Change-over Command (QLE Lamp Outputs are flickering)<br />

– Lamp test: all QL outputs are activated for ap<strong>pro</strong>x. 2 s.<br />

Additional (advance) status information:<br />

– Start active: If "Motor" is selected as the consumer load, this signal is<br />

present during the start <strong>pro</strong>cess of the motor for the duration of the<br />

specified class time. (e.g. 10 s for Class 10) Exceptions are the<br />

"Overload Relay" and "Solenoid Valve" control functions.<br />

– Interlocking time active: For control functions with a change in the<br />

direction of rotation, the signal remains present until the specified<br />

interlocking time has elapsed.<br />

– Change-over pause active: For the "Dahlander", "Pole-changing Starter"<br />

and "Star-delta" control functions the signal is present until the specified<br />

time has elapsed.<br />

additional (advanced) status information for the "Positioner or Solenoid Valve"<br />

control function:<br />

– Feedback CLOSED (FC)<br />

– Feedback OPEN (FO)<br />

– Torque CLOSED (TC)<br />

– Torque OPEN (TO).<br />

These feedback signals specify the present status of the corresponding limit<br />

switch and/or torque switch. The amount of usable status information is<br />

directly dependent on the selected control function.<br />

Additional (advanced) fault signals for the "Positioner or Solenoid Valve"<br />

control function:<br />

– Stalled Positioner: The Torque Switch has been activated before the<br />

corresponding Limit Switch. The Positioner may have stalled.<br />

– Double 0: Both Torque Switches have been activated<br />

– Double 1: Both Limit Switches have been activated<br />

– End position: Positioner has left the End Position without receiving a<br />

control command<br />

– Antivalence: The Change-over Contacts of the End Position Switch do<br />

not issue an antivalence signal (only for the "Positioner 5" control<br />

function).<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-13


Motor Control<br />

Extent and application<br />

Depending on the device series, the system <strong>pro</strong>vides the following control<br />

functions:<br />

<strong>SIMOCODE</strong><br />

Control function <strong>pro</strong> C (BU 1) <strong>pro</strong> V (BU 2)<br />

Overload Relay ✓ ✓<br />

Direct Starter ✓ ✓<br />

Reversing Starter ✓ ✓<br />

Circuit Breaker ✓ ✓<br />

Star-delta Starter — ✓<br />

Star-delta Reversing Starter — ✓<br />

Dahlander — ✓<br />

Dahlander Reversing Starter — ✓<br />

Pole-changing Starter — ✓<br />

Pole-changing Reversing Starter — ✓<br />

Solenoid Valve — ✓<br />

Positioner 1 to Positioner 5 — ✓<br />

Soft Starter — ✓<br />

Soft Starter with Reversing Contactor — ✓<br />

Table 4-4: Control functions<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-14 GWA 4NEB 631 6050-22 DS 02


4.2.2 General Settings and Definitions<br />

Application selection<br />

Motor Control<br />

Selection of the control functions to be carried out by <strong>SIMOCODE</strong> <strong>pro</strong>:<br />

Fig. 4-10: Application selection<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-15


Motor Control<br />

Parameters<br />

Parameters Description<br />

ON <br />

Are usually connected with the "Enabled Control Command"<br />

sockets of the "Control Station" function block. From there, the<br />

control commands come from the different control stations. The<br />

number of active inputs depends on the control function chosen.<br />

For example, with a direct starter, only the inputs "ON>" and "OFF"<br />

are active.<br />

Default: Connected<br />

FB ON Auxiliary control input "Feedback ON" (connection with arbitrary<br />

socket , usually with "Status - Motor Current Flowing" socket) as<br />

factory default. An auxiliary contact from the contactor is not<br />

required for signaling. Depending on the control function chosen,<br />

this state is signaled by the QLE1 to QLE5 displays and by the<br />

"Status - ON " signals. "No Current<br />

Flowing" means: the motor is switched off. An auxiliary contact<br />

from the contactor is not required for signaling. This state is<br />

signaled by the QLA display and the "Status - OFF" signal<br />

Default: Status - Motor Current Flowing<br />

FC, FO, TC, TO Auxiliary Control Inputs for the "Positioner" and "Solenoid Valve"<br />

control function that are normally connected with the inputs of the<br />

Basic Unit or the Digital Module are used to query the present<br />

status of the Torque Switch and the Limit Switches that are wired<br />

to the Inputs.<br />

Non-maintained<br />

command mode<br />

Saving Changeover<br />

Command<br />

Table 4-5: General settings and definitions<br />

Deactivated:<br />

The control command on the corresponding input of the Control<br />

Stations "ON " is saved. It can only be<br />

revoked by an "OFF" control command from the corresponding<br />

Control Station. The auxiliary contact for locking the contactor is<br />

no longer necessary. Motor feeders are usually operated in<br />

locking mode. Locking is preset.<br />

Activated:<br />

Depending on the control function chosen, the Non-maintained<br />

Command Mode affects the plugs of all Control Stations "ON ".A control command is only effective as<br />

long as there is a "High Signal".<br />

Deactivated:<br />

Commands for switching from one direction of rotation/rotational<br />

speed to the other are implemented without a previous "OFF" and<br />

after the Interlocking Time/Change-over Pause has elapsed. This<br />

setting is usually used and is preset.<br />

Activated:<br />

Commands for switching from one direction of rotation/rotational<br />

speed to the other are implemented without a previous "OFF" and<br />

after the Interlocking Time/Change-over Pause has elapsed.<br />

If the selected direction/speed cannot be executed immediately<br />

due to a parameterized Interlocking Time/Change-over Pause, the<br />

selection is signalized by flickering QLE displays. Your selection<br />

can be cancelled at any time with "OFF".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-16 GWA 4NEB 631 6050-22 DS 02


Parameters Description<br />

Type of Consumer<br />

Load<br />

Motor Control<br />

You can choose between<br />

Motor<br />

Resistive Load (e.g. heating):<br />

Because generally no overcurrent flows in a resistive load during<br />

switching, the "Start Active" status is not signaled. In this case,<br />

the start-up override does not occur for the "Signaling", "Warning"<br />

and "Tripping" functions.<br />

Feedback Time <strong>SIMOCODE</strong> <strong>pro</strong> monitors the status of the feeder (ON or OFF) via<br />

FB ON.<br />

If the status of FB ON changes - without a corresponding switching<br />

command - the Trip feedback (FB) switches off the feeder.<br />

Default: 0.5 s.<br />

The feedback time can be used to suppress such "feedback faults"<br />

for a defined period of time, e.g. in the case of network<br />

switches.When the motor is switched off,<br />

<strong>SIMOCODE</strong> <strong>pro</strong> continuously controls if FB ON = 0. If the current<br />

flows longer than the set feedback time without the "ON" control<br />

command being issued, fault message "Trip - Feedback (FB) ON" is<br />

issued. The contactor controls can only be connected after the fault<br />

has been rectified.<br />

When the motor is switched on, <strong>SIMOCODE</strong> <strong>pro</strong> continuously<br />

controls if FB ON = 1. If the current flows longer than the set<br />

Feedback Time without the "OFF" control command being issued, a<br />

fault message "Trip - Feedback (FB) OFF" is issued. The contactor<br />

controls are deactivated.<br />

Execution Time <strong>SIMOCODE</strong> <strong>pro</strong> monitors switching on/switching off. Switching on/<br />

switching off must be completed within this time period.<br />

Default: 1.0 s.<br />

After the "ON" control command is issued, <strong>SIMOCODE</strong> <strong>pro</strong> must be<br />

able to detect current in the main circuit within the execution time.<br />

Otherwise, the fault message "Trip - Execution ON Command" will<br />

be issued. <strong>SIMOCODE</strong> <strong>pro</strong> deactivates the contactor controls.<br />

After the "OFF" control command is issued, <strong>SIMOCODE</strong> <strong>pro</strong> must<br />

not be able to detect any current in the main circuit after the<br />

execution time has elapsed. Otherwise, the fault message "Trip -<br />

Execution STOP command" will be issued. The contactor controls<br />

can only be connected after the fault has been rectified.<br />

Interlocking Time <strong>SIMOCODE</strong> <strong>pro</strong> prevents, e.g. in the case of reversing starters,<br />

both contactors from switching on at the same time. Switching<br />

from one direction of rotation to the other can be delayed via the<br />

Interlocking Time.<br />

Default: 0 s.<br />

Change-over Pause In the "Dahlander" and "Pole-changing Starter" control functions,<br />

switching from the fast speed to the slow one can be delayed with<br />

the time configured.<br />

In the "Star-Delta" control function, the Change-over Pause time<br />

extends the time between switching off the star contactor and<br />

switching on the delta contactor by the time configured.<br />

Default: 0.00 s.<br />

Table 4-5: General settings and definitions (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-17


Motor Control<br />

Faults<br />

Parameters Description<br />

Max. Star Time For the "Star-delta Starter" or the "Star-delta Reversing Starter"<br />

control function:<br />

Time-dependent switching from star to delta.<br />

Max. star time: 0 - 255 s (default: 20 s)<br />

Current Measuring<br />

Module Installed<br />

For the "Star-delta Starter" or the "Star-delta Reversing Starter"<br />

control function:<br />

The Set Current and the switching levels for star-delta switching<br />

depend on the mounting place of the Current Measuring Module.<br />

Delta: Set Current Is is reduced to In x 1/ 3<br />

In supply cable: Set Current<br />

Table 4-5: General settings and definitions (Cont.)<br />

1<br />

0<br />

1<br />

0<br />

QE<br />

FB ON<br />

OFF<br />

OFF<br />

Az: Execution Time<br />

Rz: Feedback Time<br />

Switch ON<br />

Fig. 4-11: Execution Time (Az) and Feedback Time (Rz) in relation to FB ON<br />

The contactor controls are deactivated.<br />

The following is also issued:<br />

A flashing signal on the QLS lamp control<br />

A flashing signal on the "GEN. FAULT" LED<br />

The "Status - General Fault" signal<br />

The corresponding signaling bit of the fault.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-18 GWA 4NEB 631 6050-22 DS 02<br />

ON<br />

Tripping<br />

Voltage failure,<br />

e.g. pulsating current conditions<br />

OFF<br />

Az Rz Az Rz


4.2.3 "Overload Relay" Control Function<br />

Description<br />

Motor Control<br />

With this control function, <strong>SIMOCODE</strong> <strong>pro</strong> functions like a solid-state<br />

overload relay. Control commands (e.g. ON, OFF) cannot be issued to the<br />

load. The Control Stations, as well as the inputs of the control function (e.g.<br />

ON >, OFF), do not have any function in the case of overload relays.<br />

When applying the control voltage, <strong>SIMOCODE</strong> <strong>pro</strong> automatically closes the<br />

QE3 contactor control; it remains active until it is deactivated by the fault<br />

signal of a <strong>pro</strong>tection or monitoring system.<br />

The QE3 contactor control must be connected to an arbitrary relay output<br />

that switches off the contactor coil of the motor contactor in case of<br />

overload.<br />

Schematic<br />

Settings<br />

Fig. 4-12: Schematic of the "Overload Relay" control function, "Protection/Control" function block<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Overload relay Description<br />

FB ON Auxiliary control input "Feedback ON" (connection with arbitrary<br />

socket , usually with "Status - Motor Current Flowing" socket) as<br />

factory default.<br />

Type of Consumer<br />

Load<br />

Auxiliary Control Inputs<br />

Type of<br />

FB ON* Consumer Load<br />

QLS<br />

*Feedback ON<br />

Table 4-6: Overload relay settings<br />

Protection/Control<br />

Overload Relay<br />

Motor Protection<br />

Contactor Controls<br />

Displays<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Notice<br />

In the case of overload, the QE3 output is set (=1) and is only reset when<br />

the overload is tripped (=0).<br />

This output closes when the overload function is parameterized.<br />

Note<br />

Monitoring of the number of starts is not possible for this control function.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-19<br />

QE3<br />

(Fault)


Motor Control<br />

4.2.4 "Direct Starter" Control Function<br />

Description<br />

Control commands<br />

Schematic<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can switch a motor on and off with this control function.<br />

Start with "ON >" activates the QE1 internal contactor control.<br />

Stop with "OFF" deactivates the QE1 internal contactor control.<br />

The control commands can be issued to <strong>SIMOCODE</strong> <strong>pro</strong> from<br />

arbitrary control stations (see also the description of "Control Stations").<br />

Thus, the inputs (plugs) must be connected to the corresponding sockets,<br />

preferably to the "Enabled Control Command" sockets.<br />

Every fault signal causes the QE1 contactor control to be deactivated.<br />

Control Commands<br />

Auxiliary Control Inputs<br />

FB ON*<br />

*Feedback ON<br />

OFF<br />

ON ><br />

Protection/Control<br />

Direct Starter<br />

Motor Protection<br />

Non-Maintained<br />

Command Mode<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Contactor Controls<br />

Displays (lamps)<br />

Status<br />

Fig. 4-13: Schematic of the "Direct Starter" control function, "Protection/Control" function block<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-20 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QLA<br />

QLE ><br />

QLS<br />

OFF<br />

ON ><br />

ON<br />

(OFF)<br />

(ON)<br />

(Trip )


Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Direct Starter Description<br />

Motor Control<br />

OFF OFF control command (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - OFF" socket)<br />

ON > ON control command (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >" socket)<br />

FB ON Auxiliary control input "Feedback ON" (connection with arbitrary<br />

socket , usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Range 0 - 6553.5 seconds (1.0 s)<br />

Table 4-7: Direct starter settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-21


Motor Control<br />

4.2.5 "Reversing Starter" Control Function<br />

Description<br />

Control commands<br />

With this control function, <strong>SIMOCODE</strong> <strong>pro</strong> can control the direction of<br />

rotation of the motor (forwards and backwards).<br />

Start with "ON >" activates the QE1 contactor control (clockwise, i.e.<br />

forwards)<br />

Start with "ON " or "Status - ON


Schematic<br />

Control Commands<br />

ON <<br />

OFF<br />

ON ><br />

Auxiliary Control Inputs<br />

FB ON*<br />

*Feedback ON<br />

Protection/Control<br />

Reversing Starter<br />

Motor Protection<br />

Non-Maintained<br />

Command Mode<br />

Saving<br />

Change over<br />

Command<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Interlocking Time<br />

Extended Control<br />

Contactor Controls<br />

Status<br />

ON <<br />

Motor Control<br />

Fig. 4-14: Schematic of the "Reversing Starter" control function, "Protection/Control" function block<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-23<br />

QE1<br />

QE2<br />

Displays<br />

QLE <<br />

(ON <br />

QLS<br />

OFF<br />

ON ><br />

RIGHT<br />

LEFT<br />

(OFF)<br />

(ON >)<br />

(Trip)<br />

Interlocking Time<br />

Active


Motor Control<br />

Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Reversing Starter Description<br />

ON < ON < control command, counter-clockwise<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON " socket)<br />

FB ON Auxiliary control input "Feedback ON"<br />

(connection with arbitrary socket ,<br />

usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Saving Changeover<br />

Command<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Range 0 - 6553.5 seconds (1.0 s)<br />

Interlocking Time Range 0 - 255 seconds (0 s)<br />

Table 4-8: Reversing Starter settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-24 GWA 4NEB 631 6050-22 DS 02


4.2.6 "Molded Case Circuit Breaker (MCCB)" Control Function<br />

Description<br />

Control commands<br />

Motor Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can ideally switch circuit breakers (e.g. 3WL, 3VL) ON and<br />

OFF with this control function. The circuit breakers are connected to<br />

PROFIBUS DP via <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Start with "ON >" activates the QE1 contactor control for a pulse of 400 ms.<br />

Stop with "OFF" activates the QE3 contactor control for a pulse of 400 ms.<br />

With "Reset", the QE3 contactor control is activated for a pulse of 400 ms<br />

when the circuit breaker is tripped (alarm switch = ON).<br />

The pulse of a control command is always fully executed before the<br />

"Counter Pulse" is set.<br />

The control commands can be issued to <strong>SIMOCODE</strong> <strong>pro</strong> from arbitrary<br />

Control Stations (see also the description of "Control Stations"). Thus, the<br />

inputs (plugs) must be connected to the corresponding sockets, preferably<br />

to the "Enabled Control Command" sockets.<br />

Making internal assignments<br />

You have to make the following assignments:<br />

1) Assign the QE1 contactor control to the relay output that is connected to the<br />

"ON Connection" of the motor drive of the circuit breaker.<br />

2) Assign the QE3 contactor control to the relay output that is connected to the<br />

"OFF Connection" of the motor drive of the circuit breaker.<br />

3) Assign the <strong>SIMOCODE</strong> <strong>pro</strong> input which is connected to the Auxiliary Switch<br />

(AS) of the circuit breaker to the Auxiliary Control Input "Feedback ON".<br />

4) Assign the <strong>SIMOCODE</strong> <strong>pro</strong> input which is connected to the alarm switch (AS)<br />

of the circuit breaker to the input (socket) of the "External Fault 1" standard<br />

function.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-25


Motor Control<br />

Schematic<br />

Settings<br />

Fig. 4-15: Schematic of the "Circuit Breaker" control function, "Protection/Control" function block<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Circuit Breaker Description<br />

OFF OFF control command (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - OFF" socket)<br />

ON > ON control command (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >" socket)<br />

FB ON Auxiliary control input "Feedback ON" (Connection always with<br />

socket , (input), which the Auxiliary Switch of the Circuit Breaker<br />

is connected to).<br />

Non-maintained<br />

Command Mode<br />

Type of Consumer<br />

Load<br />

Control Commands<br />

Auxiliary Control Inputs<br />

FB ON*<br />

Auxiliary Switch (AS)<br />

*Feedback ON<br />

OFF<br />

ON ><br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time A repeated ON pulse is only output by the QE1 Control Contactor<br />

once the set Feedback Time has elapsed. Therefore, the Feedback<br />

Time should be greater than the Motor Running Time of the motor<br />

drive of the circuit breaker. Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Range 0 - 6553.5 seconds (1.0 s)<br />

Table 4-9: Circuit breaker settings<br />

Protection/Control<br />

MCCB<br />

Motor Protection<br />

Non-Maintained<br />

Command Mode<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Contactor Controls<br />

Displays<br />

Status<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-26 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE3<br />

QLA<br />

QLE ><br />

QLS<br />

OFF<br />

ON ><br />

(OFF)<br />

(ON)<br />

(Trip)<br />

400 ms<br />

400 ms<br />

ON<br />

OFF


4.2.7 "Star-delta Starter" Control Function<br />

Description<br />

Control commands<br />

Motor Control<br />

Star-delta starting is used to limit the starting current and to avoid<br />

overloading the network. In this control function, <strong>SIMOCODE</strong> <strong>pro</strong> initially<br />

starts the motor with a star-switched stator winding and then switches it to<br />

delta.<br />

Start with "ON" first activates the QE1 contactor control (star contactor) and<br />

then immediately activates the QE3 contactor control (network contactor)<br />

Stop with "OFF" deactivates the QE1, QE2 and QE3 contactor controls.<br />

The control commands can be issued to <strong>SIMOCODE</strong> <strong>pro</strong> from arbitrary<br />

control stations (see also the description of "Control Stations"). Thus, the<br />

inputs (plugs) must be connected to the corresponding sockets, preferably<br />

to the "Enabled Control Command" sockets. Every fault signal causes the<br />

QE1, QE2 and QE3 contactor controls to be deactivated.<br />

Switching from star to delta<br />

Safety information<br />

For this, <strong>SIMOCODE</strong> <strong>pro</strong> first deactivates the QE1 contactor control before<br />

connecting the QE2 contactor control (delta contactor).<br />

<strong>SIMOCODE</strong> <strong>pro</strong> switches from star to delta:<br />

Current-dependent with decreasing current below the threshold (I < 90% Is).<br />

Time-dependent to the time set in the parameter "Maximum Star Time" when<br />

the current in the star operation does not sink below this threshold.<br />

Notice<br />

It is recommended to wire the QE Contactor Controls to the Relay Outputs<br />

of the Basic Unit.<br />

Notice<br />

If you use internal earth-fault detection for star-delta circuits, this can lead to<br />

false trippings. During delta operation, the summation current is non-zero<br />

due to harmonics.<br />

Notice<br />

If the Current Measuring Module is switched to delta (normal case),<br />

a current which is 1/√ 3 times smaller must be set for the star-delta starter<br />

control function.<br />

Example: In = 100 A Is = In x 1/√ 3<br />

Is = 100 A x 1/√ 3 = 57.7 A<br />

Current to be set Is = 57.7 A<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-27


Motor Control<br />

Change-over Pause<br />

Schematic<br />

The switching time from star to delta can be extended by the change-over<br />

pause.<br />

Reason: For motors with a high ratio between starting current and rated<br />

current, the mains voltage plus motor EMF might lead to a very high delta<br />

starting current if the Change-over Pause is too short. The motor EMF<br />

decreases if the pause is longer.<br />

Control Commands<br />

Auxiliary Control Inputs<br />

FB ON*<br />

*Feedback ON<br />

OFF<br />

ON ><br />

Protection/Control<br />

Star-delta Starter<br />

Motor Protection<br />

Non-maintained<br />

Command Mode<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Change-over Pause<br />

Max. Star Time<br />

Transformer<br />

mounted<br />

Extended Control<br />

Contactor Controls<br />

Displays<br />

Fig. 4-16: Schematic of the "Star-delta Starter" control function, "Protection/Control" function block<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-28 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE2<br />

QE3<br />

QLA<br />

QLE ><br />

QLS<br />

Status<br />

OFF<br />

ON ><br />

Star Contactor<br />

Delta Contactor<br />

(OFF)<br />

(ON)<br />

(Trip)<br />

Change-over Pause<br />

Active<br />

Network Contactor


Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Star-delta Starter Description<br />

Motor Control<br />

OFF OFF control command, (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - OFF" socket)<br />

ON > ON control command, (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >" socket)<br />

FB ON Auxiliary control input "Feedback ON", (connection with arbitrary<br />

socket , usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Range 0 - 6553.5 seconds (1 s)<br />

Change-over Pause Range 0 - 655.3 seconds (10-ms increments) (0.00 s)<br />

Max. Star Time Time-dependent switching from star to delta.<br />

Range 0 - 255 seconds (20 s)<br />

Current Measuring<br />

Module Installed 1)<br />

Table 4-10: Star-delta Starter settings<br />

The Set Current and the switching levels for star-delta switching<br />

depend on the mounting place of the Current Measuring Module.<br />

in Delta: Set Current Is is reduced to In x 1/√3 (default)<br />

In Incoming cable: Set Current Is = In (Rated Current of the<br />

motor)<br />

1) Notice<br />

If a current/voltage measuring module is in use, the transformer must be<br />

connected to the supply cable!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-29


Motor Control<br />

4.2.8 "Star-Delta Reversing Starter" Control Function<br />

Description<br />

Control commands<br />

With this control function, a motor can be started in both directions of<br />

rotation in star-delta operation.<br />

Clockwise rotation: start with "ON >" first activates the QE1 (Star Contactor)<br />

Contactor Control and then immediately activates the QE3 Contactor Control<br />

(Network Contactor, clockwise rotation)<br />

Counter-clockwise rotation: Start with "ON " or "Status - ON


Safety information<br />

Change-over Pause<br />

Motor Control<br />

Note<br />

It is recommended to wire the QE1 and QE2 Contactor Controls to the<br />

Relay Outputs of the Basic Unit. You need at least 1 Digital Module for this<br />

control function.<br />

Notice<br />

If you use internal earth-fault detection for star-delta circuits, this can lead to<br />

false trippings. During delta operation, the summation current is non-zero<br />

due to harmonics.<br />

Notice<br />

If the Current Measuring Module is switched to delta (normal case), a<br />

current which is 1/ 3 smaller than normal must be set for the star-delta<br />

starter control function.<br />

Example: In = 100 A Is = In x 1/ 3<br />

Is = 100 A x 1/ 3<br />

= 57.7 A<br />

Current to be set Is = 57.7 A<br />

The switching time from star to delta can be extended by the Change-over<br />

Pause.<br />

Reason: For motors with a high ratio between Starting Current and Rated<br />

Current, the mains voltage plus motor EMF might lead to a very high Delta<br />

Starting Current if the Change-over Pause is too short. The motor EMF<br />

decreases if the pause is longer.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-31


Motor Control<br />

Schematic<br />

Control Commands<br />

Auxiliary Control Inputs<br />

FB ON*<br />

*Feedback ON<br />

ON <<br />

OFF<br />

ON ><br />

Protection/Control<br />

Star-delta<br />

Reversing Starter<br />

Motor Protection<br />

Non-maintained<br />

Command mode<br />

Saving Change-over<br />

Command<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Interlocking Time<br />

Change-over Pause<br />

Max. Star Time<br />

Transformer<br />

mounted<br />

Extended Control<br />

Contactor Controls<br />

QE4<br />

Displays<br />

LEFT - Network Contactor<br />

QLE <<br />

(ON <br />

QLS<br />

OFF<br />

ON ><br />

Star Contactor<br />

Delta Contactor<br />

RIGHT - Network Contactor<br />

(ON >)<br />

(Trip)


Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Star-Delta<br />

Reversing Starter<br />

Description<br />

Motor Control<br />

OFF OFF control command (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - OFF" socket)<br />

ON > ON> control command (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >" socket)<br />

ON < ON< control command (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON


Motor Control<br />

4.2.9 "Dahlander" Control Function<br />

Description<br />

Control commands<br />

Switching the speed<br />

Change-over Pause<br />

With this function, <strong>SIMOCODE</strong> <strong>pro</strong> can control motors with only one stator<br />

winding at two speeds (fast and slow). <strong>SIMOCODE</strong> <strong>pro</strong> wires the stator<br />

winding via the contactors so that there is a high pole number at low speed<br />

and a low pole number at high speed.<br />

SLOW: Start with "ON >" first activates the QE2 Contactor Control (slow).<br />

FAST: start with "ON>>" first activates the QE3 Contactor Control (Star<br />

Contactor, fast) and then immediately activates the QE1 Contactor Control<br />

(Network Contactor, fast).<br />

STOP with "OFF" deactivates the QE1, QE2 and QE3 Contactor Controls.<br />

The control commands can be issued to <strong>SIMOCODE</strong> <strong>pro</strong> from arbitrary<br />

Control Stations (see also the description of "Control Stations"). Thus, the<br />

inputs (plugs) must be connected to the corresponding sockets, preferably<br />

to the "Enabled Control Command" sockets.<br />

Every fault signal causes the QE1, QE2 and QE3 Contactor Controls to be<br />

deactivated.<br />

The speed can be switched once the "Feedback ON" signal has expired<br />

(motor is switched off) AND when changing from "FAST" => "SLOW" after<br />

the Change-over Pause has expired:<br />

Via the OFF control command.<br />

Directly when the "Saving Change-over Command" is activated.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> prevents the contactors for the "FAST" speed from being<br />

switched on at the same time as the contactor for the "SLOW" speed.<br />

The "Change-over Pause" parameter can be used to delay switching from<br />

"FAST" to "SLOW" to give the motor enough time to run down.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-34 GWA 4NEB 631 6050-22 DS 02


Schematic<br />

Motor Control<br />

Notice<br />

Two Set Currents are to be set for this control function:<br />

Is1 for the slower speed<br />

Is2 for the faster speed.<br />

Depending on the current range, the current can be directly measured at<br />

both speeds with a single current converter. Otherwise you will need two<br />

external current converters according to the corresponding speed (e.g.<br />

3UF18 with a 1 A secondary transformer rated current), whose secondary<br />

cables must lead through the Current Measuring Module with the range 0.3<br />

- 3 A. The Is1/Is2 Set Currents must be converted according to the<br />

secondary currents of the external transformers. For further information see<br />

Chapter 3.2 "Overload Protection".<br />

Control Commands<br />

Auxiliary Control Inputs<br />

FB ON*<br />

*Feedback ON<br />

OFF<br />

ON ><br />

ON >><br />

Protection/Control<br />

Dahlander<br />

Motor Protection<br />

Non-maintained<br />

Command Mode<br />

Saving Change-over<br />

Command<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Change-over Pause<br />

Extended Control<br />

Contactor Controls<br />

Displays<br />

Fig. 4-18: Schematic of the "Dahlander" control function, "Protection/Control" function block<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-35<br />

QE1<br />

QE2<br />

QE3<br />

QLA<br />

QLE ><br />

QLE >><br />

QLS<br />

Status<br />

OFF<br />

ON ><br />

ON >><br />

FAST<br />

SLOW<br />

(OFF)<br />

(ON >)<br />

(ON >>)<br />

(Trip)<br />

Change-over Pause<br />

Active<br />

FAST - Star Contactor


Motor Control<br />

Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Dahlander Description<br />

OFF OFF control command<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - OFF" socket)<br />

ON > ON control command > (slow)<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >" socket)<br />

ON >> ON >> control command (fast)<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >>" socket)<br />

FB ON Auxiliary control input "Feedback ON"<br />

(connection with arbitrary socket ,<br />

usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Saving Changeover<br />

Command<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Range 0 - 6553.5 seconds (1.0 s)<br />

Change-over Pause Range 0 - 655.3 seconds (10-ms increments) (0.00 s)<br />

Table 4-12: Dahlander settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-36 GWA 4NEB 631 6050-22 DS 02


4.2.10 "Dahlander Reversing Starter" Control Function<br />

Description<br />

Control commands<br />

Motor Control<br />

This control function can be used to change the direction of rotation of a<br />

motor at both speeds.<br />

RIGHT - SLOW: Start with "ON >" activates the QE2 Contactor Control (rightslow)<br />

RIGHT - FAST: Start with "ON >>" first activates the QE3 Contactor Control<br />

(Fast-star Contactor) and then immediately activates the QE1 Contactor<br />

Control (right-fast)<br />

LEFT - SLOW: Start with "ON


Motor Control<br />

Change-over Pause<br />

Safety information<br />

The "Change-over Pause" parameter can be used to delay switching from<br />

"FAST" to "SLOW" to give the motor enough time to run down.<br />

Note<br />

You need at least one Digital Module for this control function. This control<br />

function cannot be implemented with bistable relay outputs.<br />

Notice<br />

Two Set Currents are to be set for this control function:<br />

Is1 for the slower speed<br />

Is2 for the faster speed.<br />

Depending on the current range, the current can be directly measured at<br />

both speeds with a single current converter. Otherwise you will need two<br />

external current converters according to the corresponding speed (e.g.<br />

3UF18 with a 1 A secondary transformer rated current), whose secondary<br />

cables must lead through the Current Measuring Module with the range 0.3<br />

- 3 A. The Is1/Is2 set currents must be converted according to the<br />

secondary currents of the external transformers. For further information,<br />

see Chapter 3.2 "Overload Protection".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-38 GWA 4NEB 631 6050-22 DS 02


Schematic<br />

Control Commands<br />

ON <br />

ON >><br />

Auxiliary Control Inputs<br />

FB ON*<br />

*Feedback ON<br />

Protection/Control<br />

Dahlander<br />

Reversing Starter<br />

Motor Protection<br />

Non-maintained<br />

Command Mode<br />

Saving Change-over<br />

Command<br />

Type of Consumer<br />

Load<br />

Feedback Time<br />

Execution Time<br />

Interlocking Time<br />

Change-over Pause<br />

Extended Control<br />

Contactor Controls<br />

Status<br />

ON <br />

ON >><br />

RIGHT - FAST<br />

RIGHT - SLOW<br />

FAST - Star Contactor<br />

LEFT - SLOW<br />

LEFT - FAST<br />

(ON )<br />

(ON >>)<br />

(Trip)<br />

Change-over Pause<br />

Active<br />

Interlocking Time<br />

Active


Motor Control<br />

Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Dahlander<br />

Reversing Starter<br />

Description<br />

ON control command (right, slow) (connection with arbitrary<br />

socket , usually with "Enabled Control Command - ON >"<br />

socket)<br />

ON >> ON >> control command (right, slow) (connection with arbitrary<br />

socket , usually with "Enabled Control Command - ON >>"<br />

socket)<br />

FB On Auxiliary Control Input "Feedback ON" (connection with arbitrary<br />

socket , usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Saving Changeover<br />

Command<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Range 0 - 6553.5 seconds (1.0 s)<br />

Interlocking Time Range 0 - 255 seconds (0 s)<br />

Change-over Pause Range 0 - 655.3 seconds (10-ms increments) (0.00 s)<br />

Table 4-13: Dahlander Reversing Starter control function<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-40 GWA 4NEB 631 6050-22 DS 02


4.2.11 "Pole-Changing Starter" Control Function<br />

Description<br />

Control commands<br />

Switching the speed<br />

Change-over Pause<br />

Motor Control<br />

With this function, <strong>SIMOCODE</strong> <strong>pro</strong> can control motors with two stator<br />

winding at two speeds (fast and slow).<br />

SLOW: Start with "ON >" activates the QE2 Contactor Control (slow).<br />

FAST: Start with "ON >>" activates the QE2 Contactor Control (fast).<br />

STOP with "OFF" deactivates the Contactor Controls.<br />

The control commands can be issued to <strong>SIMOCODE</strong> <strong>pro</strong> from arbitrary<br />

Control Stations (see also the description of "Control Stations"). Thus, the<br />

inputs (plugs) must be connected to the corresponding sockets, preferably<br />

to the "Enabled Control Command" sockets.<br />

It does not matter in what order the control commands are given.<br />

Every fault signal causes the contactor activations to be deactivated.<br />

The speed can be switched once the "Feedback ON" signal has expired<br />

(motor is switched off) AND when changing from "FAST" => "SLOW" after<br />

the Change-over Pause has expired:<br />

Via the OFF control command.<br />

Directly when the "Saving Change-over Command" is activated.<br />

The "Change-over Pause" parameter can be used to delay switching from<br />

"FAST" to "SLOW" to give the motor enough time to run down.<br />

Notice<br />

Two Set Currents are to be set for this control function:<br />

Is1 for the slower speed<br />

Is2 for the faster speed.<br />

Depending on the current range, the current can be directly measured at<br />

both speeds with a single current converter. Otherwise you will need two<br />

external current converters according to the corresponding speed (e.g.<br />

3UF18 with a 1 A secondary transformer rated current), whose secondary<br />

cables must lead through the Current Measuring Module with the range 0.3<br />

- 3 A. The Is1/Is2 Set Currents must be converted according to the<br />

secondary currents of the external transformers. For further information,<br />

see Chapter 3.2 "Overload Protection".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-41


Motor Control<br />

Schematic<br />

Settings<br />

Fig. 4-20: Schematic of the "Pole-changing Starter" control function, "Protection/Control" function<br />

block<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions"<br />

Pole-changing<br />

Starter<br />

Description<br />

OFF OFF control command (connection with arbitrary socket ,<br />

usually with "Enabled Control Command - OFF" socket)<br />

ON > ON control command > (slow) (connection with arbitrary<br />

socket , usually with "Enabled Control Command - ON >"<br />

socket)<br />

ON >> ON >> control command (fast)(connection with arbitrary<br />

socket , usually with "Enabled Control Command - ON >>"<br />

socket)<br />

FB ON Auxiliary Control Input "Feedback ON" (connection with arbitrary<br />

socket , usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Control Commands<br />

OFF<br />

ON ><br />

ON >><br />

Auxiliary Control Inputs<br />

FB ON*<br />

*Feedback ON<br />

Deactivated<br />

Activated<br />

Table 4-14: Pole-changing Starter settings<br />

Protection/Control<br />

Pole-changing Starter<br />

Motor Protection<br />

Non-maintained<br />

Command Mode<br />

Saving Change-over<br />

Command<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Change-over Pause<br />

Extended Control<br />

Contactor Controls<br />

Displays<br />

Change-over Pause<br />

Active<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-42 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE2<br />

QLA<br />

QLE ><br />

QLE >><br />

QLS<br />

Status<br />

OFF<br />

ON ><br />

ON >><br />

FAST<br />

SLOW<br />

(OFF)<br />

(ON >)<br />

(ON >>)<br />

(Trip)


Pole-changing<br />

Starter<br />

Saving Changeover<br />

Command<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Range 0 - 6553.5 seconds (1.0 s)<br />

Change-over Pause Range 0 - 655.3 seconds (10-ms increments) (0.00 s)<br />

Table 4-14: Pole-changing Starter settings (Cont.)<br />

Description<br />

Motor Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-43


Motor Control<br />

4.2.12 "Pole-Changing Reversing Starter" Control Function<br />

Description<br />

Control commands<br />

This control function can be used to change the direction of rotation of a<br />

motor at both speeds.<br />

RIGHT - SLOW: Start with ON > activates the QE2 Contactor Control<br />

(right-slow)<br />

RIGHT - FAST: Start with ON >> activates the QE1 Contactor Control<br />

(right-fast)<br />

LEFT - SLOW: Start with ON < activates the QE4 Contactor Control (left-slow)<br />

LEFT - FAST: Start with ON "SLOW" after<br />

the Change-over Pause has expired:<br />

Via the OFF control command.<br />

Directly when the "Saving Change-over Command" is activated.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-44 GWA 4NEB 631 6050-22 DS 02


Change-over Pause<br />

Safety information<br />

Motor Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong> prevents the contactors for "FAST" and "SLOW" from being<br />

switched on simultaneously. The "Change-over Pause" can be used to delay<br />

switching from "FAST" to "SLOW" to give the motor enough time to run<br />

down.<br />

Note<br />

At least one additional Digital Module is required for this control function.<br />

Notice<br />

Two Set Currents are to be set for this control function:<br />

Is1 for the slower speed<br />

Is2 for the faster speed.<br />

Depending on the current range, the current can be directly measured at<br />

both speeds with a single current converter. Otherwise you will need two<br />

external current converters according to the corresponding speed (e.g.<br />

3UF18 with a 1 A secondary transformer rated current), whose secondary<br />

cables must lead through the Current Measuring Module with the range 0.3<br />

- 3 A. The Is1/Is2 set currents must be converted according to the<br />

secondary currents of the external transformers. For further information,<br />

see Chapter 3.2 "Overload Protection".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-45


Motor Control<br />

Schematic<br />

Control Commands<br />

ON <br />

ON >><br />

FB ON*<br />

*Feedback ON<br />

Protection/Control<br />

Pole-changing<br />

Reversing Starter<br />

Motor Protection<br />

Non-maintained<br />

Command Mode<br />

Saving Change-over<br />

Command<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Interlocking Time<br />

Change-over Pause<br />

Extended Control<br />

Contactor Controls<br />

Status<br />

ON <br />

ON >><br />

RIGHT - FAST<br />

RIGHT - SLOW<br />

LEFT - SLOW<br />

LEFT - FAST<br />

(ON )<br />

(ON >>)<br />

(Trip)


Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Pole-changing<br />

Reversing Starter<br />

Description<br />

ON control command (right, slow)<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >" socket)<br />

ON >> ON >> control command (right, slow)<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >>" socket)<br />

FB ON Auxiliary Control Input "Feedback ON"<br />

(connection with arbitrary socket ,<br />

usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Saving Changeover<br />

Command<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Range 0 - 6553.5 seconds (1.0 s)<br />

Interlocking Time Range 0 - 255 seconds (0 s)<br />

Change-over Pause Range 0 - 655.3 seconds (10-ms increments) (0.00 s)<br />

Table 4-15: Settings for Pole-changing Reversing Starters<br />

Motor Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-47


Motor Control<br />

4.2.13 "Solenoid Valve" Control Function<br />

Description<br />

Control commands<br />

Safety information<br />

With this control function, <strong>SIMOCODE</strong> <strong>pro</strong> can activate a solenoid valve.<br />

The Solenoid Valve is brought into the corresponding end position using the<br />

control commands "OPEN" and "CLOSED". <strong>SIMOCODE</strong> <strong>pro</strong> must be<br />

informed via corresponding limit switches (OPEN, CLOSED) when the end<br />

position has been reached.<br />

OPEN: Start with "ON >" activates the QE1 Contactor Control.<br />

CLOSED: START with "OFF" deactivates the QE1 Contactor Control.<br />

The control commands can be issued to <strong>SIMOCODE</strong> <strong>pro</strong> from arbitrary<br />

Control Stations (see also the description of "Control Stations"). Thus, the<br />

inputs (plugs) must be connected to the corresponding sockets, preferably<br />

to the "Enabled Control Command" sockets.<br />

Every fault signal causes the QE1 Contactor Control to be deactivated and<br />

puts the Solenoid Valve into the "CLOSED" position.<br />

Notice<br />

The motor <strong>pro</strong>tection functions are not active. A Current Measuring Module<br />

is not necessary.<br />

Notice<br />

If both End Position Switches respond at the same time (FO=1 and FC=1),<br />

the Solenoid Valve is immediately switched OFF via the fault message "Trip -<br />

Double 1" (= "CLOSED")<br />

If the End Position Feedback is different to the control command, the<br />

Solenoid Valve is immediately switched OFF via the fault message "Trip -<br />

End Position" (= "CLOSED")<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-48 GWA 4NEB 631 6050-22 DS 02


Schematic<br />

Settings<br />

* Abbreviations<br />

Motor Control<br />

Fig. 4-22: Schematic of the "Solenoid Valve" control function, "Protection/Control" function block<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Solenoid Valve Description<br />

OFF OFF control command (CLOSE)<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - OFF" socket)<br />

ON > ON control command (OPEN)<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >" socket)<br />

Non-maintained<br />

Command Mode<br />

Auxiliary Control Inputs*<br />

FB ON<br />

FC<br />

FC Feedback CLOSED<br />

FO Feedback OPEN<br />

Deactivated<br />

Activated<br />

Control Commands<br />

Execution Time Time required to reach End Position.<br />

Range 0 - 6553.5 seconds (default: 1.0 s)<br />

Table 4-16: Solenoid Valve control function settings<br />

Contactor Controls<br />

Displays<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-49<br />

OFF<br />

ON ><br />

FO<br />

Protection/Control<br />

Solenoid Valve<br />

Non-maintained<br />

Command Mode<br />

Execution Time<br />

Extended Control<br />

QE1<br />

QLA<br />

QLE ><br />

QLS<br />

Status<br />

OFF<br />

ON ><br />

FC<br />

FO<br />

OPEN<br />

(CLOSE)<br />

(OPEN)<br />

(Trip)


Motor Control<br />

4.2.14 "Positioner" Control Function<br />

Description<br />

Control Commands<br />

Function schematic<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can control positioners/actuators with this control function.<br />

The Positioner is moved into the corresponding End Position with the<br />

"OPEN" and "CLOSED" control commands and is deactivated via its Limit<br />

Switch (1-active) or Torque Switch (0-active).<br />

The response of the Limit/Torque Switch must be passed to <strong>SIMOCODE</strong> <strong>pro</strong><br />

via its inputs.<br />

OPEN: Start with "ON >" activates the QE1 Contactor Control until "End<br />

Position OPEN" is reached (Feedback OPEN)<br />

CLOSE: Start with "ON


Switching the direction of travel<br />

Motor Control<br />

The direction of travel can be switched once the "Feedback - ON" signal has<br />

expired (motor is switched off) AND the Interlocking Time has expired:<br />

Via the OFF control command.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> prevents both contactors from switching on at the same<br />

time. Switching from one direction of travel to the other can be delayed<br />

via the "Interlocking Time".<br />

Notice<br />

The corresponding Torque Switch must not respond before the associated<br />

Limit Switch when the Torque Switch TO (OPEN) and/or TC (CLOSED) is<br />

connected. In this case, the Positioner is switched off immediately with the<br />

fault message "Trip - Blocked Positioner".<br />

If both Limit Switches respond at the same time (FO=1 and FC=1), the<br />

Positioner is immediately switched off via the fault message<br />

"Trip - Double 1".<br />

If both Torque Switches respond at the same time (TO=0 and TC=0), the<br />

Positioner is switched off immediately with the fault message<br />

"Trip - Double 0".<br />

If the End Position Feedback does not correspond to the control command,<br />

the Positioner is switched off with the fault message "Trip - End Position<br />

Fault".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-51


Motor Control<br />

Schematic<br />

* Abbreviations<br />

FB ON Feedback ON<br />

FC Feedback CLOSED<br />

FO Feedback OPEN<br />

TC Torque CLOSED<br />

TO Torque OPEN<br />

Control Commands<br />

Contactor Controls<br />

Status<br />

ON <<br />

Fig. 4-24: Schematic of the "Positioner" control function, "Protection/Control" function block<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-52 GWA 4NEB 631 6050-22 DS 02<br />

ON <<br />

OFF<br />

ON ><br />

Auxiliary Control Inputs*<br />

FB ON<br />

FC<br />

FO<br />

TC<br />

TO<br />

Protection/Control<br />

Positioner<br />

Motor Protection<br />

Non-maintained<br />

Command mode<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Interlocking Time<br />

Extended Control<br />

QE1<br />

QE2<br />

Displays<br />

QLE <<br />

CLOSED<br />

QLA<br />

QLE ><br />

QLS<br />

OFF<br />

ON ><br />

FC<br />

FO<br />

TC<br />

TO<br />

OPEN<br />

CLOSE<br />

STOP<br />

OPEN<br />

(Trip)<br />

CLOSED<br />

STOP<br />

OPEN<br />

Positioner Runs<br />

in CLOSE Direction<br />

Positioner Runs<br />

In OPEN Direction<br />

Interlocking Time Active


Types of positioner control<br />

The following table shows the five types of positioner control:<br />

Type<br />

Tripping<br />

Positioner 1<br />

After reaching the End Position FO<br />

(OPEN) or FC (CLOSED).<br />

Positioner 2<br />

After reaching the End Position FO<br />

(OPEN) or FC (CLOSED) AND<br />

response of the associated Torque<br />

Switch TO (OPEN) or TC (CLOSED)<br />

Positioner 3<br />

After reaching the end position FO<br />

(OPEN). After reaching the End<br />

Position 'CLOSED', the respective<br />

Torque Switch TC must also respond<br />

after the Limit Switch FC has<br />

responded.<br />

Positioner 4<br />

After reaching the End Position FO<br />

(OPEN). After reaching the End<br />

Position FO (OPEN), the respective<br />

Torque Switch TO must also<br />

respond after the Limit Switch FO<br />

has responded.<br />

Positioner 5<br />

After reaching the End Position or<br />

the torque. The actuator is monitored<br />

by either the Limit Switches or by<br />

the Torque Switches. The switches<br />

are implemented as change-over<br />

contacts and are checked for<br />

antivalence. In the case of Nonantivalent<br />

Feedback (e.g. FC=0 and<br />

TC=0), <strong>SIMOCODE</strong> <strong>pro</strong> recognizes a<br />

wire break and deactivates the<br />

Positioner with the fault message<br />

"Trip - Antivalence"<br />

Table 4-17: Types of Positioner Control<br />

Motor Control<br />

CLOSE OPEN<br />

Notice<br />

The signals of the Torque Switches and the Limit Switches must be wired to<br />

the inputs of the basic units. Torque Switches must be 0-active, whereas<br />

the Limit Switches must be 1-active.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-53<br />

TC<br />

Torque<br />

CLOSED<br />

FC<br />

Limit<br />

CLOSED<br />

FO<br />

Limit<br />

OPEN<br />

TO<br />

Torque<br />

OPEN<br />

— X X —<br />

X X X X<br />

X X X —<br />

— X X X<br />

Antivalent Active Antivalent Active


Motor Control<br />

Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Positioner Description<br />

ON < ON < control command (CLOSED)<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON " socket)<br />

FB ON Auxiliary Control Input "Feedback ON"<br />

(connection with arbitrary socket ,<br />

usually with "Status - Motor Current Flowing" socket)<br />

FC Auxiliary Control Input "Feedback CLOSED"<br />

(connection with arbitrary socket ,<br />

usually with the socket of an input to which the Limit Switch is<br />

connected)<br />

FO Auxiliary Control Input "Feedback OPEN"<br />

(connection with arbitrary socket ,<br />

usually with the socket of an input to which the Limit Switch is<br />

connected)<br />

TC Auxiliary control input "TORQUE CLOSED"<br />

(connection with arbitrary socket ,<br />

usually with the socket of an input to which the Torque Switch is<br />

connected)<br />

TO Auxiliary Control Input "Torque OPEN"<br />

(connection with arbitrary socket ,<br />

usually with the socket of an input to which the Torque Switch is<br />

connected)<br />

Non-maintained<br />

Command Mode<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Time until the End Position is reached.<br />

Range 0 - 6553.5 seconds (1.0 s)<br />

Interlocking Time Range 0 - 255 seconds (0 s)<br />

Table 4-18: Control function Positioner Settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-54 GWA 4NEB 631 6050-22 DS 02


4.2.15 "Soft Starter" Control Function<br />

Description<br />

Control commands<br />

With this control function, <strong>SIMOCODE</strong> <strong>pro</strong> can activate the 3RW soft<br />

starter. The 3RW soft starters are connected to PROFIBUS DP via<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Motor Control<br />

Start with "ON >" activates the QE1 and QE4 Contactor Controls<br />

Stop with "OFF" first deactivates the QE4 Contactor Control. When the signal<br />

"Feedback ON" has expired, the QE1 Contactor Control is deactivated 3 s later<br />

in order to facilitate a smooth run down via the soft starter.<br />

With "Reset", the QE3 Contactor Control is activated for 20 ms and sends the<br />

soft starter an acknowledgement signal via a parameterizable relay output.<br />

The control commands can be issued to <strong>SIMOCODE</strong> <strong>pro</strong> from arbitrary<br />

Control Stations (see also the description of "Control Stations"). Thus, the<br />

inputs (plugs) must be connected to the corresponding sockets, preferably<br />

to the "Enabled Control Command" sockets.<br />

Every fault signal causes the contactor activations to be deactivated.<br />

Making internal assignments<br />

You have to make the following assignments:<br />

1) Assign the QE1 Contactor Control to the Relay Output which controls the coil<br />

of the line contactor.<br />

2) Assign the QE4 Contactor Control to an arbitrary Relay Output from which<br />

the "ON Input" of the soft starter should be controlled.<br />

3) Assign the QE3 Contactor Control to the Relay Output that supplies the 20ms<br />

acknowledgment signal to the soft starter.<br />

4) Assign the "ON >" and "OFF" control commands to the enabled control<br />

commands.<br />

5) Assign the <strong>SIMOCODE</strong> <strong>pro</strong> input to which the "Trip" signal output of the soft<br />

starter is connected to the input (socket) of the standard function "External<br />

Fault 1".<br />

6) The "Start-up End" signal of the soft starter can also be wired to one of the<br />

outputs and <strong>pro</strong>cessed by <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Notice<br />

In order to avoid disconnections due to faults, the "Execution Time"<br />

parameter in <strong>SIMOCODE</strong> <strong>pro</strong> must be set at least to the Smooth Running<br />

Down Time of the soft starters.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-55


Motor Control<br />

Schematic<br />

Settings<br />

Fig. 4-25: Schematic of "Soft Starter" control function, "Protection/Control" function block<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Soft Starter Description<br />

OFF OFF control command<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - OFF" socket)<br />

ON > ON control command<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON >" socket)<br />

FB ON Auxiliary control input "Feedback ON"<br />

(connection with arbitrary socket ,<br />

usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Type of Consumer<br />

Load<br />

Control Commands<br />

Auxiliary Control Inputs<br />

FB ON*<br />

*Feedback ON<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time At least > Smooth Running Down Time.<br />

Range 0 - 6553.5 seconds (1.0 s)<br />

Table 4-19: Soft Starter settings<br />

OFF<br />

ON ><br />

Protection/Control<br />

Soft Starter<br />

Motor Protection<br />

Non-maintained<br />

Command Mode<br />

Type of<br />

Consumer Load<br />

Feedback Time<br />

Execution Time<br />

Contactor Controls<br />

Status<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-56 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE3<br />

QE4<br />

Displays<br />

QLA<br />

QLE ><br />

QLS<br />

OFF<br />

ON ><br />

Network Contactor<br />

ON<br />

(OFF)<br />

(ON >)<br />

(Trip)<br />

20 ms


4.2.16 "Soft Starter with Reversing Contactor" Control Function<br />

Description<br />

Control commands<br />

Motor Control<br />

With this control function, <strong>SIMOCODE</strong> <strong>pro</strong> can activate the 3RW soft starter<br />

including an additional reversing contactor. Thus, the 3RW soft starters are<br />

connected to the PROFIBUS DP via <strong>SIMOCODE</strong> <strong>pro</strong>. With this control<br />

function, <strong>SIMOCODE</strong> <strong>pro</strong> can also control the direction of rotation of the<br />

motor (forwards and backwards).<br />

Start with "ON >" activates the QE1 and QE4 Contactor Controls (clockwise,<br />

i.e. forwards)<br />

Start with "ON " or "Status<br />

- ON


Motor Control<br />

Making internal assignments<br />

Schematic<br />

You have to make the following assignments:<br />

1) Assign the QE1 Contactor Control to the Relay Output which controls the coil<br />

of the line contactor (right).<br />

2) Assign the QE2 Contactor Control to the Relay Output which controls the coil<br />

of the line contactor (left).<br />

3) Assign the QE4 Contactor Control to an arbitrary Relay Output from which<br />

the "ON input" of the soft starter should be controlled.<br />

4) Assign the QE3 Contactor Control to the Relay Output that supplies the 20<br />

ms acknowledgment signal to the soft starter.<br />

5) Assign the "ON >", "ON


Settings<br />

You will find detailed information about the settings in<br />

Chapter 4.2.2 "General Settings and Definitions".<br />

Soft Starter with<br />

Reversing<br />

Contactor<br />

Description<br />

ON < ON < control command, counter-clockwise<br />

(connection with arbitrary socket ,<br />

usually with "Enabled Control Command - ON " socket)<br />

FB ON Auxiliary Control Input "Feedback ON"<br />

(connection with arbitrary socket ,<br />

usually with "Status - Motor Current Flowing" socket)<br />

Non-maintained<br />

Command Mode<br />

Saving Changeover<br />

Command<br />

Type of Consumer<br />

Load<br />

Deactivated<br />

Activated<br />

Deactivated<br />

Activated<br />

You can choose between<br />

Motor<br />

Resistive load (see Chapter 4.2.2 "General Settings and<br />

Definitions")<br />

Feedback Time Range 0 - 25.5 seconds (0.5 s)<br />

Execution Time Execution Time > Smooth Running Down Time.<br />

Range 0 - 6553.5 seconds (1.0 s)<br />

Interlocking Time Range 0 - 255 seconds (0 s)<br />

Table 4-20: Soft Starter with Reversing Contactor settings<br />

Motor Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631,631 6050-22 DS 02 4-59


Motor Control<br />

4.3 Active Control Stations, Contactor & Lamp Controls<br />

and Status Information for the Control Functions<br />

Lamp control<br />

QLE QLE>><br />

Specification/<br />

Control station Contactor control<br />

(ON)<br />

Control function<br />

Status signal<br />

ON ON>> QE1 QE2 QE3 QE4 QE5 ON ON>><br />

Overload 1),2) - - - - - - - Active - - - - - - -<br />

Direct starter 1),2) - - OFF ON - ON - - - - - OFF ON -<br />

Reversing starter 1),2) - Left OFF Right - Right Left - - - Left OFF Right -<br />

Circuit breaker 1),2) - - OFF ON - ON - OFF - - - - OFF ON -<br />

impulse<br />

impulse<br />

Star-delta<br />

- - OFF ON - Star Delta Network - - - - OFF ON -<br />

starter 2)<br />

contactor contactor contactor<br />

Star-delta starter<br />

Left OFF Right - Star Delta Right Left - Left OFF Right -<br />

with reversal of the direction<br />

contactor contactor network network<br />

of rotation 2)<br />

contactor contactor<br />

- - - - OFF Slow Fast<br />

Dahlander 2) - - OFF Slow Fast Fast Slow Fast<br />

star<br />

contactor<br />

Dahlander<br />

Left Left OFF Right Right Right Right Fast Left Left Left Left OFF Right Right<br />

with reversal of the direction fast slow<br />

slow fast fast slow star slow fast fast slow<br />

slow fast<br />

of rotation 2)<br />

contactor<br />

Pole-changing switch 2) - - OFF Slow Fast Fast Slow - - - - - OFF Slow Fast<br />

Table 4-21: Active Control Stations, Contactor/Lamp Controls and Status Information for control<br />

functions<br />

1) Basic unit 1, <strong>SIMOCODE</strong> <strong>pro</strong> C<br />

2) Basic unit 2, <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

4-60 GWA 4NEB 631 6050-22 DS 02<br />

Right<br />

fast<br />

OFF Right<br />

slow<br />

Left<br />

slow<br />

Left<br />

fast<br />

Left<br />

fast<br />

- Left<br />

slow<br />

Right<br />

slow<br />

Right<br />

fast<br />

Right<br />

fast<br />

OFF Right<br />

slow<br />

Left<br />

slow<br />

Left<br />

fast<br />

Pole-changing switch<br />

with reversing the direction<br />

of rotation 2)<br />

Valve 2) - - Closed Open - Open - - - - - - Closed Open -<br />

Positioner 1 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Positioner 2 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Positioner 3 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Positioner 4 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Positioner 5 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Soft starter 2) - - OFF ON - ON - Reset ON - - - OFF ON -<br />

network<br />

command<br />

contactor<br />

- - Left OFF Right -<br />

Reset ON<br />

command<br />

Left<br />

networkcontactor<br />

- Left OFF Right - Right<br />

networkcontactor<br />

Soft starter with reversing<br />

contactor 2)


Monitoring Functions 5<br />

In this chapter<br />

Target groups<br />

In this chapter you will find information about the monitoring functions<br />

Earth-fault Monitoring<br />

Monitoring Current Limits<br />

Voltage Monitoring<br />

Cos phi Monitoring<br />

Active Power Monitoring<br />

Monitoring 0/4 A - 20 mA<br />

Operation Monitoring<br />

Analog Temperature Monitoring.<br />

As is the case with motor <strong>pro</strong>tection and motor control, the monitoring<br />

functions work “in the background”. All monitoring function parameters are<br />

explained.<br />

Necessary knowledge<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

Programmers<br />

Commissioners<br />

Service personnel.<br />

You will require the following knowledge:<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Motor <strong>pro</strong>tection, motor control<br />

The principle of connecting plugs to sockets<br />

Knowledge of electrical drive engineering.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under<br />

Device parameters > Monitoring functions.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-1


Monitoring Functions<br />

5.1 Earth-Fault Monitoring<br />

5.1.1 Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong> measures and monitors all three phase currents. By<br />

evaluating the summation current of the three current values, the motor<br />

feeder can be monitored for a possible fault current or earth fault.<br />

Internal Earth-fault Monitoring via Current Measuring Modules or Current/<br />

Voltage Measuring Modules is only possible for motors with a 3-phase<br />

connection in networks that are either grounded directly or with low<br />

impedance.<br />

Activate Earth-fault Monitoring via parameterization. It covers two different<br />

operating conditions.<br />

The normal operating condition up to 2 x Is . The effective Operating Current<br />

must be smaller than twice the Set Current Is. Fault Currents of > 30% of the<br />

Set Current Is will be detected.<br />

Start-up or Overload Operation from 2 x Is . The effective Operating Current is<br />

more than twice the Set Current Is. Fault Currents of> 15% of the effective<br />

Motor Current will be detected.<br />

Note<br />

If you use internal Earth-fault Monitoring for star-delta circuits, false tripping<br />

may occur. During delta operation, the Summation Current is non-zero due<br />

to harmonics.<br />

External Earth-fault Monitoring via a Summation Current Transformer and<br />

an Earth-fault Module is normally used for networks that are grounded with<br />

high impedance.<br />

Rated Fault Currents of 0.3 A / 0.5 A / 1 A are evaluated by the 3UL22<br />

Summation Current Transformer. The Response Delay of the Summation<br />

Current Transformer is 300 ms - 500 ms. This response delay can be further<br />

delayed by parameterizing <strong>SIMOCODE</strong> <strong>pro</strong> accordingly.<br />

A definable and delayable response can be parameterized when an earth<br />

fault is detected.<br />

An event is generated if the Earth-fault Limit is exceeded. You can set<br />

additional trippings via parameterization.<br />

If the rated fault currents are exceeded, <strong>SIMOCODE</strong> <strong>pro</strong> V reacts by either:<br />

Turning off the contactor controls QE, or<br />

By issuing a warning,<br />

depending upon the configuration you have set.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-2 GWA 4NEB 631 6050-22 DS 02


5.1.2 Internal Earth-fault Monitoring<br />

Response<br />

Activity<br />

Monitoring Functions<br />

Here you can set the <strong>SIMOCODE</strong> <strong>pro</strong> response to an internal earth fault:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Current from<br />

Current Measuring<br />

Module or<br />

Current/Voltage<br />

Measuring Module<br />

Fig. 5-1: "Earth-fault Monitoring" function block<br />

Response Internal Earth Fault<br />

Deactivated X<br />

Signaling X<br />

Warning X<br />

Tripping X<br />

Delay 0 - 25.5 s 0.5)<br />

Earth-fault Monitoring<br />

Internal Earth Fault<br />

External Earth Fault<br />

Table 5-1: "Internal Earth-fault Monitoring" response<br />

Tripping<br />

Response/Delay<br />

see Table 5-1<br />

Event "Internal<br />

Earth Fault"<br />

Event "Warning<br />

External Earth Fault"<br />

Unless it has been deactivated, this function is always active, independent<br />

of whether the motor is running or not (operating state "ON").<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-3<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5


Monitoring Functions<br />

5.1.3 External Earth-fault Monitoring (with Summation Current Transformer)<br />

Response<br />

Activity<br />

Here you can set the response of <strong>SIMOCODE</strong> <strong>pro</strong> to an External Earth Fault:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Current from<br />

Summation Current<br />

Transformer/<br />

Earth-fault Module<br />

Fig. 5-2: "Earth-fault Monitoring" function block<br />

Response External Earth Fault<br />

Deactivated -<br />

Signaling X<br />

Warning X<br />

Tripping X<br />

Delay 0 - 25.5 s 0.5) 1)<br />

Earth-fault Monitoring<br />

Internal Earth Fault<br />

External Earth Fault<br />

Table 5-2: "External Earth-fault Monitoring" response<br />

Tripping<br />

1) Further delay of the Summation Current Transformer Delay<br />

Event "External<br />

Earth Fault"<br />

If the response is set to "Signaling" the "External Earth Fault" event will be<br />

generated in the case of an Earth Fault.<br />

If the response is set to "Warning" the<br />

"Warning External Earth Fault" event will be generated in the case of an<br />

Earth Fault.<br />

Unless deactivated, this function is always active, independent of whether<br />

the motor is running or not (operating state "ON").<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-4 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5<br />

Response/Delay<br />

see Table 5-2<br />

Event "Warning<br />

External Earth Fault"


5.2 Current Limit Monitoring<br />

5.2.1 Description<br />

Monitoring Functions<br />

Current limit monitoring is used for <strong>pro</strong>cess monitoring, independent of<br />

Overload Protection.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supports two-phase monitoring of the Motor Current for<br />

freely-selectable Upper and Lower Current Limits. The response of<br />

<strong>SIMOCODE</strong> <strong>pro</strong> when a Pre-warning or Trip Level has been reached can be<br />

freely parameterized and delayed.<br />

Motor current measurement is carried out via Current Measuring Modules<br />

or Current/Voltage Measuring Modules.<br />

Current I_max from<br />

Current Measuring<br />

(Current or<br />

Current/Voltage<br />

Current/Voltage<br />

Measuring Module)<br />

1) Upper Limit<br />

2) Lower Limit<br />

Fig. 5-3: "Current Limits" function block<br />

Current Limits<br />

Trip Level: I> 1)<br />

Response when I><br />

Delay when I><br />

Warning Level: I><br />

Response when I><br />

Delay when I><br />

Trip Level: I< 2)<br />

Response when I<<br />

Delay when I<<br />

Warning Level: I<<br />

Response when I<<br />

Delay when I<<br />

Hysteresis<br />

See<br />

Table 5-3<br />

See<br />

Table 5-4<br />

See<br />

Table 5-5<br />

See<br />

Table 5-6<br />

Tripping<br />

Event<br />

- Trip Level I><br />

Event<br />

- Warning Level I><br />

Event<br />

- Trip Level I<<br />

Event<br />

- Warning Level I<<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-5<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5


Monitoring Functions<br />

5.2.2 I> (Upper Limit)<br />

Trip Level, Warning Level<br />

When monitoring Current Limits I> (Upper Limit), two different Response<br />

Levels I> (Upper Limit) Trip Level, I> (Upper Limit) Warning Level can be<br />

parameterized and monitored.<br />

If the current of one or more phases exceeds the Response Level, Current<br />

Limit Monitoring is activated.<br />

Trip Level activity and Warning Level activity<br />

The Trip Level / Warning Level is only effective when the motor is running,<br />

the start-up <strong>pro</strong>cedure has been completed and there is no Test Position<br />

Feedback (TPF) (run+).<br />

Response at Trip Level<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond when the Trip Level<br />

is overshot.<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Table 5-3: "Warning Level" response for monitoring Current Limits I><br />

Response at Warning Level<br />

Hysteresis<br />

Trip Level: 0 to 1020% of Is in 4% increments<br />

Warning Level: 0 to 1020 % of Is in 4% increments<br />

Response Trip Level<br />

Deactivated X<br />

Signaling X<br />

Warning -<br />

Tripping X<br />

Delay 0 - 25.5 s (0.5)<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond when the Warning<br />

Level is overshot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Warning Level<br />

Deactivated X<br />

Signaling X<br />

Warning X<br />

Tripping -<br />

Delay 0 - 25.5 s (0.5)<br />

Table 5-4: "Warning Level" response for monitoring Current Limits I><br />

Here you can set the Hysteresis for the Current Limits I> (Upper Limit):<br />

Hysteresis 0 to 15% of the threshold value in 1% increments<br />

Default: 5 %<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-6 GWA 4NEB 631 6050-22 DS 02


5.2.3 I< (Lower Limit)<br />

Trip Level, Warning Level<br />

Monitoring Functions<br />

When monitoring Current Limits I< (Lower Limit), two different Response<br />

Levels (Trip Level / Warning Level) can be parameterized and monitored.<br />

Current limit monitoring is activated if the current of the phases (I max ) drops<br />

below the Response Level.<br />

Trip Level and Warning Level activity<br />

The Trip Level / Warning Level is only effective when the motor is running,<br />

the start-up <strong>pro</strong>cedure has been completed and there is no Test Position<br />

Feedback (TPF) (run+).<br />

Response at Trip Level<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond when the Trip Level<br />

is undershot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Table 5-5: "Warning Level" response for monitoring Current Limits I<<br />

Response at Warning Level<br />

Hysteresis<br />

Trip Level: 0 to 1020% of Is in 4% increments<br />

Warning Level: 0 to 1020% of Is in 4% increments<br />

Response Trip Level<br />

Deactivated X<br />

Signaling X<br />

Warning -<br />

Tripping X<br />

Delay 0 - 25.5 s (0.5)<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the Warning Level<br />

is undershot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Warning Level<br />

Deactivated X<br />

Signaling X<br />

Warning X<br />

Tripping -<br />

Delay 0 - 25.5 s (0.5)<br />

Table 5-6: "Warning Level" response for monitoring Current Limits I<<br />

Here you can set the Hysteresis for the Current Limits I< (Lower Limit):<br />

Hysteresis 0 to 15% of the threshold value in 1% increments<br />

Default: 5%<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-7


Monitoring Functions<br />

5.3 Voltage Monitoring<br />

Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supports two-phase Undervoltage Monitoring of either a<br />

three-phase network or a one-phase network for freely selectable limits.<br />

The response of <strong>SIMOCODE</strong> <strong>pro</strong> on reaching a Pre-warning Level or Trip<br />

Level can be freely parameterized and delayed.<br />

Voltage is measured by Current/Voltage Measuring Modules. This is based<br />

on the minimal voltage of all voltages U min.<br />

Voltage Umin via<br />

Current/Voltage<br />

Measuring Module<br />

Fig. 5-4: "Voltage Monitoring" function block<br />

Trip Level, Warning Level<br />

Voltage Monitoring<br />

Trip Level: U<<br />

Trip Level Activity<br />

Response at Trip Level<br />

Trip Delay<br />

Warning Level: U<<br />

Warning Level Activity<br />

Response at Warning Level<br />

Warning Delay<br />

Hysteresis 1)<br />

1) Hysteresis for voltage, cos phi, power<br />

You can parameterize two different response levels (Trip Level / Warning<br />

Level).<br />

Voltage Monitoring will be activated if the voltage of one or more phases<br />

falls below the Response Level or Warning Level.<br />

Trip Level: 0 - 2,040 V in 8-V increments<br />

Warning Level: 0 - 2,040 V in 8-V increments<br />

See<br />

Table 5-7<br />

See<br />

Table 5-8<br />

Tripping<br />

Event<br />

- Trip Level U<<br />

Event<br />

- Warning Level U<<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-8 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5


Trip Level and Warning Level Activity<br />

Monitoring Functions<br />

Here you can specify in which motor operating states the Trip Level /<br />

Warning Level is to take effect:<br />

Response at Trip Level<br />

Always (on) 1)<br />

Trip Level / Warning Level always takes effect,<br />

regardless of whether the motor is running or at<br />

a standstill<br />

Always, except TPF (on+) Trip Level / Warning Level always takes effect,<br />

regardless of whether the motor is running or at<br />

a standstill;<br />

Exception: "TPF", i.e. motor feeder is in test<br />

position<br />

If motor is running, except TPF (run) Trip level / warning level only takes effect if the<br />

motor is ON and not in the test position<br />

1) When using Basic Unit 2 (from <strong>pro</strong>duct version *E<strong>03</strong>*) with a Current/<br />

Voltage Measuring Module<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the Trip Level is<br />

undershot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Trip Level<br />

Deactivated X<br />

Signaling X<br />

Warning -<br />

Tripping X<br />

Delay 0 - 25.5 s (0.5)<br />

Table 5-7: "Trip Level" response for Voltage Monitoring<br />

Response at Warning Level<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the Warning Level<br />

is undershot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Warning Level<br />

Deactivated X<br />

Signaling X<br />

Warning X<br />

Tripping -<br />

Delay 0 - 25.5 s (0.5)<br />

Table 5-8: "Warning Level" response for Voltage Monitoring<br />

Hysteresis for voltage, cos phi, power<br />

Here you can set the Hysteresis for voltage, cos phi and power:<br />

Hysteresis for voltage, cos phi, power 0 to 15% of the threshold value<br />

in 1% increments (5%)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-9


Monitoring Functions<br />

5.4 Cos Phi Monitoring<br />

Description<br />

Cos phi monitoring monitors the load condition of inductive loads. The main<br />

field of application is asynchronous motors in 1-phase or 3-phase networks<br />

with loads that fluctuate significantly. If the set Trip Level or Warning Level<br />

is undershot, a signal is generated or the motor is switched off, depending<br />

upon the setting.<br />

Cos phi from<br />

Current/Voltage<br />

Measuring Module<br />

Fig. 5-5: "Cos phi Monitoring" function block<br />

Trip Level, Warning Level<br />

You can parameterize two different response levels (Trip Level / Warning<br />

Level) for cos phi Monitoring.<br />

0 % = cos phi = 0.00<br />

50 % = cos phi = 0.50<br />

10 % = cos phi = 1.00<br />

Trip Level<br />

Response<br />

Delay<br />

Trip Level: 0 - 100%<br />

Warning Level: 0 - 100%<br />

Trip Level and Warning Level Activity<br />

Warning Level<br />

Response<br />

Delay<br />

Cos phi Monitoring<br />

Hysteresis 1)<br />

1)Hysteresis for voltage, cos phi, power<br />

(see "Voltage Monitoring" function block)<br />

See<br />

Table 5-9<br />

See<br />

Table 5-10<br />

Tripping<br />

Event<br />

- Trip Level cos phi <<br />

Event<br />

- Warning Level cos phi <<br />

The Trip Level / Warning Level is only effective when the motor is running,<br />

the start-up <strong>pro</strong>cedure has been completed and there is no Test Position<br />

Feedback (TPF) (run+).<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-10 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5


Response at Trip Level<br />

Monitoring Functions<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the set Trip Level is<br />

undershot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Trip Level<br />

Deactivated X<br />

Signaling X<br />

Warning -<br />

Tripping X<br />

Delay 0 - 25.5 s (0.5)<br />

Table 5-9: "Trip Level" response for cos phi Monitoring<br />

Response at Warning Level<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the Warning Level<br />

is undershot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Warning Level<br />

Deactivated X<br />

Signaling X<br />

Warning X<br />

Tripping -<br />

Delay 0 - 25.5 s (0.5)<br />

Table 5-10: "Warning Level" response for cos phi Monitoring<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-11


Monitoring Functions<br />

5.5 Active Power Monitoring<br />

Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can indirectly monitor the state of a device or system via<br />

the Active Power. For example, by monitoring the Active Power of a pump<br />

motor, conclusions can be drawn from the Active Power Level about the<br />

flow rate or fluid fill levels.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supports two-phase monitoring of the Active Power for<br />

freely-selectable Upper and Lower Current Limits. The response of<br />

<strong>SIMOCODE</strong> <strong>pro</strong> when a Pre-warning or Trip Level has been reached can be<br />

freely parameterized and delayed.<br />

Active Power is measured via Current/Voltage Measuring Modules.<br />

Active Power from<br />

Current/Voltage<br />

Measuring Module<br />

Fig. 5-6: "Power Monitoring" function block<br />

Power Monitoring Tripping<br />

Trip Level: P> 1)<br />

Response when P><br />

Delay when P><br />

Warning Level: P><br />

Response when P><br />

Delay when P><br />

Trip Level: P< 2)<br />

Response when P<<br />

Delay when P<<br />

Warning Level: P<<br />

Response when P<<br />

Delay when P<<br />

Hysteresis 3 )<br />

1) Upper Limit<br />

2) Lower Limit<br />

3) Hysteresis for voltage, cos phi, power<br />

(see "Voltage Monitoring" function block)<br />

See<br />

Table 5-11<br />

See<br />

Table 5-12<br />

See<br />

Table 5-11<br />

See<br />

Table 5-12<br />

Event<br />

- Trip Level P><br />

Event<br />

- Warning Level P><br />

Event<br />

- Trip Level P<<br />

Event<br />

- Warning Level P<<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-12 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5


Trip Level, Warning Level<br />

Monitoring Functions<br />

With Active Power Monitoring, you can parameterize two different<br />

Response Levels (Trip Level / Warning Level) for the Upper and Lower Limit.<br />

Trip Level<br />

P> (Upper Limit)<br />

P> (Lower Limit)<br />

Warning Level<br />

P> (Upper Limit)<br />

P< (Lower Limit)<br />

Trip Level and Warning Level Activity<br />

The Trip Level / Warning Level is only effective when the motor is running,<br />

the start-up <strong>pro</strong>cedure has been completed and there is no Test Position<br />

Feedback (TPF) (run+).<br />

Response when Trip Level P> (Upper Limit), P< (Lower Limit)<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the set Trip Level is<br />

either undershot or overshot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Trip Level<br />

Deactivated X<br />

Signaling X<br />

Warning -<br />

Tripping X<br />

Delay 0 - 25.5 s (0.5)<br />

0.000 - 4294967.295 kW<br />

Table 5-11: "Trip Level" response for Active Power Monitoring<br />

Response when Warning Level P> (Upper Limit), P< (Lower Limit)<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the set Warning<br />

Level is either undershot or overshot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Warning Level<br />

Deactivated X<br />

Signaling X<br />

Warning X<br />

Tripping -<br />

Delay 0 - 25.5 s (0.5)<br />

0.000 - 4294967.295 kW<br />

Table 5-12: "Warning Level" response for Active Power Monitoring<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-13


Monitoring Functions<br />

5.6 Monitoring 0/4-20 mA<br />

Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supports two-phase monitoring of the analog signals of a<br />

transducer (standard 0/4 - 20 mA output signal). The analog signals are fed<br />

to the "0/4-20 mA" function block via the Analog Module.<br />

Analog Input 1 of the<br />

Analog Module<br />

(AM Input 1)<br />

Trip Level 0/4-20 mA ><br />

Trip Level Activity<br />

Response at Trip Level<br />

Trip Delay<br />

Fig. 5-7: "Monitoring 0/4-20 mA" function block<br />

Monitoring 0/4-20 mA<br />

Marking Trip Level<br />

Warning Level 0/4-20 mA ><br />

Warning Level Activity<br />

Response at Warning Level<br />

Warning Delay<br />

Marking Warning Level<br />

Trip Level 0/4-20 mA <<br />

Trip Level Activity<br />

Response at Trip Level<br />

Trip Delay<br />

Marking Trip Level<br />

Warning Level 0/4-20 mA <<br />

Warning Level Activity<br />

Response at Warning Level<br />

Warning Delay<br />

Marking Warning Level<br />

Hysteresis<br />

See<br />

Table 5-13<br />

See<br />

Table 5-14<br />

See<br />

Table 5-13<br />

See<br />

Table 5-14<br />

Tripping<br />

Event<br />

- Trip Level<br />

0/4-20 mA ><br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-14 GWA 4NEB 631 6050-22 DS 02<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5<br />

Event<br />

- Warning Level<br />

0/4-20 mA ><br />

Event<br />

- Trip Level<br />

0/4-20 mA <<br />

Event<br />

- Warning Level<br />

0/4-20 mA


Trip Level, Warning Level<br />

Monitoring Functions<br />

With 0/4-20 mA Monitoring, you can parameterize two different response<br />

Levels (Trip Level / Warning Level) for the Upper and Lower Limit.<br />

Trip Level<br />

0/4-20> (Upper Limit)<br />

0/4-20< (Lower Limit)<br />

Warning Level<br />

0/4-20> (Upper Limit)<br />

0/4-20< (Lower Limit)<br />

Trip Level and Warning Level Activity<br />

Here you can specify in which motor operating states the Trip Level /<br />

Warning Level is to take effect:<br />

Response when Trip Level 0/4-20 mA> (Upper Limit),<br />

0/4-20 mA< (Lower Limit)<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the set Trip Level is<br />

either undershot or overshot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Table 5-13: "Trip Level" response for 0/4-20 mA Monitoring<br />

0.0 - 23.6 mA 8 (0.0 mA)<br />

0.0 - 23.6 mA (0.0 mA)<br />

Always (on) Trip Level / Warning Level always takes effect,<br />

regardless of whether the motor is running or<br />

at a standstill<br />

Always, except TPF (on+) Trip Level / Warning Level always takes effect,<br />

regardless of whether the motor is running or<br />

at a standstill, with the exception of "TPF", i.e.<br />

motor feeder is in Test Position<br />

If motor runs, except TPF (run) Trip Level / Warning Level only takes effect if<br />

the motor is ON and not in the Test Position<br />

if motor is running, except TPF,<br />

with Start-up Override (run+)<br />

Response Trip Level<br />

Deactivated X<br />

Signaling X<br />

Warning -<br />

Tripping X<br />

Delay 0 - 25.5 s (0.5)<br />

The Trip Level / Warning Level only takes<br />

effect if the motor is running and the start-up<br />

<strong>pro</strong>cedure has been completed, and there is<br />

no Test Position Feedback (TPF)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-15


Monitoring Functions<br />

Response when Warning Level 0/4-20 mA> (Upper Limit), 0/4-20 mA< (Lower Limit)<br />

Marking<br />

Here you can set how <strong>SIMOCODE</strong> <strong>pro</strong> should respond if the set Warning<br />

Level is either undershot or overshot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Response Warning Level<br />

Deactivated X<br />

Signaling X<br />

Warning X<br />

Tripping -<br />

Delay 0 - 25.5 s (0.5)<br />

Table 5-14: "Warning Level" response for 0/4-20 mA Monitoring<br />

The marking is stored in the device and allocated and displayed in the Faults/<br />

Warnings online dialog. Optional marking for designating the signal, e.g.<br />

"0/4-20>"; range: up to 10 characters.<br />

Hysteresis for 0/4-20 mA<br />

Here you can set the fluctuation range for the Analog Signal:<br />

Hysteresis for the Analog Signal 0 to 15% in 1% increments (5 %)<br />

Note<br />

Monitoring of a second <strong>pro</strong>cess variable via Input 2 of the Analog Module<br />

can be done, for example, by free Limit Monitors.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-16 GWA 4NEB 631 6050-22 DS 02


5.7 Operation Monitoring<br />

5.7.1 Description<br />

Monitoring Functions<br />

To avoid plant downtimes due to failed motors caused by excessive Run or<br />

Stop Times, <strong>SIMOCODE</strong> <strong>pro</strong> can monitor the Operating Hours and Stop<br />

Times of a motor and limit the number of motor starts in a defined time<br />

frame.<br />

If an adjustable Limit Value is exceeded, a signal or warning can be<br />

generated that indicates maintenance or replacement of the motor in<br />

question is required.<br />

After replacing the motor, the Operating hours and Motor Stop Times can be<br />

reset.<br />

To avoid excessive thermal strain and premature aging of a motor, the<br />

number of motor starts in a selectable time frame can be limited. The<br />

number of starts still possible will be available for further <strong>pro</strong>cessing in<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

A low number of possible starts can be indicated by Pre-warnings.<br />

Note<br />

Operating hours, plant downtimes and the number of motor starts can be<br />

monitored completely in the device and/or transmitted to the automation<br />

system via PROFIBUS.<br />

Control<br />

Functions<br />

Operation Monitoring<br />

Operating Hours<br />

Operating Hours Level<br />

Response<br />

Motor Stop Time<br />

Motor Stop Time Level<br />

Response<br />

Number of Starts<br />

Permissible Starts<br />

Time Range for Starts<br />

Response at Overshoot<br />

Response at Pre-warning<br />

Interlocking Time<br />

Fig. 5-8: "Operation Monitoring" function block<br />

See<br />

Table 5-15<br />

See<br />

Table 5-15<br />

See<br />

Table 5-15<br />

See<br />

Table 5-15<br />

Tripping<br />

Event<br />

- Operating Hours ><br />

Event - Motor Stop Time ><br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-17<br />

Event<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5<br />

Permissible Starts<br />

- Number of Starts ><br />

- Just One Start Possible<br />

- No Start Possible


Monitoring Functions<br />

Response<br />

Table 5-15: "Operation Monitoring" response<br />

5.7.2 Motor Operating Hours Monitoring<br />

Level<br />

Activity<br />

Response<br />

The Motor Operating Hours monitoring function enables the operating hours<br />

(service life) of a motor to be recorded so that motor maintenance <strong>pro</strong>mpts<br />

can be generated in good time as applicable.<br />

If the operating hours exceed the set Response Level, the Monitoring<br />

function will be activated.<br />

Unless deactivated, this function is always active, independent of whether<br />

the motor is running or not (operating state "ON").<br />

You can set the Response for Overshoot here.<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information" and Table 5-15.<br />

5.7.3 Motor Stop Time Monitoring<br />

Level<br />

Activity<br />

Response Motor Operating<br />

Hours<br />

Monitoring -<br />

Level<br />

Motor Stop<br />

Time<br />

Monitoring -<br />

Level<br />

Number of<br />

starts -<br />

Overshoot<br />

Number of<br />

Starts -<br />

Pre-warning<br />

Deactivated X X X X<br />

Signaling X X X X<br />

Warning X X X X<br />

Tripping - - X -<br />

Level: 0 to 119,3046 hours (0 h)<br />

<strong>System</strong> parts for important <strong>pro</strong>cesses often have dual drives (A and B<br />

drives). Ensure that these are always operated alternately. This prevents<br />

long Motor Stop Times and reduces the risk of non-availability. The Motor<br />

Stop Time Monitoring function can be used, for example, to generate an<br />

alarm, thus initiating connection of the motor.<br />

The length of the permissible Motor Stop Time is stipulated here; if<br />

exceeded, monitoring will begin.<br />

Level: 0 to 65,535 hours (0 h)<br />

Unless deactivated, this function is always active, independent of whether<br />

the motor is running or not (operating state "ON").<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-18 GWA 4NEB 631 6050-22 DS 02


Response<br />

Monitoring Functions<br />

Here you can determine the response for when the Permissible Motor Stop<br />

Time is exceeded: See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in<br />

Chapter "Important Information" and Table 5-15.<br />

5.7.4 Monitoring the Number of Starts<br />

Permissible Starts<br />

Time Range for Starts<br />

Activity<br />

Monitoring the Number of Starts can <strong>pro</strong>tect system parts (motor, switching<br />

devices such as soft starters and converters) from too many start <strong>pro</strong>cesses<br />

within a parameterizable time frame and, thus, prevent damage. This is<br />

particularly useful for commissioning or manual control.<br />

The following schematic illustrates the principle of Monitoring the Number<br />

of Starts.<br />

Time frame<br />

Fig. 5-9: Monitoring the Number of Starts<br />

The maximum Number of Starts is set here. The time interval "Time Range<br />

for Starts" commences to run after the first start. After the second to last<br />

permissible start has been executed, the "Just One Start Possible" prewarning<br />

is generated.<br />

Permissible starts: 1 to 255<br />

The time range for permissible start <strong>pro</strong>cesses is set here. The maximum<br />

Number of Starts is only available again after the parameterized time range<br />

for starts has expired. The number of available starts is shown by the analog<br />

value "Permissible Starts - Actual Value".<br />

Time Range for<br />

Starts:<br />

Unless deactivated, this function is always active, independent of whether<br />

the motor is running or not (operating state "ON").<br />

Response at Overshoot<br />

1. Start within the time frame<br />

Pre-warning Overshot<br />

00:00:00 to 18:12:15 hh:mm:ss<br />

Example:<br />

3 starts allowed<br />

Here you can set the response for when the Number of Starts within the<br />

Time Range for Starts has been overshot:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information" and Table 5-15.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-19<br />

t


Monitoring Functions<br />

Response at Pre-warning<br />

Interlocking Time<br />

Here you can set the response required after the second to last start:<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information" and Table 5-15.<br />

If a new start command is issued within the time range for starts after the<br />

last permissible start, this new start command will no longer be executed if<br />

the setting "Response at Overshoot - Tripping" has been set. "Trip - No. of<br />

Starts >" will be displayed and the set Interlocking Time activated.<br />

Interlocking Time: 00:00:00 to 18:12:15 hh:mm:ss<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-20 GWA 4NEB 631 6050-22 DS 02


5.8 Analog Temperature Monitoring<br />

Schematic and characteristic curve<br />

Settings<br />

Monitoring Functions<br />

Temperature monitoring of, for example, motor windings, motor bearings,<br />

coolant and gearbox temperature, can be carried out via up to three Analog<br />

Temperature Sensors such as NTC, KTY 83/84, PT100, PT1000.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supports two-phase monitoring for overtemperature:<br />

Separate levels can be set for the Warning Temperature and the Switch-off<br />

Temperature.<br />

Temperature Monitoring is based upon the highest temperature in all Sensor<br />

Measuring Circuits of the Temperature Module.<br />

Max. Temperature of all<br />

Sensor Measuring<br />

Circuits of the<br />

Temperature Module<br />

Fig. 5-10: "Temperature Monitoring" function block<br />

Temperature Description<br />

Trip Level T> - 273 °C - 65,262 °C<br />

Response at Trip Level<br />

T ><br />

Setting of response when the temperature is overshot (see the<br />

following table and Chapter "Important Information")<br />

Marking Trip Level T > No parameters. Optional marking for designating the event, e.g.<br />

"Temperature >"; range: up to 10 characters<br />

Warning Level T> - 273 °C - 65,262 °C<br />

Response Warning<br />

Level T ><br />

Marking Warning<br />

Level T ><br />

Setting of response when the temperature is overshot (see the<br />

following table and Chapter "Important Information")<br />

No parameters. Optional marking for designating the event, e.g.<br />

"Temperature >"; range: up to 10 characters<br />

Hysteresis 0 - 255 °C in 1 °C increments<br />

Default: 5 °C<br />

Table 5-16: "Temperature Monitoring" settings<br />

Temperature Monitoring<br />

Trip Level<br />

Response at Trip Level<br />

(Marking)<br />

Warning Level<br />

Response at Warning Level<br />

"Response"<br />

Hysteresis<br />

See<br />

Table<br />

"Response"<br />

See<br />

Table<br />

"Response"<br />

Tripping<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-21<br />

QE1<br />

QE2<br />

QE3<br />

QE4<br />

QE5<br />

Event<br />

- Temperature Module<br />

Trip Level T><br />

- Temperature Module<br />

Warning Limit T>


Monitoring Functions<br />

Trip Level and Warning Level Activity<br />

Response<br />

The Trip Level / Warning Level always takes effect, independent of whether<br />

the motor is running or not (operating status "ON").<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

Overtemperature: Here you can select how <strong>SIMOCODE</strong> <strong>pro</strong> should respond<br />

when the temperature has overshot the Warning Level / Trip Level.<br />

Response Warning Limit T> Trip Level T><br />

Deactivated X -<br />

Signaling X X<br />

Warning X -<br />

Tripping - X<br />

Table 5-17: "Overtemperature" response<br />

Caution<br />

With motors for EEx e applications, the response must remain set to<br />

"Tripping"!<br />

Note<br />

The sensor type, the number of measuring circuits in use and the response<br />

to a sensor fault must be set in the "Temperature Module Inputs<br />

(TM Inputs)" function block if Temperature Monitoring is being used.<br />

Note<br />

To monitor several Sensor Measuring Circuits individually and<br />

independently, a suitable number of free Limit Monitors can be linked to the<br />

"Temperature Module Inputs (TM Inputs)" function block and differing limits<br />

set for the individual temperature sensors, instead of the "Temperature<br />

Monitoring" function block.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-22 GWA 4NEB 631 6050-22 DS 02


5.9 Hysteresis for Monitoring Functions<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Monitoring Functions<br />

The following diagram illustrates the function of the Hysteresis for<br />

Monitoring Functions:<br />

<br />

<br />

<br />

<br />

<br />

<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 5-23<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Fig. 5-11: The hysteresis operating principle for monitoring functions<br />

TL = Trip Level (Tripping)<br />

WL = Warning Level (Warning)


Monitoring Functions<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

5-24 GWA 4NEB 631 6050-22 DS 02


Outputs 6<br />

In this chapter<br />

Target groups<br />

In this chapter you will find information about the Outputs of<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Relay Outputs on the Basic Unit and the Digital Modules<br />

Analog Module - Output<br />

Operator Panel LEDs<br />

Send Data on the PROFIBUS DP.<br />

Necessary knowledge<br />

This chapter is addressed to the following target groups:<br />

Planners and configurators<br />

Programmers.<br />

You will require the following knowledge:<br />

The principle of connecting plugs to sockets<br />

PROFIBUS DP.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under:<br />

Further Function Blocks > Outputs.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-1


Outputs<br />

6.1 Introduction<br />

Description<br />

Schematic<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has various Outputs. These are represented by different<br />

function blocks in <strong>SIMOCODE</strong> <strong>pro</strong>. They are the outgoing <strong>SIMOCODE</strong> <strong>pro</strong><br />

interfaces. Within <strong>SIMOCODE</strong> <strong>pro</strong>, the Outputs are represented as plugs on<br />

the corresponding function blocks and can be assigned to any functions or<br />

events via connections.<br />

Outputs can be:<br />

Output Terminals on the exterior of the Basic Unit, Digital Modules and<br />

the Analog Module<br />

LED on the Operator Panel for visualizing the operating state or different<br />

statuses<br />

Outputs to PROFIBUS DP (Cyclic and Acyclic).<br />

The following schematic shows the general representation of the various<br />

output types:<br />

Plugs<br />

Plugs<br />

Plugs<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Output<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Output<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Output<br />

Fig. 6-1: General representation of the various output types<br />

Output Terminals<br />

LED Operator Panel<br />

DP PROFIBUS DP<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-2 GWA 4NEB 631 6050-22 DS 02


Extent and application<br />

Outputs<br />

Outputs are used, e.g. for controlling motor contactors, status display or<br />

signaling via PROFIBUS DP. The system <strong>pro</strong>vides different types of Outputs<br />

depending on the device series and the Expansion Modules in use:<br />

Table 6-1: Outputs<br />

<strong>SIMOCODE</strong><br />

Outputs <strong>pro</strong> C (BU1) <strong>pro</strong> V (BU2)<br />

Basic Unit Outputs (BU Outputs) ✓ ✓<br />

Operator Panel LED (OP LED) ✓ ✓<br />

Digital Module 1 outputs (DM1 Outputs) — ✓<br />

Digital Module 2 Outputs (DM2 Outputs) — ✓<br />

Analog Module Output (AM Output) — ✓<br />

Acyclic Send Data (Acyclic Send) ✓ ✓<br />

Cyclic Send Data (Cyclic Send) ✓ ✓<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-3


Outputs<br />

6.2 Basic Unit Outputs<br />

Description<br />

Schematic<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has a "BU Outputs" function block with three Relay<br />

Outputs. You can e.g. switch contactors or lamps via these Relay Outputs.<br />

For this, the Inputs (plugs) of the function block must be connected to the<br />

respective sockets (usually the QE. Contactor Controls of the control<br />

function). The "BU Outputs" function block consists of<br />

three plugs corresponding to the Relay Outputs Out1 to Out3<br />

three Relays<br />

Output Terminals.<br />

Overall, there is:<br />

– one "BU Outputs" function block for BU1 and BU2.<br />

Application examples<br />

The following schematic shows the "BU Outputs" function block:<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Fig. 6-2: "BU Outputs" function block<br />

1<br />

2<br />

3<br />

BU Outputs<br />

1<br />

Out1<br />

2<br />

Out2<br />

3<br />

6<br />

Out3<br />

7<br />

Terminal Numbers<br />

Output Terminals<br />

Control of the Main Contactor in the Motor Feeder:<br />

You can, e.g., define which Relay Output is used for controlling the Motor<br />

Contactor in the motor feeder. For this, connect the desired Relay Output to<br />

the respective "QE" Contactor Control of the control function.<br />

Lamp control for displaying operating states:<br />

You can e.g. define which Relay Outputs are to be used for controlling the<br />

lamps/LEDs displaying operating states of the motor (FAULT, ON, OFF,<br />

FAST, SLOW...).<br />

For this, connect the desired Relay Output to the respective "QE..."<br />

Contactor Control of the control function. The following are specifically<br />

intended for controlling lamps and LEDs:<br />

In addition to the status displays, the "QL..." lamp controls automatically<br />

signal via a 2-Hz flash frequency:<br />

– Test mode (QLE.../QLA Lamp Outputs are flashing)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-4 GWA 4NEB 631 6050-22 DS 02


Settings<br />

Outputs<br />

– Unacknowledged Fault (Lamp Output General Fault QLS is flashing)<br />

– Transfer of any other information, status information, warnings, faults<br />

etc. to the Relay Outputs<br />

– Lamp test: all QL Outputs are activated for ap<strong>pro</strong>x. 2 s.<br />

In most cases, the Outputs of the Basic Unit will be connected to the QE or<br />

QL Outputs. By referring to Table 4-21on page 4-60 you can determine<br />

which QE Outputs are required for which control functions.<br />

BU Outputs Description<br />

Outputs 1 to 3 Control of the "BU Outputs" function block via any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.<br />

usually from the QE Contactor Controls)<br />

Table 6-2: Basic Unit Output Settings<br />

The defaults depend on the selected application (template)<br />

See Chapter E "Example Circuits".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-5


Outputs<br />

6.3 Operator Panel LEDs<br />

Description<br />

Operator Panel LEDs<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has an "OP LED" function block for controlling the seven<br />

freely-assignable LEDs. The LEDs are in the Operator Panel and can be used<br />

to display any status. For this, the Inputs (plugs) of the "OP LED" function<br />

block must be connected to the respective sockets (e.g. to the sockets for<br />

the status information of the control function).<br />

Note<br />

The "OP LED" function block can only be used if the Operator Panel (OP) is<br />

connected and configured in the device configuration!<br />

The "OP LED" function block consists of<br />

Four plugs, "OP LED Green 1" to "OP LED Green 4", corresponding to the<br />

green LEDs. The green LEDs are optically/constructionally allocated to the<br />

buttons on the Operator Panel. They will normally display feedback<br />

concerning the motor operating state<br />

Three plugs, "OP LED Yellow 1" to "OP LED Yellow 3", corresponding to the<br />

yellow LEDs.<br />

Four green LEDs<br />

Three yellow LEDs (not for the operator panel with display).<br />

Overall, there is:<br />

– one "OP LED" function block on BU1 and BU2.<br />

The following diagram shows the front view of the Operator Panel and the<br />

LEDs:<br />

Fig. 6-3: Operator Panel LEDs<br />

Green 1 Green 2 Green 3 Green 4<br />

DEVICE BUS GEN. FAULT<br />

Yellow 1 Yellow 2 Yellow 3<br />

TEST/<br />

RESET<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-6 GWA 4NEB 631 6050-22 DS 02


LEDs of the Operator Panel with Display<br />

Schematic<br />

The following diagram shows the front view of the Operator Panel with<br />

Display with LEDs:<br />

Green 1<br />

Green 2<br />

Green 3<br />

Green 4<br />

Fig. 6-4: LEDs of the Operator Panel with Display for <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

The following schematic shows the "OP LED" function block:<br />

Green 1<br />

Green 2<br />

Green 3<br />

Green 4<br />

Yellow 1<br />

Yellow 2<br />

Yellow 3<br />

Fig. 6-5: Schematic of the "OP LED" function block<br />

Outputs<br />

Note<br />

The three yellow LEDs mentioned in this section are not available for the<br />

Operator Panel with Display. Status information can be read out here<br />

directly via the display. However, the corresponding three plugs can be<br />

connected via the software. Nevertheless, they remain ineffective.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-7<br />

OP LED<br />

LED


Outputs<br />

Application examples<br />

Settings<br />

Display of operating states:<br />

You can, e.g., define which LEDs are to be used for displaying the operating<br />

states (FAULT, ON, OFF, FAST, SLOW).<br />

For this, connect the desired LED to the respective "QL" Lamp Control of the<br />

control function.<br />

In many cases, the LEDs are connected to the QL Outputs. By referring to<br />

Table 4-21on page 4-60 you can determine which QL Outputs are required<br />

for which control functions.<br />

Transfer of any other information, status information, warnings, faults, etc. to<br />

the yellow LEDs.<br />

OP LED Description<br />

Green 1 to<br />

Green 4<br />

Yellow 1 to<br />

Yellow 3 *)<br />

Table 6-3: Operator Panel LED settings<br />

Control of the "OP LED" function block<br />

with any signal (any sockets ,<br />

e.g. feedback concerning the "Motor" operating state)<br />

Control of the "OP LED" function block<br />

with any signal (any sockets<br />

e.g. displays for status, events, faults)<br />

*) No function when using the Operator Panel with Display<br />

Defaults depend on the selected application (template):<br />

See Chapter E "Example Circuits".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-8 GWA 4NEB 631 6050-22 DS 02


6.4 Digital Module Outputs<br />

Description<br />

Schematic<br />

Outputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has two "DM1 Outputs" and "DM2 Outputs" function blocks,<br />

which are each equipped with two Relay Outputs. You can, e.g., switch<br />

contactors or lamps via these Relay Outputs. For this, the inputs (plugs of<br />

the "DM Outputs" function blocks) must be connected to the respective<br />

sockets (e.g. of the control function).<br />

Note<br />

"DM Outputs" function blocks can only be used if the corresponding Digital<br />

Modules (DM) are connected and configured in the device configuration!<br />

Each function block has<br />

Two plugs, corresponding to Relay Outputs Out1, Out2<br />

Two relays<br />

Output Terminals.<br />

Overall, there is<br />

– one "DM1 Outputs" function block on BU2, and<br />

– one "DM2 Outputs" function block on BU2.<br />

Application examples<br />

The following schematic shows the "DM Outputs" function block:<br />

1<br />

2<br />

DM1 Outputs<br />

Out1<br />

Out2<br />

Fig. 6-6: Schematic of the "DM1 Outputs" / "DM2 Outputs" function blocks<br />

Controlling the motor contactor in the motor feeder<br />

You can, e.g., define which Relay Output is to be used for controlling the main<br />

contactor in the motor feeder.<br />

For this, connect the desired Relay Output to the respective "QE" Contactor<br />

Control of the control function.<br />

Controlling lamps for displaying of operating states:<br />

You can, e.g., define which Relay Outputs are to be used for controlling the<br />

lamps/LEDs displaying operating states of the motor (FAULT, ON, OFF, FAST,<br />

SLOW...).<br />

For this, connect the desired Relay Output to the respective "QL..." Lamp<br />

Control of the control function.<br />

Transfer of any other information, status information, warnings, faults, etc. to<br />

the Relay Outputs.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-9<br />

1<br />

2<br />

DM2 Outputs<br />

Out1<br />

Out2<br />

Output Terminals Output Terminals


Outputs<br />

Settings<br />

In many cases, the Outputs of the Digital Module will be connected to the<br />

QE Outputs. By referring to Table 4-21on page 4-60 you can determine<br />

which QE Outputs are required for which control functions.<br />

"DM1/DM2<br />

Outputs"<br />

Description<br />

Outputs 1 to 2 Control of the "DM1 Outputs" and "DM2-Outputs" function blocks<br />

with any signal (any sockets ,<br />

e.g. Device Inputs, control bits from PROFIBUS DP, etc.,<br />

usually from the QE Contactor Controls)<br />

Table 6-4: "DM1/DM2 Outputs" settings<br />

Defaults depend on the selected application (template):<br />

See Chapter E "Example Circuits".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-10 GWA 4NEB 631 6050-22 DS 02


6.5 Analog Module Output<br />

Description<br />

Schematic<br />

Settings<br />

Outputs<br />

You can expand Basic Unit 2 with an Analog Output using the Analog<br />

Module. The corresponding function block allows every analog value (2 byte/<br />

1 word) in <strong>SIMOCODE</strong> <strong>pro</strong> to be output as a 0/4 A - 20 mA signal, for<br />

example, on a connected pointer instrument. By activating the function<br />

block via the "Assigned Analog Output Value" plug with any integer value<br />

between 0 and 65535, an equivalent analog signal of 0 to 20 mA or 4 to 20<br />

mA will be sent to the Output Terminals of the Analog Module.<br />

Note<br />

The "AM Output" function block can only be used if the Analog Module (AM)<br />

is connected and configured in the device configuration!<br />

The following schematic shows the "AM Output" function block:<br />

Assigned<br />

Analog Output Value<br />

Fig. 6-7: Schematic of the "AM Output" function block<br />

Signal/value Range<br />

Assigned Analog Output Value Any value (1 word / 2 byte) in<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Output Signal 0-20 mA, 4-20 mA<br />

Start Value of Value Range 0 - 65535<br />

End Value of Value Range 0 - 65535<br />

Table 6-5: "Analog Module Output" settings<br />

AM Output<br />

Start Value of Value Range<br />

End Value of Value Range<br />

Output Signal<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-11<br />

OUT+<br />

OUT-


Outputs<br />

Note<br />

The Outputs of the analog module are passive outputs. Thus, to configure<br />

an Analog Output Circuit, each output will also require an isolated current<br />

source connected in series. If the Output of the Analog Module is not being<br />

used by another application, it can also be used as current source for an<br />

Analog Module Output Circuit. The "Start Value of Value Range" and the "End<br />

Value of Value Range" of the Analog Module Output have to be set to 65535<br />

for this. Thus, the maximum possible current will always be available via the<br />

Analog Module Output.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-12 GWA 4NEB 631 6050-22 DS 02


Application examples<br />

1) Output of the Effective Motor Current - across the entire motor<br />

current range<br />

Outputs<br />

The motor current of a motor ranges from 0 to 8 A.<br />

The Rated Current I N of the motor at nominal load is 2 A.<br />

The parameterized Set Current I s in <strong>SIMOCODE</strong> ES corresponds to the<br />

Rated Current I N (2 A). In <strong>SIMOCODE</strong> <strong>pro</strong>, representation of the effective<br />

phase currents or the maximum current (current IL_1, IL_2, IL_3, max.<br />

current I_max) corresponds to the selected range as a percentage of the<br />

parameterized Set Current I s :<br />

– 0 A Motor Current corresponds to 0% of I s<br />

– 8 A Motor Current corresponds to 400% of I s<br />

– The smallest unit for the Effective Motor Current in <strong>SIMOCODE</strong> <strong>pro</strong> is<br />

1% (see Chapter B.8 "Data Record 94 - Measured Values")<br />

<br />

<br />

<br />

<br />

<br />

Fig. 6-8: Application example: Motor Current Output - entire range<br />

As a result,<br />

– the "Start Value of Value Range" to be selected is: 0<br />

– the "End Value of Value Range" to be selected is: 400.<br />

Assigned<br />

Analog Output Value<br />

Max. Current I_max<br />

0<br />

400<br />

0-20mA<br />

AM Output<br />

Start Value of Value Range<br />

End Value of Value Range<br />

Output Signal<br />

<br />

<br />

<br />

Fig. 6-9: Application example: Motor Current Output - output values to function block<br />

AM Output<br />

When the parameterized "Output Signal" = 0 - 20 mA:<br />

– 0% Motor Current corresponds to: 0 mA at the Analog Module Output<br />

– 400% Motor Current corresponds to: 20 mA at the Analog Module Output<br />

When the parameterized "Output Signal" = 4 - 20 mA:<br />

– 0% Motor Current corresponds to: 4 mA at the Analog Module Output<br />

– 400% Motor Current corresponds to: 20 mA at the Analog Module Output.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-13<br />

<br />

OUT+<br />

OUT-


Outputs<br />

2) Output of the Effective Motor Current - only part of the motor current<br />

range (overload range)<br />

The Motor Current of a motor ranges from 0 to 8 A.<br />

The Rated Current I N of the motor at nominal load is 2 A.<br />

The parameterized Set Current I s in <strong>SIMOCODE</strong> ES corresponds to the<br />

Rated Current I N (2 A). However, only the overload range (2 A - 8 A) is to be<br />

displayed on a pointer instrument via the Analog Module Output.<br />

In <strong>SIMOCODE</strong> <strong>pro</strong>, representation of the effective phase currents or the<br />

maximum current (current IL_1, IL_2, IL_3, max. current I_max) corresponds<br />

to the selected range as a percentage of the parameterized Set Current I s :<br />

– 2 A Motor Current corresponds to 100% of I s<br />

– 8 A Motor Current corresponds to 400% of I s<br />

– The smallest unit for the Effective Motor Current in <strong>SIMOCODE</strong> <strong>pro</strong> is 1%<br />

(see Chapter B.8 "Data Record 94 - Measured Values").<br />

<br />

<br />

<br />

<br />

<br />

Fig. 6-10: Application example: Motor Current Output - overload range<br />

As a result,<br />

– the "Start Value of Value Range" to be selected is: 100<br />

– the "End Value of Value Range" to be selected is: 400.<br />

Assigned<br />

Analog Output Value<br />

Max. Current I_max<br />

100<br />

400<br />

0-20 mA<br />

AM Output<br />

Start Value of Value Range<br />

End Value of Value Range<br />

Output Signal<br />

<br />

<br />

<br />

Fig. 6-11: Application example: Motor Current Output - output values to function block<br />

AM Output<br />

When the parameterized "Output Signal" = 0 - 20 mA:<br />

– 100% Motor Current corresponds to: 0 mA at the Analog Module Output<br />

– 400% Motor Current corresponds to: 20 mA at the Analog Module Output.<br />

When the parameterized "Output Signal" = 4 - 20 mA:<br />

– 100% Motor Current corresponds to: 4 mA at the Analog Module Output<br />

– 400% Motor Current corresponds to: 20 mA at the Analog Module Output.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-14 GWA 4NEB 631 6050-22 DS 02<br />

<br />

OUT+<br />

OUT-


Outputs<br />

Notes (concerning examples 1 and 2):<br />

In <strong>SIMOCODE</strong> <strong>pro</strong>, phase currents are available as a percentage of the Set<br />

Current Is. When using the Analog Module Output to display the Effective<br />

Motor Current on a connected pointer instrument, the Effective Motor<br />

Current is always indicated as a percentage of the Set Current. If the<br />

selected control function is for a motor with only one speed, the display on<br />

the pointer instrument can be in percent (% of Is) as well as absolute (e.g. in<br />

A).<br />

In the case of motors / control functions with two speeds and, thus, two Set<br />

Currents (e.g. Pole-changing Starters or Dahlanders), the motor current is<br />

only displayed on the pointer instrument as a percentage of the effective Set<br />

Current Is1 or Is2, depending upon which of the two speeds (slow or fast) is<br />

prevalent.<br />

3) Output of any analog value from the automation system, cyclically<br />

via PROFIBUS<br />

One word (2 byte) can be cyclically transmitted from the automation system<br />

to <strong>SIMOCODE</strong> <strong>pro</strong> via PROFIBUS. Any value can be output as a 0/4 to 20<br />

mA signal by directly connecting this cyclic control word from PROFIBUS to<br />

the Analog Module Output. If the transmitted value is in S7 Format (0 to<br />

27648) it must be taken into consideration when parameterizing:<br />

Assigned<br />

Analog Output Value<br />

Cyclic Receive 2/3<br />

(1 word, cycl. from the PLC)<br />

Fig. 6-12: Output of an analog value from the automation system<br />

As a result,<br />

– The "Start Value of Value Range" to be selected is: 0<br />

– The "End Value of Value Range" to be selected is: 27648.<br />

When the parameterized "Output Signal" = 0 - 20 mA:<br />

– 0: 0 mA at the Analog Module Output<br />

– 27648: 20 mA at the Analog Module Output.<br />

When the parameterized "Output Signal" = 4 - 20 mA:<br />

– 0: 4 mA at the Analog Module Output<br />

– 27648: 20 mA at the Analog Module Output.<br />

0<br />

27648<br />

0-20 mA<br />

AM Output<br />

Start Value of Value Range<br />

End Value of Value Range<br />

Output Signal<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-15<br />

OUT+<br />

OUT-


Outputs<br />

6.6 Cyclic Send<br />

Description<br />

Schematic<br />

The "Cyclic Send" function blocks allow you to specify the information to be<br />

transferred to the automation system via PROFIBUS DP.<br />

"Cyclic Send" function blocks consist of<br />

Eight bits each (two bytes, byte 0 and byte 1 for binary information)<br />

Four words (= eight bytes byte 2 to 9 for four analog values, freely<br />

parameterizable)<br />

One output to PROFIBUS DP each.<br />

Overall, there are<br />

– Three "Cyclic Send" function blocks (0, 1, 2/9).<br />

The following schematic shows the "Cyclic Send" function blocks:<br />

Cyclic Send 0 with eight bits Cyclic Send 1 with eight bits<br />

for binary information<br />

for binary information<br />

Byte 0<br />

Bit 0<br />

Bit 1<br />

Bit 2<br />

Bit 3<br />

Bit 4<br />

Bit 5<br />

Bit 6<br />

Bit 7<br />

Basic type 1 (for BU 2)<br />

Basic type 2 (for BU 1 and BU 2)<br />

Cyclic Send 2/9 with four words (eight bytes)<br />

for up to four analog values<br />

Basic type 1 (for BU 2)<br />

Byte 2/3<br />

Byte 4/5<br />

Byte 6/7<br />

Byte 8/9<br />

Cyclic Send 0<br />

To PROFIBUS DP<br />

Cyclic Send 2/9<br />

to<br />

PROFIBUS DP<br />

Fig. 6-13: Schematic of the "Cyclic Send" function blocks<br />

DP<br />

DP<br />

Byte 1<br />

Bit 0<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-16 GWA 4NEB 631 6050-22 DS 02<br />

Bit 1<br />

Bit 2<br />

Bit 3<br />

Bit 4<br />

Bit 5<br />

Bit 6<br />

Bit 7<br />

Basic type 1 (for BU 2)<br />

Basic type 2 (for BU 1 and BU 2)<br />

Cyclic Send 1<br />

To PROFIBUS DP<br />

Byte 2/3<br />

Cyclic Send 2/9<br />

to<br />

PROFIBUS DP<br />

DP<br />

Cyclic Send 2/3 with one word (two bytes)<br />

for one analog value<br />

Basic type 2 (for BU 1 and BU 2)<br />

DP


Cyclic Services<br />

Settings<br />

Outputs<br />

Cyclic Send Data is exchanged once in every DP cycle between the DP<br />

master and the DP slave. The DP master sends the Cyclic Control Data to<br />

<strong>SIMOCODE</strong> <strong>pro</strong>. In response, <strong>SIMOCODE</strong> <strong>pro</strong> sends the Cyclic Send Data<br />

to the DP master.<br />

Cyclic Send Data Description<br />

Byte 0 to 1<br />

Bit 0 to bit 7<br />

Basic types 1*, 2<br />

Byte 2/3<br />

Basic types 1*, 2<br />

Byte 4/5, 6/7, 8/9<br />

Basic type 1*<br />

Table 6-6: Cyclic Send Data settings<br />

*) For Basic Unit 2 only<br />

Control of the bits with any signals<br />

(any sockets<br />

e.g. Device Inputs, Send Data, etc.)<br />

Control of one word (two bytes) with any analog values<br />

(any sockets<br />

e.g. Maximum Current Imax, remaining Cooling Time, actual value<br />

of timers, etc.)<br />

Control of four words (eight bytes) with any analog values<br />

(any sockets )<br />

Byte 0 of the Send Data is already preset. Byte 2/3 is preset with the Max.<br />

Current Imax!<br />

See also Chapter 12.3 "Telegram Description and Data Access".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 6-17


Outputs<br />

6.7 Acyclic Send<br />

Description<br />

Schematic<br />

Acyclic Services<br />

Settings<br />

In addition to "Cyclic Send" it is also possible to transfer a further 16 bit of<br />

binary information to the PLC/PC via Acyclic Services.<br />

The "Acyclic Send" function blocks allow you to specify the information to be<br />

acyclically transferred to the automation system via PROFIBUS DP. The<br />

Inputs (plugs) of the function blocks must be connected to the respective<br />

sockets.<br />

The "Ayclic Send" function blocks consist of<br />

eight bits each (= two bytes, byte 0 and byte 1 for binary information)<br />

one output to PROFIBUS DP each.<br />

In total there are<br />

two "Acyclic Send" function blocks on BU 1 and BU 2.<br />

The following schematic shows the "Acyclic Send" function blocks:<br />

Byte 0<br />

Bit 0<br />

Bit 1<br />

Bit 2<br />

Bit 3<br />

Bit 4<br />

Bit 5<br />

Bit 6<br />

Bit 7<br />

Fig. 6-14: Schematic of the "Acyclic Send" function blocks<br />

Acyclic Send Data will only be transferred on request.<br />

The information (two bytes) can be found in<br />

Chapter B.18 "Data Record 2<strong>03</strong> - Acyclic Send".<br />

This data record can be read by every master (PLC or PC) that supports the<br />

Acyclic Services of PROFIBUS DPV1.<br />

Acyclic Send Data Description<br />

Byte 0 to 1<br />

Bit 0 to bit 7<br />

Acyclic Send 0<br />

to PROFIBUS DP<br />

Table 6-7: Acyclic Send Data settings<br />

DP<br />

Byte 1<br />

Bit 0<br />

Control of bits with any signals<br />

(any sockets , e.g. device inputs, Send Data, status information,<br />

events, etc.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

6-18 GWA 4NEB 631 6050-22 DS 02<br />

Bit 1<br />

Bit 2<br />

Bit 3<br />

Bit 4<br />

Bit 5<br />

Bit 6<br />

Bit 7<br />

Acyclic Send 1<br />

to PROFIBUS DP<br />

DP


Inputs 7<br />

In this chapter<br />

Target groups<br />

In this chapter you will find information on the Inputs of <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

The Inputs are:<br />

Binary Inputs on the Basic Units and Digital Modules<br />

Operator Panel Buttons<br />

Temperature Module Inputs<br />

Analog Module Inputs<br />

Control Data from PROFIBUS DP.<br />

Necessary knowledge<br />

Navigation in<br />

This chapter is addressed to the following target groups:<br />

Planners and configurators<br />

Planners.<br />

You will require the following knowledge:<br />

The principle of connecting plugs to sockets.<br />

<strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under:<br />

Device parameters > Inputs.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 7-1


Inputs<br />

7.1 Introduction<br />

Description<br />

Schematic<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has various Inputs. These are represented by the different<br />

function blocks in <strong>SIMOCODE</strong> <strong>pro</strong>. These function blocks are the ingoing<br />

<strong>SIMOCODE</strong> <strong>pro</strong> interfaces. Within <strong>SIMOCODE</strong> <strong>pro</strong>, these inputs are<br />

represented as sockets on the corresponding function blocks and can be<br />

assigned via connections to any functions. Inputs can be:<br />

Input Terminals , located on the outside of the Basic Units and Digital<br />

Modules<br />

Buttons on the Operator Panel (one Test/Reset button, four freelyparameterizable<br />

buttons), and Basic Units (one Test/Reset button)<br />

Temperature Module Inputs<br />

Analog Module Inputs<br />

Inputs from PROFIBUS DP (Cyclic and Acyclic).<br />

The following schematic shows a general representation of the Input types:<br />

Input terminals<br />

Buttons<br />

- Control commands<br />

- TEST/RESET<br />

PROFIBUS DP<br />

Fig. 7-1: General representation of the Input types<br />

DP<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

7-2 GWA 4NEB 631 6050-22 DS 02<br />

Input<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Input<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Input<br />

Sockets<br />

Sockets<br />

Sockets


Extent and application<br />

Inputs<br />

Inputs are used, for example, to input external signals e.g. via pushbuttons,<br />

key-operated switches, etc. These external signals are <strong>pro</strong>cessed further<br />

internally via ap<strong>pro</strong>priate connections. The system has different Inputs<br />

depending upon the device series:<br />

<strong>SIMOCODE</strong><br />

Inputs <strong>pro</strong> C (BU 1) <strong>pro</strong> V (BU 2)<br />

Basic Unit Inputs (BU Inputs) ✓ ✓<br />

Operator Panel Buttons (OP Buttons) ✓ ✓<br />

Digital Module 1 Inputs (DM1 Inputs) — ✓<br />

Digital Module 2 Inputs (DM2 Inputs) — ✓<br />

Temperature Module Inputs (TM Inputs) — ✓<br />

Analog Module Inputs (AM Inputs) — ✓<br />

Acyclic Receive (Acycl. Receive) ✓ ✓<br />

Cyclic Receive (Cycl. Receive) ✓ ✓<br />

Table 7-1: Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 7-3


Inputs<br />

7.2 Basic Unit Inputs<br />

Description<br />

Schematic<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has a "BU Inputs" function block with four binary inputs with<br />

common potential. You can connect, e.g., the buttons for a Local Control<br />

Station to the Inputs. These signals can be used for further <strong>pro</strong>cessing in<br />

<strong>SIMOCODE</strong> <strong>pro</strong> by internally connecting the sockets of the "BU Inputs"<br />

function block.<br />

The "BU Inputs" function block consists of:<br />

Input Terminals located on the outside of the Basic Unit, corresponding<br />

to the sockets "BU Input 1" to "BU Input 4"<br />

Sockets in <strong>SIMOCODE</strong> <strong>pro</strong> that can be connected to any plugs, e.g. to the<br />

"Control Stations" function block<br />

A socket for the "TEST/RESET" button:<br />

The function of the "TEST/RESET" button is generally dependent upon the<br />

operating status of the device:<br />

- Reset function for the acknowledgement of any pending faults<br />

- Test function for carrying out device tests.<br />

In addition, other functions can be assigned to the "TEST/RESET" button (e.g.<br />

operation of the Memory Module and the addressing plug).<br />

For this, see also Chapter 10.2 "Test/Reset".<br />

Overall, there is<br />

– 1 "BU Inputs" function block on BU 1 and BU 2.<br />

The following schematic shows the "BU Inputs" function block:<br />

Terminal<br />

Numbers<br />

Fig. 7-2: Schematic of the "BU Inputs" function block<br />

8<br />

9<br />

10<br />

4<br />

5<br />

Button<br />

TEST/RESET<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

Basic Unit (BU)<br />

BU Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

7-4 GWA 4NEB 631 6050-22 DS 02<br />

1<br />

2<br />

3<br />

4<br />

BU Test/Reset Button


Application examples<br />

Supplying the Inputs<br />

Settings<br />

The Inputs can be used, for example, for connecting the Start and Stop<br />

Buttons of the Local Control Station, which can then be assigned to the<br />

"Local-Control Station" function block.<br />

If assigned accordingly, the input signals can also be used to activate<br />

function blocks such as "Reset" or "External Fault".<br />

See Chapter 13.2.1 "Basic Units, Expansion Modules and Decoupling<br />

Module".<br />

Basic unit Description<br />

Delay<br />

Inputs<br />

Table 7-2: Settings for "Basic Unit Inputs"<br />

You can set a delay time for the Inputs, if required.<br />

Range: 6, 16, 26, 36 ms<br />

Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 7-5


Inputs<br />

7.3 Operator Panel Buttons<br />

Description<br />

The operator panel contains buttons 1 to 4 and the<br />

"TEST/RESET" button. Correspondingly, the "OP Buttons" function block is<br />

available in <strong>SIMOCODE</strong> <strong>pro</strong> with five sockets.<br />

Note<br />

The "OP Buttons" function block can only be used if the operator panel (OP)<br />

is connected and configured in the device configuration!<br />

Note<br />

The operator panel with display does not have a Test/reset button. The<br />

allocated functions can be carried out via the operator panel menu or via<br />

softkeys. Similarly, the corresponding status signal will then be available at<br />

the OP Test/Reset button socket.<br />

Operator panel, buttons 1 to 4:<br />

Buttons 1 to 4 are usually used to input control commands for the motor<br />

feeder. Control commands can be, for example:<br />

- Motor ON (on >), Motor OFF (off) for a direct starter<br />

- Motor LEFT (on) for a reversing<br />

starter<br />

- Motor SLOW (on >), Motor FAST (on >>), Motor OFF (off) for a Dahlander<br />

circuit.<br />

However, the buttons 1 to 4 are not rigidly assigned to the above mentioned<br />

control commands, and can be assigned to other functions via different<br />

internal connection of the respective function block socket in<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Operator panel, "TEST/RESET" button:<br />

The function of the "TEST/RESET" button is generally assigned to fixed<br />

functions:<br />

- Reset function for the acknowledgement of pending faults<br />

- Test function for carrying out device tests.<br />

- Operation of the memory module or the addressing plug<br />

Nevertheless, the status of the "TEST/RESET" button can be read from the<br />

corresponding socket of the function block and can be assigned to further<br />

functions in <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

See also Chapter 10.2 "Test/Reset",Chapter 14.2.2 "Setting the PROFIBUS DP<br />

Address" and Chapter 14.3.2 "Securing and Saving Parameters".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

7-6 GWA 4NEB 631 6050-22 DS 02


Operator panel buttons<br />

The following diagram shows the front view of the operator panel and<br />

buttons:<br />

Fig. 7-3: Operator panel buttons<br />

Buttons on the operator panel with display<br />

The following diagram shows the front view of the operator panel with<br />

display and buttons:<br />

Button 1<br />

Button 2<br />

Button 3<br />

Button 4<br />

Button 1 Button 2 Button 3 Button 4 Button "TEST/RESET"<br />

DEVICE BUS GEN. FAULT<br />

TEST/<br />

RESET<br />

Fig. 7-4: Buttons on the operator panel with display for <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 7-7


Inputs<br />

Schematic<br />

The following schematic shows the "OP Buttons" function block:<br />

Button 1<br />

Button 2<br />

Button 3<br />

Button 4<br />

TEST/RESET 1)<br />

Button<br />

OP buttons<br />

Fig. 7-5: Schematic of the "OP Buttons" function block<br />

OP - Button 1<br />

OP - Button 2<br />

OP - Button 3<br />

OP - Button 4<br />

OP - Test/Reset Button<br />

1) Operable via the menu on the operator panel with display<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

7-8 GWA 4NEB 631 6050-22 DS 02


7.4 Digital Module Inputs<br />

Description<br />

Schematic<br />

Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has two "DM Inputs" function blocks, each with 4 grouped<br />

Binary Inputs with common potential. You can connect e.g. the buttons for a<br />

Local Control Station to the inputs. These signals can be further <strong>pro</strong>cessed<br />

in <strong>SIMOCODE</strong> <strong>pro</strong> by internally wiring the sockets of the "DM Inputs"<br />

function blocks.<br />

Note<br />

The "DM Inputs" function blocks can only be used if the respective Digital<br />

Module (DM) is connected and configured in the device configuration!<br />

Each "DM Inputs" function block consists of<br />

Input Terminals located on the outside of the Digital Module,<br />

corresponding to the sockets "DM Input 1" to "DM Input 4"<br />

Sockets in <strong>SIMOCODE</strong> <strong>pro</strong> that can be connected to any plugs, e.g. to the<br />

"Control Stations" function block.<br />

Overall, there is<br />

– one "DM1 Inputs" and "DM2 Inputs" function block for BU2.<br />

The following schematic shows the "DM1/DM2 Inputs" function blocks:<br />

Terminal<br />

Numbers<br />

Digital Module (DM)<br />

DM1 Inputs<br />

25 25<br />

IN1<br />

1<br />

23<br />

23<br />

IN2<br />

2<br />

24<br />

24<br />

IN3<br />

3<br />

26<br />

26<br />

IN4<br />

4<br />

27<br />

27<br />

Fig. 7-6: Schematic of the "DM1/DM2 Inputs" function blocks<br />

Digital Module (DM)<br />

DM2 Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 7-9<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

1<br />

2<br />

3<br />

4


Inputs<br />

Application examples<br />

Supplying the Inputs<br />

Settings<br />

Digital Modules allow the number of Binary Inputs and Outputs on Basic<br />

Unit 2 to be increased in increments.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V can thus be extended to a maximum of twelve Binary<br />

Inputs and seven Binary Outputs. By allocating accordingly, Input Signals<br />

can be used to activate, for example, function blocks such as "Reset" or<br />

"External Fault". An external fault can be, for example, the Binary Signal of<br />

an External Overspeed Monitor, signaling that the Nominal Speed of a motor<br />

has been undershot.<br />

See Chapter 1.7.7 "Expansion Modules for the <strong>SIMOCODE</strong> <strong>pro</strong> V Device<br />

Series".<br />

Basic Unit Description<br />

Delay Time<br />

Inputs<br />

Table 7-3: "DM1/DM2 Inputs" settings<br />

If required, you can set a Delay Time for the Inputs.<br />

Range: 6, 16, 26, 36 ms<br />

These values are valid for Digital Modules with a 24 V DC Input<br />

Supply.<br />

For Digital Modules with a 110 to 240 V AC/DC Input Supply, the<br />

values are ap<strong>pro</strong>x. 40 ms higher.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

7-10 GWA 4NEB 631 6050-22 DS 02


7.5 Temperature Module Inputs<br />

Description<br />

Schematic<br />

Notes on wiring<br />

Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has a "TM Inputs" function block with three analog sockets<br />

corresponding to the three Sensor Measuring Circuits of the Temperature<br />

Module. The temperature (in K) of the three Measuring Circuits can be read<br />

from these sockets and <strong>pro</strong>cessed internally. An additional analog socket<br />

always supplies the Maximum Temperature of all three Measured<br />

Temperatures. Furthermore, the two binary sockets of the function block<br />

represent the status of the Sensor Measuring Circuits. The temperatures<br />

can be <strong>pro</strong>cessed internally and/or transmitted to the automation system via<br />

the "Cyclic Send" function block.<br />

Note<br />

The "TM Inputs" function block can only be used if the Temperature Module<br />

(TM) has been connected and configured in the device configuration!<br />

The following schematic shows the "TM Inputs" function block:<br />

R<br />

R<br />

PT/KTY<br />

1 2<br />

NTC<br />

1 2<br />

u<br />

u<br />

Terminal<br />

Numbers<br />

Inputs:<br />

50<br />

51<br />

52<br />

53<br />

54<br />

55<br />

56<br />

57<br />

1T3<br />

2T3<br />

3T3<br />

1T2<br />

2T2<br />

3T2<br />

Fig. 7-7: Schematic of the "TM Inputs" function block<br />

T1<br />

T1<br />

TM Inputs<br />

Sensor Type<br />

Response at Sensor Fault/<br />

Out of Range<br />

Number of Act. Sensors<br />

Max. Temperature<br />

Temperature 1<br />

Temperature 2<br />

Temperature 3<br />

Event<br />

- Sensor Fault<br />

- Out of Range<br />

Range:<br />

0 ... 65535 K<br />

You can connect up to three 2-wire or 3-wire Temperature Sensors. You will<br />

find further information in Chapter 13.3 "Wiring".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 7-11


Inputs<br />

Application examples<br />

Settings<br />

Among other things, you can monitor the following motor components:<br />

Motor windings<br />

Motor bearings<br />

Motor coolant temperature<br />

Motor gearbox oil temperature.<br />

The individual temperatures of the three Sensor Measuring Circuits can be<br />

monitored independently of each other by connecting free Limit Monitors.<br />

Temperature Module Description<br />

Sensor Type PT100, PT1000, KTY83, KTY84, NTC<br />

Response 1) at Sensor Fault /<br />

Out of Range<br />

Table 7-4: Temperature Module Input settings<br />

1)<br />

Response Sensor Fault / Out of Range<br />

Table 7-5: "Sensor Fault / Out of Range" response<br />

Deactivated, Signaling, Warning, Tripping<br />

Number of Active Sensors 1 sensor, 2 sensors, 3 sensors<br />

Deactivated X<br />

Signaling X<br />

Warning X<br />

Tripping X<br />

Delay -<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

7-12 GWA 4NEB 631 6050-22 DS 02


7.6 Analog Module Inputs<br />

Description<br />

Schematic<br />

Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has an "AM Inputs" function block with two analog sockets,<br />

corresponding to the two Analog Inputs of the Analog Module. The effective<br />

analog value of each Input can be read from these sockets and <strong>pro</strong>cessed<br />

internally. An additional binary socket of the function block represents the<br />

status of the Sensor Measuring Circuits. The analog values can be<br />

<strong>pro</strong>cessed internally and/or transmitted cyclically to the automation system<br />

via the "Cyclic Send" function blocks.<br />

Note<br />

The "AM Inputs" function block can only be used if the respective analog<br />

module (AM) has been connected and configured in the device<br />

configuration!<br />

The following schematic shows the "AM Inputs" function block:<br />

Terminal<br />

Numbers<br />

Inputs:<br />

AM Inputs<br />

Fig. 7-8: Schematic of the "AM Inputs" function block<br />

30<br />

31<br />

33<br />

34<br />

IN1+<br />

IN2+<br />

IN1-<br />

IN2-<br />

Input Signal<br />

Response at<br />

Open Circuit<br />

Active Inputs<br />

Event<br />

Open Circuit<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 7-13<br />

Input 1<br />

Input 2<br />

Range:<br />

0 ... 27648


Inputs<br />

Application examples<br />

Settings<br />

Note<br />

Typical applications are e.g.:<br />

Fill-level monitoring for implementing dry running <strong>pro</strong>tection for pumps<br />

Monitoring of pollution in a filter using a differential pressure transducer.<br />

Analog Module Description<br />

Input Signal 0-20 mA, 4-20 mA<br />

Response at Open Circuit Signaling, Warning, Tripping<br />

Active Inputs 1 input, 2 inputs<br />

Table 7-6: Settings for Analog Module Inputs<br />

Note<br />

The value of the Analog Module Inputs is in S7 format.<br />

Notice<br />

The Inputs of the Analog Module are passive inputs, i.e. to configure an<br />

Analog Input Circuit, each Input will require an additional, potential-free<br />

external current source connected in series. If the Output of the Analog<br />

Module is not being used by another application, it can be used as current<br />

source for an Input Circuit of the Analog Module. The "Start Value of Value<br />

Range" and the "End Value of Value Range" of the Analog Module Output<br />

have to be set to 65535 for this. Thus, the maximum possible current will<br />

always be available via the Analog Module Output.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

7-14 GWA 4NEB 631 6050-22 DS 02


7.7 Cyclic Receive<br />

Description<br />

Schematic<br />

Cyclic Services<br />

Inputs<br />

With the "Cyclic Receive" function block, you can specify which Cyclic Data<br />

from the automation system will be further <strong>pro</strong>cessed via PROFIBUS DP in<br />

<strong>SIMOCODE</strong> <strong>pro</strong>. These will normally be PLC/PCS binary control commands.<br />

Connection with the "Control Stations" function block in <strong>SIMOCODE</strong> <strong>pro</strong> will<br />

allow the motor to be controllable via PROFIBUS DP. Direct connection of<br />

the analog value with the "AM Output" function block will result in, for<br />

example, the Cyclic Output of the value sent via PROFIBUS at the Output of<br />

the Analog Module.<br />

The "Cyclic Receive" function blocks consist of:<br />

Eight bits each (= two bytes, byte 0 and byte 1 for binary information)<br />

One word (= two bytes, byte 2 to 3 for an analog value, freely<br />

<strong>pro</strong>grammable) for basic type 1<br />

One input each from PROFIBUS DP.<br />

Overall, there are<br />

– three "Cyclic Receive" function blocks (0, 1, 2/3).<br />

The following schematic shows the "Cyclic Receive" function blocks:<br />

Cyclic Receive 0<br />

DP From PROFIBUS DP<br />

DP<br />

Cyclic Receive 2/3 1 )<br />

Byte 0<br />

Bit 0<br />

Bit 1<br />

Bit 2<br />

Bit 3<br />

Bit 4<br />

Bit 5<br />

Bit 6<br />

Bit 7<br />

1) BU2 with basic type 1 only<br />

Byte 2/3<br />

Analog Value<br />

Fig. 7-9: Schematic of the "Cyclic Receive" function blocks<br />

Cyclic Receive 1<br />

DP From PROFIBUS DP<br />

Byte 1<br />

Bit 0<br />

Bit 1<br />

Bit 2<br />

The Cyclic Data is exchanged between DP master and DP slave once every<br />

DP cycle. The DP master sends the Cyclic Receive Data (Cyclic Receive) to<br />

<strong>SIMOCODE</strong> <strong>pro</strong> each time. <strong>SIMOCODE</strong> <strong>pro</strong> responds by sending the Cyclic<br />

Send Data (Cyclic Send) to the DP master.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 7-15<br />

Bit 3<br />

Bit 4<br />

Bit 5<br />

Bit 6<br />

Bit 7


Inputs<br />

7.8 Acyclic Receive<br />

Description<br />

Schematic<br />

Acyclic Services<br />

In addition to "Cyclic Receive", it is possible to transfer further data<br />

acyclically to <strong>SIMOCODE</strong> <strong>pro</strong> via PROFIBUS DP.<br />

With the "Acyclic Receive" function block, you can specify which acyclic<br />

information from PROFIBUS DP will be further <strong>pro</strong>cessed in<br />

<strong>SIMOCODE</strong> <strong>pro</strong>. For this, simply connect the sockets of the "Acyclic<br />

Receive" function block to any other function blocks in <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

The "Acyclic Receive" function blocks consist of:<br />

Eight bits each (= two bytes, byte 0 and byte 1 for binary information)<br />

One word (= 2 bytes, byte 2 to 3 for an analog value, freely<br />

parameterizable)<br />

One Input each from PROFIBUS DP.<br />

Overall, there are<br />

three "Acyclic Receive" function blocks (0, 1, 2/3).<br />

The following schematic shows the "Acyclic Receive" function blocks:<br />

Acyclic Receive 0<br />

DP From PROFIBUS DP<br />

DP<br />

Acyclic Receive 2/3 1 )<br />

1) BU2 with basic type 1 only<br />

Byte 0<br />

Bit 0<br />

Bit 1<br />

Bit 2<br />

Bit 3<br />

Bit 4<br />

Bit 5<br />

Bit 6<br />

Bit 7<br />

Byte 2/3<br />

Analog Value<br />

Fig. 7-10: Schematic of the "Acyclic Receive" function blocks<br />

Acyclic Receive 1<br />

DP From PROFIBUS DP<br />

Byte 1<br />

Bit 0<br />

Bit 1<br />

Bit 2<br />

Acyclic Data is only transferred on request.<br />

The information (4 bytes) can be found in data record 202.<br />

This data record can be read by every master (PLC or PC) that supports the<br />

Acyclic Services of PROFIBUS DPV1. Connection monitoring is activated<br />

every time the data set is received. The content of the data set is deleted<br />

after a 5-second time-out has elapsed.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

7-16 GWA 4NEB 631 6050-22 DS 02<br />

Bit 3<br />

Bit 4<br />

Bit 5<br />

Bit 6<br />

Bit 7


Analog Value Recording 8<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

This chapter <strong>pro</strong>vides information regarding the possibility of recording the<br />

measured curves of different measured values, e.g. the motor current when<br />

the motor is running, using <strong>SIMOCODE</strong> <strong>pro</strong> V.<br />

The increasing wear on the motor and the equipment driven by the motor all<br />

cause the motor current to change over time. By recording the motor<br />

current at different points in time and making direct comparisons,<br />

conclusions can be drawn regarding the condition of the motor and the<br />

equipment.<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

Programmers<br />

Commissioners<br />

Service personnel.<br />

You will require the following knowledge:<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Motor <strong>pro</strong>tection, motor control<br />

The principle of connecting plugs to sockets<br />

Knowledge of electrical drive engineering.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under:<br />

Device parameters > Analog Value Recording.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 8-1


Analog Value Recording<br />

Description<br />

Functional principle<br />

The "Analog Value Recording" function block can be used to record various<br />

analog values (2 bytes/1word) in <strong>SIMOCODE</strong> <strong>pro</strong> over a set period of time.<br />

For example, you can use this function block to record the characteristic<br />

curve of the motor current when the motor is started.<br />

Recording is carried out directly in <strong>SIMOCODE</strong> <strong>pro</strong> on the basis of the motor<br />

feeder and independently of PROFIBUS or the automation system. Every<br />

analog value present at the "Allocated Analog Value" analog socket is<br />

recorded and saved. The recording starts on the basis of the edge (positive/<br />

negative) via any binary signal at the Trigger Input of the function block. Up<br />

to 60 values can be saved internally in the device. The time frame of the<br />

recording is indirectly determined by the selected sampling rate:<br />

Sampling time = sampling rate[s] x 60 values.<br />

The Pre-trigger can be used to specify how far in advance the recording<br />

should commence before the Trigger Signal is issued. The Pre-trigger is set<br />

as a percentage of the entire Sampling Time. In addition, with<br />

<strong>SIMOCODE</strong> ES you can also export the measured curve into a *.csv file for<br />

further <strong>pro</strong>cessing, for example, in MS Excel.<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Fig. 8-1: Functional principle of the Analog Value Recording<br />

The old measured curve will be overwritten in <strong>SIMOCODE</strong> <strong>pro</strong> each time a<br />

new Trigger Signal is sent to the Trigger Input.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

8-2 GWA 4NEB 631 6050-22 DS 02


Schematic<br />

Settings<br />

Application example<br />

Analog Value Recording<br />

The following schematic shows the "Analog Value Recording (Record)"<br />

function block:<br />

Trigger Input<br />

Assigned<br />

Analog Value<br />

Fig. 8-2: Schematic of the "Analog Value Recording" function block<br />

Signal/Value Range<br />

Trigger Input The Analog Value Recording starts when<br />

any signal is issued<br />

(arbitrary sockets ,<br />

e.g. Device Inputs, Motor Current Flowing)<br />

Allocated Analog Value Any value (1 word / 2 byte) in<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Trigger Edge Positive/negative<br />

Sampling Rate 0.1 to 50 s in 0.1-s increments<br />

Pre-trigger 0 to 100% in 5% increments<br />

Table 8-1: "Analog Value Recording" settings<br />

Motor Current Recording when the motor starts/Sampling Time = 12 s/Pretrigger<br />

= 25% (3 s):<br />

Motor Current Flowing<br />

Max. Current I_max<br />

Fig. 8-3: Application example of the Analog Value Recording<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 8-3<br />

Record<br />

Trigger Edge<br />

Sampling Rate<br />

Positive<br />

0.2 s<br />

25%<br />

Pre-trigger<br />

Record<br />

Trigger Edge<br />

Sampling Rate<br />

Pre-trigger


Analog Value Recording<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

8-4 GWA 4NEB 631 6050-22 DS 02


3UF50 Compatibility Mode 9<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find information on the 3UF50 compatibility mode.<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

PLC <strong>pro</strong>grammers.<br />

You will require the following knowledge:<br />

The principle of connecting plugs to sockets<br />

knowledge about PROFIBUS DP.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under:<br />

Device Parameters > 3UF50 Compatibility Mode.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 9-1


3UF50 Compatibility Mode<br />

Description<br />

The 3UF50 compatibility mode is applied when a <strong>SIMOCODE</strong>-DP device is<br />

to be replaced by a <strong>SIMOCODE</strong> <strong>pro</strong> device without changing the<br />

configuration.<br />

In the 3UF50 compatibility mode you can operate a <strong>SIMOCODE</strong> <strong>pro</strong>-V basic<br />

unit 2 with a 3UF50 configuration.<br />

In this case, the communication using <strong>SIMOCODE</strong> <strong>pro</strong> behaves the same as<br />

communication using <strong>SIMOCODE</strong>-DP from the point of view of the PLC<br />

(Master class 1).<br />

<strong>SIMOCODE</strong>-DP supports cyclic communication (basic types 1-3), diagnosis<br />

as well as DPV1 data records (DR 130, DS 131, DS 133).<br />

Win <strong>SIMOCODE</strong> DP Converter<br />

Safety information<br />

In order for the technical functions (parameterization) of <strong>SIMOCODE</strong>-DP to<br />

be integrated into the technical functions of <strong>SIMOCODE</strong> <strong>pro</strong> V, the device<br />

parameters must be adjusted accordingly. The "Win-<strong>SIMOCODE</strong>-DP<br />

Converter" software supports you in this <strong>pro</strong>cess. This software enables you<br />

to convert the parameter files (smc files) created with Win-<strong>SIMOCODE</strong>-DP<br />

into <strong>SIMOCODE</strong> ES parameter files (sdp files).<br />

Notice<br />

Communication with a DP-Master (Master class 2), e.g. with the Win-<br />

<strong>SIMOCODE</strong>-DP Professional software via PROFIBUS DP, is not covered by<br />

the 3UF50 compatibility mode.<br />

Notice<br />

In the 3UF50 compatibility mode, the start-up parameter block is always set,<br />

i.e. the transmission of the device parameters created using <strong>SIMOCODE</strong>-<br />

DP-GSD or the object manager <strong>SIMOCODE</strong>-DP cannot be integrated into<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V.<br />

Notice<br />

The 3UF50 compatibility mode supports <strong>SIMOCODE</strong>-DP <strong>pro</strong>jects in which<br />

SIMCODE-DP is integrated via GSD SIEM8<strong>03</strong>1.gs?, SIEM8069.gs? or via the<br />

object manager (OM) <strong>SIMOCODE</strong> DP.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

9-2 GWA 4NEB 631 6050-22 DS 02


Diagram of Send and Receive Data<br />

Basic type 1<br />

<strong>SIMOCODE</strong>-<br />

DP<br />

3UF50 Compatibility Mode<br />

The following table shows the Send and Receive Data in compatibility<br />

mode:<br />

Basic type 1<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

Table 9-1: "Receive" configuration<br />

Table 9-2: "Send" configuration<br />

Basic type 2<br />

<strong>SIMOCODE</strong>-<br />

DP<br />

Receive<br />

Basic type 2<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

Basic type 3<br />

<strong>SIMOCODE</strong>-<br />

DP<br />

Basic type 3<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

0<br />

Cyclic Receive - 0<br />

Cyclic Receive - 0<br />

Cyclic Receive -<br />

1<br />

2<br />

Receive Data<br />

bit 0. . 1.7<br />

Not supported<br />

1<br />

2<br />

Receive Data<br />

bit 0. . 1.7<br />

Not supported<br />

1<br />

2<br />

Receive Data<br />

bit 0 1.7 1.7<br />

Not supported<br />

3 3 3<br />

Basic type 1<br />

<strong>SIMOCODE</strong>-<br />

DP<br />

Basic type 1<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

Basic type 2<br />

<strong>SIMOCODE</strong>-<br />

DP<br />

Send<br />

Basic type 2<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

Basic type 3<br />

<strong>SIMOCODE</strong>-<br />

DP<br />

Basic type 3<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

0<br />

Cyclic Send 0<br />

Cyclic Send 0<br />

Cyclic Send<br />

1 Send Data Bit[0.0] 1.7 1.7 1 Send Data Bit[0.0] 1.7 1.7 1<br />

Bit[0.0] 1.7 1.7<br />

Send Data<br />

2<br />

3<br />

Motor current<br />

Specified: Max.<br />

Current I_max<br />

2<br />

3<br />

Motor current<br />

Specified: Max.<br />

Current I_max<br />

2<br />

3<br />

Acycl. Send<br />

Bit[0.0] 1.7 1.7<br />

4 Number of Number of Starts<br />

5<br />

6<br />

Starts (Bytes 0 - 3)<br />

7 Value<br />

Counter 1<br />

8 Counter 1 Actual Value<br />

9 Value<br />

Counter 2<br />

10 Counter 2 Actual Value<br />

11 Value Sensor TM - Max.<br />

Temperature<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 9-3


3UF50 Compatibility Mode<br />

Diagram of the Diagnosis Data<br />

Byte<br />

Bit<br />

The following table shows the Diagnosis Data in the 3UF50-compatibility<br />

mode:<br />

Setup 3UF50 - Device-specific<br />

diagnosis acc. to DP standard<br />

<strong>SIMOCODE</strong>-DP<br />

Byte<br />

Bit<br />

Setup 3UF50 - Device-specific<br />

diagnosis acc. to<br />

DPV1 <strong>SIMOCODE</strong>-DP<br />

Equivalent in <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

6 0x0B<br />

7 0x81<br />

8 0x04<br />

Same as 3UF50 diagnosis<br />

6 0x0E 9 0x00<br />

7.0 Free 10.0 Free<br />

7.1 Event: DP block 10.1 Event: DP block Event - Start-up Parameter<br />

Block Active<br />

7.2 Event: Emergency Start 10.2 Event: Emergency Start Status - Emergency Start Executed<br />

7.3 Event: HW Test ok 10.3 Event: HW Test ok No Fault - HW Fault Basic Unit<br />

No Fault - Module Fault<br />

No Fault - Temporary Components<br />

7.4 Free 10.4 Free -<br />

7.5 Event: Ext. Event 1 10.5 Event: Ext. Event 1 Event - Ext. Fault 5<br />

7.6 Event: Ext. Event 2 10.6 Event: Ext. Event 2 Event - Ext. Fault 6<br />

7.7 Event: Ext. Fault 3 10.7 Event: Ext. Event 3 -<br />

8.0 Warning: Ext. Warning 11.0 Warning: Ext. Warning Warning - Ext. Fault 3<br />

8.1 Warning: Unbalance > 40% 11.1 Warning: Unbalance > 40% Warning - Unbalance<br />

8.2 Event: Failure PLC-CPU 11.2 Event: Failure PLC-CPU Status - PLC/PCS<br />

8.3 Warning: Sensor Short Circuit 11.3 Warning: Sensor Short Circuit Warning - Thermistor Short Circuit<br />

8.4 Event: Cooling Down Period 11.4 Event: Cooling Down Period Status - Cooling Down Period Active<br />

Active<br />

Active<br />

8.5 Status: TPF 11.5 Status: TPF Status - Test Position (TPF)<br />

8.6 Free 11.6 Free -<br />

8.7 Free 11.7 Free -<br />

9.0 Warning: Earth Fault 12.0 Warning: Earth Fault Warning - Int. Earth Fault<br />

or<br />

Ext. Warning Earth Fault<br />

9.1 Warning: Overload 12.1 Warning: Overload Warning - Overload<br />

9.2 Warning: Overload + Unbalance 12.2 Warning: Overload + Unbalance Warning - Overload + Phase Failure<br />

9.3 Warning: I1 Response Level 12.3 Warning: I1 Response Level Warning - Warning Level I><br />

Overshot<br />

Overshot<br />

9.4 Warning: I1 Response Level 12.4 Warning: I1 Response Level Warning - Warning Level I<<br />

Undershot<br />

Undershot<br />

9.5 Warning: I2 Response Level 12.5 Warning: I2 Response Level -<br />

Overshot<br />

Overshot<br />

9.6 Warning: I2 Response Level 12.6 Warning: I2 Response Level -<br />

Undershot<br />

Undershot<br />

Table 9-3: Diagram of the Diagnosis Data in the 3UF50 compatibility mode<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

9-4 GWA 4NEB 631 6050-22 DS 02


Byte<br />

Bit<br />

Setup 3UF50 - Device-specific<br />

diagnosis acc. to DP standard<br />

<strong>SIMOCODE</strong>-DP<br />

3UF50 Compatibility Mode<br />

9.7 Warning: Thermistor 12.7 Warning: Thermistor Warning - Thermistor Overload<br />

Warning - Thermistor Open Circuit<br />

Warning - TM Warning T><br />

Warning - TM Sensor Fault<br />

Warning - TM Out of Range<br />

10.0 Trip: Earth Fault 13.0 Trip: Earth Fault Trip - Int. Earth Fault<br />

or<br />

Trip - Ext. Earth Fault<br />

10.1 Trip: Overload 13.1 Trip: Overload Trip - Overload<br />

10.2 Trip: Overload + Unbalance 13.2 Trip: Overload + Unbalance Trip - Overload + Phase Failure<br />

10.3 Trip: I1 Response Level Overshot 13.3 Trip: I1 Response Level Overshot Trip - Trip Level I><br />

10.4 Trip: I1 Response Level<br />

Undershot<br />

Byte<br />

Bit<br />

Setup 3UF50 - Device-specific<br />

diagnosis acc. to<br />

DPV1 <strong>SIMOCODE</strong>-DP<br />

13.4 Trip: I1 Response Level<br />

Undershot<br />

Equivalent in <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

Trip - Trip Level I<<br />

10.5 Trip: I2 Response Level Overshot 13.5 Trip: I2 Response Level Overshot -<br />

10.6 Trip: I2 Response Level 13.6 Trip: I2 Response Level -<br />

Undershot<br />

Undershot<br />

10.7 Trip: Thermistor 13.7 Trip: Thermistor Trip - Thermistor Overload<br />

Trip - Thermistor Short Circuit<br />

Trip - Thermistor Open Circuit<br />

Trip - TM Trip T><br />

Trip - TM Sensor Fault<br />

Trip - TM Out of Range<br />

11.0 Trip: F ON 14.0 Trip: F ON Trip - Feedback ON<br />

11.1 Trip: F OFF 14.1 Trip: F OFF Trip - Feedback OFF<br />

11.2 Trip: Motor Blocked 14.2 Trip: Motor Blocked Trip - Stalled Rotor<br />

11.3 Trip: Positioner Blocked 14.3 Trip: Positioner Blocked Trip - Stalled Positioner<br />

11.4 Trip: Double 0 14.4 Trip: Double 0 Trip - Double 0<br />

11.5 Trip: Double 1 14.5 Trip: Double 1 Trip - Double 1<br />

11.6 Trip: End Position 14.6 Trip: End Position Trip - End Position<br />

11.7 Trip: Antivalence 14.7 Trip: Antivalence Trip - Antivalence<br />

12.0 Trip: ESB 15.0 Trip: ESB Trip - Ext. Fault 4<br />

12.1 Trip: OPO 15.1 Trip: OPO Trip - Operational Protection OFF (OPO)<br />

12.2 Trip: UVO 15.2 Trip: OPO Trip - Undervoltage (UVO)<br />

12.3 Trip: Ext. Fault 1 15.3 Trip: Ext. Fault 1 Trip - Ext. Fault 1<br />

12.4 Trip: Ext. Fault 2 15.4 Trip: Ext. Fault 2 Trip - Ext. Fault 2<br />

12.5 Trip: TPF fault 15.5 Trip: TPF fault Trip - Cold Starting (TPF) Error<br />

12.6 Trip: Runtime ON 15.6 Trip: Runtime ON Trip - Execution ON Command<br />

12.7 Trip: Runtime OFF 15.7 Trip: Runtime OFF Trip - Execution STOP Command<br />

13.0 Trip: Parameter Fault 0 16.0 Trip: Parameter Fault 0 Trip - Parameterization<br />

13.1 Trip: Parameter Fault 1 16.1 Trip: Parameter Fault 1 -<br />

13.2 Trip: Parameter Fault 2 16.2 Trip: Parameter Fault 2 -<br />

13.3 Trip: Parameter Fault 3 16.3 Trip: Parameter Fault 3 -<br />

13.4 Trip: Parameter Fault 4 16.4 Trip: Parameter Fault 4 Trip - Configuration Fault<br />

13.5 Trip: Parameter Fault 5 16.5 Trip: Parameter Fault 5 -<br />

13.6 Trip: Parameter Fault 6 16.6 Trip: Parameter Fault 6 -<br />

Table 9-3: Diagram of the Diagnosis Data in the 3UF50 compatibility mode (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 9-5


3UF50 Compatibility Mode<br />

Byte<br />

Bit<br />

13.7 Trip: Parameter Fault 7 16.7 Trip: Parameter Fault 7 Trip - HW Fault Basic Unit<br />

14 -<br />

15<br />

16 -<br />

17<br />

18 -<br />

19<br />

Setup 3UF50 - Device-specific<br />

diagnosis acc. to DP standard<br />

<strong>SIMOCODE</strong>-DP<br />

Byte<br />

Bit<br />

Setup 3UF50 - Device-specific<br />

diagnosis acc. to<br />

DPV1 <strong>SIMOCODE</strong>-DP<br />

Number of Overload Trips Number of Overload Trips<br />

I of the Overload Trip [%/IE)] Last Trip Current<br />

Equivalent in <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

Operating Hours [10h] Motor Operating Hours<br />

Table 9-3: Diagram of the Diagnosis Data in the 3UF50 compatibility mode (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

9-6 GWA 4NEB 631 6050-22 DS 02


Standard Functions 10<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find information about the standard functions stored<br />

as function blocks in <strong>SIMOCODE</strong> <strong>pro</strong>. Standard functions are typical motor<br />

functions that can be activated according to need and, as applicable,<br />

individually set for each motor feeder.<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

Programmers of application <strong>pro</strong>grams for reference purposes.<br />

You will require the following knowledge:<br />

The principle of connecting plugs to sockets<br />

Motor <strong>pro</strong>tection<br />

Control functions, Control Stations.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under:<br />

Further function blocks > Standard Functions.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 10-1


Standard Functions<br />

10.1 Introduction<br />

Description<br />

Schematic<br />

So-called "Standard Functions" in the form of function blocks are also stored<br />

in <strong>SIMOCODE</strong> <strong>pro</strong>, and can be used as required. These function blocks may<br />

contain:<br />

Plugs ( )<br />

Sockets ( ) in the form of an event<br />

Setting values, e.g. the response when External Faults occur ("Signaling",<br />

"Warning" or "Tripping").<br />

The following schematic shows the general representation of the function<br />

block of a standard function:<br />

Extent and application<br />

Fig. 10-1: General representation of the function block of a standard function<br />

These function blocks work independently of the selected control function<br />

and can be used as optional supplements. They are ready to be used and<br />

only require activating by connecting the plug(s) of the respective function<br />

block.<br />

Depending on the device series, the system offers several different function<br />

blocks for such standard functions:<br />

<strong>SIMOCODE</strong><br />

Function Block <strong>pro</strong> C (BU 1) <strong>pro</strong> V (BU 2)<br />

Test 2 2<br />

Reset 3 3<br />

Test Position Feedback (TPF) 1 1<br />

External Fault 4 6<br />

Operational Protection OFF (OPO) — 1<br />

Power Failure Monitoring (UVO) — 1<br />

Emergency Start 1 1<br />

Watchdog (PLC/PCS Monitoring) 1 1<br />

Timestamping — 1<br />

Table 10-1: Function Blocks<br />

Plug 1 - n<br />

Plug 1 - n<br />

Standard Function<br />

Setting Value<br />

Plug 1 - n<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-2 GWA 4NEB 631 6050-22 DS 02


10.2 Test/Reset<br />

Test/Reset description<br />

Schematic<br />

Standard Functions<br />

The function of the "TEST/RESET" button on the Basic Unit is generally<br />

dependent upon the operating status of the device:<br />

Reset function: if a fault occurs<br />

Test function: in other operating states.<br />

In addition to the TEST/RESET buttons, <strong>SIMOCODE</strong> <strong>pro</strong> allows internal Test/<br />

Reset tripping via the "Test" function block. The "Test" function block consists<br />

of:<br />

One plug.<br />

Overall, there are:<br />

Two function blocks, "Test 1" and "Test 2", for BU1 and BU2, whereby each<br />

function block has a slightly different function:<br />

– Test 1: When testing/tripping the Output Relays<br />

– Test 2: Without tripping the Output Relays (normally for testing via the bus).<br />

The following schematic shows a general representation of the "Test/Reset"<br />

function blocks:<br />

Test 1<br />

Test 2<br />

Reset 1<br />

Reset 2<br />

Reset 3<br />

BU "TEST/RESET" Button<br />

OP "TEST/RESET" Button*<br />

Fig. 10-2: "Test/Reset" function blocks<br />

"Test/Reset" Function Blocks<br />

Test/Reset - Button Blocked<br />

Control Functions<br />

*) The Operator Panel with Display does not have a Test/Reset button. The<br />

respective functions can be carried out via the Operator Panel menu or via<br />

softkeys.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 10-3<br />

Test 1<br />

Test 2<br />

Reset 1<br />

Reset 2<br />

Reset 3


Standard Functions<br />

Testing<br />

Reset Function<br />

Test Function:<br />

Testing can be carried out as follows:<br />

Via the "TEST/RESET" button on the Basic Unit and on the Operator Panel (can<br />

be deactivated), as well as via PC with <strong>SIMOCODE</strong> ES software.<br />

Via the plugs of the internal "Test 1" or "Test 2" function blocks<br />

Via the menu of the Operator Panel with Display (e.g. the "Commands" menu<br />

item).<br />

Testing can be terminated at any time - it does not influence the Thermal<br />

Motor Model / Overload Function, i.e. after switching off via TEST, the<br />

system can be reset immediately.<br />

Tripping only occurs for Test 1 when the operating mode is set to "Remote".<br />

Resetting can be carried out as follows:<br />

Via the "TEST/RESET" button on the Basic Unit and on the Operator Panel (can<br />

be deactivated), as well as via PC with <strong>SIMOCODE</strong> ES software.<br />

Via the "Reset Input" plug of the internal function blocks via the plugs of the<br />

internal function blocks "Reset 1", "Reset 2" and "Reset 3".<br />

Via the menu of the Operator Panel with Display (e.g. the "Commands" menu<br />

item).<br />

The "Reset" function block consists of:<br />

One plug.<br />

Overall, there are:<br />

– Three function blocks, "Reset 1 to Reset 3" for BU1 and BU2.<br />

All Reset Inputs (sockets) are equal (OR function).<br />

A <strong>SIMOCODE</strong> <strong>pro</strong> function test can also be initialized via the test function.<br />

The test function comprises the following steps:<br />

Lamp/LED test (test function < 2 s activated)<br />

Testing the device functionality (Test Function activated for 2 s - 5 s)<br />

For the "Test 1" function block only: switching off the QE (Test Function<br />

activated for > 5 s).<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-4 GWA 4NEB 631 6050-22 DS 02


Test Phases<br />

Test settings<br />

Standard Functions<br />

The following table shows the test phases when the "TEST/RESET" button is<br />

pressed longer:<br />

Test<br />

Phase<br />

< 2s<br />

2 s - 5 s<br />

> 5 s<br />

Status Without Main Current With Main Current<br />

O.K. Fault 1) O.K. Fault<br />

Hardware Test / Lamp Test<br />

"DEVICE" LED Oran. Green Oran. Green<br />

"GEN.FAULT" LED<br />

Contactor Control Unchanged Unchanged Unchanged Unchanged<br />

Show QL<br />

Hardware Test / Lamp Test results<br />

"DEVICE" LED Green Red Green Red<br />

"GEN.FAULT" LED<br />

Contactor Control Unchanged Deactivated Unchanged Deactivated<br />

Relay Test<br />

"DEVICE" LED Green Red Green Red<br />

"GEN.FAULT" LED<br />

Contactor Control Deactivated Deactivated Deactivated Deactivated<br />

LED lit/activated LED flashing LED flickering LED off<br />

*) "Fault" only displayed after 2 s<br />

Table 10-2: The states of the Status LEDs / Contactor Controls during the test<br />

Test 1 to 2 Description<br />

Input Activates the "Reset" function block<br />

from any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Test/Reset Button<br />

Blocked<br />

Table 10-3: Test settings<br />

The blue Test/Reset buttons on the Basic Unit and the Operator<br />

Panel are usually intended for acknowledging faults and for carrying<br />

out a device test.<br />

The buttons can be locked via "Test/Reset Buttons Blocked". They<br />

can then be used for other purposes. On the Operator Panel with<br />

Display, blocking is carried out via the corresponding menu<br />

function.<br />

(Default: unblocked)<br />

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GWA 4NEB 631 6050-22 DS 02 10-5


Standard Functions<br />

Acknowledgement of faults<br />

Generally, the following applies to the acknowledgement of faults:<br />

Faults can only be acknowledged<br />

– If the cause of the fault has been eliminated<br />

– If there is no "ON" control command pending.<br />

A reset will not be possible if the cause of the fault has not been eliminated<br />

or if an "ON" control command is pending. The reset will be saved depending<br />

on the type of fault. Saving a reset is indicated by the "GEN. FAULT" LED on<br />

the Basic Unit and on the Control Panel. The LEDs change from flashing to<br />

continuous signal.<br />

Automatic acknowledgement of faults<br />

Reset settings<br />

Faults are automatically acknowledged in the following cases:<br />

A reset has been saved and the cause of the fault is no longer present (user<br />

has previously acknowledged the fault)<br />

Auto-reset of Overload Tripping or Thermistor Tripping if Motor Protection<br />

Reset = Auto (acknowledgement is automatic following expiration of the<br />

Cooling Down Period). The motor cannot start immediately since resetting is<br />

not possible if an ON command is pending.<br />

If a configured module fails, all related faults will be acknowledged<br />

automatically. However, a configuration fault will be generated (exception:<br />

Operator Panel, if parameterized accordingly). This ensures that a module<br />

fault does not cause the General Fault to be acknowledged automatically.<br />

If a function or module is deactivated in the device configuration (via<br />

parameterization), all related faults are acknowledged automatically (the<br />

motor cannot start immediately since parameters cannot be entered if an ON<br />

command is pending).<br />

If a function’s parameter is changed from "Tripping" to "Warning", "Signaling" or<br />

"Deactivated", all related faults will be acknowledged automatically.<br />

For an external fault: with its own parameter: "Auto-Reset".<br />

Reset 1 to 3 Description<br />

Input Control of the "Reset" function block<br />

from any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Test/Reset Button<br />

Blocked<br />

Table 10-4: Reset settings<br />

The blue Test/Reset buttons on the Basic Unit and on the Operator<br />

Panel are intended for acknowledging faults and carrying out device<br />

tests.<br />

The buttons can be locked via "Test/Reset Buttons Blocked". These<br />

can then be used for other purposes. On the Operator Panel with<br />

Display, blocking is carried out via the menu (Default: unblocked).<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-6 GWA 4NEB 631 6050-22 DS 02


10.3 Test Position Feedback (TPF)<br />

Description<br />

Schematic<br />

Standard Functions<br />

You can carry out the "Cold Starting" function test using the "Test Position<br />

Feedback (TPF)" function block. For this purpose, The Input (plug) of the<br />

function block must be connected to the respective socket. The activated<br />

test position will be indicated by the flashing QL of the control function.<br />

The "Test Position Feedback (TPF)" function block consists of<br />

One plug<br />

One "Status - Test Position" socket.<br />

This is set when a signal is issued at the Input.<br />

One "Trip - Test Position Feedback" socket.<br />

This is set when<br />

– "TPF" is activated although current is flowing in the main circuit<br />

– "TPF" is activated and current is flowing in the main circuit.<br />

Overall, there is<br />

– One "Test Position Feedback" function block for BU1 and BU2.<br />

Note<br />

When the Test Position is enabled, the QLE/QLA sockets of the control<br />

function are controlled through blinking, e.g. to indicate test operation of the<br />

motor feeder via a blinking LED button.<br />

The following schematic shows the "Test Position Feedback" function block:<br />

Input<br />

TPF<br />

Type<br />

Fig. 10-3: "Test Position Feedback" function block<br />

Status -<br />

Test Position<br />

Trip -<br />

Test Position Feedback Fault<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 10-7


Standard Functions<br />

Cold Starting<br />

If the motor feeder is in the test position, its main circuit will be isolated<br />

from the network. However, the control voltage will be connected.<br />

The "Cold Starting" function test is carried out in this status. Cold starting<br />

means the motor feeder is tested without a current in the main circuit.<br />

To differentiate this function from normal operation, it must be enabled via<br />

the socket on the function block.<br />

Feedback stating that the motor feeder is isolated from the mains voltage<br />

can result, for example, via an auxiliary contact of the main switch in the<br />

motor feeder that is connected to any device input (terminal). This is then<br />

internally connected to the "Test Position Feedback (TPF) - Input" plug of the<br />

function block. When using Current/Voltage Measuring Modules, this type<br />

of Auxiliary Contact is entirely unnecessary. The "TPF" function block can be<br />

activated by monitoring for undervoltage ("Voltage Monitoring" function<br />

block).<br />

Thereafter, the Contactor Outputs can be set via the control stations<br />

(see Chapter 4.1 "Control Stations"), enabling the current-free status to be<br />

tested.<br />

If current mistakenly flows during test operation, the Contactor Outputs are<br />

switched off by "Trip - Test Position Feedback".<br />

"Trip - Test Position Feedback (TPF)" fault message and acknowledgement<br />

Settings<br />

Notice<br />

"Trip - Test Position Feedback (TPF)" will be generated if:<br />

"TPF" is activated, although current is flowing in the motor feeder<br />

"TPF" is activated and current is flowing in the motor feeder.<br />

Acknowledge with "Reset".<br />

Test Position<br />

Feedback (TPF)<br />

Description<br />

Input Control of the "Test Position Feedback (TPF)" function block with<br />

any signal<br />

(any sockets ,<br />

e.g. device input)<br />

Type Specification of the input logic<br />

NO contact (1-active)<br />

NC contact (0-active)<br />

Table 10-5: Test Position Feedback (TPF) settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-8 GWA 4NEB 631 6050-22 DS 02


10.4 External Fault<br />

Description<br />

Schematic<br />

Standard Functions<br />

The "External Faults 1-6" function blocks can be used to monitor any<br />

statuses and/or external devices, to generate fault messages and, if<br />

necessary, to switch off the motor. To do this, the Inputs (plugs) of the<br />

"External Fault" function blocks must be connected to any sockets (e.g.<br />

device inputs, control bits from PROFIBUS DP, etc.). External faults can also<br />

be "marked" in <strong>SIMOCODE</strong> <strong>pro</strong>. This facilitates their allocation to the actual<br />

malfunction. Example: Monitoring the rotational speed of the motor using<br />

an external rotational-speed monitor.<br />

The "External Fault" function block consists of<br />

Two plugs (1 plug for setting, 1 plug for resetting)<br />

One "Event - External Fault" socket. This is set when a signal is pending at the<br />

Input.<br />

Overall, there are:<br />

– Four "External Faults 1 to 4" function blocks for BU1<br />

– Six "External Faults 1 to 6" function blocks for BU2.<br />

The following schematic shows the "External Fault" function blocks:<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

External Fault 1<br />

Type<br />

Activity<br />

Response<br />

Reset<br />

(Marking)<br />

External Fault 3<br />

Type<br />

Activity<br />

Response<br />

Reset<br />

(Marking)<br />

External Fault 5<br />

Type<br />

Activity<br />

Response<br />

Reset<br />

(Marking)<br />

Fig. 10-4: "External Fault" function blocks<br />

Event -<br />

Ext. Fault 1<br />

Event -<br />

Ext. Fault 3<br />

Event -<br />

Ext. Fault 5<br />

Event -<br />

Ext. Fault 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 10-9<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

External Fault 2<br />

Type<br />

Activity<br />

Response<br />

Reset<br />

(Marking)<br />

External Fault 4<br />

Type<br />

Activity<br />

Response<br />

Reset<br />

(Marking)<br />

External Fault 6<br />

Type<br />

Activity<br />

Response<br />

Reset<br />

(Marking)<br />

Event -<br />

Ext. Fault 4<br />

Event -<br />

Ext. Fault 6


Standard Functions<br />

Special reset options:<br />

Settings<br />

A specific Reset Input is also available in addition to the other reset options<br />

(Remote Reset, Test/Reset button, OFF Command-Reset). Furthermore,<br />

Auto-Reset can also be activated.<br />

See below.<br />

External Fault<br />

1 to 6<br />

"External Fault" response<br />

Table 10-7: "External Fault" response<br />

Description<br />

Input Control of the "External Fault" function block using the monitored<br />

signal (any socket ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Type Specification of the input logic:<br />

NO contact (1-active)<br />

NC contact (0-active)<br />

Activity To specify in which motor operating state the External Fault is to be<br />

evaluated:<br />

Always:<br />

Always evaluate, regardless of whether the motor is running or at<br />

a standstill.<br />

Only when the motor is ON:<br />

Evaluation only when the motor is switched ON.<br />

Response Specification of the response to an External Fault when activated<br />

via the Input (see the following table and Chapter "Important<br />

Information").<br />

Reset Acknowledgment of the "External Fault" using any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Reset also by Specification of further (common) acknowledgement options using<br />

additional reset types:<br />

Test/Reset buttons on the Basic Unit and on the Operator Panel<br />

or, in the case of the Operator Panel with Display, via the menu<br />

(Panel-Reset)<br />

Remote Reset: Acknowledgement via Reset 1-3, DPV1, "Reset"<br />

command<br />

Auto-Reset: The trip resets itself after the cause has been<br />

eliminated (after removal of the activation signal)<br />

Off Command-Reset: "OFF" control command, resets the fault.<br />

Marking No parameters. Optional marking to designate the signal, e.g.<br />

"Rotational Speed >", e.g. with <strong>SIMOCODE</strong> ES.<br />

Range: up to 10 characters.<br />

Table 10-6: External Fault settings<br />

Response External Fault<br />

Fault/tripping X<br />

Warning X<br />

Event X<br />

Deactivated -<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-10 GWA 4NEB 631 6050-22 DS 02


10.5 Operational Protection OFF (OPO)<br />

10.5.1 Response for Positioner Control Function<br />

Description<br />

Schematic<br />

Standard Functions<br />

The "Operational Protection OFF (OPO)" function block returns the Positioner<br />

to a safe position. In order to do this, the input (plug) must be connected to<br />

the respective socket (e.g. device inputs, control bits from PROFIBUS DP,<br />

etc.).<br />

The "Operational Protection Off" function block consists of<br />

One plug<br />

One "Status - OPO" socket. This is set when a signal is pending at the Input.<br />

One "Trip - OPO Fault" socket. This is set when the respective, safe end<br />

position has been reached.<br />

In total there is:<br />

– One "Operational Protection Off (OPO)" function block for BU2.<br />

The following table shows the general functionality:<br />

OPO Initial position when OPO is pending<br />

Parameterized<br />

response<br />

"Positioner<br />

Closing"<br />

Parameterized<br />

"Pos. Opening"<br />

response<br />

Positioner<br />

is Open<br />

Fault<br />

Reset:<br />

with Close<br />

Command<br />

Runs in Close<br />

Direction<br />

- -<br />

Positioner<br />

Runs in Open<br />

Direction<br />

Fault<br />

Reset:<br />

with Close<br />

Command<br />

Runs in Close<br />

Direction<br />

Positioner<br />

Stop/OFF<br />

Reaction to OPO<br />

Fault<br />

Reset:<br />

with Close<br />

Command<br />

Runs in Close<br />

Direction<br />

Fault<br />

Reset:<br />

with Open<br />

Command<br />

Table 10-8: General functionality of Operational Protection Off (OPO) for "Positioner" control function<br />

The following schematic shows the "Operational Protection Off (OPO)"<br />

function block:<br />

Input<br />

Runs in Open<br />

Direction<br />

Operational Protection<br />

OFF (OPO)<br />

Reaction Positioner<br />

Type<br />

Runs in Open<br />

Direction<br />

Fig. 10-5: "Operational Protection OFF (OPO)" function block<br />

Positioner<br />

Runs in Close<br />

Direction<br />

Positioner<br />

is Closed<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 10-11<br />

-<br />

Runs in Close<br />

Direction<br />

Fault<br />

Reset:<br />

with Open<br />

Command<br />

Runs in Open<br />

Direction<br />

Status -<br />

Operational Protection OFF (OPO)<br />

Trip -<br />

Operational Protection OFF (OPO)<br />

-<br />

Fault<br />

Reset:<br />

with Open<br />

Command<br />

Runs in Open<br />

Direction


Standard Functions<br />

Settings<br />

Operational<br />

Protection OFF<br />

(OPO)<br />

Safety information<br />

Description<br />

Input Control of the "Operational Protection OFF" function block using the<br />

monitored signal (any socket ,<br />

e.g. device inputs, etc.)<br />

Positioner<br />

response<br />

Specification of the response for the "Positioner" control function<br />

when activated via the Input:<br />

CLOSED: Positioner moves to the "Closed"end position<br />

OPEN: Positioner runs in the "Open" end position.<br />

Type Specification of the input logic<br />

NO contact (1-active)<br />

NC contact (0-active)<br />

Table 10-9: Settings Operational Protection OFF<br />

Note<br />

A "Trip - Operational Protection OFF (OPO)" fault message is not generated if<br />

the "OPO" command attempts to run the Positioner to the end position in<br />

which it is already in, or to which it is heading.<br />

Note<br />

No other control command (counter command or stop command) is carried<br />

out while "Operational Protection OFF (OPO)" is active.<br />

Note<br />

The "Trip - Operation Protection Off (OPO)" fault message must be<br />

acknowledged using the open or closed control command, depending on<br />

the present "OPO" end position.<br />

Note<br />

Acknowledgement is carried out even if the desired end position has not yet<br />

been reached.<br />

Note<br />

The fault message is available as diagnosis via PROFIBUS DP.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-12 GWA 4NEB 631 6050-22 DS 02


10.5.2 Response to other Control Functions<br />

Description<br />

Standard Functions<br />

For other control functions, the following scenarios can be differentiated<br />

between for OPO:<br />

Motor in operation: The motor is switched off with a "Trip - Operational<br />

Protection OFF (OPO)" fault.<br />

The motor is off. Initially no fault. The "Trip - Operational Protection OFF<br />

(OPO)" fault only occurs when an "ON Command" is issued.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 10-13


Standard Functions<br />

10.6 Power Failure Monitoring (UVO)<br />

Description<br />

Schematic<br />

The "Power Failure Monitoring (UVO)" function block is activated via the<br />

plug. This is carried out via an External Voltage Relay that is connected to<br />

the function block via the Binary Inputs of <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Process (see <strong>pro</strong>cess diagram below).<br />

1) All Contactors (QE) are immediately deactivated after response by the<br />

Monitoring Relay / Activation of the Input (UVO).<br />

2) The motor will be switched back to its previous status if the voltage returns<br />

within the "Power Failure Time". This can either take place immediately or can<br />

be additionally delayed (Restart Time Delay).<br />

3) If the "Power Failure Time" expires before the voltage returns, the device<br />

signals a fault (UVO fault):<br />

Prerequisite: The <strong>SIMOCODE</strong> <strong>pro</strong> control voltage is buffered and not<br />

interrupted.<br />

The following schematic shows the "Power Failure Monitoring (UVO)"<br />

function block<br />

Fig. 10-6: Schematic of the "Power Failure Monitoring (UVO)" function block<br />

1)<br />

2)<br />

3)<br />

UVO<br />

QE<br />

Trip<br />

Input*<br />

Power Failure<br />

Time<br />

UVO<br />

Type<br />

Power Failure Time<br />

Restart Time Delay<br />

Power Failure<br />

Time<br />

Trip -<br />

Power Failure (UVO)<br />

Fig. 10-7: Power Failure Monitoring (UVO) <strong>pro</strong>cess diagram<br />

*Activation<br />

External Power Failure Monitoring<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-14 GWA 4NEB 631 6050-22 DS 02<br />

Trip<br />

t<br />

t<br />

t


Settings<br />

Power Failure<br />

Monitoring (UVO)<br />

Description<br />

Standard Functions<br />

Input Control of the "Power Failure Monitoring" function block using the<br />

monitored signal<br />

(any socket ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Type Specification of the type of power failure monitoring:<br />

Deactivated<br />

Service supply is not interrupted.<br />

The control voltage from <strong>SIMOCODE</strong> <strong>pro</strong> remains constant.<br />

The interruption of the mains voltage must be measured, for<br />

example, by a separate Voltage Relay.<br />

Power Failure Time Start time after power failure.<br />

If the mains voltage returns within the Power Failure Time, all the<br />

drives that were connected before the power failure are<br />

automatically reconnected.<br />

If the mains voltage does not return within this time period, the<br />

drives remain disconnected and the "Trip - Power Failure (UVO)"<br />

fault message is generated.<br />

Once the mains voltage has returned, the fault message can be<br />

acknowledged using "Reset".<br />

Range: 0 to 25.5 seconds.<br />

Restart Time Delay<br />

(staggered)<br />

The Restart Time Delay can be set so that not all motors restart<br />

simultaneously (the mains voltage would otherwise breakdown<br />

again).<br />

Range: 0 to 255 seconds.<br />

Table 10-10: Power Failure Monitoring settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 10-15


Standard Functions<br />

10.7 Emergency Start<br />

Description<br />

The Emergency Start deletes the Thermal Memory from <strong>SIMOCODE</strong> <strong>pro</strong><br />

each time it is activated. This enables immediate Restarting of the motor<br />

after an Overload Trip. This function can be used to:<br />

– Enable a Reset and start up the motor again immediately after an Overload<br />

Trip<br />

– Delete the Thermal Memory (Motor Model) during operation, if required.<br />

Caution<br />

If Emergency Starts are carried out too frequently, Thermal Overloading of<br />

the motor could result!<br />

Since the Emergency Start is edge-triggered, this function cannot<br />

permanently affect the Thermal Motor Model.<br />

An Emergency Start is carried out as follows:<br />

Via the plug of the function block. To do this, the Input (plug) of the function<br />

block must be connected to any socket (e.g. device inputs, control bits from<br />

PROFIBUS DP, etc.).<br />

The "Emergency Start" function block consists of:<br />

One plug<br />

One "Status - Emergency Start Executed" socket. This is set when the<br />

Emergency Start is carried out.<br />

Overall, there is:<br />

– One "Emergency Start" function block for BU1 and BU2.<br />

Schematic<br />

Settings<br />

The following schematic shows the "Emergency Start" function block:<br />

Input<br />

Fig. 10-8: Function block "Emergency Start"<br />

Emergency Start Description<br />

Input Control of the "Emergency Start" function block from any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Table 10-11: Emergency Start settings<br />

Emergency Start<br />

Status -<br />

Emergency Start<br />

Executed 1)<br />

1) The "Emergency Start Executed" signal is triggered by the Edge (Input) and reset<br />

when the current flows.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-16 GWA 4NEB 631 6050-22 DS 02


Standard Functions<br />

10.8 Watchdog (Bus Monitoring, PLC/PCS Monitoring)<br />

Description<br />

Schematic<br />

The "Watchdog" function block monitors communication with the PLC via<br />

PROFIBUS DP, as well as the operating state of the PLC in the "Remote"<br />

operating mode.<br />

Bus Monitoring:<br />

With this type of monitoring, the "Trip - Bus" fault is generated if<br />

"Bus Monitoring" is active<br />

When, in the "Remote" operating mode (mode selector S1=1 and S2=1), the<br />

Cyclic Data transfer between the PLC and <strong>SIMOCODE</strong> <strong>pro</strong> is interrupted, e.g.<br />

by the PROFIBUS DP connection being interrupted.<br />

"Status - Bus o.k." can always be evaluated. If <strong>SIMOCODE</strong> <strong>pro</strong> is cyclically<br />

exchanging data with the PLC,<br />

"Status - Bus o.k." is set to "1"-<br />

PLC/PCS Monitoring:<br />

With this type of monitoring, "Trip - PLC/PCS" is generated if<br />

"PLC/PCS Monitoring" is activated.<br />

The PROFIBUS DP switches to "CLEAR" status when in the "Remote"<br />

operating mode (mode selector S1=1 and S2=1).<br />

The "Status - PLC/PCS in Run" can always be evaluated. If the PROFIBUS DP<br />

is in the "CLEAR" status, the "Status - PLC/PCS in Run" is set to "0".<br />

If the "PLC/PCS Monitoring - Input" is connected primarily to the "Cyclic<br />

Receive - Bit 0.7" bit, the status of the PLC is deduced from this bit only.<br />

Cyclic Communication<br />

PLC/PCS Monitoring - Input<br />

(level sensitive)<br />

Watchdog<br />

(PLC/PCS Monitoring)<br />

Bus/PLC-Fault - Reset<br />

Bus Monitoring<br />

PLC/PCS Monitoring<br />

Bus Response<br />

Fig. 10-9: "Watchdog (PLC/PCS Monitoring)" function block<br />

Status - PLC/PCS in Run<br />

Status - Bus o.k. (bus is active)<br />

Trip - Bus<br />

Trip - PLC/PCS<br />

Notice<br />

"Bus Monitoring" and "PLC/PCS Monitoring" can only be effective if the DP<br />

slave address monitoring is activated in the DP master system.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 10-17


Standard Functions<br />

Settings<br />

Watchdog Description<br />

Monitoring<br />

PLC/PCS Input<br />

"Trip Bus"/"Trip PLC/PCS" response<br />

Control of the "Watchdog" function block using the monitored signal<br />

(any sockets ,<br />

e.g. control bits from PROFIBUS DP, etc.)<br />

Bus Monitoring Activated:<br />

If a bus fault occurs, the "Trip - Bus" fault message is generated<br />

and must be acknowledged<br />

Deactivated:<br />

No fault message; however, the "Status - Bus o.k." information<br />

can be evaluated at anytime.<br />

PLC/PCS<br />

Monitoring<br />

Bus/PLC-Fault -<br />

Reset<br />

Table 10-12: Watchdog settings<br />

Table 10-13: "Trip Bus" / "Trip PLC/PCS" response<br />

Activated:<br />

If an SPS fault occurs, the "Trip - PLC/PCS" fault message is<br />

generated and must be acknowledged<br />

Deactivated:<br />

No fault message; however, the "Status - PLC/PCS in Run"<br />

information can be evaluated at anytime.<br />

You can select whether faults are to be acknowledged<br />

automatically or manually.<br />

Range: <strong>Manual</strong>/Automatic<br />

Response Trip Bus Trip PLC/PCS<br />

Trip X X<br />

Warning - -<br />

Event - -<br />

Deactivated X X<br />

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10-18 GWA 4NEB 631 6050-22 DS 02


10.9 Timestamping<br />

Description<br />

Prerequisite<br />

Process in STEP 7<br />

Standard Functions<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V can timestamp up to eight digital signals with high<br />

temporal precision (10 ms). In the <strong>pro</strong>cess, every change in the state of the<br />

digital signal will be recorded.<br />

Possible areas of application are:<br />

Precise chronological recording of faults in a <strong>pro</strong>cedural system<br />

Analysis of system interrelationships<br />

Recording and signaling of time-critical signal changes.<br />

To use <strong>SIMOCODE</strong> <strong>pro</strong>-V timestamping, the DP master being used must<br />

support time synchronization functions via PROFIBUS (e.g. DP master<br />

connections for SIMATIC S7-400), or a master clock must be used (e.g.<br />

SICLOCK).<br />

Activation of the time synchronization for <strong>SIMOCODE</strong> <strong>pro</strong> V occurs<br />

in STEP 7 HW Config in the slave <strong>pro</strong>perties under "Time Synchronization".<br />

Notice<br />

The set synchronization interval must correspond to the configuration of the<br />

clock master.<br />

For <strong>SIMOCODE</strong> <strong>pro</strong>, transmission of time-stamped information is analogous<br />

to transmission with SIMATIC S7 IM 153-2.<br />

Therefore, the "FB 62 TIMESTMP" function block can be used for further<br />

<strong>pro</strong>cessing of time-stamped information in the CPU, to transmit timestamped<br />

messages from the "Standard Library > Miscellaneous Blocks"<br />

library.<br />

Note<br />

The "LADDR" parameter contains the diagnosis address of the DP slave<br />

from STEP 7 HW Config.<br />

LADDR2 contains the diagnosis address of slot 2 of <strong>SIMOCODE</strong> <strong>pro</strong> in the<br />

DP mode "DPV1" of the DP master (integrated via OM <strong>SIMOCODE</strong> <strong>pro</strong>). For<br />

all other configurations, LADDR2 will contain the same address as LADDR.<br />

In contrast to the STEP7 online help of the FB62, when integrating via GSD,<br />

the slot number of the module is transmitted with Slot 1 for signal<br />

messages, and with Slot 0 for special messages.<br />

You will find further information about FB 62 in the STEP7 online help.<br />

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GWA 4NEB 631 6050-22 DS 02 10-19


Standard Functions<br />

Schematic<br />

Settings<br />

The "Timestamping" standard function consists of<br />

Eight sockets "Timestamping - Input 0 to Input 7".<br />

Overall, there is:<br />

One "Timestamp" function block for BU2.<br />

Input 0<br />

Input 1<br />

Input 2<br />

Input 3<br />

Input 4<br />

Input 5<br />

Input 6<br />

Input 7<br />

Timestamp<br />

Fig. 10-10: "Timestamp" function block<br />

Timestamping Active Event - Timestamping Function Active + o.k.<br />

You can activate/deactivate the timestamping function via the<br />

"Timestamping Active" checkbox.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

10-20 GWA 4NEB 631 6050-22 DS 02


Logic Modules 11<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find information about the Logic Modules of<br />

<strong>SIMOCODE</strong> <strong>pro</strong>. Logic Modules are function blocks which are modeled not<br />

only on standard logic functions, e.g. Truth Tables (AND, OR,...), but also on<br />

Counters and Timers. In addition to the predefined control functions, you<br />

can use this, for example, to implement Logical Functions, Time Relay<br />

Functions and Counter Functions without being dependent on external<br />

components (relays).<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

Programmers.<br />

You will require the following knowledge:<br />

The principle of connecting plugs to sockets<br />

The basics of digital signal <strong>pro</strong>cessing, e.g. Timers, Counters, etc.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the dialogs in <strong>SIMOCODE</strong> ES under:<br />

Further Function Blocks > Logic Modules.<br />

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GWA 4NEB 631 6050-22 DS 02 11-1


Logic Modules<br />

11.1 Introduction<br />

Description<br />

Freely <strong>pro</strong>grammable Logic Modules are function blocks that <strong>pro</strong>cess Input<br />

Signals and <strong>pro</strong>vide Binary or Analog Output Signals according to their<br />

internal logic components. Logic Modules can contain:<br />

Plugs<br />

An internal logic component<br />

Sockets<br />

Settings, e.g. the time for a Timer.<br />

Schematic<br />

The following schematic shows a general representation of a Logic Module:<br />

Extent and application<br />

Plug 1<br />

Plug n<br />

Logic Module<br />

(Logic component)<br />

Setting Value<br />

Fig. 11-1: General representation of a Logic Module<br />

You can use the Logic Modules to carry out additional functions for your<br />

application. These can be used, for example, to implement Logical<br />

Functions, Time Relay Functions and Counter Functions. Depending on the<br />

device series, the system <strong>pro</strong>vides several Logic Modules:<br />

Logic Module <strong>pro</strong> C<br />

BU1<br />

Number<br />

<strong>SIMOCODE</strong><br />

<strong>pro</strong> V<br />

BU2<br />

Number<br />

Truth Tables 3 Inputs / 1 Output 3 6<br />

Truth Tables 2 Inputs / 1 Output — 2<br />

Truth Tables 5 Inputs / 2 Outputs — 1<br />

Timer 2 4<br />

Counter 2 4<br />

Signal Conditionings 2 4<br />

Non-Volatile Elements 2 4<br />

Flashing 3 3<br />

Flickering 3 3<br />

Limit Monitor — 4<br />

Calculation Modules (Calculator)* — 2<br />

Table 11-1: Freely-<strong>pro</strong>grammable Logic Modules<br />

Plug 1 - n<br />

*) Only for Basic Unit 2 for <strong>pro</strong>duct version *E<strong>03</strong>* onwards<br />

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11-2 GWA 4NEB 631 6050-22 DS 02


11.2 Truth Table for 3I/1O<br />

Description<br />

Schematic<br />

Logic Modules<br />

The Truth Table for 3I/1O consists of<br />

Three plugs<br />

One logic component<br />

One socket.<br />

You can choose from the eight possible input conditions the one with which<br />

to generate an Output Signal.<br />

Overall, there are:<br />

– Three Truth Tables, 1 to 3 for BU1<br />

– Six Truth Tables, 1 to 6 for BU2.<br />

The following schematic shows the "Truth Table for 3I/1O" Logic Modules:<br />

Input 1<br />

Input 2<br />

Input 3<br />

Input 1<br />

Input 2<br />

Input 3<br />

Input 1<br />

Input 2<br />

Input 3<br />

Truth Table 1 3I/1O<br />

Truth Table 3 3I/1O<br />

Truth Table 5 3I/1O<br />

Output<br />

Output<br />

Output<br />

Fig. 11-2: "Truth Table for 3I/1O" Logic Modules<br />

Truth Table 2 3I/1O<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-3<br />

Input 1<br />

Input 2<br />

Input 3<br />

Input 1<br />

Input 2<br />

Input 3<br />

Input 1<br />

Input 2<br />

Input 3<br />

Truth Table 4 3I/1O<br />

Truth Table 6 3I/1O<br />

Output<br />

Output<br />

Output


Logic Modules<br />

Example<br />

You want to implement the following circuit:<br />

Circuit:<br />

S1 S2<br />

S3<br />

K1<br />

K1 switches with:<br />

(S1 or S2) and S3<br />

or<br />

S1 and S2 and S3<br />

Fig. 11-3: Example of a Truth Table<br />

Truth Table, input conditions colored in gray:<br />

S1=<br />

Input 1<br />

S2=<br />

Input 2<br />

S3=<br />

Input 3<br />

K1=<br />

Output<br />

0 0 0 0<br />

0 0 1 0<br />

0 1 0 0<br />

0 1 1 1<br />

1 0 0 0<br />

1 0 1 1<br />

1 1 0 0<br />

1 1 1 1<br />

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11-4 GWA 4NEB 631 6050-22 DS 02


Circuit and parameterization<br />

Settings<br />

S1<br />

S2<br />

S3<br />

Circuit:<br />

Fig. 11-4: Example circuit and parameterization for Truth Table for 3I/1O<br />

Truth Tables 1-6 for<br />

3I/1O -<br />

Description<br />

Input 1 to 3 Activate the Truth Table with any signal<br />

(any sockets<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Table 11-2: Settings for Truth Table for 3I/1O<br />

Logic Modules<br />

BU Inputs BU Outputs<br />

1<br />

2<br />

Input 1<br />

Input 2<br />

Truth Table 1 3I/1O<br />

Output<br />

1<br />

2<br />

3<br />

Out1<br />

3 Input 3<br />

Parameterization with <strong>SIMOCODE</strong> ES<br />

Connect Inputs, i.e.<br />

Connect plugs with sockets<br />

4<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-5<br />

BU<br />

L1<br />

N<br />

Set bits for<br />

Output Signals<br />

K1


Logic Modules<br />

11.3 Truth Table for 2I/1O<br />

Description<br />

Schematic<br />

Example<br />

The Truth Table for 2I/1O consist of<br />

2 plugs<br />

1 logic component<br />

1 socket.<br />

You can choose from four possible input conditions the one with which to<br />

generate an Output Signal.<br />

Overall, there are:<br />

– two Truth Tables, 7 to 8 for BU2.<br />

The following schematic shows the "Truth Table for 2I/1O" Logic Modules:<br />

Input 1<br />

Input 2<br />

Fig. 11-5: "Truth Table for 2I/1O" Logic Modules<br />

You want to implement the following circuit:<br />

Circuit:<br />

Truth Table 7 for 2I/1O<br />

S1 S2<br />

K1<br />

Output<br />

K1 switches with:<br />

S1 or S2<br />

Fig. 11-6: Example of Truth Table for 2I/1O<br />

Truth Table 8 for 2I/1O<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-6 GWA 4NEB 631 6050-22 DS 02<br />

Input 1<br />

Input 2<br />

Output<br />

Truth Table, input conditions colored in gray:<br />

S1=<br />

Input 1<br />

S2=<br />

Input 2<br />

K1=<br />

Output<br />

0 0 0<br />

0 1 1<br />

1 0 1<br />

1 1 1


11.4 Truth Table for 5I/2O<br />

Description<br />

Schematic<br />

Settings<br />

Logic Modules<br />

The Truth Table for 5I/2O consists of<br />

Five plugs<br />

One logic component<br />

Two sockets.<br />

You can choose from 32 possible input conditions the one with which to<br />

generate up to 2 Output Signals.<br />

Overall, there is:<br />

– one Truth Table 9 for BU2.<br />

The following schematic shows the "Truth Table for 5I/2O" Logic Modules:<br />

Fig. 11-7: "Truth Table for 5I/2O" Logic Modules<br />

Truth Table 9 for<br />

5I/2O -<br />

Input 1<br />

Input 2<br />

Input 3<br />

Input 4<br />

Input 5<br />

Description<br />

Input 1 to 5 Activation by any signal<br />

(any sockets<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Table 11-3: Settings for Truth Table for 5I/2O<br />

Truth Table 9 for 5I/2O<br />

Output 1<br />

Output 2<br />

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GWA 4NEB 6050-22 DS 02 11-7


Logic Modules<br />

11.5 Counters<br />

Description<br />

Schematic<br />

Counters are integrated in the <strong>SIMOCODE</strong> <strong>pro</strong> system. These are activated<br />

via the plugs "+" or "-".<br />

The Counter Output switches to "1" when the preset limit is reached. The<br />

Counter is reset with "Reset".<br />

The actual value is available as a socket for further <strong>pro</strong>cessing and can also<br />

be transmitted to the automation system.<br />

Plug +: increases actual value by 1 (maximum: limit value)<br />

Plug –: Decreases the actual value by 1 (minimum: 0).<br />

Reset: resets the actual value to 0.<br />

The Counter consists of<br />

3 plugs (input +, input – and reset)<br />

One logic component<br />

One socket.<br />

One "Actual Value" analog socket with the current value in the range between<br />

0 and the limit. It remains even if there is a voltage failure.<br />

Overall, there are:<br />

two Counters, 1 to 2 for BU1<br />

four Counters, 1 to 4 for BU2.<br />

The following schematic shows the "Counters" Logic Modules:<br />

Input +<br />

Input –<br />

Reset<br />

Input +<br />

Input –<br />

Reset<br />

Counter 1<br />

Fig. 11-8: "Counter" Logic Modules<br />

Output<br />

Counter 2<br />

Note<br />

The time between the events to be counted depends on<br />

- the Input Delay<br />

- the Device Cycle Time.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-8 GWA 4NEB 631 6050-22 DS 02<br />

Input +<br />

Input –<br />

Output<br />

Reset<br />

Limit<br />

Actual Value<br />

Limit<br />

Actual Value<br />

Counter 3<br />

Output<br />

Input +<br />

Input –<br />

Counter 4<br />

Output<br />

Reset<br />

Limit<br />

Actual Value<br />

Limit<br />

Actual Value


Settings<br />

Note<br />

The actual value remains the same<br />

- During parameterization or failure of the supply voltage<br />

- If there are simultaneous Input Signals at Input + and Input –.<br />

Note<br />

The Output is always 0 if a Reset is pending.<br />

Counters 1 to 4 - Description<br />

Input + Increases the actual value by 1.<br />

Activation by any signal<br />

(any sockets<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Input – Decreases the actual value by 1.<br />

Activation by any signal<br />

(any sockets<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Reset Resets the Counter to 0 (count value and output)<br />

Activation by any signal<br />

(any sockets<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Logic Modules<br />

Limit The maximum value that can be reached when counting and where<br />

the counter issues an Output Signal.<br />

Range: 0 - 65535<br />

Table 11-4: Counter settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-9


Logic Modules<br />

11.6 Timer<br />

Description<br />

Schematic<br />

The timer consists of<br />

2 plugs (input and reset)<br />

One socket.<br />

One "Actual Value" analog socket with the actual value.<br />

The actual value is available as a socket for further internal <strong>pro</strong>cessing and<br />

can also be transmitted to the automation system.<br />

If an input signal is pending, the timer can issue an Output Signal according<br />

to the chosen Timer type:<br />

With Closing Delay<br />

With Closing Delay with Memory<br />

With OFF Delay<br />

With Fleeting Closing.<br />

Overall, there are:<br />

– Two timers, 1 to 2 for BU1<br />

– Four timers, 1 to 4 for BU2.<br />

The following schematic shows the "Timer" Logic Modules:<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

Timer 1<br />

Type<br />

Value<br />

Timer 3<br />

Type<br />

Value<br />

Fig. 11-9: "Timer" Logic Modules<br />

Note<br />

The Output is always 0 if a Reset is pending.<br />

Input<br />

Timer 2<br />

Output<br />

Output<br />

Actual Value Reset<br />

Type<br />

Value<br />

Actual Value<br />

Output<br />

Actual Value<br />

Timer 4<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-10 GWA 4NEB 631 6050-22 DS 02<br />

Input<br />

Reset<br />

Type<br />

Value<br />

Output<br />

Actual Value


Logic Modules<br />

Note<br />

The response of the sockets of all Timers (Input, Reset) has been<br />

completely changed to level-active for Basic Unit 1 from version *E05* and<br />

higher and Basic Unit 2 from version *E<strong>03</strong>* and higher. Use of an<br />

unchanged parameter file utilizing integrated Timers may thus result in a<br />

different response if such Basic Units are used. For example, if "Fixed Level<br />

- '1'" is set at the Timer Input, the timer function is automatically restarted<br />

after the Timer Reset occurs. However, in Timers with the parameterized<br />

Type = "Fleeting Closing" there is no change in the response.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-11


Logic Modules<br />

Output Response of the Timer<br />

(Basic Unit 1 before version *E05* and Basic Unit 2 before version *E<strong>03</strong>*)<br />

With Closing Delay:<br />

Input<br />

Reset<br />

Time<br />

Output<br />

With Closing Delay with Memory:<br />

With OFF Delay:<br />

Input<br />

Reset<br />

Time<br />

Output<br />

Input<br />

Reset<br />

Time<br />

Output<br />

With Fleeting Closing:<br />

Input<br />

Reset<br />

Time<br />

Output<br />

t<br />

t t<br />

t t<br />

t<br />

t t<br />

t<br />

Fig. 11-10: Output Response, Timer (Basic Unit 1 before version *E05* and Basic Unit 2 before<br />

version *E<strong>03</strong>*)<br />

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11-12 GWA 4NEB 631 6050-22 DS 02


Logic Modules<br />

Output Response of the Timer<br />

(Basic Unit 1 from version *E05* onwards and Basic Unit 2 from version *E<strong>03</strong>* onwards)<br />

With Closing Delay:<br />

Input<br />

Reset<br />

Time<br />

Output<br />

With Closing Delay with Memory:<br />

With OFF Delay:<br />

Input<br />

Reset<br />

Time<br />

Output<br />

Input<br />

Reset<br />

Time<br />

Output<br />

With Fleeting Closing:<br />

Input<br />

Reset<br />

Time<br />

Output<br />

t<br />

t<br />

t<br />

t t<br />

t t t<br />

t t<br />

t<br />

Fig. 11-11: Output Response, Timer (Basic Unit 1 from version *E05* onwards and Basic Unit 2 from<br />

version *E<strong>03</strong>* onwards)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-13<br />

t<br />

t<br />

t


Logic Modules<br />

Settings<br />

Timers 1 to 4 - Description<br />

Input Activation by any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Reset Resets the actual value to 0.<br />

Activation by any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Type Different Output Responses<br />

Range: Closing Delay, Closing Delay with Memory,<br />

Closing Delay, with Fleeting Closing<br />

Value Time during which the Timer <strong>pro</strong>vides an Output Signal when<br />

activated, depending on the Output Response (type).<br />

Range: 0 to 65535, unit 100 ms<br />

Table 11-5: Timer settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-14 GWA 4NEB 631 6050-22 DS 02


11.7 Signal Conditioner<br />

Description<br />

Schematic<br />

Logic Modules<br />

If an Input Signal is pending, the Signal Conditioner can issue an Output<br />

Signal according to the chosen Timer type:<br />

Non Inverting<br />

Inverting<br />

Edge Rising with Memory<br />

Edge Falling with Memory.<br />

You can set the Output Response.<br />

The Signal Conditioner consists of<br />

Two plugs (Input and Reset)<br />

One logic component<br />

One socket.<br />

Overall, there are:<br />

– two Signal Conditioners for BU1 (Signal Conditioners 1 to 2)<br />

– four Signal Conditioners for BU2 (Signal Conditioners 1 to 4).<br />

The following schematic shows the "Signal Conditioner" Logic Modules:<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

Signal Conditioner 1<br />

Type<br />

Signal Conditioner 3<br />

Type<br />

Output<br />

Output<br />

Fig. 11-12: "Signal Conditioner" Logic Modules<br />

Note<br />

The Output is always 0 if a Reset is pending.<br />

Signal Conditioner 2<br />

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GWA 4NEB 6050-22 DS 02 11-15<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

Type<br />

Signal Conditioner 4<br />

Type<br />

Output<br />

Output


Logic Modules<br />

Types of Signals/Output Responses<br />

Level Not Inverted<br />

Level Inverted<br />

Input<br />

Reset<br />

Output<br />

Input<br />

Reset<br />

Output<br />

Edge Rising with Memory<br />

Input<br />

Reset<br />

Output<br />

Edge Falling with Memory<br />

Input<br />

Reset<br />

Output<br />

Fig. 11-13: Types of Signals/Output Responses of the Signal Conditioners<br />

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11-16 GWA 4NEB 631 6050-22 DS 02


NOR function<br />

Settings<br />

Logic Modules<br />

You can implement a NOR function with the "Level Inverted" type of signal:<br />

Input Reset Output Schematic<br />

0 0 1<br />

1 0 0<br />

0 1 0<br />

1 1 0<br />

Table 11-6: NOR function<br />

Signal Conditioner<br />

1 to 4 -<br />

Description<br />

Input Activation by any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Reset Resets the Signal Conditioner to 0.<br />

Activation by any signal<br />

(any sockets ,<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Type Different Output Responses<br />

Range:<br />

Level Not Inverted, Level Inverted,<br />

Edge Rising with Memory, Edge Falling with Memory<br />

Table 11-7: Signal Conditioner settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-17<br />

Input<br />

Reset<br />

><br />

= 1<br />

Output


Logic Modules<br />

11.8 Non-Volatile Elements<br />

Description<br />

Schematic<br />

Non-volatile Elements behave like Signal Conditioners.<br />

The Output Signals remain after failure of the supply voltage.<br />

If an Input Signal is pending, the signal conditioner can issue an Output<br />

Signal according to the type of Signal Conditioner chosen:<br />

Non Inverting<br />

Inverting<br />

Edge Rising with Memory<br />

Edge Falling with Memory.<br />

You can set the Output Response.<br />

The non-volatile Element consists of<br />

Two plugs (Input and Reset)<br />

One logic component<br />

One socket.<br />

Overall, there are:<br />

– two Non-volatile Elements 1 to 2 for BU1<br />

– Four Non-volatile Elements 1 to 4 for BU2.<br />

The following schematic shows the "Non-volatile Elements" Logic Modules:<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

Non-vol. Elem. 1<br />

Type<br />

Non-vol. Elem. 1<br />

Type<br />

Output<br />

Output<br />

Fig. 11-14: "Non-volatile Elements" Logic Modules<br />

Note<br />

The Output is always 0 if a Reset is pending.<br />

Non-vol. Elem. 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-18 GWA 4NEB 631 6050-22 DS 02<br />

Input<br />

Reset<br />

Input<br />

Reset<br />

Type<br />

Non-vol. Elem. 2<br />

Type<br />

Output<br />

Output


Types of Signals/Output Responses<br />

Level Not Inverted<br />

Level Inverted<br />

Input<br />

Reset<br />

Output<br />

Input<br />

Reset<br />

Output<br />

Edge Rising with Memory<br />

Input<br />

Reset<br />

Output<br />

Edge Falling with Memory<br />

Input<br />

Reset<br />

Output<br />

Fig. 11-15: Signal Types/Output Responses of Non-volatile Elements<br />

Logic Modules<br />

Voltage Failure<br />

Voltage Failure<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-19


Logic Modules<br />

NOR function<br />

Settings<br />

You can implement a NOR function with the "Level Inverted" type of signal:<br />

Input Reset Output Schematic<br />

Table 11-8: NOR function<br />

Non-volatile<br />

Elements<br />

1 to 4 -<br />

0 0 1<br />

1 0 0<br />

0 1 0<br />

1 1 0<br />

Description<br />

Input Activation by any signal<br />

(any sockets<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Reset Resets the Signal Conditioner to 0.<br />

Activation by any signal<br />

(any sockets<br />

e.g. device inputs, control bits from PROFIBUS DP, etc.)<br />

Type Different Output Responses<br />

Range: Level Not Inverted, Level Inverted,<br />

Edge Rising with Memory, Edge Falling with Memory<br />

Table 11-9: Non-volatile Elements settings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-20 GWA 4NEB 631 6050-22 DS 02<br />

Input<br />

Reset<br />

><br />

= 1<br />

Output


11.9 Flashing<br />

Description<br />

Schematic<br />

Settings<br />

Logic Modules<br />

If an Input Signal is pending at its plug, the "Flashing" logic module issues a<br />

signal to its socket, which alternates between binary 0 and 1 with a fixed<br />

frequency of 1 Hz. You can use this to make the LEDs on the Operator Panel<br />

flash.<br />

The Logic Module consists of<br />

One plug<br />

One logic component<br />

One socket.<br />

Overall, there are:<br />

– three "Flashing 1 to 3" Logic Modules for BU1 and BU2.<br />

The following schematic shows the "Flashing" Logic Modules:<br />

Input<br />

Input<br />

Fig. 11-16: "Flashing" Logic Modules<br />

Flashing 1 to 3 - Description<br />

Input Activation by any signal<br />

(any sockets ,<br />

e.g. device inputs, signals, status, etc.)<br />

Table 11-10: Flashing settings<br />

Flashing 1<br />

Flashing 3<br />

Output<br />

Output<br />

Flashing 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-21<br />

Input<br />

Output


Logic Modules<br />

11.10 Flickering<br />

Description<br />

Schematic<br />

Settings<br />

You can use the "Flickering" Logic Modules to assign the "Flickering" function<br />

to the Operator Panel LEDs (for example).<br />

If an Input Signal is pending, the "Flickering" function block issues an Output<br />

Signal with a frequency of 4 Hz.<br />

The function block consists of<br />

One plug<br />

One logic component<br />

One socket.<br />

Overall, there are:<br />

– three "Flickering 1 to 3" Logic Modules for BU1 and BU2.<br />

The following schematic shows the "Flickering" Logic Modules:<br />

Input<br />

Input<br />

Flickering 1<br />

Flickering 3<br />

Fig. 11-17: "Flickering" Logic Modules<br />

Flickering 1 to 3 - Description<br />

Input Activation by any signal<br />

(any sockets ,<br />

e.g. events, etc.)<br />

Table 11-11: Flickering settings<br />

Output<br />

Output<br />

Flickering 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-22 GWA 4NEB 631 6050-22 DS 02<br />

Input<br />

Output


11.11 Limit Monitor<br />

Description<br />

Schematic<br />

Response<br />

Logic Modules<br />

Any analog values (2 bytes/1 word) can be monitored for limit overshooting<br />

or undershooting. The Limit Monitor issues the "Limit" signal to its socket. In<br />

addition, Limit Monitors can be "labeled" according to their function.<br />

Example: Monitoring the individual Sensor Measuring Circuits of the<br />

Temperature Module (Temperature 1 - 3) for Overtemperature.<br />

The limit monitor consists of<br />

One analog plug<br />

One logic component<br />

One socket.<br />

Overall, there are:<br />

– four Limit Monitors, 1 to 4 for BU2.<br />

The following schematic shows the "Limit Monitor" Logic Modules:<br />

Limit Monitor 1<br />

Type<br />

Event -<br />

Input Limit<br />

Limit Value 1 Input<br />

Activity<br />

Response<br />

(Marking)<br />

Limit Monitor 3<br />

Type<br />

Event -<br />

Input<br />

Limit<br />

Activity<br />

Limit Value 3 Input<br />

Response<br />

(Marking)<br />

Fig. 11-18: "Limit Monitor" Logic Modules<br />

Response Limit Value 1 to 4<br />

Tripping -<br />

Warning -<br />

Signalling X<br />

Disabled -<br />

Delay 0 - 25.5 s (0.5)<br />

Table 11-12: Response of the limit values<br />

Limit Monitor 2<br />

Limit Monitor 4<br />

Event -<br />

Limit Value 2<br />

Event -<br />

Limit Value 4<br />

See also "Tables of Responses of <strong>SIMOCODE</strong> <strong>pro</strong>" in Chapter "Important<br />

Information".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-23<br />

Type<br />

Limit<br />

Activity<br />

Response<br />

(Marking)<br />

Type<br />

Limit<br />

Activity<br />

Response<br />

(Marking)


Logic Modules<br />

Functional principle<br />

The Limit Signal issued depends on<br />

The operating state of the motor<br />

The TPF function<br />

The parameterized "Activity":<br />

– ON<br />

– ON+<br />

– RUN<br />

– RUN+.<br />

The following display shows a flow chart with the different "Activity"<br />

parameters.<br />

Activity<br />

1)<br />

Class-time<br />

OFF START Motor is Running OFF<br />

Fig. 11-19: Limit Monitor Activity<br />

Not with TPF 1)<br />

Not with TPF 1)<br />

Not with TPF 1)<br />

TPF: There is Test Position Feedback, the motor feeder is in the test<br />

position, i.e. its main circuit is isolated from the network. However, the<br />

control voltage is connected.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-24 GWA 4NEB 631 6050-22 DS 02<br />

"ON"<br />

"ON+"<br />

"RUN"<br />

"RUN+"<br />

Time


Settings<br />

Limit Monitor - Description<br />

Logic Modules<br />

Input Analog plug of the Limit Monitor to be connected with the analog<br />

value (2 bytes) which is to be monitored,<br />

(e.g. Maximum Current Imax, Remaining Cooling Time, Actual<br />

Value of Timers, etc.).<br />

Type Specifies if the Limit Value has to be monitored for overshooting or<br />

undershooting.<br />

Activity Determines in which motor operating state the Limit Monitor is to<br />

be evaluated:<br />

ON, i.e. always evaluate, independent of whether the motor is<br />

running or not<br />

ON+, i.e. always evaluate, independent of whether the motor is<br />

running or not<br />

Exception: 'TPF', i.e. motor feeder is in Test Position.<br />

RUN, i.e. evaluate only if the motor is in the ON state and not in<br />

Test Position (TPF)<br />

RUN+, i.e. evaluate only if the motor is running and the start-up<br />

<strong>pro</strong>cedure is finished (i.e. the "Start Active" message is no longer<br />

pending) and there is no Test Position Feedback (TPF); Example:<br />

Cos phi Monitoring.<br />

Limit Monitor Response Value. The Return Value is always determined by<br />

the "Limit Monitor - Delay" parameter.<br />

Range: 0 - 65535.<br />

Delay Specifies the time period for which the limit must be constantly<br />

overshot before the "Signal - Limit" output is set.<br />

Range: 0 - 25.5 s (0.5).<br />

Marking No parameters. Optional marking to designate the signal, e.g.<br />

"Limit>"; Range: Max. of 10 characters.<br />

Table 11-13: Limit Monitor settings<br />

Note<br />

When using Limit Monitors, always ensure that the correct range and unit<br />

are used for the analog values connected to the Limit Input. These always<br />

have a direct influence on the unit of the Limit Value to be set. The units and<br />

the ranges of all relevant analog values can be found in Chapter B.8 "Data<br />

Record 94 - Measured Values" and Chapter B.9 "Data Record 95 - Service<br />

Data / Statistical Data".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-25


Logic Modules<br />

Examples of typical units and ranges in <strong>SIMOCODE</strong> <strong>pro</strong>:<br />

Unit Range<br />

Temperatures (e.g. Max. temperature) 1 K 0 - 65535<br />

Operating Hours 1 s 0 - 1193046<br />

Motor Stop Time 1 h 0 - 65535<br />

Active Power 1 W 0 - 4294967295<br />

Apparent Power 1 VA 0 - 4294967295<br />

Timer Actual Value 100 ms. 0 - 65535<br />

Currents (e.g. max. Strom_I max) 1 % of Is 0 - 66535<br />

Analog Module Inputs - 0 - 27648 (S7 format)<br />

Table 11-14: Examples of typical units and ranges in <strong>SIMOCODE</strong> <strong>pro</strong><br />

Thus, for example, a Limit Value of 473 (K) should be parameterized for a<br />

Limit Monitor to monitor a maximum temperature of 200 °C.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-26 GWA 4NEB 631 6050-22 DS 02


11.12 Calculators (Calculation Modules)<br />

Description<br />

Schematic<br />

Logic Modules<br />

Both the "Calculator 1" and "Calculator 2" Logic Modules integrated in Basic<br />

Unit 2 contain the standard calculation modes and enable all analog values<br />

that occur in <strong>SIMOCODE</strong> <strong>pro</strong> to be adapted, calculated and converted, e.g.<br />

Conversion of the measured temperatures from K (Kelvin) to °F or °C<br />

Conversion of the motor current from [%] to [A]<br />

Conversion of the 0/4 - 20 mA signals of the Analog Module directly into fill<br />

levels, pressures and flow rates.<br />

The Analog Value (2 Byte/1 Word) present at the Analog Socket is calculated<br />

using a defined formula and using freely-selectable parameters (Counters,<br />

Denominators, Operators, Offsets). The result of the calculation is output as<br />

an Analog Value at the Analog Socket of the Logic Module (2 Bytes/1 Word)<br />

for further <strong>pro</strong>cessing.<br />

Each Calculator consists of:<br />

One analog plug (Calculator 1) or two analog plugs (Calculator 2)<br />

One logic component<br />

One analog socket.<br />

The following schematic shows the "Calculator" Logic Modules:<br />

Input<br />

Input 1<br />

Input 2<br />

Fig. 11-20: "Calculator" Logic Modules<br />

Calculator 1<br />

Counter<br />

Denominator<br />

Offset<br />

Calculator 2<br />

Operating Mode<br />

Counter 1<br />

Denominator 1<br />

Operator<br />

Offset<br />

Counter 2<br />

Denominator 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-27<br />

Output<br />

Range: 0 - 65535<br />

Output<br />

Range: 0 - 65535


Logic Modules<br />

Operating Modes for Calculator 2<br />

The mode of the "Calculator 2" Logic Module can be changed via the<br />

"Operating Mode" parameter:<br />

Operating mode 1<br />

The Analog Value at Input 1 is combined with the Analog Value at Input 2 via a<br />

pre-defined formula, using the specified parameters (Counters,<br />

Denominators, Offsets, Operators).<br />

The result is available as an Analog Value at the Output of the function block<br />

for further <strong>pro</strong>cessing (1 word/2 bytes).<br />

Operating Mode 2<br />

The Analog Values at Input 1 and Input 2 are <strong>pro</strong>cessed together as a double<br />

word. Input 1 represents the high word and Input 2 the low word. The result<br />

is calculated using the formula defined for this operating mode using the<br />

specified parameters (Counters, Denominators, Offsets) and is output from<br />

the function block as 1 word/2 bytes. In Operating Mode 2 it is also possible<br />

to <strong>pro</strong>cess double words (e.g. Active Power, Apparent Power) and to generate<br />

2 bytes/1 word.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-28 GWA 4NEB 631 6050-22 DS 02


Settings<br />

Formulae<br />

Calculator - Description<br />

Calculator 1 - Input Any value (2 bytes/1 word)<br />

Range: 0 - 65535<br />

Calculator 1 - Output Calculated value /(2 bytes/1 word)<br />

Range: 0 - 65535<br />

Calculator 1 - Counter Range: -32766 to +32767, increment 1<br />

Calculator 1 - Denominator Range: 0 - 255, increment 1<br />

Calculator 1 - Offset Range: -32766 to +32767, increment 1<br />

Calculator 2 - Input 1 Any value (2 bytes/1 word)<br />

Range: 0 - 65535<br />

Calculator 2 - Input 2 Any value (2 bytes/1 word)<br />

Range: 0 - 65535<br />

Calculator 2 - Output Calculated value (2 bytes/1 word)<br />

Range: 0 - 65535<br />

Calculator 2 - Counter 1 Range: -127 to +128, increment 1<br />

Calculator 2 - Denominator 1 Range: 0 - 255, increment 1<br />

Calculator 2 - Counter 2 1)<br />

Range: 0 - 255, increment 1<br />

Calculator 2 - Denominator 2 1)<br />

Range: -127 to +128, increment 1<br />

Calculator 2 - Offset Range: -32766 to +32767, increment 2<br />

Calculator 2 - Operating Mode 1 or 2<br />

Calculator 2 - Operator 1)<br />

+, -, *, /<br />

1) only relevant for Operating Mode = 1<br />

Table 11-15: Calculator settings<br />

Input<br />

Input 1<br />

Input 2<br />

Input 1<br />

(High)<br />

Input 2<br />

(Low)<br />

Counter<br />

Denominator<br />

Counter 1<br />

Denom. 1<br />

Oper. Mode 1<br />

Oper. Mode 2<br />

Fig. 11-21: Calculator formulae<br />

* Input 1<br />

* Input +<br />

Calculator 1<br />

Counter 1<br />

Denom. 1<br />

Operator<br />

Logic Modules<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 6050-22 DS 02 11-29<br />

Offset<br />

Calculator 2<br />

Counter 2<br />

Denom. 2<br />

Calculator 2<br />

Output<br />

* Input 2 +<br />

Input 1, Input 2 Offset<br />

* +<br />

Offset<br />

Output<br />

Output


Logic Modules<br />

Examples<br />

Example 1<br />

Example 2<br />

Example 3<br />

Conversion of the maximum temperature of the Temperature Module from K<br />

to °C<br />

TM Inputs<br />

Sensor Type<br />

Fig. 11-22: Example 1<br />

Conversion of the maximum temperature of the Temperature Module from K<br />

to °F<br />

Fig. 11-23: Example 2<br />

Conversion of the motor current I max. from % to A (e.g. Set Current<br />

Is = 3.36 A)<br />

(only possible for motors with one rotational speed)<br />

Fig. 11-24: Example 3<br />

Response at<br />

Sensor Fault/<br />

Out of Range<br />

Number of<br />

Act. Sensors<br />

TM inputs<br />

Sensor Type<br />

Response at<br />

Sensor Fault/<br />

Out of Range<br />

Number of<br />

Act. Sensors<br />

Max. Temperature<br />

Unit = 1 K<br />

Max. Temperature<br />

Unit = 1 K<br />

Calculator 1<br />

0 ... 65535 °C<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

11-30 GWA 4NEB 631 6050-22 DS 02<br />

1<br />

1<br />

9<br />

5<br />

Calculator 1<br />

* Input +<br />

Calculator 1<br />

* Input +<br />

-273<br />

-460<br />

0 ... 65535 °F<br />

336<br />

Max. Current I_max * Input +<br />

0<br />

0 ... 3427 (0 ... 34.72 A)<br />

Unit = 1 %<br />

100


Communication 12<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find information about the options of <strong>SIMOCODE</strong><br />

<strong>pro</strong> communication, e.g. communication with a PLC. The presetting of the<br />

Receive, Send and Diagnosis Data is sufficient for almost all applications so<br />

that the parameterization only has to be changed to a small extent.<br />

Otherwise, you can adapt the settings of the individual bits specifically for<br />

your application.<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

PLC <strong>pro</strong>grammers.<br />

You will require the following knowledge:<br />

The principle of connecting plugs to sockets<br />

knowledge about PROFIBUS DP.<br />

Navigation in <strong>SIMOCODE</strong> ES<br />

You will find the following dialogs in <strong>SIMOCODE</strong> ES:<br />

Device Parameters > Bus Parameters<br />

Further Function Blocks > Outputs > Acyclic Send Data<br />

Further Function Blocks >Outputs > Cyclic Send Data.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-1


Communication<br />

12.1 Definitions<br />

PROFIBUS DP<br />

PROFIBUS DPV1<br />

DP master<br />

Class 1 master<br />

Class 2 master<br />

DPV1 slave<br />

GSD<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong><br />

PROFIBUS bus system with the DP <strong>pro</strong>tocol. DP stands for decentralized<br />

periphery. The main task of PROFIBUS DP is fast Cyclic Data exchange<br />

between the central DP master and the periphery devices.<br />

PROFIBUS DPV1 is an extension of the DP <strong>pro</strong>tocol. It enables Acyclic Data<br />

exchange of Parameter, Diagnosis, Receive and Test Data.<br />

A master is designated as a DP master if it works with the DP <strong>pro</strong>tocol<br />

according to the EN 50 170 standard, Volume 2, PROFIBUS.<br />

A class 1 master is an active station on the PROFIBUS DP. The Cyclic Data<br />

exchange with other stations is characteristic for this type of master. Typical<br />

class 1 masters are, for example, PLCs with a PROFIBUS DP connection.<br />

A class 2 master is an optional station on the PROFIBUS DP.<br />

Typical class 2 masters are, for example,<br />

PC/<strong>pro</strong>gramming devices with the <strong>SIMOCODE</strong> ES <strong>pro</strong>fessional software<br />

SIMATIC PDM (PCS7)<br />

PC with SIMATIC power control software (power management).<br />

A slave is designated as a DPV1 slave if it is operated on the PROFIBUS bus<br />

with the PROFIBUS DP <strong>pro</strong>tocol and works according to the EN 50 170<br />

standard, Volume 2, PROFIBUS.<br />

Device data (GSD) include DP slave descriptions in a uniform format. Using<br />

GSD (device data) makes it easier to parameterize the<br />

DP slaves in a DP master system.<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong> (object manager) is used instead of GSD (device data)<br />

to integrate <strong>SIMOCODE</strong> <strong>pro</strong> into STEP7.<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong> enables the use of <strong>SIMOCODE</strong> ES Professional (if it is<br />

installed) for parameterization within STEP7.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-2 GWA 4NEB 631 6050-22 DS 02


SIMATIC PDM<br />

Communication<br />

Software package for the configuration, parameterization, commissioning<br />

and maintenance of devices (e.g. transducers, controllers, <strong>SIMOCODE</strong>) and<br />

for configuring networks and PCs.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> S7 slave<br />

Writing data<br />

Reading data<br />

<strong>SIMOCODE</strong> <strong>pro</strong> S7 slave is a slave which is fully integrated into Step7. It is<br />

connected via OM <strong>SIMOCODE</strong> <strong>pro</strong>. It supports the S7 model (Diagnosis<br />

Alarms, Process Alarms).<br />

Writing data means that data is transmitted to the <strong>SIMOCODE</strong> <strong>pro</strong> system.<br />

Reading data means that data is transmitted from the <strong>SIMOCODE</strong> <strong>pro</strong><br />

system.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-3


Communication<br />

12.2 Data Transfer<br />

Options for data transfer<br />

The following figure shows the options for data transfer:<br />

Class 1 master<br />

SIMATIC S7 with PROFIBUS DP communication <strong>pro</strong>cessor<br />

Data transfer to class 1 master,<br />

depending on the slave operating<br />

mode (see Chapter 12.4.1 "Slave<br />

Operating Modes")<br />

Fig. 12-1: Options for data transfer<br />

Communication principle<br />

The following figure shows the communication principle and the way data is<br />

transmitted depending on the master and slave operating modes:<br />

PLC<br />

3UF7<br />

Fig. 12-2: Communication principle<br />

Maximum of two<br />

class 2 masters<br />

Class 2 master<br />

PC or <strong>pro</strong>gramming device with<br />

<strong>SIMOCODE</strong> ES Professional<br />

PROFIBUS DPV1 standard extension: Parameterization,<br />

diagnosis, receiving, sending, testing via PROFIBUS DPV1<br />

PC/PD e.g. with <strong>SIMOCODE</strong> ES Smart<br />

Parameterizing, diagnosis, receiving,<br />

sending, testing via system interface<br />

Class 1 master Class 2 master (max. 2)<br />

Cyclic I/O Acyclic<br />

Configuration<br />

Cycl. Send Data<br />

Cycl. Receive Data<br />

PLC CPU<br />

Communication <strong>pro</strong>cessor<br />

GSD<br />

Diagnosis Alarms<br />

DPV0<br />

DPV1<br />

Parameter<br />

Startup<br />

Parameter<br />

Lock<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-4 GWA 4NEB 631 6050-22 DS 02<br />

Acyclic<br />

Data Records Data Records<br />

DPV1<br />

Acyclic<br />

PC or PCS<br />

e.g.<br />

<strong>SIMOCODE</strong> ES<br />

Professional


12.3 Telegram Description and Data Access<br />

12.3.1 Cyclic Data<br />

Communication<br />

The Cyclic Data is exchanged between the PROFIBUS DP master and DP<br />

slave once every DP cycle. The PROFIBUS DP master module then sends<br />

the Receive Data to <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

In response, <strong>SIMOCODE</strong> <strong>pro</strong> sends the Send Data to the master module.<br />

The Cyclic Data is accessed via the Inputs (Send Data) and Outputs (Receive<br />

Data) in the <strong>pro</strong>gram of the PLC.<br />

The length of the Cyclic Data which is to be transferred is already set when<br />

<strong>SIMOCODE</strong> <strong>pro</strong> is integrated into the DP master system. This is achieved by<br />

selecting the basic type which in turn determines the structure and the<br />

length of the Cyclic Data.<br />

The following basic types are available:<br />

Cyclic Data from the PROFIBUS DP master to <strong>SIMOCODE</strong> <strong>pro</strong>:<br />

Designation Length Designation Information<br />

Basic type 1 4 bytes of<br />

Receive Data<br />

Basic type 2 2 bytes of<br />

Receive Data<br />

Cyclic Receive -<br />

Bit 0.0 to 1.7<br />

Cyclic Receive -<br />

Analog Value<br />

Cyclic Receive -<br />

Bit 0.0 to 1.7<br />

Table 12-1: Cyclic Data from the PROFIBUS DP master to <strong>SIMOCODE</strong> <strong>pro</strong><br />

Cyclic Data from <strong>SIMOCODE</strong> <strong>pro</strong> to the PROFIBUS DP master:<br />

Table 12-2: Cyclic Data from <strong>SIMOCODE</strong> <strong>pro</strong> to the PROFIBUS DP master<br />

The Cyclic Data contents (digital/analog information) is set by<br />

parameterization, e.g. with the "<strong>SIMOCODE</strong> ES" software.<br />

When the "<strong>SIMOCODE</strong> ES" parameterization software is started, the Cyclic<br />

I/O Data is preset when the type of application (control functions) is<br />

selected (see Chapter B.20 "Assignment of Cyclic Receive and Send Data<br />

for Predefined Control Functions").<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-5<br />

BU2<br />

BU1<br />

BU2<br />

Designation Length Designation Information<br />

Basic type 1 10 bytes of Send Data Cyclic Send -<br />

Bit 0.0 to 1.7<br />

Cyclic Send -<br />

Analog Inputs 1 to 4<br />

BU2<br />

Basic type 2 4 bytes of Send Data Cyclic Send -<br />

Bit 0.0 to 1.7 BU1<br />

Cyclic Send -<br />

Analog Input 1<br />

BU2


Communication<br />

12.3.2 Diagnosis Data and Alarms<br />

The Diagnosis Data contains important information about the status of<br />

<strong>SIMOCODE</strong> <strong>pro</strong>. This simplifies troubleshooting.<br />

In contrast to the Cyclic Data, the Diagnosis Data is only transmitted to the<br />

master module if it changes.<br />

PROFIBUS DP differentiates between:<br />

Standard Diagnosis<br />

Status Information<br />

Channel-related Diagnosis<br />

Process and Diagnosis Alarms according to DPV1.<br />

Configure Diagnosis Response<br />

In <strong>SIMOCODE</strong> <strong>pro</strong>, you can set which Diagnosis Events trigger the<br />

transmission of Diagnosis Data or the Alarms to the PLC:<br />

Diagnosis for device errors, e.g. parameterization errors, hardware errors<br />

Diagnosis triggered by trips:<br />

The Diagnosis Data or Alarms are transferred to the PLC for events which are<br />

marked with an "F" in the "DP Diagnosis" column in<br />

Table B-8: Data Record 92 - Diagnosis.<br />

Diagnosis triggered by warning:<br />

The Diagnosis Data or Alarms are transferred to the PLC for events which are<br />

marked with an "W" in the "DP Diagnosis" column in<br />

Table B-8: Data Record 92 - Diagnosis.<br />

Diagnosis triggered by event<br />

The Diagnosis Data or Alarms are transferred to the PLC for events which are<br />

marked with an "E" in the "DP Diagnosis" column in<br />

Table B-8: Data Record 92 - Diagnosis.<br />

Parameterization with <strong>SIMOCODE</strong> ES<br />

Set the response in the Device Parameters > Bus Parameters > Diagnosis<br />

Dialog.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-6 GWA 4NEB 631 6050-22 DS 02


12.3.3 Configuration of the Slave Diagnosis<br />

Byte 0<br />

Byte 1<br />

Byte 2<br />

Byte 3<br />

Byte 4<br />

Byte 5<br />

Byte 6<br />

Byte 7<br />

Byte 8<br />

.<br />

Byte 27<br />

Byte 28<br />

Byte 29<br />

Byte 30<br />

Byte 31<br />

Byte 32<br />

Byte 33<br />

Byte 28+n<br />

.<br />

Byte 48+n<br />

Byte 28+n<br />

.<br />

Byte 48+n<br />

Fig. 12-3: Configuration of the Slave Diagnosis<br />

Station Status 1 to 3<br />

Master PROFIBUS address<br />

High byte<br />

Low byte Manufacturer's<br />

identification<br />

Identification-related Diagnosis<br />

Status Information<br />

Channel-related Diagnosis<br />

(dynamic, n = 0; 3; 6)<br />

Channel-related Diagnosis<br />

(dynamic, n = 0; 3; 6)<br />

Diagnosis Alarm (Temporary)<br />

Process Alarm (Temporary)<br />

The maximum length of the diagnosis telegram is 62 bytes.<br />

Communication<br />

Standard<br />

Diagnosis<br />

Advanced<br />

Diagnosis<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-7


Communication<br />

Station Status - Definition<br />

Station Status 1<br />

The station status <strong>pro</strong>vides an overview of the state of a DP slave.<br />

Bit Meaning Cause/Corrective Measures<br />

0 The DP slave cannot be addressed<br />

by the DP master.<br />

1 The DP slave is not yet ready for the<br />

data transfer.<br />

2 The configuration data sent from the<br />

DP master to the DP slave does not<br />

correspond to the configuration of<br />

the DP slave.<br />

3 External Diagnosis is available<br />

(general diagnosis display)<br />

4 The required function is not<br />

supported by the DP slave<br />

5 The DP master cannot interpret the<br />

response of the DP slave.<br />

6 The DP slave type does not<br />

correspond to the software<br />

configuration.<br />

7 The DP slave has been<br />

parameterized by another DP master<br />

(not by the DP master which has<br />

access to the DP slave at the<br />

moment).<br />

Table 12-3: Configuration of Station Status 1 (byte 0)<br />

Check the following:<br />

Is the correct PROFIBUS address set on<br />

the DP Slave?<br />

Is the bus connection plug plugged in?<br />

Is the DP slave connected to the power<br />

supply?<br />

Is the RS-485 repeater configured<br />

correctly?<br />

The DP slave is just starting up.<br />

Wait until the startup is completed.<br />

Check whether the correct station type and<br />

the correct configuration of the DP slave<br />

has been entered in the configuration<br />

software.<br />

Evaluate the Identification-related<br />

Diagnosis, the Status Information and/or<br />

the Channel-related Diagnosis.<br />

Bit 3 is reset as soon as all errors are<br />

rectified. The bit is reset if there is a new<br />

diagnosis message in the bytes of the<br />

above-mentioned diagnosis.<br />

Check the configuration.<br />

Check the bus configuration.<br />

Enter the correct station type in the<br />

configuration software.<br />

Bit is always 1 when you are accessing the<br />

DP slave from the <strong>pro</strong>gramming device or<br />

from another DP master (for example).<br />

The PROFIBUS address of the DP master<br />

which parameterized the DP slave is in the<br />

"Master PROFIBUS address" diagnosis byte.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-8 GWA 4NEB 631 6050-22 DS 02


Station Status 2<br />

Station Status 3<br />

Bit Meaning<br />

Table 12-4: Configuration of Station Status 2 (byte 1)<br />

Station Status 3 is not relevant for the slave diagnosis.<br />

Table 12-5: Configuration of Station Status 3<br />

Master PROFIBUS address - definition<br />

Communication<br />

0 The DP slave must be parameterized again.<br />

1 There is a diagnosis message. The DP slave will not function until the error is<br />

rectified (static diagnosis message).<br />

2 The bit is always "1" when the DP slave with this PROFIBUS address is present.<br />

3 The address monitoring is activated for this DP slave.<br />

4 The DP slave received the "FREEZE" control command 1) .<br />

5 The DP slave received the "SYNC" control command 1) .<br />

6 0: Bit is always "0".<br />

7 The DP slave is deactivated, i.e. it is decoupled from the current <strong>pro</strong>cessing.<br />

1) Bit is only updated if another diagnosis message also changes.<br />

Bit Meaning<br />

0 to 7 Bits are always "0".<br />

The PROFIBUS address of the DP master (class 1 master) is stored in the<br />

"Master PROFIBUS address" diagnosis byte:<br />

which parameterized the DP slave and<br />

which has read and write access to the DP slave.<br />

The master PROFIBUS address is in byte 3 of the slave diagnosis.<br />

Manufacturer's identification - definition<br />

A code is stored in the manufacturer's identification which describes the DP<br />

slave type.<br />

Byte 4 Byte 5 Manufacturer's identification for<br />

80 H FD H <strong>SIMOCODE</strong> <strong>pro</strong><br />

Table 12-6: Configuration of the manufacturer's identification<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-9


Communication<br />

Identification-related Diagnosis - definition<br />

The Identification-related Diagnosis begins at byte 6 and is 2 bytes long.<br />

Identification-related Diagnosis - configuration<br />

Byte 6<br />

Byte 7<br />

Byte 7<br />

7 6 5 0<br />

0 1 0 0 0 0 1 0<br />

7 6 5 0<br />

0 0 0 0 0 0 0 x<br />

7 6 5 0<br />

0 0 0 0 x 0 0 0<br />

Bit number<br />

= 0x42<br />

Length of the Identification-related Diagnosis<br />

including byte 6 (= 2 bytes)<br />

Code for Identification-related Diagnosis<br />

Bit number<br />

GSD<br />

Fig. 12-4: Configuration of the Identification-related Diagnosis<br />

0: Identification-related Diagnosis is not available<br />

1: Identification-related Diagnosis is available<br />

Bit number<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong><br />

0: Identification-related Diagnosis is not available<br />

1: Identification-related Diagnosis is available<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-10 GWA 4NEB 631 6050-22 DS 02


Status Information - definition<br />

Communication<br />

The Status Information <strong>pro</strong>vides the detailed status of <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Status Information - configuration<br />

The Status Information is configured as follows:<br />

Byte 8<br />

7 6 5 0<br />

0 0 0 1 0 1 0 0<br />

Fig. 12-5: Status Information configuration<br />

Bit number<br />

= 0x14<br />

7<br />

Length of the Status Information<br />

including byte 9 (= 20 bytes)<br />

0<br />

Byte 9 0x81<br />

Status Information<br />

7 0<br />

Byte 10 x<br />

Byte 11 0x00<br />

Byte 12<br />

.<br />

Byte 27<br />

7 6 5<br />

4 3 2 1 0<br />

Slot number<br />

Bit number<br />

Detailed messages<br />

GSD:<br />

0x01<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong>: 0x04<br />

Detailed information can be found in Chapter A.5 "Detailed Events of the<br />

Slave Diagnostics".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-11


Communication<br />

Channel-related Diagnosis - definition<br />

Channel-related Diagnosis is a detailed version of the identification-related<br />

diagnosis. They supply information about the device errors of<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Channel-related Diagnosis - configuration<br />

Error types<br />

The Channel-related Diagnosis is configured as follows:<br />

Byte 28<br />

Byte 29<br />

Byte 30<br />

Fig. 12-6: Configuration of the channel-related diagnosis<br />

The block for the Channel-related Diagnosis, which has a length of 3 bytes,<br />

is either missing (if there is no Channel-related Diagnosis) or is available<br />

once or twice.<br />

The diagnosis message is output on channel 0.<br />

No. Error type Meaning/cause<br />

F9 01001:<br />

Error<br />

F16 10000:<br />

Parameterization<br />

error<br />

Table 12-7: Error types<br />

7 6 5 0<br />

1 0 0 0 0 0 x x<br />

7 6 5 0<br />

1 1 0 0 0 0 0 0<br />

7 6 5 0<br />

0 0 0<br />

Bit number<br />

Code for Channel-related Diagnosis<br />

Bit number<br />

Input/output channel<br />

Bit number<br />

Error type 9 or 16 (table below)<br />

Channel type:<br />

000B : No special channel type<br />

Byte 31 to Next Channel-related Diagnosis message<br />

Byte 33<br />

(Allocation as for byte 28 to 30)<br />

Internal error/device error<br />

Error during self-test<br />

Incorrect parameter value<br />

0x80 GSD<br />

0x83 OM <strong>SIMOCODE</strong> <strong>pro</strong><br />

Exact information:<br />

See Chapter B.7 "Data<br />

Record 92 - Device<br />

Diagnosis".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-12 GWA 4NEB 631 6050-22 DS 02


Alarms - Diagnosis Alarm<br />

Communication<br />

Device errors or parameter errors are alarm sources for Diagnosis Alarms.<br />

As soon as <strong>SIMOCODE</strong> <strong>pro</strong> sets a Diagnosis Alarm, the OB 82 Diagnosis<br />

Alarm is started in the SIMATIC-S7.<br />

Diagnosis Alarm - Configuration<br />

The Diagnosis Alarm is configured as follows:<br />

Byte 28+n<br />

Byte 29+n<br />

Byte 30+n<br />

Byte 31+n<br />

Byte 32+n<br />

Byte 48+n<br />

0 0 0 1 0 1 0 0 = 0x14<br />

Fig. 12-7: Configuration of the Diagnosis Alarm<br />

Length of the Diagnosis Alarm<br />

including header byte 9 (= 20 bytes)<br />

7 0<br />

0x01<br />

7 0<br />

x<br />

0x00<br />

Diagnosis Alarm<br />

Slot number<br />

7 6 5 4 3 2 1 0 Bit number<br />

n = 0; 3; 6<br />

Contents of Data Record 1<br />

GSD:<br />

0x01<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong>: 0x04<br />

The first byte of the block for Diagnosis Alarms can be moved by 3 or 6<br />

bytes depending on the number of blocks for the Channel-related Diagnosis.<br />

You will find a detailed description of the information contained in Data<br />

Record 1 in Chapter B.2 "Data Record 0/1 - S7 <strong>System</strong> Diagnosis".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-13


Communication<br />

Alarms - Process Alarm<br />

Trips, Warnings and Events are alarm sources for Process Alarms.<br />

As soon as <strong>SIMOCODE</strong> <strong>pro</strong> sets a Process Alarm, the OB 40 Process Alarm<br />

is started in the SIMATIC-S7.<br />

Process Alarm - Configuration<br />

The Process Alarm is configured as follows:<br />

Byte 28+n<br />

Byte 29+n<br />

Byte 30+n<br />

Byte 31+n<br />

Byte 32+n<br />

Byte 48+n<br />

7 6 5 0 Bit number<br />

0 0 0 1 0 1 0 0 = 0x14<br />

Fig. 12-8: Configuration of the Process Alarm<br />

Length of the Process Alarm<br />

including header byte 9 (= 20 bytes)<br />

7 0<br />

7 0<br />

x<br />

0x00<br />

Process Alarm<br />

Slot number<br />

7 6 5 4 3 2 1 0 Bit number<br />

n = 0; 3; 6<br />

0x02<br />

Detailed messages<br />

GSD:<br />

0x01<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong>: 0x04<br />

The first byte of the block for Process Alarms can be moved by 3 or 6 bytes<br />

depending on the number of blocks for the Channel-related Diagnosis.<br />

Detailed information can be found in Chapter A.5 "Detailed Events of the<br />

Slave Diagnostics".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-14 GWA 4NEB 631 6050-22 DS 02


12.4 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> in the DP Master<br />

<strong>System</strong>s<br />

12.4.1 Slave Operating Modes<br />

Communication<br />

The following table shows an overview of the slave operating modes which<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can be operated with on the class 1 master:<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

connected as:<br />

DPV1 slave<br />

via GSD<br />

S7 slave via<br />

OM<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

DP master<br />

manufacturerindependent,<br />

without DPV1 alarms<br />

Cyclic Data<br />

exchange<br />

Standard Diagnosis<br />

Status Information<br />

Parameterization<br />

during startup (only<br />

BU1)<br />

Acyclic writing and<br />

reading of DPV1<br />

Data Records (if<br />

supported by the<br />

master)<br />

Table 12-8: Slave operating modes of <strong>SIMOCODE</strong> <strong>pro</strong><br />

12.4.2 Preparing the Data Transfer<br />

Class 1 master<br />

DP master<br />

manufacturerindependent,<br />

with DPV1 alarms<br />

Cyclic Data<br />

exchange<br />

Standard Diagnosis<br />

Status Information<br />

Process and<br />

Diagnosis Alarm<br />

Parameterization<br />

during startup (only<br />

BU1)<br />

Acyclic writing and<br />

reading of DPV1<br />

data records<br />

S7 master<br />

Cyclic Data<br />

exchange<br />

Standard Diagnosis<br />

Status Information<br />

Process and<br />

Diagnosis Alarm<br />

Parameterization<br />

during startup (only<br />

BU1)<br />

Acyclic writing and<br />

reading of DPV1<br />

data records<br />

— — Cyclic Data<br />

exchange<br />

Standard Diagnosis<br />

Process and<br />

Diagnosis Alarm<br />

Parameterization<br />

during startup<br />

Acyclic writing and<br />

reading of DPV1<br />

data records<br />

In order to communicate with the class 1 master (PLC), a connection<br />

according to Table 12-8: Slave operating modes of <strong>SIMOCODE</strong> <strong>pro</strong> must be<br />

present and the PROFIBUS-DP address must be configured.<br />

See Chapter 14.2.2 "Setting the PROFIBUS DP Address" for more<br />

information about setting the address.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-15


Communication<br />

12.4.3 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as a DPV1 Slave via GSD in the<br />

Configuration Software<br />

<strong>SIMOCODE</strong> <strong>pro</strong> is connected as a standard slave in your system via the<br />

GSD file.<br />

You can download the GSD file<br />

From the internet at http://www.siemens.com/<strong>pro</strong>fibus-gsd (under<br />

switchgears)<br />

The following GSD files are available for <strong>SIMOCODE</strong> <strong>pro</strong> C:<br />

SI0180FD.GSG (German)<br />

SI0180FD.GSE (English)<br />

SI0180FD.GSF (French).<br />

The following GSD files are available for <strong>SIMOCODE</strong> <strong>pro</strong> V:<br />

SI1180FD.GSG (German)<br />

SI1180FD.GSE (English)<br />

SI1180FD.GSF (French).<br />

Notice<br />

If you want to utilize the complete functionality of <strong>SIMOCODE</strong> <strong>pro</strong> (e.g.<br />

timestamping), your configuration tool must support GSD files - Rev. 5 such<br />

as e.g. STEP7 V5.3 and higher.<br />

The following table describes how to integrate the GSD file in SIMATIC S7<br />

and <strong>SIMOCODE</strong> <strong>pro</strong> from the hardware catalog.<br />

Step STEP7, V5.1+SP2 onwards<br />

1 Start STEP 7 and in the HW configuration select the menu command<br />

"Extras > Install new GSD file".<br />

2 In the following dialog, select the GSD file to be installed and confirm<br />

with "OK" -->. The field device is displayed in the hardware catalog in the<br />

"PROFIBUS DP" directory under "Further field devices > Switching devices<br />

> <strong>SIMOCODE</strong> <strong>pro</strong>".<br />

3 Enter "<strong>SIMOCODE</strong> <strong>pro</strong> C" or "<strong>SIMOCODE</strong> <strong>pro</strong> V" on the PROFIBUS.<br />

4 Only for <strong>SIMOCODE</strong> <strong>pro</strong> V:<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V can be connected in two basic types (basic type 1 or<br />

basic type 2). See Chapter 12.3.1 "Cyclic Data".<br />

Insert the desired basic type "Basic type 1" or "Basic type 2" as a module.<br />

5 Check the set DP alarm mode (DPV0 or DPV1) as well as the release of<br />

the DPV-1 Alarms in the <strong>pro</strong>perties of the DP slave.<br />

These settings influence the evaluation of the Diagnosis Data and the<br />

Alarms (see Chapter 12.5 "Evaluating Diagnosis Data" and Chapter 10.9<br />

"Timestamping").<br />

6 Only for <strong>SIMOCODE</strong> <strong>pro</strong> C:<br />

It is possible to set the device parameters which are automatically<br />

transmitted to <strong>SIMOCODE</strong> <strong>pro</strong> during every startup in the object<br />

<strong>pro</strong>perties under "Parameterization > Device-specific Parameters" (see<br />

Chapter 12.7.3 "Parameter Data During Startup").<br />

Table 12-9: Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as DPV1 slave via GSD in the Configuration Software<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-16 GWA 4NEB 631 6050-22 DS 02


Communication<br />

12.4.4 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as SIMATIC PDM Object (DPV-1 Slave via<br />

GSD) in STEP7-HW Config<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can be integrated as a PDM-Object in the STEP7-<br />

HW Config of the SIMATIC PDM (Process Device Manager) software from<br />

version 6.0 + SP1 onwards. The PDM option "Integration in STEP 7" is<br />

required for this.<br />

The following table describes how you can insert <strong>SIMOCODE</strong> <strong>pro</strong> as a PDM<br />

object in the STEP7-HW Config from the hardware catalog.<br />

Step STEP7, V5.1+SP2 onwards<br />

1 Start STEP 7 and open the "HW Config".<br />

2 To integrate <strong>SIMOCODE</strong> <strong>pro</strong> as a PDM object, navigate in the hardware<br />

catalog in the "PROFIBUS DP > Devices" directory.<br />

3 Enter<br />

"<strong>SIMOCODE</strong> <strong>pro</strong> C (PDM)" or<br />

"<strong>SIMOCODE</strong> <strong>pro</strong> V (PDM)" on the PROFIBUS.<br />

Only for <strong>SIMOCODE</strong> <strong>pro</strong> V:<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V can be connected in two basic types (basic type 1 or<br />

basic type 2). See Chapter 12.3.1 "Cyclic Data".<br />

Enter the desired basic type "Basic type 1" or "Basic type 2" as a module.<br />

4 Check the set DP alarm mode (DPV0 or DPV1) as well as the enable of the<br />

DPV-1 alarms in the <strong>pro</strong>perties of the DP slave.<br />

These settings influence the evaluation of the diagnosis data and the<br />

alarms (see Chapter 12.5 "Evaluating Diagnosis Data" and Chapter 10.9<br />

"Timestamping").<br />

5 Start SIMATIC PDM to create the device parameters by double clicking on<br />

the slave symbol (see Chapter 12.7.2 "SIMATIC PDM").<br />

Table 12-10: Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as SIMATIC PDM Object (DPV-1 Slave via GSD) in<br />

STEP7-HW Config<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-17


Communication<br />

12.4.5 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as S7 Slave via OM <strong>SIMOCODE</strong> <strong>pro</strong><br />

The "OM <strong>SIMOCODE</strong> <strong>pro</strong>" software must be installed to utilize the<br />

advantages of <strong>SIMOCODE</strong> ES Professional to parameterize <strong>SIMOCODE</strong> <strong>pro</strong><br />

from the STEP7-HW Config. OM <strong>SIMOCODE</strong> <strong>pro</strong> is included in the scope of<br />

supply of the "<strong>SIMOCODE</strong> ES Professional" software.<br />

Install the corresponding software.<br />

The following table describes how you can insert <strong>SIMOCODE</strong> <strong>pro</strong> in<br />

the STEP7-HW Config from the hardware catalog.<br />

Step STEP7<br />

1 Start STEP 7 and open the "HW Config".<br />

2 To integrate <strong>SIMOCODE</strong> <strong>pro</strong> as an S7 slave, navigate in the hardware<br />

catalog in the "PROFIBUS DP > Devices > Motor Management <strong>System</strong>"<br />

directory.<br />

3 Enter<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C, <strong>SIMOCODE</strong> <strong>pro</strong> V (basic type 1) or<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V (basic type 2) on the PROFIBUS.<br />

Only for <strong>SIMOCODE</strong> <strong>pro</strong> V:<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V can be connected in two basic types (basic type 1 or<br />

basic type 2). See Chapter 12.3.1 "Cyclic Data".<br />

Insert the desired basic type "Basic type 1" or "Basic type 2" as a module.<br />

4 Start the "<strong>SIMOCODE</strong> ES Professional" software to create the device<br />

parameters with the "Parameters" button under "Parameters" in the object<br />

<strong>pro</strong>perties of slot 4 of this S7 slave. The created parameters are<br />

incorporated in STEP7 and are automatically transmitted to<br />

<strong>SIMOCODE</strong> <strong>pro</strong> during startup (see Chapter 12.7.3 "Parameter Data<br />

During Startup").<br />

Table 12-11: Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as S7 Slave via OM <strong>SIMOCODE</strong> <strong>pro</strong><br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-18 GWA 4NEB 631 6050-22 DS 02


12.5 Evaluating Diagnosis Data<br />

Communication<br />

The way in which the Diagnosis Data is read out depends on which DP<br />

master system you have integrated in <strong>SIMOCODE</strong> <strong>pro</strong> and how the<br />

integration was carried out (see Chapter 12.4 "Integration of <strong>SIMOCODE</strong> <strong>pro</strong><br />

in the DP Master <strong>System</strong>s").<br />

12.5.1 <strong>SIMOCODE</strong> <strong>pro</strong> Integrated with GSD<br />

DP master with DPV1 alarm support (DPV1 alarm mode)<br />

(e.g. all new SIMATIC S7-300/400-DP master systems)<br />

The Diagnosis Data is transmitted and evaluated via Diagnosis Alarms in DP<br />

master systems with DPV1 alarm support.<br />

A precondition is that the alarms in the PROFIBUS configuration tool<br />

(diagnosis alarms, <strong>pro</strong>cess alarms) are enabled.<br />

You can ascertain in which DP alarm mode the integration has been carried<br />

out and whether the alarms are enabled using the configuration tool in the<br />

<strong>pro</strong>perties of the DP slave. In SIMATIC STEP7 this is carried out in HW<br />

Config via the <strong>pro</strong>perties of the DP slave.<br />

Response and <strong>pro</strong>cess in STEP7<br />

A Diagnosis Alarm (OB 82) is triggered in the CPU for every new diagnosis of<br />

a device error, whereas a Process Alarm (OB 40) is triggered for every new<br />

diagnosis triggered by Trips/Warnings/Events. If the OB 82 or the OB 40 is<br />

not <strong>pro</strong>grammed, the CPU goes into the "STOP" mode.<br />

Alarms from a DPV1 slave received with STEP7<br />

The alarms are read directly in OB 82 or OB 40 with the SFB 54 "RALRM".<br />

The data region which is addressed with the SFB 54 via the "AINFO"<br />

parameter contains written alarm information in Section "Diagnosis Alarm -<br />

Configuration" and in Section "Process Alarm - Configuration". The first byte<br />

which is read corresponds to byte 28.<br />

Note<br />

The interface of the SFB 54 "RALRM" is identical to the interface of the FB<br />

"RALRM" as defined in the "PROFIBUS Guideline PROFIBUS<br />

Communication and Proxy Function Blocks according to IEC 61131-3"<br />

standard.<br />

You will find further information about SFB 54 in the STEP7 online help.<br />

DP master without DPV1 alarm support (DPV1 alarm mode)<br />

(e.g. all older SIMATIC S7-300/400-DP master systems)<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> Diagnosis Data can be evaluated via device-specific<br />

diagnosis (status Information) as well as a Channel-related Diagnosis as part<br />

of extended diagnosis in DP master systems<br />

(see Chapter 12.3.3 "Configuration of the Slave Diagnosis").<br />

You can ascertain in which DP alarm mode the integration has been carried<br />

out using the configuration tool in the <strong>pro</strong>perties of the DP slave.<br />

The device-specific diagnosis contains detailed information about Trips,<br />

Warnings and Events which are recorded by the <strong>pro</strong>cess via<br />

<strong>SIMOCODE</strong> <strong>pro</strong>, while information about Trips which concern the hardware<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-19


Communication<br />

of the device are transmitted via the Channel-related Diagnosis.<br />

Response and <strong>pro</strong>cess in STEP7:<br />

The OB 82 in the CPU is started for every new diagnosis (diagnosis triggered<br />

by Device Fault, Diagnosis triggered by Trips/Warnings/Events). If the OB 82<br />

is not <strong>pro</strong>grammed, the CPU goes into the "STOP" mode.<br />

Reading out the slave diagnosis with STEP7<br />

It can be ascertained which DP slave has transmitted Diagnosis Data by<br />

evaluating the start information of the OB82 ("OB82_MDL_ADDR" variable).<br />

OB82_MDL_ADDR corresponds to the configured diagnosis address of the<br />

slave in the HW Config. The Diagnosis Data is then read, e.g. in the cyclic<br />

part of the user <strong>pro</strong>gram with the SFC 13 "DPNRM_DG".<br />

The Diagnosis Data which is read with the SFC 13 corresponds to the<br />

configuration described in Chapter 12.3.3 "Configuration of the Slave<br />

Diagnosis".<br />

You will find further information about SFC 13 in the STEP7 online help.<br />

12.5.2 Integration of <strong>SIMOCODE</strong> <strong>pro</strong> in SIMATIC S7 with OM <strong>SIMOCODE</strong> ES<br />

The Diagnosis Data about the Diagnosis Alarms and Process Alarms is<br />

transmitted and evaluated during the integration of <strong>SIMOCODE</strong> <strong>pro</strong> as an<br />

S7 slave.<br />

DP masters which are operated in "DPV1" DP mode<br />

(e.g. all new SIMATIC S7-300/400-DP master systems)<br />

Response and <strong>pro</strong>cess in STEP7:<br />

A Diagnosis Alarm (OB 82) is triggered in the CPU for every new diagnosis<br />

of a device error, whereas a Process Alarm (OB 40) is triggered for every<br />

new diagnosis triggered by Trips/Warnings/Events.<br />

If the OB 82 or the OB 40 is not <strong>pro</strong>grammed, the CPU goes into the "STOP"<br />

mode.<br />

Alarms from a DPV1 slave received with STEP7:<br />

The alarms are read directly in OB 82 or OB 40 with the SFB 54 "RALRM".<br />

The data region which is addressed with the SFB 54 via the "AINFO"<br />

parameter contains the alarm information described in Section "Diagnosis<br />

Alarm - Configuration" and Section "Process Alarm - Configuration". The first<br />

byte which is read corresponds to byte 28.<br />

You will find further information about SFB 54 in the STEP7 online help.<br />

DP masters which are operated in "S7 compatible" DP mode (e.g. all older SIMATIC<br />

S7-300/400-DP master systems)<br />

Response and <strong>pro</strong>cess in STEP7:<br />

A Diagnosis Alarm (OB 82) is triggered in the CPU for every new diagnosis<br />

of a device error, whereas a Process Alarm (OB 40) is triggered for every<br />

new diagnosis triggered by Trips/Warnings/Events.<br />

If the OB 82 or the OB 40 is not <strong>pro</strong>grammed, the CPU goes into the "STOP"<br />

mode.<br />

You will find more information about device errors in the start information of<br />

the OB 82 in the "OB82_MDL_DEFECT" variable.<br />

The start information of the OB 40 contains the "OB40_POINT_ADDR"<br />

variable, which in turn contains the data of the Process Alarm that is<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-20 GWA 4NEB 631 6050-22 DS 02


Communication<br />

described in bytes 32 to 35 (see Section "Process Alarm - Configuration").<br />

The reading of the complete diagnosis can then be initiated from the OB 40<br />

(for example), while the complete diagnosis data record 92 is read, e.g. in<br />

the cyclic user <strong>pro</strong>gram with the SFC 59 "RD_REC".<br />

You will find further information about SFC 59 in the STEP7 online help.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-21


Communication<br />

12.6 Data Records<br />

Data records contain additional information about the DP slave which can<br />

only be read or partly written.<br />

These data records can be accessed for reading and writing via cyclic DPV1<br />

functions. This makes it possible, for example, to operate, monitor and<br />

parameterize <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

You can use these functions if they are supported by the DP master. You will<br />

find an overview of the data records <strong>pro</strong>vided by <strong>SIMOCODE</strong> <strong>pro</strong> in<br />

Chapter B "Data Formats and Data Records".<br />

Special function blocks must be started in the user <strong>pro</strong>gram in the PLC for<br />

access to the DPV1 data records unlike access to cyclic I/O data.<br />

Access to data records in STEP7<br />

Reading and writing access to data records is gained by starting the system<br />

functions SFC 59 "RD_REC" and SFC 58 "WR_REC" or at the CPU which<br />

supports the "DPV1" mode with the system function blocks SFB 52 "RDREC"<br />

and SFB 53 "WRREC".<br />

Note<br />

The interface of the SFB 52 "RDREC" and the SFB 53 "WRREC" is identical to<br />

the FB "RDREC" and "WRREC" as defined in the "PROFIBUS Guideline<br />

PROFIBUS Communication and Proxy Function Blocks according to IEC<br />

61131-3" standard.<br />

You will find further information about SFB and SFC in the STEP7 online<br />

help.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-22 GWA 4NEB 631 6050-22 DS 02


12.7 Parameterization via PROFIBUS<br />

12.7.1 <strong>SIMOCODE</strong> ES Professional<br />

Communication<br />

With <strong>SIMOCODE</strong> ES Professional you can parameterize all the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> devices which are connected to the same PROFIBUS DP<br />

network from a central location. Parameter data which has been previously<br />

created with the software can therefore be transmitted directly to<br />

<strong>SIMOCODE</strong> <strong>pro</strong> via PROFIBUS DP.<br />

Note<br />

A PC with a system connection for PROFIBUS (e.g. SIMATIC NET CP 5512<br />

or CP 5611) is required to carry out online functions via PROFIBUS DP, e.g.<br />

transfer of <strong>SIMOCODE</strong> <strong>pro</strong> parameters.<br />

The above-mentioned system connections for PROFIBUS are operated<br />

together with <strong>SIMOCODE</strong> ES Professional as a class 2 master and use<br />

acyclic DPV1 communication functions for the communication with<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Notice<br />

The startup parameter block (Device Parameter > Bus Parameter) must<br />

always be set for this form of parameterization to avoid overwriting the<br />

device parameters with any existing parameter data during startup.<br />

12.7.2 SIMATIC PDM<br />

The standard version of SIMATIC PDM (PDM Basic) <strong>pro</strong>vides you with a<br />

comparable functionality to <strong>SIMOCODE</strong> ES Professional for<br />

parameterization of <strong>SIMOCODE</strong> <strong>pro</strong> via PROFIBUS:<br />

The following additional functions are available with the PDM option<br />

"Integration in STEP7":<br />

"Offline Saving" of <strong>SIMOCODE</strong> <strong>pro</strong> parameter data in the STEP7 <strong>pro</strong>ject and<br />

manual transmission (no automatic transfer of parameter data during<br />

startup!)<br />

"Routing via S7 Stations".<br />

Example: Parameterization of all <strong>SIMOCODE</strong> <strong>pro</strong> devices from a central<br />

engineering station, together with hardware components which <strong>pro</strong>vide a<br />

data record gateway (CP443-5 Extended, IE/PB link), also in connection with<br />

different networks.<br />

Notice<br />

The startup parameter block (Device Parameter > Bus Parameter) must<br />

always be set for this form of parameterization to avoid overwriting the<br />

device parameters with any existing parameter data during startup.<br />

You will find further information about SIMATIC PDM in the SIMATIC-PDM<br />

manual.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 12-23


Communication<br />

12.7.3 Parameter Data During Startup<br />

Parameters are transferred to the device during every startup of<br />

<strong>SIMOCODE</strong> <strong>pro</strong> on PROFIBUS DP.<br />

Depending on the master module and the type of integration used, either<br />

standard parameters or standard parameters and device-specific<br />

parameters (<strong>SIMOCODE</strong> <strong>pro</strong> parameters) are transferred. The parameters<br />

are saved in the PLC or in the DP master and are transferred automatically<br />

to the DP slave during the system startup.<br />

You can set the device-specific parameters<br />

with the configuration tool when the GSD (BU1 only) is loaded, e.g. with<br />

STEP7-HW Config. This possibility is available for <strong>SIMOCODE</strong> <strong>pro</strong> C. The<br />

<strong>SIMOCODE</strong> <strong>pro</strong> parameter is created by configuring the device-specific<br />

parameters in the slave <strong>pro</strong>perties.<br />

in the "<strong>SIMOCODE</strong> ES Professional" software during the integration of<br />

<strong>SIMOCODE</strong> <strong>pro</strong> in STEP7 HW Config as a S7 slave via OM <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

This possibility is available for <strong>SIMOCODE</strong> <strong>pro</strong> C and <strong>SIMOCODE</strong> <strong>pro</strong> V. You<br />

can start the "<strong>SIMOCODE</strong> ES Professional" software for easy configuration of<br />

the parameterization from STEP7-HW Config using the button in the<br />

"Parameter" tab in the object <strong>pro</strong>perties of slot 4.<br />

Notice<br />

In order to be able to carry out the device parameterization during startup,<br />

the startup parameter block ("Device Parameter > Bus Parameter") must<br />

remain unset.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> is then parameterized with the device-specific parameters<br />

stored in the DP master, and any existing parameters in the device are<br />

overwritten.<br />

12.8 Timestamping/Time Synchronization<br />

See Chapter 10.9 "Timestamping".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

12-24 GWA 4NEB 631 6050-22 DS 02


Mounting, Wiring, Interfaces 13<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

This chapter contains information about mounting and wiring individual<br />

<strong>SIMOCODE</strong> <strong>pro</strong> components.<br />

This chapter is addressed to the following target groups:<br />

Technicians<br />

Electricians<br />

Maintenance and service personnel.<br />

You will require the following knowledge:<br />

Basic general knowledge about <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-1


Mounting, Wiring, Interfaces<br />

13.1 General Information about Mounting and Wiring<br />

Safety guidelines<br />

Warning<br />

Dangerous electrical voltage! Can cause electric shock and<br />

burning. Ensure the system and the device are disconnected from voltage<br />

before beginning work.<br />

Notice<br />

Observe the information contained in the operating instructions.<br />

Mounting lugs for screw attachment<br />

Removable terminals<br />

Notice<br />

For technical reasons, there are two different mounting lugs for the screw<br />

attachment:<br />

For Basic Units, Expansion Modules,<br />

Decoupling Module: Order No. 3RP19<strong>03</strong><br />

For Current Measuring Modules and<br />

Current/Voltage Measuring Modules,<br />

45 mm and 55 mm width: Order No. 3RP1900-0B<br />

Notice<br />

The removable terminals are mechanically coded and will only fit in a certain<br />

position!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-2 GWA 4NEB 631 6050-22 DS 02


13.2 Mounting<br />

13.2.1 Basic Units, Expansion Modules and Decoupling Module<br />

Mounting, Wiring, Interfaces<br />

You can attach these system components as follows:<br />

Snap-on mounting onto a 35-mm standard mounting rail, without tools<br />

Snap-on mounting of the Basic Units onto Current Measuring Modules of 45<br />

mm and 55 mm width (up to 100 A) with integrated standard mounting rail<br />

Screw attachment with mounting lugs (Order No:3RP19<strong>03</strong>) and screws on a<br />

level surface.<br />

These mounting lugs are only suitable for Basic Units, Expansion Modules<br />

and the Decoupling Module!<br />

Snap-on mounting onto standard mounting rails<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

with increased install. depth<br />

Snap-on mounting onto a Current Measuring Module<br />

e.g. a 45-mm wide Current Measuring Module with BU1<br />

Standard mounting rail<br />

Screw attachment<br />

3RP19<strong>03</strong><br />

Ø 5 mm<br />

BU1 BU2<br />

Expansion Module,<br />

Decoupling Module<br />

Ø 5 mm<br />

3RP19<strong>03</strong><br />

Fig. 13-1: Mounting of Basic Unit, Expansion Modules and the Decoupling Module<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-3


Mounting, Wiring, Interfaces<br />

13.2.2 Current Measuring Modules<br />

You can attach these system components as follows:<br />

Current measuring modules up to 100 A: Standard mounting rail mounting or<br />

screw attachment with mounting lugs (Order No: 3RP19<strong>03</strong>-0B) and screws on<br />

a level surface. These mounting lugs are only suitable for Current Measuring<br />

Modules (and Current/Voltage Measuring Modules)! For Current Measuring<br />

Modules up to 25 A you will require an additional 25-mm spacer.<br />

Current Measuring Modules up to 200 A: Standard mounting rail mounting or<br />

screw attachment.<br />

Current Measuring Modules up to 630 A: Screw attachment.<br />

3UF7000-1AU00-0<br />

3UF7101-1AA00-0<br />

Snap-on mounting<br />

Screw attachment<br />

3RP1900-0B<br />

0.3 A up to 3 A<br />

3UF7102-1AA00-0<br />

2.4 A up to 25 A 10 A up to 100 A<br />

45 mm width<br />

25-mm spacer<br />

Fig. 13-2: Mounting the Current Measuring Modules<br />

3RP1900-0B<br />

55 mm width<br />

3UF71<strong>03</strong>-1AA00-0 3UF71<strong>03</strong>-1BA00-0 3UF7104-1BA00-0<br />

20 A up to 200 A 20 A up to 200 A 63 A up to 630 A<br />

Snap-on mounting or<br />

screw attachment<br />

Snap-on mounting or<br />

screw attachment<br />

Screw attachment<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-4 GWA 4NEB 631 6050-22 DS 02


13.2.3 Current/Voltage Measuring Modules<br />

Mounting, Wiring, Interfaces<br />

You can attach these system components as follows:<br />

Current/Voltage Measuring Modules up to 100 A: Standard mounting rail<br />

mounting or screw attachment with mounting lugs (Order No: 3RP19<strong>03</strong>-0B)<br />

and screws on a level surface. These mounting lugs are only suitable for<br />

Current/Voltage Measuring Modules (and Current Measuring Modules)! For<br />

Current/Voltage Measuring Modules up to 25 A you will require an additional<br />

25-mm spacer.<br />

Current/Voltage Measuring Modules up to 200 A: Standard mounting rail<br />

mounting or screw attachment.<br />

Current/Voltage Measuring Modules up to 630 A: Screw attachment.<br />

3UF7101-1AA00-0<br />

3UF7111-1AA00-0<br />

Snap-on mounting<br />

Screw attachment<br />

3RP1900-0B<br />

0.3 A up to 3 A<br />

3UF7101-1AA00-0<br />

2.4 A up to 25 A 10 A up to 100 A<br />

45 mm width<br />

25-mm spacer<br />

Fig. 13-3: Mounting the Current/Voltage Measuring Modules<br />

3RP1900-0B<br />

55 mm width<br />

3UF7101-1AA00-0 3UF7113-1BA00-0 3UF7114-1BA00-0<br />

20 A up to 200 A 20 A up to 200 A 63 A up to 630 A<br />

Snap-on mounting or<br />

screw attachment<br />

Snap-on mounting or<br />

screw attachment<br />

Screw attachment<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-5


Mounting, Wiring, Interfaces<br />

13.2.4 Operator Panel and Operator Panel with Display<br />

Operator panels are designed to be installed e.g. in the front panels of<br />

motor control centers or in switchgear cabinet doors.<br />

Install as follows:<br />

Step Description<br />

1 Make a cutout, e.g. in the front panel or switchgear cabinet door. Dimensions<br />

(see Fig. 13-4 and 13-5).<br />

2 Position the operator Panel or the Operator Panel with Display in the cutout.<br />

3 Snap the four mounting brackets onto the Operator Panel<br />

4 Lock the Operator Panel in position by tightening the four mounting bracket<br />

screws.<br />

Table 13-1: Sequence for installing the Operator Panel / Operator Panel with Display<br />

Operator Panel Mounting bracket<br />

4x<br />

30 +0.5<br />

Cutout<br />

90 +0.5<br />

Fig. 13-4: Mounting the Operator Panel<br />

Front panel<br />

switchgear<br />

cabinet door, etc.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-6 GWA 4NEB 631 6050-22 DS 02


Operator Panel with Display<br />

54,5 +0.5<br />

Cutout<br />

91,5 +0.5<br />

Fig. 13-5: Mounting the Operator Panel with Display<br />

Mounting, Wiring, Interfaces<br />

Mounting bracket<br />

Warning<br />

To ensure IP54 tightness and the correct functionality of the Operator Panel,<br />

the tightening torque of the screws <strong>pro</strong>vided should not be set too high<br />

when mounting.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-7


Mounting, Wiring, Interfaces<br />

13.2.5 Exchanging a 3UF52 Operator Panel for a 3UF720 Operator Panel<br />

To exchange a 3UF52 Operator Panel for the smaller 3UF720 Operator<br />

Panel, <strong>pro</strong>ceed as follows:<br />

Step Description<br />

1 Unscrew the four mounting bracket screws and remove the 3UF52 Operator<br />

Panel from the front panel or switchgear cabinet door.<br />

2 Ensure that the dimensions of the cutout in the front panel or switchgear<br />

cabinet door measure 91.5 +0.5 mm (width) and 54.5 +0.5 mm (height)<br />

(see Fig. 13-6).<br />

3 Slide the seal <strong>pro</strong>vided onto the Operator Panel Adapter (see Fig. 13-6).<br />

4 Position the Operator Panel Adapter in the cutout.<br />

5 Position the Operator Panel in the Adapter.<br />

6 Snap the four mounting brackets onto the Operator Panel<br />

7 Lock the Operator Panel in position by tightening the four mounting bracket<br />

screws (see Fig. 13-7 and safety guidelines!).<br />

Table 13-2: Exchanging a 3UF52 Operator Panel for a 3UF720 Operator Panel<br />

4x<br />

Fig. 13-6: Mounting the Operator Panel Adapter (1)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-8 GWA 4NEB 631 6050-22 DS 02


IP 54<br />

Fig. 13-7: Mounting the Operator Panel Adapter (2)<br />

Mounting, Wiring, Interfaces<br />

Warning<br />

To ensure IP54 tightness and the correct functionality of the Operator Panel,<br />

the tightening torque of the screws <strong>pro</strong>vided should not be set too high<br />

when mounting.<br />

Notice<br />

A <strong>SIMOCODE</strong> <strong>pro</strong> 3UF7 system operator panel can not be used with<br />

<strong>SIMOCODE</strong>-DP 3UF5, and vice versa.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-9


Mounting, Wiring, Interfaces<br />

13.3 Wiring<br />

13.3.1 Basic Units, Expansion Modules and Decoupling Module<br />

Cables<br />

Basic Units, Expansion Modules and the Decoupling Module have<br />

removable terminals. You do not have to detach the wiring to exchange<br />

these devices!<br />

Removable terminals<br />

Basic Units Expansion Modules/<br />

Decoupling Module<br />

A<br />

Fig. 13-8: Removable terminals on Basic Units, Expansion Modules and the Decoupling Module<br />

Notice<br />

The removable terminals are mechanically coded and will only fit in a certain<br />

position!<br />

The cable cross sections are the same for all devices. The following table<br />

shows cable cross sections, stripping lengths and tightening torques of the<br />

cables for the removable terminals:<br />

Removable terminals Screwdriver Tightening torque<br />

TORQUE: 7 LB/IN: - 10.3 LB/IN.<br />

0.8 Nm - 1.2 Nm<br />

Stripping lengths Cable cross section<br />

2 x 0.5 mm 2 - 2.5 mm 2 /<br />

1 x 0.5 mm 2 - 4 mm 2<br />

2 x AWG 20 to 14 / 1 x AWG 20 to 12<br />

2 x 0.5 mm 2 - 1.5 mm 2 /<br />

1 x 0.5 mm 2 - 2.5 mm 2<br />

2 x AWG 20 to 16 / 1 x AWG 20 to 14<br />

Table 13-3: Cable cross sections, stripping lengths and tightening torques of the cables<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-10 GWA 4NEB 631 6050-22 DS 02<br />

D<br />

C<br />

A, C, D: Coding<br />

10 Solid<br />

PZ2/<br />

Ø 5 mm - 6 mm<br />

10 Finely stranded<br />

with/without<br />

wire end ferrule<br />

A<br />

D<br />

C


Supplying the Inputs of the Basic Unit<br />

There are three possibilities for supplying the Inputs:<br />

a): 24 V DC internal<br />

Mounting, Wiring, Interfaces<br />

b): 24 V DC external However, Input 3 is the reference potential, i.e.<br />

three Inputs are available.<br />

c): 24 V DC external Only possible for Basic Units with a supply voltage of<br />

24 V DC!<br />

24 V DC internal, 4 Inputs usable<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

a) b) c)<br />

Basic Unit (BU)<br />

BU Inputs<br />

Fig. 13-9: 24 V DC for supplying the Inputs<br />

1<br />

2<br />

3<br />

4<br />

24 V DC external, 3 Inputs usable<br />

Basic Unit (BU)<br />

BU Inputs<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

All inputs work reactionless, i.e. the signal statuses on neighboring inputs<br />

do not influence each other.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-11<br />

1<br />

2<br />

3<br />

(not usable)<br />

4<br />

24 V DC<br />

24 V DC external, 4 Inputs usable<br />

Basic Unit (BU)<br />

BU Inputs<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

A1<br />

A2<br />

1<br />

2<br />

3<br />

4<br />

Only possible for the Basic Unit with<br />

24 V DC supply voltage!


Mounting, Wiring, Interfaces<br />

Basic Unit pin assignment<br />

The following table shows the pin assignment of the removable terminals:<br />

Connection Assignment<br />

Upper terminals<br />

1 Root for Relay Outputs 1 and 2<br />

2 Relay Output OUT1<br />

3 Relay Output OUT2<br />

4 Digital Input IN3<br />

5 Digital Input IN4<br />

T2 Thermistor connection (binary PTC)<br />

6 Relay Output OUT3<br />

7 Relay Output OUT3<br />

8 24 V DC only for IN1 to IN4<br />

9 Digital Input IN1<br />

10 Digital Input IN2<br />

T1 Thermistor connection (binary PTC)<br />

Lower terminals<br />

A1 Pin 1 supply voltage<br />

A2 Pin 2 supply voltage<br />

A PROFIBUS DP Pin A<br />

B PROFIBUS DP Pin B<br />

SPE/PE Shielded/PE<br />

Table 13-4: Pin assignment for the removable terminals of the Basic Unit<br />

Sequence for wiring the removable terminals for Basic Units<br />

Proceed as follows:<br />

Step Description<br />

1 Connect the cables to the upper and lower terminals.<br />

2 If you wish to use the A/B terminals for PROFIBUS DP, connect the<br />

PROFIBUS DP cable-shielding to the SPE/PE terminal.<br />

Notice<br />

The A/B terminals are an alternative to the 9-pole SUB-D connection! Baud<br />

rates of up to 1.5 MBit/s are possible!<br />

3 Connect the system shielding to the SPE/PE terminal.<br />

Table 13-5: Wiring the removable terminals of the Basic Unit<br />

1 OUT1 2 .2 3 4 IN3 IN4 5 T2<br />

OUT3 7 24 V8<br />

9IN1 IN2 10 T1<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-12 GWA 4NEB 631 6050-22 DS 02<br />

6<br />

DEVICE<br />

BUS<br />

GEN. FAULT<br />

TEST/<br />

RESET<br />

PROFIBUS DP<br />

A1 A2 A B SPE/PE<br />

ϑ<br />

<strong>SIMOCODE</strong> PRO


Basic Unit connection example<br />

T1 T2<br />

A1 A2<br />

Device<br />

Bus<br />

Gen. Fault<br />

Fig. 13-10: Basic Unit connection example<br />

b)<br />

a)<br />

9 10 4 5 8<br />

IN1 IN2 IN3 IN4 24 V<br />

PROFIBUS DP<br />

A B<br />

Max. 1.5 MBd<br />

Mounting, Wiring, Interfaces<br />

SPE/PE<br />

1<br />

OUT1<br />

2<br />

OUT2<br />

3<br />

6<br />

OUT3<br />

7<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-13


Mounting, Wiring, Interfaces<br />

Supplying the Digital Module Inputs<br />

Digital Module with 24 V DC input supply<br />

Digital Module with 110 to 240 V AC/DC input supply<br />

Fig. 13-11: Supplying the Digital Module Inputs<br />

Digital Module pin assignment<br />

24 V DC external 110 V up to 240 V AC/DC external<br />

N/M<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

The following table shows the pin assignment of the removable terminals:<br />

Connection Assignment<br />

Upper terminals<br />

20 Root for Relay Outputs 1 and 2<br />

21 Relay Output OUT1<br />

22 Relay Output OUT2<br />

23 Digital Input IN1<br />

24 Digital Input IN2<br />

25 N/M for IN1 to IN4<br />

Lower terminals<br />

26 Digital Input IN3<br />

27 Digital Input IN4<br />

PE PE<br />

Digital Module (DM)<br />

DM Inputs<br />

1<br />

2<br />

3<br />

4<br />

Table 13-6: Pin assignment of the removable terminals of the Digital Module<br />

Digital Module (DM)<br />

DM Inputs<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-14 GWA 4NEB 631 6050-22 DS 02<br />

~<br />

N/M<br />

IN1<br />

IN2<br />

IN3<br />

IN4<br />

1<br />

2<br />

3<br />

4<br />

20 21 22<br />

OUT1 .2<br />

23 IN1<br />

IN2 24 25<br />

READY<br />

26 IN3 IN4 27 PE


Digital Module connection example<br />

23 IN1 24 IN2 26 IN3 27 IN4<br />

Ready<br />

Fig. 13-12: Digital Module connection example<br />

Mounting, Wiring, Interfaces<br />

+<br />

DC<br />

–<br />

25<br />

N/M<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-15<br />

~<br />

PE<br />

AC<br />

20<br />

21<br />

OUT1<br />

22<br />

OUT2


Mounting, Wiring, Interfaces<br />

Earth-fault Module pin assignment<br />

The following table shows the pin assignment of the removable terminals:<br />

Connectio<br />

n<br />

Upper terminals<br />

Assignment<br />

40 Input C1 Summation Current<br />

Transformer<br />

43 Input C2 Summation Current<br />

Transformer<br />

Lower terminals<br />

PE PE<br />

Table 13-7: Pin assignment of the removable terminals of the Earth-fault Module<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-16 GWA 4NEB 631 6050-22 DS 02<br />

40<br />

C1<br />

43 C2<br />

READY<br />

EM<br />

3UF7 500–1AA00–0<br />

G/YYMMDD * Exx *<br />

PE


Earth-fault Module connection example<br />

L1<br />

L2<br />

L3<br />

N<br />

Fig. 13-13: Earth-fault Module connection example<br />

Z2<br />

3UL22 Z1<br />

40 43<br />

C1<br />

C2<br />

Ready<br />

*)<br />

Mounting, Wiring, Interfaces<br />

*) Cable shielding recommended<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-17<br />

PE


Mounting, Wiring, Interfaces<br />

Temperature Module pin assignment<br />

The following table shows the pin assignment of the removable terminals:<br />

Connectio<br />

n<br />

Upper terminals<br />

Assignment<br />

50 Input T3, Temperature Sensor 1<br />

51 Input T3, Temperature Sensor 2<br />

52 Input T3, Temperature Sensor 3<br />

53 Input T2, Temperature Sensor 1<br />

54 Input T2, Temperature Sensor 2<br />

55 Input T2, Temperature Sensor 3<br />

Lower terminals<br />

56 Input T1, Temperature Sensor 1 to 3<br />

57 Input T1, Temperature Sensor 1 to 3<br />

PE Shielded/PE<br />

Table 13-8: Pin assignment of the removable terminals of the Temperature Module<br />

You can connect up to three 2-wire or 3-wire Temperature Sensors.<br />

2-wire Temperature Sensors:<br />

Bridge the T2 terminals with the T3 terminals.<br />

3-wire temperature sensors.<br />

50 1T3 51 2T3 52 3T3<br />

53 1T2 54 2T2 55 3T2<br />

READY<br />

TM<br />

3UF7 700–1AA00–0<br />

G/YYMMDD * Exx *<br />

56 T1 57 PE<br />

Assign terminals 56 and 57 doubly when three sensors are used.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-18 GWA 4NEB 631 6050-22 DS 02


Temperature Module connection example<br />

3 x max.<br />

T1 1T2 1T3<br />

T1 2T2 2T3<br />

T1 3T2 3T3<br />

56 57<br />

Ready<br />

NTC type: B 57227-K333-A1<br />

Q 63022-K7182-S1<br />

Fig. 13-14: Temperature Module connection example<br />

Mounting, Wiring, Interfaces<br />

1)<br />

ϑ<br />

2)<br />

ϑ<br />

*) *) *) Cable shielding recommended.<br />

53<br />

1T2 2T2 3T2<br />

1T3 2T3 3T3<br />

T1<br />

50<br />

54<br />

T1<br />

51<br />

3 x max.<br />

T1 1T2 1T3<br />

T1 2T2 2T3<br />

T1 3T2 3T3<br />

55<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-19<br />

52<br />

PE<br />

NTC Temperature Sensor:<br />

R<br />

J


Mounting, Wiring, Interfaces<br />

Analog Module pin assignment<br />

The following table shows the pin assignment of the removable terminals:<br />

Connectio<br />

n<br />

Upper terminals<br />

Assignment<br />

30 Analog Input IN1+<br />

31 Analog Input IN2+<br />

33 Analog Input IN1+<br />

34 Analog Input IN2+<br />

Lower terminals<br />

36 Analog Output OUT+<br />

37 Analog Output OUT+<br />

Table 13-9: Pin assignment of the removable terminals of the Analog Module<br />

30 IN1+ 31 IN2+<br />

33 IN1- 34 IN2-<br />

PE PE READY<br />

AM<br />

3UF7 400–1AA00–0<br />

G/YYMMDD * Exx *<br />

36 +OUT- 37 PE<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-20 GWA 4NEB 631 6050-22 DS 02


Analog Module connection example<br />

2 x max.<br />

IIN (0/4 mA - 20 mA)<br />

IN1+ IN1-<br />

IN2+ IN2-<br />

30 33 31<br />

IN1+<br />

IN1-<br />

IN2+ IN2-<br />

Ready<br />

Fig. 13-15: Analog Module connection example<br />

*)<br />

+<br />

-<br />

M<br />

34<br />

Mounting, Wiring, Interfaces<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-21<br />

L+<br />

(potential-free current source, e.g. isolating amplifier)<br />

OUT+ OUT-<br />

36 37<br />

*)<br />

PE *) Cable shielding recommended for up to 30 m<br />

and for outside of the switchgear cabinet.<br />

+<br />

Cable shielding necessary for over 30 m<br />

RL -<br />

IOUT (0/4 A - 20 mA)<br />

RL < 500 Ohm


Mounting, Wiring, Interfaces<br />

Decoupling Module pin assignment<br />

The following table shows the pin assignment of the removable terminals:<br />

Connectio<br />

n<br />

Upper terminals<br />

Lower terminals<br />

PE PE<br />

Assignment<br />

Table 13-10: Pin assignment of the removable terminals of the Decoupling Module<br />

Decoupling Module connection example<br />

Fig. 13-16: Decoupling Module connection example<br />

-<br />

Ready<br />

Wiring the removable terminals of the Expansion Modules and the Decoupling<br />

Module<br />

Connect the system shielding to the PE terminal.<br />

READY<br />

DCM<br />

3UF7 150–1AA00–0<br />

G/YYMMDD * Exx *<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-22 GWA 4NEB 631 6050-22 DS 02<br />

PE


13.3.2 Current Measuring Modules<br />

Mounting, Wiring, Interfaces<br />

Select a suitable Current Measuring Module for measuring current,<br />

independent of motor current size:<br />

Through-hole technology up to 200 A: The cables of the three phases are<br />

passed through the through-hole openings.<br />

Bus connection system from 20 A to 630 A, also for direct connection to<br />

Siemens contactors.<br />

The following table shows the various current measuring modules:<br />

Current Measuring Module Main circuit connection<br />

3UF7000-1AU00-0<br />

0.3 A - 3 A<br />

Ø Through-hole<br />

openings: 7.5 mm<br />

3UF7101-1AA00-0<br />

2.4 A - 25 A<br />

Ø Through-hole<br />

openings: 7.5 mm<br />

3UF7102-1AA00-0<br />

10 A - 100 A<br />

Ø Through-hole<br />

openings: 14 mm<br />

3UF71<strong>03</strong>-1AA00-0<br />

20 A - 200 A<br />

Ø Through-hole<br />

openings: 25 mm<br />

3UF71<strong>03</strong>-1BA00-0<br />

20 A - 200 A<br />

Conductor cross<br />

section:<br />

16 mm² - 95 mm²,<br />

AWG 5 to 3/0<br />

3UF7104-1BA00-0<br />

63 A - 630 A<br />

Conductor cross<br />

section:<br />

50 mm² - 240 mm²,<br />

AWG 1/0 kcmil to<br />

500 kcmil<br />

Table 13-11: Current Measuring Modules<br />

Through-hole<br />

technology<br />

Bus connection<br />

system<br />

Notice<br />

Pay attention to the correct assignment and the correct routing direction<br />

when connecting or routing the cables of the single phases of the main<br />

circuit!<br />

Observe the information in the operating instructions!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-23<br />

Ø<br />

L1<br />

L2<br />

L3<br />

N<br />

L1 L2 L3<br />

T1 T2 T3<br />

M<br />

~<br />

3


Mounting, Wiring, Interfaces<br />

13.3.3 Current/Voltage Measuring Modules<br />

Select a suitable Current Measuring Module for measuring current and<br />

voltage, independent of motor current size:<br />

Through-hole technology up to 200 A: The cables of the three phases are<br />

passed through the through-hole openings.<br />

Bus connection system from 20 A to 630 A, also for direct connection to<br />

Siemens contactors.<br />

The following figure shows the various Current/Voltage Measuring Modules:<br />

Current/Voltage Measuring<br />

Module<br />

3UF7101-1AA00-0<br />

0.3 A - 3 A<br />

Ø Through-hole<br />

openings: 7.5 mm<br />

3UF7111-1AA00-0<br />

2.4 A - 25 A<br />

Ø Through-hole<br />

openings: 7.5 mm<br />

3UF7101-1AA00-0<br />

10 A - 100 A<br />

Ø Through-hole<br />

openings: 14 mm<br />

3UF7101-1AA00-0<br />

20 A - 200 A<br />

Ø Through-hole<br />

openings: 25 mm<br />

3UF7113-1BA00-0<br />

20 A up to 200 A<br />

Conductor cross<br />

section:<br />

16 mm² - 95 mm²,<br />

AWG 6 to 3/0<br />

3UF7114-1BA00-0<br />

63 A - 630 A<br />

Conductor cross<br />

section:<br />

50 mm² - 240 mm²,<br />

AWG 1/0 kcmil to<br />

500 kcmil<br />

Table 13-12: Current/Voltage Measuring Modules<br />

Through-hole<br />

technology<br />

Bus connection<br />

system<br />

Main circuit<br />

connection<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-24 GWA 4NEB 631 6050-22 DS 02<br />

L1<br />

L2<br />

L3<br />

N<br />

L1 L2 L3<br />

T1 T2 T3<br />

M<br />

~<br />

3<br />

L1 L2 L3


Safety guidelines<br />

Removable terminals<br />

Mounting, Wiring, Interfaces<br />

Note<br />

Measuring of measured values relating to voltage or power:<br />

For Current/Voltage Measuring Modules, connect the main circuit L1, L2, L3<br />

with the connection terminals (L1, L2, L3) of the removable terminals via a<br />

3-core cable. The supply cables may have to have additional cable<br />

<strong>pro</strong>tection, for example, via short-circuit <strong>pro</strong>of cable or fuses.<br />

Notice<br />

When connecting or routing the cables of the single phases of the main<br />

circuit, ensure correct assignment of the phases on the Current/Voltage<br />

Measuring Modules and correct routing direction! Observe the information<br />

in the operating instructions!<br />

The following table shows cable cross sections, stripping lengths and<br />

tightening torques of the cables for the removable terminals:<br />

Removable terminals Screwdriver Tightening torque<br />

TORQUE: 7 LB/IN: - 10.3 LB/IN.<br />

0.8 Nm - 1.2 Nm<br />

Stripping lengths Cable cross section<br />

10 Solid<br />

Table 13-13: Cable cross sections, stripping lengths and tightening torques of the cables<br />

The following is a representation of the pin assignment of the removable<br />

terminals:<br />

Lower Upper<br />

PZ2/Ø 5 mm -<br />

6 mm<br />

10 Finely stranded<br />

with/without<br />

end sleeve<br />

2 x 0.5 mm 2 - 2.5 mm 2 /<br />

1x 0.5 mm 2 - 4 mm 2<br />

2 x AWG 20 to 14 / 1 x AWG 20 to 12<br />

2 x 0.5 mm 2 - 1.5 mm 2 /<br />

1 x 0.5 mm 2 - 2.5 mm 2<br />

2 x AWG 20 to 16 / 1 x AWG 20 to 14<br />

L1, L2, L3:<br />

Terminals for connecting the 3-wire<br />

cable of the main circuit<br />

Fig. 13-17: Pin assignment of the terminals of the Current/Voltage Measuring Modules<br />

Caution<br />

The L1 and L3 phases are interchanged on the upper/lower terminals!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-25


Mounting, Wiring, Interfaces<br />

13.3.4 Current Measuring with an External Current Transformer (Interposing<br />

Transformer)<br />

Description<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can be operated with external current transformers. The<br />

secondary cables of the current transformer are looped through the three<br />

through-hole openings of the Current Measuring Module, and shortcircuited.<br />

The secondary current of the external current transformer is the<br />

primary current of the <strong>SIMOCODE</strong> <strong>pro</strong> Current Measuring Module.<br />

Notice<br />

If the main circuit is using rated current, the secondary current of the<br />

current transformer must be within the setting range of the Current<br />

Measuring Module used!<br />

Main Circuit<br />

L1 L2 L3<br />

M<br />

3~<br />

Transformation ratio<br />

K1<br />

K2<br />

K3<br />

L<br />

Fig. 13-18: Current measuring with an external 3UF18 current transformer<br />

The transformation ratio is calculated using the following formula:<br />

Transformation ratio =<br />

Secondary Circuit<br />

3UF18 Current Transformer<br />

Current Measuring<br />

Module 3UF 71<br />

Basic Unit<br />

3UF 70<br />

Primary current (external current transformer)<br />

Secondary current x number of loops n<br />

(ext. current transformer) (current measuring module)<br />

In the following examples, the displayed actual current flowing does not<br />

need to be converted, even when an interposing transformer is used, since<br />

<strong>SIMOCODE</strong> <strong>pro</strong> only outputs the <strong>pro</strong>portional value, based upon the<br />

parameterized Set Current Is.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-26 GWA 4NEB 631 6050-22 DS 02


Technical data of the current transformer<br />

Example 1:<br />

Mounting, Wiring, Interfaces<br />

Secondary current: 1 A<br />

Frequency: 50 Hz / 60 Hz<br />

Transformer rating: Recommended > 2.5 VA, according to the secondary<br />

current and cable length<br />

Overcurrent factor: 5P10 or 10P10<br />

Accuracy class: 1<br />

3UF1868-3GA00 current transformer:<br />

– Primary current: 820 A at nominal load<br />

– Secondary current: 1 A<br />

<strong>SIMOCODE</strong> <strong>pro</strong> with 3UF7 100-1AA00-0 current measuring module,<br />

Set Current 0.3 to 3 A<br />

This means:<br />

– The secondary current of the current transformer is 1 A at the rated load<br />

and is, therefore, within the 0.3 to 3 A setting range of the Current<br />

Measuring Module used<br />

– The Set Current Is to be parameterized in <strong>SIMOCODE</strong> <strong>pro</strong> is 1 A.<br />

Main Circuit<br />

L1 L2 L3<br />

M 3~<br />

K1<br />

K2<br />

K3<br />

L<br />

Primary Current at<br />

Nominal Load: 820 A<br />

Secondary Circuit<br />

3UF18 Current Transformer<br />

Current Measuring<br />

Module 3UF 71<br />

Setting Range:<br />

0.3 A - 3 A<br />

Basic Unit<br />

3UF 70<br />

Secondary Current: 1 A Set Current Is: 1 A<br />

Fig. 13-19: Example (1 of 2) for current measuring with an 3UF18 external current transformer<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-27


Mounting, Wiring, Interfaces<br />

Example 2:<br />

3UF1868-3GA00 current transformer:<br />

– Primary current: 205 A at nominal load<br />

– Secondary current: 0.25 A<br />

<strong>SIMOCODE</strong> <strong>pro</strong> with 3UF7 100-1AA00-0 Current Measuring Module,<br />

Set Current 0.3 to 3 A<br />

This means:<br />

– The secondary current of the current transformer is 0.25 A at the rated<br />

load and is, therefore, not within the 0.3 A to 3 A setting range of the<br />

Current Measuring Module used.<br />

– The secondary current must be boosted by multiple looping of the<br />

secondary cables through the through-hole openings of the Current<br />

Measuring Module. Double-looping results in 2 x 0.25 A = 0.5 A.<br />

– The Set Current Is to be parameterized in <strong>SIMOCODE</strong> <strong>pro</strong> is 0.5 A.<br />

Main Circuit<br />

L1 L2 L3<br />

M 3~<br />

K1<br />

K2<br />

K3<br />

L<br />

Primary Current at<br />

Nominal Load: 205 A<br />

Secondary Circuit<br />

3UF18 Current Transformer<br />

Double-looping through of the secondary cables<br />

Current Measuring<br />

Module 3UF 71<br />

Setting Range:<br />

0.3 A - 3 A<br />

Basic Unit<br />

3UF 70<br />

Secondary Current: 2 x 0.25 A Set Current Is: 0.5 A<br />

Fig. 13-20: Example (2 of 2) for current measuring with an 3UF18 external current transformer<br />

Note<br />

When using Basic Unit 2 (<strong>SIMOCODE</strong> <strong>pro</strong> V) from version *E<strong>03</strong>* onwards,<br />

the Set Current does not have to be converted. It will correspond to the<br />

rated current flowing on the main current side.<br />

Additional entry of the transformation ratio of the current transformer<br />

(interposing transformer) will result in automatic conversion in the device.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-28 GWA 4NEB 631 6050-22 DS 02


13.4 <strong>System</strong> Interfaces<br />

13.4.1 General<br />

Mounting, Wiring, Interfaces<br />

Please observe the following:<br />

<strong>SIMOCODE</strong> <strong>pro</strong> system components are connected to each other via the<br />

system interfaces.<br />

Cables of different lengths are available for connecting the system<br />

components.<br />

The system is always configured according to the Basic Unit. Basic Units have<br />

two system interfaces:<br />

– Bottom: For outgoing connection cables that, in the case of BU1, always<br />

lead to the Current Measuring Module.<br />

– Front: For outgoing connecting cables leading to an Expansion Module<br />

or Operator Panel, or for PC cables, Memory Module or addressing<br />

plugs.<br />

Current Measuring Modules have one system interface:<br />

– Bottom or front: Incoming connecting cable from the Basic Unit.<br />

Expansion Modules have 2 interfaces on the front.<br />

– Left: For incoming connecting cable from the upstream Expansion<br />

Module or Basic Unit BU2.<br />

– Right: For outgoing connecting cables leading to an Expansion Module<br />

or Operator Panel, or for PC cables, Memory Modules or addressing<br />

plugs.<br />

Decoupling Modules have 2 interfaces on the front:<br />

– Left: For incoming connecting cable from the upstream Expansion<br />

Module or Basic Unit BU2.<br />

– Right: Exclusively for the outgoing connection cable to the Current/<br />

Voltage Measuring Module.<br />

Operator Panels have two system interfaces:<br />

– Front: For PC cables, Memory Modules and addressing plugs.<br />

– Rear side: For incoming connecting cable from the upstream Expansion<br />

Module or Basic Unit.<br />

<strong>System</strong> interfaces not in use are closed with the cover.<br />

Warning:<br />

Applies to system interfaces on Operator Panels and on door adapters (IP54<br />

degree of <strong>pro</strong>tection):<br />

When using for the first time, press the cover firmly against its stop in the<br />

socket!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-29


Mounting, Wiring, Interfaces<br />

Fig. 13-21: Closing the system interface using the system interface cover on the door adapter<br />

Fig. 13-22: Closing the system interface using the system interface cover on the Operator Panel<br />

Fig. 13-23: Closing the system interface using the system interface cover on the Operator Panel<br />

with Display<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-30 GWA 4NEB 631 6050-22 DS 02<br />

0<br />

0


Example<br />

Mounting, Wiring, Interfaces<br />

The following figure shows an example of a <strong>SIMOCODE</strong> <strong>pro</strong> V installation:<br />

Basic Unit (BU)<br />

Outgoing, to<br />

Expansion Module<br />

Operator Panel<br />

Current Measuring Module (IM)<br />

Incoming, from<br />

Basic Unit<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

Basic Unit (BU2) Current Measuring<br />

Expansion Module<br />

Module (IM)<br />

Fig. 13-24: Example of system interfaces<br />

Incoming, from<br />

Expansion Module<br />

Basic Unit BU2<br />

Outgoing, to<br />

Current Measuring Module<br />

Decoupling Module<br />

Cover<br />

Operator Panel (OP)<br />

Expansion Modules (DM, AM, EM, TM)<br />

Operator Panel (OP)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-31<br />

UF-01130<br />

Outgoing, to<br />

Expansion Module<br />

Operator Panel<br />

Incoming, from<br />

upstream Expansion Module<br />

Basic Unit<br />

UF-01130


Mounting, Wiring, Interfaces<br />

13.4.2 <strong>System</strong> Interfaces on Basic Units, Expansion Modules, Decoupling<br />

Module, Current Measuring Modules and Current/Voltage Measuring<br />

Modules<br />

The system interfaces are located on the front and bottom of the Basic<br />

Units. Other system components can be connected here<br />

via a connecting cable, e.g. Digital Modules, Current Measuring Modules<br />

by plugging them in directly, e.g. addressing plugs and Memory Modules.<br />

<strong>System</strong> interfaces not in use can be closed using the system interface<br />

cover.<br />

Notice<br />

Only connect system interfaces when disconnected from voltage!<br />

Basic Units<br />

<strong>System</strong><br />

interfaces<br />

Connecting cable<br />

Current Measuring Modules<br />

<strong>System</strong><br />

interface<br />

Connecting cable<br />

Current/Voltage Measuring Modules<br />

Memory Module,<br />

addressing plug<br />

system interface cover<br />

Removable terminals<br />

<strong>System</strong><br />

interface<br />

Connecting cable<br />

Fig. 13-25: Connecting system components to the system interface<br />

Expansion Modules/<br />

Decoupling Module<br />

Removable terminals<br />

2 <strong>System</strong><br />

interfaces<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-32 GWA 4NEB 631 6050-22 DS 02


Sequence for connecting cables to the system interface<br />

Safety Guidelines<br />

Proceed as follows:<br />

Step Description<br />

Table 13-14: Connecting to the system interface<br />

Fig. 13-26: Procedure for connecting to the system interfaces<br />

Mounting, Wiring, Interfaces<br />

1 Place the plug in the plug shaft, keeping it is as straight as possible. Ensure<br />

that the catches on the plug shaft above the plug housing audibly click into<br />

place.<br />

For <strong>SIMOCODE</strong> <strong>pro</strong> C, the system interfaces on the bottom can only be<br />

used for the Current Measuring Module!<br />

2 Use the cover to close system interfaces that are not in use<br />

<strong>System</strong> interfaces on the<br />

front side and bottom<br />

Cover<br />

Example: <strong>SIMOCODE</strong> <strong>pro</strong> C<br />

Connecting<br />

cable<br />

Notice<br />

For <strong>SIMOCODE</strong> <strong>pro</strong> C, the system interfaces on the bottom can only be<br />

used for the Current Measuring Module!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-33<br />

2<br />

1<br />

Catches<br />

Catches<br />

3<br />

Color coding


Mounting, Wiring, Interfaces<br />

Notice<br />

Only a Current/Voltage Measuring Module may be connected to the system<br />

interface on the right of the Decoupling Module. Memory Module,<br />

addressing plugs or PC cables will not be recognized there.<br />

Notice<br />

Observe the color coding for the connection cable (see diagram)!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-34 GWA 4NEB 631 6050-22 DS 02


Mounting, Wiring, Interfaces<br />

13.4.3 <strong>System</strong> Interfaces on the Operator Panel and the Operator Panel with<br />

Display<br />

The Operator Panel has two system interfaces:<br />

Rear side system interface. This is not normally accessible on an integrated<br />

Operator Panel. The incoming cable from the Basic Unit or Expansion Module<br />

is always connected here.<br />

Front system interface. This is normally accessible on an integrated Operator<br />

Panel. Components are only connected directly when needed, and removed<br />

again after use.<br />

These can be:<br />

– Memory Module<br />

– Addressing plug<br />

– PC cable for connecting a PC/<strong>pro</strong>gramming device<br />

– Cover (if the system interface is not in use).<br />

Rear system interface<br />

Connecting cable<br />

Fig. 13-27: <strong>System</strong> interfaces on the Operator Panel<br />

Fig. 13-28: <strong>System</strong> interfaces on the Operator Panel with Display<br />

Front system interface<br />

E.g. Memory Module<br />

Rear system interface Front system interface<br />

E.g. Memory Module<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-35


Mounting, Wiring, Interfaces<br />

Sequence for connecting cables to the system interface of the Operator Panel and the<br />

Operator Panel with Display<br />

Proceed as follows:<br />

Step Description<br />

1 Place the plug in the plug shaft, keeping it is as straight as possible. Ensure<br />

that the catches on the plug shaft above the plug housing audibly click into<br />

place.<br />

The incoming connecting cable is connected to the rear side.<br />

2 Use the cover to close system interfaces that are not in use<br />

Table 13-15: Connecting system components to the system interface<br />

Notice<br />

In order to ensure IP54 degree of <strong>pro</strong>tection, press the cover firmly against<br />

its stop in the socket when using for the first time (see figure!).<br />

When mounting the Operator Panel using the screws <strong>pro</strong>vided, ensure the<br />

tightening torque is not set too high.<br />

Note<br />

Throughout connection, you can place the cover on one of the two "park<br />

positions" (see Fig. 13-29).<br />

Notice<br />

Observe the color coding for the connection cable (see diagram)!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-36 GWA 4NEB 631 6050-22 DS 02


Front<br />

Rear<br />

Cover Park pos.<br />

Catches<br />

1<br />

2<br />

Color coding<br />

1<br />

Catches<br />

Connecting cable<br />

Mounting, Wiring, Interfaces<br />

Fig. 13-29: Sequence for connecting cables to the system interface of the Operator Panel<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-37<br />

0


Mounting, Wiring, Interfaces<br />

Front<br />

Rear<br />

Cover<br />

Park position<br />

Fig. 13-30: Sequence for connecting cables to the system interface of the Operator Panel with<br />

Display<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-38 GWA 4NEB 631 6050-22 DS 02


13.5 PROFIBUS DP to a 9-Pole SUB-D Socket<br />

The PROFIBUS DP can only be connected to the Basic Unit.<br />

Mounting, Wiring, Interfaces<br />

Notice<br />

The 9-pole SUB-D connection is an alternative to the A/B terminals!<br />

Sequence for connecting PROFIBUS DP to the Basic Unit<br />

Proceed as follows:<br />

Step Description<br />

1 Connect the PROFIBUS DP cable with the 9-pole SUB-D plug to the<br />

PROFIBUS DP interface.<br />

Table 13-16: Wiring the removable terminals of the Digital Module<br />

Example: <strong>SIMOCODE</strong> <strong>pro</strong> C<br />

9-pole<br />

SUB-D plug<br />

PROFIBUS DP cable<br />

Fig. 13-31: Connecting the PROFIBUS DP to the 9-pole SUB-D socket<br />

PROFIBUS DP interface<br />

9-pole SUB-D socket<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 13-39


Mounting, Wiring, Interfaces<br />

13.6 Installation Guidelines for the PROFIBUS DP<br />

Specifications<br />

The key data contained in this chapter is valid for Siemens <strong>pro</strong>ducts and<br />

cables.<br />

PROFIBUS User Organization (PUO) installation guidelines<br />

For electrical PROFIBUS networks, please also adhere to the<br />

PROFIBUS DP/FMS installation guidelines of the PROFIBUS User<br />

Organization. They contain important information about the cable<br />

arrangement and commissioning of<br />

PROFIBUS networks.<br />

Publisher:<br />

PROFIBUS User Organization e. V.<br />

Haid-und-Neu-Strasse 7<br />

76131 Karlsruhe, Germany<br />

Tel.: ++721 / 9658 590<br />

Fax: ++721 / 9658 589<br />

Internet: http://www.<strong>pro</strong>fibus.com<br />

Guidelines, Order No. 2.111<br />

See also the "SIMATIC NET PROFIBUS Networks" manual at<br />

http://support.automation.siemens.com/WW/view/en/1971286.<br />

Application of bus termination modules<br />

The 3UF1900-1K.00 bus termination module is primarily intended for use in<br />

MCC motor feeders. It <strong>pro</strong>vides correct bus termination, even for removed<br />

MCC plug-in units. The bus termination module can also be utilized when a<br />

(SUB-D) standard plug cannot be used for the last device on a bus line.<br />

The 3UF1900-1KA00 bus termination module may also be connected to 220/<br />

230 V, 380/400 V, 115/120 V or 24 V AC. The 3UF1900-1KB00 version can be<br />

used for 24VDC.<br />

Fig. 13-32: Bus termination module<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

13-40 GWA 4NEB 631 6050-22 DS 02


Commissioning and Service 14<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find information about how <strong>SIMOCODE</strong> <strong>pro</strong> is<br />

commissioned, how components are replaced and how statistics are read.<br />

This chapter is addressed to the following target groups:<br />

Commissioners<br />

Technicians<br />

Maintenance and service personnel.<br />

You will require the following knowledge:<br />

General basic knowledge about <strong>SIMOCODE</strong> <strong>pro</strong>, e.g. from Chapter 1<br />

<strong>SIMOCODE</strong> ES software.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 14-1


Commissioning and Service<br />

14.1 General Information about Commissioning and Service<br />

Safety Guidelines<br />

Prerequisites<br />

Warning<br />

Dangerous electrical voltage! Can cause electric shock and burning. Ensure<br />

the system and the device are disconnected from voltage before beginning<br />

work.<br />

Notice<br />

Observe the information contained in the operating instructions.<br />

The following prerequisites must be fulfilled for commissioning and<br />

servicing:<br />

<strong>SIMOCODE</strong> <strong>pro</strong> is already mounted and wired<br />

The motor is switched off.<br />

Notes on parameterizing<br />

You can parameterize <strong>SIMOCODE</strong> <strong>pro</strong> as follows:<br />

With the Memory Module in which the parameters of a Basic Unit have<br />

already been saved. The Memory Module is plugged into the system<br />

interface. If the Memory Module is connected to the system interface and<br />

the supply voltage returns to the Basic Unit, the Basic Unit will be<br />

automatically parameterized by the Memory Module. The parameters can<br />

also be loaded into the Basic Unit from the Memory Module by briefly<br />

pressing the Test/Reset button.<br />

With the <strong>SIMOCODE</strong> ES software via serial interface.<br />

The PC/<strong>pro</strong>gramming device is connected to the system interface with the<br />

PC cable.<br />

With an automation system and/or <strong>SIMOCODE</strong> ES software via<br />

PROFIBUS DP. For this, the PROFIBUS DP cable should be connected to the<br />

PROFIBUS DP interface of the Basic Unit.<br />

Commissioning options<br />

There are two commissioning options:<br />

1. Normal case: <strong>SIMOCODE</strong> <strong>pro</strong> has not yet been parameterized and still has<br />

the factory settings:<br />

When connected to PROFIBUS DP, the "bus" LED flashes green when a<br />

DP-master is connected.<br />

2. <strong>SIMOCODE</strong> <strong>pro</strong> has already been parameterized:<br />

– The parameters have already been loaded into the Basic Unit.<br />

– The parameters from a previous application still exist. Check whether<br />

the parameters (e.g. the set current) apply to the new application.<br />

Change these accordingly, if necessary.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

14-2 GWA 4NEB 631 6050-22 DS 02


14.2 Commissioning<br />

14.2.1 Sequence<br />

Commissioning and Service<br />

Please observe the information in the previous Chapter "General Information<br />

about Commissioning and Service" on Page 14-2.<br />

To commission <strong>SIMOCODE</strong> <strong>pro</strong>, <strong>pro</strong>ceed as follows:<br />

Step Description<br />

1 Switch on the supply voltage. In a fault-free state, the following LEDS should<br />

light up or flash green:<br />

"Device" (lights up)<br />

"Bus" if PROFIBUS DP is connected (lights up or flashes).<br />

Continue with Step 2.<br />

Otherwise, carry out diagnosis according to the LED display.<br />

You will find further information in Chapter 14.2.3 "Diagnosis via LED Display".<br />

Try to rectify the fault.<br />

2 If you wish to make <strong>SIMOCODE</strong> <strong>pro</strong> available on the PROFIBUS DP, set the<br />

PROFIBUS DP address. You will find further information about this in Chapter<br />

"Setting the PROFIBUS DP Address" on Page 14-4.<br />

3 Parameterize <strong>SIMOCODE</strong> <strong>pro</strong> or check the existing parameterization e.g. with<br />

a PC via <strong>SIMOCODE</strong> ES software.<br />

For this, connect the PC/<strong>pro</strong>gramming device to the system interface with the<br />

PC cable (see the diagram below).<br />

Notice<br />

For basic unit 1 (<strong>SIMOCODE</strong> <strong>pro</strong> C), only use the front system interface!<br />

4 Start <strong>SIMOCODE</strong> ES.<br />

Table 14-1: Commissioning the Basic Unit<br />

Fig. 14-1: Connecting a PC to the Basic Unit<br />

PC cable,<br />

Order No. 3UF7940-0AA00-0<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 14-3


Commissioning and Service<br />

14.2.2 Setting the PROFIBUS DP Address<br />

Setting the PROFIBUS DP address via the addressing plug<br />

Note:<br />

This setting cannot be carried out if the Test/Reset button has been blocked.<br />

Proceed as follows:<br />

Step Description<br />

1 Set desired valid address on the DIP switch.<br />

The switches are numbered.<br />

Example address 21: Put the "16"+"4"+"12" switches in the "ON" position.<br />

2 Plug the addressing plug into the system interface. The "Device" LED lights<br />

up yellow.<br />

3 Briefly press the Test/Reset button. The set address is accepted. The<br />

"Device" LED flashes yellow for ap<strong>pro</strong>x. 3 seconds.<br />

4 Pull out the addressing plug from the system interface.<br />

Table 14-2: Setting the PROFIBUS DP address via the addressing plug<br />

Setting the PROFIBUS DP address via <strong>SIMOCODE</strong> ES<br />

Proceed as follows:<br />

Step Description<br />

1 Plug the PC cable into the system interface.<br />

2 Start <strong>SIMOCODE</strong> ES.<br />

3 Open the menu Switchgear > Open Online.<br />

4 Select RS232 and the corresponding COM interface.<br />

Press OK to confirm.<br />

5 Open the dialog Device Parameters > Bus Parameters.<br />

6 Select the DP address.<br />

7 Save the data in the Basic Unit with<br />

Target <strong>System</strong> > Load to Switchgear. The address is set.<br />

Table 14-3: Setting the PROFIBUS DP address via <strong>SIMOCODE</strong> ES<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

14-4 GWA 4NEB 631 6050-22 DS 02


14.2.3 Diagnosis via LED Display<br />

Commissioning and Service<br />

The Basic Units and the Operating Panel have three LEDs for displaying<br />

specific device states:<br />

LED Status Display Description Corrective measures for<br />

faults<br />

Device Device<br />

status<br />

Bus Bus<br />

status<br />

Gen.<br />

Fault<br />

Fault<br />

status<br />

Table 14-4: Diagnosis via LED display<br />

Green Device ready for use —<br />

Green<br />

flickering<br />

Internal fault Send back the Basic<br />

Unit<br />

Yellow Memory Module or<br />

addressing plug<br />

recognized, Test/Reset<br />

buttons control the<br />

Memory Module or<br />

addressing plug<br />

Yellow<br />

flashing<br />

Yellow<br />

flickering<br />

Memory Module /<br />

addressing plug read in;<br />

factory settings<br />

configured (duration:3 s)<br />

Memory Module<br />

<strong>pro</strong>grammed (duration:<br />

3 s)<br />

Red Parameterization<br />

incorrect (also Gen.<br />

Fault ON)<br />

Basic Unit defective<br />

(also Gen. Fault ON)<br />

Red<br />

flashing<br />

Memory Module,<br />

addressing plug,<br />

Expansion Modules<br />

defective (also Gen.<br />

Fault ON - flashing)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 14-5<br />

—<br />

—<br />

—<br />

Parameterize again and<br />

switch the control<br />

voltage off and on again<br />

Replace Basic Unit!<br />

Re<strong>pro</strong>gram/replace the<br />

Memory Module,<br />

replace the Expansion<br />

Modules<br />

OFF Supply voltage too low Check whether the<br />

supply voltage is<br />

connected / switched<br />

on<br />

OFF Bus not connected or<br />

bus fault<br />

Green<br />

flashing<br />

Baud rate recognized /<br />

communication with<br />

PC/<strong>pro</strong>gramming device<br />

Green Communication with<br />

PLC/PCS<br />

Red Fault pending; reset has<br />

been saved<br />

Red<br />

flashing<br />

Fault pending; reset has<br />

not been saved<br />

Connect the bus or<br />

check bus parameters<br />

—<br />

—<br />

Rectify fault, e.g.<br />

overload<br />

Rectify fault, e.g.<br />

overload<br />

OFF No fault —


Commissioning and Service<br />

14.3 Service<br />

14.3.1 Preventive Maintenance<br />

Preventive maintenance is an important step towards avoiding faults and<br />

unforeseen costs. Industrial plants require regular <strong>pro</strong>fessional maintenance<br />

so that e.g. <strong>pro</strong>duction losses due to plant downtimes are avoided.<br />

Preventive maintenance ensures that all components are always kept in<br />

perfect working order.<br />

Reading out statistical data<br />

<strong>SIMOCODE</strong> <strong>pro</strong> <strong>pro</strong>vides statistical data that can be read out with, for<br />

example, <strong>SIMOCODE</strong> ES under Target <strong>System</strong> > Service Data / Statistical<br />

Data. For example, via "Motor Operating Hours" and "Number of Starts", you<br />

can decide whether motor and/or motor contactors should be replaced.<br />

Fig. 14-2: Reading out statistical data<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

14-6 GWA 4NEB 631 6050-22 DS 02


14.3.2 Securing and Saving Parameters<br />

Commissioning and Service<br />

Always save the parameters in the memory module or in a <strong>SIMOCODE</strong> ES<br />

file. This particularly applies if you replace a Basic Unit, or if you wish to<br />

transfer data from one Basic Unit to another.<br />

Saving parameters from the Basic Unit into the Memory Module<br />

Note:<br />

This function will not be available if the Test/Reset button has been blocked.<br />

Proceed as follows:<br />

Step Description<br />

1 Plug the Memory Module into the system interface. The "Device" LED lights<br />

up yellow for ap<strong>pro</strong>x. 10 seconds. During this time, press the "Test/Reset"<br />

button for ap<strong>pro</strong>x. 3 seconds. The parameters will be saved in the Memory<br />

Module. After successful data transfer, the "Device" LED flickers yellow for<br />

ap<strong>pro</strong>x. 3 seconds.<br />

If necessary, unplug the Memory Module from the system interface.<br />

Table 14-5: Saving the parameters into the Memory Module<br />

Saving parameters from the Basic Unit into a <strong>SIMOCODE</strong> ES file<br />

Note:<br />

This function will not be available if the Test/Reset button has been blocked.<br />

Proceed as follows:<br />

Step Description<br />

1 Plug the PC cable into the system interface.<br />

2 Start <strong>SIMOCODE</strong> ES.<br />

3 Open the menu Target <strong>System</strong> > Load into PC. The parameters are loaded<br />

into the main memory from the Basic Unit.<br />

4 Click on the menu Switchgear > Save Copy as .... The parameters are saved<br />

from the main memory into a <strong>SIMOCODE</strong> ES file.<br />

Table 14-6: Saving parameters into a <strong>SIMOCODE</strong> ES file<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 14-7


Commissioning and Service<br />

Saving parameters from the Memory Module into the Basic Unit<br />

Note:<br />

This function will not be available if the Test/Reset button has been blocked.<br />

Proceed as follows:<br />

Step Description<br />

1 Plug the memory module into the system interface. The "Device" LED lights up<br />

yellow for ap<strong>pro</strong>x. 10 seconds. During this time, briefly press the "Test/Reset"<br />

button. The parameters will be transferred to the Basic Unit. After successful<br />

data transfer, the "Device" LED flickers yellow for ap<strong>pro</strong>x. 3 seconds.<br />

2 If necessary, unplug the Memory Module from the system interface.<br />

Table 14-7: Saving parameters from the Memory Module into the Basic Unit<br />

Notice<br />

If the Memory Module is plugged in, the parameters will be transferred<br />

from the Memory Module to the Basic Unit when the supply voltage is<br />

switched on.<br />

Saving parameters from a <strong>SIMOCODE</strong> ES file into the Basic Unit<br />

Proceed as follows:<br />

Step Description<br />

1 Plug the PC cable into the system interface.<br />

2 Start <strong>SIMOCODE</strong> ES.<br />

3 Click on the menu Switchgear > Open. The parameters from the<br />

<strong>SIMOCODE</strong> ES file will be transferred to the main memory.<br />

4 Click on the menu Target system > Load into switchgear. The parameters<br />

will be saved into the Basic Unit from the main memory.<br />

Table 14-8: Saving parameters from a <strong>SIMOCODE</strong> ES file to a Basic Unit<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

14-8 GWA 4NEB 631 6050-22 DS 02


14.3.3 Replacing <strong>SIMOCODE</strong> <strong>pro</strong> Components<br />

Safety Guidelines<br />

Commissioning and Service<br />

Warning<br />

The main power for the feeder and the supply voltage for the Basic Unit<br />

must be switched off before replacing Current Measuring Modules and<br />

Current/Voltage Measuring Modules.<br />

Notice<br />

Please observe the information contained in the operating instructions!<br />

Notice<br />

It is not necessary to detach the wiring from the removable terminals to<br />

replace the components!<br />

Replacing a Basic Unit<br />

Proceed as follows:<br />

Step Description<br />

1 Save the parameters. See Chapter "Securing and Saving Parameters" on Page<br />

14-7.<br />

2 Switch off the main power for the feeder and the supply voltage for the Basic<br />

Unit.<br />

3 If necessary, pull the PC cable, the cover or the connecting cable out of the<br />

system interface.<br />

4 Remove the removable terminals. You do not need to detach the wiring.<br />

5 Demount the Basic Unit.<br />

6 Remove the removable terminals of the new Basic Unit.<br />

7 Mount the new Basic Unit.<br />

8 Plug in the wired removable terminals.<br />

9 Plug the connecting cable into the system interface.<br />

10 Switch on the supply voltage for the Basic Unit.<br />

11 Save the parameters into the Basic Unit. See Chapter "Securing and Saving<br />

Parameters" on Page 14-7.<br />

12 Switch on the main power for the feeder.<br />

Table 14-9: Replacing a Basic Unit<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 14-9


Commissioning and Service<br />

Replacing an Expansion Module or a Decoupling Module<br />

Proceed as follows:<br />

Step Description<br />

1 Switch off the main power for the feeder and the supply voltage for the Basic<br />

Unit.<br />

2 If necessary, pull the PC cable, the cover or the connecting cable out of the<br />

system interface.<br />

3 Remove the removable terminals. You do not need to detach the wiring.<br />

4 Demount the Expansion Module or the Decoupling Module.<br />

5 Remove the removable terminals of the new Expansion or Decoupling<br />

Module.<br />

6 Mount the new Expansion Module or Decoupling Module.<br />

7 Plug in the wired removable terminals.<br />

8 Plug the connecting cable into the system interface.<br />

9 Switch on the supply voltage for the Basic Unit.<br />

10 Switch on the main power for the feeder.<br />

Table 14-10: Replacing an Expansion Module or a Decoupling Module<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

14-10 GWA 4NEB 631 6050-22 DS 02


Commissioning and Service<br />

Replacing the Current Measuring Module and the Current/Voltage Measuring Module<br />

Proceed as follows:<br />

Step Description<br />

1 Switch off the main power for the feeder and the supply voltage for the Basic<br />

Unit.<br />

2 Pull out the connecting cable from the system interface.<br />

3 Pull out the removable terminal from the module as illustrated below<br />

(Current/Voltage Measuring Modules only).<br />

4 Disconnect the three cables of the three phases of the main circuit.<br />

5 Replace the module (see Chapter 13.2.2 "Current Measuring Modules" and<br />

Chapter 13.2.3 "Current/Voltage Measuring Modules").<br />

6 Connect the three cables of the main circuit, leading them through the<br />

through-hole openings.<br />

7 Plug the removable terminals onto the module (Current/Voltage Measuring<br />

Modules only).<br />

8 Plug the connecting cable into the system interface.<br />

9 Switch on the supply voltage for the Basic Unit.<br />

10 Switch on the main power for the feeder.<br />

Table 14-11: Replacing the Current Measuring Module and the Current/Voltage Measuring Module<br />

Upper terminals<br />

Lower terminals<br />

Fig. 14-3: Replacing Current/Voltage Measuring Modules<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 14-11


Commissioning and Service<br />

14.3.4 Resetting the Factory Settings<br />

With the factory settings, all parameters are reset to the factory values.<br />

Resetting the factory settings with the Test/Reset button on the Basic Unit<br />

Proceed as follows (also deletes any previous password setting!):<br />

Step Description<br />

1 Switch off the supply voltage for the Basic Unit.<br />

2 Press the Test/Reset button on the Basic Unit and keep it pressed.<br />

3 Switch on the supply voltage for the Basic Unit. The Device LED lights up<br />

yellow.<br />

4 Release the Test/Reset button after ap<strong>pro</strong>x. two seconds.<br />

5 Press the Rest/Reset button again after ap<strong>pro</strong>x. two seconds.<br />

6 Release the Test/Reset button after ap<strong>pro</strong>x. two seconds.<br />

7 Press the Test/Reset button again after ap<strong>pro</strong>x. two seconds.<br />

9 Factory settings are reset.<br />

Table 14-12: Resetting factory settings with the Test/Reset button on the Basic Unit<br />

Notice<br />

If any one of the steps is not carried out correctly, the Basic Unit will revert<br />

to normal operation.<br />

Notice<br />

This function is always active, independent of the "Test/Reset - Button<br />

Blocked" parameter.<br />

Resetting the basic factory setting with the <strong>SIMOCODE</strong> ES software<br />

Prerequisite: <strong>SIMOCODE</strong> <strong>pro</strong> is connected to the PC/<strong>pro</strong>gramming device<br />

via PROFIBUS DP or via the system interface and <strong>SIMOCODE</strong> ES is started.<br />

Proceed as follows (resets to factory settings, excluding the password):<br />

Step Description<br />

1 Click on the menu Switchgear > Open Online.<br />

2 In the menu, select Target <strong>System</strong> > Command > Factory Settings.<br />

3 Confirm with "Yes".<br />

4 Factory settings are reset.<br />

Table 14-13: Resetting the factory settings with the <strong>SIMOCODE</strong> ES software<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

14-12 GWA 4NEB 631 6050-22 DS 02


14.4 Error Buffer / Error Protocol Read-Out<br />

Commissioning and Service<br />

Timestamping in the error buffer is based on the operating hours<br />

(resolution:1 s) of <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

The "Error/Fault" and "Mains ON" events are logged. Each of these events is<br />

given a timestamp.<br />

Error/Fault:<br />

The last 21 faults are stored in a ring buffer, whereby the fault that is<br />

incoming (rising edge) is always logged. A fault that is going (falling edge) will<br />

not be logged.<br />

Mains ON:<br />

If the most recent entry was "Mains ON", this is not logged multiple times.<br />

Instead, the fault number is used as a Mains ON counter. Thus, the error<br />

buffer cannot be deleted by frequent ON/OFF operations.<br />

Entry 1 is the most recent entry and entry 21 the oldest.<br />

The data will be displayed via the "<strong>SIMOCODE</strong> ES" software.<br />

Example:<br />

Screenshot<br />

Fig. 14-4: Example of event logging using the "<strong>SIMOCODE</strong> ES" software<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has an error buffer, in which the 21 most recent errors/<br />

faults, "Mains On" events and time information are recorded. The time<br />

information is based upon the operating hours of the device (resolution 1 s),<br />

i.e. the amount of time that the device is supplied with control supply<br />

voltage.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 14-13


Commissioning and Service<br />

Example:<br />

The most recent "Mains ON" event was logged at a device operating time of<br />

17 days, 21 hours and 31 minutes. Therefore, at the moment of "Mains ON",<br />

the device was operating (supplied with voltage) for 17d21h31min. The<br />

"No. of Starts >" fault was logged at a device operating time of 18 days,<br />

22 hours, 17 minutes, i.e. 24h 46min after the most recent "Mains ON".<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

14-14 GWA 4NEB 631 6050-22 DS 02


Alarm, Fault and <strong>System</strong> Events 15<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find information about troubleshooting.<br />

This chapter is addressed to the following target groups:<br />

Commissioners<br />

Maintenance and service personnel.<br />

Configurators<br />

PLC <strong>pro</strong>grammers.<br />

You will require the following knowledge:<br />

Basic general knowledge about <strong>SIMOCODE</strong> <strong>pro</strong><br />

Knowledge about <strong>SIMOCODE</strong> ES software<br />

Knowledge about PROFIBUS DP.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 15-1


Alarm, Fault and <strong>System</strong> Events<br />

Event<br />

(alphabetical)<br />

Analog Module<br />

Open Circuit<br />

Description Fault<br />

Processing<br />

There is a wire break in the<br />

Analog Value Measuring Circuit.<br />

Antivalence Only for Positioner 5 control<br />

function: The Change-over<br />

Contacts of the Limit Switch do<br />

not issue an antivalent signal.<br />

Configuration<br />

Fault<br />

The configured device<br />

configuration does not match the<br />

existing configuration.<br />

Double 0 Both Torque Switches have<br />

activated simultaneously. The<br />

motor feeder has been turned off.<br />

Double 1 Both Limit Switches have<br />

activated simultaneously.<br />

End Position Except Positioner 5 control<br />

function: The state of the Limit<br />

Switch has changed without a<br />

command (Positioner has left the<br />

End Position without a command)<br />

Execution<br />

ON-Command<br />

Execution<br />

STOP-Command<br />

External Earth<br />

Fault<br />

External Fault<br />

1, 2, 3, 4, 5 or 6<br />

The motor feeder could not be<br />

turned on after an ON command<br />

is issued.<br />

The motor feeder could not be<br />

turned off after a STOP command<br />

was issued.<br />

External Earth-fault Monitoring<br />

has activated. An impermissibly<br />

high Fault Current is flowing.<br />

A signal is pending at the Input<br />

(socket) of the "External Fault 1, 2,<br />

3, 4, 5 or 6" standard function.<br />

Table 15-1: Alarm, fault and system events<br />

Check the Transducer<br />

and the Measuring<br />

Circuit.<br />

Limit Switch Defect,<br />

Limit Switch Open<br />

Circuit<br />

Please check whether<br />

all configured<br />

components are<br />

present.<br />

Check the actual<br />

-configuration using<br />

"Configuration".<br />

Open Circuit Torque<br />

Switch.<br />

Torque Switch is<br />

defective.<br />

Acknowledgement<br />

Reset<br />

Rectify the<br />

fault; reset<br />

Contactor<br />

Control<br />

Tripped<br />

Tripped<br />

Tripped<br />

Limit Switch is defective. Tripped<br />

Counter command Tripped<br />

Main circuit is<br />

interrupted (fuse,<br />

circuit breaker)<br />

Motor Contactor or<br />

Contactor Control is<br />

defective<br />

Parameter Execution<br />

Time is too short.<br />

The Contactor Contact<br />

is welded<br />

Parameter Execution<br />

Time is too short<br />

The "OPEN" End<br />

Position has not been<br />

reached during the<br />

parameterized runtime<br />

(only for the<br />

"Positioner" and<br />

"Solenoid Valve" control<br />

functions).<br />

Please check the motor<br />

connection cable for<br />

damage.<br />

Reset Tripped<br />

Reset; counter<br />

command<br />

Tripped<br />

Reset Tripped<br />

Check the motor feeder According to<br />

parameterizatio<br />

n<br />

Tripped<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

15-2 GWA 4NEB 631 6050-22 DS 02


Event<br />

(alphabetical)<br />

Feedback OFF The Current Flow in the motor<br />

feeder has been interrupted<br />

without the motor feeder being<br />

turned off.<br />

Feedback ON Current is flowing in the motor<br />

feeder without the motor feeder<br />

being switched on<br />

Hardware Faults The <strong>SIMOCODE</strong> <strong>pro</strong> basic device<br />

hardware is defective.<br />

Internal Earth<br />

Fault<br />

Just one Start<br />

Possible<br />

Internal Earth-fault Monitoring<br />

has been activated.<br />

An impermissibly high Fault<br />

Current is flowing.<br />

The start after the next one<br />

should not be carried out until the<br />

Interlocking Time has expired.<br />

Module Fault At least one <strong>SIMOCODE</strong> <strong>pro</strong><br />

module is not ready for use.<br />

Motor Operating<br />

Hours ><br />

Motor Stop<br />

Time ><br />

Description Fault<br />

Processing<br />

The configured Limit Value for the<br />

Motor Operating Hours has been<br />

exceeded.<br />

The configured Limit Value for<br />

Motor Stop Time Monitoring has<br />

been exceeded.<br />

No Start Possible The permissible Number of Starts<br />

in the monitoring timeframe has<br />

been attained. The next start<br />

should not be carried out until the<br />

Interlocking Time has expired.<br />

The main circuit has<br />

been interrupted (fuse,<br />

circuit breaker, main<br />

switch).<br />

The Motor Contactor<br />

or Contactor Control is<br />

defective<br />

Contactor Contacts<br />

have been manually<br />

activated<br />

Contactor has not been<br />

switched on via<br />

<strong>SIMOCODE</strong><br />

Please replace the Basic<br />

Unit.<br />

See Chapter 13<br />

"Mounting, Wiring,<br />

Interfaces".<br />

Please check the motor<br />

connection cable for<br />

damage.<br />

Table 15-1: Alarm, fault and system events (Cont.)<br />

The connecting cable<br />

is defective or has not<br />

been plugged in<br />

correctly.<br />

Module is defective.<br />

Please replace the<br />

module.<br />

For this, see<br />

Chapter 13 "Mounting,<br />

Wiring, Interfaces".<br />

Please adopt the<br />

maintenance measures<br />

intended for the feeder.<br />

Please adopt the<br />

maintenance measures<br />

intended for the feeder.<br />

If possible, switch on the<br />

feeder.<br />

Alarm, Fault and <strong>System</strong> Events<br />

Acknowledgement<br />

Reset Tripped<br />

Reset; counter<br />

command<br />

Tripped<br />

Rectify the fault Tripped<br />

Reset Tripped<br />

Rectify the<br />

fault; reset<br />

Tripped<br />

Reset Tripped<br />

Contactor<br />

Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 15-3


Alarm, Fault and <strong>System</strong> Events<br />

Event<br />

(alphabetical)<br />

Operational<br />

Protection OFF<br />

(OPO)<br />

An "Operational Protection OFF<br />

(OPO)" signal is pending.<br />

A switched-on motor feeder has<br />

been switched off.<br />

Switching on is not possible while<br />

the OPO signal is pending.<br />

Overload The motor feeder has been<br />

overloaded.<br />

Overload and<br />

Unbalance<br />

Parameter<br />

changes not<br />

allowed in the<br />

current operating<br />

state<br />

Parameter is<br />

faulty ("Event"<br />

category)<br />

Parameter is<br />

faulty ("General<br />

Fault" category)<br />

Permissible<br />

Number of Starts<br />

Exceeded<br />

Description Fault<br />

Processing<br />

The motor feeder has been<br />

asymmetrically overloaded.<br />

Possible causes:<br />

Phase Failure<br />

Fault in the motor windings.<br />

It is not possible to change at<br />

least one parameter in the current<br />

operating state.<br />

There is a fault in the parameter<br />

data transmitted to the device.<br />

Faults in the parameter data can<br />

occur, for example, if device<br />

parameterization was not carried<br />

out with <strong>SIMOCODE</strong> ES or<br />

SIMATIC PDM.<br />

Please check the motor<br />

and the application that<br />

is driven by the motor.<br />

The motor can only be<br />

switched on again after<br />

the Cooling Down Period<br />

has expired or after an<br />

Emergency Start.<br />

Check the motor feeder<br />

and the motor.<br />

The motor can only be<br />

switched on again after<br />

the Cooling Down Period<br />

has expired or after an<br />

Emergency Start.<br />

More than one<br />

parameter can only be<br />

changed if the motor<br />

feeder is switched off<br />

and is not in the<br />

"Remote" operating<br />

mode.<br />

For an overview of<br />

parameters that can<br />

always be changed,<br />

see: Chapter "Data<br />

Records - Overview" on<br />

Page B-2.<br />

Check the parameter<br />

data (data records 130 -<br />

133) that has been<br />

transmitted to the device<br />

for correctness of<br />

contents.<br />

The parameter data is faulty. The designation of the<br />

faulty parameter can be<br />

found via the number<br />

(byte No.) in the system<br />

manual, Chapter A<br />

"Tables".<br />

The Permissible Number of Starts<br />

in the monitoring timeframe has<br />

already been exceeded. The next<br />

start should not be carried out<br />

until the Interlocking Time has<br />

expired.<br />

Table 15-1: Alarm, fault and system events (Cont.)<br />

Acknowledgement<br />

Reset Tripped; for<br />

Positioners: QE1<br />

or QE2 switched<br />

on until End<br />

Position is<br />

reached -<br />

dependent upon<br />

configuration<br />

Reset, autoreset<br />

Reset or<br />

auto-reset<br />

Rectify the<br />

fault; reset<br />

Tripped<br />

Tripped<br />

Tripped<br />

Reset Tripped<br />

Contactor<br />

Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

15-4 GWA 4NEB 631 6050-22 DS 02


Event<br />

(alphabetical)<br />

PhaseUnbalance The Limit Value for Phase<br />

Unbalance has been exceeded. A<br />

Phase Unbalance can cause an<br />

overload.<br />

Possible causes:<br />

Phase Failure<br />

Faults in the motor windings.<br />

Power Failure<br />

(UVO)<br />

Pre-Warning -<br />

Overload<br />

(I > 115%)<br />

Required<br />

function is not<br />

supported<br />

Description Fault<br />

Processing<br />

The power failure lasted longer<br />

than the set Power Failure Time.<br />

The motor feeder is in Overload<br />

Operation.<br />

If this condition continues to<br />

persist, the motor feeder will trip<br />

within a short period of time due<br />

to overload.<br />

At least one parameterized<br />

function is not supported by the<br />

<strong>pro</strong>duct version of the Basic Unit.<br />

Stalled Positioner The Torque Switch has activated<br />

before or without the respective<br />

Limit Switch.<br />

Stalled Rotor The Maximum Motor Current has<br />

exceeded the threshold for<br />

Stalled Rotor Protection.<br />

Possible cause: The motor is<br />

blocked.<br />

Check the motor feeder<br />

and the motor.<br />

Table 15-1: Alarm, fault and system events (Cont.)<br />

Please check the motor<br />

and the application that<br />

is being driven by the<br />

motor.<br />

Activate only the<br />

functions that are<br />

supported by the <strong>pro</strong>duct<br />

version of the Basic Unit.<br />

For example,<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V Basic<br />

Units with the <strong>pro</strong>duct<br />

version E01 do not<br />

support Voltage<br />

Measurement, the<br />

Temperature Module or<br />

the Analog Module.<br />

The Positioner may be<br />

blocked.<br />

Acknowledge the fault<br />

via "Free-wheeling"<br />

with the<br />

"OPEN/CLOSED"<br />

counter command.<br />

Please check the<br />

Positioner application<br />

and the Limit<br />

Switches.<br />

Please check the<br />

application that is being<br />

driven by the motor.<br />

Alarm, Fault and <strong>System</strong> Events<br />

Acknowledgement<br />

Reset Tripped<br />

Reset Tripped<br />

"OPEN/<br />

CLOSED"<br />

counter<br />

command.<br />

Tripped<br />

Reset Tripped<br />

Contactor<br />

Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 15-5


Alarm, Fault and <strong>System</strong> Events<br />

Event<br />

(alphabetical)<br />

Start-up<br />

Parameter Block<br />

Active<br />

Status - Cooling<br />

Down Period<br />

active<br />

Status -<br />

Emergency Start<br />

executed<br />

Status - Test<br />

position (TPF)<br />

Temperature<br />

Module Out of<br />

Range<br />

Temperature<br />

Module -<br />

Warning Level<br />

exceeded<br />

Temperature<br />

Module Sensor<br />

Fault<br />

Test Position<br />

Feedback (TPF)<br />

The Start-up Parameter Block<br />

prevents adoption of<br />

<strong>SIMOCODE</strong> <strong>pro</strong> parameters that<br />

can be saved in the DP Master.<br />

The block must be set when<br />

<strong>SIMOCODE</strong> ES<br />

or<br />

SIMATIC PDM<br />

is used for parameterizing.<br />

The block may not be set if<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C/V is<br />

integrated in STEP 7 via the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> object<br />

manager (OM)<br />

or<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C has been<br />

parameterized via GSD.<br />

Notice<br />

The parameter block is not active<br />

in the case of devices that are still<br />

set to the factory settings or<br />

devices that have been reset to<br />

The motor feeder has been<br />

switched off due to overload.<br />

The Thermal Memory has been<br />

deleted with the function<br />

"Emergency Start".<br />

The motor feeder is in the Test<br />

Position (TPF).<br />

The main current circuit has been<br />

interrupted and "Cold Starting" of<br />

the feeder can be carried out.<br />

The Temperature Sensor is<br />

delivering impermissible values.<br />

The Temperature Warning Level<br />

has been exceeded.<br />

Either a Short Circuit or a Wire<br />

Break (Open Circuit) has occurred<br />

in the Temperature Sensor<br />

Circuit.<br />

Current is flowing in the motor<br />

feeder although the motor feeder<br />

is in the Test Position (TPF).<br />

Test Trip The motor feeder has been<br />

checked and switched off by a<br />

Test Trip.<br />

Description Fault<br />

Processing<br />

The motor can only be<br />

switched on again after<br />

the Cooling Down Period<br />

has expired.<br />

The motor can be<br />

switched on again<br />

immediately after an<br />

Overload Trip.<br />

Check the Temperature<br />

Sensor.<br />

Check the Temperature<br />

Measuring Station.<br />

Check the Temperature<br />

Sensor and the sensor<br />

cable.<br />

The main circuit is not<br />

interrupted in test<br />

operation.<br />

Table 15-1: Alarm, fault and system events (Cont.)<br />

Acknowledgement<br />

Reset Tripped<br />

Rectify the<br />

fault; reset<br />

Tripped<br />

Reset Tripped<br />

Reset Tripped<br />

Contactor<br />

Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

15-6 GWA 4NEB 631 6050-22 DS 02


Event<br />

(alphabetical)<br />

Thermistor Open<br />

Circuit<br />

Thermistor Short<br />

Circuit<br />

Thermistor Trip<br />

Level<br />

A wire break has occurred in the<br />

Thermistor Sensor Cable.<br />

A Short Circuit has occurred in<br />

the Thermistor Sensor Cable.<br />

Thermistor Protection has been<br />

activated. The temperature of the<br />

motor is too high.<br />

Trip - Bus PROFIBUS DP communication<br />

has been interrupted or is<br />

interrupted<br />

Trip - PLC/PCS The PLC controlling the feeder<br />

was or is in the STOP-state.<br />

Trip Antivalence The Limit Switches are not<br />

reporting any Antivalent Signals.<br />

Trip End Pos. Positioner / Solenoid Valve has<br />

left the End Position without a<br />

command being issued. The<br />

motor feeder has been switched<br />

off.<br />

Trip Temporary<br />

Components<br />

(e.g. memory<br />

module)<br />

Warning Level<br />

cos phi <<br />

Warning Level I<<br />

Undershot<br />

Warning Level I><br />

Overshot<br />

Warning Level P<<br />

Undershot<br />

Warning Level<br />

P> Overshot<br />

Description Fault<br />

Processing<br />

One of the following components<br />

is defective:<br />

Addressing plug<br />

Memory module<br />

PC cable.<br />

The Power Factor cos phi has<br />

undershot the Warning Level.<br />

Possible cause: The motor is<br />

being operated without a load.<br />

The Maximum Current has<br />

undershot the Warning Level.<br />

The Maximum Current has<br />

overshot the Warning Level.<br />

The Active Power of the motor<br />

has undershot the Warning Level.<br />

The Active Power of the motor<br />

has overshot the Warning Level.<br />

Check the Thermistor<br />

Sensor Cable and the<br />

Thermistor.<br />

Check the Thermistor<br />

Sensor Cable and the<br />

Thermistor.<br />

Please check the motor<br />

and the application that<br />

is driven by the motor.<br />

The motor cannot be<br />

switched back on until<br />

the temperature has<br />

reached the Switch-back<br />

Point of the thermistor.<br />

Check the PROFIBUS<br />

connection (plugs,<br />

cables, etc.)<br />

Please check the<br />

operating state of the<br />

PLC.<br />

Limit Switch Open<br />

Circuit<br />

Please check the<br />

Positioner application<br />

and the Limit Switches<br />

Acknowledge the fault<br />

via "Free-wheeling" with<br />

the counter command<br />

"OPEN/CLOSED".<br />

Please replace the<br />

defective components.<br />

For this, see<br />

Chapter 13 "Mounting,<br />

Wiring, Interfaces".<br />

Table 15-1: Alarm, fault and system events (Cont.)<br />

Please check the<br />

application that is being<br />

driven by the motor.<br />

Please check the<br />

application that is being<br />

driven by the motor.<br />

Please check the<br />

application that is being<br />

driven by the motor.<br />

Please check the<br />

application that is being<br />

driven by the motor.<br />

Please check the<br />

application that is being<br />

driven by the motor.<br />

Alarm, Fault and <strong>System</strong> Events<br />

Acknowledgement<br />

Rectify the<br />

fault; reset<br />

Rectify the<br />

fault; reset<br />

Reset or autoreset<br />

Reset, autoreset<br />

Reset, autoreset<br />

Counter<br />

command<br />

"OPEN/<br />

CLOSED"<br />

Reset; counter<br />

command<br />

Rectify the<br />

fault; reset<br />

Contactor<br />

Control<br />

Tripped<br />

Tripped<br />

Tripped<br />

Tripped<br />

Tripped<br />

Tripped<br />

Tripped<br />

Tripped<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 15-7


Alarm, Fault and <strong>System</strong> Events<br />

Event<br />

(alphabetical)<br />

Warning Level U<<br />

Undershot<br />

Warning Level<br />

0/4 - 20 mA<<br />

Undershot<br />

Warning Level<br />

0/4 - 20 mA><br />

Overshot<br />

The Voltage in the motor feeder<br />

has undershot the Warning Level.<br />

Possible causes:<br />

Undervoltage in the network<br />

Fuse has tripped.<br />

The measured value at the Analog<br />

Input has undershot the Warning<br />

Level.<br />

The measured value at the Analog<br />

Input has overshot the Warning<br />

Level.<br />

Wrong Password <strong>SIMOCODE</strong> <strong>pro</strong> parameters are<br />

<strong>pro</strong>tected by a password.<br />

An attempt has been made to<br />

change the parameters without<br />

entering the password.<br />

Description Fault<br />

Processing<br />

Check the motor feeder.<br />

Check the Measuring<br />

Station.<br />

Check the Measuring<br />

Station.<br />

Table 15-1: Alarm, fault and system events (Cont.)<br />

Please use the correct<br />

password for changing<br />

the parameters.<br />

If you do not know the<br />

password, new<br />

parameters can only be<br />

entered after the factory<br />

settings have been<br />

restored.<br />

For a description of<br />

factory settings, please<br />

refer to Chapter 14.3.4<br />

"Resetting the Factory<br />

Settings".<br />

Acknowledgement<br />

Contactor<br />

Control<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

15-8 GWA 4NEB 631 6050-22 DS 02


Tables A<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find various tables which can help you when working<br />

with <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

This chapter is addressed to the following target groups:<br />

Configurators.<br />

You will require the following knowledge:<br />

Thorough knowledge of <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 A-1


Tables<br />

A.1 Active Control Stations, Contactor/Lamp Controls and<br />

Status Information for the Control Functions<br />

Lamp control<br />

QLE QLE>><br />

Specification/<br />

Control station Contactor control<br />

(ON)<br />

Control function<br />

Status signal<br />

ON ON>> QE1 QE2 QE3 QE4 QE5 ON ON>><br />

Overload 1),2) - - - - - - - Active - - - - - - -<br />

Direct starter 1),2) - - OFF ON - ON - - - - - OFF ON -<br />

Reversing starter 1),2) - Left OFF Right - Right Left - - - Left OFF Right -<br />

Circuit breaker 1),2) - - OFF ON - ON - OFF - - - - OFF ON -<br />

impulse<br />

impulse<br />

Star-delta<br />

- - OFF ON - Star Delta Network - - - - OFF ON -<br />

starter 2)<br />

contactor contactor contactor<br />

Star-delta starter<br />

Left OFF Right - Star Delta Right Left - Left OFF Right -<br />

with reversal of the direction<br />

contactor contactor network network<br />

of rotation 2)<br />

contactor contactor<br />

- - - - OFF Slow Fast<br />

Dahlander 2) - - OFF Slow Fast Fast Slow Fast<br />

star<br />

contactor<br />

Dahlander<br />

Left Left OFF Right Right Right Right Fast Left Left Left Left OFF Right Right<br />

with reversal of the direction fast slow<br />

slow fast fast slow star slow fast fast slow<br />

slow fast<br />

of rotation 2)<br />

contactor<br />

Pole-changing switch 2) - - OFF Slow Fast Fast Slow - - - - - OFF Slow Fast<br />

Table A-1: Active control stations, contactor/lamp controls and status information for control functions<br />

1) Basic unit 1, <strong>SIMOCODE</strong> <strong>pro</strong> C<br />

2) Basic unit 2, <strong>SIMOCODE</strong> <strong>pro</strong> V<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

A-2 GWA 4NEB 631 6050-22 DS 02<br />

Right<br />

fast<br />

OFF Right<br />

slow<br />

Left<br />

slow<br />

Left<br />

fast<br />

Left<br />

fast<br />

- Left<br />

slow<br />

Right<br />

slow<br />

Right<br />

fast<br />

Right<br />

fast<br />

OFF Right<br />

slow<br />

Left<br />

slow<br />

Left<br />

fast<br />

Pole-changing switch<br />

with reversing the direction<br />

of rotation 2)<br />

Valve 2) - - Closed Open - Open - - - - - - Closed Open -<br />

Positioner 1 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Positioner 2 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Positioner 3 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Positioner 4 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Positioner 5 2) - Closed Stop Open - Open Closed - - - - Closed Stop Open -<br />

Soft starter 2) - - OFF ON - ON - Reset ON - - - OFF ON -<br />

network<br />

command<br />

contactor<br />

- - Left OFF Right -<br />

Reset ON<br />

command<br />

Left<br />

networkcontactor<br />

- Left OFF Right - Right<br />

networkcontactor<br />

Soft starter with reversing<br />

contactor 2)


A.2 Abbreviations and Specifications<br />

Abbreviations<br />

The following abbreviations are used in the tables:<br />

Abbreviation Meaning<br />

BU1 Basic Unit 1 (<strong>SIMOCODE</strong> <strong>pro</strong> C)<br />

BU2 Basic Unit 2 (<strong>SIMOCODE</strong> <strong>pro</strong> V)<br />

IM Current Measuring Module<br />

UM Current/Voltage Measuring Module<br />

DM1 Digital Module 1<br />

DM2 Digital Module 2<br />

OP Operator Panel<br />

OPD Operator Panel with Display<br />

AM Analog Module<br />

EM Earth-Fault Module<br />

TM Temperature Module<br />

Th Thermistor<br />

CF Control Function<br />

Cycl. Cyclic<br />

Acycl. Acyclic<br />

S Trip<br />

M Event<br />

W Warning<br />

Table A-2: Abbreviations<br />

Tables<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 A-3


Tables<br />

Specifications<br />

The following specifications apply in the tables:<br />

Example<br />

Designation Type Range Unit Information<br />

Reserved Byte[4]<br />

Cos phi Byte 0 .. 100 1% BU2<br />

Reserved Byte[5]<br />

Max. Current Imax Word 0 .. 65535 1% / Is BU1 BU2<br />

Entries in italics are<br />

not relevant (reserved)<br />

and, when writing,<br />

should be filled with "0"<br />

Parameters can be changed while running.<br />

Fig. A-1: Table specifications<br />

Signal - prm error number (bytes):<br />

If parameterization is not possible, the number of the parameter group (prm<br />

group) which caused the error is transmitted here.<br />

Fig. A-2: Example for parameter group<br />

Entry for Basic Unit 1<br />

and Basic Unit 2<br />

Byte.Bit Designation<br />

(Prm group)<br />

. . .<br />

0.0 Reserved<br />

4.0 Device configuration (12) Parameter group 12<br />

. . .<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

A-4 GWA 4NEB 631 6050-22 DS 02


A.3 Socket Assignment Table - Digital<br />

Tables<br />

Socket Assignment Table - Digital<br />

This table contains all assignment numbers (No.) of the sockets (digital). You<br />

only need these assignment numbers if you, for example, use a user<br />

<strong>pro</strong>gram to fill data records and write these back.<br />

No. Designation Designation Information<br />

0 Static Level Not Connected BU1 BU2<br />

1 Fixed Level‚ 0 BU1 BU2<br />

2 Fixed Level‚ 1 BU1 BU2<br />

3 Reserved<br />

4 Reserved<br />

5 Reserved<br />

6 Reserved<br />

7 Reserved<br />

8 Basic Unit (BU) BU - Test/Reset Button BU1 BU2<br />

9 BU - Input 1 BU1 BU2<br />

10 BU - Input 2 BU1 BU2<br />

11 BU - Input 3 BU1 BU2<br />

12 BU - Input 4 BU1 BU2<br />

13 Reserved<br />

14 Reserved<br />

15 Reserved<br />

16 Digital Module (DM) DM1 - Input 1 DM1<br />

17 DM1 - Input 2 DM1<br />

18 DM1 - Input 3 DM1<br />

19 DM1 - Input 4 DM1<br />

20 DM2 - Input 1 DM2<br />

21 DM2 - Input 2 DM2<br />

22 DM2 - Input 3 DM2<br />

23 DM2 - Input 4 DM2<br />

24 Reserved<br />

25 Reserved<br />

26 Reserved<br />

27 Reserved<br />

28 Reserved<br />

29 Reserved<br />

30 Reserved<br />

31 Reserved<br />

32 Operator Panel OP/OPD OP - Test/Reset Button OP OPD<br />

33 OP - Button 1 OP OPD<br />

34 OP - Button 2 OP OPD<br />

35 OP - Button 3 OP OPD<br />

36 OP - Button 4 OP OPD<br />

Table A-3: Socket assignment table - Digital<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 A-5


Tables<br />

No. Designation Designation Information<br />

37 Reserved<br />

38 Reserved<br />

39 Reserved<br />

40 DPV1/RS-232 Interface<br />

Acyclic Receive - Bit 0.0 BU1 BU2<br />

41 (Acyclic Data)<br />

Acyclic Receive - Bit 0.1 BU1 BU2<br />

42 Acyclic Receive - Bit 0.2 BU1 BU2<br />

43 Acyclic Receive - Bit 0.3 BU1 BU2<br />

44 Acyclic Receive - Bit 0.4 BU1 BU2<br />

45 Acyclic Receive - Bit 0.5 BU1 BU2<br />

46 Acyclic Receive - Bit 0.6 BU1 BU2<br />

47 Acyclic Receive - Bit 0.7 BU1 BU2<br />

48 Acyclic Receive - Bit 1.0 BU1 BU2<br />

49 Acyclic Receive - Bit 1.1 BU1 BU2<br />

50 Acyclic Receive - Bit 1.2 BU1 BU2<br />

51 Acyclic Receive - Bit 1.3 BU1 BU2<br />

52 Acyclic Receive - Bit 1.4 BU1 BU2<br />

53 Acyclic Receive - Bit 1.5 BU1 BU2<br />

54 Acyclic Receive - Bit 1.6 BU1 BU2<br />

55 Acyclic Receive - Bit 1.7 BU1 BU2<br />

56 PLC/PCS Interface PLC [DPV0] Cyclic Receive - Bit 0.0 BU1 BU2<br />

57 (Cyclic Data)<br />

Cyclic Receive - Bit 0.1 BU1 BU2<br />

58 Cyclic Receive - Bit 0.2 BU1 BU2<br />

59 Cyclic Receive - Bit 0.3 BU1 BU2<br />

60 Cyclic Receive - Bit 0.4 BU1 BU2<br />

61 Cyclic Receive - Bit 0.5 BU1 BU2<br />

62 Cyclic Receive - Bit 0.6 BU1 BU2<br />

63 Cyclic Receive - Bit 0.7 BU1 BU2<br />

64 Cyclic Receive - Bit 1.0 BU1 BU2<br />

65 Cyclic Receive - Bit 1.1 BU1 BU2<br />

66 Cyclic Receive - Bit 1.2 BU1 BU2<br />

67 Cyclic Receive - Bit 1.3 BU1 BU2<br />

68 Cyclic Receive - Bit 1.4 BU1 BU2<br />

69 Cyclic Receive - Bit 1.5 BU1 BU2<br />

70 Cyclic Receive - Bit 1.6 BU1 BU2<br />

71 Cyclic Receive - Bit 1.7 BU1 BU2<br />

72 Enabled Control Command Enabled Control Command ON <br />

76 Enabled Control Command ON >><br />

77 Reserved<br />

78 Reserved<br />

79 Reserved<br />

Table A-3: Socket assignment table - Digital (Cont.)<br />

Dependent on the Control<br />

Function<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

A-6 GWA 4NEB 631 6050-22 DS 02


No. Designation Designation Information<br />

Tables<br />

80 Contactor Controls Contactor Control 1 QE1<br />

81<br />

82<br />

83<br />

Contactor Control 2 QE2<br />

Contactor Control 3 QE3<br />

Contactor Control 4 QE4<br />

Dependent on the Control<br />

Function<br />

84 Contactor Control 5 QE5<br />

85 Reserved<br />

86 Reserved<br />

87 Reserved<br />

88 Lamp Controls Display - QLE (ON >>)<br />

93 Display - QLS (fault) BU1 BU2<br />

94 Reserved<br />

95 Reserved<br />

96 Status Information - General Status - General Fault BU1 BU2<br />

97 Status - General Warning BU1 BU2<br />

98 Status - Device BU1 BU2<br />

99 Status - Bus BU1 BU2<br />

100 Status - PLC/PCS BU1 BU2<br />

101 Status - Motor Current Flowing IM UM<br />

102 Reserved<br />

1<strong>03</strong> Reserved<br />

104 Status Information - Receive Status - ON <br />

Dependent on the Control<br />

Function<br />

108 Status - ON >><br />

109 Status - Start Active BU1 BU2<br />

110 Status - Interlocking Time Active All Reversing Starters and<br />

Positioners<br />

111 Status - Change-Over Pause Active Star-delta,<br />

Dahlander,<br />

Pole-Changing Starter<br />

112 Status - Runs in Open Direction<br />

113 Status - Runs in Close Direction<br />

114 Status - FC<br />

Dependent on the Control<br />

115 Status - FO<br />

Function<br />

116 Status - TC<br />

117 Status - TO<br />

118 Status - Cold Starting (TPF) BU1 BU2<br />

119 Status - OPO BU2<br />

120 Status - Remote Mode BU1 BU2<br />

Table A-3: Socket assignment table - Digital (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 A-7


Tables<br />

No. Designation Designation Information<br />

121 Status Information - Protection Status - Emergency Start Executed IM UM<br />

122 Status - Cooling Down Period Active IM UM<br />

123 Status - Pause Time Active IM UM<br />

124 Status Information - Miscellaneous Status - Device Check Active BU1 BU2<br />

125 Status - Phase Sequence 1-2-3 UM<br />

126 Status - Phase Sequence 3-2-1 UM<br />

127 Reserved<br />

128 Events - Protection Event - Overload Operation IM UM<br />

129 Event - Unbalance IM UM<br />

130 Event - Overload IM UM<br />

131 Event - Overload + Phase Failure IM UM<br />

132 Event - Internal Earth Fault IM UM<br />

133 Event - External Earth Fault EM<br />

134 Event - Warning Ext. Earth Fault EM<br />

135 Event - Thermistor Overload Th<br />

136 Event - Thermistor Short Circuit Th<br />

137 Event - Thermistor Open Circuit Th<br />

138 Event - TM Warning T> TM<br />

139 Event - TM Trip T> TM<br />

140 Event - TM Sensor Fault TM<br />

141 Event - TM Out of Range TM<br />

142 Reserved<br />

143 Reserved<br />

144 Events - Level Monitoring Event - Warning I> IM UM<br />

145 Event - Warning I< IM UM<br />

146 Event - Warning P> UM<br />

147 Event - Warning P< UM<br />

148 Event - Warning cos phi< UM<br />

149 Event - Warning U< UM<br />

150 Event - Warning 0/4 - 20 mA> AM<br />

151 Event - Warning 0/4 - 20 mA< AM<br />

152 Event - Trip I> IM UM<br />

153 Event - Trip I< IM UM<br />

154 Event - Trip P> UM<br />

155 Event - Trip P< UM<br />

156 Event - Trip cos phi< UM<br />

157 Event - Trip U< UM<br />

158 Event - Trip 0/4 - 20 mA> AM<br />

159 Event - Trip 0/4 - 20 mA< AM<br />

160 Event - Stalled Rotor IM UM<br />

161 Reserved<br />

162 Reserved<br />

163 Event - No Start Possible BU1 BU2<br />

164 Event - No. of Starts > BU1 BU2<br />

Table A-3: Socket assignment table - Digital (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

A-8 GWA 4NEB 631 6050-22 DS 02


No. Designation Designation Information<br />

Tables<br />

165 Event - Just One Start Possible BU1 BU2<br />

166 Event - Motor Operating Hours > BU1 BU2<br />

167 Event - Motor Stop Time > BU1 BU2<br />

168 Event - Limit 1 BU2<br />

169 Event - Limit 2 BU2<br />

170 Event - Limit 3 BU2<br />

171 Event - Limit 4 BU2<br />

172 Events - Miscellaneous Event - External Fault 1 BU1 BU2<br />

173 Event - External Fault 2 BU1 BU2<br />

174 Event - External Fault 3 BU1 BU2<br />

175 Event - External Fault 4 BU1 BU2<br />

176 Event - External Fault 5 BU2<br />

177 Event - External Fault 6 BU2<br />

178 Reserved<br />

179 Reserved<br />

180 Event - Analog Module Open Circuit AM<br />

181 Reserved<br />

182 Reserved<br />

183 Reserved<br />

184 Events - Timestamp Function Event - Timestamping Function Active + OK BU2<br />

185 Reserved<br />

186 Reserved<br />

187 Reserved<br />

188 Events - <strong>System</strong> Interface Event - Configured Operation Panel Missing BU1 BU2<br />

189 Reserved<br />

190 Reserved<br />

191 Reserved<br />

192 Trip - General Trip - HW Fault Basic Unit BU1 BU2<br />

193 Trip - Module Fault (Module e.g. IM, DM) BU1 BU2<br />

194 Trip - Temporary Components (e.g. Memory<br />

Module)<br />

BU1 BU2<br />

195 Trip - Configuration Fault BU1 BU2<br />

196 Trip - Parameterization BU1 BU2<br />

197 Trip - Bus BU1 BU2<br />

198 Trip - PLC/PCS BU1 BU2<br />

199 Reserved<br />

200 Trip - Controlling Fault - Execution Time ON<br />

201<br />

202<br />

Fault - Execution Time OFF<br />

Trip - FB ON<br />

Not for Overload Relays<br />

2<strong>03</strong> Trip - FB OFF<br />

204 Trip - Stalled Positioner Positioner<br />

205 Trip - Double 0 Solenoid Valve/Positioner<br />

206 Trip - Double 1 Solenoid Valve/Positioner<br />

207 Trip - End Position Solenoid Valve/Positioner<br />

Table A-3: Socket assignment table - Digital (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 A-9


Tables<br />

No. Designation Designation Information<br />

208 Trip - Antivalence Positioner<br />

209 Fault - Cold Starting (TPF)-Error BU1 BU2<br />

210 Trip - UVO Error BU2<br />

211 Trip - OPO Error BU2<br />

212 Reserved<br />

213 Reserved<br />

214 Reserved<br />

215 Reserved<br />

216 Freely-<strong>pro</strong>grammable Elements Truth Table 1 3I/1O Output BU1 BU2<br />

217 Truth Table 2 3I/1O Output BU1 BU2<br />

218 Truth Table 3 3I/1O Output BU1 BU2<br />

219 Truth Table 4 3I/1O Output BU2<br />

220 Truth Table 5 3I/1O Output BU2<br />

221 Truth Table 6 3I/1O Output BU2<br />

222 Truth Table 7 2I/1O Output BU2<br />

223 Truth Table 8 2I/1O Output BU2<br />

224 Truth Table 9 5I/2O Output 1 BU2<br />

225 Truth Table 9 5I/2O Output 2 BU2<br />

226 Reserved<br />

227 Reserved<br />

228 Reserved<br />

229 Reserved<br />

230 Reserved<br />

231 Reserved<br />

232 Timer 1 Output BU1 BU2<br />

233 Timer 2 Output BU1 BU2<br />

234 Timer 3 Output BU2<br />

235 Timer 4 Output BU2<br />

236 Counter 1 Output BU1 BU2<br />

237 Counter 2 Output BU1 BU2<br />

238 Counter 3 Output BU2<br />

239 Counter 4 Output BU2<br />

240 Signal Conditioner 1 Output BU1 BU2<br />

241 Signal Conditioner 2 Output BU1 BU2<br />

242 Signal Conditioner 3 Output BU2<br />

243 Signal Conditioner 4 Output BU2<br />

244 Non-Volatile Element 1 Output BU1 BU2<br />

245 Non-Volatile Element 2 Output BU1 BU2<br />

246 Non-Volatile Element 3 Output BU2<br />

247 Non-Volatile Element 4 Output BU2<br />

248 Flashing 1 Output BU1 BU2<br />

249 Flashing 2 Output BU1 BU2<br />

250 Flashing 3 Output BU1 BU2<br />

251 Flickering 1 Output BU1 BU2<br />

Table A-3: Socket assignment table - Digital (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

A-10 GWA 4NEB 631 6050-22 DS 02


No. Designation Designation Information<br />

252 Flickering 2 Output BU1 BU2<br />

253 Flickering 3 Output BU1 BU2<br />

254 Reserved<br />

255 Reserved<br />

Table A-3: Socket assignment table - Digital (Cont.)<br />

Tables<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 A-11


Tables<br />

A.4 Socket Assignment Table - Analog<br />

This table contains all assignment numbers (No.) of the sockets (analog).<br />

You only need these assignment numbers if you, for example, use a user<br />

<strong>pro</strong>gram to fill data records and write these back.<br />

All inputs for analog data can only <strong>pro</strong>cess values of type "Word" (2 bytes). In<br />

order to also be able to <strong>pro</strong>cess values of type "Byte", the following applies:<br />

The byte value is <strong>pro</strong>cessed as a low byte, the high byte is always 0.<br />

No. Designation Unit Information<br />

0 Not Connected BU1 BU2<br />

1 Reserved<br />

2 Reserved<br />

3 Reserved<br />

4 Timer 1 - Actual Value 100 ms BU1 BU2<br />

5 Timer 2 - Actual Value 100 ms BU1 BU2<br />

6 Timer 3 - Actual Value 100 ms BU2<br />

7 Timer 4 - Actual Value 100 ms BU2<br />

8 Counter 1 - Actual Value BU1 BU2<br />

9 Counter 2 - Actual Value BU1 BU2<br />

10 Counter 3 - Actual Value BU2<br />

11 Counter 4 - Actual Value BU2<br />

12 Reserved<br />

13 Reserved<br />

14 Reserved<br />

15 Reserved<br />

16 Max. Current I_max 1%/Is IM UM<br />

17 Current I_L1 1%/Is IM UM<br />

18 Current I_L2 1%/Is IM UM<br />

19 Current I_L3 1%/Is IM UM<br />

20 Phase Unbalance 1% IM UM<br />

21 Reserved<br />

22 Reserved<br />

23 Reserved<br />

24 Voltage U_L1 1V UM<br />

25 Voltage U_L2 1V UM<br />

26 Voltage U_L3 1V UM<br />

27 Cos phi 1% UM<br />

28 Reserved<br />

29 Reserved<br />

30 Reserved<br />

31 Reserved<br />

32 Thermal Motor Model 2 % IM UM<br />

33 Time to Trip 100 ms IM UM<br />

34 Recovery Time 100 ms IM UM<br />

Table A-4: Socket assignment table - Analog<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

A-12 GWA 4NEB 631 6050-22 DS 02


No. Designation Unit Information<br />

35 Last Trip Current 1%/Is IM UM<br />

36 TM - Max. Temperature 1K TM<br />

37 TM - Temperature 1 1K TM<br />

38 TM - Temperature 2 1K TM<br />

39 TM - Temperature 3 1K TM<br />

40 Permissible Starts - Actual Value BU1 BU2<br />

41 Motor Stop Time 1h BU1 BU2<br />

42 Reserved<br />

43 Reserved<br />

44 AM - Input 1 See 1) AM<br />

45 AM - Input 2 See 1) AM<br />

46 Reserved<br />

47 Reserved<br />

48 Acyclic Receive - Analog Value BU1 BU2<br />

49 Cyclic Receive - Analog Value BU2<br />

50 Reserved<br />

51 Reserved<br />

52 Motor Operating Hours - H Word<br />

BU1 BU2<br />

53 Motor Operating Hours - L word BU1 BU2<br />

54<br />

55<br />

Int. Motor Operating Hours - H Word<br />

Int. Motor Operating Hours - L word<br />

1s<br />

BU1 BU2<br />

BU1 BU2<br />

56 Device Operating Hours - H Word BU1 BU2<br />

57 Device Operating Hours - L Word BU1 BU2<br />

58 Number of Starts - H Word BU1 BU2<br />

59 Number of Starts - L Word BU1 BU2<br />

60 Int. Number of Starts Right - H Word BU1 BU2<br />

61 Int. Number of Starts Right - L Word BU1 BU2<br />

62 Int. Number of Starts Left - H Word BU1 BU2<br />

63 Int. Number of Starts Left - L Word BU1 BU2<br />

64 Reserved<br />

.. Reserved<br />

69 Reserved<br />

70<br />

71<br />

Active Power P - H Word<br />

Active Power P - L Word<br />

1 W<br />

BU2<br />

BU2<br />

72<br />

73<br />

Apparent Power S - H Word<br />

Apparent Power S - L Word<br />

1 VA<br />

BU2<br />

BU2<br />

75 Reserved<br />

.. Reserved<br />

255 Reserved<br />

Table A-4: Socket assignment table - Analog (Cont.)<br />

1) S7 format: 0/4 mA=0<br />

20 mA=27648<br />

Tables<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 A-13


Tables<br />

A.5 Detailed Events of the Slave Diagnostics<br />

The following table contains the detailed events of the slave diagnosis for<br />

the status information and the <strong>pro</strong>cess alarm. This information is also<br />

contained in data record 92.<br />

Byte.Bit Status Information Information<br />

0.0 Trip - Controlling Trip - Execution ON Command BU1 BU2<br />

0.1 Trip - Execution STOP Command BU1 BU2<br />

0.2 Trip - FB ON BU1 BU2<br />

0.3 Trip - FB OFF BU1 BU2<br />

0.4 Fault - Stalled Positioner BU1 BU2<br />

0.5 Trip - Double 0 BU1 BU2<br />

0.6 Trip - Double 1 BU1 BU2<br />

0.7 Trip - End Position BU1 BU2<br />

1.0 Trip - Antivalence BU1 BU2<br />

1.1 Trip - Cold Starting (TPF) Error BU1 BU2<br />

1.2 Trip - UVO Error BU2<br />

1.3 Trip - OPO Error BU2<br />

1.4 Reserved<br />

2.0 Reserved<br />

2.1 Trips - Protection Trip - Unbalance IM UM<br />

2.2 Trip - Overload IM UM<br />

2.3 Trip - Overload + Phase Failure IM UM<br />

2.4 Fault - Int. Earth Fault IM UM<br />

2.5 Fault - Ext. Earth Fault EM<br />

2.6 Reserved<br />

2.7 Trip - Thermistor Overload Th<br />

3.0 Trip - Thermistor Short Circuit Th<br />

3.1 Trip - Thermistor Open Circuit Th<br />

3.2 Reserved<br />

3.3 Fault - TM Tripping T> TM<br />

3.4 Trip - TM Sensor Fault TM<br />

3.5 Trip - TM Out of Range TM<br />

3.6 Reserved<br />

4.0 Trips -<br />

Trip - Trip I> IM UM<br />

4.1 Level Monitoring<br />

Trip - Trip I< IM UM<br />

4.2 Trip - Trip P> UM<br />

4.3 Trip - Trip P< UM<br />

4.4 Fault - Tripping cos phi< UM<br />

4.5 Trip - Trip U< UM<br />

4.6 Trip - Trip 0/4 - 20 mA> AM<br />

4.7 Trip - Trip 0/4 - 20 mA< AM<br />

5.0 Trip - Stalled Rotor IM UM<br />

5.1 Reserved<br />

Table A-5: Detailed slave diagnosis events<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

A-14 GWA 4NEB 631 6050-22 DS 02


5.4 Trip - Number of Starts > BU1 BU2<br />

5.5 Reserved<br />

6.0 Trips -<br />

Fault - Ext. Fault 1 BU1 BU2<br />

6.1 Miscellaneous<br />

Fault - Ext. Fault 2 BU1 BU2<br />

6.2 Fault - Ext. Fault 3 BU1 BU2<br />

6.3 Fault - Ext. Fault 4 BU1 BU2<br />

6.4 Fault - Ext. Fault 5 BU2<br />

6.5 Fault - Ext. Fault 6 BU2<br />

6.6 Reserved<br />

6.7 Reserved<br />

7.0 Trip - Analog Module Open Circuit AM<br />

7.1 Trip - Test Trip BU1 BU2<br />

7.2 Reserved<br />

8.0 Warnings - Protection Warning - Overload Operation IM UM<br />

8.1 Warning - Unbalance IM UM<br />

8.2 Warning - Overload IM UM<br />

8.3 Warning - Overload + Phase Failure IM UM<br />

8.4 Warning - Internal Earth Fault IM UM<br />

8.5 Warning - External Earth Fault EM<br />

8.6 Reserved<br />

8.7 Warning - Thermistor Overload Th<br />

9.0 Warning - Thermistor Short Circuit Th<br />

9.1 Warning - Thermistor Open Circuit Th<br />

9.2 Warning - TM Warning T> TM<br />

9.3 Reserved<br />

9.4 Warning - M Sensor Fault TM<br />

9.5 Warning - TM Out of Range TM<br />

9.6 Reserved<br />

10.0 Warnings -<br />

Warning - Warning I> IM UM<br />

10.1 Level Monitoring<br />

Warning - Warning I< IM UM<br />

10.2 Warning - Warning P> UM<br />

10.3 Warning - Warning P< UM<br />

10.4 Warning - Warning cos phi < UM<br />

10.5 Warning - Warning U< UM<br />

10.6 Warning - Warning 0/4 - 20 mA> AM<br />

10.7 Warning - Warning 0/4 - 20 mA< AM<br />

11.0 Warning - Stalled Rotor IM UM<br />

11.1 Reserved<br />

11.3 Warning - No Start Possible BU1 BU2<br />

11.4 Warning - Number of Motor Starts> BU1 BU2<br />

11.5 Warning - Just One Start Possible BU1 BU2<br />

11.6 Warning - Motor Operating Hours > BU1 BU2<br />

11.7 Warning - Motor Stop Time > BU1 BU2<br />

Tables<br />

Byte.Bit Status Information Information<br />

Table A-5: Detailed slave diagnosis events (Cont.)<br />

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GWA 4NEB 631 6050-22 DS 02 A-15


Tables<br />

Byte.Bit Status Information Information<br />

12.0 Warnings - Miscellaneous Ext. warning Fault 1 BU1 BU2<br />

12.1 Warning - Ext. Fault 2 BU1 BU2<br />

12.2 Warning - Ext. Fault 3 BU1 BU2<br />

12.3 Warning - Ext. Fault 4 BU1 BU2<br />

12.4 Warning - Ext. Fault 5 BU2<br />

12.5 Warning - Ext. Fault 6 BU2<br />

12.6 Reserved<br />

12.7 Reserved<br />

13.0 Warning - Analog Module Open Circuit BU2<br />

13.1 Reserved<br />

14.0 Reserved<br />

14.1 Status Information - Protection Status - Emergency Start Executed IM UM<br />

14.2 Status - Cooling Down Period Active IM UM<br />

14.3 Status - Pause Time Active IM UM<br />

14.4 Reserved<br />

14.5 Reserved<br />

14.6 Status Information - Receive Status - Cold Starting (TPF) BU1 BU2<br />

14.7 Reserved<br />

15.0 Events -<br />

Event - Start-Up Parameter Block Active BU1 BU2<br />

15.1 Parameterization<br />

Event - Parameter Changes Not Allowed in the<br />

Current Operating State<br />

BU1 BU2<br />

15.2 Event - Device Does Not Support the Required<br />

Functions<br />

BU1 BU2<br />

15.3 Event - Wrong Parameter BU1 BU2<br />

15.4 Signal - Wrong Password BU1 BU2<br />

15.5 Event - Password Protection Active BU1 BU2<br />

15.6 Event - Factory Settings BU1 BU2<br />

15.7 Event - Parameterization Active BU1 BU2<br />

Table A-5: Detailed slave diagnosis events (Cont.)<br />

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A-16 GWA 4NEB 631 6050-22 DS 02


Data Formats and Data Records B<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find information about the data records of<br />

<strong>SIMOCODE</strong> <strong>pro</strong>.<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

PLC <strong>pro</strong>grammers.<br />

You will require the following knowledge:<br />

good knowledge about writing and reading data records<br />

good knowledge of <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-1


Data Formats and Data Records<br />

Data Records - Overview<br />

Data record No. Description Read/write<br />

1 S7 <strong>System</strong> Diagnosis Read<br />

63 Analog Value Recording Read<br />

67 Process Image of the Outputs Read<br />

69 Process Image of the Inputs Read<br />

72 Error Buffer Read<br />

92 Device Diagnosis<br />

(Faults, Warnings, Status Information)<br />

Table B-1: Data Records - Overview<br />

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B-2 GWA 4NEB 631 6050-22 DS 02<br />

Read<br />

94 Measured Values Read<br />

95 Service/Statistical Data Read/write<br />

130 Basic Unit, Device Parameter 1 (BU1 BU2) Read/write<br />

131 Basic Unit, Device Parameter 2 (BU1 BU2) Read/write<br />

132 Extended Device Parameter 1 (BU2) Read/write<br />

133 Extended Device Parameter 2 (BU2) Read/write<br />

139 Markings Read/write<br />

160 Communication Parameters Read/write<br />

165 Marking Read/write<br />

202 Acyclic Receive Read/write<br />

2<strong>03</strong> Acyclic Send Read<br />

224 Password Protection Write


B.1 Handling Data Records<br />

Data Formats and Data Records<br />

This section contains helpful information about how best to handle data<br />

records.<br />

B.1.1 Writing/Reading Data Records<br />

Access to data records via slot and index<br />

Slot: access via slot 1<br />

Index: data record number<br />

Writing/reading data records with STEP7<br />

Further information<br />

Byte arrangements<br />

You can access the data records from the user <strong>pro</strong>gram.<br />

Writing data records:<br />

S7 DPV1 master: by calling SFB 53 "WR_REC" or SFC 58<br />

S7 master: by calling SFC 58<br />

Reading data records:<br />

S7 DPV1 master: by calling SFB 52 "RD_REC" or SFC 59<br />

S7 master: by calling SFC 59"<br />

You will find further information on the SFBs<br />

in the "<strong>System</strong> Software for S7-300/400, <strong>System</strong> and Standard Functions"<br />

reference manual<br />

in the STEP7 online help.<br />

When data which is longer than one byte is saved, the bytes are arranged as<br />

follows ("big endian"):<br />

Byte arrangement<br />

Byte 0<br />

Byte 1<br />

Byte 2<br />

Byte 3<br />

Byte 0<br />

Byte 1<br />

Byte 0<br />

Byte 1<br />

High byte<br />

Low byte<br />

High byte<br />

Low byte<br />

High byte<br />

Low byte<br />

Byte 0<br />

Byte 1<br />

High word<br />

Low word<br />

Fig. B-1: Byte arrangement in "big endian" format<br />

Data type<br />

Double word (D-word)<br />

Word<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-3<br />

Byte


Data Formats and Data Records<br />

B.1.2 Abbreviations<br />

The following abbreviations are used in the tables:<br />

B.1.3 Specifications<br />

Abbreviation Meaning<br />

BU1 Basic Unit 1 (<strong>SIMOCODE</strong> <strong>pro</strong> C)<br />

BU2 Basic Unit 2 (<strong>SIMOCODE</strong> <strong>pro</strong> V)<br />

IM Current Measuring Module<br />

UM Current/Voltage Measuring Module<br />

DM 1 Digital Module 1<br />

DM 2 Digital Module 2<br />

OP Operator Panel<br />

OPD Operator Panel with Display<br />

AM Analog Module<br />

EM Earth-Fault Module<br />

TM Temperature Module<br />

Th Thermistor<br />

CF Control Function<br />

Cycl. Cyclic<br />

Acycl. Acyclic<br />

Table B-2: Abbreviations<br />

The following specifications apply in the tables:<br />

Example<br />

Designation Type Range Unit Information<br />

Reserved Byte[4]<br />

Cos phi Byte 0 .. 100 1% BU2<br />

Reserved Byte[5]<br />

Max. current Imax Word 0 .. 65535 1% / Ie BU1 BU2<br />

Entries in italics are<br />

not relevant (reserved)<br />

and, when writing,<br />

should be filled with "0"<br />

Parameters can be changed while running.<br />

Fig. B-2: Specifications<br />

Entry relevant for Basic<br />

Unit 1 and Basic Unit 2<br />

Settings are valid/can only be made when the corresponding system<br />

components are used.<br />

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B-4 GWA 4NEB 631 6050-22 DS 02


B.2 Data Record 0/1 - S7 <strong>System</strong> Diagnosis<br />

Byte<br />

Bit<br />

Data Formats and Data Records<br />

DR0 DR1 Designation Type No Error Error Information<br />

0.0 X X Module Fault/OK Bit 0 1<br />

0.1 X X Internal Fault Bit 0 0<br />

0.2 X X External Fault Bit 0 1<br />

0.3 X X Channel Fault Bit 0 1<br />

0.4 X X External Auxiliary VoltageMissing Bit 0 0<br />

0.5 X X Front Panel Plug Missing Bit 0 0<br />

0.6 X X Module not Parameterized Bit 0 0<br />

0.7 X X Wrong Parameter on Module Bit 0 0<br />

1.0 X X Module Type Bit [4] 3 3<br />

1.4 X X Channel Information Available Bit 1 1<br />

1.5 X X Application Information Available Bit 0 0<br />

1.6 X X Substitute Diagnostic Alarm Bit 0 0<br />

1.7 X X Reserved = 0 Bit 0 0<br />

2.0 X X Application Module Wrong/Missing Bit 0 0<br />

2.1 X X Communication Fault Bit 0 0<br />

2.2 X X Operating Status (0=RUN, 1=STOP) Bit 0 0<br />

2.3 X X Time Monitoring Activated Bit 0 0<br />

2.4 X X Supply Voltage within Module<br />

Failed<br />

Bit 0 0<br />

2.5 X X Battery Flat (BATTF) Bit 0 0<br />

2.6 X X Total Backup Power Failed Bit 0 0<br />

2.7 X X Reserved = 0 Bit 0 0<br />

3.0 X X Rack Failure (Detected by IM/UM) Bit 0 0<br />

3.1 X X Processor Failure Bit 0 0<br />

3.2 X X EPROM Error Bit 0 0<br />

3.3 X X RAM Error Bit 0 0<br />

3.4 X X ADC/DAC Error Bit 0 0<br />

3.5 X X Blown Fuse Bit 0 0<br />

3.6 X X PRAL Missing Bit 0 0<br />

3.7 X X Reserved = 0 Bit 0 0<br />

4.0 X Channel Type Byte 0x7D 0x7D<br />

5.0 X Length of the Channel-Specific<br />

Diagnosis<br />

Byte 0x20 0x20<br />

6.0 X Number of Channels Byte 0x01 0x01<br />

7.0 X Channel Fault Vector (One Bit per<br />

Channel)<br />

Byte 0x01 0x01<br />

8.0 X Reserved Bit 0 0<br />

8.1 X Short Circuit Bit 0 0<br />

8.2 X Undervoltage Bit 0 0<br />

8.3 X Overvoltage Bit 0 0<br />

8.4 X Overload Bit 0 0<br />

8.5 X Overtemperature Bit 0 0<br />

Table B-3: Data Record 0/1 - S7 <strong>System</strong> Diagnosis<br />

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GWA 4NEB 631 6050-22 DS 02 B-5


Data Formats and Data Records<br />

Byte<br />

Bit<br />

DR0 DR1 Designation Type No Error Error Information<br />

8.6 X Open Circuit Bit 0 0<br />

8.7 X Upper Limit Overshot Bit 0 0<br />

9.0 X Lower Limit Undershot Bit 0 0<br />

9.1 X Error Bit 0 X Error F9<br />

9.2 X Reserved Bit 0 0<br />

9.3 X Reserved Bit 0 0<br />

9.4 X Reserved Bit 0 0<br />

9.5 X Reserved Bit 0 0<br />

9.6 X Reserved Bit 0 0<br />

9.7 X Reserved Bit 0 0<br />

10.0 X Parameterization Error Bit 0 X Error F16<br />

10.1 X Sensor or Load Voltage Missing Bit 0 0<br />

10.2 X Fuse Defective Bit 0 0<br />

10.3 X Reserved Bit 0 0<br />

10.4 X Earth Fault Bit 0 0<br />

10.5 X Reference Channel Fault Bit 0 0<br />

10.6 X Process Alarm Missing Bit 0 0<br />

10.7 X Actuator Warning Bit 0 0<br />

11.0 X Actuator Trip Bit 0 0<br />

11.1 X Safety-Related Trip Bit 0 0<br />

11.2 X External Fault Bit 0 0<br />

11.3 X Non-Specific Fault Bit 0 0<br />

11.4 X Reserved Bit 0 0<br />

11.5 X Reserved Bit 0 0<br />

11.6 X Reserved Bit 0 0<br />

11.7 X Reserved Bit 0 0<br />

12.0 X Reserved Byte[4] 0 0<br />

Table B-3: Data Record 0/1 - S7 <strong>System</strong> Diagnosis (Cont.)<br />

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B-6 GWA 4NEB 631 6050-22 DS 02


B.3 Data Record 63 - Analog Value Recording<br />

Table B-4: Data Record 63 - Recording of Analog Values<br />

Data Formats and Data Records<br />

Byte.Bit Designation Type Range Information<br />

0.0 StartPos Word 0 BU2<br />

2.0 Channel No. Byte 1 BU2<br />

3.0 Analog Value Record Currently Running Bit 0, 1 BU2<br />

3.1 Trigger Event Occurred Bit 0, 1 BU2<br />

3.2 Reserved Bit[6] 0<br />

4.0 Measured Value (0) Word 0 ... 65535 BU2<br />

6.0<br />

...<br />

Measured Value (1) Word 0 ... 65535 BU2<br />

122.0 Measured Value (59) Word 0 ... 65535 BU2<br />

124.0 Reserved Byte[76] 0<br />

The unit of the measured value is dependent on the assigned analog value.<br />

You will find all the available analog values with their units in<br />

Chapter A.4 "Socket Assignment Table - Analog".<br />

B.4 Data Record 67 - Process Image of the Outputs<br />

Byte.Bit Designation Presetting<br />

(also see parameters)<br />

Type Information<br />

0.0 Cyclic Receive - Bit 0.0 Control Station - PLC/PCS [DP] ON < Bit<br />

0.1 Cyclic Receive - Bit 0.1 Control Station - PLC/PCS [DP] OFF Bit<br />

0.2 Cyclic Receive - Bit 0.2 Control Station - PLC/PCS [DP] ON > Bit<br />

0.3 Cyclic Receive - Bit 0.3 Test 1 Bit<br />

0.4 Cyclic Receive - Bit 0.4 Motor Protection - Emergency Start Bit<br />

0.5 Cyclic Receive - Bit 0.5 Operation Mode Selector S1 Bit<br />

0.6 Cyclic Receive - Bit 0.6 Reset 1 Bit<br />

0.7<br />

1.0<br />

Cyclic Receive - Bit 0.7<br />

Cyclic Receive - Bit 1.0<br />

Not Assigned<br />

Not Assigned<br />

Bit<br />

Bit<br />

BU1 BU2<br />

1.1 Cyclic Receive - Bit 1.1 Not Assigned Bit<br />

1.2 Cyclic Receive - Bit 1.2 Not Assigned Bit<br />

1.3 Cyclic Receive - Bit 1.3 Not Assigned Bit<br />

1.4 Cyclic Receive - Bit 1.4 Not Assigned Bit<br />

1.5 Cyclic Receive - Bit 1.5 Not Assigned Bit<br />

1.6 Cyclic Receive - Bit 1.6 Not Assigned Bit<br />

1.7 Cyclic Receive - Bit 1.7 Not Assigned Bit<br />

2.0 to 3.7 Cyclic Receive - Analog Value Not Assigned Word BU2<br />

Table B-5: Data Record 67 - Process Image of the Outputs<br />

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GWA 4NEB 631 6050-22 DS 02 B-7


Data Formats and Data Records<br />

B.5 Data Record 69 - Process Image of the Inputs<br />

Byte.Bit Designation Presetting<br />

(also see parameters)<br />

0.0 Cyclic Send - Bit 0.0 Status - ON < Bit<br />

0.1 Cyclic Send - Bit 0.1 Status - OFF Bit<br />

0.2 Cyclic Send - Bit 0.2 Status - ON > Bit<br />

0.3 Cyclic Send - Bit 0.3 Event - Overload Operation Bit<br />

0.4 Cyclic Send - Bit 0.4 Status - Interlocking Time Active Bit<br />

0.5 Cyclic Send - Bit 0.5 Status - Remote Mode Bit<br />

0.6 Cyclic Send - Bit 0.6 Status - General Fault Bit<br />

0.7 Cyclic Send - Bit 0.7 Status - General Warning Bit<br />

1.0 Cyclic Send - Bit 1.0 Not Assigned Bit<br />

1.1 Cyclic Send - Bit 1.1 Not Assigned Bit<br />

1.2 Cyclic Send - Bit 1.2 Not Assigned Bit<br />

1.3 Cyclic Send - Bit 1.3 Not Assigned Bit<br />

1.4 Cyclic Send - Bit 1.4 Not Assigned Bit<br />

1.5 Cyclic Send - Bit 1.5 Not Assigned Bit<br />

1.6 Cyclic Send - Bit 1.6 Not Assigned Bit<br />

1.7 Cyclic Send - Bit 1.7 Not Assigned Bit<br />

2.0 PLC/PCS Analog Input 1 Max. Current I_max Word<br />

Type Information<br />

4.0 PLC/PCS Analog Input 2 Not Assigned Word BU2<br />

6.0 PLC/PCS Analog Input 3 Not Assigned Word BU2<br />

8.0 PLC/PCS Analog Input 4 Not Assigned Word BU2<br />

Table B-6: Data Record 69 - Process Image of the Inputs<br />

BU1 BU2<br />

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B-8 GWA 4NEB 631 6050-22 DS 02


B.6 Data Record 72 - Error Buffer<br />

Timestamp<br />

Type/error number<br />

Table B-7: Data Record 72 - Error Buffer<br />

Data Formats and Data Records<br />

Byte.Bit Entry Designation Type Information<br />

0.0<br />

Timestamp D-Word BU1 BU2<br />

4.0 1<br />

Type Byte BU1 BU2<br />

5.0 Error Number Byte BU1 BU2<br />

6.0<br />

Timestamp D-Word BU1 BU2<br />

10.0 2<br />

Type Byte BU1 BU2<br />

11.0<br />

...<br />

Error Number Byte BU1 BU2<br />

120.0<br />

Timestamp D-Word BU1 BU2<br />

124.0 21<br />

Type Byte BU1 BU2<br />

125.0 Error Number Byte BU1 BU2<br />

The operating hours of the device are used as a timestamp (resolution: 1 s).<br />

If the type has the value 71, the entry contains a fault: Refer to the error<br />

numbers for detailed information: You will find the meaning in the "Error<br />

number" column of "Data Record 92 - Diagnostics" in Chapter B.7 "Data<br />

Record 92 - Device Diagnosis".<br />

If the type has the value 255, the entry displays "Power ON". In this case,<br />

the error number contains the number of power ON operations, reduced<br />

by 1 (0 = 1x Power ON, ...).<br />

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GWA 4NEB 631 6050-22 DS 02 B-9


Data Formats and Data Records<br />

B.7 Data Record 92 - Device Diagnosis<br />

Byte.Bit Designation Information DP<br />

Diagn.*)<br />

0.0 Reserved<br />

1.0 Status Information<br />

- General<br />

Status - General Fault BU1 BU2<br />

1.1 Status - General Warning BU1 BU2<br />

1.2 Status - Device BU1 BU2<br />

1.3 Status - Bus BU1 BU2<br />

1.4 Status - PLC/PCS BU1 BU2<br />

1.5 Status - Motor Current Flowing IM UM<br />

1.6 Reserved<br />

2.0 Status Information<br />

- Receive<br />

Status - ON <br />

2.4 Status - ON >><br />

2.5 Status - Start Active BU1 BU2<br />

2.6 Status - Interlocking Time Active All Reversing Starters<br />

and Positioners<br />

2.7 Status - Change-Over Pause Active Star-delta, Dahlander,<br />

Pole-Changing<br />

Starters<br />

3.0 Status - Runs in Open Direction<br />

3.1 Status - Runs in Close Direction<br />

3.2 Status - FC<br />

Dependent on the<br />

3.3 Status - FO<br />

Control Function<br />

3.4 Status - TC<br />

3.5 Status - TO<br />

3.6 Status - Cold Starting (TPF) BU1 BU2 M<br />

3.7 Status - OPO BU2<br />

4.0 Status - Remote Mode BU1 BU2<br />

4.1 Status Information<br />

- Protection<br />

Status - Emergency Start Executed IM UM M<br />

4.2 Status - Cooling Down Period Active IM UM M<br />

4.3 Status - Pause Time Active IM UM<br />

4.4 Status Information<br />

- Miscellaneous<br />

Status - Device Check Active BU1 BU2<br />

4.5 Status - Phase Sequence 1-2-3 UM<br />

4.6 Status - Phase Sequence 3-2-1 UM<br />

4.7 Reserved<br />

5.0 Events - Protection Event - Overload Operation IM UM<br />

5.1 Event - Unbalance IM UM<br />

Table B-8: Data Record 92 - Diagnosis<br />

Error No.<br />

***)<br />

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B-10 GWA 4NEB 631 6050-22 DS 02


5.2 Event - Overload IM UM<br />

5.3 Event - Overload + Phase Failure IM UM<br />

5.4 Event - Internal Earth Fault IM UM<br />

5.5 Event - External Earth Fault EM<br />

5.6 Event - Warning Ext. Earth Fault EM<br />

5.7 Event - Thermistor Overload Th<br />

6.0 Event - Thermistor Short Circuit Th<br />

6.1 Event - Thermistor Open Circuit Th<br />

6.2 Event - TM Warning T> TM<br />

6.3 Event - TM Trip T> TM<br />

6.4 Event - TM Sensor Fault TM<br />

6.5 Event - TM Out of Range TM<br />

6.6 Reserved<br />

7.0 Events - Level<br />

Monitoring<br />

Event - Warning I> IM UM<br />

7.1 Event - Warning I< IM UM<br />

7.2 Event - Warning P> UM<br />

7.3 Event - Warning P< UM<br />

7.4 Event - Warning cos phi< UM<br />

7.5 Event - Warning U< UM<br />

7.6 Event - Warning 0/4 - 20 mA> AM<br />

7.7 Event - Warning 0/4 - 20 mA< AM<br />

8.0 Event - Trip I> IM UM<br />

8.1 Event - Trip I< IM UM<br />

8.2 Event - Trip P> UM<br />

8.3 Event - Trip P< UM<br />

8.4 Event - Trip Cos Phi< UM<br />

8.5 Event - Trip U< UM<br />

8.6 Event - Trip 0/4 - 20 mA> AM<br />

8.7 Event - Trip 0/4 - 20 mA< AM<br />

9.0 Event - Stalled Rotor IM UM<br />

9.1 Reserved<br />

9.3 Event - No Start Possible BU1 BU2<br />

9.4 Event - No. of Starts > BU1 BU2<br />

9.5 Event - Just One Start Possible BU1 BU2<br />

9.6 Event - Motor Operating Hours > BU1 BU2<br />

9.7 Event - Motor Stop Time > BU1 BU2<br />

10.0 Event - Limit 1 BU2<br />

10.1 Event - Limit 2 BU2<br />

10.2 Event - Limit 3 BU2<br />

10.3 Event - Limit 4 BU2<br />

10.4 Events -<br />

Miscellaneous<br />

Event - Ext. Fault 1 BU1 BU2<br />

Data Formats and Data Records<br />

Byte.Bit Designation Information DP<br />

Diagn.*)<br />

Table B-8: Data Record 92 - Diagnosis (Cont.)<br />

Error No.<br />

***)<br />

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GWA 4NEB 631 6050-22 DS 02 B-11


Data Formats and Data Records<br />

Byte.Bit Designation Information DP<br />

Diagn.*)<br />

10.5 Event - Ext. Fault 2 BU1 BU2<br />

10.6 Event - Ext. Fault 3 BU1 BU2<br />

10.7 Event - Ext. Fault 4 BU1 BU2<br />

11.0 Event - Ext. Fault 5 BU2<br />

11.1 Event - Ext. Fault 6 BU2<br />

11.2 Reserved<br />

11.3 Reserved<br />

11.4 Event - Analog Module Open Circuit AM<br />

11.5 Reserved<br />

12.0 Events -<br />

Timestamp<br />

Function<br />

12.1 Reserved<br />

12.4 Events - <strong>System</strong><br />

Interface<br />

Event - Timestamping Function<br />

Active + OK<br />

Event - Configured Operator Panel<br />

Missing<br />

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B-12 GWA 4NEB 631 6050-22 DS 02<br />

BU2<br />

BU1 BU2<br />

12.5 Event - Module Not Supported BU1 BU2<br />

12.6 Reserved<br />

13.0 Events - Memory<br />

Module<br />

Event - Memory Module Read In BU1 BU2<br />

13.1 Event - Memory Module<br />

Programmed<br />

BU1 BU2<br />

13.2 Event - Memory Module Erased BU1 BU2<br />

13.3 Reserved<br />

13.7 Events -<br />

Addressing Plug<br />

Event - Addressing Plug Read In BU1 BU2<br />

14.0 Events -<br />

Event - Start-Up Parameter Block BU1 BU2 M<br />

Parameterization Active<br />

14.1 Event - Parameter Changes Not<br />

Allowed in the Current Operating<br />

State<br />

BU1 BU2 M<br />

14.2 Event - Device Does Not Support<br />

the Required Functions<br />

BU1 BU2 M<br />

14.3 Event - Wrong Parameter BU1 BU2 M<br />

14.4 Signal - Wrong Password BU1 BU2 M<br />

14.5 Event - Password Protection Active BU1 BU2<br />

14.6 Event - Factory Settings BU1 BU2<br />

14.7 Event - Parameterization Active BU1 BU2<br />

15.0 Event - Prm-Error-Number (Bytes)<br />

**)<br />

BU1 BU2<br />

16.0 Reserved<br />

17.0 Warnings -<br />

Protection<br />

Warning - Overload Operation IM UM W<br />

17.1 Warning - Unbalance IM UM W<br />

17.2 Warning - Overload IM UM W<br />

17.3 Warning - Overload + Phase Failure IM UM W<br />

Table B-8: Data Record 92 - Diagnosis (Cont.)<br />

Error No.<br />

***)


Data Formats and Data Records<br />

Byte.Bit Designation Information DP<br />

Diagn.*)<br />

17.4 Warning - Internal Earth Fault IM UM W<br />

17.5 Warning - External Earth Fault EM W<br />

17.6 Reserved<br />

17.7 Warning - Thermistor Overload Th W<br />

18.0 Warning - Thermistor Short Circuit Th W<br />

18.1 Warning - Thermistor Open Circuit Th W<br />

18.2 Warning - TM Warning T> TM W<br />

18.3 Reserved<br />

18.4 Signal - TM Sensor Fault TM W<br />

18.5 Warning - TM Out of Range TM W<br />

18.6 Reserved<br />

19.0 Warnings -<br />

Level Monitoring<br />

Warning - Warning I> IM UM W<br />

19.1 Warning - Warning I< IM UM W<br />

19.2 Warning - Warning P> UM W<br />

19.3 Warning - Warning P< UM W<br />

19.4 Warning - Warning cos phi < UM W<br />

19.5 Warning - Warning U< UM W<br />

19.6 Warning - Warning 0/4 - 20 mA> AM W<br />

19.7 Warning - Warning 0/4 - 20 mA< AM W<br />

20.0 Warning - Stalled Rotor IM UM W<br />

20.1 Reserved<br />

20.3 Warning - No Start Possible BU1 BU2 W<br />

20.4 Warning - Number of Motor Starts> BU1 BU2 W<br />

20.5 Warning - Just One Start Possible BU1 BU2 W<br />

20.6 Warning - Motor Operating Hours > BU1 BU2 W<br />

20.7 Warning - Motor Stop Time > BU1 BU2 W<br />

21.0 Warnings -<br />

Miscellaneous<br />

Warning - Ext. fault 1 BU1 BU2 W<br />

21.1 Warning - Ext. fault 2 BU1 BU2 W<br />

21.2 Warning - Ext. fault 3 BU1 BU2 W<br />

21.3 Warning - Ext. fault 4 BU1 BU2 W<br />

21.4 Warning - Ext. fault 5 BU2 W<br />

21.5 Warning - Ext. fault 6 BU2 W<br />

21.6 Reserved<br />

21.7 Reserved<br />

22.0 Warning - Analog Module Open<br />

Circuit<br />

AM W<br />

22.1 Reserved<br />

23.0 Trips -<br />

General<br />

Trip - HW Fault Basic Unit BU1 BU2 F9 0<br />

23.1 Trip - Module Fault<br />

(e.g. IM, UM, DM Module)<br />

BU1 BU2 F9 1<br />

Table B-8: Data Record 92 - Diagnosis (Cont.)<br />

Error No.<br />

***)<br />

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GWA 4NEB 631 6050-22 DS 02 B-13


Data Formats and Data Records<br />

Byte.Bit Designation Information DP<br />

Diagn.*)<br />

23.2 Trip - Temporary Components (e.g.<br />

Memory Module)<br />

BU1 BU2 F9 2<br />

23.3 Trip - Configuration Fault BU1 BU2 F16 3<br />

23.4 Trip - Parameterization BU1 BU2 F16 4<br />

23.5 Trip - Bus BU1 BU2 5<br />

23.6 Trip - PLC/PCS BU1 BU2 6<br />

23.7 Reserved<br />

24.0 Trips -<br />

Receive<br />

Trip - Runtime ON CF = Positioner S 8<br />

24.1 Trip - Execution STOP Command CF = Positioner S 9<br />

24.2 Trip - FB ON CF = Positioner S 10<br />

24.3 Trip - FB OFF CF = Positioner S 11<br />

24.4 Trip - Stalled Positioner CF = Positioner S 12<br />

24.5 Trip - Double 0 CF = Positioner S 13<br />

24.6 Trip - Double 1 CF = Positioner S 14<br />

24.7 Trip - End Position CF = Positioner S 15<br />

25.0 Trip - Antivalence CF = Positioner S 16<br />

25.1 Trip - Cold Starting (TPF) Error BU1 BU2 S 17<br />

25.2 Trip - UVO Error BU2 S 18<br />

25.3 Trip - OPO Error BU2 S 19<br />

25.4 Reserved<br />

26.0 Reserved<br />

26.1 Trips - Protection Trip - Unbalance IM UM S 25<br />

26.2 Trip - Overload IM UM S 26<br />

26.3 Trip - Overload + Phase Failure IM UM S 27<br />

26.4 Trip - Int. Earth Fault IM UM S 28<br />

26.5 Trip - Ext. Earth Fault EM S 29<br />

26.6 Reserved<br />

26.7 Trip - Thermistor Overload Th S 31<br />

27.0 Trip - Thermistor Short Circuit Th S 32<br />

27.1 Trip - Thermistor Open Circuit Th S 33<br />

27.2 Reserved<br />

27.3 Trip - TM Trip T> TM S 35<br />

27.4 Trip - TM Sensor Fault TM S 36<br />

27.5 Trip - TM Out of Range TM S 37<br />

27.6 Reserved<br />

28.0 Trips - Level<br />

Monitoring<br />

Trip - Trip I> IM UM S 40<br />

28.1 Trip - Trip I< IM UM S 41<br />

28.2 Trip - Trip P> UM S 42<br />

28.3 Trip - Trip P< UM S 43<br />

28.4 Trip - Trip cos phi< UM S 44<br />

28.5 Trip - Trip U< UM S 45<br />

Table B-8: Data Record 92 - Diagnosis (Cont.)<br />

Error No.<br />

***)<br />

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B-14 GWA 4NEB 631 6050-22 DS 02


Data Formats and Data Records<br />

Byte.Bit Designation Information DP<br />

Diagn.*)<br />

28.6 Trip - Trip 0/4 - 20 mA> AM S 46<br />

28.7 Trip - Trip 0/4 - 20 mA< AM S 47<br />

29.0 Trip - Stalled Rotor IM UM S 48<br />

29.1 Reserved<br />

29.4 Trip - Number of Starts > BU1 BU2 S 52<br />

29.5 Reserved<br />

30.0 Trips -<br />

Miscellaneous<br />

Trip - External Fault 1 BU1 BU2 S 56<br />

30.1 Trip - External Fault 2 BU1 BU2 S 57<br />

30.2 Trip - External Fault 3 BU1 BU2 S 58<br />

30.3 Trip - External Fault 4 BU1 BU2 S 59<br />

30.4 Trip - External Fault 5 BU2 S 60<br />

30.5 Trip - External Fault 6 BU2 S 61<br />

30.6 Reserved<br />

30.7 Reserved<br />

31.0 Trip - Analog Module Open Circuit AM S 64<br />

31.1 Trip - Test Trip BU1 BU2 S 65<br />

31.2 Reserved<br />

Table B-8: Data Record 92 - Diagnosis (Cont.)<br />

*) The "DP Diagn." column contains the bits which are additionally available<br />

in the diagnosis using PROFIBUS DP:<br />

S: Trip<br />

M: Event<br />

W: Warning<br />

F9, F16:Error types<br />

See also Chapter A.5 "Detailed Events of the Slave Diagnostics".<br />

**) Event - prm error number (bytes):<br />

If parameterization is not possible, the number of the parameter group (prm<br />

group) which caused the error is transmitted here. You will find the<br />

parameter groups in the parameter data records 130 to 133.<br />

Byte.Bit Designation<br />

(Prm group)<br />

0.0 Reserved<br />

4.0 Device Configuration<br />

(see above) (12) Parameter group 12<br />

. . .<br />

Fig. B-3: Example for parameter group<br />

***) See "Error number" in Chapter B.6 "Data Record 72 - Error Buffer".<br />

Error No.<br />

***)<br />

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GWA 4NEB 631 6050-22 DS 02 B-15


Data Formats and Data Records<br />

B.8 Data Record 94 - Measured Values<br />

Byte.Bit Designation Type Range Unit Information<br />

0.0 Reserved Byte[4]<br />

4.0 Thermal Motor Model Byte 0 .. 255 See 2 ) IM UM<br />

5.0 Phase Unbalance Byte 0 .. 100 1 % IM UM<br />

6.0 Cos phi Byte 0 .. 100 1 % UM<br />

7.0 Reserved Byte[5]<br />

12.0 Max. current Imax Word 0 .. 65535 1 % / Ie IM UM<br />

14.0 Current IL1 Word 0 .. 65535 1 % / Ie IM UM<br />

16.0 Current IL2 Word 0 .. 65535 1 % / Ie IM UM<br />

18.0 Current IL3 Word 0 .. 65535 1 % / Ie IM UM<br />

20.0 Last Trip Current Word 0 .. 65535 1 % / Ie IM UM<br />

22.0 Time to Trip Word 0 .. 65535 100 ms IM UM<br />

24.0 Cooling Down Period Word 0 .. 65535 100 ms IM UM<br />

26.0 Voltage UL1 Word 0 .. 65535 1 V UM<br />

28.0 Voltage UL2 Word 0 .. 65535 1 V UM<br />

30.0 Voltage UL3 Word 0 .. 65535 1 V UM<br />

32.0 AM Output Word 0 .. 32767<br />

See 1)<br />

AM<br />

34.0<br />

36.0<br />

AM - Input 1<br />

AM - Input 2<br />

Word<br />

Word<br />

0 .. 32767<br />

0 .. 32767<br />

AM<br />

AM<br />

38.0 AM - Input 3 Word 0 .. 32767 AM<br />

40.0 TM - Max. Temperature Word 0 .. 65535 1 K see 3)<br />

TM<br />

42.0 TM - Temperature 1 Word 0 .. 65535 1 K see 3)<br />

TM<br />

44.0 TM - Temperature 2 Word 0 .. 65535 1 K see 3)<br />

TM<br />

46.0 TM - Temperature 3 Word 0 .. 65535 1 K see 3)<br />

TM<br />

48.0 Reserved Byte[4]<br />

52.0 Active Power P D-Word 0 .. 0xFFFFFFFF 1 W UM<br />

56.0 Apparent Power S D-Word 0 .. 0xFFFFFFFF 1 VA UM<br />

60.0 Reserved Byte[4]<br />

Table B-9: Data Record 94 - Measured Values<br />

1) S7 format:<br />

0/4 mA = 0<br />

20 mA = 27648<br />

2) Representation of the "Thermal Motor Model":<br />

Value always refers to Symm. Trip Level,<br />

Representation in 2% increments in bits 6..0 (range 0 to 254%),<br />

bit 7 shows unbalance (fixed level 50%).<br />

3) Representation in Kelvin.<br />

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B-16 GWA 4NEB 631 6050-22 DS 02


Data Formats and Data Records<br />

B.9 Data Record 95 - Service Data / Statistical Data<br />

Writing the service data / statistical data<br />

Writing is only possible if the password <strong>pro</strong>tection is not active.<br />

Additional abbreviations<br />

r/w: value can be written/changed<br />

r: value can only be read<br />

Byte.Bit Designation Type Range Unit Informati<br />

on<br />

0.0 Reserved Byte[4] 0<br />

4.0 Permissible Starts - Actual Value Byte 0 .. 255 r 1)<br />

BU1 BU2<br />

5.0 Reserved Byte<br />

8.0 Number of Parameterizations Word 0 .. 65535 r BU1 BU2<br />

10.0 Number of Overload Trips Word 0 .. 65535 r/w BU1 BU2<br />

12.0 Number of Internal Overload Trips Word 0 .. 65535 r BU1 BU2<br />

14.0 Motor Stop Time Word 0 .. 65535 1 h r/w BU1 BU2<br />

16.0 Timer 1 - Actual Value Word 0 .. 65535 100 ms r BU1 BU2<br />

18.0 Timer 2 - Actual Value Word 0 .. 65535 100 ms r BU1 BU2<br />

20.0 Timer 3 - Actual Value Word 0 .. 65535 100 ms r BU2<br />

22.0 Timer 4 - Actual Value Word 0 .. 65535 100 ms r BU2<br />

24.0 Counter 1 - Actual Value Word 0 .. 65535 r BU1 BU2<br />

26.0 Counter 2 - Actual Value Word 0 .. 65535 r BU1 BU2<br />

28.0 Counter 3 - Actual Value Word 0 .. 65535 r BU2<br />

30.0 Counter 4 - Actual Value Word 0 .. 65535 r BU2<br />

32.0 Reserved Byte<br />

40.0 Motor Operating Hours D-Word 0 .. 0xFFFFFFFF 1 s r/w BU1 BU2<br />

44.0 Int. Motor Operating Hours D-Word 0 .. 0xFFFFFFFF 1 s r BU1 BU2<br />

48.0 Device Operating Hours D-Word 0 .. 0xFFFFFFFF 1 s r BU1 BU2<br />

52.0 Number of Starts D-Word 0 .. 0xFFFFFFFF r/w BU1 BU2<br />

56.0 Internal Number of Starts Right D-Word 0 .. 0xFFFFFFFF r BU1 BU2<br />

60.0 Internal Number of Starts Left D-Word 0 .. 0xFFFFFFFF r BU1 BU2<br />

64.0 Consumed Energy D-Word 0 .. 0xFFFFFFFF 1 kWh r/w UM<br />

68.0 Reserved Byte[8]<br />

Table B-10: Data Record 95 - Diagnosis - Statistical data<br />

1) Can only be written when the Start Monitoring function is active!<br />

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GWA 4NEB 631 6050-22 DS 02 B-17


Data Formats and Data Records<br />

B.10 Data Record 130 - Basic Device Parameters 1<br />

Byte<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

Note Information<br />

0.0 Reserved Byte[4]<br />

4.0 Device configuration (12) Byte[8] BU1 BU2<br />

4.0 Device Class Byte 5, 9 5 = BU1<br />

BU1 BU2<br />

9 = BU2<br />

BU2<br />

5.0 Thermistor (Th) Bit 0, 1 1 = active; thermistor in the BU BU1 BU2<br />

5.1 Reserved Bit[7]<br />

6.0 Operator Panel (OP or OPD) Bit 0, 1 BU1 BU2<br />

6.1 Analog Module (AM) Bit 0, 1 BU2<br />

6.2 Temperature Module (TM) Bit 0, 1 BU2<br />

6.3 Earth-Fault Module (EM) Bit 0, 1 BU2<br />

6.4 Digital Module 1 (DM1) Bit[2] 0 .. 2 0 = No Digital Module<br />

1 = Monostable<br />

2 = Bistable<br />

BU2<br />

6.6 Digital Module 2 (DM2) Bit[2] 0 .. 2 BU2<br />

7.0 Reserved Bit[8]<br />

8.0 Current Measuring Module Bit[7] 0 .. 5 0 = No Current Measurement BU1 BU2<br />

(IM)<br />

1 = 0.3 A - 3 A<br />

2 = 2.4 A - 25 A<br />

3 = 10 A - 100 A<br />

4 = 20 A - 200 A<br />

5 = 63 A - 630 A<br />

8.7 Voltage Measuring (UM) Bit 0, 1 BU2<br />

9.0 Reserved<br />

10.0 Control Function (CF) 0x00<br />

0x00 = Overload<br />

BU1 BU2<br />

0x10<br />

0x10 = Direct Starter<br />

BU1 BU2<br />

0x11<br />

0x11 = Reversing Starter BU1 BU2<br />

0x12<br />

0x12 = Linked Device<br />

BU1 BU2<br />

0x20<br />

0x20 = Star-Delta Starter BU2<br />

0x21<br />

0x21 = Star-Delta<br />

Reversing Starter<br />

BU2<br />

0x30<br />

0x30 = Dahlander<br />

BU2<br />

0x31<br />

0x31 = Dahlander<br />

Reversing Starter<br />

BU2<br />

0x40<br />

0x40 = Pole-Changing Starter BU2<br />

0x41<br />

0x41 = Pole-Changing<br />

Reversing Starter<br />

BU2<br />

0x50<br />

0x50 = Valve<br />

BU2<br />

0x60<br />

0x60 = Positioner 1<br />

BU2<br />

0x61<br />

0x61 = Positioner 2<br />

BU2<br />

0x62<br />

0x62 = Positioner 3<br />

BU2<br />

0x63<br />

0x63 = Positioner 4<br />

BU2<br />

0x64<br />

0x64 = Positioner 5<br />

BU2<br />

0x70<br />

0x70 = Soft Starter<br />

BU2<br />

0x71<br />

0x71 = Soft Starter with<br />

Reversing Contactor<br />

BU2<br />

11.0 Reserved Bit[8]<br />

Table B-11: Data Record 130 - Basic Device Parameter 1<br />

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B-18 GWA 4NEB 631 6050-22 DS 02


Byte<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

Data Formats and Data Records<br />

12.0 Bit parameters (16)<br />

12.0 No Configuration Fault due to<br />

OP<br />

Bit 0, 1 0 BU1 BU2<br />

12.1 Start-Up Parameter Block<br />

Active<br />

Bit 0, 1 1 BU1 BU2<br />

12.2 Test/Reset - Button Blocked Bit 0, 1 0 BU1 BU2<br />

12.3 Bus and PLC/PCS - Reset Bit 0, 1 0 0 = <strong>Manual</strong>, 1 = Automatic BU1 BU2<br />

12.4 Reserved Bit 0<br />

12.5 Reserved Bit 0<br />

12.6 Reserved Bit 0<br />

12.7 Reserved Bit 0<br />

13.0 Diagnosis Triggered by Event Bit 0, 1 0 BU1 BU2<br />

13.1 Diagnosis Triggered by<br />

Warning<br />

Bit 0, 1 1 BU1 BU2<br />

13.2 Diagnosis Triggered by Trip Bit 0, 1 1 BU1 BU2<br />

13.3 Diagnostics Triggered by<br />

Device Fault<br />

Bit 0, 1 1 BU1 BU2<br />

13.4 Reserved Bit 0<br />

13.5 Reserved Bit 0<br />

13.6 Bus Monitoring Bit 0, 1 1 BU1 BU2<br />

13.7 PLC/PCS Monitoring Bit 0, 1 1 BU1 BU2<br />

14.0 Overload Protection - Type of<br />

Load<br />

Bit 0, 1 0 0 = 3-phase, 1 = 1-phase IM UM<br />

14.1 Overload Protection - Reset Bit 0, 1 0 0 = <strong>Manual</strong>, 1 = Automatic IM UM<br />

14.2 Reserved Bit 0<br />

14.3 Saving Change-Over Command Bit 0, 1 0<br />

14.4 Non-Maintained Command<br />

Mode<br />

Bit 0, 1 0<br />

14.5 Cold Starting Level (TPF) Bit 0, 1 0 0 = NO contact, 1 = NC contact BU1 BU2<br />

14.6 Type of Consumer Load Bit 0, 1 0 0 = Motor, 1 = Resistive Load BU1 BU2<br />

14.7 Reserved Bit 0<br />

15.0 External Fault 1 - Type Bit 0, 1 0 0 = NO contact, 1 = NC contact BU1 BU2<br />

15.1 External Fault 2 - Type Bit 0, 1 0 BU1 BU2<br />

15.2 External Fault 3 - Type Bit 0, 1 0 BU1 BU2<br />

15.3 External Fault 4 - Type Bit 0, 1 0 BU1 BU2<br />

15.4 External Fault 1 - Activity Bit 0, 1 0 0 = Always, 1 = Only Motor ON BU1 BU2<br />

15.5 External Fault 2 - Activity Bit 0, 1 0 BU1 BU2<br />

15.6 External Fault 3 - Activity Bit 0, 1 0 BU1 BU2<br />

15.7 External Fault 4 - Activity Bit 0, 1 0 BU1 BU2<br />

Table B-11: Data Record 130 - Basic Device Parameter 1 (Cont.)<br />

Note Information<br />

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GWA 4NEB 631 6050-22 DS 02 B-19


Data Formats and Data Records<br />

Byte<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

16.0 Bit[2] - Parameters (20)<br />

16.0 Thermistor -<br />

Overload Response<br />

Bit[2] 1, 2, 3 3<br />

Th<br />

16.2 Thermistor - Response<br />

to Sensor Error<br />

Bit[2] 0, 1, 2, 3 2 Th<br />

16.4 Internal Earth Fault - Response Bit[2] 0, 1, 2, 3 0<br />

16.6 Motor Protection -<br />

Overload Response<br />

Bit[2] 0, 1, 2, 3 3<br />

17.0 Motor Protection - Overload<br />

Response<br />

Bit[2] 0, 1, 2 2<br />

17.2 Motor Protection - Overload<br />

Response<br />

Bit[2] 0, 1, 2, 3 2<br />

17.4 Trip Response I> Bit[2] 0, 1, 3 0<br />

17.6 Warning Response I> Bit[2] 0, 1, 2 0<br />

18.0 Trip Response I< Bit[2] 0, 1, 3 0<br />

18.2<br />

18.4<br />

Warning Response I<<br />

Stalled Rotor - Response<br />

Bit[2]<br />

Bit[2]<br />

0, 1, 2<br />

0, 1, 2, 3<br />

0<br />

0<br />

0 = Deactivated<br />

1 = Signaling<br />

2 = Warning<br />

18.6 Reserved Bit[2] 0 3 = Tripping<br />

19.0 Monitoring the Number of<br />

Starts -<br />

Response at Overshoot<br />

Bit[2] 0, 1, 2, 3 0 BU1 BU2<br />

19.2 Monitoring the Number of<br />

Starts -<br />

Response at Pre-Warning<br />

Bit[2] 0, 1, 2 0 BU1 BU2<br />

19.4 Motor Operating Hours<br />

Monitoring - Response<br />

Bit[2] 0, 1, 2 0 BU1 BU2<br />

19.6 Motor Stop Time Monitoring -<br />

Response<br />

Bit[2] 0, 1, 2 0 BU1 BU2<br />

20.0 Ext. Fault 1 - Response Bit[2] 1, 2, 3 1 BU1 BU2<br />

20.2 Ext. Fault 2 - Response Bit[2] 1, 2, 3 1 BU1 BU2<br />

20.4 Ext. Fault 3 - Response Bit[2] 1, 2, 3 1 BU1 BU2<br />

20.6 Ext. Fault 4 - Response Bit[2] 1, 2, 3 1 BU1 BU2<br />

21.0 Reserved Bit[2] 0<br />

21.2 Basic Unit - Delay Inputs Bit[2] 0 - 3 1 Offset 6 ms BU1 BU2<br />

21.4 Timer 1 - Type Bit[2] 0, 1, 2, 3 0 0 = With Closing Delay BU1 BU2<br />

21.6 Timer 2 - Type Bit[2] 0, 1, 2, 3 0 1 = Closing Delay with Memory<br />

2 = With OFF Delay<br />

3 = With Fleeting Closing<br />

BU1 BU2<br />

22.0 Signal Conditioner 1 - Type Bit[2] 0, 1, 2, 3 0 0 = Non-Inverting<br />

BU1 BU2<br />

22.2<br />

22.4<br />

Signal Conditioner 2 - Type<br />

Non-Volatile<br />

Element 1 - Type<br />

Bit[2]<br />

Bit[2]<br />

0, 1, 2, 3<br />

0, 1, 2, 3<br />

0<br />

0<br />

1 = Inverting<br />

2 = Edge Rising with Memory<br />

3 = Edge Falling with Memory<br />

BU1 BU2<br />

BU1 BU2<br />

22.6 Non-Volatile<br />

Element 2 - Type<br />

Bit[2] 0, 1, 2, 3 0 BU1 BU2<br />

23.0 Reserved Bit[2] 0 BU1 BU2<br />

23.2 Reserved Bit[2] 0 BU1 BU2<br />

Table B-11: Data Record 130 - Basic Device Parameter 1 (Cont.)<br />

Note Information<br />

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B-20 GWA 4NEB 631 6050-22 DS 02


Byte<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

Data Formats and Data Records<br />

23.4 Reserved Bit[2] 0 BU1 BU2<br />

23.6 Reserved Bit[2] 0 BU1 BU2<br />

24.0 Bit[4] - Parameters (24)<br />

24.0 External Fault 1 -<br />

Bit[4] 0 - 1111B 0101B Bit[0] = Panel Reset<br />

BU1 BU2<br />

Reset also by<br />

Bit[1] = Auto-Reset<br />

24.4 External Fault 2 -<br />

Reset also by<br />

Bit[4] 0 - 1111B 0101B Bit[2] = Remote Reset<br />

Bit[3] = OFF Command-Reset<br />

BU1 BU2<br />

25.0 External Fault 3 -<br />

Reset also by<br />

Bit[4] 0 - 1111B 0101B BU1 BU2<br />

25.4 External Fault 4 -<br />

Reset also by<br />

Bit[4] 0 - 1111B 0101B BU1 BU2<br />

26.0 Limit Monitor -<br />

Hysteresis for Limit Monitors<br />

Bit[4] 0 .. 15 5 BU1 BU2<br />

26.4 Reserved Bit[4] 0<br />

27.0 Reserved Bit[4] 0<br />

27.4 Reserved Bit[4] 0<br />

28.0 Byte Parameters (28)<br />

28.0 Internal Earth Fault - Delay Byte 0 .. 255 5 IM/UM<br />

29.0 Overload Protection - Class Byte 5, 10 .. 35, 10 BU1<br />

40<br />

BU2<br />

30.0 Motor Protection -<br />

Delay with Overload<br />

Operation<br />

Byte 0 .. 255 5 IM/UM<br />

31.0 Motor Protection - Unbalance<br />

Level<br />

Byte 0 .. 100 40 IM/UM<br />

32.0 Unbalance Protection - Delay<br />

with Unbalance<br />

Byte 0 .. 255 5 IM/UM<br />

33.0 Interlocking Time Byte 0 .. 255 0<br />

34.0 FB Time Byte 0 .. 255 5 0 = Deactivated<br />

35.0 Trip Level I> Byte 0 .. 255 0 IM/UM<br />

36.0 Warning Level I> Byte 0 .. 255 0 IM/UM<br />

37.0 Trip Level I< Byte 0 .. 255 0 IM/UM<br />

38.0 Warning Level I< Byte 0 .. 255 0 IM/UM<br />

39.0 Stalled Rotor Level Byte 0 .. 255 0 IM/UM<br />

40.0 Trip Delay I> Byte 0 .. 255 5 IM/UM<br />

41.0 Warning Delay I> Byte 0 .. 255 5 IM/UM<br />

42.0 Trip Delay I< Byte 0 .. 255 5 IM/UM<br />

43.0 Warning Delay I< Byte 0 .. 255 5 IM/UM<br />

44.0 Blocking Delay Byte 0 .. 255 5 IM/UM<br />

45.0 Monitoring the Number of Byte 1 .. 255 1 BU1<br />

Starts - Permissible Starts<br />

BU2<br />

46.0 Reserved Byte 0<br />

47.0 Reserved Byte 0<br />

48.0 Truth Table 1 Type 3I/1O Byte 0 ..<br />

11111111B<br />

0 BU1 BU2<br />

Table B-11: Data Record 130 - Basic Device Parameter 1 (Cont.)<br />

Note Information<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-21


Data Formats and Data Records<br />

Byte<br />

Bit<br />

Designation<br />

(Prm group)<br />

49.0 Truth Table 2 Type 3I/1O Byte 0 ..<br />

11111111B<br />

0 BU1 BU2<br />

50.0 Truth Table 3 Type 3I/1O Byte 0 ..<br />

11111111B<br />

0 BU1 BU2<br />

51.0 Reserved Byte 0<br />

52.0 Word Parameters (32)<br />

52.0 Motor Protection - Cooling<br />

Down Period<br />

Word 600 ..65535 3000 IM/UM<br />

54.0 Motor Protection - Pause Time Word 0 .. 65535 0 0 = Deactivated IM/UM<br />

56.0 Execution Time Word 0 .. 65535 10 0 = Deactivated<br />

58.0 Monitoring the Number of<br />

Starts -<br />

Time Range for Starts<br />

60.0 Monitoring the Number of<br />

Starts - Interlocking Time<br />

Type Range Default<br />

Word 0 .. 65535 0 BU1<br />

BU2<br />

Word 0 .. 65535 0 BU1<br />

BU2<br />

62.0 Stop Time Level > Word 0 .. 65535 0 BU1<br />

BU2<br />

64.0 Timer 1 - Limit Word 0 .. 65535 0 BU1<br />

BU2<br />

66.0 Timer 2 - Limit Word 0 .. 65535 0 BU1<br />

BU2<br />

68.0 Counter 1 - Limit Word 0 .. 65535 0 BU1<br />

BU2<br />

70.0 Counter 2 - Limit Word 0 .. 65535 0 BU1<br />

BU2<br />

72.0 Reserved Word 0<br />

74.0 Reserved Word 0<br />

76.0 D-Word Parameters (36)<br />

76.0 Operation Releases Bit[32] 0 .. 1..1B 0..0B<br />

80.0 Motor Protection - Set Current<br />

Is1<br />

D-Word<br />

1)<br />

30 IM/UM<br />

84.0 Motor Operating Hours Level > D-Word 0 ..<br />

0xFFFFFFFF<br />

88.0 Reserved D-Word 0<br />

Table B-11: Data Record 130 - Basic Device Parameter 1 (Cont.)<br />

Note Information<br />

0 BU1<br />

BU2<br />

1) Value range dependent on current range of the IM/UM and the conversion factor<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-22 GWA 4NEB 631 6050-22 DS 02


Data Formats and Data Records<br />

B.11 Data Record 131 - Basic Device Parameter 2 (Plug )<br />

Byte.<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

Note Information<br />

0.0 Reserved Byte[4]<br />

4.0 Byte Parameters (40)<br />

4.0 BU - Output 1 Byte 0 .. 255 0 BU1 BU2<br />

5.0 BU - Output 2 Byte 0 .. 255 0 BU1 BU2<br />

6.0 BU - Output 3 Byte 0 .. 255 0 BU1 BU2<br />

7.0 Reserved Byte 0<br />

8.0 OP - LED Green 1 Byte 0 .. 255 0 OP OPD<br />

9.0 OP - LED Green 2 Byte 0 .. 255 0 OP OPD<br />

10.0 OP - LED Green 3 Byte 0 .. 255 0 OP OPD<br />

11.0 OP - LED Green 4 Byte 0 .. 255 0 OP OPD<br />

12.0 OP - LED Yellow 1 Byte 0 .. 255 0 OP<br />

13.0 OP - LED Yellow 2 Byte 0 .. 255 0 OP<br />

14.0 OP - LED Yellow 3 Byte 0 .. 255 0 OP<br />

15.0 Reserved Byte 0<br />

16.0 Cyclic Send - Bit 0.0 Byte 0 .. 255 105 Default: Status - ON<br />

<<br />

BU1 BU2<br />

17.0 Cyclic Send - Bit 0.1 Byte 0 .. 255 106 Default: Status - OFF BU1 BU2<br />

18.0 Cyclic Send - Bit 0.2 Byte 0 .. 255 107 Default: Status - ON<br />

><br />

BU1 BU2<br />

19.0 Cyclic Send - Bit 0.3 Byte 0 .. 255 128 Default: Event -<br />

Overload Operation<br />

BU1 BU2<br />

20.0 Cyclic Send - Bit 0.4 Byte 0 .. 255 110 Default: Status -<br />

Interlocking Time<br />

Active<br />

BU1 BU2<br />

21.0 Cyclic Send - Bit 0.5 Byte 0 .. 255 120 Default: Status -<br />

Remote Mode<br />

BU1 BU2<br />

22.0 Cyclic Send - Bit 0.6 Byte 0 .. 255 96 Default: Status -<br />

General Fault<br />

BU1 BU2<br />

23.0 Cyclic Send - Bit 0.7 Byte 0 .. 255 97 Default: Status -<br />

General Warning<br />

BU1 BU2<br />

24.0 Cyclic Send - Bit 1.0 Byte 0 .. 255 0 BU1 BU2<br />

25.0 Cyclic Send - Bit 1.1 Byte 0 .. 255 0 BU1 BU2<br />

26.0 Cyclic Send - Bit 1.2 Byte 0 .. 255 0 BU1 BU2<br />

27.0 Cyclic Send - Bit 1.3 Byte 0 .. 255 0 BU1 BU2<br />

28.0 Cyclic Send - Bit 1.4 Byte 0 .. 255 0 BU1 BU2<br />

29.0 Cyclic Send - Bit 1.5 Byte 0 .. 255 0 BU1 BU2<br />

30.0 Cyclic Send - Bit 1.6 Byte 0 .. 255 0 BU1 BU2<br />

31.0 Cyclic Send - Bit 1.7 Byte 0 .. 255 0 BU1 BU2<br />

32.0 Acyclic Send - Bit 0.0 Byte 0 .. 255 0 BU1 BU2<br />

33.0 Acyclic Send - Bit 0.1 Byte 0 .. 255 0 BU1 BU2<br />

34.0 Acyclic Send - Bit 0.2 Byte 0 .. 255 0 BU1 BU2<br />

Table B-12: Data Record 131 - Basic Device Parameter 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-23


Data Formats and Data Records<br />

Byte.<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

35.0 Acyclic Send - Bit 0.3 Byte 0 .. 255 0 BU1 BU2<br />

36.0 Acyclic Send - Bit 0.4 Byte 0 .. 255 0 BU1 BU2<br />

37.0 Acyclic Send - Bit 0.5 Byte 0 .. 255 0 BU1 BU2<br />

38.0 Acyclic Send - Bit 0.6 Byte 0 .. 255 0 BU1 BU2<br />

39.0 Acyclic Send - Bit 0.7 Byte 0 .. 255 0 BU1 BU2<br />

40.0 Acyclic Send - Bit 1.0 Byte 0 .. 255 0 BU1 BU2<br />

41.0 Acyclic Send - Bit 1.1 Byte 0 .. 255 0 BU1 BU2<br />

42.0 Acyclic Send - Bit 1.2 Byte 0 .. 255 0 BU1 BU2<br />

43.0 Acyclic Send - Bit 1.3 Byte 0 .. 255 0 BU1 BU2<br />

44.0 Acyclic Send - Bit 1.4 Byte 0 .. 255 0 BU1 BU2<br />

45.0 Acyclic Send - Bit 1.5 Byte 0 .. 255 0 BU1 BU2<br />

46.0 Acyclic Send - Bit 1.6 Byte 0 .. 255 0 BU1 BU2<br />

47.0 Acyclic Send - Bit 1.7 Byte 0 .. 255 0 BU1 BU2<br />

48.0 Monitoring PLC/PCS Input Byte 0 .. 255 0 BU1 BU2<br />

49.0 Motor Protection - Emergency Start Byte 0 .. 255 60 Default: Cyclic<br />

Receive - Bit 0.4<br />

IM UM<br />

50.0 Reserved Byte 0<br />

51.0 Reserved Byte 0<br />

52.0 Operation Mode Selector S1 Byte 0 .. 255 61 Default: Cyclic<br />

Receive - Bit 0.5<br />

BU1 BU2<br />

53.0 Operation Mode Selector S2 Byte 0 .. 255 2 Default: Fixed Level<br />

Value "1"<br />

BU1 BU2<br />

54.0 Control Station - Local Control [LC] ON < Byte 0 .. 255 0 Dependen<br />

55.0<br />

56.0<br />

57.0<br />

Control Station - Local Control [LC] OFF<br />

Control Station - Local Control [LC] ON ><br />

Control Station - PLC/PCS [DP] ON <<br />

Byte<br />

Byte<br />

Byte<br />

0 .. 255<br />

0 .. 255<br />

0 .. 255<br />

0<br />

0<br />

56 Default: Cyclic<br />

Receive - Bit 0.0<br />

t on the<br />

Control<br />

Function<br />

58.0 Control Station - PLC/PCS [DP] OFF Byte 0 .. 255 57 Default: Cyclic<br />

Receive - Bit 0.1<br />

59.0 Control Station - PLC/PCS [DP] ON > Byte 0 .. 255 58 Default: Cyclic<br />

Receive - Bit 0.2<br />

60.0 Control Station - PC[DPV1] ON < Byte 0 .. 255 0<br />

61.0 Control Station - PC[DPV1] OFF Byte 0 .. 255 0<br />

62.0 Control Station - PC[DPV1] ON > Byte 0 .. 255 0<br />

63.0 Control Station - Operator Panel [OP] ON<br />

<<br />

Byte 0 .. 255 0<br />

64.0 Control Station - Operator Panel [OP] OFF Byte 0 .. 255 0<br />

65.0 Control Station - Operator Panel [OP] ON<br />

><br />

Byte 0 .. 255 0<br />

66.0 Control Function - ON < Byte 0 .. 255 73 Default: General<br />

Control Station ON <<br />

67.0 Control Function - OFF Byte 0 .. 255 74 Default: General<br />

Control Station OFF<br />

68.0 Control Function - ON > Byte 0 .. 255 75 Default: General<br />

Control Station ON ><br />

Table B-12: Data Record 131 - Basic Device Parameter 2 (Cont.)<br />

Note Information<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-24 GWA 4NEB 631 6050-22 DS 02


Byte.<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

Data Formats and Data Records<br />

69.0 Control Function - Feedback ON Byte 0 .. 255 101 Default: Status -<br />

Motor Current<br />

Flowing<br />

70.0 External Fault 1 - Input Byte 0 .. 255 0 BU1 BU2<br />

71.0 External Fault 2 - Input Byte 0 .. 255 0 BU1 BU2<br />

72.0 External Fault 3 - Input Byte 0 .. 255 0 BU1 BU2<br />

73.0 External Fault 4 - Input Byte 0 .. 255 0 BU1 BU2<br />

74.0 External Fault 1 - Reset Byte 0 .. 255 0 BU1 BU2<br />

75.0 External Fault 2 - Reset Byte 0 .. 255 0 BU1 BU2<br />

76.0 External Fault 3 - Reset Byte 0 .. 255 0 BU1 BU2<br />

77.0 External Fault 4 - Reset Byte 0 .. 255 0 BU1 BU2<br />

78.0 Cold Starting (TPF) Byte 0 .. 255 0 BU1 BU2<br />

79.0 Test 1 - Input Byte 0 .. 255 59 Default: Cyclic<br />

Receive - Bit 0.3<br />

BU1 BU2<br />

80.0 Test 2 - Input Byte 0 .. 255 0 BU1 BU2<br />

81.0 Reset 1 - Input Byte 0 .. 255 62 Default: Cyclic<br />

Receive - Bit 0.6<br />

BU1 BU2<br />

82.0 Reset 2 - Input Byte 0 .. 255 0 BU1 BU2<br />

83.0 Reset 3 - Input Byte 0 .. 255 0 BU1 BU2<br />

84.0 Reserved Byte 0<br />

85.0 Reserved Byte 0<br />

86.0 Reserved Byte 0<br />

87.0 Reserved Byte 0<br />

88.0 Truth Table 1 3I/1O - Input 1 Byte 0 .. 255 0 BU1 BU2<br />

89.0 Truth Table 1 3I/1O - Input 2 Byte 0 .. 255 0 BU1 BU2<br />

90.0 Truth Table 1 3I/1O - Input 3 Byte 0 .. 255 0 BU1 BU2<br />

91.0 Truth Table 2 3I/1O - Input 1 Byte 0 .. 255 0 BU1 BU2<br />

92.0 Truth Table 2 3I/1O - Input 2 Byte 0 .. 255 0 BU1 BU2<br />

93.0 Truth Table 2 3I/1O - Input 3 Byte 0 .. 255 0 BU1 BU2<br />

94.0 Truth Table 3 3I/1O - Input 1 Byte 0 .. 255 0 BU1 BU2<br />

95.0 Truth Table 3 3I/1O - Input 2 Byte 0 .. 255 0 BU1 BU2<br />

96.0 Truth Table 3 3I/1O - Input 3 Byte 0 .. 255 0 BU1 BU2<br />

97.0 Reserved Byte 0<br />

98.0 Timer 1 - Input Byte 0 .. 255 0 BU1 BU2<br />

99.0 Timer 1 - Reset Byte 0 .. 255 0 BU1 BU2<br />

100.0 Timer 2 - Input Byte 0 .. 255 0 BU1 BU2<br />

101.0 Timer 2 - Reset Byte 0 .. 255 0 BU1 BU2<br />

102.0 Counter 1 - Input + Byte 0 .. 255 0 BU1 BU2<br />

1<strong>03</strong>.0 Counter 1 - Input - Byte 0 .. 255 0 BU1 BU2<br />

104.0 Counter 1 - Reset Byte 0 .. 255 0 BU1 BU2<br />

105.0 Counter 2 - Input + Byte 0 .. 255 0 BU1 BU2<br />

106.0 Counter 2 - Input - Byte 0 .. 255 0 BU1 BU2<br />

107.0 Counter 2 - Reset Byte 0 .. 255 0 BU1 BU2<br />

108.0 Signal Conditioner 1 - Input Byte 0 .. 255 0 BU1 BU2<br />

Table B-12: Data Record 131 - Basic Device Parameter 2 (Cont.)<br />

Note Information<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-25


Data Formats and Data Records<br />

Byte.<br />

Bit<br />

Designation<br />

(Prm group)<br />

109.0 Signal Conditioner 1 - Reset Byte 0 .. 255 0 BU1 BU2<br />

110.0 Signal Conditioner 2 - Input Byte 0 .. 255 0 BU1 BU2<br />

111.0 Signal Conditioner 2 - Reset Byte 0 .. 255 0 BU1 BU2<br />

112.0 Non-Volatile Element 1 - Input Byte 0 .. 255 0 BU1 BU2<br />

113.0 Non-Volatile Element 1 - Reset Byte 0 .. 255 0 BU1 BU2<br />

114.0 Non-Volatile Element 2 - Input Byte 0 .. 255 0 BU1 BU2<br />

115.0 Non-Volatile Element 2 - Reset Byte 0 .. 255 0 BU1 BU2<br />

116.0 Flashing 1 - Input Byte 0 .. 255 0 BU1 BU2<br />

117.0 Flashing 2 - Input Byte 0 .. 255 0 BU1 BU2<br />

118.0 Flashing 3 - Input Byte 0 .. 255 0 BU1 BU2<br />

119.0 Flickering 1 - Input Byte 0 .. 255 0 BU1 BU2<br />

120.0 Flickering 2 - Input Byte 0 .. 255 0 BU1 BU2<br />

121.0 Flickering 3 - Input Byte 0 .. 255 0 BU1 BU2<br />

122.0 Analog Parameters (44)<br />

Type Range Default<br />

122.0 PLC/PCS Analog Input Byte 0 .. 255 16 Default: Max.<br />

Current I_max<br />

123.0 Reserved Byte 0<br />

Table B-12: Data Record 131 - Basic Device Parameter 2 (Cont.)<br />

Note Information<br />

BU1 BU2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-26 GWA 4NEB 631 6050-22 DS 02


Data Formats and Data Records<br />

B.12 Data Record 132 - Extended Device Parameter 1<br />

Byte.<br />

Bit<br />

Specification<br />

(Prm group)<br />

Type Range Unit Default<br />

Note Information<br />

0.0 Reserved Byte[4]<br />

4.0 Bit parameters (17)<br />

4.0 3UF50 - Compatibility Mode Bit 0, 1 0 BU2<br />

4.1 3UF50 - Operating Mode Bit 0, 1 0 0 = DPV0,<br />

1 = DPV1<br />

BU2<br />

4.2 Reserved Bit 0<br />

4.3 Reserved Bit 0<br />

4.4 Reserved Bit 0<br />

4.5 Reserved Bit 0<br />

4.6 Reserved Bit 0<br />

4.7 Reserved Bit 0<br />

5.0 Reserved Bit 0<br />

5.1 Reserved Bit 0<br />

5.2 Reserved Bit 0<br />

5.3 Reserved Bit 0<br />

5.4 Analog Module - Measuring Range Bit 0, 1 0<br />

AM<br />

Input<br />

0 = 0..20 mA<br />

5.5 Analog Module - Measuring Range<br />

Output<br />

Bit 0, 1 0 1 = 4 - 20 mA AM<br />

5.6 Reserved Bit 0<br />

5.7 Reserved Bit 0<br />

6.0 Overshooting/Undershooting Limit 1 Bit 0, 1 0 0 = ">"<br />

BU2<br />

6.1<br />

6.2<br />

6.3<br />

Overshooting/Undershooting Limit 2<br />

Overshooting/Undershooting Limit 3<br />

Overshooting/Undershooting Limit 4<br />

Bit<br />

Bit<br />

Bit<br />

0, 1<br />

0, 1<br />

0, 1<br />

0<br />

0<br />

0<br />

(Overshooting)<br />

1 = "


Data Formats and Data Records<br />

Byte. Specification<br />

Type Range Unit De- Note Infor-<br />

Bit<br />

(Prm group)<br />

faultmation<br />

8.1 Reserved Bit 0<br />

8.2 Reserved Bit 0<br />

8.3 Reserved Bit 0<br />

8.4 Timestamping Active Bit 0, 1 0 BU2<br />

8.5 Reserved Bit 0<br />

8.6 Reserved Bit 0<br />

8.7 Reserved Bit 0<br />

9.0 Reserved Bit 0<br />

9.1 Reserved Bit 0<br />

9.2 Reserved Bit 0<br />

9.3 Reserved Bit 0<br />

9.4 Reserved Bit 0<br />

9.5 Reserved Bit 0<br />

9.6 Reserved Bit 0<br />

9.7 Reserved Bit 0<br />

10.0 Bit[2] - Parameters (21)<br />

10.0 3UF50 - Basic Type Bit[2] 0, 1, 2 0 BU2<br />

10.2 Reserved Bit[2] 0<br />

10.4 Reserved Bit[2] 0<br />

10.6 UVO Operating Mode Bit[2] 0, 1, 2 0 0 = Deactivated, BU2<br />

1 = Activated<br />

11.0 Trip Monitoring U< Bit[2] 0, 1, 2 1 0 = ON (Always) UM<br />

11.2 Warning Monitoring U< Bit[2] 0, 1, 2 1 1 = ON+<br />

(Always, not<br />

TPF)<br />

2 = RUN (Motor<br />

ON, not TPF)<br />

UM<br />

11.4 Reserved Bit[2] 0<br />

11.6 Reserved Bit[2] 0<br />

12.0 Trip Monitoring<br />

Bit[2] 0, 1, 2, 3 0 0 = ON (Always) AM<br />

0/4-20 mA><br />

1 = ON+<br />

12.2<br />

12.4<br />

12.6<br />

Warning Monitoring 0/4 - 20 mA><br />

Trip Monitoring<br />

0/4-20 mA<<br />

Warning Monitoring 0/4 - 20 mA<<br />

Bit[2]<br />

Bit[2]<br />

Bit[2]<br />

0, 1, 2, 3<br />

0, 1, 2, 3<br />

0, 1, 2, 3<br />

0<br />

0<br />

0<br />

(Always, not<br />

TPF)<br />

2 = RUN (Motor<br />

ON, not TPF)<br />

3 = RUN+ (motor<br />

AM<br />

AM<br />

AM<br />

13.0 Monitoring Limit 1 Bit[2] 0, 1, 2, 3 0 ON, not TPF, BU2<br />

13.2 Monitoring Limit 2 Bit[2] 0, 1, 2, 3 0 Start-Up BU2<br />

13.4 Monitoring Limit 3 Bit[2] 0, 1, 2, 3 0<br />

Override)<br />

BU2<br />

13.6 Monitoring Limit 4 Bit[2] 0, 1, 2, 3 0 BU2<br />

14.0 Reserved Bit[2] 0<br />

14.2 Reserved Bit[2] 0<br />

14.4 Reserved Bit[2] 0<br />

14.6 AM - Active Inputs Bit[2] 0, 1, 2 0 0 = 1 Input<br />

1 = 2 Inputs<br />

2 = 3 Inputs<br />

AM<br />

15.0 DM - Delay Inputs Bit[2] 0, 1, 2, 3 10 ms 1 Offset 6ms DM1/<br />

DM2<br />

Table B-13: Data Record 132 - Extended Device Parameter 1 (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-28 GWA 4NEB 631 6050-22 DS 02


Data Formats and Data Records<br />

Byte. Specification<br />

Type Range Unit De- Note Infor-<br />

Bit<br />

(Prm group)<br />

faultmation<br />

15.2 AM - Response for Open Circuit Bit[2] 1, 2, 3 2 0 = Deactivated AM<br />

15.4<br />

15.6<br />

EM - Response to an External Earth<br />

Fault<br />

EM - Response to Warning of an<br />

External Earth Fault<br />

Bit[2]<br />

Bit[2]<br />

1, 3<br />

0, 1, 2<br />

1<br />

0<br />

1 = Signaling<br />

2 = Warning<br />

3 = Tripping<br />

EM<br />

EM<br />

16.0 Reserved Bit[2] 0<br />

16.2 Reserved Bit[2] 0<br />

16.4 Reserved Bit[2] 0<br />

16.6 Reserved Bit[2] 0<br />

17.0 TM - Trip response T> Bit[2] 1, 3 3 0 = Deactivated TM<br />

17.2<br />

17.4<br />

TM - Warning Response T><br />

TM - Response to a Sensor Fault/Out<br />

of Range<br />

Bit[2]<br />

Bit[2]<br />

0, 1, 2<br />

0, 1, 2, 3<br />

2<br />

2<br />

1 = Signaling<br />

2 = Warning<br />

3 = Tripping<br />

TM<br />

TM<br />

17.6 TM - Active Sensors Bit[2] 0, 1, 2 2 0 = 1 Sensor<br />

1 = 2 Sensors<br />

2= 3 Sensors<br />

TM<br />

18.0 Trip Response P> Bit[2] 0, 1, 3 0 0 = Deactivated UM<br />

18.2<br />

18.4<br />

18.6<br />

Warning Response P><br />

Trip Response P<<br />

Warning Response P<<br />

Bit[2]<br />

Bit[2]<br />

Bit[2]<br />

0, 1, 2<br />

0, 1, 3<br />

0, 1, 2<br />

0<br />

0<br />

0<br />

1 = Signaling<br />

2 = Warning<br />

3 = Tripping<br />

UM<br />

UM<br />

UM<br />

19.0 Trip Response cos phi< Bit[2] 0, 1, 3 0 UM<br />

19.2 Warning Response cos phi< Bit[2] 0, 1, 2 0 UM<br />

19.4 Trip Response U< Bit[2] 0, 1, 3 0 UM<br />

19.6 Warning Response U< Bit[2] 0, 1, 2 0 UM<br />

20.0 Trip Response 0/4 - 20 mA> Bit[2] 0, 1, 3 0 AM<br />

20.2 Warning Response 0/4 - 20 mA> Bit[2] 0, 1, 2 0 AM<br />

20.4 Trip Response 0/4 - 20 mA< Bit[2] 0, 1, 3 0 AM<br />

20.6 Warning Response 0/4 - 20 mA< Bit[2] 0, 1, 2 0 AM<br />

21.0 Reserved Bit[2] 0<br />

21.2 Reserved Bit[2] 0<br />

21.4 Reserved Bit[2] 0<br />

21.6 Reserved Bit[2] 0<br />

22.0 Response - External Fault 5 Bit[2] 1, 2, 3 1 0 = Deactivated BU2<br />

22.2 Response - External Fault 6 Bit[2] 1, 2, 3 1 1 = Signaling<br />

2 = Warning<br />

3 = Tripping<br />

BU2<br />

22.4 Reserved Bit[2] 0<br />

22.6 Reserved Bit[2] 0<br />

23.0 Recording of Analog Values - Trigger Bit[2] 0, 1 0 0 = Positive BU2<br />

Edge<br />

1 = Negative<br />

23.2 Reserved Bit[2] 0<br />

23.4 Reserved Bit[2] 0<br />

23.6 Reserved Bit[2] 0<br />

24.0 Reserved Bit[2] 0<br />

24.2 Reserved Bit[2] 0<br />

24.4 Reserved Bit[2] 0<br />

Table B-13: Data Record 132 - Extended Device Parameter 1 (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-29


Data Formats and Data Records<br />

Byte. Specification<br />

Type Range Unit De- Note Infor-<br />

Bit<br />

(Prm group)<br />

faultmation<br />

24.6 Reserved Bit[2] 0<br />

25.0 Timer 3 - Type Bit[2] 0, 1, 2, 3 0 0 = With Closing BU2<br />

25.2 Timer 4 - Type Bit[2] 0, 1, 2, 3 0 Delay<br />

1 = Closing<br />

Delay with<br />

Memory<br />

2 = with OFF<br />

Delay<br />

3 = With<br />

Fleeting<br />

Closing<br />

BU2<br />

25.4 Signal Conditioner 3 - Type Bit[2] 0, 1, 2, 3 0 0 = Non- BU2<br />

25.6<br />

26.0<br />

26.2<br />

Signal Conditioner 4 - Type<br />

Non-Volatile<br />

Element 3 - Type<br />

Non-Volatile<br />

Element 4 - Type<br />

Bit[2]<br />

Bit[2]<br />

Bit[2]<br />

0, 1, 2, 3<br />

0, 1, 2, 3<br />

0, 1, 2, 3<br />

0<br />

0<br />

0<br />

Inverting<br />

1 =<br />

Inverting<br />

2 = Rising Edge<br />

with Memory<br />

3 = Falling Edge<br />

with Memory<br />

BU2<br />

BU2<br />

BU2<br />

26.4 Calculation Module 2 - Operator Bit[2] 0, 1, 2, 3 0 0 = +,<br />

1 = -,<br />

2 = * ,<br />

3 = /<br />

26.6 Reserved Bit[2] 0<br />

27.0 Reserved Bit[2] 0<br />

27.2 Reserved Bit[2] 0<br />

27.4 Reserved Bit[2] 0<br />

27.6 Reserved Bit[2] 0<br />

28.0 Bit[4] - Parameters (25)<br />

28.0 TM - Sensor type Bit[3] 000B - 100B 000B 000B = PT100, TM<br />

+Bit<br />

001B = PT1000<br />

010B = KTY83<br />

011B = KTY84<br />

100B = NTC<br />

28.4 Reserved Bit[4] 0<br />

29.0 External Fault 5 -<br />

Bit[4] 0 - 1111B 0101B Bit[0] = BU2<br />

Reset also by<br />

Panel Reset,<br />

29.4 External Fault 6 -<br />

Reset also by<br />

Bit[4] 0 - 1111B 0101B Bit[1] =<br />

Auto-Reset,<br />

Bit[2] =<br />

Remote Reset,<br />

Bit[3] = OFF<br />

Command-Reset<br />

BU2<br />

30.0 Reserved Bit[4] 0<br />

30.4 Reserved Bit[4] 0<br />

31.0 Reserved Bit[4] 0<br />

31.4 Reserved Bit[4] 0<br />

32.0 Truth Table 7 type 2I/1O Bit[4] 0 - 1111B 0 BU2<br />

32.4 Truth Table 8 type 2I/1O Bit[4] 0 - 1111B 0 BU2<br />

33.0 Is1 Conversion Factor - Denominator Bit[4] 0 - 15 0 BU2<br />

Table B-13: Data Record 132 - Extended Device Parameter 1 (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-30 GWA 4NEB 631 6050-22 DS 02


Data Formats and Data Records<br />

Byte. Specification<br />

Type Range Unit De- Note Infor-<br />

Bit<br />

(Prm group)<br />

faultmation<br />

33.4 Is2 Conversion Factor - Denominator Bit[4] 0 - 15 0 BU2<br />

34.0 Hysteresis P - cos phi - U Bit[4] 0 - 15 5 1% UM<br />

34.4 Hysteresis 0/4 - 20 mA Bit[4] 0 - 15 5 1% AM<br />

35.0 Hysteresis Free Limits Bit[4] 0 - 15 5 1% BU2<br />

35.4 Reserved Bit[4] 0<br />

36.0 Byte Parameters (29)<br />

36.0 Reserved Byte 0<br />

37.0 EM - Delay Byte 0 - 255 100 ms 5 EM<br />

38.0 Trip Level cos phi< Byte 0 - 100 1% 0 UM<br />

39.0 Warning Level cos phi< Byte 0 - 100 1% 0 UM<br />

40.0 Trip Level U< Byte 0 - 255 8 V 0 UM<br />

41.0 Warning level U< Byte 0 - 255 8 V 0 UM<br />

42.0 Trip Level 0/4 - 20 mA> Byte 0 - 255 *128 0 AM<br />

43.0 Warning Level 0/4 - 20 mA> Byte 0 - 255 *128 0 AM<br />

44.0 Trip Level 0/4 - 20 mA< Byte 0 - 255 *128 0 AM<br />

45.0 Warning Level 0/4 - 20 mA< Byte 0 - 255 *128 0 AM<br />

46.0 Trip Delay P> Byte 0 - 255 100 ms 5 UM<br />

47.0 Warning Delay P> Byte 0 - 255 100 ms 5 UM<br />

48.0 Trip Delay P< Byte 0 - 255 100 ms 5 UM<br />

49.0 Warning Delay P< Byte 0 - 255 100 ms 5 UM<br />

50.0 Trip Delay cos phi< Byte 0 - 255 100 ms 5 UM<br />

51.0 Warning Delay cos phi< Byte 0 - 255 100 ms 5 UM<br />

52.0 Trip Delay U< Byte 0 - 255 100 ms 5 UM<br />

53.0 Warning Delay U< Byte 0 - 255 100 ms 5 UM<br />

54.0 Trip Delay 0/4 - 20 mA> Byte 0 - 255 100 ms 5 AM<br />

55.0 Warning Delay 0/4 - 20 mA> Byte 0 - 255 100 ms 5 AM<br />

56.0 Trip Delay 0/4 - 20 mA< Byte 0 - 255 100 ms 5 AM<br />

57.0 Warning Delay 0/4 - 20 mA< Byte 0 - 255 100 ms 5 AM<br />

58.0 Delay Limit 1 Byte 0 - 255 100 ms 5 BU2<br />

59.0 Delay Limit 2 Byte 0 - 255 100 ms 5 BU2<br />

60.0 Delay Limit 3 Byte 0 - 255 100 ms 5 BU2<br />

61.0 Delay Limit 4 Byte 0 - 255 100 ms 5 BU2<br />

62.0 TM - Hysteresis Byte 0 - 255 1K 5 TM<br />

63.0 Max. Star Time Byte 0 - 255 1s 20 Star-Delta<br />

Starter<br />

64.0 UVO Time Byte 0 - 255 100 ms 0 BU2<br />

65.0 Staggering Time Byte 0 - 255 1s 0 BU2<br />

66.0 Recording of Analog Values -<br />

Sampling Rate<br />

Byte 0 - 20 5% 0 BU2<br />

67.0 Calculation Module 2 - Denominator 1 Byte 0 - 255 0 BU2<br />

68.0 Calculation Module 2 - Counter 2 Byte 0 - 255 0 BU2<br />

69.0 Calculation Module 1 - Denominator Byte 0 - 255 0 BU2<br />

70.0 Truth Table 4 Type 3I/1O Byte 0 .. 11111111B 0 BU2<br />

71.0 Truth Table 5 Type 3I/1O Byte 0 .. 11111111B 0 BU2<br />

72.0 Truth Table 6 Type 3I/1O Byte 0 .. 11111111B 0 BU2<br />

Table B-13: Data Record 132 - Extended Device Parameter 1 (Cont.)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-31


Data Formats and Data Records<br />

Byte.<br />

Bit<br />

Specification<br />

(Prm group)<br />

73.0 Calculation Module 2 - Counter 1 Byte -128 - 127 0 BU2<br />

74.0 Calculation Module 2 - Denominator 2 Byte -128 - 127 0 BU2<br />

75.0 Reserved Byte 0<br />

76.0 Word Parameters (33)<br />

76.0 Analog Module - Start Value Output Word 0 .. 65535 0 Value for<br />

0/4 mA<br />

78.0 Analog Module - End Value Output Word 0 .. 65535 27648 Value for 20 mA AM<br />

80.0 TM - Trip Level T> Word 0 .. 65535 1 K 0 TM<br />

82.0 TM - Warning level T> Word 0 .. 65535 1 K 0 TM<br />

84.0 Limit Monitor 1 - Limit Word 0 .. 65535 0 BU2<br />

86.0 Limit Monitor 2 - Limit Word 0 .. 65535 0 BU2<br />

88.0 Limit Monitor 3 - Limit Word 0 .. 65535 0 BU2<br />

90.0 Limit Monitor 4 - Limit Word 0 .. 65535 0 BU2<br />

92.0 Timer 3 - Limit Word 0 .. 65535 100 ms 0 BU2<br />

94.0 Timer 4 - Limit Word 0 .. 65535 100 ms 0 BU2<br />

96.0 Counter 3 - Limit Word 0 .. 65535 0 BU2<br />

98.0 Counter 4 - Limit Word 0 .. 65535 0 BU2<br />

100.0 Change-Over Pause Word 0 .. 65535 10 ms 0<br />

102.0 Recording of Analog Values -<br />

Sampling Rate<br />

1) Value range dependent on current range of the IM/UM and the conversion factor<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-32 GWA 4NEB 631 6050-22 DS 02<br />

AM<br />

Word 1 .. 50000 1 ms 100 BU2<br />

104.0 Is1 Conversion Factor - Counter Word 0 .. 65535 0 BU2<br />

106.0 Is2 Conversion Factor - Counter Word 0 .. 65535 0 BU2<br />

108.0 D-Word Parameters (37)<br />

108.0 Overload Protection - Set Current I s2 D-Word 1)<br />

10 mA 0<br />

112.0 Trip Level P> D-Word 0 .. 0xFFFFFFFF 1 W 0 UM<br />

116.0 Warning Level P> D-Word 0 .. 0xFFFFFFFF 1 W 0 UM<br />

120.0 Trip Level P< D-Word 0 .. 0xFFFFFFFF 1 W 0 UM<br />

124.0 Warning Level P< D-Word 0 .. 0xFFFFFFFF 1 W 0 UM<br />

128.0 Truth Table 9<br />

Type 5I/2O - Output 1<br />

132.0 Truth Table 9<br />

Type 5I/2O - Output 2<br />

Type Range Unit Default<br />

136.0 Calculation Module 2, Offset D-Word -0x80000000 ..<br />

0x7FFFFFFF<br />

140.0 Calculation Module 1, Counter/Offset D-Word 2x<br />

-32768..32767<br />

Bit [32] 0 .. 1..1B 0 BU2<br />

Bit [32] 0 .. 1..1B 0 BU2<br />

Table B-13: Data Record 132 - Extended Device Parameter 1 (Cont.)<br />

Note Information<br />

0 BU2<br />

0 BU2


Data Formats and Data Records<br />

B.13 Data Record 133 - Extended Device Parameter 2<br />

(Plug )<br />

Byte.<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

Note Information<br />

0.0 Reserved Byte[4]<br />

4.0 Byte Parameters (41)<br />

4.0 DM1 - Output 1 Byte 0 .. 255 0 DM1<br />

5.0 DM1 - Output 2 Byte 0 .. 255 0 DM1<br />

6.0 DM2 - Output 1 Byte 0 .. 255 0 DM2<br />

7.0 DM2 - Output 2 Byte 0 .. 255 0 DM2<br />

8.0 Reserved Byte 0<br />

9.0 Reserved Byte 0<br />

10.0 Reserved Byte 0<br />

11.0 Reserved Byte 0<br />

12.0 Timestamping - Input 0 Byte 0 .. 255 0 BU2<br />

13.0 Timestamping - Input 1 Byte 0 .. 255 0 BU2<br />

14.0 Timestamping - Input 2 Byte 0 .. 255 0 BU2<br />

15.0 Timestamping - Input 3 Byte 0 .. 255 0 BU2<br />

16.0 Timestamping - Input 4 Byte 0 .. 255 0 BU2<br />

17.0 Timestamping - Input 5 Byte 0 .. 255 0 BU2<br />

18.0 Timestamping - Input 6 Byte 0 .. 255 0 BU2<br />

19.0 Timestamping - Input 7 Byte 0 .. 255 0 BU2<br />

20.0 Recording of Analog Values - Trigger Input Byte 0 .. 255 0 BU2<br />

21.0 Reserved Byte 0<br />

22.0 Control Station - Local Control [LC] ON ><br />

Control Station - PLC/PCS [DP] ON > Byte 0 .. 255 0<br />

Function<br />

26.0 Control Station - PC[DPV1] ON > Byte 0 .. 255 0<br />

28.0 Control Station - Operator Panel [OP] ON >> Byte 0 .. 255 0<br />

29.0 Control Station - Operator Panel [OP] / Byte 0 .. 255 0<br />

30.0 Control Function - ON > Byte 0 .. 255 0<br />

32.0 Auxiliary Control Input - FC Byte 0 .. 255 0<br />

33.0 Auxiliary Control Input - FO Byte 0 .. 255 0<br />

34.0 Auxiliary Control Input - TC Byte 0 .. 255 0<br />

35.0 Auxiliary Control Input - TO Byte 0 .. 255 0<br />

36.0 External Fault 5 - Input Byte 0 .. 255 0 BU2<br />

37.0 External Fault 6 - Input Byte 0 .. 255 0 BU2<br />

38.0 Reserved Byte 0<br />

39.0 Reserved Byte 0<br />

40.0 External Fault 5 - Reset Byte 0 .. 255 0 BU2<br />

Table B-14: Data Record 133 - Extended Device Parameter 2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-33


Data Formats and Data Records<br />

Byte.<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

41.0 External Fault 6 - Reset Byte 0 .. 255 0 BU2<br />

42.0 Reserved Byte 0<br />

43.0 Reserved Byte 0<br />

44.0 UVO fault Byte 0 .. 255 0 BU2<br />

45.0 OPO error Byte 0 .. 255 0 BU2<br />

46.0 Truth Table 4 3I/1O - Input 1 Byte 0 .. 255 0 BU2<br />

47.0 Truth Table 4 3I/1O - Input 2 Byte 0 .. 255 0 BU2<br />

48.0 Truth Table 4 3I/1O - Input 3 Byte 0 .. 255 0 BU2<br />

49.0 Truth Table 5 3I/1O - Input 1 Byte 0 .. 255 0 BU2<br />

50.0 Truth Table 5 3I/1O - Input 2 Byte 0 .. 255 0 BU2<br />

51.0 Truth Table 5 3I/1O - Input 3 Byte 0 .. 255 0 BU2<br />

52.0 Truth Table 6 3I/1O - Input 1 Byte 0 .. 255 0 BU2<br />

53.0 Truth Table 6 3I/1O - Input 2 Byte 0 .. 255 0 BU2<br />

54.0 Truth Table 6 3I/1O - Input 3 Byte 0 .. 255 0 BU2<br />

55.0 Truth Table 7 2I/1O - Input 1 Byte 0 .. 255 0 BU2<br />

56.0 Truth Table 7 2I/1O - Input 2 Byte 0 .. 255 0 BU2<br />

57.0 Truth Table 8 2I/1O - Input 1 Byte 0 .. 255 0 BU2<br />

58.0 Truth Table 8 2I/1O - Input 2 Byte 0 .. 255 0 BU2<br />

59.0 Truth Table 9 5I/2O - Input 1 Byte 0 .. 255 0 BU2<br />

60.0 Truth Table 9 5I/2O - Input 2 Byte 0 .. 255 0 BU2<br />

61.0 Truth Table 9 5I/2O - Input 3 Byte 0 .. 255 0 BU2<br />

62.0 Truth Table 9 5I/2O - Input 4 Byte 0 .. 255 0 BU2<br />

63.0 Truth Table 9 5I/2O - Input 5 Byte 0 .. 255 0 BU2<br />

64.0 Timer 3 - Input Byte 0 .. 255 0 BU2<br />

65.0 Timer 3 - Reset Byte 0 .. 255 0 BU2<br />

66.0 Timer 4 - Input Byte 0 .. 255 0 BU2<br />

67.0 Timer 4 - Reset Byte 0 .. 255 0 BU2<br />

68.0 Counter 3 - Input + Byte 0 .. 255 0 BU2<br />

69.0 Counter 3 - Input - Byte 0 .. 255 0 BU2<br />

70.0 Counter 3 - Reset Byte 0 .. 255 0 BU2<br />

71.0 Counter 4 - Input + Byte 0 .. 255 0 BU2<br />

72.0 Counter 4 - Input - Byte 0 .. 255 0 BU2<br />

73.0 Counter 4 - Reset Byte 0 .. 255 0 BU2<br />

74.0 Signal Conditioner 3 - Input Byte 0 .. 255 0 BU2<br />

75.0 Signal Conditioner 3 - Reset Byte 0 .. 255 0 BU2<br />

76.0 Signal Conditioner 4 - Input Byte 0 .. 255 0 BU2<br />

77.0 Signal Conditioner 4 - Reset Byte 0 .. 255 0 BU2<br />

78.0 Non-Volatile Element 3 - Input Byte 0 .. 255 0 BU2<br />

79.0 Non-Volatile Element 3 - Reset Byte 0 .. 255 0 BU2<br />

80.0 Non-Volatile Element 4 - Input Byte 0 .. 255 0 BU2<br />

81.0 Non-Volatile Element 4 - Reset Byte 0 .. 255 0 BU2<br />

82.0 Reserved Byte 0<br />

83.0 Reserved Byte 0<br />

Table B-14: Data Record 133 - Extended Device Parameter 2 (Cont.)<br />

Note Information<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-34 GWA 4NEB 631 6050-22 DS 02


Byte.<br />

Bit<br />

Designation<br />

(Prm group)<br />

Type Range Default<br />

Data Formats and Data Records<br />

84.0 Reserved Byte 0<br />

85.0 Reserved Byte 0<br />

86.0 Reserved Byte 0<br />

87.0 Reserved Byte 0<br />

88.0 Analog Parameters (45)<br />

88.0 Analog Module - Output Byte 0 - 255 0 AM<br />

89.0 Analog Input Limit 1 Byte 0 - 255 0 BU2<br />

90.0 Analog Input Limit 2 Byte 0 - 255 0 BU2<br />

91.0 Analog Input Limit 3 Byte 0 - 255 0 BU2<br />

92.0 Analog Input Limit 4 Byte 0 - 255 0 BU2<br />

93.0 Calculation Module 1 - Input Byte 0 - 255 0 BU2<br />

94.0 Recording of Analog Values - Analog Input Byte 0 - 255 0 BU2<br />

95.0 PLC/PCS Analog Input 2 Byte 0 - 255 0 BU2<br />

96.0 PLC/PCS Analog Input 3 Byte 0 - 255 0 BU2<br />

97.0 PLC/PCS Analog Input 4 Byte 0 - 255 0 BU2<br />

98.0 Calculation Module 2 - Input 1 Byte 0 - 255 0 BU2<br />

99.0 Calculation Module 2 - Input 2 Byte 0 - 255 0 BU2<br />

Table B-14: Data Record 133 - Extended Device Parameter 2 (Cont.)<br />

Note Information<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-35


Data Formats and Data Records<br />

B.14 Data Record 139 - Marking<br />

The diagnostics<br />

External fault 1 to 6 (status information warnings and faults)<br />

Limit 1 to 4 (status information)<br />

TM warning T>/tripping T> (status information, warnings and faults)<br />

Warning/tripping 0/4 - 20 mA (status information, warnings and faults)<br />

can be parameterized to have various meanings e.g. fill level >, stock hot,<br />

etc. To simplify the diagnostics, these texts can be saved in the device.<br />

These can be created, read out and displayed, for example, with<br />

<strong>SIMOCODE</strong> ES. The texts have no functionality.<br />

Byte.Bit Designation Type Information<br />

0.0 Reserved Byte[4]<br />

4.0 Reserved Byte[6]<br />

10.0 Marking - External Fault 1 Byte[10] BU1 BU2<br />

20.0 Marking - External Fault 2 Byte[10] BU1 BU2<br />

30.0 Marking - External Fault 3 Byte[10] BU1 BU2<br />

40.0 Marking - External Fault 4 Byte[10] BU1 BU2<br />

50.0 Marking - External Fault 5 Byte[10] BU2<br />

60.0 Marking - External Fault 6 Byte[10] BU2<br />

70.0 Reserved Byte[10]<br />

80.0 Reserved Byte[10]<br />

90.0 Marking - Limit 1 Byte[10] BU2<br />

100.0 Marking - Limit 2 Byte[10] BU2<br />

110.0 Marking - Limit 3 Byte[10] BU2<br />

120.0 Marking - Limit 4 Byte[10] BU2<br />

130.0 Marking - TM warning T> Byte[10] BU2<br />

140.0 Marking - TM Trip T> Byte[10] BU2<br />

150.0 Marking - Warning 0/4 - 20 mA> Byte[10] BU2<br />

160.0 Marking - Warning 0/4 - 20 mA< Byte[10] BU2<br />

170.0 Marking - Trip 0/4 - 20 mA> Byte[10] BU2<br />

180.0 Marking - Trip 0/4 - 20 mA< Byte[10] BU2<br />

190.0 Reserved Byte[10]<br />

Table B-15: Data Record 139 - Marking<br />

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B-36 GWA 4NEB 631 6050-22 DS 02


Data Formats and Data Records<br />

B.15 Data Record 160 - Communication Parameters<br />

Notice<br />

Only the address is relevant for writing. The baud rate is recognized<br />

automatically. The current baud rate is read.<br />

Byte.Bit Designation Type Information<br />

0.0 Reserved Byte[4]<br />

4.0 Station Address Byte<br />

5.0 Baud Rate Byte<br />

6.0 to 11.0 Reserved Byte[6]<br />

Table B-16: Data Record 160 - Communication Parameters<br />

B.16 Data Record 165 - Comments<br />

BU1 BU2<br />

Byte.Bit Designation Type Information<br />

0.0 Reserved Byte[4]<br />

4.0 Plant Identifier Byte[32]<br />

36.0 Location Designation Byte[22]<br />

58.0 Date Byte[16]<br />

74.0 Reserved Byte[38]<br />

112.0 Comment Byte[54]<br />

Table B-17: Data Record 165 - Comments<br />

BU1 BU2<br />

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GWA 4NEB 631 6050-22 DS 02 B-37


Data Formats and Data Records<br />

B.17 Data Record 202 - Acyclic Receive<br />

Description<br />

The Acyclic Receive Data can be used for any functions. The Receive Data is<br />

available as device-internal Outputs (sockets).<br />

Byte.Bit Designation Type Information<br />

0.0 Reserved Byte[4]<br />

4.0 Acyclic Receive - Bit 0.0 Bit<br />

4.1 Acyclic Receive - Bit 0.1 Bit<br />

4.2 Acyclic Receive - Bit 0.2 Bit<br />

4.3 Acyclic Receive - Bit 0.3 Bit<br />

4.4 Acyclic Receive - Bit 0.4 Bit<br />

4.5 Acyclic Receive - Bit 0.5 Bit<br />

4.6 Acyclic Receive - Bit 0.6 Bit<br />

4.7 Acyclic Receive - Bit 0.7 Bit<br />

5.0 Acyclic Receive - Bit 1.0 Bit<br />

5.1 Acyclic Receive - Bit 1.1 Bit<br />

5.2 Acyclic Receive - Bit 1.2 Bit<br />

5.3 Acyclic Receive - Bit 1.3 Bit<br />

5.4 Acyclic Receive - Bit 1.4 Bit<br />

5.5 Acyclic Receive - Bit 1.5 Bit<br />

5.6 Acyclic Receive - Bit 1.6 Bit<br />

5.7 Acyclic Receive - Bit 1.7 Bit<br />

6.0 Acyclic Receive - Analog Value Word<br />

Table B-18: Data Record 202 - Acyclic Receive<br />

BU1 BU2<br />

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B-38 GWA 4NEB 631 6050-22 DS 02


B.18 Data Record 2<strong>03</strong> - Acyclic Send<br />

Description<br />

Data Formats and Data Records<br />

Any data can be transmitted via the Acyclic Send Data. The Send Data is<br />

available as device-internal Inputs (plugs).<br />

Byte.Bit Designation Type Information<br />

0.0 Acyclic Send - Bit 0.0 Bit<br />

0.1 Acyclic Send - Bit 0.1 Bit<br />

0.2 Acyclic Send - Bit 0.2 Bit<br />

0.3 Acyclic Send - Bit 0.3 Bit<br />

0.4 Acyclic Send - Bit 0.4 Bit<br />

0.5 Acyclic Send - Bit 0.5 Bit<br />

0.6 Acyclic Send - Bit 0.6 Bit<br />

0.7 Acyclic Send - Bit 0.7 Bit<br />

1.0 Acyclic Send - Bit 1.0 Bit<br />

1.1 Acyclic Send - Bit 1.1 Bit<br />

1.2 Acyclic Send - Bit 1.2 Bit<br />

1.3 Acyclic Send - Bit 1.3 Bit<br />

1.4 Acyclic Send - Bit 1.4 Bit<br />

1.5 Acyclic Send - Bit 1.5 Bit<br />

1.6 Acyclic Send - Bit 1.6 Bit<br />

1.7 Acyclic Send - Bit 1.7 Bit<br />

Table B-19: Data Record 2<strong>03</strong> - Acyclic Send<br />

BU1 BU2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-39


Data Formats and Data Records<br />

B.19 Data Record 224 - Password Protection<br />

Description<br />

Password <strong>pro</strong>tection ON<br />

If the data record is received with this control flag, the password <strong>pro</strong>tection is<br />

activated and the password is accepted. If, at the time of receiving,<br />

"Password <strong>pro</strong>tection ON" and the password are not the same, the event<br />

"Event - Password False" is set and no change is carried out.<br />

Password <strong>pro</strong>tection OFF<br />

If the data record is received with this control flag, the password <strong>pro</strong>tection<br />

is deactivated. If the password is false, the event "Event - Password False" is<br />

set and no change is carried out.<br />

Byte.Bit Designation Type Information<br />

0.0 Reserved Byte[4]<br />

4.0 Control Flag: 0 = Password Protection OFF<br />

1 = Password Protection ON<br />

4.1 Reserved Bit [31]<br />

Table B-20: Data Record 224 - Password Protection<br />

BU1 BU2<br />

8.0 Password Byte[8] BU1 BU2<br />

16.0 Reserved Byte[8]<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-40 GWA 4NEB 631 6050-22 DS 02<br />

Bit


Data Formats and Data Records<br />

B.20 Assignment of Cyclic Receive and Send Data for<br />

Predefined Control Functions<br />

B.20.1 Overload Relay<br />

Cycl. Receive Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Not Connected<br />

Bit 0.2 Not Connected<br />

Bit 0.3 Further Function Blocks -> Standard Functions -> Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start -<br />

Input<br />

Bit 0.5 Not Connected<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Not Connected<br />

Bit 0.2 Not Connected<br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Not Connected<br />

Bit 0.5 Not Connected<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

Table B-21: Assignment of Cyclic Receive/Send Data - Overload Relay<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-41


Data Formats and Data Records<br />

B.20.2 Direct Starter<br />

Cycl. Receive Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON<br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Not Connected<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

Table B-22: Assignment of Cyclic Receive/Send Data - Direct Starter<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-42 GWA 4NEB 631 6050-22 DS 02


B.20.3 Reversing Starter<br />

Table B-23: Assignment of Cyclic Receive/Send Data - Reversing Starter<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

Data Formats and Data Records<br />

Bit 0.0<br />

Cycl. Receive Data<br />

Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON <<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON ><br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Status - ON <<br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Interlocking Time Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-43


Data Formats and Data Records<br />

B.20.4 Molded Case Circuit Breaker (MCCB)<br />

Cycl. Receive Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON<br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Not Connected<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

Table B-24: Assignment of Cyclic Receive/Send Data - Molded Case Circuit Breaker (MCCB)<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-44 GWA 4NEB 631 6050-22 DS 02


B.20.5 Star-Delta Starter<br />

Table B-25: Assignment of Cyclic Receive/Send Data - Star-delta Starter<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

Data Formats and Data Records<br />

Cycl. Receive Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON<br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON<br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Change-Over Pause Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-45


Data Formats and Data Records<br />

B.20.6 Star-Delta Reversing Starter<br />

Cycl. Receive Data<br />

Bit 0.0 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON <<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON ><br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Status - ON <<br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Change-Over Pause Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Status - Interlocking Time Active<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

Table B-26: Assignment of Cyclic Receive/Send Data - Star-delta Reversing Starter<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-46 GWA 4NEB 631 6050-22 DS 02


B.20.7 Dahlander<br />

Table B-27: Assignment of Cyclic Receive/Send Data - Dahlander<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

Data Formats and Data Records<br />

Bit 0.0<br />

Cycl. Receive Data<br />

Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON >><br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON ><br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Status - ON >><br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Change-Over Pause Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-47


Data Formats and Data Records<br />

B.20.8 Dahlander Reversing Starter<br />

Cycl. Receive Data<br />

Bit 0.0 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON >><br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON ><br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON Motor Control -> Control Stations -> PLC/PCS [DP] -> ON <<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Status - ON >><br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Change-Over Pause Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Status - ON


B.20.9 Pole-Changing Starter<br />

Table B-29: Assignment of Cyclic Receive/Send Data - Pole-changing Starter<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

Data Formats and Data Records<br />

Bit 0.0<br />

Cycl. Receive Data<br />

Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON >><br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON ><br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Status - ON >><br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Change-Over Pause Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-49


Data Formats and Data Records<br />

B.20.10 Pole-Changing Reversing Starter<br />

Cycl. Receive Data<br />

Bit 0.0 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON >><br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON ><br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON Motor Control -> Control Stations -> PLC/PCS [DP] -> ON <<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Status - ON >><br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Change-Over Pause Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Status - ON


B.20.11 Solenoid Valve<br />

Table B-31: Assignment of Cyclic Receive/Send Data - Solenoid Valve<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

Data Formats and Data Records<br />

Cycl. Receive Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> CLOSED<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OPEN<br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Not Connected<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Status - OFF (Closed)<br />

Bit 0.2 Status - ON > (Open)<br />

Bit 0.3 Not Connected<br />

Bit 0.4 Not Connected<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Not Connected<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-51


Data Formats and Data Records<br />

B.20.12 Positioner<br />

Cycl. Receive Data<br />

Bit 0.0 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> CLOSED<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> STOP<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OPEN<br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Status - ON < (Closed)<br />

Bit 0.1 Status - OFF (Stop)<br />

Bit 0.2 Status - ON > (Open)<br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Interlocking Time Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Status - Positioner Runs in Open Direction<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Status - Positioner Runs in Close Direction<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

Table B-32: Assignment of Cyclic Receive/Send Data - Positioner<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-52 GWA 4NEB 631 6050-22 DS 02


B.20.13 Soft Starter<br />

Table B-33: Assignment of Cyclic Receive/Send Data - Soft Starter<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

Data Formats and Data Records<br />

Cycl. Receive Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON<br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Not Connected<br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Not Connected<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 B-53


Data Formats and Data Records<br />

B.20.14 Soft Starter with Reversing Contactor<br />

Cycl. Receive Data<br />

Bit 0.0 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON <<br />

Bit 0.1 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> OFF<br />

Bit 0.2 Device Parameters -> Motor Control -> Control Stations -> PLC/PCS [DP] -> ON ><br />

Bit 0.3 Further Function Blocks -> Standard Functions - Test/Reset -> Test 1 - Input<br />

Bit 0.4 Further Function Blocks -> Standard Functions -> Emergency Start -> Emergency Start - Input<br />

Bit 0.5 Device Parameters -> Motor Control -> Control Stations -> Operation Mode Selector S1<br />

Bit 0.6 Further Function Blocks -> Standard Functions -> Test/Reset -> Reset 1 - Input<br />

Bit 0.7 Not Connected<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 *) (Analog Value) Not Connected<br />

Cycl. Send Data<br />

Bit 0.0 Status - ON <<br />

Bit 0.1 Status - OFF<br />

Bit 0.2 Status - ON ><br />

Bit 0.3 Event - Pre-Warning Overload (I>115 %)<br />

Bit 0.4 Status - Interlocking Time Active<br />

Bit 0.5 Status - Remote Mode<br />

Bit 0.6 Status - General Fault<br />

Bit 0.7 Status - General Warning<br />

Bit 1.0 Not Connected<br />

Bit 1.1 Not Connected<br />

Bit 1.2 Not Connected<br />

Bit 1.3 Not Connected<br />

Bit 1.4 Not Connected<br />

Bit 1.5 Not Connected<br />

Bit 1.6 Not Connected<br />

Bit 1.7 Not Connected<br />

Byte 2/3 (Analog Value) Maximum Current I_max<br />

Byte 4/5 *) (Analog Value) Not Connected<br />

Byte 6/7 *) (Analog Value)( Not Connected<br />

Byte 8/9 *) (Analog Value) Not Connected<br />

Table B-34: Assignment of Cyclic Receive/Send Data - Soft Starter with Reversing Contactor<br />

*) for <strong>SIMOCODE</strong> <strong>pro</strong> V, basic type 1 only<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

B-54 GWA 4NEB 631 6050-22 DS 02


Dimension Drawings C<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

This chapter contains the technical dimension drawings of the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> system components.<br />

This chapter is addressed to the following target groups:<br />

Configurators<br />

Technicians.<br />

You will require the following knowledge:<br />

Thorough knowledge of switchgear configuration.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 C-1


Dimension Drawings<br />

C.1 3UF70 Basic Unit<br />

C.1.1 <strong>SIMOCODE</strong> <strong>pro</strong> C 3UF7000 Basic Unit<br />

45<br />

C.1.2 <strong>SIMOCODE</strong> <strong>pro</strong> V 3UF7010 Basic Unit<br />

45<br />

12<br />

80<br />

106<br />

12<br />

5<br />

80<br />

106<br />

5<br />

5 36<br />

5 65<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

C-2 GWA 4NEB 631 6050-22 DS 02<br />

86<br />

115<br />

4<br />

4


C.2 3UF710 Current Measuring Module<br />

C.2.1 Current Measuring Module (Through-Hole Converter)<br />

3UF7100, 0.3 A to 3 A,<br />

3UF7101, 2.4 A to 25 A<br />

T3<br />

7,5<br />

84<br />

45 5<br />

40<br />

T2<br />

T1<br />

38<br />

Dimension Drawings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 C-3


Dimension Drawings<br />

C.2.2 Current Measuring Module (Through-Hole Converter)<br />

3UF7102, 10 A to 100 A<br />

T3<br />

94<br />

55 5<br />

67<br />

14<br />

T1<br />

T2<br />

65<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

C-4 GWA 4NEB 631 6050-22 DS 02


C.2.3 Current Measuring Module (Through-Hole Converter)<br />

3UF71<strong>03</strong>, 20 A to 200 A<br />

25<br />

120<br />

95<br />

79<br />

95<br />

7<br />

78<br />

5 140<br />

Dimension Drawings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 C-5


Dimension Drawings<br />

C.2.4 Current Measuring Module (Bus Connection)<br />

3UF71<strong>03</strong>, 20 A to 200 A<br />

120<br />

95<br />

37 17<br />

9<br />

79<br />

95<br />

119<br />

84<br />

7 5<br />

47<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

C-6 GWA 4NEB 631 6050-22 DS 02<br />

140


C.2.5 Current Measuring Module (Bus Connection)<br />

3UF7104, 63 A to 630 A<br />

50<br />

145<br />

125<br />

11<br />

25<br />

57<br />

9<br />

60,5<br />

6<br />

85<br />

122<br />

147<br />

Dimension Drawings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 C-7<br />

60,5<br />

6<br />

148


Dimension Drawings<br />

C.3 Current/Voltage Measuring Modules<br />

C.3.1 Current/Voltage Measuring Module (Through-Hole Converter)<br />

3UF7110, 0.3 A to 3 A,<br />

3UF7111, 2.4 A to 25 A<br />

21<br />

45<br />

5 31<br />

66<br />

7 11<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

C-8 GWA 4NEB 631 6050-22 DS 02<br />

85


C.3.2 Current/Voltage Measuring Module (Through-Hole Converter)<br />

3UF7112, 10 A to 100 A<br />

20<br />

12<br />

23<br />

55<br />

92<br />

5<br />

60<br />

Dimension Drawings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 C-9<br />

94


Dimension Drawings<br />

C.3.3 Current/Voltage Measuring Module (Through-Hole Converter)<br />

3UF7113-1AA, 20 A to 200 A<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

C-10 GWA 4NEB 631 6050-22 DS 02


C.3.4 Current/Voltage Measuring Module (Bus Connection)<br />

3UF7113-1BA, 20 A to 200 A<br />

37<br />

95<br />

120<br />

9<br />

Ø<br />

17<br />

3<br />

79<br />

95<br />

119<br />

5<br />

Dimension Drawings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 C-11<br />

47<br />

79<br />

140


Dimension Drawings<br />

C.3.5 Current/Voltage Measuring Module (Bus Connection)<br />

3UF7114, 63 A to 630 A<br />

48<br />

125<br />

145<br />

Ø11 25<br />

Ø11<br />

122<br />

147<br />

6<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

C-12 GWA 4NEB 631 6050-22 DS 02<br />

88<br />

32<br />

67<br />

149


C.4 3UF7200 and 3UF7210 Operator Panels<br />

C.4.1 3UF7200 Operator Panel<br />

36<br />

C.4.2 3UF7210 Operator Panel with Display<br />

96<br />

26 20,7<br />

29<br />

8,9<br />

Dimension Drawings<br />

32,3<br />

41,1<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 C-13<br />

27,9


Dimension Drawings<br />

C.5 Expansion Modules / Decoupling Module<br />

Versions:<br />

22,5<br />

10<br />

68<br />

92<br />

3UF73 Digital Modules<br />

5 115<br />

4<br />

3UF7500 Earth-fault Module<br />

3UF7700 Temperature Module<br />

3UF7400 Analog Module<br />

15<br />

3UF715 Decoupling Module<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

C-14 GWA 4NEB 631 6050-22 DS 02<br />

110


C.6 Accessories<br />

C.6.1 Door Adapter<br />

Ø3<br />

C.6.2 Operator Panel Adapter<br />

<br />

37<br />

46<br />

<br />

<br />

<br />

17<br />

39<br />

ø3.4 ±0.1<br />

24.5 +0.5<br />

Dimension Drawings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 C-15<br />

ø3.4<br />

R2<br />

R2<br />

IP54<br />

37 ±0.1<br />

IP54<br />

26.5 +0.5<br />

<br />

37<br />

<br />

13.5 +0.5<br />

13.5 +0.5


Dimension Drawings<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

C-16 GWA 4NEB 631 6050-22 DS 02


Technical Data D<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

This chapter contains information about <strong>SIMOCODE</strong> <strong>pro</strong> technical data.<br />

This chapter is addressed to the following target groups:<br />

Configurators.<br />

You will require the following knowledge:<br />

Thorough knowledge of switchgear configuration<br />

Thorough knowledge of <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 D-1


Technical Data<br />

D.1 Common Technical Data<br />

Permiss. Ambient Temperature<br />

In operation -25 °C to +60 °C 1)<br />

For storage and transport -40 °C to +80 °C 2)<br />

Site altitude above sea level<br />

< 2000 m<br />

< 3000 m Max. +50 °C (no safe isolation)<br />

< 4000 m Max. +40 °C (no safe isolation)<br />

Degree of <strong>pro</strong>tection (according<br />

to IEC 60529)<br />

All components (except Current IP20<br />

Measuring Module with Bus<br />

Connection, Operator Panel and<br />

Door Adapter)<br />

Current Measuring Module with IP00<br />

Bus Connection<br />

Operator Panel (front) and Door IP54<br />

Adapter (front) with Cover<br />

Shock resistance (sine pulse) 15 g / 11 ms<br />

Mounting position Any<br />

Frequencies 50/60 Hz ± 5%<br />

EMC stability<br />

Corresponds to Degree of Severity 3<br />

according to IEC 60947-1<br />

Conducted interference, burst 2 kV (power ports) overvoltage limiter<br />

according to IEC 61000-4-4<br />

1 kV (signal ports)<br />

Conducted interference, high 10 V<br />

frequency according to IEC 61000-<br />

4-6<br />

Conducted interference, surge 2 kV (line to earth)<br />

according to IEC 61000-4-5 1 kV (line to earth)<br />

Electrostatic discharging,<br />

8 kV (air discharge)<br />

ESD according to IEC 61000-4-2 6 kV (contact discharge) 3)<br />

Field-related interference according 10 V/m<br />

to IEC 61000-4-3<br />

EMC emitted interference<br />

according to IEC 60947-1<br />

This is a Class A <strong>pro</strong>duct. This <strong>pro</strong>duct can<br />

cause radio interference if used in a<br />

domestic environment. Therefore, the user<br />

may need to implement suitable<br />

countermeasures.<br />

Conducted and emitted<br />

interference<br />

Safe isolation<br />

according to IEC 60947-1<br />

1) For 3UF721 Operator Panel with Display 0... 60 °C<br />

2) For 3UF721 Operator Panel with Display -20... 70 °C<br />

3) For 3UF721 Operator Panel with Display 4kV<br />

isrequired for inductive loads.<br />

DIN EN 55011/DIN EN 55022 (CISPR11/CISPR22)<br />

(corresponds to Degree of Severity A)<br />

All <strong>SIMOCODE</strong> <strong>pro</strong> circuits are isolated from each other<br />

according to IEC 60947-1, i.e. dimensioned with double<br />

creepage distance and air clearance.<br />

Notice<br />

Please observe the information in the "Safe Isolation" test<br />

report, No. 2668.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

D-2 GWA 4NEB 631 6050-22 DS 02


D.2 Technical Data of the Basic Units<br />

Technical Data<br />

Mounting Snap-on mounting onto 35-mm standard mounting rails or<br />

screw attachment via additional plug-in lugs<br />

Display<br />

Red/green/yellow "DEVICE" LED Red: "Function Test was Negative, Device is Blocked"<br />

Green: "Ready for Operation"<br />

Yellow: "Memory Module or Addressing Plug Detected"<br />

OFF: "No Control Supply Voltage"<br />

Green "BUS" LED Continuous light: "Communication with PLC/PCS"<br />

Flashing: "Baud Rate Detected / Communication with PC/<br />

Programming Device"<br />

Red "GEN. FAULT" LED Continuous light / flashing: "Feeder Fault", e.g. Overload<br />

Tripping<br />

TEST/RESET" Button Resets the device after tripping<br />

Function Test (system self-test)<br />

Operation of Memory Module, Addressing Plug<br />

<strong>System</strong> interfaces<br />

Front For connecting an Operator Panel or Expansion Modules. The<br />

Memory Module, Addressing Plug or a PC cable can also be<br />

connected to the system interface for parameterization<br />

purposes.<br />

Bottom For connecting a Current Measuring Module or Current/Voltage<br />

Measuring Module<br />

PROFIBUS DP interface<br />

Interface design<br />

Connection system<br />

RS485<br />

9-pole SUB-D socket (12 MBit)<br />

Terminals (1.5 MBit), connection cross section as per control<br />

circuit<br />

Connection of a PROFIBUS DP cable via terminal connection or<br />

9-pole SUB-D socket.<br />

110 V - 240 V AC/DC 50/60 Hz 24 V DC<br />

Rated Control Supply Voltage Us (according to DIN EN 61131-2)<br />

Operating Range<br />

Power Consumption<br />

0.85 x Us - 1.1 x Us 0.85 x Us - 1.2 x Us<br />

Basic Unit 1 (3UF7000) 7 VA 5 W<br />

Basic Unit 2 (3UF7010)<br />

(including two Expansion Modules<br />

connected to Basic Unit 2)<br />

10 VA 7 W<br />

Rated Insulation<br />

Voltage Ui 300 V (at Degree of Pollution 3)<br />

Rated Impulse Withstand Voltage<br />

Uimp 4 kV<br />

Mains Buffering Time<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C<br />

type 50 ms<br />

(longer power failures lead to 24 V DC<br />

shutdown of the relay outputs 110 V - 240 V AC/DC<br />

(monostable))<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

24 V DC<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V<br />

110 V - 240 V AC/DC<br />

type 200 ms<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 D-3


Technical Data<br />

Relay Outputs:<br />

Number 3 monostable Relay Outputs<br />

Auxiliary Contacts of the<br />

The isolated NO contacts (NC contact response<br />

3 Relay Outputs<br />

parameterizable via Internal Signal Conditioning), 2 Relay<br />

Outputs with common root, one Relay Output separate, freelyassignable<br />

to control functions (e.g. Network, Star or Delta<br />

Contactor or Signaling of the Operating State)<br />

Mandatory Short-circuit Protection Fuse link, operating class gL/gG 6 A, fast-acting 10 A<br />

for Auxiliary Contacts (Relay (IEC 60947-5-1)<br />

Outputs)<br />

Miniature circuit breaker 1.6 A, C-characteristic<br />

(IEC 60947-5-1)<br />

Miniature circuit breaker 6 A, C-characteristic (Ik < 500 A)<br />

Rated Uninterrupted Current 5 A<br />

6 A at max. +50 °C<br />

Rated Switching Capacity AC-15 6 A / 24 V AC 6 A / 120 V AC 3 A / 230 V AC<br />

DC-13 2 A / 24 V DC 0.55 A / 60 V DC 0.25 A / 125 V DC<br />

Inputs (binary)<br />

24 V DC<br />

4 inputs with a common root that are supplied via the device<br />

electronics (24 V DC) for measuring <strong>pro</strong>cess signals (e.g. Local<br />

Control Station, Key-operated Switch, Limit Switch, etc.),<br />

freely-assignable to control functions.<br />

Cable lengths (single)<br />

300 m<br />

Input characteristic<br />

Thermistor Motor Protection<br />

(PTC binary)<br />

Type 1 accord. to EN 61131-2<br />

Total Cold Resistance < 1.5 kOhm<br />

Response Value 3.4 kOhm - 3.8 kOhm<br />

Return Value 1.5 kOhm - 1.65 kOhm<br />

Cable lengths Cross section:2.5 mm 2<br />

1.5 mm 2<br />

0.5 mm 2<br />

Length:2 x 250 m<br />

2 x 150 m<br />

Connection<br />

2 x 50 m<br />

Tightening torque<br />

Connection cross sections:<br />

TORQUE: 7 LB.IN - 10.3 LB.IN<br />

0.8 Nm - 1.2 Nm<br />

- Solid 2 x 0.5 mm 2 - 2.5 mm 2 / 1 x 0.5 mm 2 - 4 mm 2<br />

2 x AWG 20 to 14 / 1 x AWG 20 to 12<br />

- Finely stranded, with end sleeves 2 x 0.5 mm 2 - 1.5 mm 2 / 1 x 0.5 mm 2 - 2.5 mm 2<br />

2 x AWG 20 to 16 / 1 x AWG 20 to 14<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

D-4 GWA 4NEB 631 6050-22 DS 02


Technical Data<br />

D.3 Technical Data of the Current Measuring Modules or<br />

Current/Voltage Measuring Modules<br />

Mounting<br />

Set Current le = 0.3 A - 3 A;<br />

2.4 A - 25 A; 10 A - 100 A<br />

(3UF71.0, 3UF71.1, 3UF71.2)<br />

Set Current ls = 20 A - 200 A<br />

(3UF71<strong>03</strong>, 3UF7 113)<br />

Snap-on mounting onto 35-mm standard mounting rails or<br />

screw attachment via additional plug-in lugs<br />

Snap-on mounting onto 35-mm standard mounting rails, screw<br />

attachment onto the mounting plate or direct mounting to the<br />

contactor<br />

Screw attachment to the mounting plate or direct mounting to<br />

the contactor<br />

Set Current ls = 63 A - 630 A<br />

(3UF71<strong>03</strong>, 3UF7 114)<br />

<strong>System</strong> interface<br />

Main Circuit<br />

for connection to a Basic Unit or Decoupling Module<br />

Set Current Is 3UF71.0: 0.3 A - 3 A 3UF71.1: 20 A - 200 A<br />

3UF71.1:2.4 A - 25 A<br />

3UF71.1: 10 A - 100 A<br />

3UF71.1: 63 A - 630 A<br />

Rated Insulation Voltage Ui (at<br />

Degree of Pollution 3)<br />

690 V 1)<br />

Rated Operational Voltage Ue Rated Impulse Withstand Voltage<br />

Uimp 690 V<br />

6 kV 2)<br />

Rated Frequency 50/60 Hz<br />

Type of current Three-phase current<br />

Short circuit Additional Short-circuit Protection in Main Circuit<br />

required 3)<br />

Accuracy of Current Measuring<br />

(ranging from 1 times the<br />

minimum Set Current Imin to<br />

8 times the maximum Set Current<br />

Imax )<br />

Typical measuring range of the<br />

Voltage Measuring<br />

+/- 3 %<br />

Phase-to-phase voltage / line-to- 110 V - 690 V (only the phase voltages are available in the<br />

line voltage (e.g. UL1L2 )<br />

system as measured values)<br />

Phase voltage (e.g. UL1) Accuracy of<br />

65 V - 400 V<br />

voltage measuring in the range<br />

230 V - 400 V<br />

+/- 3 % (typical)<br />

cos phi measurement (in the<br />

nominal load range cos phi =<br />

+/- 5 % (typical)<br />

0.4 ... 0.8)<br />

apparent power measurement (in<br />

the nominal load range)<br />

+/- 5 % (typical)<br />

1) for 3UF71<strong>03</strong> and 3UF7104 up to 1000 V<br />

2) for 3UF71<strong>03</strong> and 3UF7104 up to 8 kV<br />

3) More information can be found at http://www.siemens.com/simocode and Chapter D.7 "Short-Circuit Protection<br />

with Fuses for Motor Feeders for Short-Circuit Currents up to 50 kA and 690 V" on Page D-14.<br />

4) Screw connection is possible with an ap<strong>pro</strong>priate 3RT19... box terminal.<br />

5) When connecting cable lugs complying with DIN 46235 to cables with a cross section larger than 95 mm 2 , the<br />

3RT19 56-4EA1 terminal cover is required to maintain phase separation.<br />

6) When connecting cable lugs complying with DIN 46234 to cables with a cross section larger than 240 mm 2 and<br />

when connecting cable lugs complying with DIN 46235 to cables with a cross section larger than 185 mm 2 , the<br />

3RT19 56-4EA1 terminal cover is required to maintain phase separation.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 D-5


Technical Data<br />

Notes on voltage measuring<br />

in ungrounded networks or<br />

networks with integrated<br />

insulation measurement and/or<br />

insulation monitoring<br />

Suppy cable for voltage<br />

measurement<br />

In this network, the Current/Voltage Measuring Module can<br />

only be used with one decoupling module that is connected<br />

upstream in series with the system interface.<br />

Caution<br />

Note that the supply cables for voltage measurement may<br />

require additional cable <strong>pro</strong>tection<br />

Through-hole opening Diameter<br />

Set current 0.3 A - 3 A;<br />

2.4 A - 25 A<br />

7.5 mm<br />

Set current 10 A - 100 A 14.0 mm<br />

Set current 20 A - 200 A<br />

Bus connection<br />

25.0 mm<br />

4)<br />

Set current Is 20 A - 200 A 63 A - 630 A<br />

Connection screw M8 x 20 M10 x 30<br />

Tightening torque 10 Nm - 14 Nm 14 Nm - 24 Nm<br />

Solid with cable lug 16 mm 2 - 95 mm<br />

2 4)5)<br />

50 mm 2 - 240 mm<br />

2 4)6)<br />

Stranded with cable lug 25 mm 2 - 120 mm<br />

2 4)5)<br />

70 mm 2 - 240 mm<br />

2 4)6)<br />

AWG cable 6 kcmil - 300 kcmil 1/0 kcmil - 500 kcmil<br />

Connection for voltage measurement<br />

Tightening torque<br />

Connection cross sections:<br />

TORQUE: 7 LB.IN - 10.3 LB.IN<br />

0.8 Nm - 1.2 Nm<br />

- Solid 2 x 0.5 mm 2 - 2.5 mm 2 / 1 x 0.5 mm 2 - 4 mm 2<br />

2 x AWG 20 to 14 / 1 x AWG 20 to 12<br />

- Finely stranded, with end sleeves 2 x 0.5 mm 2 - 1.5 mm 2 / 1 x 0.5 mm 2 - 2.5 mm 2<br />

2 x AWG 20 to 16 / 1 x AWG 20 to 14<br />

1) for 3UF71<strong>03</strong> and 3UF7104 up to 1000 V<br />

2) for 3UF71<strong>03</strong> and 3UF7104 up to 8 kV<br />

3) More information can be found at http://www.siemens.com/simocode and Chapter D.7 "Short-Circuit Protection<br />

with Fuses for Motor Feeders for Short-Circuit Currents up to 50 kA and 690 V" on Page D-14.<br />

4) Screw connection is possible with an ap<strong>pro</strong>priate 3RT19... box terminal.<br />

5) When connecting cable lugs complying with DIN 46235 to cables with a cross section larger than 95 mm 2 , the<br />

3RT19 56-4EA1 terminal cover is required to maintain phase separation.<br />

6) When connecting cable lugs complying with DIN 46234 to cables with a cross section larger than 240 mm 2 and<br />

when connecting cable lugs complying with DIN 46235 to cables with a cross section larger than 185 mm 2 , the<br />

3RT19 56-4EA1 terminal cover is required to maintain phase separation.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

D-6 GWA 4NEB 631 6050-22 DS 02


D.4 Technical Data of the Decoupling Module<br />

Technical Data<br />

Mounting<br />

Display<br />

Green "READY" LED<br />

Snap-on mounting onto 35-mm standard mounting rails or<br />

screw attachment via additional plug-in lugs<br />

<strong>System</strong> interfaces<br />

Connection cross sections<br />

The left interface is for connection to a Basic Unit or an<br />

expansion module, the right interface is exclusively for<br />

connection to a Current/Voltage Measuring Module.<br />

Connection torque Nm 0.8 ... 1.2<br />

Solid mm 2<br />

1 x (0.5 ... 4.0); 2 x (0.5 ... 2.5)<br />

Finely stranded, with end sleeves mm 2<br />

1 x (0.5 ... 2.5); 2 x (0.5 ... 1.5)<br />

AWG cable (solid) AWG 1 x AWG 20 to 12/2 x AWG 20 to 14<br />

AWG cable (finely stranded) AWG 1 x AWG 20 to 14/2 x AWG 20 to 16<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 D-7


Technical Data<br />

D.5 Technical Data of the Expansion Modules<br />

D.5.1 Technical Data of the Digital Modules<br />

Mounting Snap-on mounting onto 35-mm standard mounting rails or<br />

screw attachment via additional plug-in lugs<br />

Display<br />

Green "READY" LED Continuous light: "Ready for Operation"<br />

Flashing: "No Connection to Basic Unit"<br />

<strong>System</strong> interfaces For connecting to a Basic Unit, an additional expansion<br />

module, a Current Measuring Module or a Current/Voltage<br />

Measuring Module or the Operator Panel<br />

Control Circuit<br />

Rated Insulation<br />

300 V (for Degree of Pollution 3)<br />

Voltage Ui Rated Impulse Withstand<br />

4 kV<br />

Voltage Uimp Relay Outputs<br />

Number<br />

Auxiliary Contacts of the 2 Relay<br />

Outputs<br />

Stipulated Short-circuit<br />

Protection for Auxiliary<br />

Contacts (Relay Outputs)<br />

Rated Uninterrupted Current<br />

Rated Switching Capacity<br />

2 monostable or bistable Relay Outputs (depend. on version)<br />

Isolated NO contacts (NC contact response parameterizable<br />

via internal signal conditioning), Relay Outputs all with<br />

common root, freely-assignable to control functions (e.g.<br />

network, star or delta contactor or status information about<br />

the operating state).<br />

Fuse links, operating class gL/gG 6 A, fast-acting 10 A<br />

(IEC 60947-5-1)<br />

Miniature circuit breaker 1.6 A, C-characteristic<br />

(IEC 60947-5-1)<br />

Miniature circuit breaker 6 A, C-characteristic (I k < 500 A)<br />

5 A<br />

6 A at max. +50 °C<br />

AC-15 6 A / 24 V AC 6 A / 120 V AC 3 A / 230 V AC<br />

DC-13 2 A / 24 V DC 0.55 A / 60 V DC 0.25 A / 125 V DC<br />

Inputs (binary) 4 externally supplied, isolated Inputs (24 V DC or 110 V - 240 V<br />

AC/DC, depending on version), inputs with common root for<br />

measuring <strong>pro</strong>cess signals (e.g. Local Control Station, Keyoperated<br />

Switches, Limit Switches, ...), freely-assignable to<br />

control functions.<br />

24 V DC<br />

Cable lengths (single)<br />

Input characteristic<br />

110 V up to 240 V AC/DC<br />

Cable lengths (single)<br />

Input characteristic<br />

Connection<br />

300 m<br />

Type 2 according to EN 61131-2<br />

200 m (cable capacitance 300 nF/km)<br />

—<br />

Tightening torque TORQUE: 7 LB.IN - 10.3 LB.IN<br />

0.8 Nm - 1.2 Nm<br />

Connection cross sections:<br />

- Solid 2 x 0.5 mm2 - 2.5 mm2 / 1 x 0.5 mm2 - 4 mm2 2 x AWG 20 to 14 / 1 x AWG 20 to 12<br />

- Finely stranded, with end sleeves 2 x 0.5 mm 2 - 1.5 mm 2 / 1 x 0.5 mm 2 - 2.5 mm 2<br />

2 x AWG 20 to 16 / 1 x AWG 20 to 14<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

D-8 GWA 4NEB 631 6050-22 DS 02


D.5.2 Technical Data of the Analog Module<br />

Technical Data<br />

Mounting Snap-on mounting onto 35-mm standard mounting rails or<br />

screw attachment via additional plug-in lugs<br />

Display<br />

Green "READY" LED Continuous light: "Ready for Operation"<br />

Flashing: "No Connection to Basic Unit"<br />

<strong>System</strong> interfaces For connecting to a Basic Unit, an additional expansion<br />

module, a Current Measuring Module or a Current/Voltage<br />

Measuring Module or the Operator Panel<br />

Control Circuit<br />

Type of connection: 2-wire connection<br />

Inputs:<br />

Channels 2 (passive)<br />

Parameterizable measuring 0/4 mA - 20 mA<br />

ranges<br />

Cable shielding Recommended for up to 30 m and outside the switchgear<br />

cabinet; shielding mandatory for cables over 30 m<br />

Max. input current<br />

40 mA<br />

(destruction limit)<br />

Accuracy ±1 %<br />

Input resistance 50 Ohm<br />

Conversion time 150 ms<br />

Resolution 12 bit<br />

Open circuit detection For measuring range 4 mA - 20 mA<br />

Isolation of the Inputs to the No<br />

device electronics<br />

Output:<br />

Channels 1<br />

Parameterizable output range 0/4 mA - 20 mA<br />

Cable shielding Recommended for up to 30 m and outside the switchgear<br />

cabinet; shielding mandatory for cables over 30 m<br />

Max. output voltage 30 V DC<br />

Accuracy ±1 %<br />

Max. output load 500 Ohm<br />

Conversion time 25 ms<br />

Resolution 12 bit<br />

Short-circuit <strong>pro</strong>of Yes<br />

Isolation of the Outputs to the No<br />

device electronics<br />

Connection:<br />

Tightening Torque TORQUE: 7 LB.IN - 10.3 LB.IN<br />

0.8 Nm - 1.2 Nm<br />

Connection cross sections:<br />

- Solid 2 x 0.5 mm2 - 2.5 mm2 / 1 x 0.5 mm2 - 4 mm2 2 x AWG 20 to 14 / 1 x AWG 20 to 12<br />

- Finely stranded, with end sleeves 2 x 0.5 mm2 - 1.5 mm2 / 1 x 0.5 mm2 - 2.5 mm2 2 x AWG 20 to 16 / 1 x AWG 20 to 14<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 D-9


Technical Data<br />

D.5.3 Technical Data of the Earth-Fault Module<br />

Mounting Snap-on mounting onto 35-mm standard mounting rails or<br />

screw attachment via additional plug-in lugs<br />

Display<br />

Green "READY" LED Continuous light: "Ready for Operation"<br />

Flashing: "No Connection to Basic Unit"<br />

<strong>System</strong> interfaces For connecting to a Basic Unit, an additional expansion<br />

module, a Current Measuring Module or a Current/Voltage<br />

Measuring Module or the Operator Panel<br />

Control Circuit<br />

Connectable 3UL22 summation<br />

current transformer with rated<br />

fault currents I N<br />

I Earth fault < 50 % I N<br />

I Earth fault > 100 % I N<br />

0.3/0.5/1 A<br />

No tripping<br />

Tripping<br />

Response delay (conversion time) 300 ms - 500 ms, additionally delayable<br />

Connection:<br />

Tightening Torque TORQUE: 7 LB.IN - 10.3 LB.IN<br />

0.8 Nm - 1.2 Nm<br />

Connection cross sections:<br />

- Solid 2 x 0.5 mm 2 - 2.5 mm 2 / 1 x 0.5 mm 2 - 4 mm 2<br />

2 x AWG 20 to 14 / 1 x AWG 20 to 12<br />

- Finely stranded, with end sleeves 2 x 0.5 mm 2 - 1.5 mm 2 / 1 x 0.5 mm 2 - 2.5 mm 2<br />

2 x AWG 20 to 16 / 1 x AWG 20 to 14<br />

D.5.4 Technical Data of the Temperature Module<br />

Mounting Snap-on mounting onto 35-mm standard mounting rails or<br />

screw attachment via additional plug-in lugs<br />

Display<br />

Green "READY" LED Continuous light: "Ready for Operation"<br />

Flashing: "No Connection to Basic Unit"<br />

<strong>System</strong> interfaces For connecting to a Basic Unit, an additional expansion<br />

module, a Current Measuring Module or a Current/Voltage<br />

Measuring Module or the Operator Panel<br />

Sensor Circuit<br />

Conversion time 500 ms<br />

Type of connection: 2 or 3-wire connection<br />

Typical sensor current:<br />

PT100 1 mA (typical)<br />

PT1000/KTY83/KTY84/NTC 0.2 mA (typical)<br />

Open Circuit Detection / Short-<br />

circuit Detection / measuring<br />

range:<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

D-10 GWA 4NEB 631 6050-22 DS 02


Technical Data<br />

PT100/PT1000 Open Circuit, Short Circuit; measuring range: -50 °C - +500 °C<br />

KTY83-110 Open Circuit, Short Circuit; measuring range: -50 °C - +175 °C<br />

KTY84 Open Circuit, Short Circuit; measuring range: -40 °C - +300 °C<br />

NTC Short Circuit; measuring range: +80 °C to +160 °C<br />

Measuring accuracy at an ambient<br />

temperature of 20 °C (T20)<br />

Deviation due to ambient<br />

temperature (as % of measuring<br />

range)<br />

Connection:<br />


Technical Data<br />

D.6 Technical Data of the Operator Panels<br />

D.6.1 Technical Data of the Operator Panel<br />

Mounting Installation in a switchgear cabinet door or in a front panel, with<br />

IP54 system interface cover<br />

Display<br />

Red/green/yellow "DEVICE" LED Red: blocked<br />

Green:<br />

Flashing green:<br />

Yellow:<br />

OFF:<br />

Green "BUS" LED Continuous light:<br />

Flashing:<br />

Red "GEN. FAULT" LED Continuous light /<br />

flashing:<br />

3 yellow LEDs / 4 green LEDs For freely assigning any status signals<br />

Buttons<br />

D.6.2 Technical Data of the Operator Panel with Display<br />

"Function Test was Negative, Device is<br />

Blocked"<br />

"Ready for Operation"<br />

"No Connection to Basic Unit"<br />

"Memory Module or Addressing Plug<br />

Detected"<br />

"No Control Supply Voltage"<br />

"Communication with PLC/PCS"<br />

"Baud Rate Detected / Communication<br />

with PC/Programming Device"<br />

"Feeder Fault" e.g. overload tripping<br />

Test/Reset Resetting the device after tripping<br />

Function test (system self-test)<br />

Operation of Memory Module, Addressing Plug<br />

Control buttons Control of the motor feeder, freely assignable<br />

<strong>System</strong> interfaces<br />

Front For connecting a Memory Module, an Addressing Plug or a PC-<br />

Cable for parameterization purposes<br />

Rear For connecting a cable to the Basic Unit or the expansion<br />

module<br />

Mounting Installation in a switchgear cabinet door or in a front panel, with<br />

IP54 system interface cover<br />

Display<br />

Red/green/yellow "DEVICE" LED Red: blocked<br />

Green:<br />

Flashing green:<br />

Yellow:<br />

OFF:<br />

Green "BUS" LED Continuous light:<br />

Flashing:<br />

Red "GEN. FAULT" LED Continuous light /<br />

flashing:<br />

"Function Test was Negative, Device is<br />

Blocked"<br />

"Ready for Operation"<br />

"No Connection to Basic Unit"<br />

"Memory Module or Addressing Plug<br />

detected"<br />

"No Control Supply Voltage"<br />

"Communication with PLC/PCS"<br />

"Baud Rate Detected / Communication<br />

with PC/Programming Device"<br />

"Feeder Fault" e.g. overload tripping<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

D-12 GWA 4NEB 631 6050-22 DS 02


Technical Data<br />

4 green LEDs For freely-assigning any status signals (preferably for feedback<br />

on the switching state, e.g. ON, OFF, LEFT, RIGHT)<br />

Display Graphic display of present measured values, operating and<br />

diagnosis data or status information<br />

Buttons<br />

Control buttons Control of the motor feeder, freely assignable<br />

Arrow keys Navigation in the display menu<br />

Softkeys Various functions, depending upon the menu, e.g. Test, Reset,<br />

operation of Memory Module and Addressing Plug<br />

<strong>System</strong> interfaces<br />

Front For connecting a Memory Module, an Addressing Plug or a PC-<br />

Cable for parameterization purposes<br />

Rear Connection to the Basic Unit or expansion module<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 D-13


Technical Data<br />

D.7 Short-Circuit Protection with Fuses for Motor Feeders<br />

for Short-Circuit Currents up to 50 kA and 690 V<br />

690V 415V<br />

Fast fuse links 3)<br />

British<br />

NH Type 3NA Type 3ND Standards<br />

DIAZED Type 5SB aM Fuses<br />

Short-circuit <strong>pro</strong>tection with Fuses for Motor Feeders<br />

for Short-circuit Currents up to 50kA and 690V<br />

for 3UF7 and 3RB22/3RB23 inclusive Current Measuring Module 3RB29<br />

NEOZED Type 5SE BS88<br />

Overload relay Contactor CLASS Overload relay Contactor CLASS Overload relay Contactor Operating class<br />

Setting range 5 and10 15 *) 3UF7 only 20 25 *) 3UF7 only Setting range 30 35 *) 3UF7 only 40 *) 3UF7 only Setting range gL(gG)<br />

(Type) Rated operating current Ie/AC-3 in A for (Type) Rated operating current Ie/AC-3 in A for (Type) Type of coordination 5)<br />

400V / 500V / 690V 400V / 500V / 690V 400V / 500V / 690V 400V / 500V / 690V 400V / 500V / 690V 400V / 500V / 690V 400V / 500V / 690V 1 2 2 2<br />

0.3 - 3.0A 3RT1015 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 0.3 - 3.0A 3RT1015 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 0.3 - 3.0A 3RT1015 35 20 20<br />

3RT1016 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 3RT1016 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 3,0 / 3,0 / 3,0 3RT1016 35 20 20<br />

2.4 - 25A 3RT1015 7,0 / 5,0 / 4,0 7,0 / 5,0 / 4,0 7,0 / 5,0 / 4,0 7,0 / 5,0 / 4,0 2.4 - 25A 3RT1015 7,0 / 5,0 / 4,0 7,0 / 5,0 / 4,0 7,0 / 5,0 / 4,0 2.4 - 25A 3RT1015 35 20 20<br />

3RT1016 9,0 / 6,5 5,2 9,0 / 6,5 5,2 9,0 / 6,5 5,2 9,0 / 6,5 5,2 3RT1016 9,0 / 6,5 5,2 9,0 / 6,5 / 5,2 8,5 / 6,5 5,2 3RT1016 35 20 20<br />

3RT1017 12,0 / 9,0 / 6,3 11,0 / 9,0 / 6,3 10,0 / 9,0 / 6,3 9,5 / 9,0 / 6,3 3RT1017 9,0 / 9,0 / 6,3 9,0 / 9,0 / 6,3 8,5 / 8,5 / 6,3 3RT1017 35 20 20<br />

3RT1023 9,0 / 6,5 / 5,2 9,0 / 6,5 / 5,2 9,0 / 6,5 / 5,2 3RT1023 3RT1023 63 25 25<br />

3RT1024 12,0 / 12,0 / 9,0 12,0 / 12,0 / 9,0 12,0 / 12,0 / 9,0 12,0 / 12,0 / 9,0 3RT1024 12,0 / 12,0 / 9,0 12,0 / 12,0 / 9,0 12,0 / 12,0 / 9,0 3RT1024 63 25 20 25<br />

3RT1025 17,0 / 17,0 / 13,0 17,0 / 17,0 / 13,0 16,0 / 16,0 / 13,0 15,0 / 15,0 / 13,0 3RT1025 14,0 / 14,0 / 13,0 13,0 / 13,0 / 13,0 12,0 / 12,0 / 12,0 3RT1025 63 25 20 25<br />

3RT1026 25,0 / 18,0 / 13,0 18,0 / 18,0 / 13,0 16,0 / 16,0 / 13,0 15,0 / 15,0 / 13,0 3RT1026 14,0 / 14,0 / 13,0 13,0 / 13,0 / 13,0 12,0 / 12,0 / 12,0 3RT1026 100 35 20 25<br />

3RT1<strong>03</strong>4 25,0 / 25,0 / 20,0 25,0 / 25,0 / 20,0 22,3 / 22,3 / 20,0 20,3 / 20,3 / 20,3 3RT1<strong>03</strong>4 19,1 / 19,1 / 19,1 17,6 / 17,6 / 17,6 16,1 / 16,1 / 16,1 3RT1<strong>03</strong>4 125 63 50 63<br />

3RT1<strong>03</strong>5 25,0 / 25,0 / 24,0 25,0 / 25,0 / 24,0 25,0 / 25,0 / 24,0 25,0 / 25,0 / 24,0 3RT1<strong>03</strong>5 25,0 / 25,0 / 24,0 25,0 / 25,0 / 24,0 23,5 / 23,5 / 23,5 3RT1<strong>03</strong>5 125 63 50 63<br />

10-100A 3RT1<strong>03</strong>4 32,0 / 32,0 / 20,0 25,5 / 25,5 / 20,0 22,3 / 22,3 / 20,0 20,3 / 20,3 / 20,0 10-100A 3RT1<strong>03</strong>4 19,1 / 19,1 / 19,1 17,6 / 17,6 / 17,6 16,1 / 16,1 / 16,1 10-100A 3RT1<strong>03</strong>4 125 63 50 63<br />

3RT1<strong>03</strong>5 40,0 / 40,0 / 24,0 33,0 / 33,0 / 24,0 29,4 / 29,4 / 24,0 28,0 / 28,0 / 24,0 3RT1<strong>03</strong>5 26,5 / 26,5 / 24,0 25,0 / 25,0 / 24,0 23,5 / 23,5 / 23,5 3RT1<strong>03</strong>5 125 63 50 80<br />

3RT1<strong>03</strong>6 50,0 / 50,0 / 24,0 38,5 / 38,5 / 24,0 32,7 / 32,7 / 24,0 29,4 / 29,4 / 24,0 3RT1<strong>03</strong>6 26,5 / 26,5 / 24,0 25,0 / 25,0 / 24,0 23,5 / 23,5 / 23,5 3RT1<strong>03</strong>6 160 80 50 80<br />

3RT1044 65,0 / 65,0 / 47,0 56,0 / 56,0 / 47,0 49,0 / 49,0 / 47,0 45,0 / 45,0 / 45,0 3RT1044 41,7 / 41,7 / 41,7 38,2 / 38,2 / 38,2 34,5 / 34,5 / 34,5 3RT1044 200 125 63 125<br />

3RT1045 80,0 / 80,0 / 58,0 61,0 / 61,0 / 58,0 53,0 / 53,0 / 53,0 47,0 / 47,0 / 47,0 3RT1045 45,0 / 45,0 / 45,0 43,0 / 43,0 / 43,0 40,0 / 40,0 / 40,0 3RT1045 200 160 80 160<br />

3RT1046 95,0 / 95,0 / 58,0 69,0 / 69,0 / 58,0 59,0 / 59,0 / 58,0 53,0 / 53,0 / 53,0 3RT1046 50,0 / 50,0 / 50,0 47,0 / 47,0 / 47,0 44,0 / 44,0 / 44,0 3RT1046 200 160 100 160<br />

3RT1054 100,0 / 100,0 / 100,0 93,2 / 93,2 / 93,2 81,7 / 81,7 / 81,7 74,8 / 74,8 / 74,8 3RT1054 69,0 / 69,0 / 69,0 63,0 / 63,0 / 63,0 57,0 / 57,0 / 57,0 3RT1054 355 315 160 250<br />

3RT1055 100,0 / 100,0 / 100,0 100,0 / 100,0 / 100,0 97,5 / 97,5 / 97,5 3RT1055 90,0 / 90,0 / 90,0 82,0 / 82,0 / 82,0 74,0 / 74,0 / 74,0 3RT1055 355 315 200 315<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

D-14 GWA 4NEB 631 6050-22 DS 02<br />

20-200A 3RT1054 115,0 / 115,0 / 115,0 93,2 / 93,2 / 93,2 81,7 / 81,7 / 81,7 74,8 / 74,8 / 74,8 20-200A 3RT1054 69,0 / 69,0 / 69,0 64,0 / 64,0 / 64,0 20-200A 3RT1054 355 315 160 250<br />

3RT1055 150 / 150 / 150 122 / 122 / 122 107 / 107 / 107 98 / 98 / 98 3RT1055 90 / 90 / 90 82 / 82 / 82 74 / 74 / 74 3RT1055 355 315 200 315<br />

3RT1056 185 / 185 / 170 150 / 150 / 150 131 / 131 / 131 120 / 120 / 120 3RT1056 111 / 111 / 111 102 / 102 / 102 93 / 93 / 93 3RT1056 355 315 200 315<br />

63-630A 3RT1064 225 / 225 / 225 182 / 182 / 182 160 / 160 / 160 146 / 146 / 146 63-630A 3RT1064 135 / 135 / 135 126 / 126 / 126 63-630A 3RT1064 500 400 250 400<br />

3RT1065 265 / 265 / 265 215 / 215 / 215 188 / 188 / 188 172 / 172 / 172 3RT1065 159 / 159 / 159 146 / 146 / 146 133 / 133 / 133 3RT1065 500 400 315 400<br />

3RT1066 300 / 300 / 280 243 / 243 / 243 213 / 213 / 213 195 / 195 / 195 3RT1066 180 / 180 / 180 165 / 165 / 165 150 / 150 / 150 3RT1066 500 400 315 400<br />

3RT1075 400 / 400 / 400 324 / 324 / 324 284 / 284 / 284 260 / 260 / 260 3RT1075 240 / 240 / 240 220 / 220 / 220 200 / 200 / 200 3RT1075 630 500 400 450<br />

3RT1076 500 / 500 / 450 405 / 405 / 405 355 / 355 / 355 325 / 325 / 325 3RT1076 300 / 300 / 300 275 / 275 / 275 250 / 250 / 250 3RT1076 630 500 500 500<br />

3RT1264 225 / 225 / 225 225 / 225 / 225 225 / 225 / 225 194 / 194 / 194 3RT1264 173 / 173 / 173 152 / 152 / 152 131 / 131 / 131 3RT1264 500 500 400 450<br />

3RT1265 265 / 265 / 265 265 / 265 / 265 265 / 265 / 265 228 / 228 / 228 3RT1265 204 / 204 / 204 180 / 180 / 180 156 / 156 / 156 3RT1265 500 500 400 450<br />

3RT1266 300 / 300 / 300 300 / 300 / 300 300 / 300 / 300 258 / 258 / 258 3RT1266 231 / 231 / 231 204 / 204 / 204 177 / 177 / 177 3RT1266 500 500 400 450<br />

3RT1275 400 / 400 / 400 400 / 400 / 400 400 / 400 / 400 344 / 344 / 344 3RT1275 316 / 316 / 316 3RT1275 800 800 630 800<br />

3RT1276 500 / 500 / 500 500 / 500 / 500 500 / 500 / 500 430 / 430 / 430 3RT1276 385 / 385 / 385 340 / 340 / 340 316 / 316 / 316 3RT1276 800 800 630 800<br />

3TF68 2)<br />

630 / 630 / 630 502 / 502 / 502 440 / 440 / 440 408 / 408 / 408 3TF68 2)<br />

376 / 376 / 376 344 / 344 / 344 317 / 317 / 317 3TF68 2)<br />

800 500 4)<br />

630 500<br />

3TF69 2)<br />

630 / 630 / 630 630 / 630 / 630 572 / 572 / 572 531 / 531 / 531 3TF69 2)<br />

500 / 500 / 500 469 / 469 / 469 438 / 438 / 438 3TF69 2)<br />

800<br />

630 4)<br />

630 630<br />

1) Can be mounted on contactors (after demounting the box terminal block). 1) Can be mounted on contactors (after demounting the box terminal block). 1) Can be mounted on contactors (after demounting the box terminal block).<br />

2) Cannot be mounted on contactors. 2) Cannot be mounted on contactors. 2) Cannot be mounted on contactors.<br />

3) Observe operating voltage. 3) Observe operating voltage. 3) Observe operating voltage.<br />

4) Ensure that the safety margin between the maximum AC-3 operating current and the fuse rating is sufficient 4) Ensure that the safety margin between the maximum AC-3 operating current and the fuse rating is sufficient. 4) Ensure that the safety margin between the maximum AC-3 operating current and the fuse rating is sufficient.<br />

5) Assignment and short-circuit devices according IEC60947-4-1. 5) Assignment and short-circuit devices according IEC60947-4-1. 5) Assignment and short-circuit devices according IEC60947-4-1.<br />

Type of coordination "1": Contactors and starters may not endanger either persons or systems in the event of a short circuit. Type of coordination "1": Contactors and starters may not endanger either persons or systems in the event of a short circuit. Type of coordination "1": Contactors and starters may not endanger either persons or systems in the event of a short circuit.<br />

They are not suitable for further operation until they have been repaired or the respective parts have been replaced. They are not suitable for further operation until they have been repaired or the respective parts have been replaced. They are not suitable for further operation until they have been repaired or the respective parts have been replaced.<br />

Type of coordination "2": Contactors and starters may not endanger either persons or systems in the event of a short circuit and must be suitable Type of coordination "2": Contactors and starters may not endanger either persons or systems in the event of a short circuit and must be suitable Type of coordination "2": Contactors and starters may not endanger either persons or systems in the event of a short circuit and must be suitable<br />

for further operation. There is danger of contact welding. for further operation. There is danger of contact welding. for further operation. There is danger of contact welding.


D.8 Typical Response Times<br />

D.8.1 <strong>SIMOCODE</strong> <strong>pro</strong> C device series<br />

Basic Unit Set Delay Time<br />

Thermistor 400 ms<br />

D.8.2 <strong>SIMOCODE</strong> <strong>pro</strong> V 1) device range<br />

1) Based upon a typical hardware set-up: Basic Unit + Current Measuring Module + 2 expansion modules<br />

Technical Data<br />

Time: Inputs Time: Processing Time: Outputs<br />

10 ms<br />

PROFIBUS 30 ms<br />

30 ms<br />

30 ms<br />

Current measuring 200 ms<br />

Internal Earth Fault 300 ms - 600 ms +<br />

Set delay<br />

Basic Unit Set Delay Time<br />

Thermistor 400 ms<br />

Time: Inputs Time: Processing Time: Outputs<br />

Response time = inputs conversion time + internal <strong>pro</strong>cessing time + outputs<br />

conversion time<br />

Example:<br />

You wish to switch a relay output of the Basic Unit via PROFIBUS when the<br />

"remote" bit is set:<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C:<br />

Reaction time = 30 ms + 30 ms + 10 ms = 70 ms<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V:<br />

Reaction time = 5 ms + 5 ms + 10 ms = 20 ms<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 D-15<br />

5 ms<br />

10 ms<br />

PROFIBUS 5 ms 5 ms<br />

Current Measuring 300 ms<br />

Voltage Measuring 300 ms<br />

Active Power / cos<br />

phi<br />

1000 ms.<br />

Internal Earth Fault 300 - 600 ms +<br />

Set delay<br />

Earth Fault Module<br />

External Earth Fault<br />

300 - 500 ms +<br />

Set delay<br />

Digital Module (24 V) 15 ms + Delay 25 ms<br />

Digital Module<br />

(110 V - 240 V)<br />

50 ms + Delay 25 ms<br />

Analog Module 150 ms 25 ms<br />

Temperature Module 500 ms


Technical Data<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

D-16 GWA 4NEB 631 6050-22 DS 02


Example Circuits E<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find example circuits<br />

for the following parameterizable control functions:<br />

– Overload Relay<br />

– Direct Starter<br />

– Reversing Starter<br />

– Molded Case Circuit Breaker (MCCB)<br />

– Star-Delta Starter<br />

– Star-Delta Reversing Starter<br />

– Dahlander<br />

– Dahlander Reversing Starter<br />

– Pole-Changing Starter<br />

– Pole-Changing Reversing Starter<br />

– Solenoid Valve<br />

– Positioner<br />

– Soft Starter<br />

– Soft Starter with Reversing Contactor.<br />

for safety-oriented tripping with Emergency-STOP for:<br />

– Direct Starters (category 2 and 4)<br />

– Reversing Starters (category 2 and 4)<br />

– Star-Delta Starters (category 4)<br />

– Pole-Changing Starters (category 2 and 4)<br />

– Dahlanders (category 4).<br />

This manual is addressed to the following target groups:<br />

Planners<br />

Configurators<br />

Technicians<br />

Electricians<br />

Commissioners.<br />

You will require the following knowledge:<br />

Basic <strong>SIMOCODE</strong> <strong>pro</strong> knowledge (see Chapter 1)<br />

Basic knowledge of <strong>SIMOCODE</strong> ES parameterization software.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-1


Example Circuits<br />

E.1 General<br />

Objectiveof the example circuits<br />

Fundamental steps<br />

Prerequisites<br />

The examples should<br />

Show how to implement a circuit for a specific Control Function<br />

using <strong>SIMOCODE</strong> <strong>pro</strong><br />

Help you modify these examples for your respective application<br />

Help you implement other applications easily.<br />

Implementation of external wiring (for control and feedback of main circuit<br />

devices and control and signaling devices) (see circuit diagrams)<br />

Implementation/activation of internal <strong>SIMOCODE</strong> <strong>pro</strong> functions, with control<br />

and evaluation of the <strong>SIMOCODE</strong> <strong>pro</strong> Inputs/Outputs (internal<br />

<strong>SIMOCODE</strong> <strong>pro</strong> wiring) (see function circuit diagrams with the functions<br />

blocks of the graphical editor of the "<strong>SIMOCODE</strong> ES" configuration software).<br />

Setting up the Cyclic Receive and Send Data for the communication of<br />

<strong>SIMOCODE</strong> <strong>pro</strong> with a PLC (See function circuit diagrams and the<br />

"Assignment of Cyclic Receive and Send Data" tables)<br />

Load feeder/motor is present<br />

PLC/PCS Control with PROFIBUS DP interface is present<br />

The main circuit is already connected<br />

PC/<strong>pro</strong>gramming device is present<br />

<strong>SIMOCODE</strong> ES software is installed<br />

The Basic Unit has the factory settings. More information about how to apply<br />

the factory settings can be found in the "Resetting the factory settings"<br />

section of the <strong>SIMOCODE</strong> <strong>pro</strong> manual.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-2 GWA 4NEB 631 6050-22 DS 02


E.2 "Overload Relay" Example Circuit<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-3


Example Circuits<br />

E.2.1 "Overload Relay" Circuit Diagram<br />

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Fig. E-1: "Overload Relay" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-4 GWA 4NEB 631 6050-22 DS 02


E.2.2 "Overload Relay" Function Circuit Diagram<br />

Fig. E-2: "Overload Relay" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-5


Example Circuits<br />

E.3 "Direct Starter" Example Circuit<br />

E.3.1 "Direct Starter" Circuit Diagram<br />

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Fig. E-3: "Direct Starter" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-6 GWA 4NEB 631 6050-22 DS 02


E.3.2 "Direct Starter" Function Circuit Diagram<br />

Fig. E-4: "Direct Starter" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-7


Example Circuits<br />

E.4 "Reversing Starter" Example Circuit<br />

E.4.1 "Reversing Starter" Circuit Diagram<br />

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Fig. E-5: "Reversing Starter" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-8 GWA 4NEB 631 6050-22 DS 02


E.4.2 "Reversing Starter" Function Circuit Diagram<br />

Fig. E-6: "Reversing Starter" Function Circuit Diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-9


Example Circuits<br />

E.5 "Molded Case Circuit Breaker (MCCB) 3VL" Example<br />

Circuit<br />

E.5.1 "Molded Case Circuit Breaker (MCCB) 3VL" Circuit Diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-10 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-7: "Molded Case Circuit Breaker (MCCB) 3VL" circuit diagram


Example Circuits<br />

E.5.2 "Molded Case Circuit Breaker (MCCB) 3VL" Function Circuit Diagram<br />

Fig. E-8: "Molded Case Circuit Breaker (MCCB) 3VL" function circuit diagram<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-11


Example Circuits<br />

E.6 "Star-Delta Starter" Example Circuit<br />

E.6.1 "Star-Delta Starter" Circuit Diagram (Current Measuring in Delta)<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-12 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-9: "Star-Delta Starter" circuit diagram (Current Measuring in Delta)


Example Circuits<br />

E.6.2 "Star-Delta Starter" Function Circuit Diagram (Current Measuring in Delta)<br />

Fig. E-10: "Star-Delta Starter" function circuit diagram (Current Measuring in Delta)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-13


Example Circuits<br />

E.6.3 "Star-Delta Starter" Circuit Diagram (Current Measuring in Incoming<br />

Cable)<br />

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Fig. E-11: "Star-Delta Starter" circuit diagram (Current Measuring in Incoming Cable)<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-14 GWA 4NEB 631 6050-22 DS 02


Example Circuits<br />

E.6.4 "Star-Delta Starter" Function Circuit Diagram (Current Measuring in<br />

Incoming Cable)<br />

Fig. E-12: "Star-Delta Starter" function circuit diagram (Current Measuring in Incoming Cable)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-15


Example Circuits<br />

E.7 "Star-Delta Reversing Starter" Example Circuit<br />

E.7.1 "Star-Delta Reversing Starter" Circuit Diagram<br />

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Fig. E-13: "Star-Delta Reversing Starter" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-16 GWA 4NEB 631 6050-22 DS 02


E.7.2 "Star-Delta Reversing Starter" Function Circuit Diagram<br />

Fig. E-14: "Star-Delta Reversing Starter" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-17


Example Circuits<br />

E.8 "Dahlander" Circuit Diagram<br />

E.8.1 "Dahlander" Circuit Diagram<br />

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Fig. E-15: "Dahlander" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-18 GWA 4NEB 631 6050-22 DS 02


E.8.2 "Dahlander" Function Circuit Diagram<br />

Fig. E-16: "Dahlander" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-19


Example Circuits<br />

E.9 "Dahlander Reversing Starter" Example Circuit<br />

E.9.1 "Dahlander Reversing Starter" Circuit Diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-20 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-17: "Dahlander Reversing Starter" circuit diagram


E.9.2 "Dahlander Reversing Starter" Function Circuit Diagram<br />

Fig. E-18: "Dahlander Reversing Starter" function circuit diagram (1/2)<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-21


Example Circuits<br />

Fig. E-19: "Dahlander Reversing Starter" Function Circuit Diagram (2/2)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-22 GWA 4NEB 631 6050-22 DS 02


E.10 "Pole-Changing Starter" Example Circuit<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-23


Example Circuits<br />

E.10.1 "Pole-Changing Starter" Circuit Diagram<br />

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Fig. E-20: "Pole-Changing Starter" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-24 GWA 4NEB 631 6050-22 DS 02


E.10.2 "Pole-Changing Starter" Function Circuit Diagram<br />

Fig. E-21: "Pole-Changing Starter" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-25


Example Circuits<br />

E.11 "Pole-Changing Reversing Starter" Example Circuit<br />

E.11.1 "Pole-Changing Reversing Starter" Circuit Diagram<br />

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Fig. E-22: "Pole-Changing Reversing Starter" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-26 GWA 4NEB 631 6050-22 DS 02


E.11.2 "Pole-Changing Reversing Starter" Function Circuit Diagram<br />

Fig. E-23: "Pole-Changing Reversing Starter" function circuit diagram (1/2)<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-27


Example Circuits<br />

Fig. E-24: "Pole-Changing Reversing Starter" function circuit diagram (2/2)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-28 GWA 4NEB 631 6050-22 DS 02


E.12 "Solenoid Valve" Example Circuit<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-29


Example Circuits<br />

E.12.1 "Solenoid Valve" Circuit Diagram<br />

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Fig. E-25: "Solenoid Valve" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-30 GWA 4NEB 631 6050-22 DS 02


E.12.2 "Solenoid Valve" Function Circuit Diagram<br />

Fig. E-26: "Solenoid Valve" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-31


Example Circuits<br />

E.13 "Positioner" Example Circuit<br />

E.13.1 "Positioner 1" Circuit Diagram<br />

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Fig. E-27: "Positioner 1" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-32 GWA 4NEB 631 6050-22 DS 02


E.13.2 "Positioner 1" Function Circuit Diagram<br />

Fig. E-28: "Positioner 1" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-33


Example Circuits<br />

E.13.3 "Positioner 2" Circuit Diagram<br />

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Fig. E-29: "Positioner 2" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-34 GWA 4NEB 631 6050-22 DS 02


E.13.4 "Positioner 2" Function Circuit Diagram<br />

Fig. E-30: "Positioner 2" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-35


Example Circuits<br />

E.13.5 "Positioner 3" Circuit Diagram<br />

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Fig. E-31: "Positioner 3" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-36 GWA 4NEB 631 6050-22 DS 02


E.13.6 "Positioner 3" Function Circuit Diagram<br />

Fig. E-32: "Positioner 3" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-37


Example Circuits<br />

E.13.7 "Positioner 4" Circuit Diagram<br />

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Fig. E-33: "Positioner 4" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-38 GWA 4NEB 631 6050-22 DS 02


E.13.8 "Positioner 4" Function Circuit Diagram<br />

Fig. E-34: "Positioner 4" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-39


Example Circuits<br />

E.13.9 "Positioner 5" Circuit Diagram<br />

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Fig. E-35: "Positioner 5" circuit diagram<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-40 GWA 4NEB 631 6050-22 DS 02


E.13.10 "Positioner 5" Function Circuit Diagram<br />

Fig. E-36: "Positioner 5" function circuit diagram<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-41


Example Circuits<br />

E.14 "Soft Starter" Example Circuit<br />

E.14.1 "Soft Starter" Circuit Diagram<br />

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Fig. E-37: "Soft Starter" circuit diagram (1/2)<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-42 GWA 4NEB 631 6050-22 DS 02


Fig. E-38: "Soft Starter" circuit diagram (2/2)<br />

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Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-43


Example Circuits<br />

E.14.2 "Soft Starter" Function Circuit Diagram<br />

Fig. E-39: "Soft Starter" function circuit diagram<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-44 GWA 4NEB 631 6050-22 DS 02


E.15 "Soft Starter with Reversing Contactor" Example<br />

Circuit<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-45


Example Circuits<br />

E.15.1 "Soft Starter with Reversing Contactor" Circuit Diagram<br />

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Fig. E-40: "Soft Starter with Reversing Contactor" circuit diagram (1/2)<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-46 GWA 4NEB 631 6050-22 DS 02


Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-47<br />

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Fig. E-41: "Soft Starter with Reversing Contactor" circuit diagram (2/2)


Example Circuits<br />

E.15.2 "Soft Starter with Reversing Contactor" Function Circuit Diagram<br />

Fig. E-42: "Soft Starter with Reversing Contactor" function circuit diagram<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-48 GWA 4NEB 631 6050-22 DS 02


E.16 Safety-Oriented Tripping with Emergency STOP<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-49


Example Circuits<br />

E.16.1 Direct Starter, Category 2<br />

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Fig. E-43: "Safety-Oriented Tripping with Emergency STOP" circuit diagram, Direct Starter, category 2<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-50 GWA 4NEB 631 6050-22 DS 02


Fig. E-44: "Safety-Oriented Tripping with Emergency STOP" function circuit diagram,<br />

Direct Starter, category 2<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-51


Example Circuits<br />

E.16.2 Direct Starter, Category 4<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-52 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-45: "Safety-Oriented Tripping with Emergency STOP" circuit diagram, Direct Starter, category 4


Fig. E-46: "Safety-Oriented Tripping with Emergency STOP" function circuit diagram,<br />

Direct Starter, category 4<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-53


Example Circuits<br />

E.16.3 Reversing Starter, Category 2<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-54 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-47: "Safety-Oriented Tripping with Emergency STOP" circuit diagram, Reversing Starter, category 2


Fig. E-48: "Safety-Oriented Tripping with Emergency STOP" function circuit diagram,<br />

Reversing Starter, category 2<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-55


Example Circuits<br />

E.16.4 Reversing Starter, Category 4<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-56 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-49: "Safety-Oriented Tripping with Emergency STOP" circuit diagram, Reversing Starter, category 4


Fig. E-50: "Safety-Oriented Tripping with Emergency STOP" function circuit diagram,<br />

Reversing Starter, category 4<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-57


Example Circuits<br />

E.16.5 Star-Delta Starter, Category 4<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-58 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-51: "Safety-Oriented Tripping with Emergency STOP" circuit diagram, Star-Delta Starter,<br />

category 4


Fig. E-52: "Safety-Oriented Tripping with Emergency STOP" function circuit diagram, Star-Delta Starter,<br />

category 4<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-59


Example Circuits<br />

E.16.6 Pole-Changing Starter, Category 2<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-60 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-53: "Safety-Oriented Tripping with Emergency STOP" circuit diagram, Pole-Changing Starter,<br />

category 2


Fig. E-54: "Safety-Oriented Tripping with Emergency STOP" function circuit diagram,<br />

Pole-Changing Starter, category 2<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-61


Example Circuits<br />

E.16.7 Pole-Changing Starter, Category 4<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-62 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-55: "Safety-Oriented Tripping with Emergency STOP" circuit diagram, Pole-Changing Starter,<br />

category 4


Fig. E-56: "Safety-Oriented Tripping with Emergency STOP" function circuit diagram,<br />

Pole-Changing Starter, category 4<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-63


Example Circuits<br />

E.16.8 Dahlander, Category 4<br />

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<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-64 GWA 4NEB 631 6050-22 DS 02<br />

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Fig. E-57: "Safety-Oriented Tripping with Emergency STOP" circuit diagram, Dahlander,<br />

category 4


Fig. E-58: "Safety-Oriented Tripping with Emergency STOP" function circuit diagram,<br />

Dahlander, category 4<br />

Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 E-65


Example Circuits<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

E-66 GWA 4NEB 631 6050-22 DS 02


Safety and Commissioning Information<br />

F<br />

for EEx Areas<br />

In this chapter<br />

Target groups<br />

Necessary knowledge<br />

In this chapter you will find safety and commissioning information for<br />

explosive areas. It is imperative that you observe this information for the<br />

<strong>pro</strong>tection of any motors in potentially explosive areas.<br />

This chapter is addressed to the following target groups:<br />

Planners and configurators<br />

Commissioners<br />

Maintenance and service personnel.<br />

You will require the following knowledge:<br />

Explosion <strong>pro</strong>tection<br />

IEC 60079-14/EN 60079-14/DIN VDE 0165 - 1 Electrical apparatus for<br />

explosive gas atmospheres - Electrical installations in hazardous areas (other<br />

than mines)<br />

IEC 60079-17/EN 60079-17/DIN VDE 0165 - 10 - 1 Electrical apparatus for<br />

explosive gas atmospheres - Inspection and maintenance of electrical<br />

installations in hazardous areas (other than mines)<br />

IEC 61241-14/DIN VDE 0165 - 2 Electrical apparatus for use in the presence<br />

of combustible dust - Selection and installation<br />

IEC 61241-17/DIN VDE 0165 - 10 - 2 Electrical apparatus for use in the<br />

presence of combustible dust - Inspection and maintenance of electrical<br />

installations in hazardous areas (other than mines)<br />

VDE 0118 Erection of electrical installations in mines<br />

Betriebssicherheitsverordnung - BetrSichV (Ordinance on Industrial<br />

Safety and Health).<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 F-1


Safety and Commissioning Information for EEx Areas<br />

F.1 General<br />

Information and standards<br />

Increased danger in potentially explosive areas means it is necessary to<br />

carefully observe the following notes and standards:<br />

IEC 60079-14/EN 60079-14/DIN VDE 0165 - 1 Electrical apparatus for<br />

explosive gas atmospheres - Electrical installations in hazardous areas (other<br />

than mines)<br />

IEC 60079-17/EN 60079-17/DIN VDE 0165 - 10 - 1 Electrical apparatus for<br />

explosive gas atmospheres - Inspection and maintenance of electrical<br />

installations in hazardous areas (other than mines)<br />

IEC 61241-14/DIN VDE 0165 - 2 Electrical apparatus for use in the presence<br />

of combustible dust - Selection and installation<br />

IEC 61241-17/DIN VDE 0165 - 10 - 2 Electrical apparatus for use in the<br />

presence of combustible dust - Inspection and maintenance of electrical<br />

installations in hazardous areas (other than mines)<br />

VDE 0118Erection of electrical installations in mines<br />

Betriebssicherheitsverordnung - BetrSichV (Ordinance on Industrial<br />

Safety and Health).<br />

All 3UF7 devices are ap<strong>pro</strong>ved under Device Group I, Category "M2" (mining)<br />

and Device Group II, Category 2 in the area "GD" (areas in which explosive<br />

gas, steam, fog and air mixtures as well as inflammable dust are present):<br />

BVS 06 ATEX F 001 I (M2) *)<br />

BVS 06 ATEX F 001 II (2) GD *)<br />

*) Note:<br />

This safety and commissioning information is also valid for devices with the<br />

certificate number BVS 04 ATEX F 0<strong>03</strong>.<br />

These devices are suitable for the <strong>pro</strong>tection of motors in explosive areas<br />

and comply with the standards listed above.<br />

Tests other than those legally stipulated (Ordinance on Industrial<br />

Safety and Health) are not required.<br />

Warning<br />

All installation, commissioning and maintenance work is to be carried out by<br />

responsible, qualified personnel only. Un<strong>pro</strong>fessional behavior can cause<br />

serious damage to persons and goods.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

F-2 GWA 4NEB 631 6050-22 DS 02


F.2 Set-up and Commissioning<br />

Safety and Commissioning Information for EEx Areas<br />

Notice<br />

Please observe the operating instructions (enclosed with the devices)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Basic Unit Order number: 3ZX1012-0UF70-1AA1<br />

Current Measuring Module Order number: 3ZX1012-0UF71-1AA1<br />

Current/Voltage Measuring Module Order number: 3ZX1012-0UF77-1BA1<br />

Digital Module Order number: 3ZX1012-0UF73-1AA1<br />

F.2.1 Setting the Rated Motor Current<br />

Set the 3UF7 to the Rated Motor Current (according to the type plate or<br />

design test certificate of the motor).<br />

Notice<br />

Note the trip class /tripping characteristic of the 3UF7.<br />

Select the trip class so that the motor is thermally <strong>pro</strong>tected, even when the<br />

rotor is stalled.<br />

Motors, cables and contactors must be suitable for the selected trip class.<br />

Notice<br />

Set the response of the overload <strong>pro</strong>tection to "Tripping"!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 F-3


Safety and Commissioning Information for EEx Areas<br />

Example<br />

Motor 500 V, 50/60 Hz, 110 kW, 156 A, temperature class T3, time T E = 11 s,<br />

I A /I s = 5.5:<br />

T E = 11 s<br />

I A /I s = 5.5<br />

Fig. F-1: Tripping conditions of the EExe motor, selected: CLASS 10<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

F-4 GWA 4NEB 631 6050-22 DS 02


F.2.2 <strong>SIMOCODE</strong> <strong>pro</strong> with thermistor input<br />

Safety and Commissioning Information for EEx Areas<br />

For the 3UF70, you can use a type A temperature sensor with a<br />

characteristic curve according to IEC 60947-8 (DIN VDE 0660, Part 3<strong>03</strong>),<br />

DIN 44081 and DIN 44082.<br />

Depending on the number of sensors, this will result in the following trip<br />

and restart temperatures:<br />

Fig. F-2: Typical characteristic curve of a Type A sensor (logarithmic scale)<br />

Depending on the number of sensors, the following Trip and Restart<br />

Temperatures will result based on the NFT (Nominal Functioning<br />

Temperature of the sensor):<br />

Table F-1: Tripping and Restart Temperatures<br />

The temperatures listed are Limit Values.<br />

Tripping Temperature Restart Temperature<br />

3 sensors NFT + 4 K NFT - 7 K<br />

6 sensors NFT - 5 K NFT - 20 K<br />

Notice<br />

Set the response for the activated thermistor to "Tripping"!<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 F-5


Safety and Commissioning Information for EEx Areas<br />

F.2.3 Sensor Circuit Wiring<br />

Caution<br />

Lay the measuring circuit cables as separate control cables.<br />

The use of motor feeder wires or other main current cables is not permitted.<br />

Shielded control cables must be used if extremely inductive or capacitive<br />

interferences are to be expected because of parallel high-voltage cables.<br />

Maximum Cable Length of the Sensor Circuit Cables:<br />

Cable<br />

cross section<br />

2.5 mm 2<br />

1.5 mm 2<br />

0.5 mm 2<br />

Cable Lengths at the Thermistor Input<br />

Without Short-circuit<br />

Detection<br />

Table F-2: Maximum cable length of the sensor circuit cables<br />

With Short-circuit Detection 1)<br />

2 x 2800 m 2 x 250 m<br />

2 x 1500 m 2 x 150 m<br />

2 x 500 m 2 x 50 m<br />

1) A short circuit in the sensor circuit will be detected up to this maximum cable length.<br />

We recommend evaluation of the short-circuit detection of the sensor cable.<br />

If the short-circuit detection of the sensor cable is not evaluated, the sensor<br />

resistance must be measured with a suitable measuring device during<br />

commissioning or after modifications/maintenance work has been carried<br />

out (mounting, demounting the system).<br />

F.2.4 Short-Circuit Protection according to IEC 60947-4-1, Type of Coordination 2<br />

Short-circuit <strong>pro</strong>tection must be carried out by separately arranged<br />

overcurrent <strong>pro</strong>tection devices.<br />

Caution<br />

When combining with other contactors, observe the respective maximum<br />

fuse <strong>pro</strong>tection of the contactor for Type of Coordination 2.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

F-6 GWA 4NEB 631 6050-22 DS 02


F.2.5 Cable Protection<br />

F.2.6 Test<br />

Test phases<br />

Safety and Commissioning Information for EEx Areas<br />

Caution<br />

Avoid impermissibly high cable surface temperatures by correctly<br />

dimensioning the cross sections!<br />

Select ample cable cross sections, particularly for heavy starting CLASS 20<br />

to CLASS 40 (see the "Short-Circuit Protection with Fuses for Motor<br />

Feeders" table in the "Technical Data" chapter of the <strong>SIMOCODE</strong> <strong>pro</strong> system<br />

manual!<br />

<strong>SIMOCODE</strong> <strong>pro</strong> offers users the convenient option of checking the<br />

complete motor <strong>pro</strong>tection chain (incl. actuators and sensors such as<br />

contactors, circuit breakers and thermistors. This can, for example, be used<br />

to carry out tests according to IEC 60079-17.<br />

This test includes a complete function test. For this purpose, all three test<br />

phases are to be carried out (Hardware Test, Current Feedback, Motor<br />

Protection Tripping, see below).<br />

The test can be carried out using the "TEST/RESET" buttons <strong>pro</strong>vided, or be<br />

done automatically via the bus.<br />

Due to existing self-test routines, Tripping Currents do not need to be<br />

started in order to carry out testing.<br />

Phase 1: Hardware Test/Lamp Test (0 to 2 s):<br />

The hardware (e.g. the thermistor electronics) is tested, all LEDs and displays<br />

are activated, including Lamp Controls. Contactor Controls remain<br />

unchanged.<br />

Phase 2: Hardware test results (2 to 5 s):<br />

If there is a fault, the "Hardware Fault Basic Unit" fault is triggered.<br />

If there is no fault,<br />

– the "GEN. FAULT" LED flashes when no main current is flowing<br />

– the "GEN. FAULT" LED flickers if main current is flowing in all three<br />

phases (special case: for "1-phase load" in one phase).<br />

Phase 3: Relay test (> 5 s):<br />

If testing is carried out with tripping, the contactor controls are deactivated.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 F-7


Safety and Commissioning Information for EEx Areas<br />

The following table shows the test phases carried out when the "TEST/<br />

RESET" button is pressed for the required length of time:<br />

Test<br />

phase<br />

5 s<br />

Status Without Main Current With Main Current<br />

O.K. Fault *) O.K. Fault<br />

Hardware Test / Lamp Test<br />

"DEVICE" LED Orange Green Orange Green<br />

"GEN.FAULT" LED<br />

Contactor Control Unchanged Unchanged Unchanged Unchanged<br />

Show QL*<br />

Results of the Hardware Test / Lamp Test<br />

"DEVICE" LED Green Red Green Red<br />

"GEN.FAULT" LED<br />

Contactor Control Unchanged Deactivated Unchanged Deactivated<br />

Relay Test<br />

"DEVICE" LED Green Red Green Red<br />

"GEN.FAULT" LED<br />

Contactor Control Deactivated Deactivated Deactivated Deactivated<br />

LED lit/activated LED flashing LED flickering LED OFF<br />

*) "Fault" only displayed after 2 s<br />

Table F-3: The states of the status LEDs / contactor controls during testing<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

F-8 GWA 4NEB 631 6050-22 DS 02


F.2.7 Further Safety Guidelines<br />

Safety and Commissioning Information for EEx Areas<br />

Caution<br />

Only the Relay Outputs of the 3UF70 Basic Unit or the 3UF730 Monostable<br />

Digital Module may be used for the Protection Function!<br />

Warning<br />

The 3UF7 is not suitable for installation in potentially explosive areas.<br />

The device may only be used in a switchgear cabinet with at least 4 times<br />

the IP degree of <strong>pro</strong>tection.<br />

When setting up the equipment in potentially explosive areas, ensure the<br />

3UF7 is does not present a fire hazard. Ap<strong>pro</strong>priate measures must be taken<br />

(e.g. encapsulation).<br />

Notice<br />

The 3UF7 is not suitable for load-side operation on frequency converters.<br />

F.2.8 Ambient conditions<br />

Permissible ambient temperature range:<br />

Storage/transport: -40 °C to +80 °C<br />

Operation: -25 °C to +60 °C; OPD: 0 °C to +60 °C<br />

F.3 Maintenance and Repairs<br />

These devices are maintenance-free.<br />

Warning<br />

Repairs may only be carried out by the manufacturer.<br />

F.4 Warranty<br />

For this warranty to be considered valid, the safety and commissioning<br />

information of the following operating instructions must be observed:<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Basic Unit Order number 3ZX1012-0UF70-1AA1<br />

Current Measuring Module Order number 3ZX1012-0UF71-1AA1<br />

Current/Voltage Measuring Module Order number: 3ZX1012-0UF77-1BA1<br />

Digital Module Order number: 3ZX1012-0UF73-1AA1<br />

And the entire manual Order number: 3UF7970-0AA01-0<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 F-9


Safety and Commissioning Information for EEx Areas<br />

F.5 Further Information<br />

Further information about the 3UF7 can be found<br />

or<br />

in the LV1 or LV1T Siemens catalogs<br />

"Low Voltage Switchgear and Control Gear - SIRIUS - SENTRON - SIVACON"<br />

on the internet at http://www.ad.siemens.de/csi/cd.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

F-10 GWA 4NEB 631 6050-22 DS 02


Index<br />

Numerics<br />

3UF50 - device-specific diagnosis 9-4<br />

3UF50 - operation mode 1-51<br />

3UF50 basic type 1-52<br />

3UF50 compatibility mode 1-14, 9-1, 9-2<br />

3UF50 mode 1-51<br />

3UF7200 and 3UF7210 Operator<br />

Panels C-13<br />

9-pole SUB-D connection 13-39<br />

A<br />

A/B terminals 13-39<br />

Abbreviations A-3, B-4<br />

Abbreviations and specifications A-3<br />

About <strong>SIMOCODE</strong> 1-34<br />

Access to data records in STEP7 12-22<br />

Accessories 1-20, 1-78, C-15<br />

Acknowledgement of faults 10-6<br />

Active control stations 4-60, A-2<br />

Active control stations, contactor/lamp<br />

controls and status information for control<br />

functions 4-60<br />

Active power 1-16<br />

Active power monitoring 1-11, 5-1, 5-12,<br />

Glossary-1<br />

Actual analog signal value 1-16<br />

Acyclic receive 7-3, 7-16<br />

Acyclic receive byte 0 (1, 2/3) 1-86<br />

Acyclic receive function blocks 7-16<br />

Acyclic send 6-18<br />

Acyclic send data 6-18, 12-1<br />

Acyclic services 1-14, 6-18, 7-16<br />

Acyclic writing and reading of DPV1 Data<br />

records 12-15<br />

Adapt display settings 1-57<br />

Adapter for operator panel 1-20, 1-79<br />

Addressing plug 1-20, 1-24, 1-78, 13-35,<br />

Glossary-1<br />

Adopt address 1-60<br />

Alarm, fault and system Events 15-1<br />

Alarms 12-6<br />

Alarms - diagnosis alarm 12-13<br />

Alarms - <strong>pro</strong>cess alarm 12-14<br />

Alarms according to DPV1 1-14<br />

AM inputs 1-85<br />

AM inputs function block 7-13<br />

AM output 1-85<br />

AM output function block 6-11<br />

Ambient conditions F-9<br />

Analog input 1, 2 1-41<br />

Analog Module 1-2, 1-12, 1-19, 1-71,<br />

1-73, 5-14, D-9, Glossary-1<br />

Analog Module - output 6-1<br />

Analog Module connection example<br />

13-21<br />

Analog Module inputs 1-55, 7-1, 7-3, 7-13<br />

Analog Module open circuit 15-2<br />

Analog Module output 6-11<br />

Analog Module pin assignment 13-20<br />

Analog output 1-41<br />

Analog signal 1-16<br />

Analog temperature monitoring 1-9, 5-1,<br />

5-21<br />

Analog temperature monitoring with NTC,<br />

PT100, PT1000 and KTY 83/84 sensor<br />

types 1-9<br />

Analog terminal block 1-83<br />

Analog value recording 1-85, 8-1, 8-2,<br />

8-3<br />

Antivalence 15-2<br />

Apparent power 1-16<br />

Application selection 4-15<br />

Assignment of cyclic receive and send data<br />

for predefined control functions B-41<br />

Automatic acknowledgement of<br />

faults 10-6<br />

Automatic baud rate recognition 1-14<br />

Auto-reset 10-10<br />

B<br />

Basic factory settings 2-2<br />

Basic Unit 1-10, 1-22, 1-53, 1-64,<br />

Glossary-1<br />

Basic Unit connection example 13-13<br />

Basic Unit inputs 7-3, 7-4<br />

Basic Unit outputs 6-4<br />

Basic Unit pin assignment 13-12<br />

Basic Units 1-22, C-2<br />

Baud rate Glossary-2<br />

Baud rates up to 12 MBit/s 1-14<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Index-1


Index<br />

Binary inputs for 110... 240 V AC/DC 1-9<br />

Binary inputs on the basic units and digital<br />

modules 7-1<br />

Bistable outputs 1-54<br />

Bistable relay output 1-9<br />

BU input settings 7-5<br />

BU inputs 1-91<br />

BU outputs 1-91, 6-5<br />

BU outputs function block 6-4<br />

Bus Glossary-2<br />

Bus connection D-6<br />

Bus connection system 1-18, 13-23,<br />

13-24<br />

Bus connection system from<br />

20 A to 630 A 13-23, 13-24<br />

Bus monitoring 1-50, 10-17, 10-18<br />

Bus ok 1-50<br />

Bus ok, PLC/PCS in run 1-43<br />

Bus parameters 12-1<br />

Bus segment Glossary-2<br />

Bus termination module 13-40<br />

Bus/PLC-fault - reset 1-50, 10-18<br />

Buttons D-12, D-13<br />

Buttons on the operator panel with<br />

display 7-7<br />

C<br />

Cable cross sections 13-10<br />

Cable length of the sensor circuit<br />

cables F-6<br />

Cable lengths D-4<br />

Cable <strong>pro</strong>tection F-7<br />

Cables 13-10, D-4, D-7<br />

Calculation modules 1-15, 11-2, 11-27<br />

Calculator 1-15, 11-2, 1-88<br />

Calculator (calculation module) 1 1-39,<br />

1-88<br />

Calculator (calculation module) 2 1-39,<br />

1-88<br />

Calculator examples 11-30<br />

Calculator formulae 11-29<br />

Calculator logic modules 11-27, 11-28<br />

Calculator settings 11-29<br />

Calculators (calculation modules) 1-15,<br />

11-2, 11-27<br />

Catalogs LV1/LV1T F-10<br />

Change-over pause 4-16, 4-17, 4-28, 4-29,<br />

4-31, 4-33, 4-34, 4-36, 4-38, 4-40, 4-41,<br />

4-43, 4-45, 4-47<br />

Change-over pause active 1-44<br />

Channel-related diagnosis 12-6, 12-12<br />

Characteristic curve of a type A sensor<br />

F-5<br />

Check list for selecting a device series<br />

1-8<br />

Circuit breaker (MCCB) 1-13, 4-14, 4-26<br />

Circuit breaker (MCCB) control 1-23<br />

Circuit diagram with 3RW 40/44 E-47<br />

Class 3-8, Glossary-2<br />

Class 1 master 12-2, 12-15, Glossary-2<br />

Class 2 master 12-2, Glossary-2<br />

Class time 3-14<br />

Clear 1-60<br />

Clockwise rotation 4-30<br />

Closing the system interface using the<br />

system interface cover on the door<br />

adapter 13-30<br />

Closing the system interface using the system<br />

interface cover on the Operator<br />

Panel 13-30<br />

Closing the system interface using the system<br />

interface cover on the Operator Panel<br />

with display 13-30<br />

Cold starting 10-8<br />

Cold starting function test 10-8<br />

Color coding for the connection cable<br />

13-34, 13-36<br />

Commands 1-33<br />

Comment 1-63<br />

Commissioning 2-9, 14-1, 14-2, 14-3, F-3<br />

Commissioning options 14-2<br />

Communication 1-33, 12-1<br />

Communication principle 12-4<br />

Compatibility mode 1-51<br />

Conductor cross section 13-23, 13-24<br />

Configuration fault 15-2<br />

Configuration information for using an<br />

Operator Panel with display and/or<br />

a decoupling module 1-76<br />

Configuration of the slave diagnosis 12-7<br />

Configure diagnosis response 12-6<br />

Configuring a reversing starter 2-1<br />

Connecting cable 1-20, 1-78, Glossary-3<br />

Connecting cables to the system interface<br />

of the Operator Panel 13-37<br />

Connecting cables to the system interface<br />

of the Operator Panel with display<br />

13-38<br />

Connecting plugs with sockets 1-84<br />

Connecting system components to the<br />

system interface 13-32, 13-36<br />

Connecting the PROFIBUS DP to the<br />

9-pole SUB-D socket 13-39<br />

Connecting the system components<br />

13-29<br />

Connection D-4, D-8, D-9, D-11<br />

Connection cross sections D-4, D-6, D-7,<br />

D-8, D-9, D-10, D-11<br />

Connection for voltage measurement<br />

D-6<br />

Consumed energy 1-47<br />

Contactor controls 4-12, 4-30, 4-60, A-2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Index-2 GWA 4NEB 631 6060-22 DS 02


Contrast 1-57<br />

Control circuit D-9, D-10<br />

Control commands 4-1, 4-2, 4-7, 4-22,<br />

4-25, 4-27, 4-37, 4-44<br />

Control data from PROFIBUS DP 1-82,<br />

7-1<br />

Control function 4-1, 4-2, 4-10, 4-60,<br />

Glossary-3<br />

Control of the main contactor in the motor<br />

feeder 6-4<br />

Control <strong>pro</strong>grams 1-2<br />

Control station - local control 4-3<br />

Control station - operator panel 4-4<br />

Control station - PC 4-4<br />

Control station - PLC/PCS 4-3<br />

Control station - Local Control 2-2<br />

Control station settings 4-9<br />

Control stations 1-93, 4-1, 4-2, 4-3,<br />

Glossary-3<br />

Cooling down period 1-42, 3-10,<br />

Glossary-2<br />

Cooling down period active 1-45<br />

Cooling down period of the motor 1-16<br />

Cos phi 1-68, Glossary-4<br />

Cos phi monitoring 1-11, 1-96, 5-1, 5-10,<br />

11-25, Glossary-3<br />

Cos phi, P, S 1-41<br />

Counter 1-15, 11-2<br />

Counter 1 (2, 3, 4) 1-100<br />

Counter actual value 1-49<br />

Counter output 1-49<br />

Counter settings 11-9<br />

Counter-clockwise rotation 4-30<br />

Counters 11-8<br />

Counters logic modules 11-8<br />

Cover 1-24<br />

Current flowing, device ok 1-43<br />

Current in phases 1, 2 and 3 1-16<br />

Current limit 1-10, 1-94, 3-14<br />

Current limit monitoring 5-5<br />

Current limits 1-94<br />

Current measuring 1-54<br />

Current measuring 1-8<br />

Current measuring module 1-18, 1-67,<br />

4-29, 5-5, 13-23, C-3, C-4, C-5, C-6, C-7,<br />

D-5, Glossary-4<br />

Current measuring module installed 4-33<br />

Current measuring with an external current<br />

transformer (interposing transformer)<br />

13-26<br />

Current measuring with current measuring<br />

modules 13-23, 13-24<br />

Current/voltage measuring module<br />

1-2, 1-18, 1-68, 5-5, 5-8, 5-12, 13-24, C-8,<br />

C-9, C-10, C-11, C-12, D-5, Glossary-4<br />

Cyclic data 12-5<br />

Index<br />

Cyclic data exchange 12-15<br />

Cyclic data from <strong>SIMOCODE</strong> <strong>pro</strong> to the<br />

PROFIBUS DP master 12-5<br />

Cyclic data from the PROFIBUS DP master<br />

to <strong>SIMOCODE</strong> <strong>pro</strong> 12-5<br />

Cyclic receive 7-3, 7-15, 9-3, 12-5<br />

Cyclic receive byte 0 (1, 2/3) 1-101<br />

Cyclic receive function blocks 7-15<br />

Cyclic send 6-16, 9-3, 12-5<br />

Cyclic send byte 0 (1, 2/9) 1-101<br />

Cyclic send data 2-12, 6-17, 12-1<br />

Cyclic send function blocks 6-16<br />

Cyclic services 1-14, 6-17, 7-15<br />

D<br />

Dahlander 1-8, 1-13, 1-22, 4-14, 4-36,<br />

B-47<br />

Dahlander circuit diagram E-18<br />

Dahlander control function 4-34<br />

Dahlander function circuit diagram E-19<br />

Dahlander reversing starter 4-14, 4-40,<br />

B-48, E-22<br />

Dahlander reversing starter circuit<br />

diagram E-20<br />

Dahlander reversing starter control<br />

function 4-37<br />

Dahlander reversing starter function circuit<br />

diagram E-21<br />

Dahlander, category 4 E-64<br />

Data access 12-5<br />

Data formats B-1<br />

Data record 0/1 - S7 system diagnosis<br />

B-5<br />

Data record 130 - basic device para-<br />

meters 1 B-18<br />

Data record 131 - basic device para-<br />

meters 2 B-23<br />

Data record 132 - extended device parameters<br />

1 B-27<br />

Data record 133 - extended device parameters<br />

2 B-33<br />

Data record 139 - marking B-36<br />

Data record 160 - communication<br />

parameters B-37<br />

Data record 165 - comments B-37<br />

Data record 202 - acyclic receive B-38<br />

Data record 2<strong>03</strong> - acyclic send B-39<br />

Data record 224 - password <strong>pro</strong>tection<br />

B-40<br />

Data record 63 - analog value<br />

recording B-7<br />

Data record 67 - <strong>pro</strong>cess image of the<br />

outputs B-7<br />

Data record 69 - <strong>pro</strong>cess image of the<br />

inputs B-8<br />

Data record 72 - error buffer B-9<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Index-3


Index<br />

Data record 92 - device diagnosis B-10<br />

Data record 94 - measured values B-16<br />

Data record 95 - service data / statistical<br />

data B-17<br />

Data records 12-22, B-1, B-3<br />

Data records - overview B-2<br />

Data transfer 12-4<br />

Date 1-63<br />

Decoupling module 1-19, 1-70, C-14, D-7,<br />

Glossary-4<br />

Decoupling module connection<br />

example 13-22<br />

Decoupling module pin assignment<br />

13-22<br />

Degree of pollution D-5<br />

Degree of <strong>pro</strong>tection (according to<br />

IEC 60529) D-2<br />

Delay x, 1-72<br />

Delay time 7-10<br />

Device class 1-65<br />

Device data 12-2<br />

Device data (GSD file) Glossary-4<br />

Device family 1-64<br />

Device I/Os 1-33<br />

Device parameters 12-1<br />

Device replacement 1-78<br />

Device series 1-2<br />

Device subfamily 1-64<br />

Device test active 1-45<br />

Diagnosis alarm - configuration 12-13<br />

Diagnosis alarms 12-6<br />

Diagnosis data 12-6<br />

Diagnosis device fault 1-52<br />

Diagnosis fault 1-52<br />

Diagnosis for device errors 12-6<br />

Diagnosis status info 1-52<br />

Diagnosis triggered by event 12-6<br />

Diagnosis triggered by trips 12-6<br />

Diagnosis triggered by warning 12-6<br />

Diagnosis via LED display 14-5<br />

Diagnosis warning 1-52<br />

Diagnostic data 1-17<br />

Diagram of the diagnosis data 9-4<br />

Digital Module 1-19, 1-54, 1-71, 1-72, D-8,<br />

Glossary-4<br />

Digital Module 1 inputs 7-3<br />

Digital Module 2 inputs 7-3<br />

Digital Module connection example<br />

13-15<br />

Digital Module inputs 7-9<br />

Digital Module outputs 6-9<br />

Digital Module pin assignment 13-14<br />

Dimension drawings C-1<br />

Direct starter 1-4, 1-5, 1-8, 1-13, 1-22,<br />

4-14, 4-21, B-42<br />

Direct starter circuit diagram E-6<br />

Direct starter control function 4-20<br />

Direct starter function circuit diagram E-7<br />

Direct starter, category 2 E-50<br />

Direct Starter, category 4 E-52<br />

Direction of rotation 4-22<br />

Display 1-66, D-3, D-7, D-8, D-9, D-10,<br />

D-12, D-13<br />

Display of all pending faults 1-62<br />

Display of all pending status<br />

information 1-61<br />

Display of all pending warnings 1-61<br />

Display of measured values in the measured<br />

value indicator 1-40<br />

Display of statistical and maintenance-relevant<br />

information on the<br />

statistics/maintenance display 1-46<br />

Display of the current status of all<br />

device I/Os 1-53<br />

Display settings 1-33<br />

Displays (lamp control) 4-12<br />

Displays of the operator panel with<br />

display 1-30<br />

DM inputs 7-10<br />

DM inputs function blocks 7-9<br />

DM outputs 6-9<br />

DM1(2) inputs 1-89<br />

DM1(2) outputs 1-88, 6-10<br />

Door adapter 1-20, 1-79, C-15, Glossary-4<br />

Double 0 15-2<br />

Double 1 15-2<br />

PLC/PCS 4-9<br />

DP master 9-2, 12-2, Glossary-5<br />

DP master connections for<br />

SIMATIC S7-400 10-19<br />

DP master with DPV1 alarm support<br />

(DPV1 alarm mode) 12-19<br />

DP master without DPV1 alarm support<br />

(DPV1 alarm mode) 12-19<br />

DP masters which are operated<br />

in "DPV1" DP mode 12-20<br />

DP masters which are operated<br />

in "S7 compatible" DP mode 12-20<br />

DP slave Glossary-5<br />

DP standard <strong>SIMOCODE</strong>-DP 9-4<br />

DP standard slave Glossary-5<br />

DPV0 1-51<br />

DPV1 1-51, 9-2<br />

DPV1 <strong>SIMOCODE</strong>-DP 9-4<br />

DPV1 slave 12-2<br />

DPV1 slave via GSD 12-15<br />

E<br />

Early warning and fault signals 1-17<br />

Earth fault 5-2<br />

Earth-fault detection 1-2<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Index-4 GWA 4NEB 631 6060-22 DS 02


Earth-fault module 1-19, 1-71, 1-74, D-10,<br />

Glossary-5<br />

Earth-fault module connection<br />

example 13-17<br />

Earth-fault module pin assignment 13-16<br />

Earth-fault monitoring 1-10, 1-19, 1-97, 5-<br />

1, 5-2, Glossary-5<br />

Earth-fault monitoring via the current<br />

measuring module (internal) 1-8<br />

Earth-fault monitoring with external summation<br />

current transformer via the earthfault<br />

module 1-9<br />

EEx e applications 3-10, 3-15, 5-22<br />

Electronic overload <strong>pro</strong>tection 1-10<br />

EMC emitted interference according to<br />

IEC 60947-1 D-2<br />

EMC stability according to<br />

IEC 60947-1 D-2<br />

Emergency start 1-14, 1-91, 10-2, 10-16,<br />

Glossary-5<br />

Emergency start executed 1-45<br />

Emergency start function block 10-16<br />

Enabled control command 4-7<br />

Enabled control command - OFF 4-49<br />

4-54, 4-59<br />

Enabled control command - ON 4-49,<br />

4-54<br />

Enabled control command - ON > 4-54<br />

End position 4-49, 15-2<br />

Error buffer / Error <strong>pro</strong>tocol read-out<br />

14-13<br />

Error message 1-x<br />

Error <strong>pro</strong>tocolling with timestamp 1-17<br />

Error types 12-12<br />

Evaluating diagnosis data 12-19<br />

Events of the slave diagnostics A-14<br />

Example circuits E-1<br />

Exchanging a 3UF52 Operator Panel for a<br />

3UF720 Operator Panel 13-8<br />

Execution ON-command 15-2<br />

Execution STOP-command 15-2<br />

Execution time 4-17, 4-18, 4-21, 4-24<br />

4-26, 4-29, 4-33, 4-36, 4-40, 4-43, 4-47,<br />

4-49, 4-54, 4-56, 4-59<br />

Expansion modules C-14, D-8,<br />

Glossary-5<br />

Expansion modules for the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V device series 1-71<br />

Explosion <strong>pro</strong>tection F-1<br />

Extended control 1-90<br />

Extended <strong>pro</strong>tection 1-89<br />

External current transformer 13-26<br />

External earth fault 15-2<br />

External earth-fault monitoring 1-10, 5-2<br />

External earth-fault monitoring (with summation<br />

current transformer) 5-4<br />

Index<br />

External fault 1-14, 10-2, 10-9, 10-10, 15-2<br />

External fault 1 (and 2, 3, 4, 5, 6) 1-90<br />

External fault 1 to 6 B-36<br />

External fault function blocks 10-9<br />

External fault response 10-10<br />

External fault settings 10-10<br />

F<br />

Factory settings 1-59, 1-60, 14-2,<br />

E- 2, Glossary-6<br />

Fault current 5-2<br />

Fault memory 1-34<br />

Faults 1-34, 1-58<br />

FB 62 TIMESTMP function block 10-19<br />

FB ON 4-16, 4-17<br />

FC, FO, TC, TO 1-44<br />

Feedback fault 1-17<br />

Feedback OFF 15-3<br />

Feedback ON 4-16, 4-41, 4-44, 15-3<br />

Feedback time 4-17, 4-18, 4-21, 4-24,<br />

4-26, 4-29, 4-33, 4-36, 4-40, 4-43, 4-47,<br />

4-54, 4-56, 4-59<br />

Feeder power consumption 1-16<br />

Flashing 1-15, 11-2, 11-21<br />

Flashing 1 (2, 3) 1-87<br />

Flashing logic modules 11-21<br />

Flashing settings 11-21<br />

Flickering 1-15, 11-2, 11-22<br />

Flickering 1 (2, 3) 1-90<br />

Flickering logic modules 11-22<br />

Flickering settings 11-22<br />

Frequencies D-2<br />

Function blocks (alphabetical) 1-85<br />

FW version 1-65, 1-66<br />

G<br />

General fault, general warning 1-43<br />

General information about commissioning<br />

and service 14-2<br />

General representation of the input<br />

types 7-2<br />

General settings and definitions 4-15<br />

GSD 12-2<br />

GSD file 1-81, 12-16<br />

H<br />

Hardware faults 15-3<br />

Hardware test 10-5, F-7, F-8<br />

Heating motor model 1-16, 1-41<br />

HW version 1-65, 1-66<br />

Hysteresis for 0/4-20 mA 5-16<br />

Hysteresis for monitoring functions 5-23<br />

Hysteresis for voltage, cos phi, power<br />

5-6, 5-7, 5-9<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Index-5


Index<br />

I<br />

I max 1-40<br />

I> (upper limit) 5-6<br />

Identification 1-34<br />

Identification number 1-65<br />

Identification of the motor feeder and the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> components 1-63<br />

Identification-related diagnosis 12-10<br />

Identification-related diagnosis -<br />

configuration 12-10<br />

Ie2 transformation ratio - active 3-6<br />

Ie2 Transformation ratio - counter 3-6<br />

IL1, IL2, IL3 1-35, 1-40, 1-54<br />

Illumination 1-57<br />

Imax 1-36<br />

Imax, Cos 1-36<br />

Imax, UL1 °C 1-38<br />

Imax, UL1 °F 1-38<br />

Imax, UL1, Cos 1-38<br />

Imax, UL1, Cos, P 1-36<br />

Imax, UL1, Cos, S 1-36<br />

Imax_A 1-35<br />

Important information ix<br />

In1/Output 1-36<br />

In1/Output_mA 1-37<br />

In2/Output_mA 1-37<br />

Independent operation 1-3, Glossary-6<br />

Information and standards F-2<br />

Input 1 1-55<br />

Input 2 1-55<br />

Input characteristic D-4<br />

Inputs 1-37, 1-53, 1-54, 7-1, 7-3, D-9<br />

Inputs (binary) D-4, D-8<br />

Installation guidelines for the<br />

PROFIBUS DP 13-40<br />

Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as a<br />

DPV1 slave via GSD in the configuration<br />

software 12-16<br />

Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as S7 slave<br />

via OM <strong>SIMOCODE</strong> <strong>pro</strong> 12-18<br />

Integration of <strong>SIMOCODE</strong> <strong>pro</strong> as<br />

SIMATIC PDM object (DPV1 slave via<br />

GSD) in STEP-7-HW Config 12-17<br />

Integration of <strong>SIMOCODE</strong> <strong>pro</strong> in<br />

SIMATIC S7 with<br />

OM <strong>SIMOCODE</strong> ES 12-20<br />

Integration of <strong>SIMOCODE</strong> <strong>pro</strong> in the<br />

DP Master <strong>System</strong>s 12-15<br />

Interfaces 13-1<br />

Interlocking time 4-16, 4-17, 4-22, 4-24,<br />

4-33, 4-40, 4-47, 4-54, 4-59, 5-20<br />

Internal comments 1-16<br />

Internal earth fault 15-3<br />

Internal earth-fault monitoring 1-10, 5-2,<br />

5-3<br />

Is1 transformation ratio - active 3-5<br />

Is1 transformation ratio - counter 3-6<br />

Is1 transformation ratio - denominator<br />

3-6<br />

Is2 transformation ratio - denominator<br />

3-6<br />

J<br />

Just one start possible 15-3<br />

K<br />

Key-operated switch operation 4-5<br />

KTY83, KTY85 1-56<br />

L<br />

Labeling software 1-25<br />

Labeling strip 1-25, 1-26, 1-28<br />

Lamp control A-2<br />

Lamp control for displaying operating<br />

states 6-4<br />

Lamp controls 4-12, 4-60<br />

Lamp test 10-5, F-7, F-8<br />

Languages 1-57<br />

Last trip current 1-42<br />

LEDs of the Operator Panel with<br />

Display 6-7<br />

Limit 1 to 4 B-36<br />

Limit monitor 1-15, 11-2, 11-23<br />

Limit monitor 1 (2, 3, 4) 1-91<br />

Limit monitor activity 11-24<br />

Limit monitor logic modules 11-23<br />

Limit monitor settings 11-25<br />

Limit overshooting 11-23<br />

Limit temperature 3-15<br />

Limit undershooting 11-23<br />

List of abbreviations Abbreviations-1<br />

Load feeder 1-5<br />

Local 4-5, 4-6<br />

Local control station 1-6, 2-3, 2-9, 4-2, 7-9<br />

Location designation 1-63<br />

Locking the contactor 4-16<br />

Logic module 1-15, 11-1, 11-2, Glossary-6<br />

M<br />

Main circuit D-5<br />

Main display 1-32<br />

Mains buffering time D-3<br />

Maintenance F-9<br />

Making internal assignments 4-25<br />

<strong>Manual</strong> operation 4-5<br />

Manufacturer 1-64<br />

Manufacturer's identification 12-9<br />

Marking 1-63<br />

Master Glossary-6<br />

Master class 2 9-2<br />

Master PROFIBUS address 12-9<br />

Max. Temp. °C 1-37<br />

Max. Temp. °F 1-37<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Index-6 GWA 4NEB 631 6060-22 DS 02


Max. Temperature 1-41, 1-55<br />

Measured value display 1-32<br />

Measuring, <strong>pro</strong>cessing and outputting analog<br />

values 1-8<br />

Memory module 1-20, 1-24, 1-78, 13-35,<br />

Glossary-6<br />

Memory module "park position" 1-26,<br />

1-29<br />

Menu navigation 1-32<br />

Menu of the operator panel with<br />

display 1-32<br />

MFLB 1-64, 1-66<br />

Module fault 15-3<br />

Molded Case Circuit Breaker (MCCB)<br />

B-44<br />

Molded Case Circuit Breaker (MCCB) 3VL<br />

circuit diagram E-10<br />

Molded Case Circuit Breaker (MCCB) 3VL<br />

Function circuit diagram E-11<br />

Molded Case Circuit Breaker (MCCB) control<br />

function 4-25<br />

Monitoring 0/4-20 mA 1-96, 5-1, 5-14,<br />

Glossary-6<br />

Monitoring current limits 1-8, 1-10, 5-1,<br />

5-7<br />

Monitoring current limits I> 5-6<br />

Monitoring for further availability 1-11<br />

Monitoring for undervoltage 1-11<br />

Monitoring functions 1-10, 5-1,<br />

Glossary-7<br />

Monitoring of current limits I< 5-7<br />

Monitoring of earth faults Glossary-7<br />

Monitoring of the motor current 5-5<br />

Monitoring PLC/PCS input 10-18<br />

Monitoring the current limits Glossary-8<br />

Monitoring the number of starts 5-19,<br />

Glossary-7<br />

Monitoring the voltage Glossary-7<br />

Monostable outputs 1-54<br />

Motor control 4-1<br />

Motor control functions 1-22<br />

Motor feeder 1-4, 2-3<br />

Motor model 10-16<br />

Motor operating hours 1-16, 1-46, 5-18<br />

Motor operating hours > 1-46, 15-3<br />

Motor operating hours monitoring 5-18<br />

Motor <strong>pro</strong>tection 3-1, Glossary-8<br />

Motor <strong>pro</strong>tection and motor control<br />

status 1-43<br />

Motor <strong>pro</strong>tection functions 3-2<br />

Motor stop time 1-12, 1-47<br />

Motor stop time > 1-47, 15-3<br />

Motor stop time monitoring 5-18,<br />

Glossary-8<br />

Motor stop times 1-16, 5-18<br />

Motor switching state 1-16<br />

Index<br />

Motor temperature 1-10<br />

Mounting and wiring of current measuring<br />

modules 13-23<br />

Mounting 13-1, 13-3, D-3, D-5, D-7, D-8,<br />

D-9, D-10, D-12<br />

Mounting and wiring 13-2, 13-23, 13-24<br />

Mounting and wiring of current/voltage<br />

measuring modules 13-24<br />

Mounting lugs 13-2, 13-3, 13-4, 13-5<br />

Mounting lugs for screw attachment 13-2<br />

Mounting position D-2<br />

Mounting the Basic Units, expansion modules<br />

and decoupling module 13-3<br />

Mounting the current measuring<br />

modules 13-4<br />

Mounting the current/voltage measuring<br />

modules 13-5<br />

Mounting the Operator Panel and Operator<br />

Panel with Display 13-6<br />

N<br />

Navigation in <strong>SIMOCODE</strong> ES 11-1, 12-1<br />

Network contactor 4-30<br />

No start 1-47<br />

No start possible 15-3<br />

Non-maintained command mode 1-44,<br />

4-16, 4-21, 4-24, 4-26, 4-29, 4-33, 4-36,<br />

4-40, 4-42, 4-47, 4-49, 4-54, 4-56, 4-59<br />

Non-volatile element 1 (2, 3, 4) 1-92<br />

Non-volatile elements 1-15, 11-2, 11-18,<br />

11-20<br />

Non-volatile elements settings 11-20<br />

NOR function 11-17, 11-20<br />

Notes on parameterizing 14-2<br />

NTC 1-56<br />

Number of motor starts 1-16<br />

Number of overload trippings 1-16<br />

Number of overload trippings 1-46<br />

Number of parameterizations 1-48<br />

Number of permissible starts<br />

remaining 1-16<br />

Number of starts 1-12, 5-19<br />

Number of starts - actual value 1-46<br />

Number of starts - overshoot 5-18<br />

Number of starts - pre-warning 5-18<br />

O<br />

Object Manager (OM) <strong>SIMOCODE</strong> DP<br />

1-21, 1-80, 9-2<br />

Off command-reset 10-10<br />

OM <strong>SIMOCODE</strong> <strong>pro</strong> 12-2, 12-24<br />

ON control command 4-49<br />

ON, ON>>, Start Active 1-43<br />

One More Start Only 1-47<br />

OP Buttons 1-87<br />

OP Buttons function block 7-8<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Index-7


Index<br />

Open circuit 1-55<br />

Operating data 1-16<br />

Operating hours 1-12, 5-17<br />

Operating hours BU 1-48<br />

Operating hours monitoring Glossary-8<br />

Operating mode selectors 4-5, 4-6, 4-9<br />

Operating modes 4-1, 4-5, 4-6<br />

Operating modes for calculator 2 11-28<br />

Operating range D-3<br />

Operating, service and diagnostic data<br />

1-16<br />

Operation as DPV1 slave downstream<br />

from the Y link 1-14<br />

Operation monitoring 1-87, 5-1, 5-17,<br />

Glossary-9<br />

Operation monitoring response 5-18<br />

Operational controls of the Operator<br />

Module with Display 1-31<br />

Operational Protection OFF 1-14, 1-87,<br />

10-2, 10-11, 10-12, 10-13, 15-4,<br />

Glossary-9<br />

Operational Protection Off (OPO) function<br />

block 10-11<br />

Operator enable 4-8<br />

Operator Panel 1-18, 1-24, D-12, Glossary-8<br />

Operator Panel buttons 7-1, 7-3, 7-6, 7-7<br />

Operator Panel adapter C-15<br />

Operator Panel control station 4-2<br />

Operator Panel LEDs 6-1, 6-6<br />

Operator Panel with Display 1-18, 1-27,<br />

10-3, C-13, D-12, Glossary-8<br />

Operator Panel, "TEST/RESET" button 7-6<br />

Operator Panel, buttons 1 to 4 7-6<br />

OP-LED 1-86<br />

OPO 1-87<br />

OPO, Remote, TPF 1-44<br />

Output 1-55, D-9<br />

Output of any analog value from the automation<br />

system, cyclically via<br />

PROFIBUS 6-15<br />

Output of the effective motor current -<br />

across the entire motor current<br />

range 6-13<br />

Output of the effective motor current -<br />

only part of the motor current range<br />

(overload range) 6-14<br />

Output response of the timer 11-12, 11-13<br />

Outputs 1-53, 1-54, 6-1, 6-3<br />

Overload 3-10, 15-4<br />

Overload and unbalance 15-4<br />

Overload <strong>pro</strong>tection 1-8, 1-10, 3-1, 3-2,<br />

3-5, 3-14, Glossary-9<br />

Overload relay 1-8, 1-13, 1-22, 4-14, 4-19,<br />

B-41<br />

Overload relay circuit diagram E-4<br />

Overload relay control function 4-19<br />

Overload relay function circuit diagram<br />

E-5<br />

Overtemperature 5-22<br />

Overview of function blocks 1-85<br />

P<br />

Panel-reset 10-10<br />

Parameter changes not allowed in the current<br />

operating state 15-4<br />

Parameter data during startup 12-24<br />

Parameter is faulty 15-4<br />

Parameterization 2-6<br />

Parameterization during startup 12-15<br />

Parameterization software 1-80<br />

Parameterization via PROFIBUS 12-23<br />

Parameterization with <strong>SIMOCODE</strong> ES<br />

2-8, 12-6<br />

Parameters 4-16<br />

Pause time 3-10, Glossary-9<br />

Pause time active 1-45<br />

PC cable 1-20, 1-78, 13-35, Glossary-9<br />

PC control station 4-2<br />

Permissible ambient temperature D-2<br />

Permissible number of starts<br />

exceeded 15-4<br />

Permissible starts 5-19<br />

Permissible starts - actual value 1-47<br />

Phase failure 1-8, 1-10<br />

Phase sequence 1-16, 1-68, Glossary-4<br />

Phase sequence 1-2-3 1-45<br />

Phase sequence 3-2-1 1-45<br />

Phase sequence identification 1-12<br />

Phase unbalance 1-10, 1-16, 1-40, 3-13,<br />

15-5<br />

Pin assignment of the removable<br />

terminals 13-12, 13-14, 13-16, 13-18,<br />

13-20, 13-22, 13-25<br />

Plant downtimes 5-17<br />

Plant identifier 1-63<br />

PLC/PCS 4-5<br />

PLC/PCS conrtol station 4-2<br />

PLC/PCS in run 1-50<br />

PLC/PCS monitoring 1-14, 1-50, 10-2,<br />

10-17, 10-18<br />

Plugs (analog) 1-82<br />

Plugs (binary) 1-82<br />

Pole-changing reversing starter 4-14,<br />

4-47, B-50, E-28<br />

Pole-changing reversing starter circuit<br />

diagram E-26<br />

Pole-changing reversing starter control<br />

function 4-44<br />

Pole-changing reversing starter function<br />

circuit diagram E-27<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Index-8 GWA 4NEB 631 6060-22 DS 02


Pole-changing starter 1-8, 1-22, 4-14, 4-<br />

42, B-49<br />

Pole-changing starter circuit diagram<br />

E-24<br />

Pole-changing starter control function<br />

4-41<br />

Pole-changing starter function circuit<br />

diagram E-25<br />

Pole-changing starter, category 2 E-60<br />

Pole-changing starter, category 4 E-62<br />

Pole-changing starters 1-13<br />

Positioner 1-8, 1-13, 4-14, 4-54, 10-12,<br />

B-52<br />

Positioner 1 4-53<br />

Positioner 1 circuit diagram E-32<br />

Positioner 1 function circuit diagram E-33<br />

Positioner 2 4-53<br />

Positioner 2 circuit diagram E-34<br />

Positioner 2 function circuit diagram E-35<br />

Positioner 3 4-53<br />

Positioner 3 circuit diagram E-36<br />

Positioner 3 function circuit diagram E-37<br />

Positioner 4 4-53<br />

Positioner 4 circuit diagram E-38<br />

Positioner 4 function circuit diagram E-39<br />

Positioner 5 4-53<br />

Positioner 5 circuit diagram E-40<br />

Positioner 5 function circuit diagram E-41<br />

Positioner control 1-22, 4-53<br />

Positioner control function 4-50, 10-11<br />

Positioner runs in close direction 1-44<br />

Positioner runs in open direction 1-44<br />

Power considerations 1-8<br />

Power consumption D-3<br />

Power factor 1-16<br />

Power failure (UVO) 15-5<br />

Power failure monitoring (UVO) 1-14,<br />

10-2, 10-14, 10-15<br />

Power failure monitoring (UVO) function<br />

block 10-14<br />

Power failure monitoring (UVO)<br />

settings 10-15<br />

Power failure time 10-15<br />

Power management 1-8<br />

Power monitoring 1-8, 1-97<br />

Power-up behavior 3-5<br />

Pre-alarm delay 3-12<br />

Prerequisites for commissioning and<br />

servicing 14-2<br />

Preventive maintenance 14-6<br />

Pre-warning - overload (I > 115%) 15-5<br />

Pre-warning level 3-12<br />

Process alarm - configuration 12-14<br />

Process alarms 12-6<br />

Process and diagnosis alarm 12-15<br />

Process in STEP 7 10-19<br />

Index<br />

Process monitoring 1-10<br />

PROFIBUS Glossary-10<br />

PROFIBUS address 1-50<br />

PROFIBUS DP 1-14, 1-21, 1-80, 2-2, 4-4,<br />

4-55, 4-57, 6-2, 6-3, 6-5, 6-16, 6-18, 7-16,<br />

10-6, 10-12, 12-2, Glossary-10<br />

PROFIBUS DP interface 1-14, D-3,<br />

Glossary-10<br />

PROFIBUS DP to a 9-pole SUB-D<br />

socket 13-39<br />

PROFIBUS DPV1 6-18, 7-16, 12-2,<br />

Glossary-10<br />

PROFIBUS User Organization (PUO) installation<br />

guidelines 13-40, Glossary-9<br />

Profiles 1-58<br />

Program 1-60<br />

Programmable logical controller<br />

Glossary-10<br />

Programming device Glossary-9<br />

Protection functions 1-10<br />

Protection/control 1-92<br />

Pt100, PT1000 1-56<br />

PTC 3-15<br />

PTC high resistance / not present 1-53<br />

PTC ok 1-53<br />

PTC short circuit 1-53<br />

Pump 1-6, 1-10<br />

R<br />

Rated control supply voltage Us (according<br />

to DIN EN 61131-2) D-3<br />

Rated frequency D-5<br />

Rated impulse withstand voltage D-3,<br />

D-5, D-8<br />

Rated insulation voltage D-3, D-5, D-8<br />

Rated motor current F-3<br />

Rated operational voltage D-5<br />

Read and adapt main display 1-35<br />

Reading data 12-3<br />

Reading in 1-60<br />

Reading out statistical data 14-6<br />

Reading out the device-internal error<br />

buffer 1-62<br />

Receive data 9-3<br />

Record 8-3<br />

Relay outputs D-4, D-8<br />

Relay outputs on the Basic Unit and the Digital<br />

Modules 6-1<br />

Relay test 10-5, F-7, F-8<br />

Releases 4-1, 4-7<br />

Remote operation 4-5<br />

Remote reset 10-10<br />

Remote/automatic 4-5, 4-6<br />

Removable terminals 13-2, 13-25, 14-11<br />

Repairs F-9<br />

Replacing a Basic Unit 14-9<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Index-9


Index<br />

Replacing an expansion module or a decoupling<br />

module 14-10<br />

Replacing <strong>SIMOCODE</strong> <strong>pro</strong> components<br />

14-9<br />

Replacing the current measuring module<br />

and the current/voltage measuring<br />

module 14-11<br />

Required function is not supported 15-5<br />

Reset 1-14, 3-12, 10-2<br />

Reset 1 (2, 3) 1-94<br />

Reset display settings 1-59<br />

Reset function 10-3, 10-4<br />

Reset settings 10-6<br />

Resetting the basic factory setting with the<br />

<strong>SIMOCODE</strong> ES software 14-12<br />

Resetting the factory settings 14-12<br />

Resetting, testing and parameterizing via<br />

commands 1-60<br />

Resistive load 4-17<br />

Response x, 3-4, 3-14<br />

Restart 1-60<br />

Restart temperature F-5<br />

Restart time delay 10-14<br />

Restart time delay (staggered) 10-15<br />

Return to main display 1-59<br />

Reversal of the direction of rotation 1-13<br />

Reversing starter 1-8, 1-13, 1-22, 2-1, 2-2,<br />

2-7, 2-9, 4-14, 4-24, B-43<br />

Reversing starter circuit diagram E-8<br />

Reversing starter control function 4-22<br />

Reversing starter function circuit<br />

diagram E-9<br />

Reversing starter, category 2 E-54<br />

Reversing starter, category 4 E-56<br />

S<br />

S7 slave via OM <strong>SIMOCODE</strong> <strong>pro</strong> 12-15<br />

Safe isolation according to<br />

IEC 60947-1 D-2<br />

Safety and commissioning information for<br />

EEx areas F-1<br />

Safety guidelines F-9<br />

Safety-oriented tripping with emergency<br />

STOP E-49<br />

Safety-oriented tripping with emergency<br />

STOP circuit diagram, Dahlander, category<br />

4 E-64<br />

Safety-oriented tripping with emergency<br />

STOP circuit diagram, Direct starter, category<br />

2 E-50<br />

Safety-oriented tripping with emergency<br />

STOP circuit diagram, Direct starter, category<br />

4 E-52<br />

Safety-oriented tripping with emergency<br />

STOP circuit diagram, Pole-changing<br />

starter, category 2 E-60<br />

Safety-oriented tripping with emergency<br />

STOP circuit diagram, Pole-changing<br />

starter, category 4 E-62<br />

Safety-oriented tripping with emergency<br />

STOP circuit diagram, Reversing starter,<br />

category 2 E-54<br />

Safety-oriented tripping with emergency<br />

STOP circuit diagram, Reversing starter,<br />

category 4 E-56<br />

Safety-oriented tripping with emergency<br />

STOP circuit diagram, Star-delta starter,<br />

category 4 E-58<br />

Safety-oriented tripping with emergency<br />

STOP function circuit diagram, Dahlander,<br />

category 4 E-65<br />

Safety-oriented tripping with emergency<br />

STOP function circuit diagram, Direct<br />

starter, category 2 E-51<br />

Safety-oriented tripping with emergency<br />

STOP function circuit diagram, Direct<br />

starter, category 4 E-53<br />

Safety-oriented tripping with emergency<br />

STOP function circuit diagram, Polechanging<br />

starter, category 2 E-61<br />

Safety-oriented tripping with emergency<br />

STOP function circuit diagram, Polechanging<br />

starter, category 4 E-63<br />

Safety-oriented tripping with emergency<br />

STOP function circuit diagram, Reversing<br />

starter, category 2 E-55<br />

Safety-oriented tripping with emergency<br />

STOP function circuit diagram, Star-delta<br />

starter, category 4 E-59<br />

Safety-oriented tripping with emergency<br />

STOP function circuit diagram, Reversing<br />

starter, category 4 E-57<br />

Saving change-over command 4-16, 4-24,<br />

4-33, 4-36, 4-40, 4-43, 4-47, 4-59<br />

Saving parameters from a <strong>SIMOCODE</strong> ES<br />

file into the Basic Unit 14-8<br />

Saving parameters from the Basic Unit into<br />

a <strong>SIMOCODE</strong> ES file 14-7<br />

Saving parameters from the Basic Unit into<br />

the memory module 14-7<br />

Saving parameters from the memory module<br />

into the Basic Unit 14-8<br />

Screw attachment 13-2, 13-3, 13-4, 13-5<br />

Screw terminals 1-82<br />

sdp files 9-2<br />

Securing and saving parameters 14-7<br />

Send and receive data 9-3<br />

Send data 9-3<br />

Send data on the PROFIBUS DP 6-1<br />

Sensor 1-19<br />

Sensor circuit D-10<br />

Sensor circuit fault 3-16<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Index-10 GWA 4NEB 631 6060-22 DS 02


Sensor circuit wiring F-6<br />

Sensor fault 1-56, 3-16<br />

Sensor measuring circuit 1-11, 1-16<br />

Sensor out of range 1-56<br />

Sensor type 1-56, 1-75<br />

Sequence for connecting cables to the<br />

system interface 13-33<br />

Sequence for connecting cables to the system<br />

interface of the Operator Panel and<br />

the Operator Panel with Display 13-36<br />

Sequence for connecting PROFIBUS DP<br />

to the basic unit 13-39<br />

Service 14-1, 14-6<br />

Service data 1-16<br />

Set current 3-5<br />

Set current Is D-5, 3-6<br />

Setting the PROFIBUS DP address 2-10,<br />

2-11, 14-4<br />

Setting the PROFIBUS DP address via<br />

<strong>SIMOCODE</strong> ES 2-11, 14-4<br />

Setting the PROFIBUS DP address via the<br />

addressing plug 2-11, 14-4<br />

Setting the rated motor current F-3<br />

Setting up in potentially explosive<br />

areas F-9<br />

Set-up F-3<br />

Shock resistance (sine pulse) D-2<br />

Short circuit D-5<br />

Short code 1-64<br />

Short-circuit <strong>pro</strong>tection according to<br />

IEC 60947-4-1, type of coor-<br />

dination 2 F-6<br />

Short-circuit <strong>pro</strong>tection for auxiliary<br />

contacts D-4<br />

Short-circuit <strong>pro</strong>tection with fuses for motor<br />

feeders for short-circuit currents up<br />

to 50 kA and 690 V D-14<br />

Signal conditioner 11-15<br />

Signal conditioner 1 (and 2, 3, 4) 1-93<br />

Signal conditioner logic modules 11-15<br />

Signal conditioner settings 11-17<br />

Signal conditioning 1-15, 11-2<br />

Signal types/output responses of non-volatile<br />

elements 11-19<br />

SIMATIC Glossary-10<br />

SIMATIC PCS 7 1-81<br />

SIMATIC PDM 4-4, 12-2, 12-3, 12-23,<br />

Glossary-10<br />

SIMATIC PDM (PCS7) 12-2<br />

SIMATIC powercontrol 12-2<br />

SIMATIC S7 1-81, 12-16<br />

<strong>SIMOCODE</strong> ES 1-80, 2-2, 3-1, 4-1, 6-1,<br />

8-1, 9-1, 10-1, 10-10, 11-1, 12-1, 14-2,<br />

14-7, B-36, Glossary-11<br />

<strong>SIMOCODE</strong> ES Graphic 1-21, 1-80<br />

<strong>SIMOCODE</strong> ES parameter files 1-81, 9-2<br />

Index<br />

<strong>SIMOCODE</strong> ES Professional 1-21, 1-80,<br />

4-4, 12-2, 12-23, 12-24<br />

<strong>SIMOCODE</strong> ES Professional + Service<br />

Pack 1 1-80<br />

<strong>SIMOCODE</strong> ES Smart 1-21, 1-80<br />

<strong>SIMOCODE</strong> ES Smart 2004 + Service<br />

Pack 1 1-80<br />

<strong>SIMOCODE</strong> <strong>pro</strong> integrated with GSD<br />

12-19<br />

<strong>SIMOCODE</strong> <strong>pro</strong> Object Manager<br />

Glossary-11<br />

<strong>SIMOCODE</strong> <strong>pro</strong> parameterization 1-78<br />

<strong>SIMOCODE</strong> <strong>pro</strong> PCS 7 library 1-81,<br />

Glossary-11<br />

<strong>SIMOCODE</strong> <strong>pro</strong> S7 slave 12-3,<br />

Glossary-11<br />

<strong>SIMOCODE</strong>-DP 9-2<br />

Slave Glossary-11<br />

Slave diagnosis 12-9<br />

Slave operating modes 12-15<br />

Slave operating modes of<br />

<strong>SIMOCODE</strong> <strong>pro</strong> 12-15<br />

Smooth running down time 4-59<br />

Snap-on mounting 13-3<br />

Socket assignment table - analog A-12<br />

Socket assignment table - digital A-5<br />

Sockets (analog) 1-82<br />

Sockets (binary) 1-82<br />

Soft starter 1-8, 1-13, 4-14, 4-56, B-53<br />

Soft starter circuit diagram E-42<br />

Soft starter control 1-23<br />

Soft starter control function 4-55<br />

Soft starter function circuit diagram E-44<br />

Soft starter with reversing contactor<br />

4-14, 4-59, B-54<br />

Soft starter with reversing contactor circuit<br />

diagram E-46<br />

Soft starter with reversing contactor control<br />

function 4-57<br />

Soft starter with reversing contactor<br />

function circuit diagram E-48<br />

Software 1-21, 1-80<br />

Software tools 1-80<br />

Solenoid valve 1-8, 1-13, 4-14, 4-49, B-51<br />

Solenoid valve circuit diagram E-30<br />

Solenoid valve control 1-22<br />

Solenoid valve control function 4-48<br />

Solenoid valve function circuit diagram<br />

E-31<br />

Specifications A-4, B-4<br />

Stalled positioner 15-5<br />

Stalled rotor 1-10, 15-5<br />

Stalled rotor level 3-14<br />

Stalled rotor monitoring 1-8<br />

Stalled rotor <strong>pro</strong>tection 3-1, 3-2, 3-14,<br />

Glossary-11<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Index-11


Index<br />

Standard diagnosis 12-6, 12-15<br />

Standard function 1-14, 10-1, 10-2,<br />

Glossary-12<br />

Standard motor feeders 1-8<br />

Standard mounting rail mounting 13-4,<br />

13-5<br />

Standards F-2<br />

Star contactor 4-30<br />

Star time 4-29, 4-33<br />

Star-delta circuits 4-31, 5-2<br />

Star-delta reversing starter B-46<br />

Star-delta reversing starter 4-14, 4-33<br />

Star-delta reversing starter circuit<br />

diagram E-16<br />

Star-delta reversing starter control<br />

function 4-30<br />

Star-delta reversing starter function circuit<br />

diagram E-17<br />

Star-delta starter 1-8, 1-13, 1-22, 4-14,<br />

4-29, B-45<br />

Star-delta starter circuit diagram (current<br />

measuring in delta) E-12<br />

Star-delta starter circuit diagram (current<br />

measuring in incoming cable) E-14<br />

Star-delta starter control function 4-27<br />

Star-delta starter function circuit diagram<br />

(current measuring in delta) E-13<br />

Star-delta starter function circuit diagram<br />

(current measuring in incoming<br />

cable) E-15<br />

Star-delta starter, category 4 E-58<br />

Starting parameter lock 1-51<br />

Start-up override 4-17<br />

Start-up override (run+) 5-15<br />

Start-up parameter block active 15-6<br />

States of the status LEDs / contactor controls<br />

during the test 10-5, F-8<br />

Station Glossary-12<br />

Station status 1 12-8<br />

Station status 2 12-9<br />

Station status 3 12-9<br />

Statistical data 14-6, Glossary-12<br />

Statistics/maintenance 1-32<br />

Status - cooling down period active 15-6<br />

Status - emergency start executed 15-6<br />

Status - test position (TPF) 15-6<br />

Status display 1-32<br />

Status display for PROFIBUS<br />

communication 1-50<br />

Status information 1-33, 4-12, 4-60, 12-6,<br />

12-11, 12-15, A-2<br />

Status information - configuration 12-11<br />

STEP7 12-16, 12-17, 12-18, Glossary-12<br />

Stop times 5-17<br />

Stripping lengths 13-10, 13-25<br />

Summation current evaluation 5-2<br />

Summation current transformer 1-2, 1-19<br />

Supplying the Digital Module inputs<br />

13-14<br />

Supplying the inputs 7-5, 7-10<br />

Supplying the inputs of the Basic Unit<br />

13-11<br />

Switching from star to delta 4-27, 4-30<br />

Switching the direction of rotation 4-22,<br />

4-30, 4-37, 4-44, 4-57<br />

Switching the direction of travel 4-51<br />

Switching the speed 4-34, 4-37, 4-41,<br />

4-44<br />

<strong>System</strong> components 1-18, 1-22<br />

<strong>System</strong> interface 1-18, 13-33, D-5<br />

<strong>System</strong> interface cover 1-20, 1-79, 13-32,<br />

13-35<br />

<strong>System</strong> interface cover IP54 Glossary-12<br />

<strong>System</strong> interfaces 13-29, 13-35, D-3, D-7,<br />

D-8, D-9, D-10, D-12, D-13<br />

<strong>System</strong> interfaces on Basic Units,<br />

expansion modules, decoupling module,<br />

current measuring modules and current/<br />

voltage measuring modules 13-32<br />

<strong>System</strong> interfaces on the Operator<br />

Panel 13-35<br />

<strong>System</strong> interfaces on the Operator Panel<br />

and the Operator Panel with Display<br />

13-35<br />

T<br />

T1, T2, T3 1-41, 1-55<br />

Tables A-1<br />

Technical data D-1<br />

Technical data of the current transformer<br />

13-27<br />

Telegram description 12-5<br />

Temperature in the sensor measuring circuits<br />

1, 2 and 3 1-16<br />

Temperature module 1-2, 1-11, 1-19, 1-55,<br />

1-71, 1-75, D-10, Glossary-12<br />

Temperature Module - warning level 15-6<br />

Temperature Module connection<br />

example 13-19<br />

Temperature Module inputs 7-1, 7-3,<br />

7-11, 7-12<br />

Temperature Module out of range 15-6<br />

Temperature Module pin assignment<br />

13-18<br />

Temperature Module sensor fault 15-6<br />

Temperature monitoring 1-98,<br />

Glossary-13<br />

Temperature monitoring 1-11, 1-19, 1-75,<br />

1-98, Glossary-13<br />

Temperature monitoring settings 5-21<br />

Temperature sensor 1-2, 5-21<br />

Temperatures °C 1-37<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Index-12 GWA 4NEB 631 6060-22 DS 02


Temperatures °F 1-38<br />

Terminal block 1-83<br />

Test 1-14, 1-94, 10-2, F-7<br />

Test function 10-3, 10-4<br />

Test phases 10-5, F-8<br />

Test position 10-7<br />

Test Position Feedback (TPF) 1-14, 10-2,<br />

10-7, 15-6, Glossary-12<br />

Test Position Feedback settings 10-8<br />

Test Position Feedback function block<br />

10-7<br />

Test settings 10-5<br />

Test trip 15-6<br />

Test/Reset 1-60, 10-3<br />

Test/Reset Basic Unit button D-3<br />

Test/Reset buttons 10-10<br />

Testing 10-4<br />

Thermal motor model 10-4<br />

Thermal motor model (thermal<br />

memory) 3-10<br />

Thermistor 1-94<br />

Thermistor motor <strong>pro</strong>tection (PTC<br />

binary) 1-8, D-4<br />

Thermistor open circuit 15-7<br />

Thermistor <strong>pro</strong>tection 1-10, 3-1, 3-2, 3-15,<br />

Glossary-13<br />

Thermistor sensors 1-10<br />

Thermistor short circuit 15-7<br />

Thermistor trip level 15-7<br />

Thermistors 3-15<br />

Through-hole openings 13-23, 13-24, D-6<br />

Through-hole technology 1-18, 13-23,<br />

13-24<br />

Through-hole technology up to 200 A<br />

13-23, 13-24<br />

Tightening torque 13-10, 13-25, D-4, D-6,<br />

D-8, D-9, D-10, D-11<br />

Time frame for permissible start<br />

<strong>pro</strong>cesses 5-19<br />

Time range for starts 5-19<br />

Time synchronization 10-19<br />

Time synchronization via<br />

PROFIBUS DP 1-14<br />

Time to trip 1-16, 1-42<br />

Timer 1-15, 1-48, 11-2, 11-10<br />

Timer 1 (and 2, 3, 4) 1-95<br />

Timer actual value 1-48<br />

Timer logic modules 11-10<br />

Timer output 1-48<br />

Timer settings 11-14<br />

Timestamp 1-66<br />

Timestamp function block 10-20<br />

Timestamping 1-14, 1-100, 10-2, 10-19,<br />

10-20<br />

Timestamping active 1-51<br />

Timestamping standard function 10-20<br />

Index<br />

Timestamping/time synchronization<br />

12-24<br />

TM inputs 1-95<br />

TM inputs function block 7-11<br />

TM warning T>/tripping T> B-36<br />

TPF 1-92<br />

Transferring parameters to the basic<br />

unit 2-9<br />

Transformation ratio 13-26<br />

Trip - Bus 15-7<br />

Trip - PLC/PCS 10-17, 15-7<br />

Trip - power failure UVO 10-15<br />

Trip - Test Position Feedback (TPF) 10-8<br />

Trip antivalence 15-7<br />

Trip Bus/Trip PLC/PCS response 10-18<br />

Trip class F-3<br />

Trip current 1-17<br />

Trip end position 15-7<br />

Trip feedback 4-17<br />

Trip temporary components 15-7<br />

Tripping characteristic F-3<br />

Tripping class 3-5, 3-8, Glossary-12<br />

Tripping temperature F-5<br />

Tripping time 3-5, 3-8<br />

Truth Table 1-15, 11-2, 11-4<br />

Truth Table for 2I/1O 11-6<br />

Truth Table for 2I/1O logic modules 11-6<br />

Truth Table for 3I/1O 11-3, 11-5<br />

Truth Table for 3I/1O logic modules 11-3<br />

Truth Table for 5I/2O 11-7<br />

Truth table for 5I/2O logic modules 11-7<br />

Truth Table TT 1 3I/1O<br />

(TT 2, 3, 4, 5, 6 3I/1O) 1-98<br />

Truth Table TT 7 2I/1O (TT 8 2I/1O) 1-99<br />

Truth Table TT 9 5I/2O 1-99<br />

Type of consumer load 4-17, 4-21, 4-24,<br />

4-26, 4-29, 4-33, 4-36, 4-40, 4-43, 4-47,<br />

4-54, 4-56, 4-59<br />

Type of current D-5<br />

Type of load 3-11<br />

Types of positioner control 4-53<br />

Types of signals/output responses of the<br />

signal conditioners 11-16<br />

Typical response times D-15<br />

U<br />

UL1, UL2, UL3 1-38, 1-40, 1-54<br />

Unbalance level 3-13<br />

Unbalance monitoring 1-8<br />

Unbalance <strong>pro</strong>tection 3-1, 3-2, 3-13,<br />

Glossary-13<br />

Using a decoupling module<br />

(voltage measurement in isolated<br />

networks) 1-76<br />

Using a decoupling module<br />

(voltage measurement in isolated net-<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Index-13


Index<br />

works) in connection with an operator<br />

panel with display 1-77<br />

Using an operator panel with display 1-76<br />

UVO 1-98<br />

UVO fault 10-14<br />

V<br />

Voltage in phases 1, 2 and 3 1-16<br />

Voltage measurement 1-8, 1-54<br />

Voltage monitoring 1-11, 1-97, 5-1, 5-8,<br />

Glossary-13<br />

Voltage monitoring for undervoltage 1-8<br />

W<br />

Warning level 0/4 - 20 mA < undershot<br />

15-8<br />

Warning level 0/4 - 20 mA > overshot<br />

15-8<br />

Warning level cos phi 15-7<br />

Warning level I 15-7<br />

Warning level I> overshot 15-7<br />

Warning level P 15-7<br />

Warning level P> overshot 15-7<br />

Warning level U 15-8<br />

Warning/tripping 0/4 - 20 mA B-36<br />

Warnings 1-34, 1-58<br />

Warranty F-9<br />

Watchdog 1-14, 1-100, 10-2, 10-17<br />

Watchdog function block 10-17<br />

Watchdog settings 10-18<br />

Win-<strong>SIMOCODE</strong>-DP 9-2<br />

Win <strong>SIMOCODE</strong> DP converter 1-81, 9-2,<br />

Glossary-13<br />

Win <strong>SIMOCODE</strong> DP parameter files 1-81<br />

Wiring 13-1, 13-10<br />

Wiring the basic units, expansion modules<br />

and decoupling module 13-10<br />

Wiring the removable terminals for<br />

Basic Units 13-12<br />

Wiring the removable terminals of the<br />

Digital Module 13-39<br />

Wiring the removable terminals of the expansion<br />

modules and the decoupling<br />

module 13-22<br />

Writing data 12-3<br />

Writing/reading data records with<br />

STEP7 B-3<br />

Wrong password 15-8<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Index-14 GWA 4NEB 631 6060-22 DS 02


List of Abbreviations<br />

Abbreviation Meaning<br />

AM Analog Module<br />

AS Alarm Switch<br />

AWG American Wire Gauge<br />

Acycl. Acyclic<br />

OP Operator Panel<br />

OPD Operator Panel with Display<br />

OPO Operational Protection OFF<br />

DCM Decoupling Module<br />

DM Digital Module<br />

TO Torque OPEN<br />

TC Torque CLOSED<br />

DP Decentralized Periphery<br />

EM Earth-Fault Module<br />

EMF Electromotive Force<br />

EMC Electromagnetic Compatibility<br />

FMS Fieldbus Message Specification<br />

BU Basic Unit<br />

GSD Device Data<br />

AS Auxiliary Switch<br />

IM Current Measuring Module<br />

MM Memory Module<br />

NTC Negative Temperature Coefficient (resistance dependent on temperature)<br />

OM Object Manager<br />

PCS Process Control <strong>System</strong><br />

PDM Process Device Manager<br />

PD Programming Device<br />

PCS Process Control <strong>System</strong><br />

PTC Positive Temperature Coefficient (resistance dependent on temperature)<br />

FB Feedback<br />

FO Feedback OPEN<br />

TPF Test Position Feedback<br />

FC Feedback CLOSE<br />

CF Control Function<br />

PLC Programmable Logical Controller<br />

Th Thermistor<br />

TM Temperature Module<br />

UM Current/Voltage Measuring Module<br />

LC Local control<br />

Cycl. Cyclic<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Abbreviations-1


List of Abbreviations<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Abbreviations-2 GWA 4NEB 631 6050-22 DS 02


Glossary<br />

Active Power Monitoring<br />

Addressing Plug<br />

Analog Module (AM)<br />

Basic Unit (BU)<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V offers the option of two-phase active<br />

power monitoring in which not only the current, but also the<br />

power factor (cos phi) is taken into account.<br />

The Addressing Plug is necessary to enable the "hardwarerelated"<br />

allocation of the PROFIBUS DP address to a Basic<br />

Unit without a PC/<strong>pro</strong>gramming device.<br />

The Analog Module offers the option of extending BU 2 by<br />

adding optional Analog Inputs and Outputs (0/4 mA - 20 mA).<br />

This makes it possible to measure and monitor any arbitrary<br />

<strong>pro</strong>cess variables which can be mapped onto a 0/4 mA to 20<br />

mA signal. The automation system has free access to the<br />

measured <strong>pro</strong>cess variables.<br />

The Basic Units are the fundamental components of the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> system. Basic Units are always necessary<br />

when using <strong>SIMOCODE</strong> <strong>pro</strong>. They have the same enclosure<br />

width of 45 mm and are equipped with removable terminals.<br />

Basic Unit 1 is the fundamental component of the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C device series. It contains the important<br />

Motor Control Functions and Motor Protection Functions.<br />

Basic Unit 2 is the fundamental component of the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V device series. It contains all functions and<br />

fulfils all requirements for Motor Protection, Motor Control,<br />

Diagnosis and Monitoring.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Glossary-1


Glossary<br />

Baud Rate<br />

Bus<br />

Bus Segment<br />

Class<br />

Class 1 Master<br />

Class 2 Master<br />

Cooling Down Period<br />

The Baud Rate is the speed with which data is transferred<br />

and indicates the number of transmitted bits per second<br />

(Baud Rate = Bit Rate).<br />

With PROFIBUS DP, Baud Rates from 9.6 kBaud to 12 MBaud<br />

are possible.<br />

A common transmission path with which all stations are<br />

connected. It has two defined ends.<br />

With PROFIBUS, the bus is a two-wire line (copper<br />

conductor) or a fiber optic cable.<br />

The PROFIBUS DP consists of at least one bus segment. A<br />

bus segment has at least two stations, one of which must be<br />

a DP master. A maximum of 32 stations can be connected to<br />

a bus segment.<br />

The Class (Tripping Class) indicates the maximum tripping<br />

time in which <strong>SIMOCODE</strong> must trip a current that is 7.2 times<br />

the value of the Set Current (Is) in a cold state (Motor<br />

Protection according to IEC 60947). If Class 10 is set for<br />

<strong>SIMOCODE</strong> <strong>pro</strong> (for example), it is guaranteed that if a<br />

current that is 7.2 times the Set Current occurs, the (cold)<br />

motor will switch off after 10 seconds. The Tripping Class can<br />

be set to 8 different settings ranging from Class 5 to Class<br />

40.<br />

Active stations on PROFIBUS DP. The Cyclic Data exchange<br />

with other stations is characteristic for this type of master.<br />

Typical Class 1 Masters are, for example, PLCs with a<br />

PROFIBUS DP connection.<br />

Optional stations on PROFIBUS DP.<br />

Typical Class 2 Masters are, for example,<br />

PC/<strong>pro</strong>gramming devices with the<br />

"<strong>SIMOCODE</strong> ES <strong>pro</strong>fessional" software<br />

PDM (PCS7)<br />

PC with "SIMARIS manager" software (power<br />

management).<br />

The Cooling Down Period is the amount of time that must<br />

elapse before an Overload Trip can be reset. This is usually<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Glossary-2 GWA 4NEB 631 6050-22 DS 02


Connecting cable<br />

Control Functions<br />

Control Stations<br />

Cos phi Monitoring<br />

Glossary<br />

5 minutes.<br />

Supply voltage failures of <strong>SIMOCODE</strong> <strong>pro</strong> during this time<br />

extend the specified time correspondingly.<br />

Connecting cables are necessary for connecting the<br />

individual Basic Units with their Current Measuring Modules<br />

and, if required, with their Expansion Modules or Operator<br />

Panels. They are available in various versions and lengths<br />

(ribbon cable 0.025 m, 0.1 m, 0.5 m; round cable 2.0 m). The<br />

total length of all connecting cables must not exceed 3 m per<br />

system!<br />

Control functions (e.g. Direct Starters, Reversing Starters)<br />

are used for controlling load feeders. They have the following<br />

important features:<br />

Monitoring the switch-on/switch-off <strong>pro</strong>cess (no current<br />

flows in the main circuit without the ON command)<br />

Monitoring the OFF state (no current flows in the main<br />

circuit without the ON command)<br />

Monitoring the ON status<br />

Tripping if a fault occurs.<br />

Control Stations are places from which Control Commands<br />

are issued to the motor. The "Control Stations" function block<br />

is used for administration, switching and prioritization of<br />

these different Control Stations. With this, <strong>SIMOCODE</strong> <strong>pro</strong><br />

allows the parallel administration of up to four different<br />

Control Stations. Dependent on the Control Function, up to 5<br />

different Control Commands can be transmitted from every<br />

Control Station to <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

Local control, in the direct vicinity of the motor. Control<br />

commands via pushbuttons.<br />

PLC/PCS, switching commands are issued by the<br />

automation system (remote).<br />

PC, Control Commands are issued via an operator control<br />

station or via PROFIBUS DPV1 with the <strong>SIMOCODE</strong> ES<br />

software.<br />

Operator Panel / Operator Panel with Display, Control<br />

Commands are issued via the buttons of the Operator<br />

Panel / Operator Panel with Display in the switchgear<br />

cabinet door.<br />

Cos phi Monitoring monitors the load condition of inductive<br />

loads. The main field of application is for asynchronous<br />

motors in 1-phase or 3-phase networks, whose loads vary<br />

greatly. The measuring principle for the power factor (cos phi)<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Glossary-3


Glossary<br />

Current Measuring Module (IM)<br />

Current/Voltage Measuring Module<br />

Decoupling Module<br />

Device Data (GSD File)<br />

Digital Module (DM)<br />

Door Adapter<br />

is based on the evaluation of the phase displacement<br />

between voltage and current in one phase.<br />

Current Measuring Modules are used together with the Basic<br />

Units of the <strong>SIMOCODE</strong> <strong>pro</strong> C and <strong>SIMOCODE</strong> <strong>pro</strong> V device<br />

series.<br />

The Current Measuring Module must be selected according<br />

to the Set Current to be monitored (Rated Operating Current<br />

of the motor). The Current Measuring Modules cover current<br />

ranges between 0.3 A and 630 A, with intermediate<br />

transformers up to 820 A.<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> V device allows use of a Current/Voltage<br />

Measuring Module instead of a Current Measuring Module.<br />

In addition to measuring the motor current, Current/Voltage<br />

Measuring Modules also enable<br />

Monitoring voltages up to 690 V<br />

Calculation and monitoring of power and cos phi<br />

Monitoring the Phase Sequence.<br />

A module for the upstream (series) connection of a Current/<br />

Voltage Measuring Module to the system interface when<br />

voltage and power measurements are implemented in nonearthed<br />

networks.<br />

The Device Data (GSD) contains a description of the<br />

respective device. It is used for integrating the device into<br />

SIMATIC S7 or any DP standard master system (automation<br />

system).<br />

Digital Modules offer the option of further increasing the<br />

types and number of Binary Inputs and Outputs on Basic Unit<br />

2 as applicable.<br />

A maximum of two digital modules can be connected to<br />

Basic Unit 2. All versions can be combined with each other.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V can thus be extended to a maximum of<br />

twelve Binary Inputs and seven Binary Outputs.<br />

The door adaptor is necessary for making the system<br />

interface of a Basic Unit available at an easily accessible<br />

location (e.g. front panel), thus enabling fast<br />

parameterization.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Glossary-4 GWA 4NEB 631 6050-22 DS 02


DP Master<br />

DP Slave/DP Standard Slave<br />

Earth-Fault Module (EM)<br />

Earth-Fault Monitoring<br />

Emergency Start<br />

Expansion Modules<br />

Glossary<br />

A master which works with the DP <strong>pro</strong>tocol according to the<br />

EN 50 170 standard, Volume 2, PROFIBUS.<br />

Cyclic Send Data is exchanged between the DP master and<br />

the DP slave once in every DP cycle. The DP master sends<br />

the Cyclic Receive Data to <strong>SIMOCODE</strong> <strong>pro</strong>. In response,<br />

<strong>SIMOCODE</strong> <strong>pro</strong> sends the Cyclic Send Data to the DP<br />

master.<br />

A slave which is operated on the PROFIBUS bus with the<br />

PROFIBUS DP <strong>pro</strong>tocol and works according to the EN 50<br />

170 standard, Volume 2, PROFIBUS.<br />

The Earth-Fault Module offers the option of implementing<br />

powerful external Earth-Fault Monitoring in connection with<br />

the 3UL22 Summation Current Transformer (making it<br />

possible to evaluate Rated Fault Currents of 0.3 A, 0.5 A and<br />

1 A). In addition to the Internal Earth-Fault Monitoring<br />

function which is supported by both device series,<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V can be extended by an additional and more<br />

precise External Earth-Fault Monitoring system.<br />

See Monitoring Earth Faults.<br />

The Emergency Start deletes the Thermal Memory from<br />

<strong>SIMOCODE</strong> <strong>pro</strong> each time it is activated. This enables<br />

immediate Restarting of the motor after an Overload Trip.<br />

This function can be used to:<br />

Enable an immediate Restart/Reset after an Overload Trip<br />

Influence the operation of the Thermal Memory (Motor<br />

Model), if required.<br />

Since the Emergency Start is edge-triggered, this function<br />

cannot permanently affect the Thermal Motor Model.<br />

Expansion Modules are intended as optional additions for the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V device series. The following Expansion<br />

Modules are available:<br />

Digital Module (DM)<br />

Analog Module (AM)<br />

Earth-fault Module (EM)<br />

Temperature Module (TM).<br />

All Expansion Modules have the same design with an<br />

enclosure width of 22.5 mm. They are equipped with<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Glossary-5


Glossary<br />

Factory Settings<br />

Function Block<br />

Independent Operation<br />

Logic Module<br />

Master<br />

Memory Module<br />

Monitoring 0/4-20 mA<br />

2 system interfaces (incoming/outgoing) and removable<br />

terminals.<br />

The Factory Settings are used to reset all parameters of a<br />

device to the default settings to which they were set at the<br />

factory.<br />

The Factory Settings can be configured using the "TEST/<br />

RESET" button on the Basic Unit or via the <strong>SIMOCODE</strong> ES<br />

software.<br />

Defined group of functions that can be freely-parameterized<br />

by the user and connected to other Function Blocks in order<br />

to create a complete branched logic system. This means<br />

conventional wired control circuits containing Auxiliary Relays<br />

and Time Relays can be completely replaced.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> C and <strong>pro</strong> V <strong>pro</strong>tect and control the motor<br />

feeder independent of the automation system. Even if the<br />

automation system (PLC) fails, or if communication is<br />

disrupted, the motor feeder remains fully <strong>pro</strong>tected and<br />

controllable. <strong>SIMOCODE</strong> <strong>pro</strong> can be used without being<br />

connected to PROFIBUS DP. This can easily be connected<br />

later as applicable.<br />

Logical Functions, Time Relay Functions and Counter<br />

Functions are implemented using Logic Modules.<br />

PROFIBUS DP is based on a Master-Slave architecture.<br />

Telegrams are sent from the Master to the actuated station<br />

(Slave) and are answered by it in return.<br />

The Memory Module is plugged into the system interface<br />

and is used for fast reading in or out of the entire<br />

<strong>SIMOCODE</strong> <strong>pro</strong> parameterization, e.g. if a unit is exchanged.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supports two-phase monitoring of the<br />

Analog Signals of a transducer (standard 0/4 - 20 mA Output<br />

Signal). The Analog Signals are fed to the "0/4 - 20 mA"<br />

Function Block via the Analog Module.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Glossary-6 GWA 4NEB 631 6050-22 DS 02


Monitoring Functions<br />

Monitoring of Earth Faults<br />

Monitoring the Number of Starts<br />

Monitoring the Voltage<br />

The following Monitoring Functions<br />

Earth-Fault Monitoring<br />

Current Limit Monitoring<br />

Voltage Monitoring<br />

Power Factor (cos phi) Monitoring<br />

Active Power Monitoring<br />

0/4 A - 20 mA Signal Monitoring<br />

Operation Monitoring<br />

Analog Temperature Monitoring<br />

operate "in the background" in the same way as Motor<br />

Protection and Motor Control. They can be active or not,<br />

according to the control function selected.<br />

Glossary<br />

<strong>SIMOCODE</strong> <strong>pro</strong> measures and monitors all three-phase<br />

currents. By evaluating the summation current of the three<br />

current values, the motor feeder can be monitored for a<br />

possible Fault Current or Earth Fault.<br />

There is a difference between Internal and External Earth-<br />

Fault Monitoring:<br />

Internal Earth-Fault Monitoring<br />

Internal Earth-fault Monitoring via Current Measuring<br />

Modules or Current/Voltage Measuring Modules is only<br />

possible for motors with a 3-phase connection in networks<br />

that are either grounded directly or with low impedance.<br />

The Basic Unit uses the total current to detect a possible<br />

Fault Current / Earth-Fault Current.<br />

External Earth-Fault Monitoring with <strong>SIMOCODE</strong> <strong>pro</strong> V:<br />

External Earth-Fault Monitoring via a Summation Current<br />

Transformer and an Earth-Fault Module is normally used for<br />

networks that are grounded with high impedance.<br />

The Earth-Fault Module (EM) evaluates Rated Fault Currents<br />

using an externally connected Summation Current<br />

Transformer (e.g 3UL22).<br />

Monitoring the Number of Starts can <strong>pro</strong>tect system parts<br />

(motor, devices such as soft starters and converters) from too<br />

many start <strong>pro</strong>cesses within a parameterizable time frame<br />

and, thus, prevent damage. This is particularly useful for<br />

commissioning or manual control.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> supports two-phase undervoltage<br />

monitoring of either a three-phase network or a one-phase<br />

network for freely selectable limits, direction of rotation (for<br />

AC) or readiness to start.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Glossary-7


Glossary<br />

Monitoring the Current Limits<br />

Motor Protection<br />

Motor Stop Time Monitoring<br />

Operating Hours Monitoring<br />

Operator Panel (OP)<br />

Operator Panel with Display (OPD)<br />

The response of <strong>SIMOCODE</strong> <strong>pro</strong> on reaching a Pre-warning<br />

Level or Trip Level can be freely parameterized and delayed.<br />

Voltage measuring is carried out using Current/Voltage<br />

Measuring Modules.<br />

Monitoring of Current Limits is used for <strong>pro</strong>cess monitoring.<br />

Thus, impending irregularities in the system can be detected<br />

in good time: Exceeding a Current Limit while it is still below<br />

the Overload Limit can be an indication that there is a dirty<br />

filter on a pump (for example) or that a motor bearing is<br />

running more and more sluggishly. Falling below a Current<br />

Limit can be the first hint that a drive motor belt is worn out.<br />

The Basic Unit has several <strong>pro</strong>tection mechanisms for<br />

current-dependent Motor Protection:<br />

Overload Protection<br />

Unbalance Protection<br />

Stalled Rotor Protection<br />

Thermistor Protection.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can monitor the Stop Times of a motor in<br />

order to avoid plant down times due to failed motors caused<br />

by either running too long (wearing out) or being stopped for<br />

too long.<br />

The Operating Hours Monitoring function offers the option of<br />

recording the Operating Hours (service life) of a motor, and<br />

generating maintenance <strong>pro</strong>mpts for the Motor in good time<br />

as applicable.<br />

The motor feeder is controlled from the switchgear cabinet<br />

using the Operator Panel. It contains all the status LEDs<br />

which are on the Basic Units, the "TEST/RESET" button and<br />

the external system interface.<br />

It can be used with both the <strong>SIMOCODE</strong> <strong>pro</strong> C device series<br />

and the <strong>SIMOCODE</strong> <strong>pro</strong> V device series.<br />

The Operator Panel with Display can be used as an alternative<br />

to the standard Operator Panel (OP).<br />

It displays the present measured values, operating and<br />

diagnosis data, status information for the motor feeder at the<br />

switchgear cabinet as well as the device-internal error<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Glossary-8 GWA 4NEB 631 6050-22 DS 02


Operation Monitoring<br />

Operational Protection OFF (OPO)<br />

Overload Protection<br />

Pause Time<br />

PC Cable<br />

Programming Device (PD)<br />

Glossary<br />

<strong>pro</strong>tocol. It contains all the status LEDs that are also present<br />

on the Basic Unit and <strong>pro</strong>vides a system interface outside the<br />

switchgear cabinet. Its keys can be used to control the motor<br />

and to navigate the display menu.<br />

The Operator Panel with Display can only be used in<br />

combination with Basic Unit 2 (<strong>SIMOCODE</strong> <strong>pro</strong> V) from<br />

<strong>pro</strong>duct version *E<strong>03</strong>* onwards.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> can monitor the Operating Hours and Stop<br />

Times of a motor and restrict the Number of Start-Ups in a<br />

defined time frame in order to avoid plant downtimes due to<br />

failed motors caused by running or being stopped for too<br />

long.<br />

The "Operational Protection OFF (OPO)" function block puts<br />

the Positioner into a safe position and switches the motor off.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> <strong>pro</strong>tects three-phase and AC motors<br />

according to IEC 60947-4-1. The tripping class can be set to 8<br />

different settings, ranging from Class 5 to Class 40.<br />

The Pause Time is the specified time for the Cooling<br />

Response of the Motor when tripped under normal operating<br />

conditions (not in the case of an Overload Trip!). After this<br />

interval, the Thermal Memory in <strong>SIMOCODE</strong> <strong>pro</strong> is deleted<br />

and a new cold start is possible. This makes frequent startups<br />

possible within a short period of time.<br />

A PC can be connected to the system interface of a Basic<br />

Unit for device parameterization using the PC cable and the<br />

serial interface.<br />

A Programming Device is normally an industry-compatible,<br />

compact and transportable PC. It is characterized by a special<br />

hardware and software configuration for SIMATIC<br />

Programmable Logical Controllers.<br />

PROFIBUS User Organization (PUO) Installation Guidelines<br />

For PROFIBUS networks, the PROFIBUS DP/FMS installation<br />

guidelines from the PROFIBUS user organization must be<br />

adhered to. They contain important information about the<br />

cable routing and commissioning of PROFIBUS networks.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Glossary-9


Glossary<br />

PROFIBUS<br />

PROFIBUS DP<br />

PROFIBUS DP Interface<br />

PROFIBUS DPV1<br />

Programmable Logical Controller (PLC)<br />

SIMATIC<br />

SIMATIC PDM<br />

Process Fieldbus, European <strong>pro</strong>cess and fieldbus standard as<br />

defined in the PROFIBUS standard (EN 50 170, Volume 2,<br />

PROFIBUS).<br />

It lays down the functional, electrical and mechanical<br />

<strong>pro</strong>perties for a serial bit fieldbus system.<br />

PROFIBUS is a bus system that networks PROFIBUScompatible<br />

automation systems and field devices at the<br />

cabinet and field level. PROFIBUS is available with the DP<br />

<strong>pro</strong>tocols (decentralized periphery), FMS (fieldbus message<br />

specification), PA (<strong>pro</strong>cess automation) or TF (technological<br />

functions).<br />

PROFIBUS bus system with the DP <strong>pro</strong>tocol (decentralized<br />

periphery).<br />

The main task of PROFIBUS DP is fast Cyclic Data exchange<br />

between the central DP devices and the periphery devices.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> has an integrated PROFIBUS DP interface<br />

(SUB-D socket or terminal connection on the Basic Units).<br />

Expansion of the DP <strong>pro</strong>tocol.<br />

This enables Acyclic Data exchange of Parameter, Diagnosis,<br />

Receive and Test Data.<br />

Control whose function is stored as a <strong>pro</strong>gram in the control<br />

unit. The PLC consists of CPU, memory, Input/Output<br />

Modules and an internal bus system. The periphery and the<br />

<strong>pro</strong>gramming language are based on the needs of the control<br />

engineering.<br />

Term for industrial automation <strong>pro</strong>ducts and systems from<br />

Siemens AG.<br />

You can also configure <strong>SIMOCODE</strong> <strong>pro</strong> via the SIMATIC PDM<br />

(Process Device Manager).<br />

The following options are available:<br />

SIMATIC PDM as a stand-alone <strong>pro</strong>gram<br />

PDM, integrated into STEP7.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Glossary-10 GWA 4NEB 631 6050-22 DS 02


<strong>SIMOCODE</strong> ES<br />

<strong>SIMOCODE</strong> <strong>pro</strong> Object Manager OM<br />

<strong>SIMOCODE</strong> <strong>pro</strong> PCS-7 Library<br />

<strong>SIMOCODE</strong> <strong>pro</strong> S7 Slave<br />

Slave<br />

Stalled Rotor Protection<br />

Standard parameterization software for <strong>SIMOCODE</strong> <strong>pro</strong>,<br />

which can be run on a PC/<strong>pro</strong>gramming device under<br />

Windows 2000 or Windows XP.<br />

Glossary<br />

Part of <strong>SIMOCODE</strong> ES Professional. When <strong>SIMOCODE</strong> ES<br />

Professional and the <strong>SIMOCODE</strong> <strong>pro</strong> Object Manager are<br />

installed on a PC/<strong>pro</strong>gramming device, <strong>SIMOCODE</strong> ES<br />

Professional can be called directly from the Step7 HW<br />

configuration. This enables simple and complete SIMATIC S7<br />

configuration.<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> PCS-7 library is used to connect<br />

<strong>SIMOCODE</strong> <strong>pro</strong> to the SIMATIC PCS 7 Process Control<br />

<strong>System</strong>. It contains<br />

The corresponding diagnosis and driver modules<br />

containing the respective diagnosis and driver concept of<br />

SIMATIC PCS 7<br />

The elements (symbols and faceplate) necessary for<br />

operating and monitoring.<br />

The <strong>SIMOCODE</strong> <strong>pro</strong> S7 slave is a special slave that has the<br />

following characteristics:<br />

It supports the S7 model (Diagnosis Alarms, Process<br />

Alarms)<br />

It can be parameterized.<br />

PROFIBUS DP is based on a Master-Slave architecture.<br />

Telegrams are sent from the Master to the actuated station<br />

(Slave) and are answered by it in return.<br />

After the motor current overshoots an adjustable Blocking<br />

limit (Current Limit), a definable and delayable response can<br />

be parameterized in <strong>SIMOCODE</strong> <strong>pro</strong>. For example, the motor<br />

can be set to switch off quickly independently of the Overload<br />

Protection. The Stalled Rotor Protection is only active after<br />

the parameterized class interval has elapsed, e.g. for Class 10<br />

after 10 seconds, and prevents unnecessarily high thermal<br />

and mechanical loads as well as premature deterioration of<br />

the motor.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Glossary-11


Glossary<br />

Standard Function<br />

Station<br />

Statistical Data<br />

STEP7<br />

<strong>System</strong> Interface Cover IP54<br />

Test Position Feedback (TPF)<br />

Tripping Class<br />

Temperature Module (TM)<br />

Standard functions are typical motor functions that can be<br />

activated according to need and, as applicable, individually<br />

set for each motor feeder.<br />

They are already available, work independently of the<br />

selected control function and can be used/activated as<br />

optional additions.<br />

Device which can send, receive or amplify data via the bus,<br />

e.g. Master, Slave.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> makes Statistical Data available which can be<br />

read out with <strong>SIMOCODE</strong> ES under Target <strong>System</strong> ><br />

Service Data/Statistical Data (for example).<br />

Engineering system. Contains <strong>pro</strong>gramming languages for<br />

creating user <strong>pro</strong>grams for SIMATIC-S7 controls.<br />

Cover to <strong>pro</strong>tect the system interface on the door adaptor or<br />

on the Operator Panel / Operator Panel with Display from<br />

becoming dirty or to seal it.<br />

If the motor feeder is in the Test Position, its main circuit is<br />

isolated from the network. However, the control voltage is<br />

connected.<br />

The "Cold Starting" function test is carried out in this state.<br />

Cold Starting means the motor feeder is tested without a<br />

current flowing in the main circuit.<br />

See "Class".<br />

The Temperature Module offers the option of expanding the<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V device series using an Analog Temperature<br />

Monitoring <strong>System</strong>. With this, up to three Analog Sensor<br />

Measuring Circuits (two-wire or three-wire systems) can be<br />

connected. The temperatures recorded can be fully<br />

integrated into the <strong>pro</strong>cess, can be monitored and are also<br />

available for a higher-level automation system. You can, for<br />

example, implement analog Temperature Monitoring of the<br />

motor windings, bearings, coolant or gear box oil.<br />

<strong>SIMOCODE</strong> <strong>pro</strong> V supports various sensor types (NTC,<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Glossary-12 GWA 4NEB 631 6050-22 DS 02


Temperature Monitoring<br />

Thermistor Protection<br />

Unbalance Protection<br />

Voltage Monitoring<br />

Win <strong>SIMOCODE</strong> DP Converter<br />

KTY83/84, PT100 and PT1000) for use with hard, fluid or<br />

gaseous media.<br />

See Temperature Module (TM).<br />

Glossary<br />

The Basic Units (BU1 and BU2) also make it possible to<br />

connect thermistor sensors (binary PTC) for monitoring the<br />

motor temperature.<br />

The extent of the Phase Unbalance can be monitored and<br />

transmitted to the Control <strong>System</strong>. A definable and delayable<br />

response can be tripped when an adjustable limit has been<br />

overshot. If Phase Unbalance is greater than 50 %, a<br />

reduction in the Tripping Time according to the overload<br />

characteristic curve takes place automatically since the heat<br />

development in motors increases under asymmetrical<br />

conditions.<br />

See Monitoring the Voltage<br />

Software tool for converting "old" Win <strong>SIMOCODE</strong> DP<br />

parameter files (3UF5 device series) into <strong>SIMOCODE</strong> ES<br />

parameter files for <strong>SIMOCODE</strong> <strong>pro</strong>.<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02 Glossary-13


Glossary<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

Glossary-14 GWA 4NEB 631 6050-22 DS 02


To<br />

SIEMENS AG<br />

A&D CD MM3<br />

92220 Amberg, Germany<br />

Fax: ++49 9621/ 80-3337<br />

<strong>SIMOCODE</strong> <strong>pro</strong> <strong>Manual</strong><br />

Did you notice any mistakes while reading this manual?<br />

Please use this reply sheet to inform us about them.<br />

We are grateful for your comments and suggestions.<br />

From (please complete)<br />

Name<br />

Company/Department<br />

Address<br />

Telephone<br />

Fax<br />

<strong>SIMOCODE</strong> <strong>pro</strong><br />

GWA 4NEB 631 6050-22 DS 02


Siemens Aktiengesellschaft<br />

Automation and Drives<br />

Low-Voltage Controls and Distribution<br />

Postfach 4848<br />

D-9<strong>03</strong>27 Nürnberg<br />

w w w . s i e m e n s . com / s i m o c o d e Order-No. 3UF7970-0AA00-0

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