System Manual SIMOCODE pro Edition 03/2007

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SIMOCODE pro System Manual Order Number: 3UF7970-0AA00-0 Edition 03/2007 GWA 4NEB 631 6050-22 DS 02 Safety Guidelines Table of Contents Important Notes System Description 1 Short Instructions for Configuring a Reversing Starter 2 Motor Protection 3 Motor Control 4 Monitoring Functions 5 Outputs 6 Inputs 7 Analog Value Recording 8 3UF50 Compatibility Mode 9 Standard Functions 10 Logic Modules 11 Communication 12 Mounting, Wiring, Interfaces 13 Commissioning and Servicing 14 Alarm, Faults and System Messages 15 Tables A Data Formats and Data Records B Dimension Drawings C Technical Data D Example Circuits E Safety and Commissioning Information for EEx Areas F Index List of Abbreviations Glossary To
Page 1: System Manual Edition 03/2007 siriu
Page 5 and 6: Table Of Contents 1 System Descript
Page 7 and 8: Table Of Contents 6 Outputs . . . .
Page 9 and 10: Table Of Contents 14 Commissioning
Page 11 and 12: Table Of Contents D Technical Data
Page 13 and 14: Table Of Contents F.5 Further Infor
Page 15 and 16: Important Information Purpose of th
Page 17 and 18: Correction sheet Important Informat
Page 19 and 20: System Description 1 In this chapte
Page 21 and 22: Independent operation Typical confi
Page 23 and 24: Configuration with SIMOCODE pro Sys
Page 25 and 26: Recording, displaying and evaluatin
Page 27 and 28: More than 3 relay outputs required
Page 29 and 30: Voltage monitoring 2) System Descri
Page 31 and 32: 1.5.3 Control Functions System Desc
Page 33 and 34: System Description 1.5.6 Additional
Page 35 and 36: System Description Diagnostic Data
Page 37 and 38: Connectable system components Curre
Page 39 and 40: Software For parameterization, cont
Page 41 and 42: Input supply System Description Cir
Page 43 and 44: Labeling strips: System Description
Page 45 and 46: 1.7.3 Operator Panel with Display (
Page 47 and 48: System Description Note: Labeling s
Page 49 and 50: Operational controls of the operato
Page 51 and 52: System Description Communication Th
Page 53 and 54:
Read and adapt main display System
Page 55 and 56:
System Description [mA] In2/Output
Page 57 and 58:
System Description Calculator 1 (ex
Page 59 and 60:
System Description Cos phi, P, S (e
Page 61 and 62:
Motor protection and motor control
Page 63 and 64:
Protection Cooling Down Period Acti
Page 65 and 66:
Permissible Starts - Actual Value (
Page 67 and 68:
Counter 1 (2, 3, 4) Actual Value(ex
Page 69 and 70:
Starting Parameter Lock Timestampin
Page 71 and 72:
Display of the current status of al
Page 73 and 74:
Analog Module Input 1, Input 2 (exa
Page 75 and 76:
Adapt display settings Languages Sy
Page 77 and 78:
Return to Main Display Factory Sett
Page 79 and 80:
Display of all pending status infor
Page 81 and 82:
Identification of the motor feeder
Page 83 and 84:
Device Class (example) System Ident
Page 85 and 86:
1.7.4 Current Measuring Modules (IM
Page 87 and 88:
System Description For calculating
Page 89 and 90:
1.7.7 Expansion Modules for the SIM
Page 91 and 92:
Analog module (AM) System Descripti
Page 93 and 94:
Temperature module (TM) System Desc
Page 95 and 96:
Using a decoupling module (voltage
Page 97 and 98:
Door adapter System Description To
Page 99 and 100:
SIMOCODE pro PCS 7 library GSD File
Page 101 and 102:
Output Symbol Example Send data to
Page 103 and 104:
1.9 Overview of Function Blocks (Al
Page 105 and 106:
OP Buttons Fig. 1-32: OP buttons Se
Page 107 and 108:
DM1(2) Inputs Fig. 1-39: DM1(2) inp
Page 109 and 110:
BU Outputs Fig. 1-44: BU outputs Se
Page 111 and 112:
Signal Conditioner 1 (and 2, 3, 4)
Page 113 and 114:
Timer 1 (and 2, 3, 4) Fig. 1-56: Ti
Page 115 and 116:
Earth-Fault Monitoring Fig. 1-60: E
Page 117 and 118:
Truth Table TT 7 2I/1O (TT 8 2I/1O)
Page 119 and 120:
Cyclic Send Byte 0 (1, 2/9) Fig. 1-
Page 121 and 122:
Short Instructions for Configuring
Page 123 and 124:
Page 125 and 126:
Circuit diagram of a reversing star
Page 127 and 128:
General procedure for parameterizin
Page 129 and 130:
Page 131 and 132:
Setting the PROFIBUS DP address via
Page 133 and 134:
Motor Protection 3 In this chapter
Page 135 and 136:
Current from Current Measuring Modu
Page 137 and 138:
3.2 Overload Protection Description
Page 139 and 140:
Application examples Motor Protecti
Page 141 and 142:
Motor Protection The following figu
Page 143 and 144:
Type of Load Motor Protection The f
Page 145 and 146:
3.3 Unbalance Protection Descriptio
Page 147 and 148:
3.5 Thermistor Protection Descripti
Page 149 and 150:
Motor Control 4 In this chapter Tar
Page 151 and 152:
Control Stations Motor Control Cont
Page 153 and 154:
Fig. 4-4: Control Station - Operato
Page 155 and 156:
4.1.3 Releases and Enabled Control
Page 157 and 158:
4.1.4 Control Station Settings Moto
Page 159 and 160:
Control function schematic Motor Co
Page 161 and 162:
Motor Control Note If the motor is
Page 163 and 164:
4.2.2 General Settings and Definiti
Page 165 and 166:
Parameters Description Type of Cons
Page 167 and 168:
4.2.3 "Overload Relay" Control Func
Page 169 and 170:
Settings You will find detailed inf
Page 171 and 172:
Schematic Control Commands ON < OFF
Page 173 and 174:
4.2.6 "Molded Case Circuit Breaker
Page 175 and 176:
4.2.7 "Star-delta Starter" Control
Page 177 and 178:
Page 179 and 180:
Safety information Change-over Paus
Page 181 and 182:
Page 183 and 184:
Schematic Motor Control Notice Two
Page 185 and 186:
4.2.10 "Dahlander Reversing Starter
Page 187 and 188:
Schematic Control Commands ON ON >
Page 189 and 190:
4.2.11 "Pole-Changing Starter" Cont
Page 191 and 192:
Pole-changing Starter Saving Change
Page 193 and 194:
Change-over Pause Safety informatio
Page 195 and 196:
Page 197 and 198:
Schematic Settings * Abbreviations
Page 199 and 200:
Switching the direction of travel M
Page 201 and 202:
Types of positioner control The fol
Page 203 and 204:
4.2.15 "Soft Starter" Control Funct
Page 205 and 206:
4.2.16 "Soft Starter with Reversing
Page 207 and 208:
Page 209 and 210:
Monitoring Functions 5 In this chap
Page 211 and 212:
5.1.2 Internal Earth-fault Monitori
Page 213 and 214:
5.2 Current Limit Monitoring 5.2.1
Page 215 and 216:
5.2.3 I< (Lower Limit) Trip Level,
Page 217 and 218:
Trip Level and Warning Level Activi
Page 219 and 220:
Response at Trip Level Monitoring F
Page 221 and 222:
Trip Level, Warning Level Monitorin
Page 223 and 224:
Trip Level, Warning Level Monitorin
Page 225 and 226:
5.7 Operation Monitoring 5.7.1 Desc
Page 227 and 228:
Response Monitoring Functions Here
Page 229 and 230:
5.8 Analog Temperature Monitoring S
Page 231 and 232:
5.9 Hysteresis for Monitoring Funct
Page 233 and 234:
Outputs 6 In this chapter Target gr
Page 235 and 236:
Extent and application Outputs Outp
Page 237 and 238:
Settings Outputs - Unacknowledged F
Page 239 and 240:
LEDs of the Operator Panel with Dis
Page 241 and 242:
6.4 Digital Module Outputs Descript
Page 243 and 244:
6.5 Analog Module Output Descriptio
Page 245 and 246:
Application examples 1) Output of t
Page 247 and 248:
Outputs Notes (concerning examples
Page 249 and 250:
Cyclic Services Settings Outputs Cy
Page 251 and 252:
Inputs 7 In this chapter Target gro
Page 253 and 254:
Extent and application Inputs Input
Page 255 and 256:
Application examples Supplying the
Page 257 and 258:
Operator panel buttons The followin
Page 259 and 260:
7.4 Digital Module Inputs Descripti
Page 261 and 262:
7.5 Temperature Module Inputs Descr
Page 263 and 264:
7.6 Analog Module Inputs Descriptio
Page 265 and 266:
7.7 Cyclic Receive Description Sche
Page 267 and 268:
Analog Value Recording 8 In this ch
Page 269 and 270:
Schematic Settings Application exam
Page 271 and 272:
3UF50 Compatibility Mode 9 In this
Page 273 and 274:
Diagram of Send and Receive Data Ba
Page 275 and 276:
Byte Bit Setup 3UF50 - Device-speci
Page 277 and 278:
Standard Functions 10 In this chapt
Page 279 and 280:
10.2 Test/Reset Test/Reset descript
Page 281 and 282:
Test Phases Test settings Standard
Page 283 and 284:
10.3 Test Position Feedback (TPF) D
Page 285 and 286:
10.4 External Fault Description Sch
Page 287 and 288:
10.5 Operational Protection OFF (OP
Page 289 and 290:
10.5.2 Response to other Control Fu
Page 291 and 292:
Settings Power Failure Monitoring (
Page 293 and 294:
Standard Functions 10.8 Watchdog (B
Page 295 and 296:
10.9 Timestamping Description Prere
Page 297 and 298:
Logic Modules 11 In this chapter Ta
Page 299 and 300:
11.2 Truth Table for 3I/1O Descript
Page 301 and 302:
Circuit and parameterization Settin
Page 303 and 304:
11.4 Truth Table for 5I/2O Descript
Page 305 and 306:
Settings Note The actual value rema
Page 307 and 308:
Logic Modules Note The response of
Page 309 and 310:
Logic Modules Output Response of th
Page 311 and 312:
11.7 Signal Conditioner Description
Page 313 and 314:
NOR function Settings Logic Modules
Page 315 and 316:
Types of Signals/Output Responses L
Page 317 and 318:
11.9 Flashing Description Schematic
Page 319 and 320:
11.11 Limit Monitor Description Sch
Page 321 and 322:
Settings Limit Monitor - Descriptio
Page 323 and 324:
11.12 Calculators (Calculation Modu
Page 325 and 326:
Settings Formulae Calculator - Desc
Page 327 and 328:
Communication 12 In this chapter Ta
Page 329 and 330:
SIMATIC PDM Communication Software
Page 331 and 332:
12.3 Telegram Description and Data
Page 333 and 334:
12.3.3 Configuration of the Slave D
Page 335 and 336:
Station Status 2 Station Status 3 B
Page 337 and 338:
Status Information - definition Com
Page 339 and 340:
Alarms - Diagnosis Alarm Communicat
Page 341 and 342:
12.4 Integration of SIMOCODE pro in
Page 343 and 344:
Communication 12.4.4 Integration of
Page 345 and 346:
12.5 Evaluating Diagnosis Data Comm
Page 347 and 348:
Communication described in bytes 32
Page 349 and 350:
12.7 Parameterization via PROFIBUS
Page 351 and 352:
Mounting, Wiring, Interfaces 13 In
Page 353 and 354:
13.2 Mounting 13.2.1 Basic Units, E
Page 355 and 356:
13.2.3 Current/Voltage Measuring Mo
Page 357 and 358:
Operator Panel with Display 54,5 +0
Page 359 and 360:
IP 54 Fig. 13-7: Mounting the Opera
Page 361 and 362:
Supplying the Inputs of the Basic U
Page 363 and 364:
Basic Unit connection example T1 T2
Page 365 and 366:
Digital Module connection example 2
Page 367 and 368:
Earth-fault Module connection examp
Page 369 and 370:
Temperature Module connection examp
Page 371 and 372:
Analog Module connection example 2
Page 373 and 374:
13.3.2 Current Measuring Modules Mo
Page 375 and 376:
Safety guidelines Removable termina
Page 377 and 378:
Technical data of the current trans
Page 379 and 380:
13.4 System Interfaces 13.4.1 Gener
Page 381 and 382:
Example Mounting, Wiring, Interface
Page 383 and 384:
Sequence for connecting cables to t
Page 385 and 386:
Mounting, Wiring, Interfaces 13.4.3
Page 387 and 388:
Front Rear Cover Park pos. Catches
Page 389 and 390:
13.5 PROFIBUS DP to a 9-Pole SUB-D
Page 391 and 392:
Commissioning and Service 14 In thi
Page 393 and 394:
14.2 Commissioning 14.2.1 Sequence
Page 395 and 396:
14.2.3 Diagnosis via LED Display Co
Page 397 and 398:
14.3.2 Securing and Saving Paramete
Page 399 and 400:
14.3.3 Replacing SIMOCODE pro Compo
Page 401 and 402:
Commissioning and Service Replacing
Page 403 and 404:
14.4 Error Buffer / Error Protocol
Page 405 and 406:
Alarm, Fault and System Events 15 I
Page 407 and 408:
Event (alphabetical) Feedback OFF T
Page 409 and 410:
Event (alphabetical) PhaseUnbalance
Page 411 and 412:
Event (alphabetical) Thermistor Ope
Page 413 and 414:
Tables A In this chapter Target gro
Page 415 and 416:
A.2 Abbreviations and Specification
Page 417 and 418:
A.3 Socket Assignment Table - Digit
Page 419 and 420:
No. Designation Designation Informa
Page 421 and 422:
Page 423 and 424:
Page 425 and 426:
No. Designation Unit Information 35
Page 427 and 428:
5.4 Trip - Number of Starts > BU1 B
Page 429 and 430:
Data Formats and Data Records B In
Page 431 and 432:
B.1 Handling Data Records Data Form
Page 433 and 434:
B.2 Data Record 0/1 - S7 System Dia
Page 435 and 436:
B.3 Data Record 63 - Analog Value R
Page 437 and 438:
B.6 Data Record 72 - Error Buffer T
Page 439 and 440:
5.2 Event - Overload IM UM 5.3 Even
Page 441 and 442:
Data Formats and Data Records Byte.
Page 443 and 444:
Page 445 and 446:
Data Formats and Data Records B.9 D
Page 447 and 448:
Byte Bit Designation (Prm group) Ty
Page 449 and 450:
Byte Bit Designation (Prm group) Ty
Page 451 and 452:
Data Formats and Data Records B.11
Page 453 and 454:
Byte. Bit Designation (Prm group) T
Page 455 and 456:
Page 457 and 458:
Page 459 and 460:
Page 461 and 462:
Page 463 and 464:
Byte. Bit Designation (Prm group) T
Page 465 and 466:
Page 467 and 468:
B.18 Data Record 203 - Acyclic Send
Page 469 and 470:
Page 471 and 472:
B.20.3 Reversing Starter Table B-23
Page 473 and 474:
B.20.5 Star-Delta Starter Table B-2
Page 475 and 476:
B.20.7 Dahlander Table B-27: Assign
Page 477 and 478:
B.20.9 Pole-Changing Starter Table
Page 479 and 480:
B.20.11 Solenoid Valve Table B-31:
Page 481 and 482:
B.20.13 Soft Starter Table B-33: As
Page 483 and 484:
Dimension Drawings C In this chapte
Page 485 and 486:
C.2 3UF710 Current Measuring Module
Page 487 and 488:
C.2.3 Current Measuring Module (Thr
Page 489 and 490:
C.2.5 Current Measuring Module (Bus
Page 491 and 492:
C.3.2 Current/Voltage Measuring Mod
Page 493 and 494:
C.3.4 Current/Voltage Measuring Mod
Page 495 and 496:
C.4 3UF7200 and 3UF7210 Operator Pa
Page 497 and 498:
C.6 Accessories C.6.1 Door Adapter
Page 499 and 500:
Technical Data D In this chapter Ta
Page 501 and 502:
D.2 Technical Data of the Basic Uni
Page 503 and 504:
Technical Data D.3 Technical Data o
Page 505 and 506:
D.4 Technical Data of the Decouplin
Page 507 and 508:
D.5.2 Technical Data of the Analog
Page 509 and 510:
Technical Data PT100/PT1000 Open Ci
Page 511 and 512:
Technical Data 4 green LEDs For fre
Page 513 and 514:
D.8 Typical Response Times D.8.1 SI
Page 515 and 516:
Example Circuits E In this chapter
Page 517 and 518:
E.2 "Overload Relay" Example Circui
Page 519 and 520:
E.2.2 "Overload Relay" Function Cir
Page 521 and 522:
E.3.2 "Direct Starter" Function Cir
Page 523 and 524:
E.4.2 "Reversing Starter" Function
Page 525 and 526:
Example Circuits E.5.2 "Molded Case
Page 527 and 528:
Example Circuits E.6.2 "Star-Delta
Page 529 and 530:
Example Circuits E.6.4 "Star-Delta
Page 531 and 532:
E.7.2 "Star-Delta Reversing Starter
Page 533 and 534:
E.8.2 "Dahlander" Function Circuit
Page 535 and 536:
E.9.2 "Dahlander Reversing Starter"
Page 537 and 538:
E.10 "Pole-Changing Starter" Exampl
Page 539 and 540:
E.10.2 "Pole-Changing Starter" Func
Page 541 and 542:
E.11.2 "Pole-Changing Reversing Sta
Page 543 and 544:
E.12 "Solenoid Valve" Example Circu
Page 545 and 546:
E.12.2 "Solenoid Valve" Function Ci
Page 547 and 548:
E.13.2 "Positioner 1" Function Circ
Page 549 and 550:
Page 551 and 552:
Page 553 and 554:
Page 555 and 556:
E.13.10 "Positioner 5" Function Cir
Page 557 and 558:
Fig. E-38: "Soft Starter" circuit d
Page 559 and 560:
E.15 "Soft Starter with Reversing C
Page 561 and 562:
Example Circuits SIMOCODE pro GWA 4
Page 563 and 564:
E.16 Safety-Oriented Tripping with
Page 565 and 566:
Fig. E-44: "Safety-Oriented Trippin
Page 567 and 568:
Page 569 and 570:
Page 571 and 572:
Page 573 and 574:
Page 575 and 576:
Page 577 and 578:
Page 579 and 580:
Page 581 and 582:
Safety and Commissioning Informatio
Page 583 and 584:
F.2 Set-up and Commissioning Safety
Page 585 and 586:
F.2.2 SIMOCODE pro with thermistor
Page 587 and 588:
F.2.5 Cable Protection F.2.6 Test T
Page 589 and 590:
F.2.7 Further Safety Guidelines Saf
Page 591 and 592:
Index Numerics 3UF50 - device-speci
Page 593 and 594:
Contrast 1-57 Control circuit D-9,
Page 595 and 596:
Earth-fault module 1-19, 1-71, 1-74
Page 597 and 598:
Max. Temperature 1-41, 1-55 Measure
Page 599 and 600:
Pole-changing starter 1-8, 1-22, 4-
Page 601 and 602:
Sensor circuit wiring F-6 Sensor fa
Page 603 and 604:
Temperatures °F 1-38 Terminal bloc
Page 605 and 606:
List of Abbreviations Abbreviation
Page 607 and 608:
Glossary Active Power Monitoring Ad
Page 609 and 610:
Connecting cable Control Functions
Page 611 and 612:
DP Master DP Slave/DP Standard Slav
Page 613 and 614:
Monitoring Functions Monitoring of
Page 615 and 616:
Operation Monitoring Operational Pr
Page 617 and 618:
SIMOCODE ES SIMOCODE pro Object Man
Page 619 and 620:
Temperature Monitoring Thermistor P
Page 621:
To SIEMENS AG A&D CD MM3 92220 Ambe
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System Manual SIMOCODE pro Edition 03/2007

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