VDMA 24563 - ISO 15407/2 - ASCO Numatics

PNEUMATIC SPOOL VALVE ISLANDS 

MULTIPOL or BUSLINK 

ILOTS DE DISTRIBUTION PNEUMATIQUE 

MULTIPOL ou BUSLINK 

VDMA 24563 - ISO 15407/2 

sizes 02 and 01 / tailles 02 et 01 

Installation manual 

Manuel d’installation 

OUTPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

0 1 I 0 

2 3 N 2 

P 

4 5 U 4 

6 7 T 6 

1 

3 

5 

7 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

BYTE BYTE BYTE 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

1 

5 

INPUT 

0 

2 

4 

6 

3 

1 

1 

3 

5 

7 

3 

5 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

MODBUS 

MS-P588-8.R0 

(3834826) 

GB 

FR

00370GB-2006/R01 

Availability, design and specifi cations are subject to change without notice. All rights reserved. 

PNEUMATIC 

VALVE ISLANDS 

VDMA 24563 - ISO 15407/1 sizes 02 and 01 

The valve islands are available in different versions to meet specifi c system needs: 

multiwire cable connection or fi eldbus control. 

MULTIPOL 

Pneumatic valve island for connection to a PLC with multiwire cable and 

connector. 

The following three versions are available: 

• Without inputs 

- Electrical connection with a 37-pin Sub-D connector 

- Electrical connection with a 19-pin M23 connector (option) 

• With inputs 

- Electrical connection with a 37-pin Sub-D connector 

BUSLINK 

Pneumatic valve island for data exchange via fi eldbus and one of the 

protocols given below. 

PROFIBUS - DP 

Supply voltage connection 4-pin male M18 connector 

Bus connection (IN/OUT) 5-pin male M12 connector 

(version IP65) 

INTERBUS - S 


Bus connection (IN/OUT) M23 connector 

with 9 male pins (IN) 

with 9 female pins (OUT) 

DEVICE NET 

1 

5 

3 

version 

without inputs 


Bus connection (IN/OUT) 5-pin male /8" UN connector0 

FIPIO 


Bus connection (IN/OUT) 5-pin male M12 connector0 

MODBUS 



MODBUS 

INPUT 

0 

2 

4 

6 

INPUT 

0 

2 

4 

6 

INPUT 

0 

2 

4 

6 

INPUT 

0 

2 

4 

6 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

1 

3 

5 

7 

1 

3 

5 

7 

1 

BYTE 

3 

5 

7 

1 

3 

5 

7 

INPUT 

0 

2 

4 

6 

INPUT 

0 

2 

4 

6 

INPUT 

2 

4 

6 

INPUT 

2 

4 

6 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

1 

3 

5 

7 

1 

3 

5 

7 

1 

3 

5 

7 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

+ 5V 

+ 24V 

RUN I/O 

COM ERR 

Pg21 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

OUTPUT 

0 

2 

4 

6 


BYTE 

1 

3 

5 

7 

0 1 I 0 

2 3 N 2 

P 

4 5 U 4 

6 7 T 6 

1 

3 

5 

7 

INPUT 

0 

2 

4 

6 

Series 

638-639 

Types 

MULTIPOL 

BUSLINK 

1 

3 

5 

7 

version 

with inputs 

All leafl ets are available on: www.ascojoucomatic.com 

1

BUSLINK system 

Connection between a PLC and the valve 

island with a serial 2- or 9-wire cable, depending 

on the communication protocol used. 

Compatible standard protocols: 

Version with input modules 

(example: BUSLINK, PROFIBUS - DP) 

Max. 4 modules 

(32 inputs) 

INPUT 

0 

2 

4 

6 

3 

BYTE 

1 

3 

5 

7 

0 1 I 0 

2 3 N 2 

P 

4 5 U 4 

6 7 T 6 

4 

1 

3 

5 

7 

INPUT 

0 

2 

4 

6 

3 

1 

3 

5 

7 


Max. 

16 spool valve outputs 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

2 

1 

VALVE ISLANDS - VDMA 24563 - ISO 15407/1 sizes 02 and 01 

Easy communication with PLC 

Reduced time and costs for wiring 

Easy maintenance 

MODBUS 

MULTIPOL system 

Connection between a PLC and the valve 

island with a multiwire cable (36 or 19 wires) 

and a SUB-D (37 pins) or M23 (19 pins) 

connector. 

Version without input modules 

(example: MULTIPOL with Sub-D connector) 

CHARACTERISTICS 

• Island of 4 to 16 monostable or bistable 5/2 and 5/3 VDMA ISO 02 and ISO 01 spool valves 

(G1/8 and G1/4). 

• Integrated connections 

• Power supply: 24 V DC 

• Visual indicator (LED) for each coil and each input 

• Common pressure supply to all valves 

• Built-in exhaust outlet in the subbase for environmental protection 

• Versions with or without inputs for sensor status display 

Adaptable valves: 

Monostable or bistable 5/2 - 5/3 spool valves 

• ØM5 (1) (series 569) - fl ow rate: 500 l/min (ANR) 

• G1/8 (1) (series 570) - fl ow rate: 950 l/min (ANR) 

On these islands, the solenoid pilot valves (E) with a size 15 CNOMO 

E06.36.120N mating surface are placed on the same side as the spool 

valves (D). In the bistable version, each spool valve is controlled by an 

additional integral twin pilot miniature solenoid valve with combined 

electrical connection offering a compact design as shown in the fi gure 

opposite. 


2 

1 

1 

1 Spool valves 

2 Module for Bus or Multipol connection 

3 Module with 8 inputs 

4 Module with 16 inputs 

5 37-pin SUB-D connector for supply of spool valve coils 

5 

3 

(E) 

5 

(D) 

00370GB-2006/R01 

Availability, design and specifi cations are subject to change without notice. All rights reserved.

00450GB-2007/R01 



TABLE OF CONTENTS 

General characteristics __________________________________ 4 

Characteristics of each version ____________________________ 5 

Spool valve island description _____________________________ 6 

Spool valve series 569 - 570 - 571 _________________________ 8 

Ordering information for a VDMA ISO 02 - ISO 01 valve island ___ 9 

Dimensions - Mounting __________________________________ 10 

Pneumatic and electrical connections _______________________ 12 

Connection of inputs ____________________________________ 13 

Bus connection_________________________________________ 15 

Accessories (Multipol) ___________________________________ 17 

Accessories (Buslink) ___________________________________ 18 

Dimensions of accessories _______________________________ 19 

Installation of power supply _______________________________ 20 

Installation of Profi bus-DP ________________________________ 21 

Installation of Interbus-S _________________________________ 23 

Installation of Device-Net ________________________________ 25 

Installation of Fipio _____________________________________ 27 

Installation of Modbus ___________________________________ 29 

Installation of Multipol ___________________________________ 31 


3

GENERAL CHARACTERISTICS 

Valve islands according to VDMA-ISO meet modern needs for automated installations: 

• No bulky and diffi cult wiring 

• Time and money saved due to direct electrical cabling and common air supply 

• Visual display and quick disconnection for easy maintenance 

• Unit tested and equipped with spool valves and solenoid pilot valves at delivery 

• Easy pneumatic connection: common air supply and exhaust 

COMBINATIONS 

input modules 

I : 8 inputs (I1 or I2) 

I5 : 16 inputs 

I I I I 

BUS 

connection 

module 

supply 

connector 

number of valves 

multipol 

Sub-D 

M23 

4, 6, 8, 10, 12, 14 or 16 spool valves (8 to 32 outputs) 

4, 6, 8 spool valves (8 to 16 outputs) 

buslink all 4, 6, 8, 10, 12, 14 or 16 spool valves (8 to 32 outputs) 

- - I5 I5 

multipol 

Sub-D 

M23 

4, 5, 6, 7 or 8 spool valves (8 to 16 outputs) 

4 spool valves (8 outputs) 

buslink all 4, 5, 6, 7 or 8 spool valves (8 to 16 outputs) 

max. 32 inputs max. 32 spool valve outputs 

VALVE ISLANDS - GENERATION C 

■ Standard units can be grouped as follows: 

• 5/2 - 5/3 spool valves, monostable or bistable ISO 02 (G1/8) or ISO 01 (G1/4) 

• Solenoid pilot valves with mating surface to ISO 15218 (CNOMO E06.36.120N size 15) placed on the same side as the 

spool valves to offer a compact design 

• Modules with 8 or 16 inputs (4 modules at maximum) 

• Max. 32 inputs and 32 valve outputs per unit 

Any confi guration possible on request (only one valve size per island) 

OPTIONS (consult us) 

• Electrical connection with M23 connector (Multipol without inputs) 

• Air supply at 2 different pressure levels 

• External pressure supply to pilot valves 

GENERAL ELECTRICAL CHARACTERISTICS 

Multipol Buslink 

Supply voltage 24 VDC, ±10% 

24 VDC, ±10% The outputs (valves) and the bus electronics/sensor 

inputs can be supplied separately. 

Max. ripple ratio 10% 

Consumption 50mA (per monostable pilot valve) 71mA (per bistable pilot valve) and 9 mA per input 

Coil insulation class F 

Protection IP65 

Electrical insulation - optocouplers 

Peak voltage suppression integrated in the island for each coil 

Input connection 5-pin female M12 connectors or screw terminals 

Earth connection at supply connector or screw on the pneumatic subbase 

Electromagnetic compatibility in accordance with EU directive EMC 89/336/EEC. CE identifi cation. 

GENERAL PNEUMATIC CHARACTERISTICS 

Fluid air or neutral gas, fi ltered at 30 µm, lubricated or not 

Operating pressure 1,5 to 8 bar 

Flow (Qv at 6 bar) 

Series 538 - ISO 02 500 l/min (ANR) 

Series 539 - ISO 01 950 l/min (ANR) 

Ambient temperature + 5°C to +50°C 


4 

16 

00372GB-2006/R01 


00372GB-2006/R01 


MULTIPOL 

Pneumatic valve island for connection to a PLC by means of a multiwire cable and connector. 

• All spool valves the island are connected with a single cable. The following three versions are available: 

- MULTIPOL without inputs : multiwire cable (36 wires) and a 37-pin male SUB-D connector 

multiwire cable (19 wires) and a 19-pin male M23 connector 

- MULTIPOL with inputs : multiwire cable (36 wires) and 37-pin male SUB-D connector 

ELECTRICAL CHARACTERISTICS 

Spool valve supply connection: 19-pin male M23 connector or 37-pin male SUB-D connector 


BUSLINK 

The connection between a control system (PLC) and pneumatic valve islands by means of a fi eld bus with RS485 interface allows the 

transmission of data with a 2-wire cable: 

• control signals to the spool valves 

• information signals from the sensor inputs. 

An additional plug-in connector is used to supply the islands with power. It is recommended to use two separate 24 V DC power supplies 

and safety fuses for the electrically operated spool valves and the bus electronics in order to prevent bus system failure in case of a 

short-circuit at the outputs. This also makes it possible to continue detecting the sensor status. The spool valves are electrically piloted 

via the electronic bus interface. 

The pneumatic valve island is designed for data exchange via fi eldbus and a PROFIBUS-DP, INTERBUS-S, DEVICE NET, FIPIO 

or MODBUS protocol. 

PROFIBUS-DP 

COMMUNICATION CHARACTERISTICS 

Communication protocol PROFIBUS-DP (DIN 19245 - part 3 - EN 50170) 

Transmission shielded twisted pair, RS 485 interface 

Bus structure line or tree structure with repeaters 

Max. number of valve islands 97 islands (121 participants) 

Max. bus cable length 100 m - 1200 m, depending on the transmission speed 

Transmission speed automatic selection from 9.6 Kbaud to 12 Mbaud 

Island addressing (participants) integrated rotary-type switches 

Compatibility with control system no modifi cation of current programs 


24 V supply connection 4-pin male M18 connector 

Bus connection (IN/OUT) 5-pin male M12 connector (IP65) 

Option: protection to IP40 with 9-pin female SUB-D connector 

INTERBUS-S 


Communication protocol INTERBUS-S 

Transmission shielded 3 x 2-wire cable, twisted in pairs, + 3 wires 

(2 forward, 2 return, 2 ground + 3 power supply wires), RS 485 interface 

Bus structure loop 

Max. number of valve islands 256 (with max. 2048 inputs and 2048 outputs) 

Max. bus cable length 400 m per segment, max. 13 km 

Transmission speed 500 kbaud (fi xed) 

Island addressing (participants) automatic 



24 V supply connection 6-pin male M23 connector) 

Bus connection (IN/OUT) 9-pin male M23 connector (IN) and 9-pin female M23 connector (OUT) 


5


DEVICE NET 


Communication protocol DEVICE NET (Allen Bradley) 

Transmission shielded 2x2-wire cable, twisted in pairs (2 power supply, 2 signal wires) 

Bus structure line or tree structure 

Max. number of valve islands 63 

Max. bus cable length 500 m at a transmission speed of 125 kbaud 

200 m at a transmission speed of 250 kbaud 

100 m at a transmission speed of 500 kbaud 

Transmission speed 125, 250 or 500 kbaud, adjustable with integrated DIP switches 

Island addressing (participants) 8 DIP switches integrated in the connector housing 




Bus connection (IN/OUT) 5-pin male 7/8" UN connector 

FIPIO 


Communication protocol FIPIO / World FIP 

Transmission shielded twisted pair 

Bus structure line or tree structure with repeaters 

wiring with TSX FP ACC4 junction boxes or T-connectors 

Max. number of valve islands 62 islands, 32 per segment with ACC4 connectors, 24 per segment with T-connectors 

Max. bus cable length 1000 m per segment; max. 5000 m 

Transmission speed 1 MBaud 

Island addressing 8 DIP switches integrated in the connector housing 




MODBUS 


Communication protocol Modbus in RTU format, 8 bits with parity 

Transmission shielded 2-wire cable, twisted in pairs, RS 485 interface 

Bus structure line structure 

Max. number of valve islands 255 

Max. bus cable length 1200 m 

Transmission speed 4800, 9600 or 19200 baud, adjustable with integrated DIP switches 

Island addressing (participants) 8 DIP switches integrated in the connector housing 





VALVE ISLAND DESCRIPTION 

6 7 

1 

3 - 5 

24 

4 2 4 

3 

1 

5 

3 

3 

1 

5 


6 

4 

2 

4 

2 

10 

2 

4 

2 

11 

MULTIPOL WITHOUT INPUTS 

4 

2 

5 

3 

1 

5 

9 

1 

3 - 5 

3 

1 

5 

4 

8 

9 

1 

17 

ports 

connection 

538 (ISO 02) 539 (ISO 01) 

1-3-5 G 1/4 G 3/8 

2-4 G 1/8 G 1/4 

Power supply connection of valve island: 

- 37-pin male Sub-D connector 10 

- or 19-pin male M23 connector 24 

00372GB-2006/R01 


00372GB-2006/R01 


18 

19 

6 7 

4 2 4 

INPUT 

0 

2 

4 

6 

No. description 

1 Pneumatic subbase 

2 Monostable or bistable 5/2-5/3 spool valves (max. 16) 

Miniature solenoid pilot valve 2 x 3/2 size 15 (1 pilot valve for 

3 

1 bistable spool valve) or 1 x 3/2 (for a monostable spool valve) 

Pressure supply "1" and exhausts "3-5" with threaded 

4 

connections 

5 Lateral operating ports "2 - 4" with threaded connections 

6 External pilot pressure supply 

7 Connectable pilot exhaust 

Blanking plates for electrical and pneumatic pilot valve mating 

8 

surfaces (see accessories) 

Blanking plate for pneumatic mating surface of ISO 02 or ISO 01 

9 

spool valve 

37-pin male Sub-D connector for power supply of island over 

10 

multiwire cable 

11 LED visual indicator for pilot valves 

12 Bus or Multipol connection module 

1 

3 

5 

7 

16 

3 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

13 

0 

MULTIPOL WITH INPUTS 

14 15 14 12 

2 

10 

3 

3 

5 

1 

4 

2 

4 

2 

11 

4 

2 


PROFIBUS-DP INTERBUS-S DEVICE NET WORLDFIP MODBUS 

FIPIO 

0 

+5V 

+24V 

RUN/MOD 

ERR/NET 

12 

3 

5 

18 

20 

0 

+5V 

+24V 

RUN/MOD 

ERR/NET 

12 

3 

5 

18 

21 

0 

+5V 

+24V 

RUN/MOD 

ERR/NET 

12 

3 

5 

18 

22 

4 

2 

0 

5 

+5V 

+24V 

RUN 

COM 

12 

3 

1 

5 

I/O 

ERR 

1 

3 - 5 

No. description 

13 37-pin female Sub-D connector for inputs 

14 Module with 8 or 16 inputs (4 modules at maximum) 

15 

Input connection with M12 connector or detachable screw 

terminals 

16 LED visual indicator for additional inputs 

17 Earth connection 

18 

24 V DC supply connection with 4-pin male ØM18 connector or 

6-pin M23 connector (Interbus-S) 

19 Profi bus-DP input and output with 5-pin male ØM12 connector 

20 

Interbus-S input and output with 9-pin male/female ØM23 

connector 

21 

Device Net input and output with 5-pin male 7/8-16 UN 

connector 

22 FIPIO input and output with 5-pin male ØM12 connector 

23 MODBUS input and output with 5-pin male ØM12 connector 

24 

19-pin male M23 connector for power supply of island over 

multiwire cable 

3 

5 

3 

1 

5 

9 

4 

8 

9 

1 

17 

18 

23 

0 

+5V 

+24V 

RUN/MOD 

ERR/NET 


12 

3 

5 

7

SPOOL VALVE SERIES 538 (G1/8) - 539 (G1/4) 

GENERAL 

Fluid air or neutral gas, fi ltered, lubricated or not 

Operating pressure 0 to 8 bar (1,5 to 8 bar with differential return) 

Pression de commande 1 to 8 bar (1,5 to 8 bar with differential return) 

Ambient temperature +5 °C to +50 °C 

Flow (Qv at 6 bar) series 538 500 l/min (ANR) - Kv : 7,2 

series 539 950 l/min (ANR) - Kv : 13,6 

CONSTRUCTION 

SPOOL VALVE 

Body Light alloy 

Cover POM (polyacetal) 

Internal parts Stainless steel, light alloy and POM (polyacetal) 

Seals 

SOLENOID PILOT VALVE 

NBR (nitrile) 

Body PAM (polyarylamide) 

Internal parts POM (polyacetal), PET, stainless steel and brass 

Seals NBR (nitrile), FPM (fl uoroelastomer) 

Coil PET (thermoplastic polyester) 

Manual override impulse type 

type 

M 

J 

G 

function 5/2 

function 5/3 



30211178--P (3/2 NC) 30200050 (2x3/2 NC) 

for monostable spool valve for bistable spool valve 

Voltage 24 V DC 24 V DC ±10% (max. ripple 10%) 

Consumption 1 W 1,5 W 

Insulation class F 

Protection IP65 IP65 

B 

E 

A 

REQUIRED FUNCTION (1) = SPOOL VALVE + SOLENOID VALVE(S) 

operators 

quantity and 

function 

symbol 

pilot 

(14) 

return 

(12) 

VDMA 

size 

catalogue number 

spool valve alone 

air operated 

catalogue number 

solenoid valve 

with impulse-type 

manual override 

4 2 

14 

12 

5 

3 

1 

4 2 

14 

12 

5 

3 

1 

4 2 

14 12 

5 

3 

1 

4 2 

14 12 

5 

3 

1 

4 2 

14 12 

5 

3 

1 

solenoid/air differential 

solenoid/air solenoid/air 

solenoid/air 

centre closed 

W1 

solenoid/air 

centre open 

to pressure W2 

solenoid/air 

centre open 

to exhaust W3 

Blanking plate 

for spool valve mating surface 

ISO 02 53800001 + 1 x 30211178--P 

ISO 01 53900001 + 1 x 30211178--P 

ISO 02 53800002 + 1 x 30200050 








ISO 02 88100358 


(1) To obtain the parts necessary for obtaining one of the above functions, please indicate the catalogue number of the (air operated) 

spool valve alone corresponding to its size + one solenoid pilot valve. 

Solenoid valve with integrated LED (catalogue number 30215187--P), on request 

ACCESSORIES: see page 17-18 


8 

00372GB-2006/R01 


00372GB-2006/R01 



ORDERING INFORMATION FOR AN ISO 02 - ISO 01 VALVE ISLAND 

When ordering, please specify the electrical compontents 1 the pneumatic components 2 and the optional accessories. 

■ 1 Electrical components 

Generation C 

E Electrical components 

ME MULTIPOL WITH INPUTS 

BA BUSLINK DEVICE NET 

BP BUSLINK/PROFIBUS-DP 

BS BUSLINK/INTERBUS-S 

BF BUSLINK/FIPIO 

BM BUSLINK/MODBUS 

OPTIONS 

00 Without option 

Inactivation of diagnosis 

13 24V DC power OFF 

(Interbus-S/BS version) 

13 + M23 connector 

25 for supply 

(Interbus-S version) 

- - Other options 

99 

■ 2 Pneumatic components 

▲ 

Multipol WITHOUT inputs C M U 

Multipol WITH inputs 

Buslink 

P Pneumatic components 

GR 

Spool valve 

series and size 

7 538 (ISO 02) 

8 539 (ISO 01) 

▲ 

▲ 

OPTIONS 

00 without option 

32 M23 connector (Multipol without input) 

35 External supply 

of solenoid pilot valves 

- - 

} other options 

99 

PORTS: 

2 - 4 

PORTS 

1 - 3 - 5 

04 

: 

16 

Connection 

G Gaz thread 

N NPT thread 

Position 

1 lateral 

Connection 

G Gaz thread 

N NPT thread 

Position 

1 lateral 

Number of spool valve places 

on the island (1) 

C P 

▲ 

C E 

GR OPTION 

▲ 

TYPE 

OPTION 

▲ ▲ ▲ ▲ ▲ ▲ 

- 

▼ ▼▲ 

Electrical modules (max. 4) 

1 2 3 4 

Please indicate the type of module 

required 

Type Function of input modules 

I1 8 PNP inputs, screw terminals (max. 4 modules)) 

I2 8 PNP inputs, M12 connector (max. 4 modules) 

I5 16 PNP inputs, M12 connector (max. 2 modules) 

No. of 

Valve position 

places 1 

- 

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 

Positions for 4 to 16 spool valves (1) 

type Spool valve function 

M 

J 

G 

B 

E 

4 2 

14 

12 

5 3 

14 

4 

1 

2 

12 

5 3 

1 

4 2 

14 12 

5 3 

1 

4 2 

14 12 

5 3 

1 

4 2 

14 12 

5 

4 6 8 10 12 

3 

1 

5/2 

5/2 

5/3 

5/3 

5/3 

Solenoid air operated pilot 

Differential return 

Solenoid air operated 

pilot and return 

Pressure held (W1) 


Pressure applied (W2) 


Exhaust released (W3) 


A Blanking plate for unused valve place 

(1) Max. 8 spool valves for a Multipol island with M23 supply 

connector (option 32) 

ORDERING EXAMPLE 

Reference : CEBP00-E2E2 

CP800G1G108-MMGMBJMA 

BUSLINK - VDMA valve island, PROFIBUS-DP protocol, 

with 2 PNP input modules and female M12 connectors. 

Island for series 539 ISO 01 spool valves including 8 valve 

places equipped as follows: 

4 5/2 spool valves, type M, in positions 1, 2, 4 and 7 

1 5/3 spool valve (W1), type G, in position 3 

1 5/3 spool valve (W2), type B, in position 

1 5/2 spool valve, type J, in position 6 

1 additional place (A) in position 8 for further extension 

equipped with a pneumatic blanking plate (provide for an 

additional set of blanking plates for the electrical and pneumatic 

pilot valve mating surfaces, see accessories) 


14 

16 

9

DIMENSIONS (mm) MULTIPOL BUSLINK 

N 

N 

P2 

2 x G1/8 

W 

Q 

M 

3 ØV 

T 

2 x G1/8 

W 

Q 

M 

3 ØV 

T 

M23 

M23 

P2 

16,5 

110 

52,5 

X 

16,5 

110 

40,5 42,3 

X 

4 

2 

SUB-D 

SUB-D 

4 4 

2 2 

ØZ 

4 

2 

n2 

n2 

L3 

L3 

4 

2 

U 

P3(1) 

4 

R 

2 

U S 

O 

1 

33,5 

X 

2 

40,5 42,3 

X 

B 

B 


The island is provided with two or four mounting holes in the spool valve subbase and two mounting holes on the left side for the 

input/output modules. 

Make sure to provide for enough room on the right side for pressure supply and optional exhaust silencers. 

■ WITHOUT INPUTS 

539 (ISO 01) 538 (ISO 02) 

539 (ISO 01) 


■ WITH INPUTS 

N 

N 

2 x G1/8 

W 

Q 

M 

3 ØV 

T 

2 x G1/8 

Q 

M 

3 ØV 

W 

T 

P1 

K1 

D 

K1 

D 

5 

5 

2 Ø5,5 

n1 

L1 

2 Ø5,5 n1 


10 

L1 

46 

46 

46 

46 

E 

E 

4 

2 

53,6 

63 

19,7 

4 

2 

ØZ 

4 

2 

4 

2 

n2 

L2 

n2 

L2 

4 

2 

U 

U 

M23 connector available as option only on the Multipol 

version without inputs (max. 8 spool valves) 

1 Mounting: 

2 x Ø5,3 counterbores Ø9; depth: 5 

2 Mounting: 

4 x Ø5,3 counterbores Ø9; depth: 5 

4 

R 

2 

S 

O 

1 

33,5 

X 

2 

40,5 42,3 

P2 

X 

B 

B 

P4(1) 

00372GB-2006/R01 


00372GB-2006/R01 


DIMENSIONS (mm), WEIGHT (kg) BUSLINK 

valve 

series 



valve 

series 



valve 

series 



L1 

n1 : number of input modules 

Aucun 1 2 3 4 

73,5 119,5 165,5 211,5 257,5 

74 120 170 212 258 

L2 

n2 : number of valves 

4 6 8 10 12 14 16 

108 146 184 222 260 298 336 

136 190 244 298 352 406 460 

L3 


4 6 8 10 12 14 16 

99 137 175 213 251 289 327 

118 172 226 280 334 388 442 

Max. 8 spool valves for a Multipol island with M23 supply connector 

(1) Heights P3 and P4 are the minimum dimensions required for connector and cable mounting. 


Overall length of Multipol (Sub-D) - Buslink island: 

• 538 (ISO 02) 

- without inputs : L3 + 31 

- with inputs : L1 + L2 + 20,5 



- with inputs : L1 + L2 + 30 

Overall length of Multipol (M23) island: 


- without inputs : L3 + 47,5 



valve series B D E K1 M N O P1 P2 P3(1) P4(1) 

538 (ISO 02) 212 110 35,5 60,4 17,7 23,5 7,3 6 35 160 190 

539 (ISO 01) 228 125 36 60,4 22 32,5 11 16 45 170 190 

valve series Q R S T U ØV W X Z 

538 (ISO 02) 24 27 38,5 43 19 G1/4 38 15,5 G1/8 

539 (ISO 01) 30 33,5 46,5 51,5 27 G3/8 43,5 25 G1/4 

valve 

series 



Weight without bus module or input module 


4 6 8 10 12 14 16 

2,2 2,9 3,6 4,3 5 5,7 6,4 

3,1 4,2 5,2 6,3 7,3 8,3 9,4 

Weight of one bus module: 0,550 kg 

Weight of one input module: 0,545 kg 

Total weight of a valve island: defi ne the weight of the pneumatic components from the spool valve series and number of valves required 

+ the weight of the bus connection module + the weight of optional input modules (0,545 kg x n1 modules) 

52 

Mounting of 90° elbow connector 

with moulded cable 

88164107 

3 

1 

5 


11

PNEUMATIC AND ELECTRICAL CONNECTION 

A 

3 

5 

1 

MULTIPOL 

WITHOUT INPUTS 

A Pressure supply 1 and exhausts 3 - 5 

B Operating ports 2 - 4 

C PLC cable connection for supply of valve coils 

(Sub-D or M23 connector) 

C 

3 

5 

1 A 

B 

BUSLINK 

WITH INPUTS 

C3 

MULTIPOL WITHOUT inputs 

- The pressure on an island without inputs may be supplied 

from the left or the right or from both sides. 

A Pressure supply 1 

and exhausts 3 - 5 

B Operating ports 2 - 4 

C Bus input/output 

D 24 V DC power supply 

• Supply with 2 different pressures (P1 - P2) 

Modules of 4 or 6 spool valves can be supplied at pressure P2 (consult us) 

• External pressure supply of pilot valves (consult us) 

• Pilot valve exhausts can be collected: connect on the right side ports (G1/8) indicated 82/84 

OUTPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

BYTE 

BYTE 

I 

N 

P 

U 

T 

E 

INPUT 

BYTE 

Pg21 

C 

D 


5 

1 

A 

B 

MULTIPOL 

WITH INPUTS 

G F 

E Detector/sensor inputs 

F PLC cable connection for supply of valve 

coils 

G Return of information signals from the 

inputs to the PLC 

PNEUMATIC CONNECTION (all protocols) 

The connections for the following common pneumatic signals are collected in the subbase: supply pressure (1), exhausts (3) and (5), and pilot 

valve exhaust. The connections are either on the right side or - in some versions - on the left side of the subbase (see below). 

• Supply with 1 pressure (P1) 

P1 

3 

1 

5 

3 

1 

5 

P1 

Mounting recommendations 

A maximum of fi ve (5) spool valves can be operated at the same time without pneumatic malfunction. 

The pressure on an island with more than 6 spool valves must be supplied from both sides. 

3 

3 

P1 1 

1 P1 

5 

5 


12 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

0 

- Island with 8 to 16 spool valves 

For this purpose, all islands for 8 to 16 spool valves are equipped with 

a connecting fl ange on the left of the valves. 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

3 

0 

P1 

5 

1 

OUTPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

BYTE 

BYTE 

I 

N 

P 

U 

T 

INPUT 

E 

3 

1 

5 

BYTE 

P1 

3 

1 

5 

P1 

00372GB-2006/R01 


00372GB-2006/R01 


ELECTRICAL CONNECTON OF INPUTS (BUSLINK versions) 

• The two following connections are recommended: 

- detachable M12 connector with protection to IP65, 

- detachable screw terminals with protection to IP20 (standard version only). 

• Possibility of connecting 2- or 3-wire sensors. 

■ Connection with M12 connector (input type I2 or I5) 

• The two following types are recommended: 

- Straight duo connector (1) for the connection of 2 separate cables (one for each sensor). 

- Straight mono connector (2) for the connection of a sensor or cable bundle. 

sensor sensor sensor sensor sensor 

or 

BYTE 

BYTE 

I 

N 

P 

U 

T 

(1) 88100253 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

Sensor x 

(2) 88100330 

Wiring diagram of inputs 

View from screw side of male connector 


24V 24V 24V 24V 

4 

1 

+ 

4 1 

IN x 3 

2 IN x+1 

■ Connection with detachable screw terminals (IP20) 

Input 0 

Input 2 

Input 4 

Input 6 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

Input 1 

Input 3 

Input 5 

Input 7 

5 

Sensor 

x+1 

Sensor 

x 

- 

Pin assignment 

1 : supply of inputs 

2 : input: positive logic x + 1 

3 : common ground (3-wire sensor) 

4 : input: positive logic x 

5 : protection earth 

IN x 

GND 3 2 GND 

5 

IN 

x+1 

● 2-wire sensors ● 3-wire sensors 

(example : magneto-resistive type) 

Sensor 0 

Sensor 2 

Wiring diagram of inputs 

● 2-wire sensors ● 3-wire sensors 

24V 24V 

IN 0 

IN 2 

+ 

Sensor 

0 

- 

+ 

- 

IN 0 

GND 

24V 24V 

Sensor 

2 IN 2 

GND 

24 V : supply of inputs 

IN .. : input: positive logic 

GND : common ground (3-wire sensor) 

+ 

Sensor 

x+1 


- 

13

INPUT AND VALVE ADDRESSING 

The addressing priority for the spool valves is from 14 to 12 and from left to right. 

+5V 

+24V 

RUN/MOD 

ERR/NET 

The addressing priority for the additional inputs is from top to bottom and from right to left. 

The priority for each module is given in the fi eld BYTE. 

BYTE BYTE 

0 1 I 0 1 

2 3 N 2 3 

P 

4 5 U 4 5 

6 7 T 6 7 

INPUT 

0 1 

2 3 

4 5 

6 7 

BYTE 

+5V 

+24V 

RUN I/O 

COM ERR 

Pilot signals: 14 

Return signals: 12 

Label with the address byte for the 

module in reference to the basic 

address of the island. 

Example BYTE 3 : 

If in the user confi guration the 

fi rst address byte of the island is 

8, the address byte of the module 

in question is 8 + 3 = 11. 

ADDRESSING OF PILOT VALVES AND INPUTS 

ADDRESSES (I = module with 8 inputs (I1 or I2) 

( I5 = module with 16 inputs) 

Number and type of modules 1I / - 2I / - 3I / - 4I / - 

Max. number of 

spool valves 

16 

ADDRESSES 

3 

5 

1 

14 

12 

- Spool valves V 0.0 V 0.0 V 0.0 V 0.0 

V 3.7 V 3.7 V 3.7 V 3.7 

- Inputs IN 0.0 IN 0.0 IN 0.0 IN 0.0 


14 

3 

1 

5 

IN 0.7 IN 1.7 IN 2.7 IN 3.7 


00372GB-2006/R01 


00372GB-2006/R01 


BUS CONNECTION 

The accessories required for wiring are specifi ed on the following pages. 


PROFIBUS-DP CONNECTION 

The front panel of the pneumatic valve island for Profi bus-DP is equipped with a 5-pin male panel connector M12 (E). 

The modules on either side of the system must be provided with terminating resistors (H). 

■ T-connection 

DEVICE NET CONNECTION 

The front panel of the pneumatic valve island for DEVICE NET is equipped with a 5-pin male panel connector 7/8 - 16 UN (E). 

The bus can be connected in the two following ways: 

• directly to the island with the T-connector, 

• with a straight connector, cable (max. length: 3 m) and the Device Net junction box. 

The modules on either side of the system must be provided with terminating resistors (L1 and L2). 

■ T-connection ■ Connection with a Device Net junction box (X) 

K G F 

H K 

4 

K 

L2 

G 

2 2 

E 

Island 

F 

G K 

4 

;; E 

L1 

H 

INTERBUS-S CONNECTION 

The front panel of the pneumatic valve island for Interbus-S is equipped with a 9-pin male panel connector M23 (BUS-IN) and a 9-pin 

female panel connector M23 (BUS-OUT). 


• directly to the Interbus-S card 

• to the Phoenix bus terminal 

■ Connection directly to the Interbus-S card ■ Connection to the Phoenix Contact bus terminal (*) 

25-pin Sub-D 

connector 

or 

9-pin Sub-D 

connector 

IN 

PLC 

OUT 

island 

9-pin Sub-D 

connector 

K K 

4 

4 

; 

G 

E 

Island 

Island 

IN 

PLC 

OUT 

( * ) 

(X) 

4 

island 

3m max. 

INPUT 

0 

2 

4 

6 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

Pg21 

OUT OUT OUT 


IN 

15


FIPIO CONNECTION 

The front panel of the pneumatic valve island for FIPIO is equipped with a 5-pin male panel connector ØM12 (E). 


■ Connection with a TSX FP ACC4 

junction box 

K 

E 

4 

Island 

2 2 

ACC4 

MODBUS CONNECTION 

K 

G 

K 


to be plugged directly onto the island's M12 connector 

K 

J 

2 2 

E 

Island 

F J 

The front panel of the pneumatic valve island for MODBUS is equipped with a 5-pin male panel connector ØM12 (E). 

The modules on either side of the system must be provided with terminating resistors (H). 


K 

G 

2 2 

E 

Island 

G K 


16 

F 

H 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

L 

K 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN 

COM 

I/O 

ERR 

Pg21 

00372GB-2006/R01 


00372GB-2006/R01 


MULTIPOL ACCESSORIES 


description catalogue number 

Electrical (1) and pneumatic (2) blanking plates to block the mounting surface of an 

unused pilot valve place 

Pneumatic (3) blanking plate to block the mounting surface of an unused spool valve 

place 

Straight 37-pin female SUB-D connector for Multipol, 

without cable (for spool valve outputs) 

Straight 37-pin female SUB-D connector, IP65, 

with cable, 37 wires x 0,22 mm 2 , mounted on connector L 

optional M23 connector 

(max. 8 spool valves) 

general 

applications 

car industry 

specifi cations 

Specifi c accessories 

for Multipol valve islands 

with sensor inputs or outputs 

88100356 



2 m 

5 m 

10 m 

... m 

88161911 

88100367 

88100370 

88100375 

88100350 (4) 

Straight M23 connector with 19 female contacts 88164102 

90° elbow connector M23 with 19 female contacts 88164105 

Straight M23 connector with 19 female contacts 

+ IP67 moulded cable with 16 x 0,34 mm 2 + 3 x 1 mm 2 cores, class 6, 

resistant to cutting fl uids (CNOMO E0340150N) and sparks. 

Cable length: 5 m 

90° elbow M23 connector with 19 female contacts 

+ IP67 moulded cable with 16 x 0,34 mm 2 + 3 x 1 mm 2 cores, class 6, 

resistant to cutting fl uids (CNOMO E0340150N) and sparks. 

Cable length: 5 m 

88164106 

88164107 

Straight 37-pin male SUB-D connector for Multipol (without cable) 88161912 

Straight 37-pin male SUB-D connector, IP65, 

with cable, 36 wires x 0,22 mm 2 , mounted on connector L 

5-pin straight male duo M12 connector 

for 2 inputs/outputs Ø3-5 mm 

5-pin straight male mono M12 connector (1 cable) 

for input/output Ø 4 - 6 mm 

(1) (2) These plates can be adapted to islands to block the electrical and pneumatic mounting surface of unused pilot valve places 

(removable for further extension) 

NOTE: The blanking plates (1) and (2) are required for monostable spool valves 

(3) This plate can be adapted to islands to block the pneumatic mounting surface of unused spool valve places 

(removable for further extension) 

(4) Other lengths, in metres, to be specifi ed on order: max. 100m (please consult us for longer cables) 

2 m 

5 m 

10 m 

... m 

88100387 

88100390 

88100395 

88100351 (4) 

88100253 

88100330 


17 

00372GB-2006/R01

ACCESSORIES BUSLINK 

F 

protocols/ 

versions 

Profi bus DP 

Modbus 

Network T-connector (A-coded) 

with 5 male / female / male pins 


description catalogue number 

88100251 

F Device-Net 7/8-16 UN T-connector, 5 male / female / female pins 88161932 

F Fipio M12 T-connector, 5 female / female / female pins 88100252 

Profi bus DP 

Modbus/Fipio 

Device-Net 

Straight 4-pin female M18 connector for 24 V DC power supply 88161903 

Interbus-S Straight 6-pin female M23 connector for 24 V DC power supply 88161960 

all 

all 

5-pin male M12 duo connector for 2 inputs 

(2 cables, Ø3 - 5 mm) 

Straight 5-pin male M12 connector for inputs 

(1 cable, Ø4 - 6mm) 

88100253 

88100330 

G Profi bus DP 5-pin female M12 connector for cable dia. 4 - 6 mm (A-coded) 88100304 

G 

Profi bus DP 

Modbus/Fipio 

5-pin female M12 connector for cable dia. 6 - 8 mm (A-coded) 88100256 

J Fipio Straight 5-pin male M12 connector for cable dia. 6 - 8 mm 88100279 

Interbus-S 9-pin female M23 connector for input (BUS-IN) 88161951 

Interbus-S 9-pin male M23 connector for output (BUS-OUT) 88161952 

G 

H 

H 

H 

Device-Net 

Device-Net 

Profi bus DP 

Modbus 

Straight 5-pin female 7/8-16 UN connector 

Straight 5-pin male 7/8-16 UN connector 

Female plug - terminating resistor, M12 

(A-coded) 

Female plug - terminating resistor, M12 

(A-coded) 

max. 3MBaud 

3 to 12MBaud 

max. 3MBaud 

; 88161930 

; 88161931 

; 

88100262 

88100332 

88100262 

L1 Device-Net Male plug - terminating resistor, 120 ohms 88161934 

L2 Device-Net Female plug - terminating resistor, 120 ohms 88161933 

L Fipio Male plug - terminating resistor, M12 88100333 

Profi bus DP 3 1/2" fl oppy disk for PLC controller card confi guration 88161925 

Device-Net 3 1/2" fl oppy disk for PLC controller card confi guration 88166909 

all 

Electrical and pneumatic blanking plats to block the mounting surface of an 

unused pilot valve place 

(K) Cable to be ordered separately 


18 

88100356 

00372GB-2006/R01 


00451GB-2006/R01 


DIMENSIONS OF ACCESSORIES 

Straight connector 

(M23)19 pins 

MULTIPOL 

88164102 

POWER SUPPLY (ØM18) 

88161903 

PG 9 

PG 9 

Pg 13,5 (Ø 10 ... 14 mm) 

65 

64 

BUS INPUT 

Interbus-S (ØM23) 

88161951 

PG9 

51 

Ø 6-8 mm 

M18 x 1 

Ø 26 

Connector 

Fipio (ØM12) 

88100279 

62 

61 

M23 

Ø 26 

37-pin MULTIPOL connector 

88161911 (female) 

88161912 (male) 

72 

CM 6 

thickness 14 mm 

52 

Ø26 

Ø20 

M12 

Pg 13,5 

(Ø 10 ... 14 mm) 

M12 

Ø20 

POWER SUPPLY (ØM23) 

Interbus-S (option) 

88161960 

PG 9 

PG 9 

Female terminating resistor (Ø M12) 

88100262 (max. 3 MBaud) Profi bus-DP 

88100332 (3...12 MBaud) Profi bus-DP 

88100262 (max. 3 MBaud) Modbus 

T-connector 

Profi bus-DP - Modbus 

88100251 (A-coded) 

M12 

Elbow connector 

(M23)19 pins 

MULTIPOL 

88164105 

42 

1 

3 

2 

37 

48 

60 

M12 

51 

M23 

BUS OUPTPUT 

Interbus-S (ØM23) 

88161952 

51 


Ø 26 

1 : 5 male pins 

2 : 5 female pins 

3 : thickness 17mm 

1 

M23 

Ø26 

Ø26 

65 

1 

PG 7 

Female connector 

Device Net 

88161930 

86 

Terminating resistor 

Fipio 

male plug 

88100333 

67 

M12 

45 

Ø 11 


(M23)19 pins + cable 

MULTIPOL 

88164106 

5 m 88 

Ø 16,5 

T-connector 

Device Net 

88161932 

Ø 4-6 mm 

70 

1 : 5 male pins 


3 : max. 34mm thickness 

INPUTS (ØM12 - straight) 

DUO connector: 88100253 

(for 2 cable entries) 

PG 11 

Ø 3-5 mm 

M12 

Ø20 

63 

Connector (ØM12) 

Profi bus-DP 

88100304 

Ø 25 

56,5 

50 

2 

19,5 

3 

2 

M12 

Ø 20 

M12 

Ø20 


Device Net 

female plug 

88161933 

50 

M 23 x 1 

Ø 28 

1 

M12 

2 

T-connector 

Fipio 

88100252 

1 

PG 7 

Ø 4-6 mm 

87,3 

M12 

Ø19 

60 

M12 

1 

25 

38 


2 : max. thickness 25mm 

INPUTS (ØM12 - straight) 

Monon connector: 88100330 

(for 1 cable entry) 

M12 

Ø 20 

Connector (ØM12) 

Profi bus-DP, Modbus, Fipio 

88100256 

PG 9 

Elbow connector 

(M23)19 pins + cable 

MULTIPOL 

88164107 

¯ 11 

5 m 

Ø 6-8 mm 

Male connector 

Device Net 

88161931 

87 

56,5 

72 

Ø 25 


Device Net 

male plug 

88161934 

50 

34 

M 23 x 1 

¯ 28 

19,5 

50 

Ø20 

M12 


A 

63 

19

INSTALLATION 

POWER SUPPLY 

■ Connection of M18 connector 

(all protocols) 

2 

3 

1 4 

View on screw side of female 

connector, female thread M18 

Pin Signal name 

1 24V - BUS 

2 24 V - OUT 

3 GND 

4 PE 

INPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN 

COM 

I/O 

ERR 

Connection of M18 connector 

on the top of the island 

Supply of bus electronics/inputs 

Supply of spool valves/outputs 

Common ground 

Protection earth 

■ SUPPLY PRINCIPLES FOR INPUT MODULES 

The three circuits may be coupled/decoupled in accordance with the specifi c 

confi gurations as described below. 

Once the supply diagram is defi ned, proceed as follows: 

1 - Remove the cover of the input module. 

2 - Confi gure the internal coupling/decoupling shunts as described 

below. 

3 - Mount the cover back onto the module. Make sure not to lose the 4 seals 

(1) which must be placed on the female panel connectors. 

4 - Proceed with outside wiring. 


• COUPLING OR DECOUPLING SHUNT CONFIGURATION OF 24V DC POWER SUPPLIES 

Coupling 

• The supply of the inputs is coupled to the bus electronics 

over pins 1 and 3 of the M18 supply connector at delivery. 

. 

Position of the shunts to 

couple input modules 


20 

■ Connection of M23 connector 

(Interbus-S) 

5 

4 

Decoupling 

6 

3 

View on screw side of female 

connector, female thread M23 

Description Pin Signal name 

1 PE 

1 

! 

2 

2 24 V - OUT 

3 GND 

4 24 V - BUS 

5 GND 

6 - 

1 

• In order to decouple the supply of the inputs from the bus electronics, 

the position of the shunts must be changed. In this case, the sensors 

(to detect the end of stroke allocated to the inputs) must be supplied 

over pins 1 and 3 of one of the M12 connectors on each input module 

(see following page). 

INPUT 

0 

2 

4 

6 

INPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN 

COM 

0 

I/O 

ERR 



Description 


Supply of spool valves 

24 V ground - OUT 

Supply of bus electronics/inputs 

24 V ground - BUS 

Position of the shunts to 

decouple input modules 

- 

00451GB-2006/R01 


00451GB-2006/R01 


PROFIBUS-DP 

■ Connection of M12 connectors (Ref. G, page 15) 

4 

3 

5 

1 2 

View on screw side of 

female connector 

■ Connection of the shielded bus cable (K) to the M12 connector 

(Ref. G, page 15): 

• Strip the cable as shown opposite. 

• Prepare an additional isolated piece of wire (S). 

• Solder the shield (P) onto the end of the additional wire; make sure that it does 

not come into contact with ends 1 and 3. 

• Connection 5 allows for continuous shielding via the T-connector. 

Reset 

button 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

Switch.2 

Switch.1 


Pin Signal name Description 

1 R x D/T x D - P Data line B/B 

2 5V - Bus ( ) 

* 

- 

3 R x D/T x D - N Data line A/A 

4 GND - BUS ( ) 

* 

- 

5 PE ( ) 

** 


1 

0 5 

2 3 4 

9 

8 

6 

7 

1 

0 5 

2 3 4 

9 

8 

6 

7 

K 

( * ) These terminating signals 

are for the terminating 

shunt only. They must not 

be wired. 

( ** ) Supply a shielded cable to 

wire pin 5 of the connector. 

35 6 

10 

S 

P 

48 

■ Programming instructions 

For detailed information see the installation manuals for the PLC and the controllers. 

The pneumatic spool valve island is addressed over 4 input bytes and 4 output bytes. 

The data from the diskette supplied by JOUCOMATIC must be copied into the directory containing the slave islands in order to be able 

to confi gure the bus system of the JOUCOMATIC spool valve island. 

For islands to DIN 19245 - part 3 use the fi les in the directory “NORM”: 

- for a Siemens master PLC: fi le JM0005TX.200 

- for all other master PLCs: fi le BPGENC01.GSD 

For detailed information edit fi le BPGENC.GSD on the diskette. 

■ Address selection 

Select the address of the pneumatic spool valve island as follows: 

Example for spool valve with address # 03 

Switch 2 

(Switch for 10s digit) 

Switch 1 

(Switch for 1s digit ) 

NOTE: 

The default address of the module is "03" at delivery. 

Only addresses "03" to "99" are allowed for the pneumatic spool valve 

islands. 

1 

3 

5 


21

■ Setting of the transmission speed 

The baud value is set automatically in accordance whith the Profi bus controller (master). 

■ Diagnostics 

• LED INDICATIONS 

ON THE BUSLINK MODULE: 

The Buslink module is provided with 4 diagnostic LEDs above the BUSLINK coupling. 

• ERR/NET (red) lights up as soon as data exchange from the bus is interrupted. 

• RUN/MOD (green) is constantly illuminated during regular operation as soon as signals can be received from the bus. 

• + 24V (green) is constantly illuminated as soon as the power supply to the valves is connected. 

• + 5V (green) is constantly illuminated as soon as the power supply for the electronics and the electrical inputs are 

connected. 

ON THE PLC 

Several indicators on the front panel of the PLC allow to locate errors in the system, sensors relays, valves, LEDs etc. An error can be 

deleted with the RUN/STOP button on the controller. 

• DIAGNOSTICS REGISTER 

The diagnostics register gives the error status of the system in bit information. An appropriate software evaluation and/or error reaction 

is possible by bit comparison. 

For detailed information see the bus manual. 

• RESET POSITION 

The spool valve islands are provided with a reset into zero position. 

• FUSES 

The power supplies (bus module/sensor inputs and spool valves/outputs) are protected with fuses enclosed in the bus module housing. 

Replace the fuses by unscrewing the lid of the module housing. Remove the fuses with a thin pair of tweezers. 

Only fuses of the same type and value may be used for replacement. 

(A) Fuse type 5x20 250V/6,3A, quick-acting 

(B) Fuse type 5x20 250V/2A, quick-acting 

(A) 

(B) 


22 


00451GB-2006/R01 


00451GB-2006/R01 


INTERBUS-S 

■ Connection of SUB-D connectors (see page 15) 

■ Connection of Interbus-S input/output 

24V DC power supply: - external (with 6-pin M23 connector - see page 18) or 

- with the bus cable (see table below) 

3 

2 

6 

7 

4 

1 

5 

8 

9 

9 

5 

8 

4 

1 

View on soldered side of 

male connector 

(Interbus-S output) 

6 

7 

3 

2 

IN 

View on soldered side of 


(Interbus-S input) 

OUT 






Interbus-S card 

or Phoenix Contact bus 

terminal 

JOUCOMATIC 

island 

Pin no. 

25-pin 

O 

U 

Pin no. 

9-pin 

SUB-D 

Pin no. 

9-pin 

SUB-D 

Signal name 

Round 

Buslink / Interbus-S cable 

(colour) 

5 1 1 DO yellow 

18 6 2 /DO green 

13 5 +5V pins 13 and 25 bridged, 

25 9 9 - pins 5 and 9 bridged 

9 2 3 DI grey 

22 7 4 /DI pink 

14 3 5 GND signal (ground) brown 

Housing braiding 

- - 6 PE green/yellow 

- - 7 + 24 V red 

- - 8 GND power (0V) blue 

Check the pin assignment in the documentation provided with the Interbus-S card or Phoenix Contact bus terminal and observe the 

corresponding instructions. 

Do not forget to set the above mentioned bridges on the corresponding SUB-D connector. 

Pin Signal name Buslink / 

Male connector Female 

connector 

Interbus-S 

cable 

(colour) 

1 DO DO yellow 

2 /DO /DO green 

3 DI DI grey 

4 /DI /DI pink 

5 GND signal GND signal brown 

6 PE PE green/yellow 

7 + 24 V + 24 V (*) red 

8 GND power GND power blue 

9 - - - 

Shield 

terminal 

- - braiding 

( * ) To connect with cable for internal BUS supply. (see page 18) 

Soldered bridge - Do not forget the soldered bridge between 

5 and 9 

The BUS-OUT connection on the last island in the system must not be made. The bridge (5 - 9) must remain open. 

It is not necessary to install a terminating resistor. Plug the panel connector on the last island with a protective plug ØM23 

(IP 65). 


23


9 

24V = 


For detailed programming instructions see the PLC and Interbus-S controller manuals. 

The addresses for the Buslink module are confi gured on the Interbus-S controller. Set the basic address (BA) and the window size 

with the dip switches. The addresses are not set on the spool valve island. 

Automatic addressing: The address assignment is exclusively linked to the spool valve island's position in the bus system. 

Standard software is available and provided with the Phoenix Contact controller module. 

PHYSICAL ADDRESSING : 

PLC 

9 9 

OUTPUT INPUT 

INPUT 

No. 1 No. 2 No. 64 

OFFLINE CONFIGURATION (PC not connected to the controller card): 

Software: IBS CMD.SWT 

1 - After startup, the window "SETTING" is displayed: 

- Select your Interbus-S controller card. 

- Select "Extended" in the fi eld "scope of function" to access the confi guraton mode. 

2 - Select BUS TOPOLOGY in the menu "confi guration". 

3 - Select "Insert with identifi cation Catalogue number . . ."in the menu "edit". 

4 - A window "Insert with ID Catalogue number" is displayed: 

Enter the following for a JOUCOMATIC island: 

- ID Catalogue number: 3. The identifi cation numbers for the connected INTERBUS-S modules are important for the 

logical addressing (internal number). Each module type has its own identifi cation number (pneumatic, speed variator, analog input/ 

output, etc,). The ID number of the BUSLINK modules is 03. This corresponds to a pneumatic interface addressed with 2 words in 

logical addressing. 

- Process data channel: 32 

5 - The window "New Device Description" is displayed: 

- Enter a number for the island in the fi eld "Device number". 

- Click on "Device Icon . . ." and select the icon for the JOUCOMATIC island in your network (icon no. 5 for example). 

- Click on "Process Data Addresses" and enter the memory area the PLC allocates to the JOUCOMATIC island you are 

confi guring (this area can vary according to the PLC used, see the Phoenix-Contact manual). 

ONLINE CONFIGURATION (PC connected to the network and islands in operation): 

1 - After startup, the window "SETTING" is displayed: 

- Select "Extended" in the fi eld "scope of function" (confi guration mode). 

2 - Click ONLINE 

3 - The software displays the network topology (PLC + recognised connected islands) 

4 - The JOUCOMATIC island is recognised (C-ad "ID Catalogue number" and "Process data channel" are displayed) and identifi 

ed as Phoenix-Contact I/O module. 

5 - Double-click on the right to display the inputs/outputs. 

6 - Double-click on the left to display the island's characteristics. 


Address selection is not necessary. 


The transmission speed is defi ned by the controller (no adjustment possible). It is set at a constant 500 kBd. 


See page 22 (same as for Profi bus-DP) 


24 

9 

00451GB-2006/R01 


00451GB-2006/R01 


DEVICE-NET 

■ Confi guration of power supplies 

Remove the cover from the communication module 

There are two possibilities to supply the network card with power (by changing the position of 

the jumpers): 

- either over the module supply connector M18 or 

- over the network connector 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

4 

3 

5 1 

M18 connector 

Network connector 

View on screw side of Device Net 

connector 

2 


Interface bus 24V supply 

over the M18 connector 

(factory confi guration) 

Interface bus 24V supply 

over the Device - Net 

network connector 

■ Connection of 7/8 - 16 UN connectors (Ref. G and H, page 15) 

24V DC power supply: - either from an external source 

- or by the bus cable (see table below) 

Pin Signal name Description Device-Net cable 

(colours) 

1 DRAIN shield, capacitive ground (shield) 

2 +24V-CAN power supply by the bus red 

3 GND-CAN ground black 

4 CAN-H data - high active white 

5 CAN-L data - low active blue 


25



+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

ON ON 

8 1 4 1 

ON ON 

8 1 4 1 


Confi gure the controller card (DEVICE NET network card) with the "Device Net Manager" software. 

To include pneumatic spool valve islands (slaves) in the confi guration, you must change the scanner's scanlist. For detailed information 

on the scanner and the software tool "DeviceNet Manager" see the corresponding manuals. 

Example for spool valve with address # 03 

NOTE: The default address of the module is "03" at delivery. 

You can change the island's address with the dip switches in the bus coupling module. 

Only addresses greater than "03" are allowed for the pneumatic spool valve islands. 



See page 22 (same as Profi bus-DP) 


26 

8 7 6 5 4 3 2 1 

125 kBd 

250 kBd 

500 kBd 

- 

NOTE: The transmission speed is set at 500 kBd at delivery (dip switch in the position 

shown above). 

ON 

Position 8 7 6 5 4 3 2 1 

Signifi cative value 1 2 4 8 16 32 - - 

4 3 2 1 

Transmission 

speed 

ADR 03 

ADR 04 

. 

ADR 10 

. 

ADR 63 

ON 

decimal 

0 

1 

2 

3 

1 1 0 0 0 0 - - 

0 0 1 0 0 0 - - 

0 1 0 1 0 0 - - 

1 1 1 1 1 1 - - 

Position 

4 3 2 1 

0 0 - - 

1 0 - - 

0 1 - - 

- - - - 

00451GB-2006/R01 


00451GB-2006/R01 


FIPIO 

■ Connection of M12 connectors 

(Ref. G-J, page 16) 

4 

2 

1 

View from screw side of 5-pin connector 

5 

3 

■ Connection of the stub cable (Ref. K) 

• Strip the cable as shown in opposite diagram. 

• Open the connector. 

• Feed the cable into the cable gland. 

• Connect the wires to the terminals (see below) and fi x the cable onto 

the shield with the metal clamp. 


BUSLINK FIPIO spool valve islands belong to the FSD-C8 profi le group. 

+ 5 V 

+ 24 V 

RUN 

COM 

I/O 

ERR 

1 

ON 

OFF 

8 


INTEGRATION UNDER XTEL 

Limitations: 

The confi guration, programming and diagnostics of the BUSLINK on a FIPIO network with the XTEL-CONF tool is possible under the 

following conditions: 

· with XTEL V52 if the catalog diskette TXT R CTG V52 is installed; 

· with XTEL V6 (and PL7-3 V6). 

The island can only be put into operation from version V5.3 of the processor series 7, TSX model 40. 

INTEGRATION UNDER ORPHEE 

Limitations: 

- The confi guration editor of ORPHEE allows to connect and confi gure components on the FIPIO bus. 

- ORPHEE versions ≥ϕV6.2 are required for confi guration. 

The operating mode to be able to use the island on a FIPIO bus controlled by APRIL 5000 is described in the following paragraphs. 

For detailed information on the connecting principles and confi guration of the components on the FIPIO bus, see the documentation 

"Additive ORPHEE/ORPHEE-DIAG for using the FIPIO bus on APRIL 5000" no. TEM10000/10800F. 

The island can only be put into operation with a CPU5030 or CPU5130 version ≥2. 


In the FiPIO network the address 00 is reserved for the PLC ( TSX model 40 or APRIL 5000) which is the bus manager. 

Address no. 63 is reserved for the programming terminal. 

Select the address number for the pneumatic spool valve island as follows: 

Example of an island with address # 03 

1 2 3 4 5 6 7 8 

ON 

NOTE: 

The default address of the module is "03" at delivery 

You can change the island's address with the dip switches in the bus 

coupling module. 

Only addresses greater than "01" are allowed for the pneumatic spool 

valve islands. 

Pins Signal name Description 

1 + FIPIO network 

2 not connected / 

3 - FIPIO network 



Housing shield 

OFF 

30 

24 

Position 1 2 3 4 5 6 7 8 

Signifi cative value 1 2 4 8 16 32 64 - 

Address 00 

ADR 01 

ADR 02 

ADR 03 

. 

ADR 62 

ADR 63 

. . 

reserved 

4 

1 0 0 0 0 0 0 - 

0 1 0 0 0 0 0 - 

1 1 0 0 0 0 0 - 

0 1 1 1 1 1 0 - 

reserved 

- 


- 

27


The transmission speed does not need to be adjusted, it is fi xed at 1 MBaud. 


FIPIO islands are provided with a reset 

into zero position (confi guration bridge 

on two pins) 

• FUSES 





- ON THE BUSLINK MODULE 

The buslink module is provided with 6 diagnostic LEDs to FIPIO standard. 

• RUN / green: All components connected to power supply 

- No display if not connected to power supply 

- Flashing light if bus communication is interrupted because another component accesses the same address (frequency 

= approx. 2Hz). 

• COM / yellow : Communication is activated. 

- No display when there is no data exchange over the FIPIO bus or when communication is interrupted. 

- Flashing light during autotest, initialisation and connection of new components (Frequency = approx. 2 Hz). 

- Flashing light when the components participate in the data exchange over the FIPIO bus; fl ashing is at a fi xed 

frequency of approx. 2 MHz. 

• ERR / red: Major error 

- No display during regular operation. 

- Flashing light during autotest, initialisation and connection of new components and as long as the components are 

not logically connected to the FIPIO network (frequency = approx. 2 Hz). 

- Lights up in case of error requiring an exchange of component or module (fault in a subassembly, assembly of 

incompatible modules etc.) 

• I/O / red : Minor error 

- No display during regular operation. 

- Flashing light during autotest, initialisation and connection of new components (frequency = approx. 2Hz). 

- Lights fup in case of error not caused by one of the components. 

As soon as the components are powered-on, these 4 LEDS fl ash simultaneously during the components' autotest phase. If the LEDS 

continue to fl ash after the autotest, this means that the address which was confi gured is already occupied. 

• + 24V (green) lights up as soon as the power supply for the spool valves/outputs is connected. 

• +5V (green) lights up as soon as the power supply to the bus electronics/inputs is connected. 

ERRORS 

Errors in series 7 are displayed in the word STATUS A and in the APRIL 5000 under "external Error". 

STATUS A External error Signifi cation 

Bit 3 Bit 1 Problem with 24V power supply to the outputs 

Bit 1 Bit 3 Problem with power supply to the bus interface 

Bit 0 Bit 4 Problem of overload at the outputs 

If such an error occurs, the red I/O LED lights up (see above) 

- ON THE BUS CONTROLLER OF THE PLC 

The front panel of the controller is equipped with several displays which allow to locate errors in the FIPIO system and sensors/actuators. 

For detailed information see the FIPIO controller manual. 


The diagnostics register gives the error status of the FIPIO system in bit information. An appropriate software evaluation and/or 

error reaction is possible by bit comparison. 

+ 5 V 

+ 24 V 

RUN I/O 

COM ERR 


28 

Bridge to confi gure the reset position 

To obtain a self-locking reset position remove 

the bridge and put it on one pin only so as not 

to lose it. 

00451GB-2006/R01 


00451GB-2006/R01 


MODBUS 

■ Connection of M12 connectors (Ref. G, page 16) 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

ON ON 

8 1 4 1 

4 

1 

5 

3 

2 

View from screw side of 

connector 



Pin Signal name Description 

1 Tx + RS 485 high 

2 5V - Bus 

5V power supply 

to terminating resistor 

3 Tx - RS 485 low 

4 GND - BUS ( ) 

* 

GND - signal 

5 NC - 

Shield - Protection earth 

( * ) In case of connection with 2-wire cable, pin 4 must be connected. 

According to the PLC network cards, please fi nd below all specifi cations to parameter a JOUCOMATIC island with Modbus. 

- Speed : 4800, 9600 or 19200 Baud 

- Island profi le: "RTU - 8 bit format with parity" 

Make sure that the parity you choose corresponds to that defi ned for the CPU. 

- Connection type: RS 485 - 2 wires 


NOTE: 

The default address of the module is "03" at delivery 

You can change the island's address with the dip switches in 

the bus coupling module. 

Example of an island with address # 03 

8 7 6 5 4 3 2 1 

OFF 

ON 

Position 8 7 6 5 4 3 2 1 

Signifi cative value 1 2 4 8 16 32 64 128 

Address 00 

ADR 02 

ADR 03 

ADR 04 

I 

I 

ADR 254 

ADR 255 

0 0 0 0 0 0 0 0 

0 1 0 0 0 0 0 0 

1 1 0 0 0 0 0 0 

0 0 1 0 0 0 0 0 

0 1 1 1 1 1 1 1 

1 1 1 1 1 1 1 1 


29

■ Setting of the transmission speed and the parity 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

ON ON 

8 1 4 1 


4 3 2 1 

NOTE: the transmission speed is factory set at 19200 Bd and the parity is factory set at "even". 


ALL VERSIONS (BUSLINK AND MULTIPOL) 

Flat 4-pin male connector size 15 with 4-core cable for supplying an external receiver from a island output. (This connector fi ts into 

the empty socket of a solenoid coil, see below.) 

Catalogue number 

88100258 (3) 

2 1 

3 17 

17 

20 

24 

3 

2 

Parity 

none 

even 

odd 

x : neutral (0 or 1) 

1 

1 

2 

3 

Position 

4 3 2 1 

0 x 

1 1 

1 0 

0 0 

1 0 

0 1 

OFF 

ON 

Transmission 

speed 

4800 Bd 

9600 Bd 

19200 Bd 




Module error: 

The power supply for the spool valve coils is monitored on the BUSLINK module. An error is signalised as soon as the voltage drops 

below 20 Volts. A module error does not cause the system to be stopped. The module error must be processed by the software. 

For detailed information see the MODBUS manual. 


When MODBUS islands are disconnected from the network they maintain their status, i.e. the coils remain in their last position (reset 

position is maintained). 

- A reset into zero position is available upon request (i.e. all outputs are reset to zero). 

• FUSES 

See page 22 (same as Profi bus-DP). 


30 

Connection to a solenoid-operated or solenoid/air 

operated receiver outside the island: 

• Lamp or relay 

• Solenoid valve suitable for all fl uids 

• Solenoid-operated spool valve larger than the 

island spool valves (ex. spool valve ISO 1 to ISO 4 or 

3/2, 4/2 poppet-type spool valves etc.) 

Max. load : 100 mA 

pin 1 : +24V (return) = yellow 

pin 2 : GND = white 

pin 3 : +24V (pilot) = brown 

= green 

Note: to supply a monostable valve, connect the 

brown wire (3) and isolate the yellow wire (1). 

Length in metres to be specifi ed when ordering: 

max. 10 m 

00451GB-2006/R01 


00451GB-2006/R01 


MULTIPOL 

■ Electrical connection with Sub-D connector 

The islands are equipped with multipin panel connectors to connect all electrical lines. You must provide for additional cables and 

connectors (see "Accessories") in order to be able to make all the connections. 

• DESCRIPTION OF MULTIPOL CONNECTION 

Pour la commande de l'îlot Multipol, il est nécessaire d'utiliser des cartes sorties numériques de l'API avec sorties PNP. Celles-ci 

mettent en commutation les Coils des pilotes. 

Supply voltage 24V DC ±10% 

Max. ripple ratio ±10% 

Consumption 

- monostable spool valve 1W per coil + 0.2 W per LED = 1.2 W (50 mA) per signal 

- bistable spool valve 1.7W per coil + 0.2 W per LED = 1.9 W (79 mA) per signal 

Inputs: total value

■ Connection of 37pin SUB-D connectors 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

36 

37 

SUB-D 

connector 

pin no. 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

API 

PLC 

SPS 

For OUTPUTS 

("V" spool valves) 

View from 

soldered side of 


OUTPUT 3 INPUT 0 

0 1 

0 1 

2 3 

2 3 

4 5 

4 5 

6 7 

6 7 

Colour 

of the 

36 conductors Addressing 


Spool valve 

position 

37 

36 

35 

34 

33 

32 

31 

30 

29 

28 

27 

26 

25 

24 

23 

22 

21 

20 

Female connector (spool valves) 

Coils 

14 (1) 12 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

- 

19 

18 

17 

16 

15 

14 

13 

12 

11 

10 

9 

8 

7 

6 

5 

4 

3 

2 

1 

API 

PLC 

SPS 

View from 

soldered side of 

male connector 

Addressing 

V 0.0 

V 0.2 

V 0.4 

V 0.6 

V 1.0 

V 1.2 

V 1.4 

V 1.6 

V 2.0 

V 2.2 

V 2.4 

V 2.6 

V 3.0 

V 3.2 

V 3.4 

V 3.6 

V 0.1 

V 0.3 

V 0.5 

V 0.7 

V 1.1 

V 1.3 

V 1.5 

V 1.7 

V 2.1 

V 2.3 

V 2.5 

V 2.7 

V 3.1 

V 3.3 

V 3.5 

V 3.7 

* Pins 17 and 36 of the 37-pin connector must be connected to ground 

1 brown 

1 

IN 0.0 

2 orange 

2 

IN 0.1 

3 yellow 

3 

IN 0.2 

4 green 

4 

IN 0.3 

5 blue 

5 

IN 0.4 

6 violet 

6 

IN 0.5 

7 grey 

7 

IN 0.6 

8 white 

8 

IN 0.7 

9 white- black 

9 

IN 1.0 

10 white-brown 

10 

IN 1.1 

11 white-red 

11 

IN 1.2 

12 white-orange 

12 

IN 1.3 

13 yellow-grey 

13 

IN 1.4 

14 yellow-black 

14 

IN 1.5 

15 blue-black 

15 

IN 1.6 

16 blue-brown 

16 

IN 1.7 

17 

18 

19 

black 

red 

- 

GND * 

24 V ** 


GND 

24 V DC 


20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

white-yellow 

white-green 

white-blue 

white-violet 

white-grey 

brown-black 

brown-red 

yellow-orange 

yellow-brown 

brown-green 

yellow-green 

yellow-violet 

blue-red 

blue-orange 

blue-green 

blue-violet 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

• 

IN 2.0 

IN 2.1 

IN 2.2 

IN 2.3 

IN 2.4 

IN 2.5 

IN 2.6 

IN 2.7 

IN 3.0 

IN 3.1 

IN 3.2 

IN 3.3 

IN 3.4 

IN 3.5 

IN 3.6 

IN 3.7 

36 

37 

blue-grey 

blue-yellow 

GND * 

24 V ** 

- 

24 V DC 

GND 

** Must be connected if the system is equipped with output modules 

*** Voltage supply to pin 1 of the M12 sensor input connectors 

(1) Take signal 14 into account for the address selection and the connection of the pilot for the 3/2 NC spool valves 

(2) Ground 

(3) Only one connection each necessary 


32 

For INPUTS 

("IN") 

OUTPUT 3 INPUT 0 

0 1 

0 1 

2 3 

2 3 

4 5 

4 5 

6 7 

6 7 

Male connector (inputs) 

Input no. 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

Input position 

Module 

BYTE 0 

Module 

BYTE 1 

(2) (3) 

*** 

- 

(3) 

(3) 

Module 

BYTE 2 

Module 

BYTE 3 

(2) (3) 

00451GB-2006/R01 


00451GB-2006/R01 


■ Electrical connection with M23 connector 


The islands must be electrically connected with a cable with max. 19 wires to be soldered to a 19-pin female M23 connector. The 

connector and moulded cable must be supplied separately (see "Accessories"). 

Each Multipol island is equipped with a 19-pin male panel connector. The corresponding female connector must be supplied separately 

(see "Accessories"). 

• DESCRIPTION OF MULTIPOL CONNECTION 

- To control the MULTIPOL island, it is necessary to use the PLC's digital output cards with PNP outputs. These activate the spool 

valve coils. 

- Supply voltage: 24 VDC ±10 %, 

Max ripple ratio: ± 10 %. 

- The unit is grounded with pin 12 of the connector. 

- Position of polarising device: 

• COIL WIRING DIAGRAM 

Integrated protection circuit for each coil. 

V N.N 

GND 

Pilot valve size 15 

Polarising 

device 

VDR 

Grounding for personal protection is 

to be effected directly on the island 

over the threaded bore ØM4 in the 

pneumatic subbase. 

• WIRING OF MULTIPOL CONNECTOR 

- 19-pin female connector type M 23. 

- Open the female connector and connect the wires according to the table on page 34 and as described on pages 35 - 36. 

- Fasten the cable clamp and shut the connector. 

Coil 


33

• CONTROL SIGNALS 

The assignment of the 19 pins of the Multipol connector 

for the islands is shown in the table below. 

Activation of coil 14: 

Pressure supply (1) is connected to operating port (4) 

Activation of coil 12: 

Pressure supply (1) is connected to operating port (2) 

Pin no. of 

panel connector M 23 

6 

12 

7 

15 

4 

5 

8 

16 

14 

3 

9 

17 

13 

2 

10 

11 

18 

1 

19 

• ADDRESSING OF MULTIPOL 

Multipol module 

with 4 spool valves 


Pin cross-section: 

View on soldered side of 19-pin female M23 

connector 

➞ 1,5 mm 2 

➞ 1 mm 2 

10 

11 

17 

12 

18 

9 19 

3 





Commun ground (-) 

Protection earth (earthing pin) 

Spool valve 1 : Pilot 12 (port 2 under pressure) 








Spool valve 5 : Pilot 12 








Each coil is directly addressed over an input wire of the Multipol connector as shown in the above assignment table. 

Since the spool valve island is usually linked to a PLC, the coils are addressed bit by bit as in done in numerical technology. 

Procedure to obtain the state as shown below: 

• Pressure supply to operating port (4): 

• Pressure supply to operating port (2): 

Voltage supply to coil 14 of the pilot valve 

MONOSTABLE VALVE: cancel signal 14 

BISTABLE VALVE: cancel signal 14 and supply voltage to 

coil 12 of the pilot valve 

The two coils of a pilot valve (bistable spool valve) must not be addressed simultaneously. 

ADDRESSING EXAMPLE: 

Addressing and piloting of 2 spool valves: 

One bistable 5/2 spool valve placed in position 5 and one monostable 5/2 spool valve placed in position 6 on the island. 

Spool valve type 

5/2 bistable 5 

5/2 monostable 

Valve 

position no. 

Pressure supply to port 2 


34 

6 

● 

● 

Desired function 

Pressure supply to port 4 

● 

● 

Coil 

12 

14 

12 

14 

12 

14 

12 

14 

Pin number 

of the 

M23 panel 

connector 

9 

17 

9 

17 

13 

2 

13 

2 

8 

16 

7 

15 

6 

1 

13 

14 

Activated 

5 

(24 V) 

● 

● 

2 

4 

not necessary 

● 

Idle 

(0 V) 

● 

● 

not necessary 

● 

00451GB-2006/R01 


00451GB-2006/R01 


• 19-PIN FEMALE M23 CONNECTORS 

General applications 

IDENTIFICATION 


Catalogue number: 88164102 

Pin no. 

of M23 connector 

(19 pins) 

7 

V 2.0 

15 

V 0.0 

4 

V 2.1 

5 

V 0.1 

8 

V 2.2 

16 

V 0.2 

14 

V 2.3 

3 

V 0.3 

9 

V 2.4 

17 

V 0.4 

13 

V 2.5 

2 

V 0.5 

10 

V 2.6 

11 

V 0.6 

18 

V 2.7 

1 

V 0.7 

6 

COMMON GROUND (-) 

12 

PROTECTION EARTH 

19 

- 

(1) Common ground for all spool valves 

View on soldered side of 19-pin female 

M23 connector. 


Addressing Valve position 

10 

1 

1 

2 

2 

3 

3 

4 

4 

5 

5 

6 

6 

7 

7 

8 

8 

- 

(1) 

- 

12 

18 

9 19 

3 

8 

11 

17 

16 

7 

15 

6 

1 

13 

14 

5 

2 

4 

14 

Pilot 

4 2 

14 

12 

1 4 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

90° elbow connector 

(rotatable by 90°) 

Catalogue number : 88164105 

Valve 

5 

3 

1 

1 2 

Pin cross-section: 

➞ 1,5 mm 2 

➞ 1 mm 2 

Return 

12 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 


35

00451GB-2006/R01 


• 19-PIN FEMALE M23 CONNECTOR WITH MOULDED CABLE 

Specifi cations for automobile industry (CNOMO) 

Round 19-pin female connector Ø M 23 with moulded cable, 16 x 0,34 mm 2 + 3 x 1 mm 2 , class 6, resistant to cutting oil (CNOMO 

E0340150N) according to NFC 32-206 and resistant to sparks. Protection degree IP67 

IDENTIFICATION 

Pin no. of 

M23 connector 

(19 pins) 

7 

15 

4 

5 

8 

16 

14 

3 

9 

17 

13 

2 

10 

11 

18 

1 

6 

12 

19 

Straight connector + cable 5 m 


For fl exible cable sheath 

(1) Common ground for all spool valves 

Wire colours 

Grey / pink 

White 

Red / blue 

Green 

White / green 

Yellow 

Brown / green 

Grey 

White / yellow 

Pink 

Yellow / brown 

Red 

White /grey 

Black 

Grey / brown 

Violet 

Blue 

Green / yellow 

Brown 


36 


Crosssection 

(mm2 ) 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

0,34 

1 

1 

1 

V 2.0 

V 0.0 

V 2.1 

V 0.1 

V 2.2 

V 0.2 

V 2.3 

V 0.3 

V 2.4 

V 0.4 

V 2.5 

V 0.5 

V 2.6 

V 0.6 

V 2.7 

V 0.7 

Common GND (-) 

Prot. earth 

- 

90° elbow connector + cable 5 m 


Non-rotatable connector 

Addressing 

Valve position 

1 

1 

2 

2 

3 

3 

4 

4 

5 

5 

6 

6 

7 

7 

8 

8 

- 

(1) 

- 

14 

14 

Valve 

Pilot 

4 2 

12 

5 3 

1 

1 4 1 2 

12 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ● 

● ●

Consultez notre documentation sur : www.ascojoucomatic.com 

SPOOL VALVE ISLANDS - VDMA 24563 - ISO 15407/1 sizes 02 and 01 

ILOTS DE DISTRIBUTION - VDMA 24563 - ISO 15407/1 tailles 02 et 01 

CAUTION 

To avoid malfunction of the bus system, please check on any valve island 

for correct addressing and speed parameters. 

for correct wiring or connection of the terminating resistor for the bus at each end of the network when using 

Profi bus-DP, Device Net, FIPIO and Modbus. 

Before any maintenance work is done, power offand depressurise the component, apparatus,machinery or 

installation to prevent any unauthor-ised intervention. 

All installation, adjustment and maintenance operations must be carried out by qualifi ed personnel. 

A separate Declaration of Incorporation relating to EEC-Directive 89/392/EEC Annex II B is available on request. 

Please provide acknowledgement number and serial numbers of products concerned. 

This product complies with the essential requirements of the EMC-Directive 89/336/EEC and amendments. A 

separate Declaration of Conformity is available on request. 

NOTICE 

The information in this manual is subject to change without notice. 

In no event shall ASCO/JOUCOMATIC be liable for technical or editorial errors or omissions. Neither is any liability assumed for 

accidental or consequential damages arising out of or in connection with the supply or use of the informaton contained herein. 

THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE PHO- 

TOCOPIED OR REPRODUCED IN ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION 

FROM JOUCOMATIC. 

AVERTISSEMENT 

Pour le bon fonctionnement des îlots de distributeurs pneumatiques veillez à ce que : 

l’adressage et la vitesse, si nécessaire, soient correctement paramétrées 

la résistance de terminaison du bus soit cablée ou connectée à chaque extrémité du réseau dans le cas de 

Profi bus-DP, Device Net, FIPIO et Modbus. 

Avant toute opération de maintenance, mettre horstension et hors pression, le composant, l’appa-reil, la machine 

ou l’installation pour éviter touteintervention non autorisée. 

Toutes interventions d’installation, de réglage et de maintenance doivent être réalisées par un personnel 

compétent 

Conformément à la directive CEE 89/392/CEE Annexe II B, une Déclaration d’incorporation peut être fournie sur 

demande. Veuillez nous indiquer le numéro d’accusé de réception (AR) et les références ou codes des produits 

concernés. 

Ce produit est conforme aux exigences essentielles de la Directive 89/336/CEE sur la Compatibilité Electromagnétique, 

et amendements. Une déclaration de conformité peut être fournie sur simple demande. 

NOTE 

Les informations contenues dans le présent manuel sont susceptibles d’être modifi ées sans préavis. 

ASCO/JOUCOMATIC ne peut être tenu responsable des omissions techniques ou rédactionnelles, ni des dommages 

accidentels ou consécutifs à la fourniture ou l’utilisation du présent document. 

LE PRESENT MANUEL CONTIENT DES INFORMATIONS PROTEGEES PAR COPYRIGHT, AUCUNE PARTIE 

DU PRESENT DOCUMENT NE PEUT ETRE PHOTOCOPIEE OU REPRODUITE SOUS QUELQUE FORME QUE 

CE SOIT SANS AUTORISATION ECRITE PREALABLE DE JOUCOMATIC

VDMA 24563 - ISO 15407/2 - ASCO Numatics

Create successful ePaper yourself

Delete template?

Save as template?