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Getting Started - ASCO Numatics

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<strong>Getting</strong> <strong>Started</strong><br />

G2-2 Series Interbus-S Quick Start Manual<br />

This is a brief document designed to quickly get you started setting up your valve manifold with an integrated<br />

<strong>Numatics</strong>’ G2-2 Series Interbus-S communication node.<br />

1) Initial Unpacking and Inspection<br />

1) Examine exterior of package for signs of damage. Report any damage to shipping carrier.<br />

2) Remove wrapped manifold assembly from box.<br />

a) Remove manifold assembly from anti-static packaging<br />

b) Retain documentation for installation and configuration<br />

3) Examine manifold assembly for any shipping damage such as:<br />

a) Bent pins or connectors<br />

b) Report any damage to shipping carrier immediately<br />

4) Examine manifold assembly for proper ordered configuration. (Valves, I/O, Protocol, etc.)<br />

2) G2-2 Introduction<br />

Below is an example of a 2012 series valve manifold. This fieldbus manifold series is capable of addressing a<br />

total of 128 I/O (16 Input / 16 Output bytes) with the Dual 9 Pin Sub-D module and 64 I/O (8 Input /<br />

8 Output bytes) with the Dual 9 Pin M23 module. The manifold can be viewed as having two sections to it, the<br />

Valve Side and the Discrete I/O Side. The Valve Side supports a maximum of 32 solenoid coils. The Discrete<br />

I/O Side supports a maximum of 6 modules totaling 96 I/O with the Dual 9 Pin Sub-D and 32 Outputs and 64<br />

Inputs with the Dual 9 Pin M23 Module. The communication connectors are available as two Sub-D<br />

connectors or two M23 connectors. The power connector is a 4-pin power connector. Pin-outs for these, along<br />

with I/O connectors, are labeled on the side of the respective modules.<br />

Valve Side<br />

(Maximum of 32 Solenoids)<br />

Module/<br />

Network<br />

Status LED's<br />

3835060<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Aux. Power<br />

LED's<br />

FUSE 1<br />

+24V VLV/OUT<br />

FUSE 2<br />

+24V NODE/IN<br />

Communications<br />

Module<br />

Chassis Ground<br />

Connection<br />

Valve<br />

End Plates<br />

Valve Side<br />

Sub-D Output<br />

Module<br />

Power<br />

Module<br />

Valve<br />

Manual<br />

Override<br />

Solenoid LED<br />

Status Indicator<br />

Page 1


G2-2 Series Interbus-S Quick Start Manual<br />

3) Interbus-S Communication Module Part Numbers<br />

Interbus-S Communication Replacement Part Numbers<br />

Connector Type Description Part Number<br />

Complete Module 239-2117<br />

Communication Board 240-197<br />

9 Pin Sub-D<br />

Auxiliary Power Board<br />

Valve Driver Board<br />

256-858<br />

256-680<br />

9 Pin M23<br />

4 Amp Fuse 140-933<br />

10 Amp Fuse 140-934<br />

Complete Module 240-200<br />

Communication Board 256-995<br />

Valve Driver Board 256-680<br />

4 Amp Fuse 140-933<br />

10 Amp Fuse 140-934<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 2


G2-2 Series Interbus-S Quick Start Manual<br />

4) MCM – Manual Configuration Module (Optional)<br />

Rotary Switch<br />

(SW3)<br />

Rotary Switch<br />

(SW4)<br />

The MCM is the module that allows the user to manually set the I/O Size, Byte Swap, and to test the<br />

<strong>Numatics</strong> manifold using Self-Test mode. The MCM consists of two DIP switch sets (SW1 and SW2) and two<br />

rotary switches (SW3 and SW4).<br />

MCM Module Part Numbers<br />

ON<br />

DIP Switch<br />

(SW2)<br />

1 2 3 4 5 6 7 8<br />

DIP Switch<br />

(SW1)<br />

All DIP switches shown in the "OFF" position<br />

ON<br />

1 2 3 4 5 6 7 8<br />

Description Part Number<br />

Complete Module 239-1384<br />

Replacement Board 256-684<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 3


MCM Settings<br />

DIP Switch Settings (SW1)<br />

G2-2 Series Interbus-S Quick Start Manual<br />

I/O Size (SW1-6) and Node ID (SW1-7):<br />

Byte Swap:<br />

Switch Description<br />

SW1-6 SW1-7 ID PCP<br />

Words<br />

Actual I/O Size for<br />

9 Pin Sub-d Version<br />

Actual I/O Size for<br />

M23 Version<br />

Off** Off** F3 1 8 Words I/O and 1 Word PCP N/A<br />

On* Off* F3 1 9 Words I/O and 1 Word PCP N/A<br />

Off On 3 0 8 Words I/O and 0 Word PCP 4 Words I/O and 0 Word PCP<br />

On On 3 0 10 Words I/O and 0 Word PCP 4 Words I/O and 0 Word PCP<br />

The manifold’s Input and Output bytes can appear be to swapped depending on the type of master and<br />

slave combination that is used. IBM and Motorola microprocessor ICs use the “Big Endian” architecture<br />

for handling memory storage. Intel microprocessors use the “Little Endian” architecture. For example,<br />

using the “Little Endian” architecture the hex word 0x1234 is stored in memory with its low byte ahead of<br />

its high byte, 0x34 0x12. While with the “Big Endian” architecture, the same hex word would be stored as<br />

0x12 0x34 (high byte ahead of its low byte).<br />

The MCM’s byte swap features allows users to swap the bytes in the manifold to resolve the “Big Endian”<br />

“Little Endian” scenario. Thus, making I/O mapping more intuitive and easier to deal with in<br />

programming.<br />

Switch Setting Description<br />

SW1-8 Off* Byte swap disabled<br />

SW1-8 On Byte swap enabled<br />

*Factory Default Settings<br />

*NOT available for the M23 connector version<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 4


5) Self-Test Mode<br />

G2-2 Series Interbus-S Quick Start Manual<br />

An internal diagnostic tool can also be enabled using the optional MCM module. This tool allows the user to<br />

confirm that all of the Inputs and Outputs on the manifold are fully functional without needing a network<br />

connection or controller. There are two test modes that the user can choose using SW2-8. The “Output” test<br />

mode tests all the outputs by sequentially turning them ON one at a time. The “Input/Output” test mode<br />

tests the inputs by causing all of the outputs to toggle between even and odd values when any input is made.<br />

To use the Self-Test Mode, the user must first set some initial conditions using the MCM module. Follow<br />

these steps to obtain the needed initial condition settings. Remember to remove power from the manifold<br />

before making changes to the MCM when setting these initial conditions.<br />

1) Disconnect power and air from the manifold!<br />

2) Record current MCM settings.<br />

3) Set the rotary switches to 99 (SW3 and SW4).<br />

4) Make sure that SW1-5, SW2-1, and SW2-7 are in the “ON” position.<br />

5) Select the desired test mode with SW2-8 (see table below)<br />

Switch Testing<br />

Setting<br />

Mode<br />

Description<br />

Output Off Sequentially turns all the outputs ON and OFF.<br />

SW2-8 Input/<br />

Output On<br />

Causes all of the odd outputs to come on and stay on until an<br />

input is made. When an input is made, the outputs will toggle to<br />

the even outputs.<br />

6) Make sure that all of the other switches are in the “OFF” position.<br />

The initial conditions are now set. To enable the Self-Test Mode, apply power to the manifold and make the<br />

following changes within 2 to 5 seconds:<br />

1) Set SW2-6 to the “ON” position.<br />

2) Set SW2-7 to the “OFF” position.<br />

Self-Test Mode is terminated by removing power to the unit. Remember to return the MCM settings to their<br />

original settings to return the communication node to normal operation.<br />

!<br />

• Air should be disconnected to the manifold when attempting to run the<br />

Self-Test Mode to prevent unwanted motion.<br />

• Communication lines should be disconnected before attempting to run the<br />

Self-Test Mode.<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 5


6) I/O Mapping Example<br />

Example:<br />

Assumed Settings<br />

- Single Z-Boards TM used with single solenoid<br />

valves<br />

- Double Z-Boards TM used with double<br />

solenoid valves<br />

- Master / Slave combination without byte<br />

swapping occurring or with appropriate MCM<br />

setting.<br />

Discrete I/O Configuration<br />

Pos<br />

No.<br />

Module Type Part No.<br />

In Out<br />

Bytes<br />

1 MCM 239-1384 -- --<br />

2<br />

8O Sourcing<br />

(PNP)<br />

239-1315 1 1<br />

3<br />

16O Sourcing<br />

(PNP)<br />

239-1319 1 2<br />

4<br />

4I Sinking<br />

(NPN)<br />

239-1304 1 0<br />

5<br />

8I Sinking<br />

(NPN)<br />

239-1308 1 0<br />

How to Order<br />

G2-2 Series Interbus-S Quick Start Manual<br />

Valve Size: 4 4<br />

Total: 8 7<br />

Qty Part Number<br />

1 AKCGI00003NDRM<br />

3 123BA4Z1MN00061<br />

2 123BB4Z2MN00061<br />

3 123BA4Z1MN00061<br />

1 123BB4Z2MN00061<br />

1 NXGIS1224DFG08<br />

1 239-1315<br />

1 239-1319<br />

1 239-1304<br />

1 239-1308<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

When the 12 End<br />

Solenoid is<br />

energized, the 2 port<br />

is pressurized.<br />

When the 14 End<br />

Solenoid is<br />

energized, the 4 port<br />

is pressurized.<br />

Page 6


I/O Mapping Table Example Continued<br />

G2-2 Series Interbus-S Quick Start Manual<br />

BYTE Bit 7 Bit 6 Bit 5<br />

Output Table<br />

Bit 4 Bit 3 Bit 2 Bit 1 Bit 0<br />

0<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

Valve Coil<br />

No. 8<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Output No. 7<br />

Discrete<br />

Output No. 7<br />

Discrete<br />

Output No. 15<br />

Valve Coil<br />

No. 7<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Output No. 6<br />

Discrete<br />

Output No. 6<br />

Discrete<br />

Output No. 14<br />

Valve Coil<br />

No. 6<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Output No. 5<br />

Discrete<br />

Output No. 5<br />

Discrete<br />

Output No. 13<br />

Valve Coil<br />

No. 5<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Output No. 4<br />

Discrete<br />

Output No. 4<br />

Discrete<br />

Output No. 12<br />

Valve Coil<br />

No. 4<br />

Valve Coil<br />

No. 12<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Output No. 3<br />

Discrete<br />

Output No. 3<br />

Discrete<br />

Output No. 11<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Valve Coil<br />

No. 3<br />

Valve Coil<br />

No. 11<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Output No. 2<br />

Discrete<br />

Output No. 2<br />

Discrete<br />

Output No. 10<br />

Valve Coil<br />

No. 2<br />

Valve Coil<br />

No. 10<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Output No. 1<br />

Discrete<br />

Output No. 1<br />

Discrete<br />

Output No. 9<br />

Valve Coil<br />

No. 1<br />

Valve Coil<br />

No. 9<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Output No. 0<br />

Discrete<br />

Output No. 0<br />

Discrete<br />

Output No. 8<br />

BYTE Bit 7 Bit 6 Bit 5<br />

Input Table<br />

Bit 4 Bit 3 Bit 2 Bit 1 Bit 0<br />

0<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

Coil No. 8<br />

Status<br />

Coil No. 16<br />

Status<br />

Coil No. 24<br />

Status<br />

Coil No. 32<br />

Status<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Input No. 7<br />

Coil No. 7<br />

Status<br />

Coil No. 15<br />

Status<br />

Coil No. 23<br />

Status<br />

Coil No. 31<br />

Status<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Input No. 6<br />

Coil No. 6<br />

Status<br />

Coil No. 14<br />

Status<br />

Coil No. 22<br />

Status<br />

Coil No. 30<br />

Status<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Input No. 5<br />

Coil No. 5<br />

Status<br />

Coil No. 13<br />

Status<br />

Coil No. 21<br />

Status<br />

Coil No. 29<br />

Status<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Allocated &<br />

Reserved<br />

Discrete<br />

Input No. 4<br />

Coil No. 4<br />

Status<br />

Coil No. 12<br />

Status<br />

Coil No. 20<br />

Status<br />

Coil No. 28<br />

Status<br />

Allocated &<br />

Reserved<br />

Status for<br />

Discrete<br />

Outputs<br />

No.12-15<br />

Discrete<br />

Input No. 3<br />

Discrete<br />

Input No. 3<br />

Coil No. 3<br />

Status<br />

Coil No. 11<br />

Status<br />

Coil No. 19<br />

Status<br />

Coil No. 27<br />

Status<br />

Allocated &<br />

Reserved<br />

Status for<br />

Discrete<br />

Outputs<br />

No. 8-11<br />

Discrete<br />

Input No. 2<br />

Discrete<br />

Input No. 2<br />

Coil No. 2<br />

Status<br />

Coil No. 10<br />

Status<br />

Coil No. 18<br />

Status<br />

Coil No. 26<br />

Status<br />

Status for<br />

Discrete<br />

Outputs<br />

No. 4-7<br />

Status for<br />

Discrete<br />

Outputs<br />

No. 4-7<br />

Discrete<br />

Input No. 1<br />

Discrete<br />

Input No. 1<br />

Coil No. 1<br />

Status<br />

Coil No. 9<br />

Status<br />

Coil No. 17<br />

Status<br />

Coil No. 25<br />

Status<br />

Status for<br />

Discrete<br />

Outputs<br />

No. 0-3<br />

Status for<br />

Discrete<br />

Outputs<br />

No. 0-3<br />

Discrete<br />

Input No. 0<br />

Discrete<br />

Input No. 0<br />

Page 7


G2-2 Series Interbus-S Quick Start Manual<br />

7) Output Short Circuit Protection (Status Input Bits)<br />

Status Input Bits report the integrity of the load being driven by the output driver. They must be mapped to the<br />

scanner as part of the Input Size Value. Please refer to the table below for Status Input Bit action during fault<br />

condition:<br />

Output Type Output State Fault Condition Status Bit<br />

Valve Solenoid Coil Driver or<br />

Sinking (NPN)<br />

Discrete Outputs<br />

ON<br />

OFF<br />

No Fault<br />

Fault - Short Circuit, Over Temp/Over Current<br />

No Fault<br />

Fault - Open Load<br />

0<br />

1<br />

0<br />

1<br />

Sourcing (PNP)<br />

Discrete Outputs<br />

ON<br />

No Fault<br />

Fault - Short Circuit, Over Temp/Over Current<br />

0<br />

1<br />

8) Ground Wiring<br />

All <strong>Numatics</strong> Inc. communication nodes should be grounded during the installation process. These grounding<br />

guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. There also is a,<br />

“ATTENTION: CONNECT TO EARTH GROUND FOR PROPER GROUNDING OF UNIT”, label<br />

attached to the chassis ground connection point on the G2-2 series communication node housing. This label<br />

also points out where the grounding guidelines can be found.<br />

!<br />

• Proper grounding will alleviate and prevent many intermittent problems<br />

with network communication.<br />

• When grounding to a machine frame, please ensure that the machine frame<br />

itself is already properly grounded.<br />

• Better grounding can be achieved when larger diameter (lower gauge) wire<br />

is used.<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 8


G2-2 Series Interbus-S Quick Start Manual<br />

9) Communication Module Connector Pin-Out<br />

Interbus-S Communication 9 Pin Sub-D Connector Pin-Out<br />

BUS IN<br />

BUS IN and BUS OUT 9 Pin Sub-D Connector Pin-Out<br />

BUS OUT<br />

Pin No. Male Pin Female Pin<br />

Description<br />

Function Function<br />

1 DO1 DO2 Data Output signal<br />

2 DI1 DI2 Data Input signal<br />

3 GND GND Signal Ground<br />

4 NC NC No Connection<br />

5 NC GND<br />

Male = No Connection<br />

Female = Signal Ground<br />

6 DO1 DO2 Inverted Data Output signal<br />

7 DI1 DI2 Inverted Data Input signal<br />

8 NC NC No Connection<br />

Male = No Connection<br />

9 NC RSBT Female = Used to signify the last node on the bus. No connection = last<br />

node; connect to GND pin = additional nodes on the bus<br />

Case Earth Ground Earth Ground Protective Earth (Case Ground)<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 9


G2-2 Series Interbus-S Quick Start Manual<br />

Interbus-S Communication M23 Connector Pin-Out<br />

BUS IN<br />

BUS IN and BUS OUT 9 Pin Sub-D Connector Pin-Out<br />

BUS OUT<br />

Pin No. Male Pin Female Pin<br />

Description<br />

Function Function<br />

1 DO1 DO2 Data Output signal<br />

2 DO1 DO2 Inverted Data Output signal<br />

3 DI1 DI2 Data Input signal<br />

4 DI1 DI2 Inverted Data Input signal<br />

5 GND GND Signal Ground<br />

6 Earth Ground Earth Ground Protective Earth (Case Ground)<br />

7 +24V +24V +24V Power<br />

8 0V 0V 0V Common<br />

Male = No Connection<br />

9 NC RSBT Female = Used to signify the last node on the bus. No connection = last<br />

node; connect to GND pin = additional nodes on the bus<br />

Case Earth Ground Earth Ground Protective Earth (Case Ground)<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 10


10) Auxiliary Power Connector Pin-Out<br />

!<br />

G2-2 Series Interbus-S Quick Start Manual<br />

Pin No. Function Description<br />

1<br />

+24VDC<br />

(Valves and Outputs)<br />

Voltage Used to Power Outputs<br />

(Valve Coils and Discrete Outputs)<br />

2 Earth Ground Protective Earth (Case Ground)<br />

3 0VDC Common 0VDC Common, for Valves, I/O, and Node Power<br />

4<br />

+24VDC<br />

(Node and Inputs)<br />

Voltage Used to Power Discrete Inputs and Node Electronics<br />

4<br />

1 3<br />

2<br />

• Maximum current capacity on the 0VDC common pin of the auxiliary<br />

power connector is 8 Amps. The combined draw of the +24VDC Valves and<br />

Outputs and +24VDC Node and Inputs pins cannot exceed 8 Amps, at any<br />

given moment in time.<br />

• The auxiliary power +24VDC Node and Inputs pin supplies power to the<br />

node electronics. This pin must be powered at all times for communication<br />

node to be functional.<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 11


11) Power Consumption<br />

Auxiliary Power Connection (Standard)<br />

G2-2 Series Interbus-S Quick Start Manual<br />

Aux. Power<br />

Description<br />

Connector Pin No.<br />

1 24 VDC Power for Valves & Discrete Outputs<br />

4 24 VDC Power for Inputs & Node Electronics<br />

Discrete I/O Module(s) Power Jumper<br />

All of <strong>Numatics</strong>, Inc., G2-2 I/O modules have a selectable power source jumper. This jumper determines<br />

which Aux. Power connector pin will power these modules.<br />

This option allows the user to select how each specific module will be powered during different conditions<br />

(i.e. E-Stop). Each I/O module can be set-up independently allowing individual Output and/or Input<br />

modules to remain active if needed.<br />

Power Rating<br />

• Maximum system current capability is 8 amps. Care should be taken not to exceed 8 amp draw<br />

through the 0VDC common pin (Current through all +24 VDC Pins combined).<br />

• Discrete I/O current draw is dependent on the device(s) connected. It is critical to know what these<br />

values are in order to remain safely within the 8 amp limitation.<br />

• Loads should not draw more than 0.5 amps of current from any one individual discrete output point.<br />

(Contact factory for higher current capabilities)<br />

Auxiliary Power Connector Voltage Tolerance Current Power<br />

+24VDC (Valves & Outputs)<br />

Solenoid Valve Coil 2005 (Each) 24VDC +10%/-15% 0.042 A 1.0 Watts<br />

Solenoid Valve Coil 2012 (Each) 24VDC +10%/-15% 0.105 A 2.5 Watts<br />

Solenoid Valve Coil 2035 (Each) 24VDC +10%/-15% 0.105 A 2.5 Watts<br />

Solenoid Valve Coil ISO - SPA (Each) 24VDC +10%/-15% 0.160 A 4.0 Watts<br />

Discrete Output 24VDC - 0.5 A max. * 12 Watts max. *<br />

Discrete I/O Status LEDs (Each) 24VDC - 0.015 A 0.36 Watts<br />

+24VDC (Node & Inputs)<br />

Node 24VDC +/- 10% 0.040 A 0.96 Watts<br />

Discrete I/O Module (Each) 24VDC - 0.006 A 0.14 Watts<br />

Discrete I/O Status LEDs (Each) 24VDC - 0.015 A 0.36 Watts<br />

Recommended External Fuses:<br />

• Power consumption for each Discrete I/O point is dependent on the<br />

specific current draw of input sensor devices and output loads. Please<br />

consult the factory for output current requirements greater than 0.5 amps.<br />

External fuses should be chosen based upon the physical manifold configuration. Please refer to the next<br />

page for the fuse sizing chart.<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 12


G2-2 Series Interbus-S Quick Start Manual<br />

12) Power Consumption and External Sizing Guide Chart<br />

Power Consumption - Aux. Power Connector Pin for Valves and Outputs<br />

Description Current<br />

Number of Solenoid Valve Coils Energized Simultaneously<br />

___ X 0.105 A (2012 and 2035 Series) = __________Amps<br />

___ X 0.042 A (2005 Series)<br />

Total load current drawn by simultaneously energized Discrete Outputs<br />

with Discrete Outputs Power Jumper in “SP” Position (Factory Default).<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

= __________Amps<br />

+<br />

=<br />

__________Amps<br />

+<br />

Total load current drawn by Sensor Devices from Discrete Inputs source<br />

with Discrete Input Power Jumper in “SP” Position.<br />

= __________Amps<br />

Total: __________Amps<br />

Surge Compensation: X 1.25<br />

Suggested External +24 VDC (Valves and Outputs) Fuse Value: __________Amps<br />

Power Consumption - Aux. Power Connector Pin for Node and Inputs<br />

Description Current<br />

Communication Node Power Consumption = .040 Amps<br />

+<br />

Total load current drawn by simultaneously energized Discrete Outputs<br />

with Discrete Outputs Power Jumper in “UP” Position.<br />

=<br />

__________Amps<br />

+<br />

Total load current drawn by Sensor Devices from Discrete Inputs source<br />

with Discrete Inputs Power Jumper in “UP” Position (Factory Default).<br />

= __________Amps<br />

+<br />

Number of I/O modules installed ___ X 0.006 A = __________Amps<br />

+<br />

Number of Discrete I/O Status LEDs simultaneously on ___ X 0.015 A = __________Amps<br />

Total: __________Amps<br />

Surge Compensation: X 1.25<br />

Suggested External Pin +24 VDC (Node and Inputs) Fuse Value: __________Amps<br />

• The standard power jumper configuration for all Output Modules is “SP”.<br />

• The standard power jumper configuration for all Input Modules is “UP”.<br />

• At any given moment in time, the combined current draw through<br />

+24VDC (Valves & Outputs) pin and +24VDC (Node & Inputs) pin<br />

cannot exceed 8 amps. Therefore, the combined value of the external<br />

fuses on the two +24VDC pins should not exceed 8 amps.<br />

• The internal fuses are installed to protect against fire damage due to<br />

catastrophic failure of internal components. External fuses are<br />

recommended for protection against power supply failure, over-current<br />

conditions, etc…<br />

Page 13


13) LED Functions<br />

G2-2 Series Interbus-S Quick Start Manual<br />

9 Pin Sub-D Interbus-S Communication Module<br />

Upon power up, the LEDs indicate the status of the unit. The Power Module of the G2-2 Interbus-S node has<br />

four LEDs; two for internal fuse integrity and two for Aux. Power status. The Communication module also<br />

has four status LEDs which are described below.<br />

Communication Module<br />

LED Name Color Status Description<br />

BA<br />

(Bus Active)<br />

TR<br />

(Transmit /<br />

Receive)<br />

CC<br />

(Cable Check)<br />

RD<br />

(Remote Bus<br />

Disable)<br />

Green<br />

ON Bus is active.<br />

FLASHING I/O Size Configuration mismatch.<br />

Green ON Active when PCP communication is made over the Interbus-S Network<br />

Green ON The cable connection is good, and the Interbus-S Master is not in reset<br />

Red ON On when the outgoing remote bus is switched off.<br />

Power Module<br />

LED Name Color Status Description<br />

FUSE 1 Red<br />

+24V VLV/OUT Green<br />

FUSE 2 Red<br />

+24V NODE/IN Green<br />

OFF<br />

Internal fuse F1 is OK (valid only when power is applied to<br />

+24V VLV / OUT pin on Aux. Power connector).<br />

ON<br />

Internal fuse F1 is open; No power is internally provided to valves or<br />

outputs. Communication NOT affected.<br />

OFF No DC Power present at +24V VLV / OUT pin on Aux. Power connector.<br />

ON DC Power applied to +24V VLV / OUT pin on Aux. Power Connector.<br />

OFF<br />

Internal fuse F2 is OK (valid only when power is applied to<br />

+24V NODE / IN pin on Aux. Power connector.<br />

ON<br />

Internal fuse F2 is open; No power is internally provided to node<br />

electronics or inputs. Communication Node will not function.<br />

OFF No DC Power present at +24V NODE / IN pin on Aux. Power connector.<br />

ON DC Power applied to+24V NODE / IN pin on Aux. Power connector.<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 14


G2-2 Series Interbus-S Quick Start Manual<br />

M23 Interbus-S Communication Module<br />

Upon power up, the LEDs indicate the status of the unit. The Power Module of the G2-2 Interbus-S node has<br />

four LEDs; two for internal fuse integrity and two for Aux. Power status. The Communication module also<br />

has four status LEDs which are described below.<br />

LED Name<br />

TR<br />

Color Status Description<br />

(Transmit /<br />

Receive)<br />

RD<br />

Green ON Active when PCP communication is made over the Interbus-S Network<br />

(Remote Bus<br />

Disable)<br />

Red ON On when the outgoing remote bus is switched off.<br />

BA<br />

(Bus Active)<br />

Green ON Bus is active.<br />

CC<br />

(Cable Check)<br />

+24V/F1<br />

(VLV/OUT)<br />

+24V/F2<br />

(NODE/IN)<br />

Green ON The cable connection is good, and the Interbus-S Master is not in reset<br />

Green<br />

Green Red<br />

Green<br />

Green Red<br />

OFF No DC Power present at +24V VLV / OUT pin on Aux. Power connector.<br />

ON DC Power applied to +24V VLV / OUT pin on Aux. Power Connector.<br />

OFF<br />

Internal fuse F1 is OK (valid only when power is applied to<br />

+24V VLV / OUT pin on Aux. Power connector).<br />

ON<br />

Internal fuse F1 is open; No power is internally provided to valves or<br />

outputs. Communication NOT affected.<br />

OFF No DC Power present at +24V NODE / IN pin on Aux. Power connector.<br />

ON DC Power applied to+24V NODE / IN pin on Aux. Power connector.<br />

OFF<br />

Internal fuse F2 is OK (valid only when power is applied to<br />

+24V NODE / IN pin on Aux. Power connector.<br />

ON<br />

Internal fuse F2 is open; No power is internally provided to node<br />

electronics or inputs. Communication Node will not function.<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 15


14) Jumper Settings<br />

Status Bit Jumper Settings<br />

Jumper<br />

Settings<br />

15) Node ID<br />

Jumpered<br />

Pins<br />

G2-2 Series Interbus-S Quick Start Manual<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Description<br />

ON Factory Default – Status bits from valve drivers are enabled.<br />

OFF Status bits from valve drivers are disabled.<br />

<strong>Numatics</strong>’ 9 Pin Sub-D Interbus-S node supports 4 different operating modes selected by the node ID<br />

parameter chosen by the user with the appropriate software. <strong>Numatics</strong>’ M23 Interbus-S node supports 1<br />

operating mode selected by the node ID parameter. PCP is a standard method of transferring large amounts of<br />

data, one byte at a time, through an Interbus-S network. Process data is the main communications element of<br />

an Interbus-S network. It is the high-speed value that is updated every scan cycle.<br />

Node ID Hex Node ID Decimal Description<br />

3* 3* Only Process data<br />

F0 240 Process data + 2 PCP Words<br />

F1 241 Process data + 4 PCP Words<br />

F3 243 Process data + 1 PCP Words<br />

*Only option that is available for the M23 connector version<br />

Page 16


16) Factory Default Settings<br />

G2-2 Series Interbus-S Quick Start Manual<br />

Unless otherwise requested, all standard G2-2 Series Interbus-S manifolds ship with specific factory default<br />

settings. Below is a list of the factory default settings:<br />

Description Default Settings<br />

Node Address 0<br />

Baud Rate 5 Mbit/sec<br />

PU<br />

Input Module Power Jumper<br />

(Input sensor power supplied by<br />

+24VDC Node and Inputs pin on the Aux. power connector)<br />

SP<br />

Output Module Power Jumper<br />

(Output module power supplied by<br />

+24VDC Valves and Outputs pin on the Aux. power connector)<br />

Valve Side Output Bytes 4 Bytes (32 Allocated Valve Coil Outputs)<br />

Discrete I/O Side - I/O Bytes Self-Configuring based on the I/O modules installed.<br />

17) Technical Support<br />

For technical support, contact your local <strong>Numatics</strong> distributor. If further information is required,<br />

please call <strong>Numatics</strong> Inc. at (248) 887-4111 and ask for Technical Support.<br />

Issues relating to network set-up, PLC programming, sequencing, software related functions, etc…<br />

should be handled with the appropriate product vendor.<br />

Information on device files, technical manuals, local distributors, and other <strong>Numatics</strong>, Inc. products<br />

and support issues can be found on the <strong>Numatics</strong>, Inc’s. WEB site at www.numatics.com<br />

TDG22ISQS3-0 5/07<br />

Subject to change without notice<br />

www.numatics.com/fieldbus<br />

Page 17

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