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2012 — Number 1 - ExxonMobil

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Every lubricant – from motor oil in<br />

your family car to hydraulic oil in a<br />

jet aircraft – is made by combining<br />

a base stock with additives.<br />

Since the 1960s, <strong>ExxonMobil</strong><br />

Chemical Company has been<br />

developing synthetic base stocks<br />

using catalysts – providing the<br />

basis for products that offer a<br />

range of operational and environmental<br />

benefits. In the half-century<br />

since then, the company has<br />

developed 25 grades and is now<br />

the world’s leader in the synthetic<br />

base-stock industry.<br />

<strong>ExxonMobil</strong> Chemical sells<br />

base stocks to companies that<br />

produce and market finished<br />

lubricants, including everything<br />

from vehicle motor oils, gear<br />

oils and greases, to specialized<br />

lubricants for aviation,<br />

marine and industrial applications.<br />

<strong>ExxonMobil</strong>’s Lubricants<br />

& Petroleum Specialties (L&PS)<br />

is a large customer, purchasing<br />

synthetic base stocks for use<br />

in its industry-leading products<br />

such as Mobil 1, Mobil Delvac 1<br />

and Mobil SHC. With both the<br />

Chemical and L&PS organizations<br />

leveraging their respective<br />

technology and product-development<br />

expertise, the company<br />

gains competitive advantages<br />

and other efficiencies.<br />

<strong>ExxonMobil</strong> Chemical’s newest<br />

synthetic base stock, made<br />

using the company’s proprietary<br />

metallocene catalyst technology,<br />

is metallocene polyalphaolefin,<br />

or mPAO. It’s sold<br />

globally under the brand name<br />

SpectraSyn Elite. To meet the<br />

rapidly growing demand for this<br />

premium product, <strong>ExxonMobil</strong><br />

is building a world-scale plant<br />

at the company’s integrated<br />

refining and chemical complex<br />

Story by Thomas L. Torget<br />

Workers offload a shipment of <strong>ExxonMobil</strong> base stocks<br />

at one of the company’s blending plants. The base stocks<br />

will then be used to formulate a variety of lubricants.<br />

in Baytown, Texas. The plant<br />

will have a capacity of 50,000<br />

tons per year and is expected<br />

to be completed in the second<br />

half of next year. The project will<br />

create nearly 400 constructionrelated<br />

jobs and will substantially<br />

increase global availability of<br />

SpectraSyn Elite.<br />

Efficiency drives market<br />

“The drive for greater energy<br />

efficiency, improved durability<br />

and extended drain intervals is<br />

creating very strong demand<br />

for high-performance lubricants<br />

made with advanced synthetic<br />

base stocks,” explains Lynne<br />

Lachenmyer, senior vice president<br />

for <strong>ExxonMobil</strong> Chemical’s<br />

synthetics, basic chemicals and<br />

intermediates global businesses.<br />

“This new manufacturing<br />

capacity demonstrates our technology<br />

leadership and our commitment<br />

to provide customers<br />

with reliable supplies of synthetic<br />

base stocks that enable innovative<br />

lubricants.”<br />

Mineral base stocks are an<br />

excellent choice for a wide range<br />

of applications. But to address<br />

increasing demand for improved<br />

energy efficiency, emissions<br />

reduction and extended lubricant<br />

drain intervals, synthetic base<br />

stocks such as SpectraSyn Elite<br />

offer a number of advantages.<br />

These include better durability,<br />

which means the molecules are<br />

less likely to break down over<br />

time. They also have lower volatility,<br />

so there’s less evaporation<br />

when operating at high temperatures.<br />

Both of these properties<br />

mean that synthetic lubricants<br />

provide excellent wear protection<br />

over longer periods and over<br />

severe operating conditions. This<br />

greatly extends the useful life of<br />

the lubricant, while providing outstanding<br />

protection.<br />

Fewer lubricant changes<br />

reduce equipment downtime for<br />

routine maintenance. In fact, for<br />

some applications such as automatic<br />

transmissions, synthetic<br />

base stocks are so durable they<br />

allow manufacturers to create<br />

transmission fluids that may<br />

never need changing over the<br />

life of the equipment.<br />

In addition to exceptional durability,<br />

synthetic base stocks like<br />

SpectraSyn Elite maintain viscosity,<br />

or don’t thin out, at high operating<br />

temperatures. This is critical<br />

to wear protection. By using<br />

synthetic base stocks, manufac-<br />

32

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