Issue 9 - faculty.ait.ac.th - Asian Institute of Technology
Issue 9 - faculty.ait.ac.th - Asian Institute of Technology
Issue 9 - faculty.ait.ac.th - Asian Institute of Technology
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A Fluidized Bed Dryer <strong>Technology</strong> F<strong>ac</strong>t Sheet<br />
Type <strong>of</strong> industry Bl<strong>ac</strong>k tea manuf<strong>ac</strong>turing<br />
Application <strong>of</strong> E 3 ST Drying<br />
<strong>Technology</strong> F<strong>ac</strong>t Sheet<br />
Name <strong>of</strong> <strong>th</strong>e E 3 ST To repl<strong>ac</strong>e conventional tray dryer wi<strong>th</strong> fluidized bed<br />
dryer<br />
Name <strong>of</strong> <strong>th</strong>e user Karodaiya Tea Industry,<br />
Batalada, Konavakorai P.O.<br />
Nilgiris – 643 276, Tamil Nadu, India.<br />
Telephone/Fax: 04266 – 71259, 71159<br />
Name <strong>of</strong> E 3 ST supplier M/s. Teakrafts<br />
Teakrafts, Sidco Industrial Estate,<br />
Coimbatore, Tamil Nadu, India.<br />
http://www.teatrend.com/tim<strong>ac</strong>hines/index.htm<br />
Cont<strong>ac</strong>t: Mr. B.L.Anand, Director<br />
Size <strong>of</strong> <strong>th</strong>e f<strong>ac</strong>tory 3,000 kg <strong>of</strong> made tea per day<br />
Number <strong>of</strong> Employees 30<br />
Technical data<br />
Rated cap<strong>ac</strong>ity <strong>of</strong> <strong>th</strong>e dryer 300 kg <strong>of</strong> made tea per hour<br />
Before After<br />
Electricity consumption (kWh per year) 138,528 52,416<br />
Coal consumption (tons per year) 786 674<br />
Processing time (minutes) 23 15<br />
Solid wastes (in % <strong>of</strong> made tea) 3 to 4 < 2<br />
• Process Automation<br />
• Process equipment improvement<br />
• Improved energy efficiency<br />
• Waste reduction and pollution control<br />
Category <strong>of</strong> E 3 ST<br />
Energy and Environmental Benefits<br />
Value Units<br />
Reduction in Electricity consumption 86,112 kWh per year<br />
Reduction in coal use 112 tons per year<br />
Cost Benefits<br />
Total investment on <strong>th</strong>e new dryer (A) 1,800,000 Indian Rupees + (Rs)<br />
Cost <strong>of</strong> electricity 3 Rs./kWh<br />
Cost <strong>of</strong> coal 1,000 Rs./ton<br />
Savings on electricity 258,336 Rs./year<br />
Saving on coal 112,000 Rs./year<br />
Saving due to reduction <strong>of</strong> fly-<strong>of</strong>f (waste) 449,280 Rs./year<br />
Total savings (B) 819,616 Rs./year<br />
Interest on investment @ 12% per annum (C) 216,000 Rs./year<br />
Net savings (D=(B - C)) 603,616 Rs./year<br />
Simple pay b<strong>ac</strong>k period (A/D) 3 Years<br />
+ US$1 = 46 Indian Rupees<br />
4 SMI Newsletter, April - June 2001, Volume 3, No. 2